KR101108349B1 - Improved awning manufacturing method and awning using the same - Google Patents
Improved awning manufacturing method and awning using the same Download PDFInfo
- Publication number
- KR101108349B1 KR101108349B1 KR1020110055694A KR20110055694A KR101108349B1 KR 101108349 B1 KR101108349 B1 KR 101108349B1 KR 1020110055694 A KR1020110055694 A KR 1020110055694A KR 20110055694 A KR20110055694 A KR 20110055694A KR 101108349 B1 KR101108349 B1 KR 101108349B1
- Authority
- KR
- South Korea
- Prior art keywords
- weight
- sunshade
- manufacturing
- improved
- fabric
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- -1 polypropylene Polymers 0.000 claims abstract description 29
- 239000004743 Polypropylene Substances 0.000 claims abstract description 28
- 229920001155 polypropylene Polymers 0.000 claims abstract description 28
- 238000000034 method Methods 0.000 claims abstract description 24
- 239000003063 flame retardant Substances 0.000 claims abstract description 18
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims abstract description 17
- 239000005871 repellent Substances 0.000 claims abstract description 12
- 239000012963 UV stabilizer Substances 0.000 claims abstract description 10
- 239000004594 Masterbatch (MB) Substances 0.000 claims abstract description 8
- 239000000203 mixture Substances 0.000 claims abstract description 5
- 238000009941 weaving Methods 0.000 claims abstract description 3
- 239000004744 fabric Substances 0.000 claims description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 17
- 238000000576 coating method Methods 0.000 claims description 11
- 230000002940 repellent Effects 0.000 claims description 11
- 239000011248 coating agent Substances 0.000 claims description 10
- 238000009987 spinning Methods 0.000 claims description 9
- 238000004078 waterproofing Methods 0.000 claims description 9
- 229910019142 PO4 Inorganic materials 0.000 claims description 5
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 5
- 239000010452 phosphate Substances 0.000 claims description 5
- 229920000642 polymer Polymers 0.000 claims description 5
- 239000000049 pigment Substances 0.000 claims description 4
- 239000003795 chemical substances by application Substances 0.000 claims 1
- 230000000475 sunscreen effect Effects 0.000 abstract description 13
- 239000000516 sunscreening agent Substances 0.000 abstract description 13
- 239000000463 material Substances 0.000 abstract description 7
- 230000005484 gravity Effects 0.000 abstract description 6
- 238000001035 drying Methods 0.000 abstract description 3
- 238000009434 installation Methods 0.000 abstract description 3
- 239000000835 fiber Substances 0.000 description 14
- 208000012886 Vertigo Diseases 0.000 description 8
- 239000012209 synthetic fiber Substances 0.000 description 4
- 229920002994 synthetic fiber Polymers 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 239000002341 toxic gas Substances 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000003344 environmental pollutant Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 231100000719 pollutant Toxicity 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000012770 industrial material Substances 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000007669 thermal treatment Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D1/00—Woven fabrics designed to make specified articles
- D03D1/06—Curtain heading tapes
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/04—Pigments
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/07—Addition of substances to the spinning solution or to the melt for making fire- or flame-proof filaments
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/10—Other agents for modifying properties
- D01F1/106—Radiation shielding agents, e.g. absorbing, reflecting agents
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/02—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D01F6/04—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds from polyolefins
- D01F6/06—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds from polyolefins from polypropylene
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H15/00—Tents or canopies, in general
- E04H15/32—Parts, components, construction details, accessories, interior equipment, specially adapted for tents, e.g. guy-line equipment, skirts, thresholds
- E04H15/54—Covers of tents or canopies
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/02—Moisture-responsive characteristics
- D10B2401/021—Moisture-responsive characteristics hydrophobic
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/06—Load-responsive characteristics
- D10B2401/063—Load-responsive characteristics high strength
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/22—Physical properties protective against sunlight or UV radiation
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2503/00—Domestic or personal
- D10B2503/02—Curtains
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Processes Of Treating Macromolecular Substances (AREA)
- Artificial Filaments (AREA)
Abstract
본 발명은 개선된 차양막 제조방법 및 이를 이용한 차양막에 관한 것으로, 폴리프로필렌사의 제조시 난연물질을 첨가하고 원착 마스터배치와 UV 안정제를 혼합 이용함으로써 화재시 인체에 무해하고 제직성이 우수하며 일광견뢰도가 우수한 개선된 차양막 제조방법 및 이를 이용한 차양막을 제공함에 그 목적이 있다.
