Embodiment
Present inventor has performed further investigation, result obtains following opinion, thus completes the present invention.
The photosensitive composite used in manufacture method of the present invention have can show liquid crystal liquid crystal property photonasty side chain type macromolecule (hereinafter also referred to side chain type macromolecule.), the film using photosensitive composition to obtain is the high molecular film of photonasty side chain type that can show liquid crystal liquid crystal property.This film can carry out orientation process by polarizing light irradiation and make liquid crystal orientation film, and without the need to carrying out brushing process.That is, after carrying out polarizing light irradiation to the high molecular film of side chain type, via the operation heated this side chain type polymeric membrane, thus the film (liquid crystal orientation film) being endowed tropism control ability is become.Now, the small anisotropy shown by polarizing light irradiation becomes driving force, and liquid crystal liquid crystal property side chain type macromolecule self is reorientation effectively by self assembly.Its result, realizes high efficiency orientation process as liquid crystal orientation film, can obtain the liquid crystal orientation film being endowed high tropism control ability.Thereafter, by liquid crystal orientation film irradiation ultraviolet radiation, unreacted photonasty group can be reduced.By such operation, can obtain maintaining high efficiency tropism control ability and liquid crystal excellent in reliability represents element.
< liquid crystal represents the manufacture method > of element
Below, each operation for the operation [I] in manufacture method of the present invention ~ operation [IV] is described.
In operation [I], on the substrate with transverse electric field driving conducting film, the photosensitive composite of coating containing the photonasty side chain type macromolecule and organic solvent that show liquid crystal liquid crystal property in specific range of temperatures is (hereinafter also referred to photosensitive composite.), thus form polymeric membrane.Substrate is not particularly limited, and such as, except glass substrate, can also use the transparency carriers such as plastic base such as acrylic compounds substrate, polycarbonate substrate.Consider the application of gained polymeric membrane, showing the manufacturing process of element from the view point of simplification liquid crystal watch, also can using the substrate of ITO (IndiumTinOxide, the tin indium oxide) electrode be formed with for driving liquid crystal etc.In addition, consider that it represents the application in element at reflective liquid crystal, also can use the opaque substrates such as silicon wafer, as electrode now, also can use the material of the meeting reflected light such as aluminium.
Coating process is not particularly limited, the industrial method normally utilizing serigraphy, hectographic printing, flexible printing or ink-jet method etc. to carry out.As other coating process, there are infusion process, rolling method, slot coated method, spin-coating method (method of spin coating) or spraying process etc., can be used them according to object.
After substrate is coated with photosensitive composite, utilize the heater meanses such as hot plate, thermal cycle type baking oven or IR (infrared ray) type baking oven with 20 ~ 180 DEG C, preferably with 40 ~ 150 DEG C, solvent is evaporated, thus photonasty side chain type polymeric membrane can be obtained.Baking temperature is now preferably lower than side chain type high molecular liquid crystal phase performance temperature.When the thickness of polymeric membrane is blocked up, be disadvantageous at liquid crystal in the power consumption representing element, when crossing thin, liquid crystal represents that the reliability of element reduces sometimes, is therefore preferably 5 ~ 300nm, is more preferably 10 ~ 150nm.
In addition, after operation [I] and before subsequent processing [II], the operation substrate being formed with photonasty side chain type polymeric membrane being cooled to room temperature can also be set.
In operation [II], polarized UV rays is irradiated to the photonasty side chain type polymeric membrane obtained in operation [I].When polarized UV rays is irradiated to the face of photonasty side chain type polymeric membrane, across polarization plates, the ultraviolet of polarization is irradiated to substrate from specific direction.As the ultraviolet that will use, wavelength can be used to be the ultraviolet of 200 ~ 400nm scope.Preferably, according to the kind of the photonasty side chain type polymeric membrane that will use, select best wavelength by wave filter etc.Further, can choice for use wavelength be such as the ultraviolet of 290 ~ 400nm scope, optionally photo-crosslinking can be brought out.As ultraviolet, such as, can use the light sent by high-pressure sodium lamp.
For the exposure of polarized UV rays, be preferably set to realize Δ A maximal value (hereinafter also referred to Δ Amax.) polarized UV rays amount 1% ~ 70% scope in, be more preferably set in the scope of 1 ~ 50%, the ultraviolet absorbance in the direction of polarization direction that described Δ A is the photonasty side chain type polymeric membrane that will use, that be parallel to polarized UV rays and the difference perpendicular to the ultraviolet absorbance in the direction of the polarization direction of polarized UV rays.
In operation [III], heat the side chain type polymeric membrane having irradiated polarized UV rays in operation [II].Heating uses the heater meanses such as hot plate, thermal cycle type baking oven or IR (infrared ray) type baking oven.For heating-up temperature, can consider to make side chain type polymeric membrane used show the temperature of liquid crystal liquid crystal property and determine.In addition, usually on the surface of film, the power that intermolecular force acts on is little, therefore measurable: surperficial Tg (glass transition temperature) is lower than the Tg of entirety, in other words, in the liquid crystal temperature range on liquid crystal orientation film surface, lower than the liquid crystal temperature range of entirety.That is, irradiate the heating-up temperature after polarized UV rays preferably using the temperature of low 10 DEG C of lower limit showing the liquid crystal temperature range of liquid crystal liquid crystal property than side chain type polymeric membrane used as lower limit and using the temperature of the temperature of lower than the upper limit of liquid crystal temperature range 10 DEG C as the scope of the upper limit.
By possessing above operation, in the present invention, realize in photonasty side chain type polymeric membrane, importing anisotropy efficiently.Further, the substrate of the band liquid crystal orientation film used in manufacture method of the present invention can be manufactured efficiently.
In operation [IV], further to the side chain type polymeric membrane irradiation ultraviolet radiation obtained in operation [III].This operation just can terminate rear directly to the aforementioned side chain type polymeric membrane irradiation ultraviolet radiation on substrate at operation [III], thereafter, also irradiation ultraviolet radiation in the operation of element can be represented using the substrate manufacture liquid crystal of the aforementioned side chain type polymeric membrane of band, after making liquid crystal represents element, element irradiation ultraviolet radiation can also be represented to gained liquid crystal.By such operation, when giving tropism control ability with high-level efficiency, unreacted photonasty group generation delustring can be made, therefore, it is possible to manufacture liquid crystal excellent in reliability to represent element.It should be noted that, the liquid crystal temperature range in the present invention refers to and utilizes means of differential scanning calorimetry to measure the value obtained.
< photosensitive composite >
The photosensitive composite used in manufacture method of the present invention comprises the photonasty side chain type macromolecule that can show liquid crystal liquid crystal property, is included in specific range of temperatures the photonasty side chain type macromolecule showing liquid crystal liquid crystal property.Further, main chain is bonded with possesses photosensitive side chain, can induction light and cross-linking reaction, isomerization reaction or light fries' rearrangement occur.The structure with photosensitive side chain is not particularly limited, and is contemplated to be induction light and the structure of cross-linking reaction or light fries' rearrangement occurs, being more contemplated to be the structure that cross-linking reaction occurs.Now, even if be exposed to the external stresses such as heat, the tropism control ability realized can also be kept steadily in the long term.
As long as the structure that can show the photonasty side chain type polymeric membrane of liquid crystal liquid crystal property meets this characteristic and is just not particularly limited, preferential side chain structure has upright and outspoken liquid crystal former (mesogen) composition.Now, when this side chain type polymeric membrane is made liquid crystal orientation film, stable liquid crystal aligning can be obtained.The high molecular structure example of this side chain type is as made following structure: have main chain and be bonded to its side chain, and this side chain has the liquid crystal ultimate constituents such as xenyl, terphenyl, phenylcyclohexyl, phenylamino benzoic acid ester group, azobenzene and is bonded to the induction light of leading section and the photonasty group of cross-linking reaction, isomerization reaction occurs.In addition, can make following structure: have main chain and be bonded to its side chain, this side chain has both for the phenylamino benzoic acid ester group of light Fries rearrangement also can occur liquid crystal ultimate constituent.
