CN103951919B - Polyvinyl alcohol composite master batch and preparation method thereof - Google Patents
Polyvinyl alcohol composite master batch and preparation method thereof Download PDFInfo
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- CN103951919B CN103951919B CN201410140344.2A CN201410140344A CN103951919B CN 103951919 B CN103951919 B CN 103951919B CN 201410140344 A CN201410140344 A CN 201410140344A CN 103951919 B CN103951919 B CN 103951919B
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- 239000004372 Polyvinyl alcohol Substances 0.000 title claims abstract description 123
- 229920002451 polyvinyl alcohol Polymers 0.000 title claims abstract description 123
- 239000004594 Masterbatch (MB) Substances 0.000 title claims abstract description 69
- 239000002131 composite material Substances 0.000 title claims abstract description 46
- 238000002360 preparation method Methods 0.000 title claims abstract description 11
- 239000000843 powder Substances 0.000 claims abstract description 71
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 50
- 239000000203 mixture Substances 0.000 claims abstract description 44
- 238000012545 processing Methods 0.000 claims abstract description 42
- 239000005014 poly(hydroxyalkanoate) Substances 0.000 claims abstract description 38
- 229920000903 polyhydroxyalkanoate Polymers 0.000 claims abstract description 38
- 229920001169 thermoplastic Polymers 0.000 claims abstract description 37
- 239000004416 thermosoftening plastic Substances 0.000 claims abstract description 37
- 238000000034 method Methods 0.000 claims abstract description 8
- 239000008367 deionised water Substances 0.000 claims abstract description 5
- 229910021641 deionized water Inorganic materials 0.000 claims abstract description 5
- 238000010438 heat treatment Methods 0.000 claims abstract description 3
- 238000002156 mixing Methods 0.000 claims description 66
- 239000002245 particle Substances 0.000 claims description 63
- 238000006136 alcoholysis reaction Methods 0.000 claims description 30
- 238000006116 polymerization reaction Methods 0.000 claims description 30
- REKYPYSUBKSCAT-UHFFFAOYSA-N 3-hydroxypentanoic acid Chemical compound CCC(O)CC(O)=O REKYPYSUBKSCAT-UHFFFAOYSA-N 0.000 claims description 21
- 229920001634 Copolyester Polymers 0.000 claims description 15
- 239000011363 dried mixture Substances 0.000 claims description 14
- 239000000126 substance Substances 0.000 claims description 10
- SJZRECIVHVDYJC-UHFFFAOYSA-M 4-hydroxybutyrate Chemical compound OCCCC([O-])=O SJZRECIVHVDYJC-UHFFFAOYSA-M 0.000 claims description 8
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 8
- 229940005605 valeric acid Drugs 0.000 claims description 8
- -1 3-hydroxyvaleric acid ester Chemical class 0.000 claims description 7
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims description 7
- FHUDZSGRYLAEKR-UHFFFAOYSA-N 3-hydroxybutanoic acid;4-hydroxybutanoic acid Chemical compound CC(O)CC(O)=O.OCCCC(O)=O FHUDZSGRYLAEKR-UHFFFAOYSA-N 0.000 claims description 4
- 229920000331 Polyhydroxybutyrate Polymers 0.000 claims 2
- 235000014113 dietary fatty acids Nutrition 0.000 claims 2
- 229930195729 fatty acid Natural products 0.000 claims 2
- 239000000194 fatty acid Substances 0.000 claims 2
- 229920000071 poly(4-hydroxybutyrate) Polymers 0.000 claims 2
- 239000005015 poly(hydroxybutyrate) Substances 0.000 claims 2
- 150000002148 esters Chemical class 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 22
- 238000002844 melting Methods 0.000 description 26
- 230000008018 melting Effects 0.000 description 26
- 229920002791 poly-4-hydroxybutyrate Polymers 0.000 description 14
- 239000008188 pellet Substances 0.000 description 10
- 229920000070 poly-3-hydroxybutyrate Polymers 0.000 description 9
- 239000000155 melt Substances 0.000 description 7
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 238000001816 cooling Methods 0.000 description 4
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 4
- 238000005469 granulation Methods 0.000 description 4
- 230000003179 granulation Effects 0.000 description 4
- 239000004014 plasticizer Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 235000011187 glycerol Nutrition 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000001556 precipitation Methods 0.000 description 3
- IMROMDMJAWUWLK-UHFFFAOYSA-N Ethenol Chemical compound OC=C IMROMDMJAWUWLK-UHFFFAOYSA-N 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 150000003384 small molecules Chemical class 0.000 description 2
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 229920002988 biodegradable polymer Polymers 0.000 description 1
- 239000004621 biodegradable polymer Substances 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000010408 film Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000010129 solution processing Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
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Abstract
本发明公开一种聚乙烯醇复合母料及其制备方法。该聚乙烯醇复合母料为共混物,该共混物包括聚乙烯醇、聚羟基脂肪酸酯;聚乙烯醇重量含量为51~99﹪,聚羟基脂肪酸酯重量含量为1~49﹪。该方法是将聚乙烯醇粉末与聚羟基脂肪酸酯粉末进行混合均,然后加入去离子水混合均匀后得到混合料;混合料干燥后注入带有加热装置的螺杆挤出中,175~185oC下熔融4~8分钟,熔融挤出自然冷却至常温,造粒机切粒。该材料是一种新型环境友好材料,在使用废弃后能自然降解,不对环境造成负担;且在相对较低的温度范围和较宽的剪切速率范围内具有显著降低的熔体黏度,具有优异的热塑加工特性。The invention discloses a polyvinyl alcohol composite masterbatch and a preparation method thereof. The polyvinyl alcohol composite masterbatch is a blend, and the blend includes polyvinyl alcohol and polyhydroxyalkanoate; the weight content of polyvinyl alcohol is 51-99%, and the weight content of polyhydroxyalkanoate is 1-49%. . The method is to mix polyvinyl alcohol powder and polyhydroxyalkanoate powder evenly, then add deionized water and mix evenly to obtain a mixture; after the mixture is dried, it is injected into a screw extruder with a heating device, at 175-185 o Melt at C for 4-8 minutes, melt and extrude and cool down to room temperature naturally, and pelletize with a granulator. The material is a new type of environmentally friendly material, which can be naturally degraded after being used and discarded, and does not cause a burden to the environment; it has a significantly reduced melt viscosity in a relatively low temperature range and a wide shear rate range, and has excellent properties. thermoplastic processing characteristics.
Description
技术领域technical field
本发明属于高分子材料领域,具体涉及一种聚乙烯醇复合母料及其制备方法。The invention belongs to the field of polymer materials, and in particular relates to a polyvinyl alcohol composite masterbatch and a preparation method thereof.
背景技术Background technique
聚乙烯醇(PVA)是一种水溶性生物可降解高分子,具有优良的机械、物理、化学性能以及成膜性,广泛用于薄膜、纤维、粘结剂、造纸助剂等领域。但是,PVA主链中含有大量的羟基,分子间和分子内形成大量氢键,使得其熔点与分解温度接近,很难进行常规的热塑加工。而常规的溶液湿法成型,如溶液流延成膜等,需要经历树脂的溶解和干燥过程,存在工艺复杂、成本高、产率低、废水排放量大等缺点。我国虽然是PVA制品的生产和消费大国,但PVA的生产工艺仍以传统的溶液加工成型为主,不利于产业发展。因此,实现PVA的热塑加工具有重要意义。Polyvinyl alcohol (PVA) is a water-soluble biodegradable polymer with excellent mechanical, physical, chemical properties and film-forming properties. It is widely used in the fields of films, fibers, adhesives, and papermaking additives. However, the PVA main chain contains a large number of hydroxyl groups, and a large number of hydrogen bonds are formed between and within the molecules, making its melting point close to the decomposition temperature, making it difficult to perform conventional thermoplastic processing. However, conventional solution wet forming, such as solution casting into film, needs to go through the process of dissolving and drying the resin, which has the disadvantages of complex process, high cost, low yield, and large amount of wastewater discharge. Although my country is a big country in the production and consumption of PVA products, the production process of PVA is still dominated by traditional solution processing, which is not conducive to industrial development. Therefore, it is of great significance to realize the thermoplastic processing of PVA.
目前,公知的实现PVA热塑加工的方法是添加水、醇类、己内酰胺等小分子物质,通过增塑作用降低PVA的熔点和剪切黏度。如文献[高分子科学与工程,2008,24(5):84-87]将甘油、聚乙二醇、己内酰胺等制成复配型增塑体系,与PVA溶于水中制成PVA-增塑体系,可以有效的降低了熔融指数,降低了PVA的熔点,提高热分解温度,改善产品外观。公开号为10313698A的中国发明专利提出了一种供PVA热塑加工的复配增塑剂配方及加工工艺,实现PVA的热塑加工。但是,有机小分子增塑剂在较高的加工温度下本身易挥发,从制品中析出,从而影响制品的使用性能。如文献[中国塑料,2003,17(2):60-62]报道的醇胺类改性剂增塑PVA体系中,PVA塑化性能随着PVA醇解度的增加而变差。而文献[塑料工业,2002,30(1):32-34]对PVA增塑的研究表明:用于对PVA进行增塑的酰胺类有机小分子存在长期放置易析出的问题。公开号为CN102391598A的中国专利报道了一种聚乙烯醇材料的生产方法,其技术特点是将增塑剂在有水存在的条件下增塑PVA,在低于聚乙烯醇分解温度下进行热熔加工,但是水在较高温度下容易挥发,常常在加工中产生气泡,不能实现平稳连续生产。At present, the known method for realizing PVA thermoplastic processing is to add water, alcohols, caprolactam and other small molecular substances to reduce the melting point and shear viscosity of PVA through plasticization. For example, in the literature [Polymer Science and Engineering, 2008, 24 (5): 84-87], glycerin, polyethylene glycol, caprolactam, etc. are made into a compound plasticizing system, and dissolved in water with PVA to make PVA-plasticizing The system can effectively reduce the melt index, reduce the melting point of PVA, increase the thermal decomposition temperature, and improve the appearance of the product. The Chinese invention patent with publication number 10313698A proposes a compound plasticizer formula and processing technology for PVA thermoplastic processing, so as to realize the thermoplastic processing of PVA. However, small organic molecule plasticizers are volatile and precipitate out of the product at higher processing temperatures, thereby affecting the performance of the product. As reported in the literature [China Plastics, 2003, 17 (2): 60-62] in the PVA system plasticized by alcohol amine modifiers, the plasticizing performance of PVA becomes worse with the increase of PVA alcoholysis degree. The literature [Plastic Industry, 2002, 30 (1): 32-34] studies on PVA plasticization shows that the amide organic small molecules used to plasticize PVA have the problem of easy precipitation after long-term storage. The Chinese patent whose publication number is CN102391598A reports a production method of polyvinyl alcohol material. Its technical characteristics are to plasticize PVA with a plasticizer in the presence of water, and to carry out hot melting at a temperature lower than the decomposition temperature of polyvinyl alcohol. Processing, but water is easy to volatilize at higher temperatures, and often produces air bubbles during processing, which cannot achieve smooth and continuous production.