본 발명을 적용하면, 외부에서 장착되어 사용하는 차양막에 적합하게 방염 및 발수, 방수처리가 수행되며, 인장강도가 크고, 비중이 작아서 설치 후 사용이 용이하고, 내구성이 우수하며, 속건성이므로 오염도가 낮다. 또한, 일광견뢰도가 우수하다는 장점이 있다.The present invention relates to an improved method for manufacturing a sunshade and a sunshade using the same, by adding a flame retardant material in the production of polypropylene, and by using a mixture of the original masterbatch and the UV stabilizer harmless to the human body in fire, excellent weaving and light fastness It is an object of the present invention to provide an improved method for manufacturing a sunshade and a sunshade using the same.
Applying the present invention, the flame retardant, water-repellent, waterproof treatment is carried out to suit the sunscreen used to be mounted from the outside, the tensile strength is large, the specific gravity is small, easy to use after installation, excellent durability, fast drying, pollution degree low. In addition, there is an advantage that the daylight fastness is excellent.
Description
본 발명은 개선된 차양막 제조방법 및 이를 이용한 차양막에 관한 것으로, 보다 상세하게 폴리프로필렌사의 제조시 난연물질을 첨가하고 원착 마스터배치와 UV 안정제를 혼합 이용함으로써 화재시 인체에 무해하고 제직성이 우수하며 일광견뢰도가 우수한 개선된 차양막 제조방법 및 이를 이용한 차양막에 관한 것이다.The present invention relates to an improved shading film manufacturing method and a shading film using the same, in more detail by adding a flame retardant material in the production of polypropylene, and by using a mixture of the original masterbatch and the UV stabilizer harmless to the human body in the fire and excellent weaving The present invention relates to an improved sunshade manufacturing method having excellent daylight fastness and a sunshade using the same.
주지된 바와 같이, 일반적으로 합성 섬유는 기계적, 화학적 성질이 우수하여 의류용 및 가구용 건축자재 등의 산업자재용으로 광범위하게 사용되고 있다. 하지만, 이러한 합성섬유는 천연섬유와 달리 연소가 잘되고, 연소 시 유독 가스가 생기는 경우가 많아서 화재 등이 발생한 경우 대형 사고의 원인이 되어왔다.As is well known, synthetic fibers generally have excellent mechanical and chemical properties and are widely used for industrial materials such as building materials for clothing and furniture. However, these synthetic fibers, unlike natural fibers, are well burned, and toxic gases are often generated during combustion, which has been a cause of large accidents in case of a fire or the like.
이러한 합성섬유의 사용 대상처중 하나는 차양막이다. 즉, 차양막은 햇볕과 비나 눈과 같은 이물질의 유입을 방지하기 위해 주로 창측에 사용하는 막으로서 우리 생활주변에 밀접한 제품이므로 환경친화적이어야 하며, 외부에 설치되므로 반복적인 수분의 침투나 이물질로 인한 표면 손상에도 필수적인 성능의 저하가 작아야 한다는 기능적인 요구가 있다.One of the applications of such synthetic fibers is sun visor. In other words, the sunshade is a membrane used mainly on the window side to prevent the inflow of foreign substances such as sunlight, rain or snow, so it should be environmentally friendly as it is close to our surroundings. There is a functional requirement that the degradation of performance, which is essential for damage, should be small.
그러나, 현재까지 차양막으로서의 기능적 요구를 모두 만족하는 합성섬유가 전무하다는 문제가 있었다.However, to date, there has been a problem that no synthetic fiber satisfies all the functional requirements as the sunscreen.
본 발명은 상기한 종래 기술의 사정을 감안하여 이루어진 것으로, 폴리프로필렌사의 제조시 난연물질을 첨가하고 UV 안정제를 혼합한 마스터 배치를 이용함으로써 화재시 인체에 무해하고 제직성이 우수하며 일광견뢰도가 우수한 개선된 차양막 제조방법 및 이를 이용한 차양막을 제공함에 그 목적이 있다.The present invention has been made in view of the above-described state of the art, and in the manufacture of polypropylene, it is harmless to the human body in fire and is excellent in the light fastness by using a master batch in which a flame retardant is added and a UV stabilizer is mixed. An object of the present invention is to provide an improved shading method and a shading film using the same.
상기한 목적을 달성하기 위해, 본 발명의 바람직한 실시예에 따르면 폴리프로필렌 폴리머 100 중량％에 대해, 안료 4중량％와, UV 안정제 2 중량％와, 발수제 3 중량％와, 난연제 4 중량％를 혼합하는 제 1과정과; 혼합물을 단일 방사처리하는 제 2과정과; 방수 코팅하는 제 3과정으로 이루어진 것을 특징으로 하는 개선된 차양막 제조방법이 제공된다.In order to achieve the above object, according to a preferred embodiment of the present invention, 4% by weight of pigment, 2% by weight of UV stabilizer, 3% by weight of water repellent, and 4% by weight of flame retardant are mixed with respect to 100% by weight of polypropylene polymer. A first process of doing; A second step of single spinning the mixture; An improved sunscreen manufacturing method is provided, comprising a third process of waterproof coating.
