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CN103805996B - The compounding method of the first plated film of a kind of metal material surface nitriding again - Google Patents

The compounding method of the first plated film of a kind of metal material surface nitriding again Download PDF

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CN103805996B
CN103805996B CN201410018736.1A CN201410018736A CN103805996B CN 103805996 B CN103805996 B CN 103805996B CN 201410018736 A CN201410018736 A CN 201410018736A CN 103805996 B CN103805996 B CN 103805996B
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赵彦辉
于宝海
肖金泉
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Institute of Metal Research of CAS
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Abstract

本发明属于材料表面改性领域,具体为一种金属材料表面先镀膜再渗氮的复合处理方法,适用于刀具、模具、金属零部件的表面强化。首先采用磁控溅射或电弧离子镀在金属材料基体表面沉积一层氮化物薄膜,薄膜厚度为0.1~50微米;然后采用离子渗氮技术对镀膜表面进行离子渗氮处理,处理时间为0.5~10小时。从而,解决了先渗氮后镀膜复合处理过程中易出现黑色层所产生的膜基结合强度低等问题,通过先沉积一层薄膜、再经离子渗氮处理的镀膜-渗氮复合处理方法,获得的工件具有表面硬度高、耐磨性好、膜基结合力高、质量可靠和稳定等特点。The invention belongs to the field of material surface modification, and specifically relates to a composite treatment method in which the surface of a metal material is first coated and then nitrided, and is suitable for surface strengthening of cutting tools, molds and metal parts. First, magnetron sputtering or arc ion plating is used to deposit a layer of nitride film on the surface of the metal material substrate, the film thickness is 0.1-50 microns; then ion nitriding treatment is performed on the coating surface by ion nitriding technology, and the treatment time is 0.5-50 microns. 10 hours. Thus, it solves the problem of low bonding strength of the film base caused by the black layer that is easy to appear in the coating composite treatment process after nitriding first. By first depositing a thin film and then ion nitriding treatment, the coating-nitriding composite treatment method The obtained workpiece has the characteristics of high surface hardness, good wear resistance, high film-base bonding force, reliable and stable quality, etc.

Description

一种金属材料表面先镀膜再渗氮的复合处理方法A kind of composite treatment method of coating first and then nitriding on the surface of metal material

技术领域:Technical field:

本发明属于材料表面改性领域,具体为一种金属材料表面先镀膜再渗氮的复合处理方法,适用于刀具、模具、金属零部件的表面强化。The invention belongs to the field of material surface modification, and specifically relates to a composite treatment method in which the surface of a metal material is first coated and then nitrided, and is suitable for surface strengthening of cutting tools, molds and metal parts.

背景技术:Background technique:

氮化处理作为一种热化学处理工艺,一般能提高钢材的抗疲劳、抗磨损及抗腐蚀能力。但是氮化处理后的工件表面硬度仍然较低,仍不能满足日益增长的苛刻应用条件的需求。As a thermochemical treatment process, nitriding treatment can generally improve the fatigue resistance, wear resistance and corrosion resistance of steel. However, the surface hardness of the workpiece after nitriding treatment is still low, which still cannot meet the growing demands of harsh application conditions.

而采用物理气相沉积方法(Physical Vapour Deposition,PVD)制备的TiN等硬质涂层已经成为应用最广泛的表面涂层。由于TiN涂层具有高硬度、高粘着强度、低摩擦系数及良好的化学稳定性等优点,已广泛应用于各个领域,尤其是工具行业。随着应用工况的日益苛刻,TiN类硬质涂层已不能满足工模具及一些重要工件表面的需求。主要原因是模具钢基体较软,或涂层与基体的结合力不够。因此,单纯依靠某一种处理技术已不能满足高疲劳强度、高弯曲强度、高红硬性、低摩擦磨损及承受高速重载的要求。Hard coatings such as TiN prepared by physical vapor deposition (Physical Vapor Deposition, PVD) have become the most widely used surface coatings. Due to the advantages of high hardness, high adhesion strength, low friction coefficient and good chemical stability, TiN coating has been widely used in various fields, especially the tool industry. With the increasingly harsh application conditions, TiN-based hard coatings can no longer meet the surface requirements of tools, molds and some important workpieces. The main reason is that the mold steel substrate is soft, or the bonding force between the coating and the substrate is not enough. Therefore, relying solely on a certain treatment technology can no longer meet the requirements of high fatigue strength, high bending strength, high red hardness, low friction and wear, and high-speed and heavy load.