显然,PVA的热塑加工是该技术领域的技术难点和研发热点。当前已知的技术均通过在PVA中添加水、甘油等小分子物质对其进行增塑,由此带来增塑剂残留、析出,以及在热塑加工过程中产生气泡、瑕疵等问题。因此,亟待开发出新的技术以实现PVA的热塑加工,并避免由小分子增塑带来的各种问题。Obviously, the thermoplastic processing of PVA is a technical difficulty and research hotspot in this technical field. The currently known technologies all plasticize PVA by adding small molecular substances such as water and glycerin, which leads to problems such as plasticizer residue and precipitation, as well as bubbles and defects during thermoplastic processing. Therefore, it is urgent to develop new technologies to realize the thermoplastic processing of PVA and avoid various problems caused by small molecule plasticization.
发明内容Contents of the invention
本发明的一个目的是针对现有技术的不足,提供一种聚乙烯醇复合母料。An object of the present invention is to provide a polyvinyl alcohol composite masterbatch for the deficiencies of the prior art.
本发明的聚乙烯醇复合母料为共混物,该共混物包括聚乙烯醇、聚羟基脂肪酸酯;其中聚乙烯醇的重量含量为51~99﹪,聚羟基脂肪酸酯的重量含量为1~49﹪,在175~185℃、100s-1剪切速率的条件下聚乙烯醇复合母料的表观剪切黏度低于20000Pa·s,具有良好的热塑加工性能;The polyvinyl alcohol composite masterbatch of the present invention is a blend, and the blend includes polyvinyl alcohol and polyhydroxyalkanoate; wherein the weight content of polyvinyl alcohol is 51% to 99%, and the weight content of polyhydroxyalkanoate The apparent shear viscosity of polyvinyl alcohol composite masterbatch is lower than 20000Pa·s under the conditions of 175~185℃ and 100s -1 shear rate, and has good thermoplastic processing performance;
作为优选,聚乙烯醇复合母料中聚乙烯醇的重量含量为60~90﹪,聚羟基脂肪酸酯的重量含量为10~40﹪,在175~185℃、100s-1剪切速率的条件下聚乙烯醇复合母料的表观剪切黏度低于10000Pa·s,具有良好的热塑加工性能。Preferably, the weight content of polyvinyl alcohol in the polyvinyl alcohol composite masterbatch is 60-90%, the weight content of polyhydroxyalkanoate is 10-40%, under the conditions of 175-185°C and 100s -1 shear rate The apparent shear viscosity of the lower polyvinyl alcohol composite masterbatch is lower than 10000Pa·s, which has good thermoplastic processing performance.
本发明的另一个目的是提供上述聚乙烯醇复合母料的制备方法。Another object of the present invention is to provide a preparation method of the above-mentioned polyvinyl alcohol composite masterbatch.
本发明方法包括以下步骤:The inventive method comprises the following steps:
步骤(1).将聚乙烯醇粉末与聚羟基脂肪酸酯粉末进行第一次物理混合均匀,然后加入去离子水进行第二次物理混合,混合均匀后得到混合料;其中聚乙烯醇粉末与聚羟基脂肪酸酯粉末的重量比为51:49~99:1,去离子水的重量为聚乙烯醇粉末与聚羟基脂肪酸酯粉末总重量的0.5~1.5﹪;Step (1). The polyvinyl alcohol powder and the polyhydroxyalkanoate powder are physically mixed for the first time, and then deionized water is added for the second physical mixing, and the mixture is obtained after mixing; wherein the polyvinyl alcohol powder is mixed with the polyhydroxyalkanoate powder The weight ratio of polyhydroxyalkanoate powder is 51:49-99:1, and the weight of deionized water is 0.5-1.5% of the total weight of polyvinyl alcohol powder and polyhydroxyalkanoate powder;
作为优选,聚乙烯醇粉末与聚羟基脂肪酸酯粉末的重量比为6:4~9:1;Preferably, the weight ratio of polyvinyl alcohol powder to polyhydroxyalkanoate powder is 6:4 to 9:1;
所述的聚乙烯醇粉末的数均颗粒直径为0.01~0.1mm,平均聚合度为600~1800,醇解度为88﹪~99.8﹪(mol/mol);The number-average particle diameter of the polyvinyl alcohol powder is 0.01-0.1mm, the average degree of polymerization is 600-1800, and the degree of alcoholysis is 88%-99.8% (mol/mol);
作为优选,聚乙烯醇粉末的数均颗粒直径为0.01~0.055mm,平均聚合度为600~1000,醇解度为88﹪~99.8﹪(mol/mol);Preferably, the polyvinyl alcohol powder has a number-average particle diameter of 0.01-0.055mm, an average degree of polymerization of 600-1000, and a degree of alcoholysis of 88%-99.8% (mol/mol);
所述的聚羟基脂肪酸酯粉末的数均颗粒直径为0.01~0.1mm,具有如下化学结构通式:The number-average particle diameter of the polyhydroxyalkanoate powder is 0.01-0.1 mm, and has the following general chemical structure formula:
式中:R1、R2各自独立为H、甲基CH3或乙基C2H5;m1、m2各自独立为1或2;x、y各自独立为0或200~20000的任意自然数,且x、y不同时为0。In the formula: R 1 and R 2 are independently H, methyl CH 3 or ethyl C 2 H 5 ; m1 and m2 are independently 1 or 2; x and y are independently 0 or any natural number from 200 to 20000, And x, y are not 0 at the same time.
作为优选,所述的聚羟基脂肪酸酯粉末的化学结构通式中R1为甲基CH3、m1为1、x为200~20000的任意自然数、y为0时为聚3-羟基丁酸酯(P-3HB),其数均颗粒直径为0.01~0.1mm,体积结晶度为30~70﹪、重均分子量为9~65万;Preferably, in the general chemical formula of the polyhydroxyalkanoate powder, R 1 is methyl CH 3 , m1 is 1, x is any natural number from 200 to 20000, and when y is 0, it is poly-3-hydroxybutyric acid Ester (P-3HB), the number-average particle diameter is 0.01-0.1 mm, the volume crystallinity is 30-70%, and the weight-average molecular weight is 90,000-650,000;
作为优选,所述的聚羟基脂肪酸酯粉末在通式中R1为H、m1为2、x为200~20000的任意自然数、y为0时为聚4-羟基丁酸酯(P-4HB),其数均颗粒直径为0.01~0.1mm,体积结晶度为30~70﹪、重均分子量为9~65万;As a preference, the polyhydroxyalkanoate powder in the general formula is poly 4 -hydroxybutyrate (P-4HB ), the number-average particle diameter is 0.01-0.1 mm, the volume crystallinity is 30-70%, and the weight-average molecular weight is 90,000-650,000;
作为优选,所述的聚羟基脂肪酸酯粉末在通式中R1为乙基C2H5、m1为1、x为200~20000的任意自然数、y为0时为聚3-羟基戊酸酯(P-3HV),其数均颗粒直径为0.01~0.1mm,体积结晶度为15~55﹪、重均分子量为9~65万;Preferably, when the polyhydroxyalkanoate powder is in the general formula, R 1 is ethyl C 2 H 5 , m1 is 1, x is any natural number from 200 to 20000, and y is 0, it is poly-3-hydroxyvaleric acid Ester (P-3HV), the number-average particle diameter is 0.01-0.1 mm, the volume crystallinity is 15-55%, and the weight-average molecular weight is 90,000-650,000;
作为优选,所述的聚羟基脂肪酸酯粉末在通式中R1为甲基CH3、R2为H、m1为1、m2为2、x和y均为200~20000的任意自然数时为聚3-羟基丁酸-4-羟基丁酸共聚酯(P-3HB-4HB),其数均颗粒直径为0.01~0.1mm,体积结晶度为10~50﹪、重均分子量为9~75万,其中的4-羟基丁酸酯(P-4HB)的摩尔含量为1~45﹪;Preferably, when the polyhydroxyalkanoate powder is in the general formula, when R 1 is methyl CH 3 , R 2 is H, m1 is 1, m2 is 2, and x and y are any natural numbers ranging from 200 to 20000, it is Poly 3-hydroxybutyric acid-4-hydroxybutyric acid copolyester (P-3HB-4HB), its number average particle diameter is 0.01~0.1mm, volume crystallinity is 10~50%, weight average molecular weight is 9~75 10,000, the molar content of 4-hydroxybutyrate (P-4HB) is 1-45%;
作为优选,所述的聚羟基脂肪酸酯粉末在通式中R1为甲基CH3、R2为乙基C2H5、m1和m2均为1、x和y均为200~20000的任意自然数时为聚羟基丁酸-戊酸共聚酯(PHBV),其数均颗粒直径为0.01~0.1mm,体积结晶度为15~65﹪、重均分子量为9~75万,其中的3-羟基戊酸酯(P-3HV)的摩尔含量为1~45﹪;Preferably, the polyhydroxyalkanoate powder has a general formula in which R 1 is methyl CH 3 , R 2 is ethyl C 2 H 5 , m1 and m2 are both 1, and x and y are both 200 to 20000. Any natural number is polyhydroxybutyrate-valeric acid copolyester (PHBV), its number-average particle diameter is 0.01-0.1mm, volume crystallinity is 15-65%, weight-average molecular weight is 9-750,000, of which 3 The molar content of -hydroxyvalerate (P-3HV) is 1-45%;
步骤(2).将步骤(1)得到的混合料在60~100℃内真空干燥至恒重不变,除去多余水分;Step (2). Vacuum-dry the mixture obtained in step (1) at 60-100° C. until the constant weight remains unchanged, and remove excess water;
步骤(3).将步骤(2)干燥后的混合料注入带有加热装置的螺杆挤出机中,螺杆的长径比为10~30,175~185℃下熔融4~8分钟,熔融挤出得到挤出熔体;Step (3). Inject the dried mixture of step (2) into a screw extruder with a heating device. The length-to-diameter ratio of the screw is 10-30, melted at 175-185°C for 4-8 minutes, and melt-extruded Get extruded melt;
步骤(4).将步骤(3)挤出熔体在空气中自然冷却至常温,造粒机切粒,制备得到可用于热塑加工的颗粒状聚乙烯醇复合母料。Step (4). The extruded melt in step (3) is naturally cooled to normal temperature in the air, and pelletized by a granulator to prepare a granular polyvinyl alcohol composite masterbatch that can be used for thermoplastic processing.
