CN104004304B - PVC material with shape memory function - Google Patents
PVC material with shape memory function Download PDFInfo
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- CN104004304B CN104004304B CN201410283123.0A CN201410283123A CN104004304B CN 104004304 B CN104004304 B CN 104004304B CN 201410283123 A CN201410283123 A CN 201410283123A CN 104004304 B CN104004304 B CN 104004304B
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- 239000000463 material Substances 0.000 title claims abstract description 108
- 230000006386 memory function Effects 0.000 title claims abstract description 6
- 239000004609 Impact Modifier Substances 0.000 claims abstract description 39
- 239000004014 plasticizer Substances 0.000 claims abstract description 30
- 239000003381 stabilizer Substances 0.000 claims abstract description 28
- 239000003431 cross linking reagent Substances 0.000 claims abstract description 27
- 239000000945 filler Substances 0.000 claims abstract description 19
- 239000000314 lubricant Substances 0.000 claims abstract description 19
- 239000000654 additive Substances 0.000 claims abstract description 15
- 239000000203 mixture Substances 0.000 claims description 34
- 238000000465 moulding Methods 0.000 claims description 31
- 238000000034 method Methods 0.000 claims description 29
- 238000002156 mixing Methods 0.000 claims description 29
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 18
- 238000003756 stirring Methods 0.000 claims description 17
- 239000004594 Masterbatch (MB) Substances 0.000 claims description 14
- 230000000996 additive effect Effects 0.000 claims description 13
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 claims description 12
- 239000008116 calcium stearate Substances 0.000 claims description 12
- 235000013539 calcium stearate Nutrition 0.000 claims description 12
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 claims description 11
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical compound C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 claims description 10
- MQIUGAXCHLFZKX-UHFFFAOYSA-N Di-n-octyl phthalate Natural products CCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC MQIUGAXCHLFZKX-UHFFFAOYSA-N 0.000 claims description 10
- 239000004593 Epoxy Substances 0.000 claims description 9
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 9
- 235000021355 Stearic acid Nutrition 0.000 claims description 8
- -1 dicyclopentadiene carboxylic acid sodium salt Chemical class 0.000 claims description 8
- 239000002270 dispersing agent Substances 0.000 claims description 8
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 claims description 8
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 claims description 8
- 239000008117 stearic acid Substances 0.000 claims description 8
- 239000012188 paraffin wax Substances 0.000 claims description 7
- 239000008188 pellet Substances 0.000 claims description 7
- 239000012752 auxiliary agent Substances 0.000 claims description 6
- 239000003795 chemical substances by application Substances 0.000 claims description 6
- 235000012424 soybean oil Nutrition 0.000 claims description 6
- 239000003549 soybean oil Substances 0.000 claims description 6
- IHBCFWWEZXPPLG-UHFFFAOYSA-N [Ca].[Zn] Chemical compound [Ca].[Zn] IHBCFWWEZXPPLG-UHFFFAOYSA-N 0.000 claims description 5
- 239000002253 acid Substances 0.000 claims description 4
- 229920005555 halobutyl Polymers 0.000 claims description 4
- XAEFZNCEHLXOMS-UHFFFAOYSA-M potassium benzoate Chemical compound [K+].[O-]C(=O)C1=CC=CC=C1 XAEFZNCEHLXOMS-UHFFFAOYSA-M 0.000 claims description 4
- 239000004408 titanium dioxide Substances 0.000 claims description 4
- 239000005995 Aluminium silicate Substances 0.000 claims description 3
- 235000012211 aluminium silicate Nutrition 0.000 claims description 3
- 150000007942 carboxylates Chemical class 0.000 claims description 3
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 3
- KGRVJHAUYBGFFP-UHFFFAOYSA-N 2,2'-Methylenebis(4-methyl-6-tert-butylphenol) Chemical compound CC(C)(C)C1=CC(C)=CC(CC=2C(=C(C=C(C)C=2)C(C)(C)C)O)=C1O KGRVJHAUYBGFFP-UHFFFAOYSA-N 0.000 claims description 2
- UQLDLKMNUJERMK-UHFFFAOYSA-L di(octadecanoyloxy)lead Chemical compound [Pb+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O UQLDLKMNUJERMK-UHFFFAOYSA-L 0.000 claims description 2
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 claims description 2
- 150000003014 phosphoric acid esters Chemical class 0.000 claims description 2
- 239000011734 sodium Substances 0.000 claims description 2
- 229910052708 sodium Inorganic materials 0.000 claims description 2
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 claims description 2
- 238000007599 discharging Methods 0.000 claims 3
- 239000004135 Bone phosphate Substances 0.000 claims 2
- 239000002131 composite material Substances 0.000 claims 2
- PIJPYDMVFNTHIP-UHFFFAOYSA-L lead sulfate Chemical compound [PbH4+2].[O-]S([O-])(=O)=O PIJPYDMVFNTHIP-UHFFFAOYSA-L 0.000 claims 2
- WVVYAXUFQGDLHZ-UHFFFAOYSA-M C(=O)[O-].C1=CC=CC1.C1=CC=CC1.[K+] Chemical compound C(=O)[O-].C1=CC=CC1.C1=CC=CC1.[K+] WVVYAXUFQGDLHZ-UHFFFAOYSA-M 0.000 claims 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims 1
- 241000276489 Merlangius merlangus Species 0.000 claims 1
- IKIKBSMMXLWUER-UHFFFAOYSA-N [Na].C1(=CC=CC1)C(=O)O Chemical compound [Na].C1(=CC=CC1)C(=O)O IKIKBSMMXLWUER-UHFFFAOYSA-N 0.000 claims 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims 1
- 238000001816 cooling Methods 0.000 claims 1
- 238000007731 hot pressing Methods 0.000 claims 1
- 229940088417 precipitated calcium carbonate Drugs 0.000 claims 1
- 150000003839 salts Chemical class 0.000 claims 1
- 230000035939 shock Effects 0.000 claims 1
- 239000004800 polyvinyl chloride Substances 0.000 abstract description 102
- 229920000915 polyvinyl chloride Polymers 0.000 abstract description 101
- 239000011347 resin Substances 0.000 abstract description 36
- 229920005989 resin Polymers 0.000 abstract description 36
- 230000002441 reversible effect Effects 0.000 abstract description 22
- 239000004615 ingredient Substances 0.000 abstract 1
- 239000000843 powder Substances 0.000 description 35
- 238000002360 preparation method Methods 0.000 description 15
- OCWMFVJKFWXKNZ-UHFFFAOYSA-L lead(2+);oxygen(2-);sulfate Chemical compound [O-2].[O-2].[O-2].[Pb+2].[Pb+2].[Pb+2].[Pb+2].[O-]S([O-])(=O)=O OCWMFVJKFWXKNZ-UHFFFAOYSA-L 0.000 description 10
- 230000008569 process Effects 0.000 description 10
- 229920001971 elastomer Polymers 0.000 description 9
- 238000011084 recovery Methods 0.000 description 9
- 229910000019 calcium carbonate Inorganic materials 0.000 description 8
- 238000004132 cross linking Methods 0.000 description 8
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 7
- 238000012545 processing Methods 0.000 description 7
- 239000000047 product Substances 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 6
- 238000004898 kneading Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000002861 polymer material Substances 0.000 description 5
- 238000011160 research Methods 0.000 description 5
- OGXWZRXDNAKXEZ-UHFFFAOYSA-J tetrasodium cyclopenta-2,4-diene-1,1-dicarboxylate Chemical compound C1(C=CC=C1)(C(=O)[O-])C(=O)[O-].C1(C=CC=C1)(C(=O)[O-])C(=O)[O-].[Na+].[Na+].[Na+].[Na+] OGXWZRXDNAKXEZ-UHFFFAOYSA-J 0.000 description 5
- 239000012781 shape memory material Substances 0.000 description 4
- 229920000431 shape-memory polymer Polymers 0.000 description 4
- 229920001169 thermoplastic Polymers 0.000 description 4