바람직하게, 상기 난연제는 트리페닐 포스페이트(Triphenyle phosphate)를 10 중량％ 함유하는 마스터 배치(Master batch)인 것을 특징으로 하는 개선된 차양막 제조방법이 제공된다.Preferably, the flame retardant is an improved sunscreen manufacturing method, characterized in that the master batch (Master batch) containing 10% by weight of triphenyle phosphate (Triphenyle phosphate).
바람직하게, 상기 제 3과정은 원단에 피치가공을 가하는 과정과; 방수액을 도포하는 과정과; 해당 방수액 도포부에 열을 가하는 과정으로 이루어진 것을 특징으로 하는 개선된 차양막 제조방법이 제공된다.Preferably, the third process is the process of applying a pitch processing to the fabric; Applying a waterproofing liquid; An improved sunscreen manufacturing method is provided, which comprises a process of applying heat to the waterproofing liquid applying portion.
한편, 본 발명은 상기 차양막 제조방법에 따라 제조된 개선된 차양막이 제공된다.On the other hand, the present invention provides an improved shade film produced according to the method of manufacturing the shade film.
본 발명에 따른 개선된 차양막 제조방법 및 이를 이용한 차양막은 외부에서 장착되어 사용하는 차양막에 적합하게 방염 및 발수, 방수처리가 수행되며, 인장강도가 크고, 비중이 작아서 설치 후 사용이 용이하고, 내구성이 우수하며, 속건성이므로 오염도가 낮다. 또한, 일광견뢰도가 우수하다는 장점이 있다.Improved awning film manufacturing method and the awning film using the same according to the present invention is suitable for the awning film used to be mounted from the outside, flame retardant, water repellent, waterproofing is performed, the tensile strength is large, the specific gravity is small, easy to use after installation, durable It is excellent and has a low pollution rate because of fast drying. In addition, there is an advantage that the daylight fastness is excellent.
도 1은 본 발명의 일실시예에 따른 개선된 차양막 제조공정을 도시한 공정도이다.1 is a process diagram showing an improved shade film manufacturing process according to an embodiment of the present invention.
이하, 본 발명에 대해 도면을 참조하여 상세하게 설명한다.EMBODIMENT OF THE INVENTION Hereinafter, this invention is demonstrated in detail with reference to drawings.
도 1은 본 발명의 일실시예에 따른 개선된 차양막 제조공정을 도시한 공정도이다.1 is a process diagram showing an improved shade film manufacturing process according to an embodiment of the present invention.
먼저, 본 발명의 일실시예에 따른 개선된 차양막 제조공정은 우선 MI 25인 폴리프로필렌 폴리머에 안료와, 인계 난연제, UV 안정제와 발수제를 혼합하여 방사 처리함으로써 폴리프로필렌 원사를 제조한다.First, an improved shading film manufacturing process according to an embodiment of the present invention first prepares a polypropylene yarn by spinning treatment by mixing a pigment, a phosphorous flame retardant, a UV stabilizer and a water repellent to a polypropylene polymer of MI 25.
차양막 생산에 있어 최근 가장 주요하게 다뤄지는 것중 하나는 재료의 친환경성인 바, 본 발명의 일실시예에 따른 개선된 차양막용 섬유 제조공정도 역시 환경친화성이 가장 좋은 섬유로 개발함으로 지구환경 녹색성장에 동참하도록 한다. 폴리프로필렌 섬유는 구성 분자구조가 C와 H만으로 이루어져 환경 리사이클링시 폴리머의 성능 저하가 없으며, 현존하는 고밀도로 재직된 차양막 재료 중 폴리프로필렌섬유처럼 친환경적인 섬유는 존재하지 않는다. 따라서, 이미 선진국에서는 친환경 섬유소재로서 인정을 받고 있다.One of the most important issues recently in the production of sunshade is the environmentally friendly material, the improved manufacturing process of the fabric for the sunshade according to an embodiment of the present invention is also developed by the best environmentally friendly fibers, the global environmental green growth Get involved. Polypropylene fiber has only C and H constituent molecular structure, there is no degradation of the polymer performance during environmental recycling, and there is no environmentally friendly fiber like polypropylene fiber among the existing high density sunscreen material. Therefore, it is already recognized as an eco-friendly textile material in developed countries.