本发明的聚乙烯醇复合母料包含均为生物可降解的聚乙烯醇和聚羟基脂肪酸酯组分,是一种新型环境友好材料,在使用废弃后能自然降解,不对环境造成负担。该聚乙烯醇复合母料在相对较低的温度范围和较宽的剪切速率范围内具有显著降低的熔体黏度,具有优异的热塑加工特性。本发明通过大量实验,发现只有当聚乙烯醇和聚羟基脂肪酸酯的结构参数(粒径、平均聚合度、醇解度、化学结构、分子量、结晶度、共聚单体含量)满足特定条件时,二者才能发生适度的羟基相互作用,使聚乙烯醇原有的氢键被削弱,同时聚羟基脂肪酸酯分散相发生变形、取向,从而降低复合体系的熔体黏度。该聚乙烯醇复合母料避免了常规方法为实现聚乙烯醇热塑加工而添加水、甘油等小分子物质,解决了小分子物质在加工过程中产生气泡、使用过程中析出等问题,有助于改善制品的外观均一性和性能稳定性。本发明还提出上述聚乙烯醇复合母料的制备方法,通过第一次物理混合使聚乙烯醇粉末与聚羟基脂肪酸酯粉末均匀分散;再通过第二次物理混合加入适量的水,使聚乙烯醇粉末表面发生浅层溶解,增加聚乙烯醇粉末与聚羟基脂肪酸酯粉末之间的粘合性;继而控制熔融挤出的温度和时间窗口,在确保复合体系均匀分散的同时有效避免聚乙烯醇的热降解。The polyvinyl alcohol composite masterbatch of the present invention contains both biodegradable polyvinyl alcohol and polyhydroxyalkanoate components, is a new environment-friendly material, can be naturally degraded after being used and discarded, and does not cause a burden to the environment. The polyvinyl alcohol composite masterbatch has a significantly reduced melt viscosity in a relatively low temperature range and a wide shear rate range, and has excellent thermoplastic processing characteristics. Through a large number of experiments, the present invention finds that only when the structural parameters (particle size, average degree of polymerization, degree of alcoholysis, chemical structure, molecular weight, crystallinity, and comonomer content) of polyvinyl alcohol and polyhydroxyalkanoate meet specific conditions, The two can have moderate hydroxyl interaction, so that the original hydrogen bond of polyvinyl alcohol is weakened, and at the same time, the dispersed phase of polyhydroxyalkanoate is deformed and oriented, thereby reducing the melt viscosity of the composite system. The polyvinyl alcohol composite masterbatch avoids the addition of small molecular substances such as water and glycerin in the conventional method to realize the thermoplastic processing of polyvinyl alcohol, and solves the problems of small molecular substances such as bubbles generated during processing and precipitation during use, which is helpful It is used to improve the appearance uniformity and performance stability of the product. The present invention also proposes a preparation method for the above-mentioned polyvinyl alcohol composite masterbatch. The polyvinyl alcohol powder and the polyhydroxyalkanoate powder are uniformly dispersed through the first physical mixing; and then an appropriate amount of water is added through the second physical mixing to make the polyvinyl alcohol Shallow dissolution occurs on the surface of the vinyl alcohol powder, which increases the adhesion between the polyvinyl alcohol powder and the polyhydroxyalkanoate powder; then the temperature and time window of melt extrusion are controlled to ensure the uniform dispersion of the composite system while effectively avoiding polymerization. Thermal degradation of vinyl alcohol.
具体实施方式detailed description
下面结合实施例对本发明的技术方案及效果作进一步的描述。实施例中聚乙烯醇复合母粒的表观剪切黏度采用型号为GOTTFERTTM,RHEO-TESTER2000的毛细管流变仪测定。实施例中的聚乙烯醇粉末在175~185℃的温度范围内和100s-1的剪切速率下的表观剪切黏度均高于20000Pa·s,无法顺利熔融挤出。The technical solutions and effects of the present invention will be further described below in conjunction with the embodiments. The apparent shear viscosity of the polyvinyl alcohol composite masterbatch in the examples was measured by a capillary rheometer modeled as GOTTFERT TM , RHEO-TESTER2000. The apparent shear viscosity of the polyvinyl alcohol powder in the examples is higher than 20,000 Pa·s in the temperature range of 175-185° C. and at a shear rate of 100 s −1 , and cannot be melt-extruded smoothly.
实施例1:Example 1:
取数均颗粒直径为0.01mm、平均聚合度为600、醇解度为88﹪(mol/mol)的聚乙烯醇粉末90千克与数均颗粒直径为0.01mm、体积结晶度为70﹪、重均分子量为9万的聚3-羟基丁酸酯(P-3HB)粉末10千克在高速搅拌机中进行第一次物理混合,混合温度为常温,时间为3~5分钟;然后加入1.5千克水,进行第二次物理混合,混合温度为常温,时间为3~5分钟;将混合料在100℃下真空干燥6小时,除去多余水分;将干燥后的混合料注入螺杆长径比为30的单螺杆挤出机中,在175℃下熔融挤出,调整螺杆转速使混合料的熔融时间为8分钟;将挤出熔体在空气中自然冷却,造粒机切粒,制备得到乳白色、表面光滑的颗粒状聚乙烯醇复合母料。经毛细管流变仪测定,该母料在温度为175℃、剪切速率为100、1000、10000s-1下的表观剪切黏度分别为9520、3730、510Pa·s,具有良好的热塑加工性能。Take 90 kg of polyvinyl alcohol powder with a number-average particle diameter of 0.01mm, an average degree of polymerization of 600, and a degree of alcoholysis of 88% (mol/mol), and a number-average particle diameter of 0.01mm, a volume crystallinity of 70%, and a weight 10 kg of poly-3-hydroxybutyrate (P-3HB) powder with an average molecular weight of 90,000 was physically mixed for the first time in a high-speed mixer at room temperature for 3 to 5 minutes; then 1.5 kg of water was added, Carry out the second physical mixing, the mixing temperature is normal temperature, and the time is 3 to 5 minutes; the mixed material is vacuum-dried at 100°C for 6 hours to remove excess water; the dried mixed material is injected into a unit with a screw aspect ratio of 30 In the screw extruder, melt and extrude at 175°C, adjust the screw speed to make the melting time of the mixture 8 minutes; naturally cool the extruded melt in the air, and cut into pellets with a granulator to prepare milky white, smooth surface Granular polyvinyl alcohol composite masterbatch. Measured by a capillary rheometer, the apparent shear viscosities of the masterbatch at a temperature of 175°C and a shear rate of 100, 1000, and 10,000 s -1 are 9520, 3730, and 510 Pa·s, respectively, and have good thermoplastic processing properties. performance.
实施例2:Example 2:
取数均颗粒直径为0.0325mm、平均聚合度为800、醇解度为93.9﹪(mol/mol)的聚乙烯醇粉末75千克与数均颗粒直径为0.0325mm、体积结晶度为50﹪、重均分子量为37万的聚3-羟基丁酸酯(P-3HB)粉末25千克在高速搅拌机中进行第一次物理混合,混合温度为常温,时间为3~5分钟;然后加入1千克水,进行第二次物理混合,混合温度为常温,时间为3~5分钟;将混合料在80℃下真空干燥6小时,除去多余水分;将干燥后的混合料注入螺杆长径比为20的单螺杆挤出机中,在180℃下熔融挤出,调整螺杆转速使混合料的熔融时间为4分钟;将挤出熔体在空气中自然冷却,造粒机切粒,制备得到乳白色、表面光滑的颗粒状聚乙烯醇复合母料。经毛细管流变仪测定,该母料在温度为180℃、剪切速率为100、1000、10000s-1下的表观剪切黏度分别为9600、3980、530Pa·s,具有良好的热塑加工性能。Take 75 kg of polyvinyl alcohol powder with a number-average particle diameter of 0.0325mm, an average degree of polymerization of 800, and a degree of alcoholysis of 93.9% (mol/mol), and a number-average particle diameter of 0.0325mm, a volume crystallinity of 50%, and a weight 25 kg of poly-3-hydroxybutyrate (P-3HB) powder with an average molecular weight of 370,000 was physically mixed for the first time in a high-speed mixer at room temperature for 3 to 5 minutes; then 1 kg of water was added, Carry out the second physical mixing, the mixing temperature is normal temperature, and the time is 3 to 5 minutes; the mixed material is vacuum-dried at 80°C for 6 hours to remove excess water; the dried mixed material is injected into a unit with a screw aspect ratio of 20 In the screw extruder, melt and extrude at 180°C, adjust the screw speed so that the melting time of the mixture is 4 minutes; cool the extruded melt naturally in the air, and cut into pellets with a granulator to prepare milky white, smooth surface Granular polyvinyl alcohol composite masterbatch. Measured by a capillary rheometer, the apparent shear viscosities of the masterbatch at a temperature of 180°C and a shear rate of 100, 1000, and 10,000 s -1 are 9600, 3980, and 530 Pa·s, respectively, and have good thermoplastic processing properties. performance.