As can show liquid crystal liquid crystal property the high molecular structure of photonasty side chain type have more style, preferably there is the structure of main chain and photonasty side chain, described main chain is made up of at least a kind of being selected from group that hydrocarbon, acrylate, methacrylate, maleimide, norborene and siloxane form, and described photonasty side chain comprises at least a kind that is selected from group that following formula (1) ~ (13) form.
Wherein, A, B, D separately represent singly-bound ,-O-,-CH
2-,-COO-,-OCO-,-CONH-,-NH-CO-.A ', B ' separately represent singly-bound ,-O-,-CH
2-,-COO-,-OCO-,-CONH-,-NH-CO-,-CH=CH-CO-O-or-O-CO-CH=CH-.Y
1for being selected from the group in the phenyl ring of 1 valency, naphthalene nucleus, cyclohexyl biphenyl, furan nucleus, pyrrole ring, the cyclic hydrocarbon of carbon number 5 ~ 8 and their combination, the hydrogen atom being bonded to them is optional separately by-NO
2,-CN ,-CH=C (CN)
2,-CH=CH-CN, the alkyl of halogen group or carbon number 1 ~ 4 or alkoxy replace.X represents singly-bound ,-COO-,-OCO-,-N=N-,-CH=CH-,-C ≡ C-, and l represents the integer of 1 ~ 12, and m represents the integer of 0 ~ 2, m1, m2 separately represent the integer of 1 ~ 3, n represents the integer (wherein, during n=0, B is singly-bound) of 0 ~ 12.Y
2for being selected from the group in the phenyl ring of divalent, naphthalene nucleus, cyclohexyl biphenyl, furan nucleus, pyrrole ring, the cyclic hydrocarbon of carbon number 5 ~ 8 and their combination, the hydrogen atom being bonded to them is optional separately by-NO
2,-CN ,-CH=C (CN)
2,-CH=CH-CN, halogen group, alkyl or alkoxy replace.R represents OH, NH
2, the alkoxy of carbon number 1 ~ 6 or the alkyl amino of carbon number 1 ~ 6.R
1represent hydrogen atom ,-NO
2,-CN ,-CH=C (CN)
2,-CH=CH-CN, the alkyl of halogen group or carbon number 1 ~ 12 or alkoxy.One or more phenyl ring in formula (1) ~ (13) are optionally substituted by the identical or different ring be selected from naphthalene nucleus, anthracene nucleus and fluorenes ring.
Side chain shown in above-mentioned formula (1) ~ (13) possesses the structure as liquid crystal ultimate constituent with groups such as xenyl, terphenyl, phenylcyclohexyl, phenol benzoate, azobenzene, naphthalene, anthracene, fluorenes.Further, possess following among at least any one: its leading section has induction light and dimerization reaction occurs, carries out the photonasty group of cross-linking reaction; Or have main chain and be bonded to its side chain, this side chain has both for liquid crystal ultimate constituent also carries out the phenylamino benzoic acid ester group of light Fries rearrangement.
In manufacture method of the present invention, after using photosensitive composite to form photonasty side chain type polymeric membrane on substrate, irradiate polarized UV rays.Then, realize importing efficient anisotropy to side chain type polymeric membrane by carrying out heating, fabricated ribbon possesses the substrate of the liquid crystal orientation film of liquid crystal aligning control ability.In side chain type polymeric membrane, the principle of Molecular reorientation utilizing the light reaction of side chain and bring out based on the self assembly of liquid crystal liquid crystal property, realizes importing efficient anisotropy to side chain type polymeric membrane.In the present invention, when side chain type macromolecule has the structure of photocrosslinking reaction group as photonasty group, after use sense photosensitiveness side chain type macromolecule forms photonasty side chain type polymeric membrane on substrate, irradiate polarized UV rays, then, after heating, make liquid crystal and represent element.
Below, for use have photocrosslinking reaction group as the structure of photonasty group high molecular 1st mode of side chain type, use to there is light fries' rearrangement group or carry out isomerized group and be described as high molecular 2nd mode of side chain type of the structure of photonasty group.
Fig. 1 represents the example schematically illustrating and use in the 1st mode of the present invention and have photocrosslinking reaction group and process as the anisotropy importing in the manufacture method of the high molecular liquid crystal orientation film of side chain type of the structure of photonasty group.Especially when imported anisotropy is less, namely in the 1st mode of the present invention, the schematic diagram that the ultraviolet irradiation amount of operation [II] makes Δ A reach the situation in the scope of 1 ~ 15% of maximum ultraviolet irradiation amount.
(a) of Fig. 1 is the figure of the state of side chain type polymeric membrane 1 before polarizing light irradiation is schematically shown, has the structure of side chain 2 random alignment.Along with the random alignment of this side chain 2, the liquid crystal ultimate constituent of side chain 2 and photonasty group also random orientation, this side chain type polymeric membrane 1 is isotropic.
(b) of Fig. 1 is the figure of the state of side chain type polymeric membrane 1 after polarizing light irradiation is schematically shown, along be parallel to ultraviolet polarization direction direction arrangement side chain 2 among there is the light reactions such as the photonasty group priorities generation dimerization reaction of the side chain 2a of photonasty group.Its result, the density that the side chain 2a of light reaction occurs uprises slightly in the polarization direction of irradiation ultraviolet radiation, and its result, gives very little anisotropy to side chain type polymeric membrane 1.
(c) of Fig. 1 is the figure of the state of side chain type polymeric membrane 1 after heating is schematically shown, in side chain type polymeric membrane 1, be parallel between the direction of polarization direction of irradiation ultraviolet radiation and the direction perpendicular to the polarization direction of irradiation ultraviolet radiation, the amount of the cross-linking reaction produced is different.Now, the cross-linking reaction amount that the direction being parallel to the polarization direction of irradiation ultraviolet radiation produces is very little, and therefore the effect of plastifier is played at this cross-linking reaction position.Therefore, perpendicular to the liquid crystal liquid crystal property in the direction of the polarization direction of irradiation ultraviolet radiation higher than the liquid crystal liquid crystal property of parallel direction, in the direction of the polarization direction being parallel to irradiation ultraviolet radiation, self assembly occurs, the side chain 2 comprising liquid crystal ultimate constituent carries out reorientation.Its result, the very little anisotropy of the side chain type polymeric membrane 1 brought out because of photo-crosslinking is amplified because of heat, gives larger anisotropy to side chain type polymeric membrane 1.
Fig. 2 represents the example schematically illustrating and use in the 1st mode of the present invention and have photocrosslinking reaction group and process as the anisotropy importing in the manufacture method of the high molecular liquid crystal orientation film of side chain type of the structure of photonasty group.Especially when imported anisotropy is larger, namely in the 1st mode of the present invention, the schematic diagram that the ultraviolet irradiation amount of operation [II] makes Δ A reach the situation in the scope of 15 ~ 70% of maximum ultraviolet irradiation amount.
(a) of Fig. 2 is the figure of the state of side chain type polymeric membrane 3 before polarizing light irradiation is schematically shown, has the structure of side chain 4 random alignment.Along with the random alignment of this side chain 4, the liquid crystal ultimate constituent of side chain 4 and photonasty group also random orientation, this side chain type polymeric membrane 3 is isotropic.
(b) of Fig. 2 is the figure of the state of side chain type polymeric membrane 3 after polarizing light irradiation is schematically shown, along be parallel to ultraviolet polarization direction direction arrangement side chain 4 among there is the light reactions such as the photonasty group priorities generation dimerization reaction of the side chain 4a of photonasty group.Its result, the density that the side chain 4a of light reaction occurs uprises in the polarization direction of irradiation ultraviolet radiation, and its result, gives less anisotropy to side chain type polymeric membrane 3.