또한, 본 발명의 일실시예에 따른 개선된 차양막 제조공정에서는 인계 난연제를 혼합하여 폴리프로필렌사를 제조하는 바, 상기 난연제는 트리페닐 포스페이트(Triphenyle phosphate)를 10 중량％ 함유하는 마스터 배치(Master batch)이다.In addition, in the improved shading film manufacturing process according to an embodiment of the present invention by mixing a phosphorus-based flame retardant to produce a polypropylene yarn, the flame retardant is a master batch containing 10% by weight of triphenyle phosphate (Triphenyle phosphate) (Master batch )to be.
원액 착색된 폴리프로필렌사(POLYPROPYLENE섬유)를 생산할 때 난연생산 함으로써 원단을 생산하여 별도의 공정을 거치지 않아도 난연 처리되게끔 한다. 또한, 폴리프로필렌 섬유는 화재 시 유독가스가 발생되지 않는 친환경섬유이다. 화재때 인명피해는 유독가스로 발생이 되는 심각성이 있다. 따라서, 차양막의 제조섬유는 난연 원단으로 제작하여 시장골목과 같은 복잡한 곳에서의 화재로부터 예방할 수 있도록 한다.When producing undiluted polypropylene yarn (POLYPROPYLENE fiber), flame retardant production is used to produce the fabric so that the flame retardant is processed without a separate process. In addition, polypropylene fiber is an environmentally friendly fiber that does not generate toxic gases in case of fire. In case of fire, human injury is serious due to toxic gas. Therefore, the fabric of the sunshade is made of flame retardant fabric to prevent from fire in a complex place, such as market alley.
또한, 본 발명의 일실시예에 따른 개선된 차양막 제조공정을 통해 제작된 차양막은 마땅히 자체 하중과, 펼쳐질 때의 하중, 바람에 의한 하중, 빗물과 눈 등의 이물질로 인한 하중을 고려해야 하므로 비중이 작을수록 유리하다.In addition, the awning film produced through the improved awning film manufacturing process according to an embodiment of the present invention should consider the load due to foreign matters such as its own load, unfolding load, wind load, rain and snow. Smaller is advantageous.
폴리프로필렌사는 비중이 물보다 적어 섬유가운데 가장 가볍다.Polypropylene is the lightest in the fiber because it has less specific gravity than water.
폴리프로필렌사 비중 --- 0.91Polypropylene Yarn Specific Gravity --- 0.91
폴리에스터사 비중 --- 1.38Polyester yarn specific gravity --- 1.38
아크릴사 비중 --- 1.15Acrylic yarn specific gravity --- 1.15
따라서, 본 발명의 차양막은 원단이 무거워짐으로 인한 처짐 현상이 적으며 작업자의 운반, 가공 및 이동의 작업성 또한 좋다.Therefore, the sunscreen of the present invention is less sag phenomena due to the heavier the fabric, the better the workability of transport, processing and movement of the operator.
또한, 본 발명의 차양막 재료인 폴리프로필렌 섬유는 속건성 소재로 흡습율이 거의 제로에 가까워 섬유 자체에 수분을 함유하지 않고 배출되기 때문에 세균 발생 요인 자체가 없어 자체적으로 항균기능을 가지고 있다. 또한, 섬유 구성분자가 탄화수소로만으로 이루어져 있어 극성이 없어 극성오염물질에 대한 저항성도 매우 좋다. 비유전율 또한 낮아 정전기 발생이 낮아 정전기 발생으로 인한 오염물질 흡착이 적다. 흡습율 0.05％이며, 비유전율 2.2이다.In addition, the polypropylene fiber of the sunshade material of the present invention is a quick-drying material, the moisture absorption rate is almost zero, and is discharged without containing moisture in the fiber itself, and thus has an antibacterial function by itself. In addition, since the fiber constituent molecules are composed only of hydrocarbons, there is no polarity, and the resistance to polar pollutants is also very good. The relative dielectric constant is also low, so the generation of static electricity is low, so there is little adsorption of pollutants due to static electricity generation. The moisture absorption is 0.05% and the dielectric constant is 2.2.
한편, 본 발명의 일실시예에 따른 개선된 차양막 제조공정은 폴리프로필렌 폴리머 100 중량％에 대해, 안료 4중량％와, UV 안정제 2 중량％와, 발수제 3 중량％와, 난연제 4 중량％를 혼합하는 제 1과정과; 혼합물을 단일 방사처리하는 제 2과정과; 방수 코팅하는 제 3과정으로 이루어진다.On the other hand, the improved shading film manufacturing process according to an embodiment of the present invention is mixed with 4% by weight of pigment, 2% by weight of UV stabilizer, 3% by weight of water repellent, 4% by weight of flame retardant based on 100% by weight of polypropylene polymer A first process of doing; A second step of single spinning the mixture; It is made of a third process of waterproof coating.