为了解决单一处理技术的不足,芬兰的科学家Korhnen等人[A.S.Korhonen,E.H.Sirvio,M.S.Sulonen.Plasma nitriding and ion plating with an intensified glowdischarge.Thin Solid Films,1983,107:387-394]提出了把等离子体氮化与物理气相沉积工艺结合起来,而发展一种等离子体氮化(Plasma Nitriding,PN)/物理气相沉积(PVD)复合处理(PN/PVD)的新技术。复合处理层耐用性之所以提高,是因为渗氮层提高了基体的硬度而使其承载能力提高,既给予硬而脆的涂层以有力的支撑,又降低了膜/基界面的硬度梯度。较为平滑的硬度梯度,使承载时涂层中的应力降低、界面处的应力分布更均匀,因而脆性涂层破坏或开裂的可能性降低,耐用性提高。In order to solve the deficiency of single treatment technology, Finnish scientist Korhnen et al. [A.S.Korhonen, E.H.Sirvio, M.S.Sulonen. Combining bulk nitriding and physical vapor deposition processes, a new technology of plasma nitriding (Plasma Nitriding, PN)/physical vapor deposition (PVD) composite treatment (PN/PVD) has been developed. The reason why the durability of the composite treatment layer is improved is that the nitriding layer increases the hardness of the substrate to increase its bearing capacity, which not only gives strong support to the hard and brittle coating, but also reduces the hardness gradient of the film/substrate interface. The relatively smooth hardness gradient reduces the stress in the coating and makes the stress distribution at the interface more uniform under load, so the possibility of brittle coating damage or cracking is reduced and the durability is improved.

由于该复合处理技术具有单一技术无法比拟的优势,因此在20世纪90年代以来得到了广泛研究和关注,对其沉积设备研制、处理工艺及工件处理后结构及相关性能等进行了大量研究。而且,PN/PVD复合处理的材料种类从最初的碳钢发展到低合金钢、不锈钢、模具钢、铝及铝合金、钛及钛合金甚至铸铁等,随着复合处理技术的不断发展,复合处理的材料种类还会不断扩大。例如:Due to the incomparable advantages of this composite treatment technology, it has been extensively studied and paid attention to since the 1990s, and a lot of research has been done on its deposition equipment development, treatment process, workpiece structure and related properties after treatment. Moreover, the types of materials treated by PN/PVD composite treatment have developed from the initial carbon steel to low-alloy steel, stainless steel, die steel, aluminum and aluminum alloys, titanium and titanium alloys, and even cast iron. With the continuous development of composite treatment technology, composite treatment The types of materials will continue to expand. For example:

中科院兰州化物所的王立平等人[王立平,薛群基,张广安.活塞环表面类金刚石复合涂层的制备方法.发明专利:200810150858.0]公开了一种活塞环表面类金刚石复合涂层的制备方法,该方法通过低温等离子渗氮处理在活塞环表面形成一层氮化层,然后再采用磁过滤阴极弧-磁控溅射复合沉积一层无氢类金刚石膜,以提高活塞环的抗磨损与自润滑性能。Wang Liping of Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences [Wang Liping, Xue Qunji, Zhang Guangan. Preparation method of diamond-like composite coating on piston ring surface. Invention patent: 200810150858.0] discloses a preparation method of diamond-like composite coating on piston ring surface. Methods A nitrided layer was formed on the surface of the piston ring by low-temperature plasma nitriding treatment, and then a hydrogen-free diamond-like film was deposited by magnetic filter cathodic arc-magnetron sputtering to improve the wear resistance and self-lubrication of the piston ring performance.