(c) of Fig. 2 is the figure of the state of side chain type polymeric membrane 3 after heating is schematically shown, in side chain type polymeric membrane 3, be parallel between the direction of polarization direction of irradiation ultraviolet radiation and the direction perpendicular to the polarization direction of irradiation ultraviolet radiation, the amount of the cross-linking reaction produced is different.Therefore, there is self assembly in the direction being parallel to the polarization direction of irradiation ultraviolet radiation, the side chain 4 comprising liquid crystal ultimate constituent carries out reorientation.Its result, the less anisotropy of the side chain type polymeric membrane 3 brought out because of photo-crosslinking is amplified because of heat, gives larger anisotropy to side chain type polymeric membrane 3.
Fig. 3 schematically illustrates the figure using in the 2nd mode of the present invention and have the example that the light fries' rearrangement group shown in above-mentioned formula (5) or (7) processes as the anisotropy importing in the manufacture method of the high molecular liquid crystal orientation film of side chain type of the structure of photonasty group.Especially, when the anisotropy imported is less, namely in the 2nd mode of the present invention, the schematic diagram that the ultraviolet irradiation amount of operation [II] makes Δ A reach the situation in the scope of 1 ~ 15% of maximum ultraviolet irradiation amount.
(a) of Fig. 3 is the figure of the state of side chain type polymeric membrane 5 before polarizing light irradiation is schematically shown, has the structure of side chain 6 random alignment.Along with the random alignment of this side chain 6, the liquid crystal ultimate constituent of side chain 6 and photonasty group also orientation randomly, this side chain type polymeric membrane 5 is isotropic.
(b) of Fig. 3 is the figure of the state of side chain type polymeric membrane 5 after polarizing light irradiation is schematically shown, along be parallel to ultraviolet polarization direction direction arrangement side chain 6 among there is the light reactions such as the photonasty group priorities generation light fries' rearrangement of the side chain 6a of photonasty group.Its result, the density that the side chain 6a of light reaction occurs uprises slightly in the polarization direction of irradiation ultraviolet radiation, and its result, gives very little anisotropy to side chain type polymeric membrane 5.
(c) of Fig. 3 is the figure of the state of side chain type polymeric membrane 5 after heating is schematically shown, in side chain type polymeric membrane 5, be parallel between the direction of polarization direction of irradiation ultraviolet radiation and the direction perpendicular to the polarization direction of irradiation ultraviolet radiation, the amount of the light Fries rearrangement produced is different.Now, the liquid crystal aligning power of the side chain before the liquid crystal aligning force rate reaction of the light fries' rearrangement body produced perpendicular to the direction of the polarization direction of irradiation ultraviolet radiation is strong, there is self assembly in the direction therefore perpendicular to the polarization direction of irradiation ultraviolet radiation, the side chain 6 comprising liquid crystal ultimate constituent carries out reorientation.Its result, the very little anisotropy of the side chain type polymeric membrane 5 brought out because of light Fries rearrangement is amplified because of heat, gives larger anisotropy to side chain type polymeric membrane 5.
Fig. 4 schematically illustrates the figure using in the 2nd mode of the present invention and have the example that the light fries' rearrangement group shown in above-mentioned formula (6) or (8) processes as the anisotropy importing in the manufacture method of the high molecular liquid crystal orientation film of side chain type of the structure of photonasty group.Especially, when the anisotropy imported is larger, namely in the 2nd mode of the present invention, the schematic diagram that the ultraviolet irradiation amount of operation [II] makes Δ A reach the situation in the scope of 15% ~ 70% of maximum ultraviolet irradiation amount.
(a) of Fig. 4 is the figure of the state of side chain type polymeric membrane 7 before polarizing light irradiation is schematically shown, has the structure of side chain 8 random alignment.Along with the random alignment of this side chain 8, the liquid crystal ultimate constituent of side chain 8 and photonasty group also orientation randomly, this side chain type polymeric membrane 7 is isotropic.
(b) of Fig. 4 is the figure of the state of side chain type polymeric membrane 7 after polarizing light irradiation is schematically shown, along be parallel to ultraviolet polarization direction direction arrangement side chain 8 among there is the light reactions such as the photonasty group priorities generation light fries' rearrangement of the side chain 8a of photonasty group.Its result, the density that the side chain 8a of light reaction occurs uprises in the polarization direction of irradiation ultraviolet radiation, and its result, gives less anisotropy to side chain type polymeric membrane 7.
(c) of Fig. 4 is the figure of the state of side chain type polymeric membrane 7 after heating is schematically shown, in side chain type polymeric membrane 7, be parallel between the direction of polarization direction of irradiation ultraviolet radiation and the direction perpendicular to the polarization direction of irradiation ultraviolet radiation, the amount of the light Fries rearrangement produced is different.The anchor force of light fries' rearrangement body 8a is than the side chain Final 8 before rearrangement, and when therefore producing certain a certain amount of above light fries' rearrangement body, self assembly occurs in the direction being parallel to the polarization direction of irradiation ultraviolet radiation, and the side chain 8 comprising liquid crystal ultimate constituent carries out reorientation.Its result, the less anisotropy of the side chain type polymeric membrane 7 brought out because of light Fries rearrangement is amplified because of heat, gives larger anisotropy to side chain type polymeric membrane 7.
Therefore, side chain type polymeric membrane by carrying out successively irradiating polarized UV rays and heating to side chain type polymeric membrane, thus is imported anisotropy efficiently, can make the liquid crystal orientation film of tropism control ability excellence.
Further, for side chain type polymeric membrane, make to side chain type polymeric membrane irradiate the exposure of polarized UV rays and the heating-up temperature of heating carry out optimization.Thereby, it is possible to realize importing anisotropy to side chain type polymeric membrane efficiently.
Present inventor has performed further investigation, found that following opinion.That is, best polarized UV rays exposure is reached for importing the amount of polarized UV rays exposure best for high efficiency anisotropy corresponding to the photonasty group generation photo-crosslinking made in this side chain type polymeric membrane, photoisomerization reaction or light Fries rearrangement in side chain type polymeric membrane.The result of polarized UV rays is irradiated to side chain type polymeric membrane, carry out photo-crosslinking, photoisomerization reaction or light Fries rearrangement the photonasty group of side chain few time, do not reach sufficient light reaction amount.Now, also sufficient self assembly can not be carried out even if carry out heating thereafter.On the other hand, for side chain type polymeric membrane, to the result of structured illumination polarized UV rays with photocrosslinking reaction group, carry out the photonasty group of the side chain of cross-linking reaction excessive time, the cross-linking reaction between side chain can excessively advance.Now, gained side chain type polymeric membrane becomes upright and outspoken, sometimes hinders the propelling of the self assembly by heating thereafter.In addition, for side chain type polymeric membrane, to the result of structured illumination polarized UV rays with light fries' rearrangement group, when the photonasty group carrying out the side chain of light Fries rearrangement becomes excessive, the liquid crystal liquid crystal property of side chain type polymeric membrane can too reduce.Now, the liquid crystal liquid crystal property of gained side chain type polymeric membrane also reduces, and sometimes hinders the propelling of the self assembly by heating thereafter.And then to when having the structured illumination polarized UV rays of light fries' rearrangement group, when ultraviolet irradiation amount is too much, side chain type macromolecule generation light decomposes, sometimes hinder the propelling of the self assembly by heating thereafter.
Therefore, in side chain type polymeric membrane, 0.1 % by mole ~ 40 % by mole that photo-crosslinking occurs because of the irradiation of polarized UV rays for the photonasty group of side chain, the optimised quantity of photoisomerization reaction or light Fries rearrangement is preferably set to the photonasty group that this side chain type polymeric membrane has, be more preferably set to 0.1 % by mole ~ 20 % by mole.By making the photonasty group amount of the side chain carrying out light reaction be this scope, the self assemblyization in heating thereafter can efficiently advance, and can form the high efficiency anisotropy in film.
In side chain type polymeric membrane, by there is the optimization of the ultraviolet irradiation amount of polarization, the amount of the reaction of the photo-crosslinking of the photonasty group in the side chain of side chain type polymeric membrane, photoisomerization or light Fries rearrangement is made to realize optimization.Further, realize in the lump with heating thereafter in side chain type polymeric membrane, importing anisotropy expeditiously.Now, for the polarized UV rays amount be applicable to, can carry out based on the uv absorption evaluation of side chain type polymeric membrane.