实施例3:Example 3:
取数均颗粒直径为0.055mm、平均聚合度为1000、醇解度为99.8﹪(mol/mol)的聚乙烯醇粉末60千克与数均颗粒直径为0.055mm、体积结晶度为30﹪、重均分子量为65万的聚3-羟基丁酸酯(P-3HB)粉末40千克在高速搅拌机中进行第一次物理混合,混合温度为常温,时间为3~5分钟;然后加入0.5千克水,进行第二次物理混合,混合温度为常温,时间为3~5分钟;将混合料在60℃下真空干燥8小时,除去多余水分;将干燥后的混合料注入螺杆长径比为10的锥形双螺杆挤出机中,在185℃下熔融挤出,调整螺杆转速使混合料的熔融时间为6分钟;将挤出熔体在空气中自然冷却,造粒机切粒,制备得到乳白色、表面光滑的颗粒状聚乙烯醇复合母料。经毛细管流变仪测定,该母料在温度为185℃、剪切速率为100、1000、10000s-1下的表观剪切黏度分别为9850、4160、550Pa·s,具有良好的热塑加工性能。Take 60 kg of polyvinyl alcohol powder with a number-average particle diameter of 0.055mm, an average degree of polymerization of 1000, and a degree of alcoholysis of 99.8% (mol/mol), and a number-average particle diameter of 0.055mm, a volume crystallinity of 30%, and a weight 40 kg of poly-3-hydroxybutyrate (P-3HB) powder with an average molecular weight of 650,000 was physically mixed for the first time in a high-speed mixer at room temperature for 3 to 5 minutes; then 0.5 kg of water was added, Carry out the second physical mixing, the mixing temperature is normal temperature, and the time is 3 to 5 minutes; the mixture is vacuum-dried at 60°C for 8 hours to remove excess water; the dried mixture is injected into a cone with a screw length-to-diameter ratio of 10 In a twin-screw extruder, melt and extrude at 185 ° C, adjust the screw speed to make the melting time of the mixture 6 minutes; naturally cool the extruded melt in the air, and pelletize with a granulator to prepare milky white, Granular polyvinyl alcohol compound masterbatch with smooth surface. Measured by a capillary rheometer, the apparent shear viscosities of the masterbatch at a temperature of 185°C and a shear rate of 100, 1000, and 10,000 s -1 are 9850, 4160, and 550 Pa·s, respectively, and have good thermoplastic processing properties. performance.
实施例4:Example 4:
取数均颗粒直径为0.0325mm、平均聚合度为600、醇解度为93.9﹪(mol/mol)的聚乙烯醇粉末60千克与数均颗粒直径为0.055mm、体积结晶度为70﹪、重均分子量为37万的聚4-羟基丁酸酯(P-4HB)粉末40千克在高速搅拌机中进行第一次物理混合,混合温度为常温,时间为3~5分钟;然后加入0.5千克水,进行第二次物理混合,混合温度为常温,时间为3~5分钟;将混合料在80℃下真空干燥6小时,除去多余水分;将干燥后的混合料注入螺杆长径比为30的单螺杆挤出机中,在175℃下熔融挤出,调整螺杆转速使混合料的熔融时间为6分钟;将挤出熔体在空气中自然冷却,造粒机切粒,制备得到乳白色、表面光滑的颗粒状聚乙烯醇复合母料。经毛细管流变仪测定,该母料在温度为175℃、剪切速率为100、1000、10000s-1下的表观剪切黏度分别为8400、2550、405Pa·s,具有良好的热塑加工性能。Take 60 kg of polyvinyl alcohol powder with a number-average particle diameter of 0.0325mm, an average degree of polymerization of 600, and a degree of alcoholysis of 93.9% (mol/mol), and a number-average particle diameter of 0.055mm, a volume crystallinity of 70%, and a weight 40 kg of poly-4-hydroxybutyrate (P-4HB) powder with an average molecular weight of 370,000 was physically mixed for the first time in a high-speed mixer at room temperature for 3 to 5 minutes; then 0.5 kg of water was added, Carry out the second physical mixing, the mixing temperature is normal temperature, and the time is 3 to 5 minutes; the mixed material is vacuum-dried at 80°C for 6 hours to remove excess water; the dried mixed material is injected into a unit with a screw aspect ratio of 30 In the screw extruder, melt and extrude at 175°C, adjust the screw speed to make the melting time of the mixture 6 minutes; cool the extruded melt naturally in the air, and cut into pellets with a granulator to prepare milky white and smooth surface Granular polyvinyl alcohol composite masterbatch. Measured by a capillary rheometer, the apparent shear viscosities of the masterbatch at a temperature of 175°C and a shear rate of 100, 1000, and 10,000 s -1 are 8400, 2550, and 405 Pa·s, respectively, and have good thermoplastic processing properties. performance.
实施例5:Example 5:
取数均颗粒直径为0.01mm、平均聚合度为800、醇解度为99.8﹪(mol/mol)的聚乙烯醇粉末90千克与数均颗粒直径为0.01mm、体积结晶度为50﹪、重均分子量为9万的聚4-羟基丁酸酯(P-4HB)粉末10千克在高速搅拌机中进行第一次物理混合,混合温度为常温,时间为3~5分钟;然后加入1.5千克水,进行第二次物理混合,混合温度为常温,时间为3~5分钟;将混合料在100℃下真空干燥6小时,除去多余水分;将干燥后的混合料注入螺杆长径比为10的锥形双螺杆挤出机中,在185℃下熔融挤出,调整螺杆转速使混合料的熔融时间为8分钟;将挤出熔体在空气中自然冷却,造粒机切粒,制备得到乳白色、表面光滑的颗粒状聚乙烯醇复合母料。经毛细管流变仪测定,该母料在温度为185℃、剪切速率为100、1000、10000s-1下的表观剪切黏度分别为9650、4110、560Pa·s,具有良好的热塑加工性能。Take 90 kg of polyvinyl alcohol powder with a number-average particle diameter of 0.01mm, an average degree of polymerization of 800, and a degree of alcoholysis of 99.8% (mol/mol), and a number-average particle diameter of 0.01mm, a volume crystallinity of 50%, and a weight 10 kg of poly-4-hydroxybutyrate (P-4HB) powder with an average molecular weight of 90,000 is physically mixed for the first time in a high-speed mixer, the mixing temperature is normal temperature, and the time is 3 to 5 minutes; then add 1.5 kg of water, Carry out the second physical mixing, the mixing temperature is normal temperature, and the time is 3 to 5 minutes; the mixture is vacuum-dried at 100°C for 6 hours to remove excess water; the dried mixture is injected into a cone with a screw length-to-diameter ratio of 10 In a twin-screw extruder, melt and extrude at 185°C, adjust the screw speed so that the melting time of the mixture is 8 minutes; the extruded melt is naturally cooled in the air, and pelletized by a granulator to prepare milky white, Granular polyvinyl alcohol compound masterbatch with smooth surface. Measured by a capillary rheometer, the apparent shear viscosities of the masterbatch at a temperature of 185°C and a shear rate of 100, 1000, and 10,000 s -1 are 9650, 4110, and 560 Pa·s, respectively, and have good thermoplastic processing properties. performance.
实施例6:Embodiment 6:
取数均颗粒直径为0.055mm、平均聚合度为1000、醇解度为88﹪(mol/mol)的聚乙烯醇粉末75千克与数均颗粒直径为0.0325mm、体积结晶度为30﹪、重均分子量为65万的聚4-羟基丁酸酯(P-4HB)粉末25千克在高速搅拌机中进行第一次物理混合,混合温度为常温,时间为3~5分钟;然后加入1千克水,进行第二次物理混合,混合温度为常温,时间为3~5分钟;将混合料在60℃下真空干燥10小时,除去多余水分;将干燥后的混合料注入螺杆长径比为20的单螺杆挤出机中,在180℃下熔融挤出,调整螺杆转速使混合料的熔融时间为4分钟;将挤出熔体在空气中自然冷却,造粒机切粒,制备得到乳白色、表面光滑的颗粒状聚乙烯醇复合母料。经毛细管流变仪测定,该母料在温度为180℃、剪切速率为100、1000、10000s-1下的表观剪切黏度分别为9800、4230、575Pa·s,具有良好的热塑加工性能。Take 75 kg of polyvinyl alcohol powder with a number-average particle diameter of 0.055mm, an average degree of polymerization of 1000, and a degree of alcoholysis of 88% (mol/mol), and a number-average particle diameter of 0.0325mm, a volume crystallinity of 30%, and a weight 25 kg of poly-4-hydroxybutyrate (P-4HB) powder with an average molecular weight of 650,000 was physically mixed for the first time in a high-speed mixer at room temperature for 3 to 5 minutes; then 1 kg of water was added, Carry out the second physical mixing, the mixing temperature is normal temperature, and the time is 3 to 5 minutes; the mixed material is vacuum-dried at 60°C for 10 hours to remove excess water; the dried mixed material is injected into a unit with a screw aspect ratio of 20 In the screw extruder, melt and extrude at 180°C, adjust the screw speed so that the melting time of the mixture is 4 minutes; cool the extruded melt naturally in the air, and cut into pellets with a granulator to prepare milky white, smooth surface Granular polyvinyl alcohol composite masterbatch. Measured by a capillary rheometer, the apparent shear viscosities of the masterbatch at a temperature of 180°C and a shear rate of 100, 1000, and 10,000 s -1 are 9800, 4230, and 575 Pa·s, respectively, and have good thermoplastic processing properties. performance.