또, 폴리프로필렌 섬유는 열전도도가 낮아 단열성이 뛰어나 보온덮개로도 좋고 차광으로 인한 차광 안쪽에 열을 낮추는 효과를 갖는 바, 차양막으로 적합하다.In addition, the polypropylene fiber has a low thermal conductivity, excellent heat insulation, and can be used as a heat insulating cover, and has an effect of lowering heat inside the shading due to shading, and thus is suitable as a sunscreen.
폴리프로필렌사는 자체 수분 흡수율이 아주 적지만 방수를 높게 하기 위해 실을 생산할 때 발수제를 첨가하여 실을 생산함으로서 고밀도로 재직된 차양막은 가공 설치 후 장시간이 경과하여도 처음과 동일한 발수력을 지닌다.Polypropylene's own water absorption rate is very low, but in order to increase waterproofness, polypropylene yarn is produced by adding water repellent to seal yarn, so the high-density sunscreen has the same water repellency even after a long time after installation.
이에 반하여, 기존의 아크릴 및 폴리에스터 원단은 원단 재직 후 발수 가공처리를 하여 겉 표면의 발수제가 손상이 되면 발수력이 많이 떨어지지만 발수제를 첨가 생산된 폴리프로필렌사는 실 속에 침투된 발수제로 인해 원사의 표면이 손상이 되도 항시 발수력이 좋다.On the other hand, existing acrylic and polyester fabrics are treated with water repellent treatment after being served, so that the water repellent of the surface is damaged. However, the water repellency decreases a lot. Even if the surface is damaged, water repellency is always good.
따라서, 본 발명은 원단 가공에 있어 별도의 발수 가공이 필요치 않아 원단 생산 가공 공정수를 줄이고 생산단가를 낮추는 효과를 지닌다.Therefore, the present invention does not need a separate water repellent processing in the fabric processing has the effect of reducing the number of fabric production processing process and lower the production cost.
이때, 본 발명의 일실시예에 따른 개선된 차양막 제조공정에 포함된 방수 코팅과정은 원단에 피치가공을 가하는 과정과; 방수액을 도포하는 과정과; 해당 방수액 도포부에 열을 가하는 과정으로 이루어진다.At this time, the waterproof coating process included in the improved awning film manufacturing process according to an embodiment of the present invention and the process of applying a pitch to the fabric; Applying a waterproofing liquid; It consists of a process of applying heat to the waterproofing coating portion.
즉, 본 발명은 실 자체에 발수가 되므로 원단의 방수 코팅처리만 한다.That is, the present invention is water-resistant to the yarn itself, so only the waterproof coating of the fabric.
방수코팅을 하는 과정에서도 일반적인 방법으로는 방수 코팅이 잘 떨어질 수 있으므로 방수 코팅부분에 먼저 피치가공(매끄러운 원단에 사포로 원단을 긁어 털을 만드는 작업)을 하여 방수액을 도포함으로써 방수액이 털의 사이사이에(틈새) 침투하고 그 이후 열 가공처리를 함으로써 원단의 피치가공된 털이 넓은 면적에서의 흡착율을 높이고 털이 열에 변형되면서 방수코팅의 견고함을 확실히 할 수 있다. 또한 털의 열처리 과정에서 원단의 틈새를 메꾸어줌으로써 방수율을 높일 수 있다. 반면, 일반적인 폴리프로필렌 원단은 코팅이 용이하지 않다.Even in the process of waterproof coating, the waterproof coating may fall well, so apply the waterproofing solution by first pitch-processing (scraping the fabric with sandpaper on a smooth fabric) to apply the waterproofing solution. By penetrating into the (gap) and heat treatment thereafter, it is possible to increase the adsorption rate in a large area of the pitch-processed hair of the fabric and to ensure the firmness of the waterproof coating as the hair is deformed by heat. In addition, the waterproofing rate can be increased by filling the gap of the fabric during the heat treatment process. On the other hand, typical polypropylene fabrics are not easy to coat.
한편, 폴리프로필렌사의 단점은 일광견뢰도가 좋지 못하다는 것이다.On the other hand, the disadvantage of polypropylene is that the daylight fastness is not good.
폴리프로필렌사는 염색성이 아주 좋지 못하기 때문에 반드시 원액 착색압출 방사를 한 폴리프로필렌 필라멘트사 사용을 원칙으로 한다. 폴리프로필렌사를 생산할 때 UV안정제를 혼합하여 Master Batch를 첨가 원액 착색 압출 방사를 함으로서 기존에 생산되는 폴리에스테르섬유의 차양막 보다도 일광견뢰도를 우수하게 할 수 있다. Polypropylene yarns have very poor dyeability, so it is a rule to use polypropylene filament yarns that have been subjected to undiluted color spinning. When producing polypropylene yarns, UV stabilizers can be mixed to add master batches to color undiluted spinning and spinning.
