CN103806119A - Base cloth for functional fabric and coating thereof - Google Patents
Base cloth for functional fabric and coating thereof Download PDFInfo
- Publication number
- CN103806119A CN103806119A CN201410055771.0A CN201410055771A CN103806119A CN 103806119 A CN103806119 A CN 103806119A CN 201410055771 A CN201410055771 A CN 201410055771A CN 103806119 A CN103806119 A CN 103806119A
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- CN
- China
- Prior art keywords
- polypropylene
- base cloth
- fabric
- coating
- functional
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 58
- 238000000576 coating method Methods 0.000 title claims abstract description 24
- 239000011248 coating agent Substances 0.000 title claims abstract description 21
- 239000000835 fiber Substances 0.000 claims abstract description 33
- -1 polypropylene Polymers 0.000 claims abstract description 29
- 239000004743 Polypropylene Substances 0.000 claims abstract description 26
- 229920001155 polypropylene Polymers 0.000 claims abstract description 26
- 238000000034 method Methods 0.000 claims abstract description 11
- 239000004594 Masterbatch (MB) Substances 0.000 claims abstract description 8
- 239000003063 flame retardant Substances 0.000 claims abstract description 5
- 239000002245 particle Substances 0.000 claims abstract description 4
- 238000009987 spinning Methods 0.000 claims abstract description 4
- 238000009965 tatting Methods 0.000 claims abstract description 4
- 238000009941 weaving Methods 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 5
- 229920000092 linear low density polyethylene Polymers 0.000 claims description 4
- 239000004707 linear low-density polyethylene Substances 0.000 claims description 4
- 229920000089 Cyclic olefin copolymer Polymers 0.000 claims description 3
- 239000012752 auxiliary agent Substances 0.000 claims description 3
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 239000002421 finishing Substances 0.000 claims description 3
- 239000008187 granular material Substances 0.000 claims description 3
- 229930195733 hydrocarbon Natural products 0.000 claims description 3
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims description 3
- 238000012856 packing Methods 0.000 claims description 3
- 238000005303 weighing Methods 0.000 claims description 3
- 239000004711 α-olefin Substances 0.000 claims description 3
- 239000000945 filler Substances 0.000 claims description 2
- 238000005469 granulation Methods 0.000 claims description 2
- 230000003179 granulation Effects 0.000 claims description 2
- 239000011347 resin Substances 0.000 claims description 2
- 229920005989 resin Polymers 0.000 claims description 2
- 239000004753 textile Substances 0.000 abstract description 3
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 abstract 1
- 239000004595 color masterbatch Substances 0.000 abstract 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 6
- 230000007613 environmental effect Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 229920002972 Acrylic fiber Polymers 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 229920004933 Terylene® Polymers 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 229920002994 synthetic fiber Polymers 0.000 description 2
- 239000012209 synthetic fiber Substances 0.000 description 2
- 229920002725 thermoplastic elastomer Polymers 0.000 description 2
- 238000004078 waterproofing Methods 0.000 description 2
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 229920013640 amorphous poly alpha olefin Polymers 0.000 description 1
- 230000003712 anti-aging effect Effects 0.000 description 1
- XITRBUPOXXBIJN-UHFFFAOYSA-N bis(2,2,6,6-tetramethylpiperidin-4-yl) decanedioate Chemical compound C1C(C)(C)NC(C)(C)CC1OC(=O)CCCCCCCCC(=O)OC1CC(C)(C)NC(C)(C)C1 XITRBUPOXXBIJN-UHFFFAOYSA-N 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Landscapes
- Woven Fabrics (AREA)
Abstract
The invention discloses a base cloth for a functional fabric and a coating thereof. The base cloth is prepared by the following processes: 1, mixing 92 percent of polypropylene particles, 3 percent of ultraviolet-resistant functional master batch, 3 percent of color master batch and 2 percent of flame retardant or antistatic master batch, and obtaining a polypropylene fiber colored short fiber with the fineness of 1.8DTex and the length of 40mm through a short fiber screw extruder; 2, spinning the short fiber obtained in the step 1 to obtain 28Tex polypropylene yarns, doubling and twisting to obtain 28Tex/2 polypropylene two fold yarns, wherein the twist of yarn is 570 per meter; 3, tatting the polypropylene yarns obtained in the step 2 to obtain a textile fabric with the gram weight of 250g per square meter. The base cloth of the textile fabric is finished through a waterproof aid and a stiff aid and is dried and finished at the temperature of 120 DEG C for 6 minutes. The product has high weather resistance, high light fastness and high water resistance and is environment-friendly.