That is, for side chain type polymeric membrane, be determined at that polarized UV rays is postradiation respectively, the UVA in direction of polarization direction that is parallel to polarized UV rays and the UVA in the direction perpendicular to the polarization direction of polarized UV rays.Evaluate Δ A by the measurement result of uv absorption, described Δ A is the ultraviolet absorbance being parallel to the direction of the polarization direction of polarized UV rays in this side chain type polymeric membrane and the difference perpendicular to the ultraviolet absorbance in the direction of the polarization direction of polarized UV rays.Further, the exposure of the maximal value (Δ Amax) obtaining the Δ A realized in side chain type polymeric membrane and the polarized UV rays realizing it.In manufacture method of the present invention, the polarized UV rays exposure this being realized Δ Amax, as benchmark, can determine the polarized UV rays amount of the preferred amounts of irradiating in the manufacture of liquid crystal orientation film.
In manufacture method of the present invention, preferably the exposure of the polarized UV rays of irradiating side chain type polymeric membrane is set to and is set in the scope of 1% ~ 50% in the scope of 1% ~ 70% of the amount of the polarized UV rays that can realize Δ Amax, more preferably.In side chain type polymeric membrane, the exposure that can realize the polarized UV rays in the scope of 1% ~ 50% of the polarized UV rays amount of Δ Amax is equivalent to the amount of the polarized UV rays of 0.1 % by mole ~ 20 % by mole generation photo-crosslinkings of the photonasty integrated group that this side chain type polymeric membrane is had.
Then, in manufacture method of the present invention, heat after polarized UV rays is irradiated to side chain type polymeric membrane.This side chain type polymeric membrane is the polymeric membrane that can show liquid crystal liquid crystal property in specific temperature range.The temperature that side chain type polymeric membrane can be shown liquid crystal liquid crystal property by the postradiation heating of polarized UV rays is determined as benchmark.In addition, measurable: the surface exhibits of side chain type polymeric membrane goes out the temperature of liquid crystal liquid crystal property lower than the temperature to show liquid crystal liquid crystal property during whole observation.That is, the postradiation heating-up temperature of polarized UV rays is preferably temperature and shows the temperature range of liquid crystal liquid crystal property (hereinafter also referred to liquid crystal temperature range than side chain type polymeric membrane.) temperature of scope of lower than the upper limit of this liquid crystal temperature range 10 DEG C of low 10 DEG C ~ temperature.
The side chain type polymeric membrane used in the present invention, after irradiation polarized UV rays, being presented mesomorphic state by heating, carrying out self assembly and reorientation occurs along the direction being parallel to polarization direction.Its result, the little anisotropy of the side chain type polymeric membrane brought out by photo-crosslinking, photoisomerization reaction and light Fries rearrangement is amplified because of heat.But, even if when side chain type polymeric membrane presents mesomorphic state because of heating, if heating-up temperature is low, then the viscosity of the side chain type polymeric membrane of mesomorphic state high, be difficult to produce reorientation because of self assembly.Such as, when heating-up temperature is the temperature of lower than the lower limit of the liquid crystal temperature range of side chain type polymeric membrane more than 10 DEG C, in side chain type polymeric membrane to increase anisotropic effect by heat insufficient.
In addition, even if side chain type polymeric membrane presents mesomorphic state because of heating, if heating-up temperature is high, then the state of side chain type polymeric membrane is close to isotropic liquid condition, is difficult to carry out reorientation because of self assembly along single direction.Such as, when heating-up temperature is the temperature of the temperature of low 10 DEG C of the upper limit higher than the liquid crystal temperature range than side chain type polymeric membrane, in side chain type polymeric membrane to increase anisotropic effect by heat insufficient.
Thus, in the present invention, in order to realize importing anisotropy efficiently in side chain type polymeric membrane, the liquid crystal temperature range of this side chain type polymeric membrane is determined the heating-up temperature be applicable to as benchmark.And, as mentioned above, the postradiation heating-up temperature of polarized UV rays is set to: using the temperature of low 10 DEG C of the liquid crystal temperature range lower limit than this side chain type polymeric membrane as lower limit and using the temperature of lower than the liquid crystal temperature range upper limit 10 DEG C as the temperature in the scope of the upper limit.Therefore, such as, when the liquid crystal temperature range of side chain type polymeric membrane is 100 ~ 200 DEG C, expect postradiation for polarized UV rays heating-up temperature to be set to 90 ~ 190 DEG C.By operation like this, give larger anisotropy to side chain type polymeric membrane.By such operation, gained liquid crystal represents that elements relative is in the external stress such as light, heat display high reliability.
The photosensitive composite used in the present invention contains and to react because of the light of the wavelength coverage of 250 ~ 400nm and in certain temperature range of 100 ~ 250 DEG C, to show the side chain type macromolecule of liquid crystal liquid crystal property.The polymkeric substance becoming the composition of photosensitive composite preferably has the photonasty group reacted under the light of the wavelength coverage of 250 ~ 400nm.The polymkeric substance becoming the composition of photosensitive composite preferably has mesogenic group to show liquid crystal liquid crystal property in certain temperature range of 100 ~ 250 DEG C.
The photonasty side chain type macromolecule that can show above-mentioned liquid crystal liquid crystal property can be undertaken being polymerized obtaining by the photonasty side chain monomer and/or liquid crystal liquid crystal property side chain monomer making to have above-mentioned photonasty group.
[photonasty side chain monomer]
There is at high molecular side chain position when photonasty side chain monomer refers to and forms polymkeric substance the monomer of photonasty group.As the photonasty group that side chain has, be preferably following structure or derivatives thereof.
Style is had more as photonasty side chain monomer, preferably there is the structure of main chain and photonasty side chain, described main chain is by least a kind of formation be selected from group that hydrocarbon, (methyl) acrylate, maleimide, norborene and siloxane form, and described photonasty side chain comprises at least a kind that is selected from group that following formula (1) ~ (13) form.
In above-mentioned formula (1) ~ (13), A, B, D separately represent singly-bound ,-O-,-CH
2-,-COO-,-OCO-,-CONH-,-NH-CO-.A ', B ' separately represent singly-bound ,-O-,-CH
2-,-COO-,-OCO-,-CONH-,-NH-CO-,-CH=CH-CO-O-or-O-CO-CH=CH-.Y
1for being selected from the group in the phenyl ring of 1 valency, naphthalene nucleus, cyclohexyl biphenyl, furan nucleus, pyrrole ring, the cyclic hydrocarbon of carbon number 5 ~ 8 and their combination, the hydrogen atom being bonded to them is optional separately by-NO
2,-CN ,-CH=C (CN)
2,-CH=CH-CN, halogen group, alkyl or alkoxy replace.X represents singly-bound ,-COO-,-OCO-,-N=N-,-CH=CH-,-C ≡ C-, and l represents the integer of 1 ~ 12, and m represents the integer of 0 ~ 2, m1, m2 separately represent the integer of 1 ~ 3, n represents the integer (wherein, during n=0, B is singly-bound) of 0 ~ 12.Y
2for being selected from the group in the phenyl ring of divalent, naphthalene nucleus, cyclohexyl biphenyl, furan nucleus, pyrrole ring, the cyclic hydrocarbon of carbon number 5 ~ 8 and their combination, the hydrogen atom being bonded to them is optional separately by-NO
2,-CN ,-CH=C (CN)
2,-CH=CH-CN, halogen group, alkyl or alkoxy replace.R represents-OH ,-NH
2, the alkoxy of carbon number 1 ~ 6 or the alkyl amino of carbon number 1 ~ 6.R
1represent hydrogen atom ,-NO
2,-CN ,-CH=C (CN)
2,-CH=CH-CN, halogen group, alkyl or alkoxy.One or more phenyl ring in formula (1) ~ (8) are optionally substituted by the identical or different ring be selected from naphthalene nucleus, anthracene nucleus and fluorenes ring.