폴리프로필렌을 방사 생산할 때 반드시 원착사로 생산하며 UV안정제와 발수제, 난연제를 첨가하여 폴리프로필렌원사를 생산한다. 그리하여 방사된 폴리프로필렌 완전배향사(FDY) 또는 가연사(DTY)로 원사의 인장강도를 높이고 표면의 마찰계수를 높게(즉 원단의 마찰시 상하거나 잘 찢어지지 않는 것)하기위하여 연사를 한 후 열처리 가공(TM)을 주어 재직 생산성을 좋게 한다.When spinning the polypropylene, the yarn must be produced as yarn, and polypropylene yarn is produced by adding UV stabilizer, water repellent, and flame retardant. Thus, after spinning to increase the tensile strength of the yarn and increase the coefficient of friction of the surface (that is, it does not spoil or tear during fabric friction) with spun polypropylene fully oriented yarn (FDY) or false twisted yarn (DTY). Thermal treatment (TM) is given to increase the productivity of the work.
또한, 이렇게 재직된 원단의 수축율이 없어 차양막으로 사용용도가 매우 좋다. 종래의 단순 합사(ATY)로 하여 재직하는 것은 실의 엉겨붙어 재직시 불량이 많으며 이를 방지하기 위하여 별도의 가공처리가 필요하여 생산 단가가 높다.In addition, there is no shrinkage of the fabric is so good that the use as a sunshade. In the conventional simple braided yarn (ATY) to work in the tangled of the thread is a lot of defects when working, and to prevent this requires a separate processing treatment is high production cost.
따라서, 본 발명의 일실시예에 따른 개선된 차양막 제조공정으로 제작된 차양막 원단은 친환경 차양막으로 실내,외 차양막 , 파라솔 , 요트커버 , 광고용 원단으로 사용이 다양하다.Therefore, the sunscreen fabric produced by the improved sunscreen manufacturing process according to an embodiment of the present invention is an environmentally friendly sunscreen is used in a variety of indoor, outdoor sunscreen, parasol, yacht cover, advertising fabrics.
한편, 본 발명의 실시예에 따른 개선된 차양막 제조방법 및 이를 이용한 섬유는 단지 상기한 실시예에 한정되는 것이 아니라 그 기술적 요지를 이탈하지 않는 범위내에서 다양한 변경이 가능하다.
On the other hand, the improved awning film manufacturing method and the fiber using the same according to an embodiment of the present invention is not limited to the above embodiments, various modifications can be made within the scope not departing from the technical gist.
Claims (4)
혼합물을 단일 방사처리하는 제 2과정과;
UV안정제와 발수제, 난연제를 첨가하여 방사처리된 원사를 완전배향사(FDY) 또는 가연사(DTY)로 연사하여 원단을 직조하는 제 3과정과;
상기 원단에 피치가공을 가하는 제 4과정과;
피치가공된 원단에 방수액을 도포하여 코팅하는 제 5과정과;
해당 방수액 도포부에 열을 가하는 제 6과정으로 이루어진 것을 특징으로 하는 개선된 차양막 제조방법.1st process which mixes 4 weight% of pigments, 2 weight% of UV stabilizers, 3 weight% of water repellents, and 4 weight% of flame retardants with respect to 100 weight% of polypropylene polymers;
A second step of single spinning the mixture;
A third step of weaving the fabric by twisting the yarn treated by adding a UV stabilizer, a water repellent agent, and a flame retardant with a perfect orientation yarn (FDY) or a false twist yarn (DTY);
A fourth process of applying pitch processing to the fabric;
A fifth process of coating and coating a waterproofing solution on the pitch-processed fabric;
Improved sunshade manufacturing method, characterized in that consisting of a sixth process of applying heat to the coating portion.