浙江吉利汽车研究院有限公司的郭秋彦等人[郭秋彦,刘光玉,李莉,刘强,杨安志,赵福全.发明专利:201210194611.5]公开了一种钢制模具的表面复合处理方法,该方法对经热处理后的钢制模具先进行喷瓦处理,然后通过离子渗氮在模具表面形成离子渗氮层,最后对模具表面再进行离子镀膜。该方法处理后的钢制模具提高了其表面硬度、耐磨性及膜基结合强度,解决了传统模具表面再使用早期容易破坏的技术问题。Guo Qiuyan et al [Guo Qiuyan, Liu Guangyu, Li Li, Liu Qiang, Yang Anzhi, Zhao Fuquan. Invention patent: 201210194611.5] from Zhejiang Geely Automobile Research Institute Co., Ltd. disclose a surface composite treatment method for steel molds. After the heat treatment, the steel mold is first sprayed with tiles, and then an ion nitriding layer is formed on the surface of the mold by ion nitriding, and finally ion coating is performed on the surface of the mold. The steel mold treated by the method improves its surface hardness, wear resistance and film-base bonding strength, and solves the technical problem that the surface of the traditional mold is easily damaged in the early stage of reuse.

西安交通大学的马胜利、徐可为[马胜利,徐可为.精密叶片热锻模具PCVD等离子体渗镀复合强化方法.发明专利:02114481.8]公开了一种精密叶片热锻模具PCVD等离子体渗镀复合强化方法,该方法将淬火、回火后的叶片模具先放入工业型PCVD真空炉内进行等离子体渗氮,后采用PCVD沉积TiN或TiCN薄膜。该方法处理的模具提高了表面硬度及膜基结合强度,适用于更加苛刻的摩擦磨损条件。Ma Shengli and Xu Ke of Xi'an Jiaotong University [Ma Shengli, Xu Ke. Precision blade hot forging die PCVD plasma infiltration composite strengthening method. Invention patent: 02114481.8] disclosed a precision blade hot forging die PCVD plasma infiltration Plating compound strengthening method, this method puts the blade mold after quenching and tempering into an industrial PCVD vacuum furnace for plasma nitriding, and then uses PCVD to deposit TiN or TiCN film. The mold processed by the method has improved surface hardness and film-base bonding strength, and is suitable for more severe friction and wear conditions.

尽管渗氮-镀膜复合处理解决了单一渗氮、单一镀膜工艺的不足,复合处理层具有更高的硬度、基体承载能力及耐磨性,但如果工艺应用不当,很容易出现一黑色层,黑色层的形成是由于离子镀过程中氮化层外层的氮化物Fe4N、Fe2-3N中的氮向外扩散,从而转变成铁素体。该铁素体层不仅硬度很低,且有一定疏松,会大大降低复合处理层的膜基结合强度,严重影响复合处理层的摩擦磨损性能及使用寿命。Although the nitriding-coating composite treatment solves the shortcomings of single nitriding and single coating process, the composite treatment layer has higher hardness, substrate bearing capacity and wear resistance, but if the process is not applied properly, it is easy to appear a black layer, black The formation of the layer is due to the outward diffusion of nitrogen in the nitride Fe 4 N and Fe 2-3 N in the outer layer of the nitride layer during the ion plating process, thereby transforming into ferrite. The ferrite layer not only has very low hardness, but also has a certain degree of looseness, which will greatly reduce the film-base bonding strength of the composite treatment layer, and seriously affect the friction and wear performance and service life of the composite treatment layer.