[liquid crystal liquid crystal property side chain monomer]
Liquid crystal liquid crystal property side chain monomer refers to the monomer that polymers exhibit goes out liquid crystal liquid crystal property, high molecular side chain position has mesogenic group.As the mesogenic group that side chain has, can being that biphenyl, phenol benzoate etc. become separately liquid crystal original structure, also as benzoic acid etc., liquid crystal original structure can being become by forming hydrogen bond between side chain.As the mesogenic group that side chain has, be preferably following structure.
And then, style is had more as liquid crystal liquid crystal property side chain monomer, preferably there is the structure of main chain and liquid crystal liquid crystal property side chain, described main chain is by least a kind of formation be selected from group that hydrocarbon, (methyl) acrylate, maleimide, norborene and siloxane form, and described liquid crystal liquid crystal property side chain comprises at least a kind that is selected from group that following formula (5) ~ (8) and (14) ~ (22) form.
(wherein, A, B separately represent singly-bound ,-O-,-CH
2-,-COO-,-OCO-,-CONH-,-NH-CO-.A ', B ' separately represent singly-bound ,-O-,-CH
2-,-COO-,-OCO-,-CONH-,-NH-CO-,-CH=CH-CO-O-or-O-CO-CH=CH-.Y
1for being selected from the group in the phenyl ring of 1 valency, naphthalene nucleus, cyclohexyl biphenyl, furan nucleus, pyrrole ring, the cyclic hydrocarbon of carbon number 5 ~ 8 and their combination, the hydrogen atom being bonded to them is optional separately by-NO
2,-CN ,-CH=C (CN)
2,-CH=CH-CN, halogen group, alkyl or alkoxy replace.R
1represent hydrogen atom ,-NO
2,-CN ,-CH=C (CN)
2,-CH=CH-CN, halogen group, alkyl or alkoxy, Z
1and Z
2separately represent-CO-,-CH
2o-,-CH=N-,-CF
2-.R
2represent hydrogen atom ,-NO
2,-CN ,-CH=C (CN)
2,-CH=CH-CN, halogen group, the alkyl of carbon number 1 ~ 12 or the alkoxy of carbon number 1 ~ 12.L represents the integer of 1 ~ 12, and m represents the integer of 0 ~ 2, and m1, m2 separately represent the integer of 1 ~ 3.One or more phenyl ring in formula (5) ~ (13) are optionally substituted by the identical or different ring be selected from naphthalene nucleus, anthracene nucleus and fluorenes ring.)
[liquid crystal liquid crystal property side chain type macromolecule]
The composition of the photosensitive composite used in the present invention and side chain type macromolecule can be obtained by the above-mentioned polyreaction showing the photonasty side chain monomer of liquid crystal liquid crystal property.In addition, can be obtained by the copolymerization of the photonasty side chain monomer and liquid crystal liquid crystal property side chain monomer that do not show liquid crystal liquid crystal property, the copolymerization of photonasty side chain monomer and liquid crystal liquid crystal property side chain monomer that shows liquid crystal liquid crystal property.In addition, in the scope not damaging the ability expressing liquid crystal liquid crystal property, copolymerization can be carried out with other monomer.
As other monomer, include, for example out and industrially can obtain and the monomer of Raolical polymerizable can occur.As the concrete example of other monomer, unsaturated carboxylic acid, acrylate compounds, methacrylate compound, maleimide compound, vinyl cyanide, maleic anhydride, distyryl compound, vinyl compound etc. can be listed.
As the concrete example of unsaturated carboxylic acid, acrylic acid, methacrylic acid, itaconic acid, maleic acid, fumaric acid etc. can be listed.
As acrylate compounds, include, for example out methyl acrylate, ethyl acrylate, isopropyl acrylate, benzyl acrylate, acrylic acid naphthalene ester, acrylic acid anthracene ester, acrylic acid anthrylmethyl, phenyl acrylate, acrylic acid 2, 2, 2-trifluoro ethyl ester, tert-butyl acrylate, cyclohexyl acrylate, isobornyl acrylate, acrylic acid 2-methoxy acrylate, methoxy triethylene acrylate, acrylic acid 2-ethoxy ethyl ester, tetrahydrofurfuryl acrylate, acrylic acid 3-methoxybutyl, acrylic acid 2-methyl-2-diamantane ester, acrylic acid 2-propyl group-2-diamantane ester, acrylic acid 8-methyl-8-three ring ester in the last of the ten Heavenly stems, acrylic acid 8-ethyl-8-three ring ester in the last of the ten Heavenly stems etc.
As methacrylate compound, include, for example out methyl methacrylate, β-dimethyl-aminoethylmethacrylate, isopropyl methacrylate, benzyl methacrylate, methacrylic acid naphthalene ester, methacrylic acid anthracene ester, methacrylic acid anthrylmethyl, phenyl methacrylate, methacrylic acid 2, 2, 2-trifluoro ethyl ester, Tert-butyl Methacrylate, cyclohexyl methacrylate, isobornyl methacrylate, methacrylic acid 2-methoxy acrylate, methoxy triethylene methacrylate, methacrylic acid 2-ethoxy ethyl ester, tetrahydrofurfuryl methacrylate, methacrylic acid 3-methoxybutyl, 2-Methacryloyloxy-2-methyladamantane, methacrylic acid 2-propyl group-2-diamantane ester, methacrylic acid 8-methyl-8-three ring ester in the last of the ten Heavenly stems, methacrylic acid 8-ethyl-8-three ring ester in the last of the ten Heavenly stems etc.Also (methyl) glycidyl acrylate, (3-methyl-3-oxetanylmethoxy) methyl (methyl) acrylate, (3-ethyl-3-oxetanylmethoxy) methyl (methyl) acrylate etc. can be used to have (methyl) acrylate compounds of cyclic ether group.
As vinyl compound, include, for example out vinyl ether, methyl vinyl ether, benzyl vinyl ether, 2-hydroxyethyl vinyl ether, Vinyl phenyl ether, propyl vinyl ether etc.
As distyryl compound, include, for example out styrene, methyl styrene, chlorostyrene, bromstyrol etc.
As maleimide compound, include, for example out maleimide, N-methylmaleimido, N-phenylmaleimide, N-N-cyclohexylmaleimide etc.
The high molecular manufacture method of photonasty side chain type in the present invention is not particularly limited, and can utilize the universal method of industrial use.Specifically, can be manufactured by the utilize cationic polymerization of vinyl, free radical polymerization, the anionic polymerisation of liquid crystal liquid crystal property side chain monomer, photonasty side chain monomer.Among these, from the view point of reaction controlling easness etc., be particularly preferably free radical polymerization.
As the polymerization initiator of free radical polymerization, the known compounds such as radical polymerization initiator, reversibility addition-cracking type chain tra nsfer (RAFT) polymerization agent can be used.
Free radical thermal polymerization is the compound producing free radical by being heated to more than decomposition temperature.As this free radical thermal polymerization, include, for example out ketone peroxide class (methyl ethyl ketone peroxide, Cyclohexanone peroxides etc.), diacyl peroxides class (acetyl peroxide, benzoyl peroxide etc.), hydroperoxide kind (hydrogen peroxide, tert-butyl hydroperoxide, cumene hydroperoxide etc.), dialkyl peroxide class (di-tert-butyl peroxide, dicumyl peroxide, dilauroyl peroxide etc.), ketal peroxide class (dibutyl cyclohexane peroxide etc.), alkyl peroxyesters class (new peroxide tert-butyl caprate, the peroxidating pivalic acid tert-butyl ester, peroxidating 2-cyclohexyl alkanoic acid tert-pentyl ester etc.), persulfuric acid salt (potassium persulfate, sodium peroxydisulfate, ammonium persulfate etc.), Azo (azobis isobutyronitrile, 2, 2 '-two (2-hydroxyethyl) azobis isobutyronitrile etc.).This free radical thermal polymerization can be used alone a kind, or, also can combinationally use two or more.