상기 난연제는 트리페닐 포스페이트(Triphenyle phosphate)를 10 중량％ 함유하는 마스터 배치(Master batch)인 것을 특징으로 하는 개선된 차양막 제조방법.The method of claim 1,
Wherein the flame retardant is a master batch containing 10% by weight of triphenyle phosphate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020110055694A KR101108349B1 (en) | 2011-06-09 | 2011-06-09 | Improved awning manufacturing method and awning using the same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020110055694A KR101108349B1 (en) | 2011-06-09 | 2011-06-09 | Improved awning manufacturing method and awning using the same |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| KR101108349B1 true KR101108349B1 (en) | 2012-01-30 |
Family
ID=45614620
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR1020110055694A Expired - Fee Related KR101108349B1 (en) | 2011-06-09 | 2011-06-09 | Improved awning manufacturing method and awning using the same |
Country Status (1)
| Country | Link |
|---|---|
| KR (1) | KR101108349B1 (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101443775B1 (en) * | 2014-04-14 | 2014-09-30 | 주식회사 에스알이엔씨 | Eco-friendly safety guard net with strong force for construction and manufacturing method thereof |
| CN105647256A (en) * | 2016-01-26 | 2016-06-08 | 孟根森 | Waterproof flame-retardant and acid-base-resisting coating for fabric |
| KR101703309B1 (en) | 2016-01-26 | 2017-02-06 | (주)에스앤드케이 | Method for manufacturing low Toxicity Flame Retardant polypropylene filament |
| KR101873652B1 (en) * | 2016-10-28 | 2018-07-03 | 주식회사 강림물산 | Process Of Producing Flame Retardant Polyester Sunshield Fabrics Having Excellent Light Resistance |
| KR20180126278A (en) * | 2017-05-17 | 2018-11-27 | 프라나 주식회사 | Antibacterial Fabrics Using Polyester Crops and Their Manufacturing Method |
| CN112458556A (en) * | 2020-11-27 | 2021-03-09 | 宁波依兰布艺有限公司 | Production method of durable water-repellent polypropylene fiber |
| KR102615231B1 (en) | 2023-05-31 | 2023-12-15 | 김성달 | Manufacturing device for canvas shelter |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR19980075727A (en) * | 1997-04-01 | 1998-11-16 | 성기웅 | Resin composition for polypropylene fiber with improved water repellency and fabric using same |
| KR20030046540A (en) * | 2001-11-22 | 2003-06-18 | (주)원방 | Method for manufacturing polypropylene synthetic fiber and synthetic fiber using the same |
| KR20060125162A (en) * | 2005-06-02 | 2006-12-06 | 주식회사 코오롱 | Artificial leather with excellent wear strength and its manufacturing method |
| KR20080112797A (en) * | 2007-06-22 | 2008-12-26 | 도레이새한 주식회사 | High flame retardant polypropylene long fiber multilayer composite nonwoven fabric |
-
2011
- 2011-06-09 KR KR1020110055694A patent/KR101108349B1/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR19980075727A (en) * | 1997-04-01 | 1998-11-16 | 성기웅 | Resin composition for polypropylene fiber with improved water repellency and fabric using same |
| KR20030046540A (en) * | 2001-11-22 | 2003-06-18 | (주)원방 | Method for manufacturing polypropylene synthetic fiber and synthetic fiber using the same |
| KR20060125162A (en) * | 2005-06-02 | 2006-12-06 | 주식회사 코오롱 | Artificial leather with excellent wear strength and its manufacturing method |
| KR20080112797A (en) * | 2007-06-22 | 2008-12-26 | 도레이새한 주식회사 | High flame retardant polypropylene long fiber multilayer composite nonwoven fabric |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101443775B1 (en) * | 2014-04-14 | 2014-09-30 | 주식회사 에스알이엔씨 | Eco-friendly safety guard net with strong force for construction and manufacturing method thereof |
| CN105647256A (en) * | 2016-01-26 | 2016-06-08 | 孟根森 | Waterproof flame-retardant and acid-base-resisting coating for fabric |
| KR101703309B1 (en) | 2016-01-26 | 2017-02-06 | (주)에스앤드케이 | Method for manufacturing low Toxicity Flame Retardant polypropylene filament |
| KR101873652B1 (en) * | 2016-10-28 | 2018-07-03 | 주식회사 강림물산 | Process Of Producing Flame Retardant Polyester Sunshield Fabrics Having Excellent Light Resistance |
| KR20180126278A (en) * | 2017-05-17 | 2018-11-27 | 프라나 주식회사 | Antibacterial Fabrics Using Polyester Crops and Their Manufacturing Method |
| KR101950165B1 (en) | 2017-05-17 | 2019-02-20 | 프라나 주식회사 | Antibacterial Fabrics Using Polyester Crops and Their Manufacturing Method |
| CN112458556A (en) * | 2020-11-27 | 2021-03-09 | 宁波依兰布艺有限公司 | Production method of durable water-repellent polypropylene fiber |
| KR102615231B1 (en) | 2023-05-31 | 2023-12-15 | 김성달 | Manufacturing device for canvas shelter |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| KR101108349B1 (en) | Improved awning manufacturing method and awning using the same | |
| JP3067725B2 (en) | Tent fabric and manufacturing method thereof | |