实施例7:Embodiment 7:
取数均颗粒直径为0.055mm、平均聚合度为600、醇解度为99.8﹪(mol/mol)的聚乙烯醇粉末60千克与数均颗粒直径为0.055mm、体积结晶度为15﹪、重均分子量为9万的聚3-羟基戊酸酯(P-3HV)粉末40千克在高速搅拌机中进行第一次物理混合,混合温度为常温,时间为3~5分钟;然后加入0.5千克水,进行第二次物理混合,混合温度为常温,时间为3~5分钟;将混合料在60℃下真空干燥8小时,除去多余水分;将干燥后的混合料注入螺杆长径比为30的单螺杆挤出机中,在175℃下熔融挤出,调整螺杆转速使混合料的熔融时间为4分钟;将挤出熔体在空气中自然冷却,造粒机切粒,制备得到乳白色、表面光滑的颗粒状聚乙烯醇复合母料。经毛细管流变仪测定,该母料在温度为175℃、剪切速率为100、1000、10000s-1下的表观剪切黏度分别为7420、2300、382Pa·s,具有良好的热塑加工性能Take 60 kg of polyvinyl alcohol powder with a number-average particle diameter of 0.055mm, an average degree of polymerization of 600, and a degree of alcoholysis of 99.8% (mol/mol), and a number-average particle diameter of 0.055mm, a volume crystallinity of 15%, and a weight 40 kg of poly-3-hydroxyvalerate (P-3HV) powder with an average molecular weight of 90,000 was physically mixed for the first time in a high-speed mixer at room temperature for 3 to 5 minutes; then 0.5 kg of water was added, Carry out the second physical mixing, the mixing temperature is normal temperature, and the time is 3 to 5 minutes; the mixed material is vacuum-dried at 60°C for 8 hours to remove excess water; the dried mixed material is injected into a unit with a screw aspect ratio of 30 In the screw extruder, melt and extrude at 175°C, adjust the screw speed so that the melting time of the mixture is 4 minutes; naturally cool the extruded melt in the air, and cut into pellets with a granulator to prepare milky white, smooth surface Granular polyvinyl alcohol composite masterbatch. Measured by a capillary rheometer, the apparent shear viscosities of the masterbatch at a temperature of 175°C and a shear rate of 100, 1000, and 10,000 s -1 are 7420, 2300, and 382 Pa·s, respectively, and have good thermoplastic processing properties. performance
实施例8:Embodiment 8:
取数均颗粒直径为0.0325mm、平均聚合度为800、醇解度为88﹪(mol/mol)的聚乙烯醇粉末75千克与数均颗粒直径为0.0325mm、体积结晶度为35﹪、重均分子量为65万的聚3-羟基戊酸酯(P-3HV)粉末25千克在高速搅拌机中进行第一次物理混合,混合温度为常温,时间为3~5分钟;然后加入1千克水,进行第二次物理混合,混合温度为常温,时间为3~5分钟;将混合料在80℃下真空干燥6小时,除去多余水分;将干燥后的混合料注入螺杆长径比为20的单螺杆挤出机中,在180℃下熔融挤出,调整螺杆转速使混合料的熔融时间为6分钟;将挤出熔体在空气中自然冷却,造粒机切粒,制备得到乳白色、表面光滑的颗粒状聚乙烯醇复合母料。经毛细管流变仪测定,该母料在温度为180℃、剪切速率为100、1000、10000s-1下的表观剪切黏度分别为9510、3860、525Pa·s,具有良好的热塑加工性能。Take 75 kg of polyvinyl alcohol powder with a number-average particle diameter of 0.0325mm, an average degree of polymerization of 800, and a degree of alcoholysis of 88% (mol/mol), and a number-average particle diameter of 0.0325mm, a volume crystallinity of 35%, and a weight 25 kg of poly-3-hydroxyvalerate (P-3HV) powder with an average molecular weight of 650,000 was physically mixed for the first time in a high-speed mixer at room temperature for 3 to 5 minutes; then 1 kg of water was added, Carry out the second physical mixing, the mixing temperature is normal temperature, and the time is 3 to 5 minutes; the mixed material is vacuum-dried at 80°C for 6 hours to remove excess water; the dried mixed material is injected into a unit with a screw aspect ratio of 20 In the screw extruder, melt and extrude at 180 ° C, adjust the screw speed to make the melting time of the mixture 6 minutes; naturally cool the extruded melt in the air, and cut into pellets with a granulator to prepare milky white, smooth surface Granular polyvinyl alcohol composite masterbatch. Measured by a capillary rheometer, the apparent shear viscosities of the masterbatch at a temperature of 180°C and a shear rate of 100, 1000, and 10,000 s -1 are 9510, 3860, and 525 Pa·s, respectively, and have good thermoplastic processing properties. performance.
实施例9:Embodiment 9:
取数均颗粒直径为0.01mm、平均聚合度为1000、醇解度为93.9﹪(mol/mol)的聚乙烯醇粉末90千克与数均颗粒直径为0.01mm、体积结晶度为55﹪、重均分子量为37万的聚3-羟基戊酸酯(P-3HV)粉末10千克在高速搅拌机中进行第一次物理混合,混合温度为常温,时间为3~5分钟;然后加入1.5千克水,进行第二次物理混合,混合温度为常温,时间为3~5分钟;将混合料在100℃下真空干燥6小时,除去多余水分;将干燥后的混合料注入螺杆长径比为10的双螺杆挤出机中,在185℃下熔融挤出,调整螺杆转速使混合料的熔融时间为8分钟;将挤出熔体在空气中自然冷却,造粒机切粒,制备得到乳白色、表面光滑的颗粒状聚乙烯醇复合母料。经毛细管流变仪测定,该母料在温度为185℃、剪切速率为100、1000、10000s-1下的表观剪切黏度分别为9850、4260、580Pa·s,具有良好的热塑加工性能。Take 90 kg of polyvinyl alcohol powder with a number-average particle diameter of 0.01mm, an average degree of polymerization of 1000, and a degree of alcoholysis of 93.9% (mol/mol), and a number-average particle diameter of 0.01mm, a volume crystallinity of 55%, and a weight 10 kg of poly 3-hydroxyvalerate (P-3HV) powder with an average molecular weight of 370,000 was physically mixed for the first time in a high-speed mixer at room temperature for 3 to 5 minutes; then 1.5 kg of water was added, Carry out the second physical mixing, the mixing temperature is normal temperature, and the time is 3 to 5 minutes; the mixture is vacuum-dried at 100°C for 6 hours to remove excess water; In the screw extruder, melt and extrude at 185°C, adjust the screw speed to make the melting time of the mixture 8 minutes; naturally cool the extruded melt in the air, and cut into pellets with a granulator to prepare milky white, smooth surface Granular polyvinyl alcohol composite masterbatch. Measured by a capillary rheometer, the apparent shear viscosities of the masterbatch at a temperature of 185°C and a shear rate of 100, 1000, and 10,000 s -1 are 9850, 4260, and 580 Pa·s, respectively, and have good thermoplastic processing properties. performance.