Description
Technical field
The present invention relates to weaving face fabric field, specifically a kind of base cloth and coating thereof that is applicable to outdoor furniture and sun-shading protective functional fabric.
Background technology
Outdoor fabric refer to there is stronger weatherability, higher weathering color fastness, style comparatively closely, stiffening, be exclusively used in the weaving face fabric in open air and sun-shading protective field.Current outdoor fabric, especially outdoor furniture and decoration are mainly import acrylic fabric (spin to weave by acrylic staple fibre and make) with high-end product, and it adopts material, processing technology and product recycling all to have serious environmental protection hidden danger.And the outdoor fabric of domestic acrylic fibers, terylene is due to reasons such as technologies, still do not reach the performance standard such as weatherability of imported product.Although tradition polypropylene fibre chemical fibre and textiles have the feature such as environmental protection, light specific gravity, cannot be widely used in outdoor fabric field because its weatherability is poor.Along with the development of synthetic fiber modification technology, comparative maturity of the anti-aging modification technology of polypropylene material uvioresistant.
Summary of the invention
The invention provides a kind of base cloth and coating thereof of functional fabric, solve weatherability, weathering color fastness, water proofing property and the environmental issue of existing fabric.
The base cloth of this functional fabric of the present invention is by following technological process:
1,92% polypropylene particles is mixed with 3% anti-UV functional agglomerate, 3% Masterbatch, 2% fire-retardant or antistatic master granule, by staple fibre screw extruder, obtain the polypropylene fibre coloured cut staple of fiber number 1.8DTex (1.6D) length 40mm;
2, staple fibre step 1 being obtained, through spinning process, obtains 28Tex (24 English prop up) polypropylene fiber yarn, and through doubling, twisting process, obtains the polypropylene fibre doublet cord of 28Tex/2, and the twist is 570/ meter;
3, polypropylene fiber yarn step 2 being obtained, obtaining grammes per square metre through tatting technique is the weaving face fabric of 250 grams/m.
The coating of this functional fabric of the present invention is by following technological process:
Weaving face fabric base cloth is arranged after waterproof agent+stiffening auxiliary agent, after padding through 120 degrees Celsius of 6 minutes dry finishings;
Or
By 25～35% linear low density polyethylene LLDPE resin, 5～15% amorphous state alpha olefin copolymer (Amorphous poly alpha olefin, APAO), 25～40% olefin hydrocarbons thermoplasticity elastic body (Thermoplastic elastomer, TPE), 0.4～1.5% anti-UV functional agglomerate, 0.5～3.5% fire retardant, 2%～3% Masterbatch, 8～28% filler (calcium carbonate CaCO
3) through screw extruder pelletizer, evenly extrude rear coolingly and cut off granulation, cooling weighing packing, is used scraper type cloth coating machine that above-mentioned coating material is evenly coated on to weaving face fabric base cloth surface.
The base cloth of this functional fabric provided by the invention and coating thereof adopt up-to-date synthetic fiber modification and are applicable to the novel uvioresistant coating technology of polypropylene fibre fabric, make pure polypropylene fibre fabric (not containing any terylene, acrylic fibers or other classification blend fibre) reach the performances such as high-weatherability, high weathering color fastness and waterproof be water-fastness, and the field application that succeeds out of doors.In addition, coating provided by the invention can overcome conventional coatings (as polyurethane PU coating, PVC coating, teflon coating etc.) the too high polypropylene fibre fabric that cannot be applied to of technological temperature, and the poor defect of environmental-protecting performance.
The specific embodiment
1,92% polypropylene particles (sub-petrochemical industry F401 raises in China Petrochemical Industry) is mixed with 3% anti-UV functional agglomerate (Ciba944), 3% Masterbatch, 2% antistatic master granule, by staple fibre screw extruder, obtain the polypropylene fibre coloured cut staple of fiber number 1.8DTex (1.6D) length 40mm;
2, staple fibre step 1 being obtained, through spinning, obtains 28Tex (24 English prop up) polypropylene fiber yarn, and through doubling, twisting process, obtains the polypropylene fibre doublet cord of 28Tex/2, and the twist is 570 twists/m;
3, polypropylene fiber yarn step 2 being obtained, obtaining grammes per square metre through tatting technique is the plain fabric of 250 grams/m.