发明内容:Invention content:

为了解决以上问题,本发明的目的在于提供一种金属材料表面先镀膜再渗氮的复合处理方法,采用该方法制备的金属工件具有表面硬度高、膜基结合强度高、耐磨性好及使用寿命长等优势,从而更好地提升金属工件的性能。In order to solve the above problems, the object of the present invention is to provide a composite treatment method in which the surface of the metal material is first coated and then nitrided. Long life and other advantages, so as to better improve the performance of metal workpieces.

本发明的技术方案是:Technical scheme of the present invention is:

一种金属材料表面先镀膜再渗氮的复合处理方法,采用真空镀膜方法在金属材料表面先沉积一层氮化物薄膜,沉积薄膜后再经离子渗氮处理。The invention relates to a compound treatment method of coating the surface of a metal material and then nitriding. The vacuum coating method is used to deposit a layer of nitride thin film on the surface of the metal material, and then ion nitriding treatment is performed after the thin film is deposited.

所述的金属材料表面先镀膜再渗氮的复合处理方法,真空镀膜方法为磁控溅射或电弧离子镀方法。The composite treatment method of first coating the surface of the metal material and then nitriding, the vacuum coating method is magnetron sputtering or arc ion plating.

所述的金属材料表面先镀膜再渗氮的复合处理方法,氮化物薄膜是氮化钛、氮化铬、氮化锆、氮化钛铝、氮化铬硅、氮化钛铝硅或氮化铬铝薄膜,薄膜厚度为0.1~50微米。In the composite treatment method of coating the surface of the metal material and then nitriding, the nitride film is titanium nitride, chromium nitride, zirconium nitride, titanium aluminum nitride, chromium silicon nitride, titanium aluminum silicon nitride or nitride Chromium-aluminum thin film, the thickness of the film is 0.1-50 microns.

所述的金属材料表面先镀膜再渗氮的复合处理方法,离子渗氮处理为弧光离子渗氮和/或辉光离子渗氮方法。In the composite treatment method of first coating the surface of the metal material and then nitriding, the ion nitriding treatment is arc ion nitriding and/or glow ion nitriding.

所述的金属材料表面先镀膜再渗氮的复合处理方法,离子渗氮处理为弧光离子渗氮处理时,将弧光离子源安装在磁控溅射或电弧离子镀设备中。In the composite treatment method of first coating the surface of the metal material and then nitriding, when the ion nitriding treatment is arc ion nitriding treatment, the arc ion source is installed in the magnetron sputtering or arc ion plating equipment.

所述的金属材料表面先镀膜再渗氮的复合处理方法,包括如下步骤:The composite treatment method in which the surface of the metal material is first coated and then nitrided comprises the following steps:

(1)工件前处理:将待处理工件经过除油、无水酒精超声清洗、干燥后,置于磁控溅射或电弧离子镀设备中的样品台上;(1) Workpiece pre-treatment: After degreasing, anhydrous alcohol ultrasonic cleaning and drying, the workpiece to be treated is placed on the sample stage in the magnetron sputtering or arc ion plating equipment;

(2)抽真空及工件预热:启动磁控溅射或电弧离子镀设备的抽真空系统,待真空室真空度达到1×10-2Pa~5×10-3Pa时,开启加热器将真空室内的工件加热至20~550℃;(2) Vacuuming and workpiece preheating: Start the vacuuming system of the magnetron sputtering or arc ion plating equipment, and when the vacuum degree of the vacuum chamber reaches 1×10 -2 Pa~5×10 -3 Pa, turn on the heater to The workpiece in the vacuum chamber is heated to 20-550°C;

(3)辉光清洗:向真空室内通入氩气,气压控制在0.5~2Pa之间,开启偏压电源,偏压控制在-400V~-1000V范围,使气体发生辉光放电,对工件表面进行辉光清洗5~60分钟;(3) Glow cleaning: Introduce argon gas into the vacuum chamber, control the air pressure between 0.5 and 2Pa, turn on the bias power supply, and control the bias voltage in the range of -400V to -1000V, so that the gas will undergo glow discharge, and the surface of the workpiece will be damaged. Perform glow cleaning for 5-60 minutes;