- 235000010215 titanium dioxide Nutrition 0.000 description 4
- 238000012546 transfer Methods 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000006084 composite stabilizer Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000004416 thermosoftening plastic Substances 0.000 description 3
- UWNADWZGEHDQAB-UHFFFAOYSA-N 2,5-dimethylhexane Chemical group CC(C)CCC(C)C UWNADWZGEHDQAB-UHFFFAOYSA-N 0.000 description 2
- 239000004709 Chlorinated polyethylene Substances 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 2
- NIQCNGHVCWTJSM-UHFFFAOYSA-N Dimethyl phthalate Chemical compound COC(=O)C1=CC=CC=C1C(=O)OC NIQCNGHVCWTJSM-UHFFFAOYSA-N 0.000 description 2
- YSMRWXYRXBRSND-UHFFFAOYSA-N TOTP Chemical compound CC1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C YSMRWXYRXBRSND-UHFFFAOYSA-N 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- ZWYAVGUHWPLBGT-UHFFFAOYSA-N bis(6-methylheptyl) decanedioate Chemical compound CC(C)CCCCCOC(=O)CCCCCCCCC(=O)OCCCCCC(C)C ZWYAVGUHWPLBGT-UHFFFAOYSA-N 0.000 description 2
- 229920005557 bromobutyl Polymers 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000000460 chlorine Substances 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- 229920005556 chlorobutyl Polymers 0.000 description 2
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 2
- MGWAVDBGNNKXQV-UHFFFAOYSA-N diisobutyl phthalate Chemical compound CC(C)COC(=O)C1=CC=CC=C1C(=O)OCC(C)C MGWAVDBGNNKXQV-UHFFFAOYSA-N 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000007334 memory performance Effects 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-L phthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC=C1C([O-])=O XNGIFLGASWRNHJ-UHFFFAOYSA-L 0.000 description 2
- 229920001610 polycaprolactone Polymers 0.000 description 2
- 239000004632 polycaprolactone Substances 0.000 description 2
- 239000004626 polylactic acid Substances 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 238000012958 reprocessing Methods 0.000 description 2
- PIIUNQGELZPLGF-UHFFFAOYSA-N 3-(furan-2-yl)furan-2,5-dione Chemical compound O=C1OC(=O)C(C=2OC=CC=2)=C1 PIIUNQGELZPLGF-UHFFFAOYSA-N 0.000 description 1
- 241000255789 Bombyx mori Species 0.000 description 1
- VOWAEIGWURALJQ-UHFFFAOYSA-N Dicyclohexyl phthalate Chemical compound C=1C=CC=C(C(=O)OC2CCCCC2)C=1C(=O)OC1CCCCC1 VOWAEIGWURALJQ-UHFFFAOYSA-N 0.000 description 1
- 238000005698 Diels-Alder reaction Methods 0.000 description 1
- ZVFDTKUVRCTHQE-UHFFFAOYSA-N Diisodecyl phthalate Chemical compound CC(C)CCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC(C)C ZVFDTKUVRCTHQE-UHFFFAOYSA-N 0.000 description 1
- 235000010469 Glycine max Nutrition 0.000 description 1
- 244000068988 Glycine max Species 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 229920002319 Poly(methyl acrylate) Polymers 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 229920000331 Polyhydroxybutyrate Polymers 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 229920001328 Polyvinylidene chloride Polymers 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- CJFLBOQMPJCWLR-UHFFFAOYSA-N bis(6-methylheptyl) hexanedioate Chemical compound CC(C)CCCCCOC(=O)CCCCC(=O)OCCCCCC(C)C CJFLBOQMPJCWLR-UHFFFAOYSA-N 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
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- 239000004703 cross-linked polyethylene Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- UERLTBIOCMSZMC-UHFFFAOYSA-N diethyl benzene-1,2-dicarboxylate;phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O.CCOC(=O)C1=CC=CC=C1C(=O)OCC UERLTBIOCMSZMC-UHFFFAOYSA-N 0.000 description 1
- HBGGXOJOCNVPFY-UHFFFAOYSA-N diisononyl phthalate Chemical compound CC(C)CCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCC(C)C HBGGXOJOCNVPFY-UHFFFAOYSA-N 0.000 description 1
- FBSAITBEAPNWJG-UHFFFAOYSA-N dimethyl phthalate Natural products CC(=O)OC1=CC=CC=C1OC(C)=O FBSAITBEAPNWJG-UHFFFAOYSA-N 0.000 description 1
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- 125000001153 fluoro group Chemical group F* 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- WIBFFTLQMKKBLZ-SEYXRHQNSA-N n-butyl oleate Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OCCCC WIBFFTLQMKKBLZ-SEYXRHQNSA-N 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- QTDSLDJPJJBBLE-PFONDFGASA-N octyl (z)-octadec-9-enoate Chemical compound CCCCCCCCOC(=O)CCCCCCC\C=C/CCCCCCCC QTDSLDJPJJBBLE-PFONDFGASA-N 0.000 description 1
- YAFOVCNAQTZDQB-UHFFFAOYSA-N octyl diphenyl phosphate Chemical compound C=1C=CC=CC=1OP(=O)(OCCCCCCCC)OC1=CC=CC=C1 YAFOVCNAQTZDQB-UHFFFAOYSA-N 0.000 description 1
- IIGMITQLXAGZTL-UHFFFAOYSA-N octyl octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCCCCCCCC IIGMITQLXAGZTL-UHFFFAOYSA-N 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 125000005498 phthalate group Chemical class 0.000 description 1
- JQCXWCOOWVGKMT-UHFFFAOYSA-N phthalic acid diheptyl ester Natural products CCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCC JQCXWCOOWVGKMT-UHFFFAOYSA-N 0.000 description 1
- 238000002464 physical blending Methods 0.000 description 1
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- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920001195 polyisoprene Polymers 0.000 description 1
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- 229920002689 polyvinyl acetate Polymers 0.000 description 1
- 239000011118 polyvinyl acetate Substances 0.000 description 1
- 229920000131 polyvinylidene Polymers 0.000 description 1
- 239000005033 polyvinylidene chloride Substances 0.000 description 1
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- 159000000000 sodium salts Chemical class 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- BVIUKKHCJBWOAE-UHFFFAOYSA-J tetrapotassium cyclopenta-2,4-diene-1,1-dicarboxylate Chemical compound C1(C=CC=C1)(C(=O)[O-])C(=O)[O-].C1(C=CC=C1)(C(=O)[O-])C(=O)[O-].[K+].[K+].[K+].[K+] BVIUKKHCJBWOAE-UHFFFAOYSA-J 0.000 description 1
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- Compositions Of Macromolecular Compounds (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
本发明公开了一种具有形状记忆功能的PVC材料,由以下重量配比的成份制得:聚氯乙烯(PVC)树脂100份,增塑剂5~40份,稳定剂1~2.5份,润滑剂1.5~2.5份,填料5~10份,抗冲改性剂1~5份,热可逆交联剂0.1~3份。该PVC材料具有优异的形状记忆特性,可广泛用于工业和生物医用领域。The invention discloses a PVC material with shape memory function, which is prepared from the following ingredients in weight ratio: 100 parts of polyvinyl chloride (PVC) resin, 5-40 parts of plasticizer, 1-2.5 parts of stabilizer, lubricating agent 1.5 to 2.5 parts of additives, 5 to 10 parts of fillers, 1 to 5 parts of impact modifiers, and 0.1 to 3 parts of thermally reversible crosslinking agents. The PVC material has excellent shape memory properties and can be widely used in industrial and biomedical fields.
Description
技术领域technical field
本发明属于高分子材料技术领域,具体涉及一种PVC材料,特别地,涉及一种具有形状记忆功能的PVC材料。The invention belongs to the technical field of polymer materials, in particular to a PVC material, in particular to a PVC material with a shape memory function.
背景技术Background technique
形状记忆材料是一种重要的功能材料。作为其中的分支,形状记忆聚合物材料目前发展迅速,得到了很大关注。它与传统功能材料相比,具有形变量大,形状记忆回复温度范围宽,易加工,耗能低,成本低等优势,有望在未来应用于更多领域。Shape memory material is an important functional material. As a branch of it, shape memory polymer materials are developing rapidly and have received a lot of attention. Compared with traditional functional materials, it has the advantages of large deformation, wide shape memory recovery temperature range, easy processing, low energy consumption, and low cost. It is expected to be applied in more fields in the future.