As long as radical photopolymerization initiating agent starts the compound of free radical polymerization because illumination is penetrated, be just not particularly limited.As this radical photopolymerization initiating agent, benzophenone can be listed, Michler's keton, 4,4 '-bis-(lignocaine) benzophenone, xanthone, sulfo-xanthone, isopropyl xanthone, 2,4-diethyl sulfide is for xanthone, 2-EAQ, acetophenone, 2-hydroxy-2-methyl propiophenone, 2-hydroxy-2-methyl-4 '-cumene acetone, 1-hydroxycyclohexylphenylketone, isopropyl benzoin ether, isobutyl benzoin ether, 2,2-diethoxy acetophenone, 2,2-dimethoxy-2-phenyl acetophenone, camphorquinone, benzanthrone, 2-methyl isophthalic acid-[4-(methyl mercapto) phenyl]-2-morpholino third-1-ketone, 2-benzyl-2-dimethylamino-1-(4-morphlinophenyl)-1-butanone, 4-dimethyl ethyl aminobenzoate, 4-dimethylaminobenzoic acid isopentyl ester, 4,4 '-two (t-butylperoxycarbonyl) benzophenone, 3,4,4 '-three (t-butylperoxycarbonyl) benzophenone, TMDPO, two (trichloromethyl) s-triazine of 2-(4 '-methoxyl-styrene)-4,6-, two (trichloromethyl) s-triazine of 2-(3 ', 4 '-dimethoxy-styryl)-4,6-, two (trichloromethyl) s-triazine of 2-(2 ', 4 '-dimethoxy-styryl)-4,6-, two (trichloromethyl) s-triazine of 2-(2 '-methoxyl-styrene)-4,6-, two (trichloromethyl) s-triazine of 2-(4 '-amyl phenyl ether vinyl)-4,6-, 4-[p-N, N-bis-(ethoxy carbonyl methyl)]-2,6-bis-(trichloromethyl) s-triazine, two (trichloromethyl)-5-(2 '-chlorphenyl) s-triazine of 1,3-, two (trichloromethyl)-5-(4 '-methoxyphenyl) s-triazine of 1,3-, 2-is (to dimethylaminostyryl) benzoxazole, 2-(to dimethylaminostyryl) benzothiazole, 2-mercaptobenzothiazole, 3,3 '-carbonyl two (7-lignocaine cumarin), 2-(Chloro-O-Phenyl)-4,4 ', 5,5 '-tetraphenyl-1,2 '-bisglyoxaline, 2,2 '-bis-(2-chlorphenyl)-4,4 ', 5,5 '-four (4-carboethoxyphenyl)-1,2 '-bisglyoxaline, 2,2 '-bis-(2,4-dichlorophenyl)-4,4 ', 5,5 '-tetraphenyl-1,2 '-bisglyoxaline, 2,2 ' two (2,4-dibromo phenyls)-4,4 ', 5,5 '-tetraphenyl-1,2 '-bisglyoxaline, 2,2 '-bis-(2,4,6-trichlorophenyl)-4,4 ', 5,5 '-tetraphenyl-1,2 '-bisglyoxaline, 3-(2-methyl-2-dimethylamino propiono) carbazole, two (2-methyl-2-morpholino the propiono)-9-dodecyl carbazole of 3,6-, 1-hydroxycyclohexylphenylketone, two (5-2,4-cyclopentadiene-1-base)-bis-(the fluoro-3-of 2,6-bis-(1H-pyrroles-1-base)-phenyl) titanium, 3,3 ', 4,4 '-four (t-butylperoxycarbonyl) benzophenone, 3,3 ', 4,4 '-four (tertiary hexyl peroxy carbonyl) benzophenone, 3,3 '-two (methoxycarbonyl)-4,4 '-two (t-butylperoxycarbonyl) benzophenone, 3,4 '-two (methoxycarbonyl)-4,3 '-two (t-butylperoxycarbonyl) benzophenone, 4,4 '-two (methoxycarbonyl)-3,3 '-two (t-butylperoxycarbonyl) benzophenone, 2-(3-methyl-3H-benzothiazole-2-subunit)-1-naphthalene-2-base-ethyl ketone, or 2-(3-methyl isophthalic acid, 3-benzothiazole-2 (3H)-subunit)-1-(2-benzoyl) ethyl ketone etc.These compounds can be used alone, and also can mix two or more use.
Radical polymerization is not particularly limited, and can use emulsion polymerization, suspension polymerization, dispersion copolymerization method, precipitation polymerization method, mass polymerization, solution polymerization process etc.
As the organic solvent used in the high molecular polyreaction of photonasty side chain type of liquid crystal liquid crystal property can be shown, as long as the organic solvent that the macromolecule generated can dissolve just is not particularly limited.Below list its concrete example.
Can list: DMF, DMA, METHYLPYRROLIDONE, N-ethyl-2-pyrrolidone, N-methyl caprolactam, dimethyl sulfoxide (DMSO), tetramethylurea, pyridine, dimethyl sulfone, hexamethyl sulfoxide, gamma-butyrolacton, isopropyl alcohol, methoxy amylalcohol, cinene, ethyl pentyl group ketone, methyl nonyl ketone, MEK, methyl isoamyl ketone, methyl isopropyl Ketone, methyl cellosolve, ethyl cellosolve, methylcellosolve acetate, ethyl cellosolve acetate, butyl carbitol, ethyl carbitol, ethylene glycol, ethylene glycol acetate, ethyleneglycol monopropylether, ethylene glycol monobutyl ether, propylene glycol, Propylene glycol monoacetate, propylene glycol monomethyl ether, glycol tertiary butyl ether, dipropylene glycol monomethyl ether, diethylene glycol, diethylene glycol monoacetate, diethylene glycol dimethyl ether, dipropylene glycol monoacetate monomethyl ether, dipropylene glycol monomethyl ether, DPE, dipropylene glycol monoacetate list ether, dipropylene glycol monopropyl ether, dipropylene glycol monoacetate list propyl ether, 3-methyl-3-methoxybutyl acetic acid esters, tripropylene glycol methyl ether, 3-methyl-3-methoxybutanol, diisopropyl ether, ethyl isobutyl ether, diisobutylene, pentyl acetate, butyl butyrate, butyl ether, diisobutyl ketone, methylcyclohexene, propyl ether, two hexyl ethers, diox, normal hexane, n-pentane, normal octane, diethyl ether, cyclohexanone, ethylene carbonate, propylene carbonate, methyl lactate, ethyl lactate, methyl acetate, ethyl acetate, n-butyl acetate, acetic acid dihydroxypropane single-ether, methyl pyruvate, ethyl pyruvate, 3-methoxy methyl propionate, 3-ethoxy-propionic acid Methylethyl, 3-methoxypropionate, 3-ethoxy-propionic acid, 3-methoxypropionic acid, 3-methoxy propyl propyl propionate, 3-methoxy propyl acid butyl ester, diethylene glycol dimethyl ether, 4-hydroxy-4-methyl-2-pentanone, 3-methoxyl-N, N-dimethylpropionamide, 3-ethoxy-N, N-dimethylpropionamide, 3-butoxy-N, N-dimethylpropionamide etc.
These organic solvents can be used alone, also can be used in combination.And then, even do not dissolve generated high molecular solvent, as long as in the scope that generated macromolecule can not be separated out, then also can be mixed in above-mentioned organic solvent and use.
In addition, in free radical polymerization, the oxygen in organic solvent can become the reason hindering polyreaction, therefore organic solvent preferably degassed rear use as much as possible.
Polymerization temperature during free radical polymerization can select the arbitrary temp of 30 ~ 150 DEG C, is preferably the scope of 50 ~ 100 DEG C.In addition, reaction can be carried out with any concentration, but is difficult to the polymkeric substance obtaining high molecular when concentration is too low, and during excessive concentration, the viscosity of reactant liquor becomes too high and is difficult to stir equably, and therefore monomer concentration is preferably 1 ~ 50, is more preferably 5 ~ 30.Initial reaction stage is carried out with high concentration, can add organic solvent thereafter.