采用电弧离子镀技术时,在辉光清洗后还需要开启阴极电弧靶,进行弧光离子轰击清洗,工件偏压控制在-500~-1000V,对工件轰击清洗1~10分钟;When using the arc ion plating technology, after the glow cleaning, it is necessary to open the cathode arc target for arc light ion bombardment cleaning, the workpiece bias is controlled at -500~-1000V, and the workpiece is bombarded and cleaned for 1 to 10 minutes;

(4)沉积薄膜过渡层:向真空室内通入氩气,气压控制在0.1~2Pa之间,同时开启磁控溅射或电弧离子镀中的靶材电源,工件偏压控制在-100~-600V,先沉积100~500nm的过渡层,沉积时间为1~30分钟;(4) Deposit thin film transition layer: Introduce argon gas into the vacuum chamber, control the air pressure between 0.1 and 2Pa, and turn on the target power supply in magnetron sputtering or arc ion plating at the same time, and control the bias voltage of the workpiece at -100~- 600V, first deposit a transition layer of 100-500nm, and the deposition time is 1-30 minutes;

(5)沉积薄膜:向真空室内通入氮气,气压控制在0.1~2Pa之间,工件偏压控制在-50~-1500V,开启磁控或电弧阴极靶,沉积氮化物薄膜,薄膜沉积时间为20~300分钟;沉积结束后,迅速关闭靶材电源开关;(5) Thin film deposition: Introduce nitrogen gas into the vacuum chamber, control the air pressure between 0.1 and 2Pa, control the bias voltage of the workpiece at -50 to -1500V, turn on the magnetron or arc cathode target, and deposit the nitride film. The film deposition time is 20 to 300 minutes; after the deposition is over, quickly turn off the power switch of the target;

(6)渗氮处理:采用弧光离子渗氮和/或辉光离子渗氮技术进行离子渗氮处理。(6) Nitriding treatment: Use arc light ion nitriding and/or glow ion nitriding technology for ion nitriding treatment.

所述的金属材料表面先镀膜再渗氮的复合处理方法,采用弧光离子渗氮技术对沉积薄膜后的工件表面进行渗氮处理工艺为:In the composite treatment method of first coating and then nitriding the surface of the metal material, the nitriding treatment process is carried out on the surface of the workpiece after the film is deposited by using the arc light ion nitriding technology:

待工件温度控制在300~650℃时,调制氮气气压为0.1~1Pa之间,工件偏压控制在-400~-1500V,打开弧光离子源热丝电源,热丝发热产生热电子发射,撞击阴极筒内的氮气分子使其形成氮离子N+;然后开启弧光放电电源,在阴极筒与真空室壁之间施加一个80~100V的直流电源,从而在阴极筒内产生弧光放电,形成电弧氮等离子体,在聚焦磁场的聚焦和等离子体电弧电压的作用下,加速进入真空室,开始对工件表面进行渗氮处理,处理时间为30~300分钟;渗氮结束后,迅速关闭弧光离子源弧光放电电源、热丝电源及聚焦磁场电源,关闭工件偏压电源,停止气体通入,继续抽真空,工件随炉冷却至50℃以下,镀膜-渗氮复合处理过程结束。When the temperature of the workpiece is controlled at 300-650°C, the nitrogen pressure is adjusted to be between 0.1-1Pa, the bias voltage of the workpiece is controlled at -400--1500V, and the power supply of the arc ion source heating wire is turned on. The heating wire generates thermal electron emission and hits the cathode The nitrogen molecules in the cylinder make it form nitrogen ions N + ; then turn on the arc discharge power supply, and apply a 80-100V DC power supply between the cathode cylinder and the vacuum chamber wall, thereby generating arc discharge in the cathode cylinder to form arc nitrogen plasma Under the action of the focus of the focusing magnetic field and the plasma arc voltage, it accelerates into the vacuum chamber and starts nitriding treatment on the surface of the workpiece. The treatment time is 30 to 300 minutes; after the nitriding is completed, quickly turn off the arc ion source arc discharge Power supply, hot wire power supply and focusing magnetic field power supply, turn off the bias power supply of the workpiece, stop the gas supply, continue to vacuum, the workpiece is cooled to below 50°C with the furnace, and the coating-nitriding composite treatment process is over.