| JP6191054B2 (en) | Thermal barrier mesh shade | |
| WO2014185440A1 (en) | Sun-blocking multilayered sheet and hand-held parasol, tent, tarp, canopy, hat, and fixed parasol comprising said sun-blocking multilayered sheet | |
| JP6089250B2 (en) | Fabric sunscreen material | |
| JP6213988B2 (en) | Fabric-like thermal barrier film material | |
| KR101873652B1 (en) | Process Of Producing Flame Retardant Polyester Sunshield Fabrics Having Excellent Light Resistance | |
| AU2009238377B2 (en) | Fabric for screen including dope dyed fiber | |
| KR20140076318A (en) | Awning outstanding flame proofing, water repellent, water proofing property and manufacture method therefor | |
| TWI245824B (en) | Awning fabric and method for producing thereof | |
| CN203360718U (en) | Outdoor double-layer functional fabric | |
| CN103358625A (en) | Waterproof cloth | |
| US20140030949A1 (en) | Textile fabrics with color effect | |
| JP2008196085A (en) | Natural fiber-like mesh sheet having excellent heat-shielding property | |
| TWI447027B (en) | Coated resin Flammable fiber and coated resin Flammable fiber fabric | |
| CN112981977A (en) | Preparation method of antibacterial heat-insulation cloth functional layer | |
| JP2015101930A (en) | Natural lighting heat shield membrane material | |
| RU2213817C2 (en) | Tarpaulin material and method of producing the same | |
| CN113022038B (en) | Low-temperature-resistant PVC covering cloth and production method thereof | |
| CN105113100A (en) | Production method for top-grade outdoor multifunctional covering cloth | |
| CN215882877U (en) | Shading curtain cloth | |
| KR20060029166A (en) | Light shielding fabric and manufacturing method thereof | |
| KR101772925B1 (en) | Manufacturing method of fabric for acrylic fiber based marine canvas | |
| AU2023214385B2 (en) | Water-repellent tarpaulin fabric and water-repellent tarpaulin using it | |
| CN109249663A (en) | A kind of dust-proof compound nonwoven cloth and preparation method thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| A201 | Request for examination | ||
| PA0109 | Patent application |
Patent event code: PA01091R01D Comment text: Patent Application Patent event date: 20110609 |
|
| PA0201 | Request for examination | ||
| A302 | Request for accelerated examination | ||
| PA0302 | Request for accelerated examination |
Patent event date: 20110714 Patent event code: PA03022R01D Comment text: Request for Accelerated Examination Patent event date: 20110609 Patent event code: PA03021R01I Comment text: Patent Application |
|
| E902 | Notification of reason for refusal | ||
| PE0902 | Notice of grounds for rejection |
Comment text: Notification of reason for refusal Patent event date: 20110919 Patent event code: PE09021S01D |
|
| E701 | Decision to grant or registration of patent right | ||
| PE0701 | Decision of registration |
Patent event code: PE07011S01D Comment text: Decision to Grant Registration Patent event date: 20120109 |
|
| GRNT | Written decision to grant | ||
| PR0701 | Registration of establishment |
Comment text: Registration of Establishment Patent event date: 20120113 Patent event code: PR07011E01D |
|
| PR1002 | Payment of registration fee |
Payment date: 20120113 End annual number: 3 Start annual number: 1 |
|
| PG1601 | Publication of registration | ||
| FPAY | Annual fee payment |
Payment date: 20141209 Year of fee payment: 4 |
|
| PR1001 | Payment of annual fee |
Payment date: 20141209 Start annual number: 4 End annual number: 4 |
|
| FPAY | Annual fee payment |
Payment date: 20151209 Year of fee payment: 5 |
|
| PR1001 | Payment of annual fee |
Payment date: 20151209 Start annual number: 5 End annual number: 5 |
|
| FPAY | Annual fee payment |
Payment date: 20170104 Year of fee payment: 6 |
|
| PR1001 | Payment of annual fee |
Payment date: 20170104 Start annual number: 6 End annual number: 6 |
|
| FPAY | Annual fee payment |
Payment date: 20171220 Year of fee payment: 7 |
|
| PR1001 | Payment of annual fee |
Payment date: 20171220 Start annual number: 7 End annual number: 7 |
|
| FPAY | Annual fee payment |
Payment date: 20181113 Year of fee payment: 8 |
|
| PR1001 | Payment of annual fee |
Payment date: 20181113 Start annual number: 8 End annual number: 8 |
|
| FPAY | Annual fee payment |
Payment date: 20191231 Year of fee payment: 9 |
|
| PR1001 | Payment of annual fee |
Payment date: 20191231 Start annual number: 9 End annual number: 9 |
|
| PR1001 | Payment of annual fee |
Payment date: 20210107 Start annual number: 10 End annual number: 10 |
|
| PR1001 | Payment of annual fee |
Payment date: 20220113 Start annual number: 11 End annual number: 11 |
|
| PC1903 | Unpaid annual fee |
Termination category: Default of registration fee Termination date: 20231024 |