实施例10:Example 10:
取数均颗粒直径为0.055mm、平均聚合度为600、醇解度为99.8﹪(mol/mol)的聚乙烯醇粉末90千克与数均颗粒直径为0.01mm、体积结晶度为30﹪、重均分子量为75万、4-羟基丁酸酯(P-4HB)摩尔含量为23﹪的聚3-羟基丁酸-4-羟基丁酸共聚酯(P-3HB-4HB)粉末10千克在高速搅拌机中进行第一次物理混合,混合温度为常温,时间为3~5分钟;然后加入1.5千克水,进行第二次物理混合,混合温度为常温,时间为3~5分钟;将混合料在60℃下真空干燥10小时,除去多余水分;将干燥后的混合料注入螺杆长径比为10的单螺杆挤出机中,在185℃下熔融挤出,调整螺杆转速使混合料的熔融时间为4分钟;将挤出熔体在空气中自然冷却,造粒机切粒,制备得到乳白色、表面光滑的颗粒状聚乙烯醇复合母料。经毛细管流变仪测定,该母料在温度为185℃、剪切速率为100、1000、10000s-1下的表观剪切黏度分别为7250、2260、370Pa·s,具有良好的热塑加工性能。实施例11:Take 90 kg of polyvinyl alcohol powder with a number-average particle diameter of 0.055mm, an average degree of polymerization of 600, and a degree of alcoholysis of 99.8% (mol/mol), and a number-average particle diameter of 0.01mm, a volume crystallinity of 30%, and a weight 10 kg of poly-3-hydroxybutyrate-4-hydroxybutyrate copolyester (P-3HB-4HB) powder with an average molecular weight of 750,000 and a molar content of 4-hydroxybutyrate (P-4HB) of 23% was processed at high speed The first physical mixing is carried out in the mixer, the mixing temperature is normal temperature, and the time is 3 to 5 minutes; then 1.5 kg of water is added for the second physical mixing, the mixing temperature is normal temperature, and the time is 3 to 5 minutes; Vacuum dry at 60°C for 10 hours to remove excess moisture; inject the dried mixture into a single-screw extruder with a screw length-to-diameter ratio of 10, melt and extrude at 185°C, adjust the screw speed to make the melting time of the mixture 4 minutes; the extruded melt is naturally cooled in the air, pelletized by a granulator, and a milky white granular polyvinyl alcohol composite masterbatch with a smooth surface is prepared. Measured by a capillary rheometer, the apparent shear viscosities of the masterbatch at a temperature of 185°C and a shear rate of 100, 1000, and 10,000 s -1 are 7250, 2260, and 370 Pa·s, respectively, and have good thermoplastic processing properties. performance. Example 11:
取数均颗粒直径为0.01mm、平均聚合度为800、醇解度为93.9﹪(mol/mol)的聚乙烯醇粉末60千克与数均颗粒直径为0.055mm、体积结晶度为50﹪、重均分子量为9万、4-羟基丁酸酯(P-4HB)摩尔含量为1﹪的聚3-羟基丁酸-4-羟基丁酸共聚酯(P-3HB-4HB)粉末40千克在高速搅拌机中进行第一次物理混合,混合温度为常温,时间为3~5分钟;然后加入0.5千克水,进行第二次物理混合,混合温度为常温,时间为3~5分钟;将混合料在80℃下真空干燥5小时,除去多余水分;将干燥后的混合料注入螺杆长径比为20的锥形双螺杆挤出机中,在175℃下熔融挤出,调整螺杆转速使混合料的熔融时间为8分钟;将挤出熔体在空气中自然冷却,造粒机切粒,制备得到乳白色、表面光滑的颗粒状聚乙烯醇复合母料。经毛细管流变仪测定,该母料在温度为175℃、剪切速率为100、1000、10000s-1下的表观剪切黏度分别为7080、2100、353Pa·s,具有良好的热塑加工性能。实施例12:Take 60 kg of polyvinyl alcohol powder with a number-average particle diameter of 0.01mm, an average degree of polymerization of 800, and a degree of alcoholysis of 93.9% (mol/mol), and a number-average particle diameter of 0.055mm, a volume crystallinity of 50%, and a weight 40 kg of poly 3-hydroxybutyric acid-4-hydroxybutyric acid copolyester (P-3HB-4HB) powder with an average molecular weight of 90,000 and a molar content of 4-hydroxybutyrate (P-4HB) of 1% was processed at high speed The first physical mixing is carried out in the mixer, the mixing temperature is normal temperature, and the time is 3 to 5 minutes; then 0.5 kg of water is added for the second physical mixing, the mixing temperature is normal temperature, and the time is 3 to 5 minutes; Vacuum dry at 80°C for 5 hours to remove excess moisture; inject the dried mixture into a conical twin-screw extruder with a screw aspect ratio of 20, melt and extrude at 175°C, adjust the screw speed to make the mixture The melting time is 8 minutes; the extruded melt is naturally cooled in the air, and pelletized by a granulator to prepare a milky white granular polyvinyl alcohol composite masterbatch with a smooth surface. Measured by a capillary rheometer, the apparent shear viscosities of the masterbatch at a temperature of 175°C and a shear rate of 100, 1000, and 10,000 s -1 are 7080, 2100, and 353 Pa·s, respectively, and have good thermoplastic processing properties. performance. Example 12:
取数均颗粒直径为0.0325mm、平均聚合度为1000、醇解度为88﹪(mol/mol)的聚乙烯醇粉末75千克与数均颗粒直径为0.0325mm、体积结晶度为10﹪、重均分子量为42万、4-羟基丁酸酯(P-4HB)摩尔含量为45﹪的聚3-羟基丁酸-4-羟基丁酸共聚酯(P-3HB-4HB)粉末25千克在高速搅拌机中进行第一次物理混合,混合温度为常温,时间为3~5分钟;然后加入1千克水,进行第二次物理混合,混合温度为常温,时间为3~5分钟;将混合料在60℃下真空干燥8小时,除去多余水分;将干燥后的混合料注入螺杆长径比为30的单螺杆挤出机中,在180℃下熔融挤出,调整螺杆转速使混合料的熔融时间为6分钟;将挤出熔体在空气中自然冷却,造粒机切粒,制备得到乳白色、表面光滑的颗粒状聚乙烯醇复合母料。经毛细管流变仪测定,该母料在温度为180℃、剪切速率为100、1000、10000s-1下的表观剪切黏度分别为7200、2210、360Pa·s,具有良好的热塑加工性能。实施例13:Take 75 kg of polyvinyl alcohol powder with a number-average particle diameter of 0.0325mm, an average degree of polymerization of 1000, and a degree of alcoholysis of 88% (mol/mol), and a number-average particle diameter of 0.0325mm, a volume crystallinity of 10%, and a weight 25 kg of poly-3-hydroxybutyrate-4-hydroxybutyrate copolyester (P-3HB-4HB) powder with an average molecular weight of 420,000 and a molar content of 4-hydroxybutyrate (P-4HB) of 45% was processed at high speed The first physical mixing is carried out in the mixer, the mixing temperature is normal temperature, and the time is 3 to 5 minutes; then 1 kg of water is added for the second physical mixing, the mixing temperature is normal temperature, and the time is 3 to 5 minutes; Vacuum dry at 60°C for 8 hours to remove excess moisture; inject the dried mixture into a single-screw extruder with a screw aspect ratio of 30, melt and extrude at 180°C, adjust the screw speed to make the melting time of the mixture 6 minutes; the extruded melt is naturally cooled in the air, pelletized by a granulator, and a milky white granular polyvinyl alcohol composite masterbatch with a smooth surface is prepared. Measured by a capillary rheometer, the apparent shear viscosities of the masterbatch at a temperature of 180°C and a shear rate of 100, 1000, and 10,000 s -1 are 7200, 2210, and 360 Pa·s, respectively, and have good thermoplastic processing properties. performance. Example 13:
取数均颗粒直径为0.01mm、平均聚合度为600、醇解度为99.8﹪(mol/mol)的聚乙烯醇粉末75千克与数均颗粒直径为0.0325mm、体积结晶度为40﹪、重均分子量为9万、3-羟基戊酸酯(P-3HV)摩尔含量为23﹪的聚羟基丁酸-戊酸共聚酯(PHBV)粉末25千克在高速搅拌机中进行第一次物理混合,混合温度为常温,时间为3~5分钟;然后加入1千克水,进行第二次物理混合,混合温度为常温,时间为3~5分钟;将混合料在60℃下真空干燥8小时,除去多余水分;将干燥后的混合料注入螺杆长径比为10的锥形双螺杆挤出机中,在175℃下熔融挤出,调整螺杆转速使混合料的熔融时间为6分钟;将挤出熔体在空气中自然冷却,造粒机切粒,制备得到乳白色、表面光滑的颗粒状聚乙烯醇复合母料。经毛细管流变仪测定,该母料在温度为175℃、剪切速率为100、1000、10000s-1下的表观剪切黏度分别为7430、2290、378Pa·s,具有良好的热塑加工性能。Take 75 kg of polyvinyl alcohol powder with a number-average particle diameter of 0.01mm, an average degree of polymerization of 600, and a degree of alcoholysis of 99.8% (mol/mol), and a number-average particle diameter of 0.0325mm, a volume crystallinity of 40%, and a weight 25 kg of polyhydroxybutyrate-valeric acid copolyester (PHBV) powder with an average molecular weight of 90,000 and a molar content of 3-hydroxyvalerate (P-3HV) of 23% was physically mixed in a high-speed mixer for the first time. The mixing temperature is normal temperature, and the time is 3 to 5 minutes; then add 1 kg of water for the second physical mixing, the mixing temperature is normal temperature, and the time is 3 to 5 minutes; the mixture is vacuum-dried at 60°C for 8 hours to remove Excess moisture; inject the dried mixture into a conical twin-screw extruder with a screw aspect ratio of 10, melt and extrude it at 175°C, adjust the screw speed to make the melting time of the mixture 6 minutes; extrude The melt is naturally cooled in the air, pelletized by a granulator, and a milky white granular polyvinyl alcohol composite masterbatch with a smooth surface is prepared. Measured by a capillary rheometer, the apparent shear viscosities of the masterbatch at a temperature of 175°C and a shear rate of 100, 1000, and 10,000 s -1 are 7430, 2290, and 378 Pa·s, respectively, and have good thermoplastic processing properties. performance.
实施例14:Example 14:
取数均颗粒直径为0.0325mm、平均聚合度为800、醇解度为88﹪(mol/mol)的聚乙烯醇粉末90千克与数均颗粒直径为0.01mm、体积结晶度为15﹪、重均分子量为42万、3-羟基戊酸酯(P-3HV)摩尔含量为45﹪的聚羟基丁酸-戊酸共聚酯(PHBV)粉末10千克在高速搅拌机中进行第一次物理混合,混合温度为常温,时间为3~5分钟;然后加入1.5千克水,进行第二次物理混合,混合温度为常温,时间为3~5分钟;将混合料在100℃下真空干燥6小时,除去多余水分;将干燥后的混合料注入螺杆长径比为20的单螺杆挤出机中,在185℃下熔融挤出,调整螺杆转速使混合料的熔融时间为4分钟;将挤出熔体在空气中自然冷却,造粒机切粒,制备得到乳白色、表面光滑的颗粒状聚乙烯醇复合母料。经毛细管流变仪测定,该母料在温度为185℃、剪切速率为100、1000、10000s-1下的表观剪切黏度分别为7500、2320、390Pa·s,具有良好的热塑加工性能。Take 90 kg of polyvinyl alcohol powder with a number-average particle diameter of 0.0325mm, an average degree of polymerization of 800, and a degree of alcoholysis of 88% (mol/mol), and a number-average particle diameter of 0.01mm, a volume crystallinity of 15%, and a weight 10 kg of polyhydroxybutyrate-valeric acid copolyester (PHBV) powder with an average molecular weight of 420,000 and a molar content of 3-hydroxyvalerate (P-3HV) of 45% was physically mixed in a high-speed mixer for the first time, The mixing temperature is normal temperature, and the time is 3 to 5 minutes; then add 1.5 kg of water for the second physical mixing, the mixing temperature is normal temperature, and the time is 3 to 5 minutes; the mixture is vacuum-dried at 100°C for 6 hours to remove Excess moisture; inject the dried mixture into a single-screw extruder with a screw length-to-diameter ratio of 20, melt and extrude it at 185°C, adjust the screw speed to make the melting time of the mixture 4 minutes; extrude the melt Natural cooling in the air, granulation by a granulator, and preparation of a milky white, smooth surface granular polyvinyl alcohol composite masterbatch. Measured by a capillary rheometer, the apparent shear viscosities of the masterbatch at a temperature of 185°C and a shear rate of 100, 1000, and 10,000 s- 1 are 7,500, 2,320, and 390 Pa s, respectively, and have good thermoplastic processing properties. performance.