The weaving face fabric that above-mentioned steps is obtained arranges (Rudolf EES) after adopting weaving waterproof agent (Rudolf FN)+stiffening auxiliary agent, after padding, through 120 degrees Celsius of 6 minutes dry finishings, can obtain the outdoor polypropylene fibre fabric that there is the strong weatherability of high color fastness and possess substantially anti-water-sprinkling performance.
Or
First get: LLDPE35 part, 15 parts of amorphous state alpha olefin copolymers (APAO), 34 parts of olefin hydrocarbons thermoplasticity elastic bodies (TPO), 0.5 part of light absorber (BASF CIBA Tinuvin770), 0.5 part of hindered amine light stabilizer (BASF CIBA944Chimassorb944), 5 parts of anti-flaming function master batches, 3 parts of Masterbatchs, after above-mentioned material is mixed through stirring, through screw extruder pelletizer, according to traditional prilling, temperature is controlled at 145 ℃ of front-end temperatures, 155 ℃ of stage casing temperature, 155 ℃ of back segment temperature, evenly extrude rear cooling and be cut to uniform granular master batch, and cooling weighing, packing, then use scraper type cloth coating machine, 1.55 meters of cloth fabric widths, 145 ℃ of coating process temperature, be coated with 10 ms/min of interval velocities, thick coating 0.1mm, coating material is evenly coated on to weaving face fabric surface.This fabric coatings has color, and has high color fastness and high-weatherability, especially has high water-wash resistance and high water proofing property.
This product after tested, this fabric colorfastness to rubbing (Color Fastness To Crocking) reaches fabric standard (AATCC8-2007), weather-proof test (Weather Resistance) reaches fabric standard (AATCC186-2006), antisum COLOR FASTNESS (Colour fastness to light) reaches fabric standard (ISO105-B02:2008), and coating adhesion intensity reaches fabric standard (AATCC136-2009).
Claims (2)
1. a base cloth for functional fabric, is characterized in that making by following technique:
A, 92% polypropylene particles is mixed with 3% anti-UV functional agglomerate, 3% Masterbatch, 2% fire-retardant or antistatic master granule, by staple fibre screw extruder, obtain the polypropylene fibre coloured cut staple of fiber number 1.8DTex length 40mm;
B, staple fibre that steps A is obtained, through spinning process, obtain 28Tex polypropylene fiber yarn, and through doubling, twisting process, obtain the polypropylene fibre doublet cord of 28Tex/2, and the twist is 570/ meter;
C, the polypropylene fiber yarn that step B is obtained, obtaining grammes per square metre through tatting technique is the weaving face fabric of 250 grams/m.
2. a coating for functional fabric, its feature comprises following technique:
Weaving face fabric base cloth is arranged after waterproof agent+stiffening auxiliary agent, after padding through 120 degrees Celsius of 6 minutes dry finishings;
Or
By 25～35% linear low density polyethylene LLDPE resin, 5～15% amorphous state alpha olefin copolymer, 25～40% olefin hydrocarbons thermoplasticity elastic body, 0.4～1.5% anti-UV functional agglomerate, 0.5～3.5% fire retardant, 2%～3% Masterbatch, 8～28% filler through screw extruder pelletizer; evenly extrude rear cooling and cut off granulation; cooling weighing packing, is used scraper type cloth coating machine that above-mentioned coating material is evenly coated on to weaving face fabric base cloth surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410055771.0A CN103806119A (en) | 2014-02-19 | 2014-02-19 | Base cloth for functional fabric and coating thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410055771.0A CN103806119A (en) | 2014-02-19 | 2014-02-19 | Base cloth for functional fabric and coating thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103806119A true CN103806119A (en) | 2014-05-21 |
Family
ID=50703484