In above-mentioned Raolical polymerizable, when radical polymerization initiator is more relative to the ratio of monomer, the high molecular molecular weight of gained diminishes, during the ratio less of radical polymerization initiator relative to monomer, the high molecular molecule quantitative change of gained is large, and therefore radical initiator is preferably 0.1 ~ 10 % by mole relative to the ratio of polymerization single polymerization monomer.In addition, also various monomer component, solvent, initiating agent etc. can be added during polymerization.
[recovery of polymkeric substance]
From utilize reclaim generated macromolecule above-mentioned that be obtained by reacting, that liquid crystal liquid crystal property can the be shown high molecular reaction solution of photonasty side chain type time, reaction solution is fed into poor solvent, these polymkeric substance is precipitated.As the poor solvent for precipitating, methyl alcohol, acetone, hexane, heptane, butyl cellosolve, heptane, MEK, methyl isobutyl ketone, ethanol, toluene, benzene, diethyl ether, ethyl methyl ether, water etc. can be listed.Be fed into the polymkeric substance that precipitation occurs in poor solvent and after filtered and recycled, air drying or heat drying can be carried out under normal or reduced pressure.In addition, when the polymkeric substance repeating 2 times ~ 10 times precipitation to be reclaimed is dissolved in organic solvent again and precipitates the operation of recovery again, the impurity in polymkeric substance can be reduced.As poor solvent now, include, for example out alcohols, ketone, hydrocarbon etc., when using more than the 3 kinds poor solvents be selected among these, purification efficiency improves further, so preferably.
About the high molecular molecular weight of photonasty side chain type that can show liquid crystal liquid crystal property contained in photosensitive composite used in the present invention, consider gained side chain type macromolecule film strength, workability when forming film and the homogeneity of film time, the weight-average molecular weight utilizing GPC (GelPermeationChromatography, gel permeation chromatography) method to measure is preferably 2000 ~ 1000000, is more preferably 5000 ~ 100000.
[preparation of photosensitive composite]
The photosensitive composite used in the present invention is by forming containing the photonasty side chain type macromolecule that can show liquid crystal liquid crystal property.Further, preferably coating fluid is made in the mode of applicable formation liquid crystal orientation film.That is, prepared by the form that photosensitive composite used in the present invention is preferably dissolved in the solution of organic solvent for the resinous principle forming resin coating.Herein, resinous principle refers to and comprises the above-mentioned high molecular resinous principle of photonasty side chain type that can show liquid crystal liquid crystal property.Now, the content of resinous principle is preferably 1 ~ 20 quality %, is more preferably 3 ~ 15 quality %, is particularly preferably 3 ~ 10 quality % in photosensitive composite.
In above-mentioned photosensitive composite, resinous principle can be all be the photonasty side chain type macromolecule that can show liquid crystal liquid crystal property, in the scope not damaging liquid crystal expressive ability and photonasty ability, also can mix other polymkeric substance in addition.Now, the content of other polymkeric substance in resinous principle is 0.5 ~ 80 quality %, is preferably 1 ~ 50 quality %.
Other polymkeric substance this include, for example out and comprises poly-(methyl) acrylate, polyamic acid, polyimide etc. and be not the high molecular polymkeric substance of photonasty side chain type etc. that can show liquid crystal liquid crystal property.
< organic solvent >
As long as the organic solvent used in photosensitive composite used in the present invention can the organic solvent of dissolving resin composition just be not particularly limited.Below list its concrete example.
Can list: DMF, DMA, METHYLPYRROLIDONE, N-methyl caprolactam, 2-Pyrrolidone, N-ethyl pyrrolidone, NVP, dimethyl sulfoxide (DMSO), tetramethylurea, pyridine, dimethyl sulfone, hexamethyl sulfoxide, gamma-butyrolacton, 3-methoxyl-N, N-dimethylpropionamide, 3-ethoxy-N, N-dimethylpropionamide, 3-butoxy-N, N-dimethylpropionamide, 1,3-dimethyl-2-imidazolidinone, ethyl pentyl group ketone, methyl nonyl ketone, MEK, methyl isoamyl ketone, methyl isopropyl Ketone, cyclohexanone, ethylene carbonate, propylene carbonate, diethylene glycol dimethyl ether, 4-hydroxy-4-methyl-2-pentanone, Propylene glycol monoacetate, propylene glycol monomethyl ether, glycol tertiary butyl ether, dipropylene glycol monomethyl ether, diethylene glycol, diethylene glycol monoacetate, diethylene glycol dimethyl ether, dipropylene glycol monoacetate monomethyl ether, dipropylene glycol monomethyl ether, DPE, dipropylene glycol monoacetate list ether, dipropylene glycol monopropyl ether, dipropylene glycol monoacetate list propyl ether, 3-methyl-3-methoxybutyl acetic acid esters, tripropylene glycol methyl ether etc.They can be used alone, also can be used in combination.
The photosensitive composite used in the present invention can containing the composition outside mentioned component.As its example, being solvent or the compound of raising film thickness uniformity, surface smoothness when being coated with photosensitive composite, improving the compound etc. of the adaptation of liquid crystal orientation film and substrate.
As the concrete example of the solvent (poor solvent) of raising film thickness uniformity, surface smoothness, following solvent can be listed.
Include, for example out isopropyl alcohol, methoxy amylalcohol, methyl cellosolve, ethyl cellosolve, butyl cellosolve, methylcellosolve acetate, ethyl cellosolve acetate, butyl carbitol, ethyl carbitol, ethylcarbitol acetate, ethylene glycol, ethylene glycol acetate, ethyleneglycol monopropylether, ethylene glycol monobutyl ether, propylene glycol, Propylene glycol monoacetate, propylene glycol monomethyl ether, glycol tertiary butyl ether, dipropylene glycol monomethyl ether, diethylene glycol, diethylene glycol monoacetate, diethylene glycol dimethyl ether, dipropylene glycol monoacetate monomethyl ether, dipropylene glycol monomethyl ether, DPE, dipropylene glycol monoacetate list ether, dipropylene glycol monopropyl ether, dipropylene glycol monoacetate list propyl ether, 3-methyl-3-methoxybutyl acetic acid esters, tripropylene glycol methyl ether, 3-methyl-3-methoxybutanol, diisopropyl ether, ethyl isobutyl ether, diisobutylene, pentyl acetate, butyl butyrate, butyl ether, diisobutyl ketone, methylcyclohexene, propyl ether, two hexyl ethers, 1-hexanol, normal hexane, n-pentane, normal octane, diethyl ether, methyl lactate, ethyl lactate, methyl acetate, ethyl acetate, n-butyl acetate, acetic acid dihydroxypropane single-ether, methyl pyruvate, ethyl pyruvate, 3-methoxy methyl propionate, 3-ethoxy-propionic acid Methylethyl, 3-methoxypropionate, 3-ethoxy-propionic acid, 3-methoxypropionic acid, 3-methoxy propyl propyl propionate, 3-methoxy propyl acid butyl ester, 1-methoxy-2-propanol, 1-ethoxy-2-propyl alcohol, 1-butoxy-2-propyl alcohol, 1-phenoxy group-2-propyl alcohol, Propylene glycol monoacetate, propylene-glycol diacetate, propylene glycol-1-monomethyl ether-2-acetic acid esters, propylene glycol-1-single ether-2-acetic acid esters, dipropylene glycol, 2-(2-ethoxy propoxyl group) propyl alcohol, methyl lactate, ethyl lactate, lactic acid n-propyl ester, n-butyl lactate, isoamyl lactates etc. have the solvent etc. of low surface tension.
These poor solvents can use a kind, also can be used in combination multiple.When using solvent as described above, in order to not make the dissolubility of the solvent entirety comprised in photosensitive composite significantly reduce, being preferably 5 ~ 80 quality % of solvent entirety, being more preferably 20 ~ 60 quality %.
As the compound improving film thickness uniformity, surface smoothness, fluorine system surfactant, silicone based surfactants, nonionic system surfactant etc. can be listed.