目前,关于形状记忆聚合物材料的研究已经取得了很大的进展。最初研究表明反式聚异戊二烯(TPI)具有形状记忆特性,并通过双辊混炼机,密炼机挤出机等制备了具有形状记忆特性的TPI材料。随后人们制备了具有形状记忆特性的交联聚乙烯、聚苯乙烯、聚氨酯等材料,促进了形状记忆聚合物材料的发展。此外,关于采用热可逆共价交联反应来制备形状记忆聚合物也有一些报道。有人采用Diels-Alder反应体系中的呋喃-马来酸酐热可逆共价交联反应,制备了以聚己内酯(PCL)为基体的具有形状记忆性能的星形聚合物和具有形状记忆特性的聚乳酸(PLA)材料。但是,涉及PVC的形状记忆材料的研究却鲜见报道。At present, the research on shape memory polymer materials has made great progress. Initial studies have shown that trans-polyisoprene (TPI) has shape memory properties, and TPI materials with shape memory properties have been prepared by twin-roll mixers, internal mixer extruders, etc. Subsequently, people prepared cross-linked polyethylene, polystyrene, polyurethane and other materials with shape memory properties, which promoted the development of shape memory polymer materials. In addition, there are also some reports on the preparation of shape memory polymers by thermoreversible covalent crosslinking reactions. Someone used the furan-maleic anhydride thermal reversible covalent cross-linking reaction in the Diels-Alder reaction system to prepare a star polymer with shape memory properties based on polycaprolactone (PCL) and a star polymer with shape memory properties. Polylactic acid (PLA) material. However, the research on shape memory materials involving PVC is rarely reported.
特别提到的是,在美国专利US 7208550 B2中,采用了物理掺混的方法将聚醋酸乙烯酯、丙烯酸聚甲酯、丙烯酸聚乙酯、同排聚甲基丙烯酸甲酯等与聚偏二氟乙烯、聚乳酸、聚羟基丁酸酯、聚乙二醇和聚氯乙烯或聚偏二氯乙烯进行熔融混掺,制备出一种形状记忆材料。It is particularly mentioned that in U.S. Patent No. 7,208,550 B2, polyvinyl acetate, polymethyl acrylate, polyethylene acrylate, polymethyl methacrylate, etc. in the same row are mixed with polyvinylidene by physical blending. A shape memory material is prepared by melt blending vinyl fluoride, polylactic acid, polyhydroxybutyrate, polyethylene glycol and polyvinyl chloride or polyvinylidene chloride.
与传统化学合成方式相比,在美国专利US 7208550 B2中所采用的方法法简化了工艺。不过,该专利提及的用来混掺的部分高分子原料含有氟原子不符合环保诉求。此外,该专利亦无记载该掺混所得的材料是否具有高的形状恢复能力。Compared with traditional chemical synthesis methods, the method adopted in US Patent No. 7,208,550 B2 simplifies the process. However, some of the polymer materials used for blending mentioned in this patent contain fluorine atoms and do not meet the requirements of environmental protection. In addition, the patent does not record whether the blended material has high shape recovery ability.
另外,在中国专利CN 1244761 C中,公开了一种PVC扁平管道的制备方法。具体是在挤出机加工形成PVC管材时,让PVC管材经过电子加速器或γ辐照装置交联后加热到120℃~180℃,呈现出高弹态以便于实施变形,随后通过0.5吨~50吨(根据管道规格大小)滚压机及卷带机(折叠机)形成成卷(成叠)的扁形PVC管道,再冲淋冷却水快速冷却到75℃以下并呈现出玻璃态,保证在贮存状态下冻结应力不会释放。安装铺设该种管道时需从扁管头部开始向后逐步加热(高频加热或电感加热)到其熔点温度以上(150℃~185℃),扁形PVC管道受热时,就会释放应力,从扁管头部开始向后连续自动恢复成圆形(或其它形状)直管形状的PVC管道。In addition, in Chinese patent CN 1244761 C, a preparation method of a PVC flat pipe is disclosed. Specifically, when the extruder is processed to form PVC pipes, the PVC pipes are cross-linked by an electron accelerator or a gamma irradiation device and then heated to 120°C to 180°C, showing a high elastic state for easy deformation, and then through 0.5 tons to 50 tons (according to the size of the pipe specification) rolling machine and tape machine (folding machine) to form a roll (folded) of flat PVC pipe, and then rinse with cooling water to quickly cool to below 75°C and present a glass state, ensuring that it is stored The freezing stress will not be released in this state. When installing and laying this kind of pipe, it is necessary to gradually heat from the head of the flat pipe backward (high-frequency heating or induction heating) to a temperature above its melting point (150 ° C ~ 185 ° C). When the flat PVC pipe is heated, the stress will be released. From The head of the flat pipe starts to return to the PVC pipe in the shape of a circular (or other shape) straight pipe automatically and continuously backwards.
在上述专利CN 1244761 C中,提及的具有形状记忆的PVC管材生产过程中需要特殊辐射装置,交联后的PVC材料中形成了永久性共价键交联网络,材料丧失热塑加工性。In the above-mentioned patent CN 1244761 C, a special radiation device is required in the production process of the PVC pipe with shape memory mentioned above, and a permanent covalent bond cross-linking network is formed in the cross-linked PVC material, and the material loses thermoplastic processability.
在中国专利CN 1238169 A中,公开了一种具有形状记忆特性的医用低温可逆热塑性固定材料,以热塑性聚合物聚氯乙烯、改性剂EVA树脂或MBS树脂以及其他助剂等按照一定比例配料、捏合、塑化、压延以及压制而成。In Chinese patent CN 1238169 A, a medical low-temperature reversible thermoplastic fixing material with shape memory characteristics is disclosed, which is formulated with thermoplastic polymer polyvinyl chloride, modifier EVA resin or MBS resin and other auxiliary agents according to a certain proportion, Kneading, plasticizing, calendering and pressing.
上述专利CN 1238169 A所提及的形状记忆材料记忆性能不是很明显,并且材料不能回收进行热塑再加工利用。The memory performance of the shape memory material mentioned in the above-mentioned patent CN 1238169 A is not obvious, and the material cannot be recycled for thermoplastic reprocessing.
目前,亟待需要以廉价的成本、简单的工艺来制备形状记忆性能优异,而且可以多次重复加工利用的PVC材料。At present, there is an urgent need to prepare PVC materials with excellent shape memory performance and repeated processing and utilization at low cost and simple process.
发明内容Contents of the invention
为了解决上述问题,本发明人进行了锐意研究,结果发现:通过在包含有PVC树脂粉的体系中,加入抗冲击改性剂和热可逆交联剂,实现了PVC材料的重复加工利用以及记忆原始形状目的,从而完成本发明。In order to solve the above problems, the present inventors have carried out intensive research and found that: by adding an impact modifier and a thermally reversible crosslinking agent to the system containing PVC resin powder, the repeated processing and utilization of PVC materials and memory The purpose of the original shape, thereby completing the present invention.
本发明的目的在于提供一种具有形状记忆功能的PVC材料,该材料由包括以下重量配比的成份组成:The object of the present invention is to provide a kind of PVC material with shape memory function, and this material is made up of the composition that comprises following weight ratio:
其中,所述抗冲击改性剂选自卤化丁基橡胶、氯化聚乙烯、丙烯酸酯橡胶中的一种或多种,Wherein, the impact modifier is selected from one or more of halogenated butyl rubber, chlorinated polyethylene, and acrylate rubber,
所述热可逆交联剂选自双环戊二烯羧酸钠盐、双环戊二烯羧酸钾盐、双环戊二烯衍生物羧酸盐中的一种或多种。The thermally reversible crosslinking agent is selected from one or more of dicyclopentadiene carboxylate sodium salt, dicyclopentadiene carboxylate potassium salt and dicyclopentadiene derivative carboxylate.
本发明的另一目的在于提供一种利用所述PVC材料制备PVC片材的方法,该方法包括以下步骤:Another object of the present invention is to provide a kind of method utilizing described PVC material to prepare PVC sheet, and this method comprises the following steps:
1)将100份PVC树脂粉、5~40份增塑剂、1~2.5份稳定剂、1.5~2.5份润滑剂、1.5~2.5份添加剂以及5~10份填充剂加入高速混合机中混合均匀;1) Add 100 parts of PVC resin powder, 5-40 parts of plasticizer, 1-2.5 parts of stabilizer, 1.5-2.5 parts of lubricant, 1.5-2.5 parts of additive and 5-10 parts of filler into a high-speed mixer and mix well ;
2)将步骤1中所述物料混合均匀后,在双棍混炼机中混炼,在混炼的同时,加入1~5份抗冲击改性剂和0.1~3份热可逆交联剂,其中,双棍混炼机的温度设定为150~170℃;2) After uniformly mixing the materials described in step 1, knead in a twin-roller mixer, and while kneading, add 1 to 5 parts of impact modifier and 0.1 to 3 parts of thermally reversible crosslinking agent, Among them, the temperature of the twin-roll mixer is set at 150-170°C;
3)将步骤2中的物料混炼均匀后下片,然后在模压机上进行热压,其中,模压温度为180~190℃,模压时间为30分钟;3) After mixing the materials in step 2 evenly, the film is removed, and then hot-pressed on a molding machine, wherein the molding temperature is 180-190° C., and the molding time is 30 minutes;
4)模压完成后,冷却,脱模,获得PVC片材。4) After the molding is completed, cool down and demould to obtain a PVC sheet.