实施例15:Example 15:
取数均颗粒直径为0.055mm、平均聚合度为1000、醇解度为93.9﹪(mol/mol)的聚乙烯醇粉末60千克与数均颗粒直径为0.055mm、体积结晶度为65﹪、重均分子量为75万、3-羟基戊酸酯(P-3HV)摩尔含量为1﹪的聚羟基丁酸-戊酸共聚酯(PHBV)粉末40千克在高速搅拌机中进行第一次物理混合,混合温度为常温,时间为3~5分钟;然后加入0.5千克水,进行第二次物理混合,混合温度为常温,时间为3~5分钟;将混合料在80℃下真空干燥6小时,除去多余水分;将干燥后的混合料注入螺杆长径比为20的单螺杆挤出机中,在180℃下熔融挤出,调整螺杆转速使混合料的熔融时间为8分钟;将挤出熔体在空气中自然冷却,造粒机切粒,制备得到乳白色、表面光滑的颗粒状聚乙烯醇复合母料。经毛细管流变仪测定,该母料在温度为180℃、剪切速率为100、1000、10000s-1下的表观剪切黏度分别为7540、2400、400Pa·s,具有良好的热塑加工性能。Take 60 kg of polyvinyl alcohol powder with a number-average particle diameter of 0.055mm, an average degree of polymerization of 1000, and a degree of alcoholysis of 93.9% (mol/mol), and a number-average particle diameter of 0.055mm, a volume crystallinity of 65%, and a weight 40 kg of polyhydroxybutyric acid-valeric acid copolyester (PHBV) powder with an average molecular weight of 750,000 and a molar content of 3-hydroxyvalerate (P-3HV) of 1% was physically mixed in a high-speed mixer for the first time. The mixing temperature is normal temperature, and the time is 3 to 5 minutes; then add 0.5 kg of water for the second physical mixing, the mixing temperature is normal temperature, and the time is 3 to 5 minutes; the mixture is vacuum-dried at 80°C for 6 hours to remove Excess water; inject the dried mixture into a single-screw extruder with a screw length-to-diameter ratio of 20, melt and extrude it at 180°C, adjust the screw speed to make the melting time of the mixture 8 minutes; extrude the melt Natural cooling in the air, granulation by a granulator, and preparation of a milky white, smooth surface granular polyvinyl alcohol composite masterbatch. Measured by a capillary rheometer, the apparent shear viscosities of the masterbatch at a temperature of 180°C and a shear rate of 100, 1000, and 10,000 s -1 are 7540, 2400, and 400 Pa·s, respectively, and have good thermoplastic processing properties. performance.
实施例16:Example 16:
取数均颗粒直径为0.01mm、平均聚合度为1200、醇解度为88﹪(mol/mol)的聚乙烯醇粉末75千克与数均颗粒直径为0.055mm、体积结晶度为55﹪、重均分子量为37万的聚3-羟基戊酸酯(P-3HV)粉末25千克在高速搅拌机中进行第一次物理混合,混合温度为常温,时间为3~5分钟;然后加入1千克水,进行第二次物理混合,混合温度为常温,时间为3~5分钟;将混合料在80℃下真空干燥6小时,除去多余水分;将干燥后的混合料注入螺杆长径比为30的单螺杆挤出机中,在180℃下熔融挤出,调整螺杆转速使混合料的熔融时间为6分钟;将挤出熔体在空气中自然冷却,造粒机切粒,制备得到乳白色、表面光滑的颗粒状聚乙烯醇复合母料。经毛细管流变仪测定,该母料在温度为180℃、剪切速率为100、1000、10000s-1下的表观剪切黏度分别为9600、4100、550Pa·s,具有良好的热塑加工性能。Take 75 kg of polyvinyl alcohol powder with a number-average particle diameter of 0.01 mm, an average degree of polymerization of 1200, and a degree of alcoholysis of 88% (mol/mol), and a number-average particle diameter of 0.055 mm, a volume crystallinity of 55%, and a weight 25 kg of poly 3-hydroxyvalerate (P-3HV) powder with an average molecular weight of 370,000 was physically mixed for the first time in a high-speed mixer, the mixing temperature was normal temperature, and the mixing time was 3 to 5 minutes; then 1 kg of water was added, Carry out the second physical mixing, the mixing temperature is normal temperature, and the time is 3 to 5 minutes; the mixed material is vacuum-dried at 80°C for 6 hours to remove excess water; the dried mixed material is injected into a unit with a screw aspect ratio of 30 In the screw extruder, melt and extrude at 180 ° C, adjust the screw speed to make the melting time of the mixture 6 minutes; naturally cool the extruded melt in the air, and cut into pellets with a granulator to prepare milky white, smooth surface Granular polyvinyl alcohol composite masterbatch. Measured by a capillary rheometer, the apparent shear viscosities of the masterbatch at a temperature of 180°C and a shear rate of 100, 1000, and 10,000 s -1 are 9600, 4100, and 550 Pa·s, respectively, and have good thermoplastic processing properties. performance.
实施例17:Example 17:
取数均颗粒直径为0.1mm、平均聚合度为1800、醇解度为93.9﹪(mol/mol)的聚乙烯醇粉末51千克与数均颗粒直径为0.1mm、体积结晶度为70﹪、重均分子量为65万的聚4-羟基丁酸酯(P-4HB)粉末49千克在高速搅拌机中进行第一次物理混合,混合温度为常温,时间为3~5分钟;然后加入0.5千克水,进行第二次物理混合,混合温度为常温,时间为3~5分钟;将混合料在100℃下真空干燥6小时,除去多余水分;将干燥后的混合料注入螺杆长径比为10的单螺杆挤出机中,在185℃下熔融挤出,调整螺杆转速使混合料的熔融时间为4分钟;将挤出熔体在空气中自然冷却,造粒机切粒,制备得到乳白色、表面光滑的颗粒状聚乙烯醇复合母料。经毛细管流变仪测定,该母料在温度为185℃、剪切速率为100、1000、10000s-1下的表观剪切黏度分别为8850、2920、448Pa·s,具有良好的热塑加工性能。Take 51 kg of polyvinyl alcohol powder with a number-average particle diameter of 0.1mm, an average degree of polymerization of 1800, and a degree of alcoholysis of 93.9% (mol/mol), and a number-average particle diameter of 0.1mm, a volume crystallinity of 70%, and a weight 49 kg of poly-4-hydroxybutyrate (P-4HB) powder with an average molecular weight of 650,000 was physically mixed for the first time in a high-speed mixer at room temperature for 3 to 5 minutes; then 0.5 kg of water was added, Carry out the second physical mixing, the mixing temperature is normal temperature, and the time is 3 to 5 minutes; the mixed material is vacuum-dried at 100°C for 6 hours to remove excess water; the dried mixed material is injected into a unit with a screw aspect ratio of 10 In the screw extruder, melt and extrude at 185°C, adjust the screw speed to make the melting time of the mixture 4 minutes; cool the extruded melt naturally in the air, and cut into pellets with a granulator to prepare milky white and smooth surface Granular polyvinyl alcohol composite masterbatch. Measured by a capillary rheometer, the apparent shear viscosities of the masterbatch at a temperature of 185°C and a shear rate of 100, 1000, and 10,000 s -1 are 8850, 2920, and 448 Pa·s, respectively, and have good thermoplastic processing properties. performance.
实施例18:Example 18:
取数均颗粒直径为0.055mm、平均聚合度为600、醇解度为99.8﹪(mol/mol)的聚乙烯醇粉末99千克与数均颗粒直径为0.01mm、体积结晶度为65﹪、重均分子量为9万、3-羟基戊酸酯(P-3HV)摩尔含量为1﹪的聚羟基丁酸-戊酸共聚酯(PHBV)粉末1千克在高速搅拌机中进行第一次物理混合,混合温度为常温,时间为3~5分钟;然后加入1.5千克水,进行第二次物理混合,混合温度为常温,时间为3~5分钟;将混合料在60℃下真空干燥10小时,除去多余水分;将干燥后的混合料注入螺杆长径比为20的双螺杆挤出机中,在175℃下熔融挤出,调整螺杆转速使混合料的熔融时间为8分钟;将挤出熔体在空气中自然冷却,造粒机切粒,制备得到乳白色、表面光滑的颗粒状聚乙烯醇复合母料。经毛细管流变仪测定,该母料在温度为175℃、剪切速率为100、1000、10000s-1下的表观剪切黏度分别为10030、3110、452Pa·s,具有良好的热塑加工性能。Take 99 kg of polyvinyl alcohol powder with a number-average particle diameter of 0.055mm, an average degree of polymerization of 600, and a degree of alcoholysis of 99.8% (mol/mol), and a number-average particle diameter of 0.01mm, a volume crystallinity of 65%, and a weight 1 kg of polyhydroxybutyric acid-valeric acid copolyester (PHBV) powder with an average molecular weight of 90,000 and a molar content of 3-hydroxyvalerate (P-3HV) of 1% was physically mixed in a high-speed mixer for the first time, The mixing temperature is normal temperature, and the time is 3 to 5 minutes; then add 1.5 kg of water for the second physical mixing, the mixing temperature is normal temperature, and the time is 3 to 5 minutes; the mixture is vacuum-dried at 60°C for 10 hours to remove Excess moisture; inject the dried mixture into a twin-screw extruder with a screw aspect ratio of 20, melt and extrude it at 175°C, adjust the screw speed to make the melting time of the mixture 8 minutes; extrude the melt Natural cooling in the air, granulation by a granulator, and preparation of a milky white, smooth surface granular polyvinyl alcohol composite masterbatch. Measured by a capillary rheometer, the apparent shear viscosities of the masterbatch at a temperature of 175°C and a shear rate of 100, 1000, and 10,000 s -1 are 10030, 3110, and 452 Pa·s, respectively, and have good thermoplastic processing properties. performance.