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410055771.0A Pending CN103806119A (en) | 2014-02-19 | 2014-02-19 | Base cloth for functional fabric and coating thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103806119A (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104480715A (en) * | 2014-12-04 | 2015-04-01 | 辽宁腾华塑料有限公司 | Preparation method of high-performance denim and product thereof |
| CN106752465A (en) * | 2017-01-20 | 2017-05-31 | 青岛瑞诚铭机械设计有限公司 | The outer barrel preparation method for making cloth is protected in a kind of elbow protector for sports |
| CN107072342A (en) * | 2014-11-05 | 2017-08-18 | 高京灿 | Spherical light heating packing material |
| CN107142584A (en) * | 2017-05-31 | 2017-09-08 | 句容市恒鑫遮阳科技有限公司 | A kind of uvioresistant curtain fabric and preparation method thereof |
| CN107604511A (en) * | 2017-10-19 | 2018-01-19 | 诺华（杭州）纺织有限公司 | A kind of preparation technology of the fabric with wear-resisting antifouling anti-flaming function |
| CN110241628A (en) * | 2019-05-23 | 2019-09-17 | 周顺兴 | A kind of anti-soda acid functional fabric of flame-retardant and anti-static and preparation method thereof |
| CN110438814A (en) * | 2019-07-26 | 2019-11-12 | 温多利遮阳材料（德州）股份有限公司 | It is a kind of for improving the Textilene fabric coating of weatherability |
| CN113698784A (en) * | 2020-11-26 | 2021-11-26 | 陈向军 | Novel environment-friendly plastic material and product thereof |
Citations (4)
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|---|---|---|---|---|
| CN101343837A (en) * | 2008-07-29 | 2009-01-14 | 邱晓健 | Environmental protection fire-resistant screen cloth |
| CN101798757A (en) * | 2010-03-31 | 2010-08-11 | 苏州大学 | Stiffening finishing composition for silk and application in cutting, carving and decoration thereof |
| CN102433644A (en) * | 2010-11-15 | 2012-05-02 | 南通市田园装饰布有限公司 | Polypropylene outdoor sun-shading decorative cloth |
| CN102776784A (en) * | 2012-07-27 | 2012-11-14 | 彭志 | Environment-friendly textilene chemical fiber and manufacture method thereof |
-
2014
- 2014-02-19 CN CN201410055771.0A patent/CN103806119A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101343837A (en) * | 2008-07-29 | 2009-01-14 | 邱晓健 | Environmental protection fire-resistant screen cloth |
| CN101798757A (en) * | 2010-03-31 | 2010-08-11 | 苏州大学 | Stiffening finishing composition for silk and application in cutting, carving and decoration thereof |
| CN102433644A (en) * | 2010-11-15 | 2012-05-02 | 南通市田园装饰布有限公司 | Polypropylene outdoor sun-shading decorative cloth |
| CN102776784A (en) * | 2012-07-27 | 2012-11-14 | 彭志 | Environment-friendly textilene chemical fiber and manufacture method thereof |
Non-Patent Citations (1)
| Title |
|---|
| 尹耐冬等: "《中国纺织染料助剂使用指南（2007-2008）》", 30 November 2007 * |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107072342A (en) * | 2014-11-05 | 2017-08-18 | 高京灿 | Spherical light heating packing material |
| CN104480715A (en) * | 2014-12-04 | 2015-04-01 | 辽宁腾华塑料有限公司 | Preparation method of high-performance denim and product thereof |
| CN106752465A (en) * | 2017-01-20 | 2017-05-31 | 青岛瑞诚铭机械设计有限公司 | The outer barrel preparation method for making cloth is protected in a kind of elbow protector for sports |
| CN107142584A (en) * | 2017-05-31 | 2017-09-08 | 句容市恒鑫遮阳科技有限公司 | A kind of uvioresistant curtain fabric and preparation method thereof |
| CN107604511A (en) * | 2017-10-19 | 2018-01-19 | 诺华（杭州）纺织有限公司 | A kind of preparation technology of the fabric with wear-resisting antifouling anti-flaming function |
| CN110241628A (en) * | 2019-05-23 | 2019-09-17 | 周顺兴 | A kind of anti-soda acid functional fabric of flame-retardant and anti-static and preparation method thereof |
| CN110438814A (en) * | 2019-07-26 | 2019-11-12 | 温多利遮阳材料（德州）股份有限公司 | It is a kind of for improving the Textilene fabric coating of weatherability |
| CN113698784A (en) * | 2020-11-26 | 2021-11-26 | 陈向军 | Novel environment-friendly plastic material and product thereof |
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