本发明的另一目的在于提供一种利用所述PVC材料制备PVC管材的方法,该方法包括以下步骤:Another object of the present invention is to provide a kind of method utilizing described PVC material to prepare PVC pipe material, and this method comprises the following steps:
1)将100份PVC树脂粉、5~40份增塑剂、1~2.5份稳定剂、1.5~2.5份润滑剂、1.5~2.5份添加剂、5~10份填充剂、加入高速混合机中混合均匀,然后将1~5份抗冲击改性剂和0.1~3份热可逆交联剂加入,继续高速搅拌;1) Add 100 parts of PVC resin powder, 5 to 40 parts of plasticizer, 1 to 2.5 parts of stabilizer, 1.5 to 2.5 parts of lubricant, 1.5 to 2.5 parts of additive, 5 to 10 parts of filler, and mix them in a high-speed mixer uniform, then add 1-5 parts of impact modifier and 0.1-3 parts of thermally reversible crosslinking agent, and continue stirring at high speed;
2)将步骤1中所述物料混合均匀后,出料,然后在双螺杆挤出机中进行挤出,获得PVC管材。2) After uniformly mixing the materials described in step 1, the materials are discharged, and then extruded in a twin-screw extruder to obtain PVC pipes.
本发明提供的PVC材料,具有优异的形状记忆特性,且得到的PVC材料形变恢复率在95%以上,大大方便了加工生产工艺。The PVC material provided by the invention has excellent shape memory characteristics, and the deformation recovery rate of the obtained PVC material is above 95%, which greatly facilitates the processing and production process.
另外,利用本发明提供的PVC材料制备获得的PVC管材易形变,方便运输,降低了成本。In addition, the PVC pipe prepared by using the PVC material provided by the invention is easy to deform, convenient for transportation, and reduces the cost.
此外,本发明提供的PVC材料可以再次加工,达到循环利用的目的,对环境人类友好。In addition, the PVC material provided by the invention can be processed again to achieve the purpose of recycling and is friendly to the environment and humans.
具体实施方式detailed description
下面通过对本发明进行详细说明,本发明的特点和优点将随着这些说明而变得更为清楚、明确。The following describes the present invention in detail, and the features and advantages of the present invention will become more clear and definite along with these descriptions.
根据本发明的一方面,提供了一种具有形状记忆功能的PVC材料,该材料由包括以下重量配比的成份组成:According to one aspect of the present invention, a kind of PVC material with shape memory function is provided, and this material is made up of the composition that comprises following weight ratio:
在上述PVC材料中,所述PVC树脂粉选自型号为SG-1、SG-2、SG-3、SG-4、SG-5中的一种或多种。In the above PVC material, the PVC resin powder is selected from one or more models of SG-1, SG-2, SG-3, SG-4, and SG-5.
在上述PVC材料中,所述增塑剂的种类并不受到限制,特别提到的是,增塑剂选自下述种类增塑剂中的一种或多种:邻苯二甲酸脂类、磷酸酯类、脂肪族二元酸酯类以及环氧类增塑剂。In the above-mentioned PVC material, the type of the plasticizer is not limited, and it is particularly mentioned that the plasticizer is selected from one or more of the following types of plasticizers: phthalates, Phosphate esters, aliphatic dibasic acid esters and epoxy plasticizers.
其中,作为邻苯二甲酸酯类增塑剂具体实例,提及邻苯二甲酸二(2-乙基己)酯、邻苯二甲酸二辛酯、邻苯二甲酸二正辛酯、邻苯二甲酸丁苄酯、邻苯二甲酸二仲辛酯、邻苯二甲酸二环己酯、邻苯二甲酸二丁酯、邻苯二甲酸二异丁酯、邻苯二甲酸二甲酯、邻苯二甲酸二乙酯、邻苯二甲酸二异壬酯、邻苯二甲酸二异癸酯。特别地,优选邻苯二甲酸二辛酯。Among them, as specific examples of phthalate-based plasticizers, bis(2-ethylhexyl) phthalate, dioctyl phthalate, di-n-octyl phthalate, phthalate Butyl benzyl dicarboxylate, di-sec-octyl phthalate, dicyclohexyl phthalate, dibutyl phthalate, diisobutyl phthalate, dimethyl phthalate, phthalate Diethyl phthalate, Diisononyl phthalate, Diisodecyl phthalate. In particular, dioctyl phthalate is preferred.
其中,磷酸酯类增塑剂具体包括磷酸三甲苯酯,磷酸三苯酯以及磷酸二苯一辛酯。特别地,优选磷酸三甲苯酯。Among them, the phosphate plasticizer specifically includes tricresyl phosphate, triphenyl phosphate and diphenyl-octyl phosphate. In particular, tricresyl phosphate is preferred.
作为脂肪族二元酸酯的具体实例,提及癸二酸二异辛酯、己二酸二异辛酯以及尼龙酸二异丁酯。特别地,优选癸二酸二异辛酯。As specific examples of the aliphatic dibasic acid ester, diisooctyl sebacate, diisooctyl adipate, and diisobutyl nylonate are mentioned. In particular, diisooctyl sebacate is preferred.
作为环氧类增塑剂的具体实例,提及环氧大豆油、环氧乙酰亚麻油酸甲酯、环氧糠油酸丁酯、环氧蚕蛹油酸丁酯、环氧大豆油酸辛酯以及9,10-环氧硬脂酸辛酯。特别地,优选环氧大豆油。As specific examples of epoxy-based plasticizers, epoxidized soybean oil, epoxyacetyllinolenic acid methyl ester, epoxy butyl furfurate, epoxy silkworm chrysalis oleic acid butyl ester, epoxy soybean octyl oleate and 9 , 10-epoxy octyl stearate. In particular, epoxidized soybean oil is preferred.
在实际生产中,根据PVC材料的不同应用领域,可以选择性的使用增塑剂的种类。例如,在生物医用材料领域,增塑剂优选无毒性的环氧类增塑剂,如环氧大豆油。而如果在硬质PVC制品领域中,则选用常用的邻苯二甲酸酯类增塑剂。In actual production, according to different application fields of PVC materials, the types of plasticizers can be selectively used. For example, in the field of biomedical materials, the plasticizer is preferably a non-toxic epoxy plasticizer, such as epoxidized soybean oil. And if it is in the field of rigid PVC products, commonly used phthalate plasticizers are used.
根据本发明,基于100重量份的PVC树脂粉,增塑剂为5~40重量份。如果增塑剂含量低于5份,很难起到增塑的作用,使得混炼比较困难,不能很好的成片,反之,如果增塑剂的含量高于40份,使得PVC制品的强度不够。According to the present invention, based on 100 parts by weight of PVC resin powder, the amount of plasticizer is 5-40 parts by weight. If the plasticizer content is less than 5 parts, it is difficult to play a plasticizing role, making it difficult to mix and form a good sheet. On the contrary, if the plasticizer content is higher than 40 parts, the strength of PVC products will be reduced. not enough.
在优选的实施方式中,基于100重量份的PVC树脂粉,增塑剂为5~30重量份。In a preferred embodiment, based on 100 parts by weight of PVC resin powder, the amount of plasticizer is 5-30 parts by weight.
在优选的实施方式中,所述稳定剂选自三盐基硫酸铅、硬脂酸铅、硬脂酸锌、钙锌复合稳定剂中的一种或多种。In a preferred embodiment, the stabilizer is selected from one or more of tribasic lead sulfate, lead stearate, zinc stearate, and calcium-zinc composite stabilizers.
特别地,优选三盐基硫酸铅、钙锌复合稳定剂中的一种或多种。In particular, one or more of tribasic lead sulfate and calcium-zinc composite stabilizers are preferred.
根据PVC材料应用在不同的领域,可选择性的使用稳定剂。According to the application of PVC materials in different fields, stabilizers can be used selectively.