实施例19:Example 19:
取数均颗粒直径为0.055mm、平均聚合度为1000、醇解度为88﹪(mol/mol)的聚乙烯醇粉末60千克与数均颗粒直径为0.1mm、体积结晶度为55﹪、重均分子量为37万的聚3-羟基戊酸酯(P-3HV)粉末40千克在高速搅拌机中进行第一次物理混合,混合温度为常温,时间为3~5分钟;然后加入0.5千克水,进行第二次物理混合,混合温度为常温,时间为3~5分钟;将混合料在80℃下真空干燥6小时,除去多余水分;将干燥后的混合料注入螺杆长径比为30的单螺杆挤出机中,在175℃下熔融挤出,调整螺杆转速使混合料的熔融时间为4分钟;将挤出熔体在空气中自然冷却,造粒机切粒,制备得到乳白色、表面光滑的颗粒状聚乙烯醇复合母料。经毛细管流变仪测定,该母料在温度为175℃、剪切速率为100、1000、10000s-1下的表观剪切黏度分别为8600、2730、425Pa·s,具有良好的热塑加工性能。Take 60 kg of polyvinyl alcohol powder with a number-average particle diameter of 0.055mm, an average degree of polymerization of 1000, and a degree of alcoholysis of 88% (mol/mol), and a number-average particle diameter of 0.1mm, a volume crystallinity of 55%, and a weight 40 kg of poly-3-hydroxyvalerate (P-3HV) powder with an average molecular weight of 370,000 was physically mixed for the first time in a high-speed mixer at room temperature for 3 to 5 minutes; then 0.5 kg of water was added, Carry out the second physical mixing, the mixing temperature is normal temperature, and the time is 3 to 5 minutes; the mixed material is vacuum-dried at 80°C for 6 hours to remove excess water; the dried mixed material is injected into a unit with a screw aspect ratio of 30 In the screw extruder, melt and extrude at 175°C, adjust the screw speed so that the melting time of the mixture is 4 minutes; naturally cool the extruded melt in the air, and cut into pellets with a granulator to prepare milky white, smooth surface Granular polyvinyl alcohol composite masterbatch. Measured by a capillary rheometer, the apparent shear viscosities of the masterbatch at a temperature of 175°C and a shear rate of 100, 1000, and 10,000 s -1 are 8600, 2730, and 425 Pa·s, respectively, and have good thermoplastic processing properties. performance.
实施例20:Example 20:
取数均颗粒直径为0.0325mm、平均聚合度为800、醇解度为88﹪(mol/mol)的聚乙烯醇粉末90千克与数均颗粒直径为0.1mm、体积结晶度为40﹪、重均分子量为50万、3-羟基戊酸酯(P-3HV)摩尔含量为45﹪的聚羟基丁酸-戊酸共聚酯(PHBV)粉末10千克在高速搅拌机中进行第一次物理混合,混合温度为常温,时间为3~5分钟;然后加入1.5千克水,进行第二次物理混合,混合温度为常温,时间为3~5分钟;将混合料在100℃下真空干燥6小时,除去多余水分;将干燥后的混合料注入螺杆长径比为20的单螺杆挤出机中,在185℃下熔融挤出,调整螺杆转速使混合料的熔融时间为4分钟;将挤出熔体在空气中自然冷却,造粒机切粒,制备得到乳白色、表面光滑的颗粒状聚乙烯醇复合母料。经毛细管流变仪测定,该母料在温度为185℃、剪切速率为100、1000、10000s-1下的表观剪切黏度分别为9000、3020、460Pa·s,具有良好的热塑加工性能。Take 90 kg of polyvinyl alcohol powder with a number-average particle diameter of 0.0325mm, an average degree of polymerization of 800, and a degree of alcoholysis of 88% (mol/mol), and a number-average particle diameter of 0.1mm, a volume crystallinity of 40%, and a weight 10 kg of polyhydroxybutyrate-valeric acid copolyester (PHBV) powder with an average molecular weight of 500,000 and a molar content of 3-hydroxyvalerate (P-3HV) of 45% was physically mixed in a high-speed mixer for the first time. The mixing temperature is normal temperature, and the time is 3 to 5 minutes; then add 1.5 kg of water for the second physical mixing, the mixing temperature is normal temperature, and the time is 3 to 5 minutes; the mixture is vacuum-dried at 100°C for 6 hours to remove Excess moisture; inject the dried mixture into a single-screw extruder with a screw length-to-diameter ratio of 20, melt and extrude it at 185°C, adjust the screw speed to make the melting time of the mixture 4 minutes; extrude the melt Natural cooling in the air, granulation by a granulator, and preparation of a milky white, smooth surface granular polyvinyl alcohol composite masterbatch. Measured by a capillary rheometer, the apparent shear viscosities of the masterbatch at a temperature of 185°C and a shear rate of 100, 1000, and 10,000 s -1 are 9,000, 3,020, and 460 Pa·s, respectively, and have good thermoplastic processing properties. performance.
实施例21:Example 21:
取数均颗粒直径为0.0325mm、平均聚合度为1000、醇解度为88﹪(mol/mol)的聚乙烯醇粉末75千克与数均颗粒直径为0.1mm、体积结晶度为10﹪、重均分子量为42万、4-羟基丁酸酯(P-4HB)摩尔含量为45﹪的聚3-羟基丁酸-4-羟基丁酸共聚酯(P-3HB-4HB)粉末25千克在高速搅拌机中进行第一次物理混合,混合温度为常温,时间为3~5分钟;然后加入1千克水,进行第二次物理混合,混合温度为常温,时间为3~5分钟;将混合料在60℃下真空干燥8小时,除去多余水分;将干燥后的混合料注入螺杆长径比为30的单螺杆挤出机中,在180℃下熔融挤出,调整螺杆转速使混合料的熔融时间为6分钟;将挤出熔体在空气中自然冷却,造粒机切粒,制备得到乳白色、表面光滑的颗粒状聚乙烯醇复合母料。经毛细管流变仪测定,该母料在温度为180℃、剪切速率为100、1000、10000s-1下的表观剪切黏度分别为6750、1900、310Pa·s,具有良好的热塑加工性能。Take 75 kg of polyvinyl alcohol powder with a number-average particle diameter of 0.0325mm, an average degree of polymerization of 1000, and a degree of alcoholysis of 88% (mol/mol), and a number-average particle diameter of 0.1mm, a volume crystallinity of 10%, and a weight 25 kg of poly-3-hydroxybutyrate-4-hydroxybutyrate copolyester (P-3HB-4HB) powder with an average molecular weight of 420,000 and a molar content of 4-hydroxybutyrate (P-4HB) of 45% was processed at high speed The first physical mixing is carried out in the mixer, the mixing temperature is normal temperature, and the time is 3 to 5 minutes; then 1 kg of water is added for the second physical mixing, the mixing temperature is normal temperature, and the time is 3 to 5 minutes; Vacuum dry at 60°C for 8 hours to remove excess moisture; inject the dried mixture into a single-screw extruder with a screw aspect ratio of 30, melt and extrude at 180°C, adjust the screw speed to make the melting time of the mixture 6 minutes; the extruded melt is naturally cooled in the air, pelletized by a granulator, and a milky white granular polyvinyl alcohol composite masterbatch with a smooth surface is prepared. Measured by a capillary rheometer, the apparent shear viscosities of the masterbatch at a temperature of 180°C and a shear rate of 100, 1000, and 10,000 s -1 are 6750, 1900, and 310 Pa·s, respectively, and have good thermoplastic processing properties. performance.
实施例22:Example 22:
取数均颗粒直径为0.01mm、平均聚合度为800、醇解度为99.8﹪(mol/mol)的聚乙烯醇粉末60千克与数均颗粒直径为0.1mm、体积结晶度为50﹪、重均分子量为9万的聚3-羟基丁酸酯(P-3HB)粉末40千克在高速搅拌机中进行第一次物理混合,混合温度为常温,时间为3~5分钟;然后加入1.5千克水,进行第二次物理混合,混合温度为常温,时间为3~5分钟;将混合料在100℃下真空干燥6小时,除去多余水分;将干燥后的混合料注入螺杆长径比为10的锥形双螺杆挤出机中,在185℃下熔融挤出,调整螺杆转速使混合料的熔融时间为8分钟;将挤出熔体在空气中自然冷却,造粒机切粒,制备得到乳白色、表面光滑的颗粒状聚乙烯醇复合母料。经毛细管流变仪测定,该母料在温度为185℃、剪切速率为100、1000、10000s-1下的表观剪切黏度分别为9200、3360、475Pa·s,具有良好的热塑加工性能。Take 60 kg of polyvinyl alcohol powder with a number-average particle diameter of 0.01mm, an average degree of polymerization of 800, and a degree of alcoholysis of 99.8% (mol/mol), and a number-average particle diameter of 0.1mm, a volume crystallinity of 50%, and a weight 40 kg of poly-3-hydroxybutyrate (P-3HB) powder with an average molecular weight of 90,000 was physically mixed for the first time in a high-speed mixer at room temperature for 3 to 5 minutes; then 1.5 kg of water was added, Carry out the second physical mixing, the mixing temperature is normal temperature, and the time is 3 to 5 minutes; the mixture is vacuum-dried at 100°C for 6 hours to remove excess water; the dried mixture is injected into a cone with a screw length-to-diameter ratio of 10 In a twin-screw extruder, melt and extrude at 185°C, adjust the screw speed so that the melting time of the mixture is 8 minutes; the extruded melt is naturally cooled in the air, and pelletized by a granulator to prepare milky white, Granular polyvinyl alcohol compound masterbatch with smooth surface. Measured by a capillary rheometer, the apparent shear viscosities of the masterbatch at a temperature of 185°C and a shear rate of 100, 1000, and 10,000 s -1 are 9200, 3360, and 475 Pa·s, respectively, and have good thermoplastic processing properties. performance.
上述实施例并非是对于本发明的限制,本发明并非仅限于上述实施例,只要符合本发明要求,均属于本发明的保护范围。The above embodiments do not limit the present invention, and the present invention is not limited to the above embodiments, as long as the requirements of the present invention are met, they all belong to the protection scope of the present invention.
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