More specifically, include, for example out Eftop301, EF303, EF352 (TohkemproductsCorporation system); MegafacF171, F173, R-30 (DICCORPORATION system); FluoradFC430, FC431 (Sumitomo3MLimited system); AsahiGuardAG710 (Asahi Glass Co., Ltd's system); SurflonS-382, SC101, SC102, SC103, SC104, SC105, SC10 (AGCSEIMICHEMICALCO., LTD. system) etc.The usage ratio of these surfactants is preferably 0.01 ~ 2 mass parts relative to resinous principle 100 mass parts contained in photosensitive composite, is more preferably 0.01 ~ 1 mass parts.
As the concrete example of compound of adaptation improving liquid crystal orientation film and substrate, the compound etc. containing functional silanes illustrated as follows can be listed.
Include, for example out 3-TSL 8330, APTES, 2-TSL 8330, 2-aminopropyltriethoxywerene werene, N-(2-amino-ethyl)-3-TSL 8330, N-(2-amino-ethyl)-3-amino propyl methyl dimethoxysilane, 3-urea propyl trimethoxy silicane, 3-urea propyl-triethoxysilicane, N-ethoxy carbonyl-3-TSL 8330, N-ethoxy carbonyl-APTES, N-triethoxysilylpropyltetrasulfide three second triamine, N-trimethoxy-silylpropyl three second triamine, 10-trimethoxysilyl-Isosorbide-5-Nitrae, 7-tri-azepine decane, 10-triethoxysilyl-Isosorbide-5-Nitrae, 7-tri-azepine decane, 9-trimethoxysilyl-3,6-diaza nonyl acetic acid esters, 9-triethoxysilyl-3,6-diaza nonyl acetic acid esters, N-benzyl-3-TSL 8330, N-benzyl-APTES, N-phenyl-3-TSL 8330, N-phenyl-APTES, two (oxygen the ethylidene)-3-TSL 8330 of N-, two (oxygen ethylidene)-APTESs of N-etc.
And then, in order to improve the adaptation of substrate and liquid crystal orientation film and prevent from forming the electrical characteristics reduction etc. caused by backlight when liquid crystal represents element, phenoplast system as following, adjuvant containing the compound of epoxy radicals can be contained in photosensitive composite.Concrete phenoplast system adjuvant is below shown, but is not limited to this structure.
As the concrete compound containing epoxy radicals, can exemplify: ethylene glycol diglycidylether, polyethyleneglycol diglycidylether, propylene glycol diglycidylether, tripropyleneglycol diglycidyl ether, polypropylene glycol diglycidyl ether, neopentylglycol diglycidyl ether, 1, 6-hexanediol diglycidyl ether, glycerin diglycidyl ether, 2, 2-dibromoneopentyl glycol diglycidyl ether, 1, 3, 5, 6-four glycidyl group-2, 4-hexanediol, N, N, N ', N ',-four glycidyl group m-xylene diamine, 1, two (the N of 3-, N-diglycidyl amino methyl) cyclohexane, N, N, N ', N ',-four glycidyl group-4, 4 '-diaminodiphenyl-methane etc.
When using the compound of adaptation for improving liquid crystal orientation film and substrate, its consumption is preferably 0.1 ~ 30 mass parts relative to resinous principle 100 mass parts contained in photosensitive composite, is more preferably 1 ~ 20 mass parts.During by quantity not sufficient 0.1 mass parts, cannot expect the effect improving adaptation, during more than 30 mass parts, the orientation of liquid crystal is deteriorated sometimes.
Photosensitive composite used in the present invention also can add photosensitizer.As photosensitizer, be preferably colourless sensitizer and triplet sensitizer.
As the concrete example of photosensitizer, there is aromatic nitro compound, cumarin (7-lignocaine-4-methylcoumarin, Hymecromone), coumarin ketone, carbonyl bicoumarin, aromatic series 2-hydroxy-ketone, and by aromatic series 2-hydroxy-ketone (2-dihydroxy benaophenonel that amino replaces, single to (dimethylamino)-2-dihydroxy benaophenonel or two to (dimethylamino)-2-dihydroxy benaophenonel), acetophenone, anthraquinone, xanthone, sulfo-xanthone, benzanthrone, thiazoline (2-phenacylidene-3-methyl-β-aphthothiazoles quinoline, 2-(β-naphthoyl methylene)-3-methylbenzothiazole quinoline, 2-(α-naphthoyl methylene)-3-methylbenzothiazole quinoline, 2-(4-xenyl methylene)-3-methylbenzothiazole quinoline, 2-(β-naphthoyl methylene)-3-methyl-β-aphthothiazoles quinoline, 2-(4-xenyl methylene)-3-methyl-β-aphthothiazoles quinoline, 2-(to fluorobenzoyl methylene)-3-methyl-β-aphthothiazoles quinoline), oxazoline (2-phenacylidene-3-methyl-β-Nai Bing oxazoline, 2-(β-naphthoyl methylene)-3-Jia base benzoxazole quinoline, 2-(α-naphthoyl methylene)-3-Jia base benzoxazole quinoline, 2-(4-xenyl methylene)-3-Jia base benzoxazole quinoline, 2-(β-naphthoyl methylene)-3-methyl-β-Nai Bing oxazoline, 2-(4-xenyl methylene)-3-methyl-β-Nai Bing oxazoline, 2-(to fluorobenzoyl methylene)-3-methyl-β-Nai Bing oxazoline), benzothiazole, nitroaniline (meta nitro aniline or paranitroanilinum, 2,4,6-trinitroaniline) or nitro acenaphthene (5-nitro acenaphthene), (2-[(hydroxyl is to methoxyl) styryl] benzothiazole, benzoin alkylether, N-alkylation phthalein ketone, acetophenone ketal (2,2-Dimethoxyphenyl ethyl ketone), naphthalene, anthracene (2-naphthalene methyl alcohol, 2-naphthalene-carboxylic acid, 9-anthryl carbinol, 9-anthracene carboxylic acid), chromene, azo indolizine etc.
Be preferably aromatic series 2-hydroxy-ketone (benzophenone), cumarin, coumarin ketone, carbonyl bicoumarin, acetophenone, anthraquinone, xanthone, sulfo-xanthone or acetophenone ketal.
In photosensitive composite except above-mentioned substance, as long as in the scope not damaging effect of the present invention, for the object of the electrical characteristics such as specific inductive capacity, electric conductivity of change liquid crystal orientation film, dielectric, conductive materials can be added, and then for improving the object of film hardness, density when making liquid crystal orientation film, can cross-linked compound be added.
[liquid crystal orientation film and liquid crystal represent element]
The photosensitive composite used in the present invention is by be coated on substrate and after utilizing illumination to penetrate to implement light orientation process, till being heated to the temperature of liquid crystal orientation film display liquid crystal liquid crystal property, thus give tropism control ability efficiently, and then irradiation ultraviolet radiation thus can by heating the state of orientation immobilization that obtain.Like this, photosensitive composite passes through via light orientation process, is heated to the operation of liquid crystal phase transition temperature and the irradiation without polarized UV rays, thus can form liquid crystal orientation film, and the liquid crystal that can be used in manufacturing transverse electric field driving represents element.
Liquid crystal utilize known method to make liquid crystal cells, thus the liquid crystal making transverse electric field driving represents element after representing that element is obtained being with the substrate of liquid crystal orientation film by the photosensitive composite used in the present invention.
If list a production example of liquid crystal cells, then can exemplify following method: a pair substrate preparing to be formed with liquid crystal orientation film, the liquid crystal orientation film of a substrate scatters sept, the mode becoming inner side with liquid crystal aligning face is pasted on another substrate, and decompression injects liquid crystal and the method for sealing; Or, after the liquid crystal aligning face dropping liquid crystalline substance being scattered with sept, the method etc. that adhesive substrate carrying out seals.Now, substrate preferably uses the substrate of the electrode with transverse electric field driving comb teeth-shaped structure.Sept diameter is now preferably 1 μm ~ 30 μm, is more preferably 2 μm ~ 10 μm.This sept diameter determines the thickness of spacing, the i.e. liquid crystal layer of a pair substrate for clamping liquid crystal layer.