基于100重量份的PVC树脂粉,稳定剂为1~2.5重量份。稳定剂含量过高,会增加生产成本,而且也会使制品性能降低,反之,稳定剂含量过低,在混炼和模压过程中,高温会使得PVC分解,造成PVC制品颜色发生变化,性能也会受到影响。Based on 100 parts by weight of PVC resin powder, the stabilizer is 1-2.5 parts by weight. If the stabilizer content is too high, it will increase the production cost and reduce the performance of the product. On the contrary, if the stabilizer content is too low, the high temperature will cause the PVC to decompose during the mixing and molding process, causing the color of the PVC product to change and the performance to deteriorate. will be affected.
在优选的实施方式中,基于100重量份的PVC树脂粉,稳定剂为1.5~2.5重量份。In a preferred embodiment, based on 100 parts by weight of PVC resin powder, the stabilizer is 1.5-2.5 parts by weight.
在上述PVC材料中,所述润滑剂选自氯化石蜡、硬脂酸、硬脂酸钙、季戊四醇中的一种或多种。In the above PVC material, the lubricant is selected from one or more of chlorinated paraffin, stearic acid, calcium stearate, and pentaerythritol.
其中,作为氯化石蜡的具体实例,提及氯化石蜡42、氯化石蜡52以及氯化石蜡70。特别地,优选氯化石蜡70。Among them, as specific examples of the chlorinated paraffin, chlorinated paraffin 42, chlorinated paraffin 52, and chlorinated paraffin 70 are mentioned. In particular, chlorinated paraffin 70 is preferred.
基于100重量份的PVC树脂粉,润滑剂为1.5~2.5重量份。Based on 100 parts by weight of PVC resin powder, the amount of lubricant is 1.5-2.5 parts by weight.
在优选的实施方式中,基于100重量份的PVC树脂粉,润滑剂为1.5~2重量份。In a preferred embodiment, based on 100 parts by weight of PVC resin powder, the amount of lubricant is 1.5-2 parts by weight.
在上述PVC材料中,所述抗冲击改性剂选自卤化丁基橡胶、氯化聚乙烯、丙烯酸酯橡胶中的一种或多种。In the above PVC material, the impact modifier is selected from one or more of halogenated butyl rubber, chlorinated polyethylene, and acrylate rubber.
其中,作为卤化丁基橡胶的实例,具体提及氯化丁基橡胶和溴化丁基橡胶。Among them, as examples of the halogenated butyl rubber, chlorinated butyl rubber and brominated butyl rubber are specifically mentioned.
在优选的实施方式中,抗冲击改性剂为丙烯酸酯橡胶。In a preferred embodiment, the impact modifier is an acrylate rubber.
基于100重量份的PVC树脂粉,抗冲击改性剂为1~5重量份。如果抗冲击改性剂添加量过少,起不到增韧的效果,也就无法提高PVC制品强度等力学性能,反之,如果加入量过高,考虑到橡胶本身含有的柔性链段,会降低PVC制品的性能,例如弯曲性能。Based on 100 parts by weight of PVC resin powder, the impact modifier is 1-5 parts by weight. If the amount of impact modifier added is too small, the effect of toughening will not be achieved, and the mechanical properties such as the strength of PVC products will not be improved. On the contrary, if the amount added is too high, considering the flexible segment contained in the rubber itself, it will decrease. The properties of PVC products, such as bending properties.
在优选的实施方式中,基于100重量份的PVC树脂粉,抗冲改性剂为3~5份。In a preferred embodiment, based on 100 parts by weight of PVC resin powder, the impact modifier is 3-5 parts.
在优选的实施方式中,抗冲击改性剂还可为一种抗冲改性剂母粒,该母粒通过以下方法制备得到:In a preferred embodiment, the impact modifier can also be a kind of impact modifier master batch, which is prepared by the following method:
a)将PVC树脂粉与助剂混料,然后将混合物料加入高速混合机中,在一定转速下,充分搅拌,其中,PVC树脂粉优选型号为SG-1、SG-2、SG-3、SG-4、SG-5中的一种或多种;a) Mix PVC resin powder and additives, then add the mixed material into a high-speed mixer, and stir fully at a certain speed. Among them, the preferred models of PVC resin powder are SG-1, SG-2, SG-3, One or more of SG-4 and SG-5;
b)当混合物料温度达到110℃时,将混合物料输送至低速混合机中,在室温条件下继续进行搅拌,待搅拌到混合物料温度为40~50℃时,出料;b) When the temperature of the mixed material reaches 110°C, transport the mixed material to a low-speed mixer, continue stirring at room temperature, and discharge the mixture until the temperature of the mixed material is 40-50°C;
c)将步骤b中出料的混合物料与抗冲改性剂在双辊混炼机上进行混炼,其中,抗冲改性剂与步骤1中的PVC树脂粉的重量比为1:1,特别地,双棍混炼机温度设定为160℃,在此温度下,混炼10~15min后,薄通下片,然后裁剪成粒料,获得抗冲击改性剂母粒。c) Mixing the mixed material discharged in step b and the impact modifier on a two-roll mixer, wherein the weight ratio of the impact modifier to the PVC resin powder in step 1 is 1:1, In particular, the temperature of the twin-roll kneader is set at 160°C. At this temperature, after kneading for 10 to 15 minutes, the sheet is thinly passed, and then cut into pellets to obtain the impact modifier masterbatch.
在上述步骤a中,所述助剂为常用的助剂,具体种类并不受到限制。特别地,助剂为分散剂,稳定剂,增塑剂,润滑剂,填充剂中的一种或多种。In the above step a, the auxiliary agent is a commonly used auxiliary agent, and the specific type is not limited. In particular, the auxiliary agent is one or more of a dispersant, a stabilizer, a plasticizer, a lubricant, and a filler.
其中,基于PVC树脂粉的重量份数为100份,分散剂的添加量为1.0份,稳定剂的添加量为2.5份,增塑剂的添加量为5.0份,润滑剂的添加量为0.5份,填充剂的添加量为5.0份。Wherein, based on 100 parts by weight of PVC resin powder, the addition of dispersant is 1.0 parts, the addition of stabilizer is 2.5 parts, the addition of plasticizer is 5.0 parts, and the addition of lubricant is 0.5 parts , The amount of filler added is 5.0 parts.
在步骤a中,混合物料加入高速混合机后,高速混合机在高速搅拌下,使得物料充分混合,特别地,搅拌速度为1000~1200r/min,搅拌时间为10min~15min。In step a, after the mixed materials are added to the high-speed mixer, the high-speed mixer is stirred at a high speed to fully mix the materials, especially, the stirring speed is 1000-1200r/min, and the stirring time is 10min-15min.
在上述步骤b中,低速混合机的搅拌速度优选400~500r/min。In the above step b, the stirring speed of the low-speed mixer is preferably 400-500 r/min.
在上述步骤c中,混炼过程中可打三角包多次,从而使得使得混合物料混炼均匀。In the above step c, the triangular bag can be made several times during the mixing process, so that the mixed material can be mixed evenly.
通过上述制备方法得到的抗冲改性剂母粒,由于其抗冲改性剂中含有活性氯,因此能和热可逆交联剂发生交联和解交联的作用,则提高了PVC材料的形变恢复率,并且还使得PVC可重复加工利用,此外,还可以有效降低成本,利于产业化的推广。The impact modifier masterbatch obtained by the above preparation method, because the impact modifier contains active chlorine, can cross-link and de-cross-link with the thermally reversible cross-linking agent, which improves the deformation of the PVC material. The recovery rate is improved, and PVC can be processed and utilized repeatedly. In addition, the cost can be effectively reduced, which is beneficial to the promotion of industrialization.
在优选的实施方式中,所述添加剂选自钛白粉、煅烧高岭土、抗氧剂2246中的一种或多种。In a preferred embodiment, the additive is selected from one or more of titanium dioxide, calcined kaolin, and antioxidant 2246.
基于100重量份的PVC树脂粉,添加剂为1.5~2.5重量份。在优选的实施方式中,基于100重量份的PVC树脂粉,添加剂为2~2.5重量份。Based on 100 parts by weight of PVC resin powder, the additive is 1.5-2.5 parts by weight. In a preferred embodiment, based on 100 parts by weight of PVC resin powder, the additive is 2-2.5 parts by weight.
在优选的实施方式中,所述填充剂选自轻质碳酸钙、重质碳酸钙、活性碳酸钙中的一种或多种。In a preferred embodiment, the filler is selected from one or more of light calcium carbonate, heavy calcium carbonate, and active calcium carbonate.
基于100重量份的PVC树脂粉,填充剂为5~10重量份。填充剂的添加量过低,则不能有效的降低生产成本,但是如果添加量过多,又会影响最终制品的力学性能、机械强度。Based on 100 parts by weight of PVC resin powder, the filler is 5-10 parts by weight. If the amount of filler added is too low, the production cost cannot be effectively reduced, but if the amount added is too high, the mechanical properties and mechanical strength of the final product will be affected.
在优选的实施方式中,基于100重量份的PVC树脂粉,填充剂为5~7.5重量份。In a preferred embodiment, based on 100 parts by weight of PVC resin powder, the filler is 5-7.5 parts by weight.
在上述PVC材料中,所述热可逆交联剂选自双环戊二烯羧酸钠盐、双环戊二烯羧酸钾盐以及双环戊二烯衍生物羧酸盐中的一种或多种。In the above PVC material, the thermally reversible crosslinking agent is selected from one or more of dicyclopentadiene carboxylate sodium salt, dicyclopentadiene carboxylate potassium salt and dicyclopentadiene derivative carboxylate.
特别地,热可逆交联剂选自双环戊二烯二羧酸钠盐、双环戊二烯二羧酸钾盐以及双环戊二烯衍生物的二羧酸盐中的一种或多种。In particular, the thermally reversible crosslinking agent is selected from one or more of dicyclopentadiene dicarboxylate sodium salt, dicyclopentadiene dicarboxylate potassium salt and dicarboxylates of dicyclopentadiene derivatives.
在优选的实施方式中,热可逆交联剂为双环戊二烯二甲酸钠盐、双环戊二烯二甲酸钾盐中的一种或多种。In a preferred embodiment, the thermally reversible crosslinking agent is one or more of sodium dicyclopentadiene dicarboxylate and potassium dicyclopentadiene dicarboxylate.
经本发明人研究发现,热可逆交联剂能够和活性氯发生反应,使其在低温交联,从而较为容易的提高了PVC材料的形变回复率,而在高温时解交联,使得PVC材料重新获得加工流动性,实现了交联PVC材料的循环利用,节约了能源。The inventors found that the thermally reversible cross-linking agent can react with active chlorine to make it cross-linked at low temperature, thereby improving the deformation recovery rate of PVC material relatively easily, and de-crosslinking at high temperature, making PVC material Regain processing fluidity, realize recycling of cross-linked PVC material, and save energy.
另外,热可逆交联剂还可以和作为抗冲击改性剂的丙烯酸酯橡胶发生酯化反应,产生互穿网络结构,从而进一步有效的发挥形状记忆的作用。In addition, the thermally reversible crosslinking agent can also undergo esterification reaction with the acrylate rubber as the impact modifier to form an interpenetrating network structure, thereby further effectively exerting the effect of shape memory.
基于100重量份的PVC树脂粉,热可逆交联剂0.1~3重量份。Based on 100 parts by weight of PVC resin powder, the thermoreversible crosslinking agent is 0.1-3 parts by weight.
在优选的实施方式中,基于100重量份的PVC树脂粉,热可逆交联剂为0.5~3重量份,更优选0.5~1.5重量份。在达到显著的可逆交联效果的同时,还大幅度的降低了成本。In a preferred embodiment, based on 100 parts by weight of PVC resin powder, the thermally reversible crosslinking agent is 0.5-3 parts by weight, more preferably 0.5-1.5 parts by weight. While achieving a remarkable reversible cross-linking effect, the cost is also greatly reduced.
根据本发明的另一方面,提供了一种利用上述PVC材料制备PVC片材的方法,该方法包括以下步骤:According to another aspect of the present invention, a kind of method utilizing above-mentioned PVC material to prepare PVC sheet is provided, and this method comprises the following steps:
1)将100份PVC树脂粉、5~40份增塑剂、1~2.5份稳定剂、1.5~2.5份润滑剂、1.5~2.5份添加剂以及5~10份填充剂加入高速混合机中混合均匀;1) Add 100 parts of PVC resin powder, 5-40 parts of plasticizer, 1-2.5 parts of stabilizer, 1.5-2.5 parts of lubricant, 1.5-2.5 parts of additive and 5-10 parts of filler into a high-speed mixer and mix well ;
2)将步骤1中所述物料混合均匀后,在双棍混炼机中混炼,在混炼的同时,加入1~5份抗冲击改性剂和0.1~3份热可逆交联剂,其中,双棍混炼机的温度设定为150~170℃,特别地,优选160℃;2) After uniformly mixing the materials described in step 1, knead in a twin-roller mixer, and while kneading, add 1 to 5 parts of impact modifier and 0.1 to 3 parts of thermally reversible crosslinking agent, Wherein, the temperature of the twin-roller kneader is set at 150-170°C, especially, preferably 160°C;
3)将步骤2中的物料混炼均匀后下片,然后在模压机上进行热压,其中,模压温度为180~190℃,特别地,温度为180℃,模压时间为30分钟。3) The material in step 2 is mixed evenly, and then the sheet is removed, and then hot-pressed on a molding machine, wherein the molding temperature is 180-190° C., in particular, the temperature is 180° C., and the molding time is 30 minutes.
在上述制备PVC片材的方法中,模压温度以及模压时间会影响热可逆交联剂的交联和解交联程度,因此模压温度以及时间的设定非常的重要。In the above method for preparing PVC sheets, the molding temperature and molding time will affect the degree of crosslinking and decrosslinking of the thermoreversible crosslinking agent, so the setting of molding temperature and time is very important.
经过本发明人大量的研究发现,在不同模压温度的条件下,反映交联程度的交联试样的凝胶含量有所不同。实验结果表明,随模压温度的升高,交联试样的凝胶含量也逐渐升高,超过190℃时,凝胶含量会有所下降,这可能是温度过高,使得PVC分解所致。由于在180℃和190℃的条件下,交联试样的凝胶含量接近,因此,从节约能耗的角度,模压温度设定为180℃。After a lot of research by the inventors, it was found that under the conditions of different molding temperatures, the gel content of the cross-linked samples, which reflects the degree of cross-linking, is different. The experimental results show that as the molding temperature increases, the gel content of the cross-linked sample also gradually increases. When the temperature exceeds 190°C, the gel content will decrease. This may be caused by the decomposition of PVC due to the high temperature. Since the gel content of the cross-linked samples is close at 180°C and 190°C, the molding temperature is set at 180°C from the perspective of energy saving.
此外,本发明人经过大量的研究,意外发现,在不同加工时间的条件下,交联试样的凝胶含量有所不同,因此,模压时间是另外一个要考虑的因素。In addition, after a lot of research, the inventor unexpectedly found that the gel content of the cross-linked sample is different under the condition of different processing time, therefore, the molding time is another factor to be considered.
经过大量的实验发现,模压时间长,会使得解交联反应充分,而且延长流动时间,为重新加工利用奠定基础,但是,时间过长,会造成PVC分解,影响产品性能。因此,加工时间30min为最佳时间。After a lot of experiments, it is found that long molding time will make the de-crosslinking reaction sufficient, and prolong the flow time, laying the foundation for reprocessing and utilization. However, if the time is too long, it will cause PVC to decompose and affect product performance. Therefore, the processing time of 30min is the best time.
根据本发明的另一方面,提供了一种利用上述PVC材料制备PVC管材的方法,该方法包括以下步骤:According to another aspect of the present invention, a kind of method utilizing above-mentioned PVC material to prepare PVC pipe is provided, and this method comprises the following steps:
1)将100份PVC树脂粉、5~40份增塑剂、1~2.5份稳定剂、1.5~2.5份润滑剂、1.5~2.5份添加剂、5~10份填充剂、加入高速混合机中混合均匀,然后将1~5份抗冲击改性剂和0.1~3份热可逆交联剂加入,继续高速搅拌;1) Add 100 parts of PVC resin powder, 5 to 40 parts of plasticizer, 1 to 2.5 parts of stabilizer, 1.5 to 2.5 parts of lubricant, 1.5 to 2.5 parts of additive, 5 to 10 parts of filler, and mix them in a high-speed mixer uniform, then add 1-5 parts of impact modifier and 0.1-3 parts of thermally reversible crosslinking agent, and continue stirring at high speed;
2)将步骤1中所述物料混合均匀后,出料,然后在双螺杆挤出机中进行挤出,获得PVC管材。2) After uniformly mixing the materials described in step 1, the materials are discharged, and then extruded in a twin-screw extruder to obtain PVC pipes.
上述所得PVC管材,具有优良的形变恢复率,并且具有优异的热稳定性以及优异的力学性能,同时可回收循环利用,成本低,带来更多的经济效益。The PVC pipe material obtained above has excellent deformation recovery rate, excellent thermal stability and excellent mechanical properties, and can be recycled and reused at low cost, bringing more economic benefits.
实施例Example
以下通过具体实例进一步描述本发明。不过这些实例仅仅是范例性的,并不对本发明的保护范围构成任何限制。The present invention is further described below by specific examples. However, these examples are only exemplary and do not constitute any limitation to the protection scope of the present invention.
实施例1Example 1
抗冲改性剂母粒的制备:Preparation of impact modifier masterbatch:
a)将PVC树脂粉、分散剂硬脂酸钙、稳定剂三盐基硫酸铅按照重量比为100:1.0:2.5混料,然后加入高速混合机中,在1000-1200r/min下,充分搅拌10-15min,a) Mix PVC resin powder, dispersant calcium stearate, and stabilizer tribasic lead sulfate at a weight ratio of 100:1.0:2.5, then add it to a high-speed mixer, and stir fully at 1000-1200r/min 10-15min,
b)当混合物物料温度达到110℃时,将混合物物料输送至低速混合机中在室温条件下继续进行搅拌,转速为400-500r/min,待搅拌到混合物料温度为40-50℃时,出料,b) When the temperature of the mixture material reaches 110°C, transfer the mixture material to a low-speed mixer and continue to stir at room temperature at a speed of 400-500r/min. When the temperature of the mixture material reaches 40-50°C, the material,
c)将步骤b中出料的混合物料与丙烯酸酯橡胶按照重量比为1:1在双辊混炼机上进行混炼,双棍混炼机温度设定为160℃,混炼过程中打三角包多次,尽量使其混炼均匀,混炼10-15min后,薄通下片,然后裁剪成粒料备用;c) Mix the mixed material discharged in step b and the acrylate rubber in a weight ratio of 1:1 on a twin-roller mixer. The temperature of the twin-roller mixer is set at 160°C, and triangles are made during the mixing process. Wrap it several times, try to make it mix evenly, after mixing for 10-15 minutes, thin the slices, and then cut them into pellets for later use;
PVC片材的制备:Preparation of PVC sheet:
1)取100g SG-5型的PVC树脂粉,5g邻苯二甲酸二辛脂,2.5g三盐基硫酸铅,0.5g硬脂酸,1g硬脂酸钙,5g活性碳酸钙,2.5g钛白粉,在高速混合机混合均匀,1) Take 100g SG-5 type PVC resin powder, 5g dioctyl phthalate, 2.5g tribasic lead sulfate, 0.5g stearic acid, 1g calcium stearate, 5g active calcium carbonate, 2.5g titanium White powder, mixed evenly in a high-speed mixer,
2)将步骤1中所述物料混合均匀后,在双棍混炼机的温度为160℃的条件下混炼,在此过程中加入5.0g抗冲改性剂粒料,0.5g热可逆交联剂双环戊二烯二甲酸钠,2) After mixing the materials described in step 1 evenly, knead in a twin-roll mixer at a temperature of 160°C. During this process, add 5.0g of impact modifier pellets, 0.5g of thermally reversible Joint agent sodium dicyclopentadiene dicarboxylate,
3)将步骤2中的物料混炼均匀后,下片,随后在模压机上进行热压,其中,模压温度为180℃,模压时间为30分钟,3) After the materials in step 2 are mixed evenly, the film is removed, and then hot-pressed on a molding machine, wherein the molding temperature is 180° C., and the molding time is 30 minutes.
4)模压完成后,冷却,脱模,获得PVC片材。4) After the molding is completed, cool down and demould to obtain a PVC sheet.
实施例2Example 2
抗冲改性剂母粒的制备:Preparation of impact modifier masterbatch:
a)将PVC树脂粉、分散剂硬脂酸钙、稳定剂三盐基硫酸铅按照重量比为100:1.0:2.5混料,然后加入高速混合机中,在1000-1200r/min下,充分搅拌10-15min,a) Mix PVC resin powder, dispersant calcium stearate, and stabilizer tribasic lead sulfate at a weight ratio of 100:1.0:2.5, then add it to a high-speed mixer, and stir fully at 1000-1200r/min 10-15min,
b)当混合物物料温度达到110℃时,将混合物物料输送至低速混合机中在室温条件下继续进行搅拌,转速为400-500r/min,待搅拌到混合物料温度为40-50℃时,出料,b) When the temperature of the mixture material reaches 110°C, transfer the mixture material to a low-speed mixer and continue to stir at room temperature at a speed of 400-500r/min. When the temperature of the mixture material reaches 40-50°C, the material,
c)将步骤b中出料的混合物料与氯化丁基橡胶胶按照重量比为1:1在双辊混炼机上进行混炼,双棍混炼机温度设定为160℃,混炼过程中打三角包多次,尽量使其混炼均匀,混炼10-15min后,薄通下片,然后裁剪成粒料备用;c) Mix the mixed material discharged in step b and the chlorobutyl rubber in a weight ratio of 1:1 on a twin-roll mixer, and set the temperature of the twin-roll mixer to 160° C. Beat the triangular bag several times, try to make it evenly kneaded, after kneading for 10-15 minutes, thin the slices, and then cut into pellets for later use;
PVC片材的制备:Preparation of PVC sheet:
1)取100g SG-5型的PVC树脂粉,7.5g邻苯二甲酸二辛脂,2.5g三盐基硫酸铅,0.5g硬脂酸,1g硬脂酸钙,5g轻质碳酸钙,2.5g钛白粉,在高速混合机混合均匀,1) Get 100g SG-5 type PVC resin powder, 7.5g dioctyl phthalate, 2.5g tribasic lead sulfate, 0.5g stearic acid, 1g calcium stearate, 5g light calcium carbonate, 2.5 g titanium dioxide, mixed evenly in a high-speed mixer,
2)将步骤1中所述物料混合均匀后,在双棍混炼机的温度为160℃的条件下混炼,在此过程中加入5.0g抗冲改性剂母粒,1.0g热可逆交联剂双环戊二烯二甲酸钠,2) After mixing the materials described in step 1 evenly, knead in a twin-roll mixer at a temperature of 160°C. During this process, add 5.0g of impact modifier masterbatch, 1.0g of thermally Joint agent sodium dicyclopentadiene dicarboxylate,
3)将步骤2中的物料混炼均匀后,下片,随后在模压机上进行热压,其中,模压温度为180℃,模压时间为30分钟,3) After the materials in step 2 are mixed evenly, the film is removed, and then hot-pressed on a molding machine, wherein the molding temperature is 180° C., and the molding time is 30 minutes.
4)模压完成后,冷却,脱模,获得PVC片材。4) After the molding is completed, cool down and demould to obtain a PVC sheet.
实施例3Example 3
环保型PVC片材的制备Preparation of environment-friendly PVC sheet
1)取100g SG-1型的PVC树脂粉,30g环氧大豆油,2.5g钙锌复合稳定剂,0.5g硬脂酸,1g硬脂酸钙,5g轻质碳酸钙,1.5g煅烧高岭土,在高速混合机混合均匀,1) Get the PVC resin powder of 100g SG-1 type, 30g epoxy soybean oil, 2.5g calcium-zinc composite stabilizer, 0.5g stearic acid, 1g calcium stearate, 5g light calcium carbonate, 1.5g calcined kaolin, Mix well in a high-speed mixer,
2)将步骤1中所述物料混合均匀后,在双棍混炼机的温度为160℃的条件下混炼,在此过程中加入5.0g丙烯酸酯橡胶,1.5g热可逆交联剂双环戊二烯二甲酸钠,2) After mixing the materials described in step 1 evenly, knead in a twin-roll mixer at a temperature of 160°C. During this process, add 5.0g of acrylate rubber, 1.5g of thermally reversible crosslinking agent dicyclopentadiene Sodium Diene Dicarboxylate,
3)将步骤2中的物料混炼均匀后,下片,随后在模压机上进行热压,其中,模压温度为180℃,模压时间为30分钟,3) After the materials in step 2 are mixed evenly, the film is removed, and then hot-pressed on a molding machine, wherein the molding temperature is 180° C., and the molding time is 30 minutes.
4)模压完成后,冷却,脱模,获得PVC片材。4) After the molding is completed, cool down and demould to obtain a PVC sheet.
实施例4Example 4
抗冲改性剂母粒的制备:Preparation of impact modifier masterbatch:
a)将PVC树脂粉、分散剂硬脂酸钙、稳定剂三盐基硫酸铅按照重量比为100:1.0:2.5混料,然后加入高速混合机中,在1000-1200r/min下,充分搅拌10-15min,a) Mix PVC resin powder, dispersant calcium stearate, and stabilizer tribasic lead sulfate at a weight ratio of 100:1.0:2.5, then add it to a high-speed mixer, and stir fully at 1000-1200r/min 10-15min,
b)当混合物物料温度达到110℃时,将混合物物料输送至低速混合机中在室温条件下继续进行搅拌,转速为400-500r/min,待搅拌到混合物料温度为40-50℃时,出料,b) When the temperature of the mixture material reaches 110°C, transfer the mixture material to a low-speed mixer and continue to stir at room temperature at a speed of 400-500r/min. When the temperature of the mixture material reaches 40-50°C, the material,
c)将步骤b中出料的混合物料与丙烯酸酯橡胶按照重量比为1:1在双辊混炼机上进行混炼,双棍混炼机温度设定为160℃,混炼过程中打三角包多次,尽量使其混炼均匀,混炼10-15min后,薄通下片,然后裁剪成粒料备用;c) Mix the mixed material discharged in step b and the acrylate rubber in a weight ratio of 1:1 on a twin-roller mixer. The temperature of the twin-roller mixer is set at 160°C, and triangles are made during the mixing process. Wrap it several times, try to make it mix evenly, after mixing for 10-15 minutes, thin the slices, and then cut them into pellets for later use;
PVC管材的制备Preparation of PVC pipe
1)取100g SG-5型的PVC树脂粉,5g邻苯二甲酸二辛脂,2.5g三盐基硫酸铅,0.5g硬脂酸,1g硬脂酸钙,5g重质碳酸钙,2.5g钛白粉,加入高速混合机中混合均匀,然后将5.0g抗冲改性剂,0.5g热可逆交联剂双环戊二烯二甲酸钠加入,继续高速搅拌,1) Take 100g SG-5 type PVC resin powder, 5g dioctyl phthalate, 2.5g tribasic lead sulfate, 0.5g stearic acid, 1g calcium stearate, 5g heavy calcium carbonate, 2.5g Add titanium dioxide into a high-speed mixer and mix evenly, then add 5.0g of impact modifier and 0.5g of thermally reversible crosslinking agent sodium dicyclopentadiene dicarboxylate, continue high-speed stirring,
2)将步骤1中所述物料混合均匀后,出料,然后在双螺杆挤出机中进行挤出,获得PVC管材。2) After uniformly mixing the materials described in step 1, the materials are discharged, and then extruded in a twin-screw extruder to obtain PVC pipes.
实施例5Example 5
抗冲改性剂母粒的制备:Preparation of impact modifier masterbatch:
a)将PVC树脂粉、分散剂硬脂酸钙、稳定剂三盐基硫酸铅按照重量比为100:1.0:2.5混料,然后加入高速混合机中,在1000-1200r/min下,充分搅拌10-15min,a) Mix PVC resin powder, dispersant calcium stearate, and stabilizer tribasic lead sulfate at a weight ratio of 100:1.0:2.5, then add it to a high-speed mixer, and stir fully at 1000-1200r/min 10-15min,
b)当混合物物料温度达到110℃时,将混合物物料输送至低速混合机中在室温条件下继续进行搅拌,转速为400-500r/min,待搅拌到混合物料温度为40-50℃时,出料,b) When the temperature of the mixture material reaches 110°C, transfer the mixture material to a low-speed mixer and continue to stir at room temperature at a speed of 400-500r/min. When the temperature of the mixture material reaches 40-50°C, the material,
c)将步骤b中出料的混合物料与溴化丁基橡胶按照重量比为1:1在双辊混炼机上进行混炼,双棍混炼机温度设定为160℃,混炼过程中打三角包多次,尽量使其混炼均匀,混炼10-15min后,薄通下片,然后裁剪成粒料备用;c) Mix the mixed material discharged in step b and bromobutyl rubber in a weight ratio of 1:1 on a twin-roller mixer. The temperature of the twin-roller mixer is set at 160°C. During the mixing process, Make triangular bags several times, try to make it evenly mixed, after mixing for 10-15 minutes, thin the slices, and then cut into pellets for later use;
PVC管材的制备Preparation of PVC pipe
1)取100g SG-5型的PVC树脂粉,5g邻苯二甲酸二辛脂,2.5g三盐基硫酸铅,0.5g硬脂酸,1g硬脂酸钙,5g活性碳酸钙,2.5g钛白粉,加入高速混合机中混合均匀,然后将5.0g抗冲改性剂,0.5g热可逆交联剂双环戊二烯二甲酸钠加入,继续高速搅拌,1) Take 100g SG-5 type PVC resin powder, 5g dioctyl phthalate, 2.5g tribasic lead sulfate, 0.5g stearic acid, 1g calcium stearate, 5g active calcium carbonate, 2.5g titanium Add white powder to a high-speed mixer and mix evenly, then add 5.0g of impact modifier and 0.5g of thermally reversible crosslinking agent sodium dicyclopentadiene dicarboxylate, and continue stirring at high speed.
2)将步骤1中所述物料混合均匀后,出料,然后在双螺杆挤出机中进行挤出,获得PVC管材。2) After uniformly mixing the materials described in step 1, the materials are discharged, and then extruded in a twin-screw extruder to obtain PVC pipes.
对比例1Comparative example 1
重复实施例1中的PVC片材的制备过程,其中,不添加抗冲击改性剂和热可逆交联剂,其余条件均不变。The preparation process of the PVC sheet in Example 1 was repeated, wherein no impact modifier and thermally reversible crosslinking agent were added, and other conditions remained unchanged.
对比例2Comparative example 2
重复实施例1中的PVC片材的制备过程,其中,不添加抗冲击改性剂,其余条件均不变。The preparation process of the PVC sheet in Example 1 was repeated, wherein no impact modifier was added, and other conditions remained unchanged.
对比例3Comparative example 3
重复实施例4中的PVC管材的制备,其中不添加抗冲击改性剂,其余条件均不变。The preparation of the PVC pipe in Example 4 was repeated, wherein no impact modifier was added, and other conditions remained unchanged.
试验例Test case
形变恢复率Deformation recovery rate
对实施例1,实施例2,实施例3以及对比例1,对比例2中所获得的片材,弯曲成U型,然后在85℃下考察各自的形变恢复情况,结果如表1所示:The sheets obtained in Example 1, Example 2, Example 3 and Comparative Example 1 and Comparative Example 2 were bent into a U shape, and then the respective deformation recovery conditions were investigated at 85° C. The results are shown in Table 1 :
表1Table 1
PVC管材管径变化PVC pipe diameter change
对实施例3,实施例4以及对比例3中所获得的PVC管材,在水浴锅内为85℃条件下,使PVC管材弯曲形变,随后取出,待其形状固定,然后在85℃下考察其恢复形变的情况,结果如表2所示:For the PVC pipes obtained in Example 3, Example 4 and Comparative Example 3, bend and deform the PVC pipes in a water bath at 85°C, then take them out, wait for their shape to be fixed, and then examine their properties at 85°C. The results of recovery deformation are shown in Table 2:
表2Table 2
以上结合具体实施方式和范例性实例对本发明进行了详细说明,不过这些说明并不能理解为对本发明的限制。本领域技术人员理解,在不偏离本发明精神和范围的情况下,可以对本发明技术方案及其实施方式进行多种等价替换、修饰或改进,这些均落入本发明的范围内。本发明的保护范围以所附权利要求为准。The present invention has been described in detail above in conjunction with specific implementations and exemplary examples, but these descriptions should not be construed as limiting the present invention. Those skilled in the art understand that without departing from the spirit and scope of the present invention, various equivalent replacements, modifications or improvements can be made to the technical solutions and implementations of the present invention, all of which fall within the scope of the present invention. The protection scope of the present invention shall be determined by the appended claims.
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