所述的金属材料表面先镀膜再渗氮的复合处理方法,采用辉光离子渗氮技术对沉积薄膜后的工件表面进行渗氮处理工艺为:In the composite treatment method of first coating and then nitriding the metal material surface, the nitriding treatment process is carried out on the surface of the workpiece after the film is deposited by using the glow ion nitriding technology:

将沉积薄膜后的工件用无水酒精超声清洗后装入离子氮化炉中,抽真空至5×10-3Pa~1×10-2Pa时,开启加热器将渗氮炉内的工件加热至400~550℃;在渗氮炉内通入氨气,气压控制在100~1000Pa,在阳极渗氮炉壁和阴极工件之间施加400~800V的直流电源,则在阴阳极之间产生辉光放电而形成氮等离子体,氮离子在工件偏压电场的作用下加速向工件表面进行渗氮处理,处理时间为0.5~40小时;渗氮结束后,迅速关闭直流电源开关,停止气体通入,继续抽真空,工件随炉冷却至50℃以下,渗氮处理过程结束。After the deposited film is ultrasonically cleaned with anhydrous alcohol, put it into the ion nitriding furnace, and when the vacuum reaches 5×10 -3 Pa ~ 1×10 -2 Pa, turn on the heater to heat the workpiece in the nitriding furnace to 400-550°C; Ammonia gas is introduced into the nitriding furnace, the air pressure is controlled at 100-1000Pa, and a DC power supply of 400-800V is applied between the anode nitriding furnace wall and the cathode workpiece, and a glow is generated between the anode and cathode. Nitrogen plasma is formed by photodischarge, and nitrogen ions are accelerated to the surface of the workpiece for nitriding treatment under the action of the bias electric field of the workpiece. The treatment time is 0.5 to 40 hours; In, the vacuum is continued, the workpiece is cooled to below 50°C with the furnace, and the nitriding process is over.

本发明的核心思想是:Core idea of the present invention is:

利用磁控溅射或电弧离子镀技术在薄膜沉积中的热力学非平衡性,沉积的薄膜具有较多的缺陷且化学计量比不能完全达到理想的比例,而后再进行离子渗氮,氮离子通过薄膜中的这些缺陷位置或其它间隙位置等进行热扩散,直达膜基界面。进而,扩散进入工件表层5~200微米,不仅提高了膜基结合强度,而且提高了膜层硬度及耐磨性。Utilizing the thermodynamic imbalance of magnetron sputtering or arc ion plating technology in film deposition, the deposited film has more defects and the stoichiometric ratio cannot fully reach the ideal ratio, and then ion nitriding is carried out, and nitrogen ions pass through the film These defect positions or other gap positions in the film are thermally diffused directly to the film-base interface. Furthermore, the diffusion into the surface layer of the workpiece is 5-200 microns, which not only improves the bonding strength of the film base, but also improves the hardness and wear resistance of the film layer.

本发明的有益效果是:The beneficial effects of the present invention are:

1、本发明对金属材料表面先采用磁控溅射和/或电弧离子镀,在金属材料表面先沉积一层厚度为0.1~50微米的氮化物薄膜,后再经弧光离子渗氮和/或辉光离子渗氮的复合处理方法。本发明利用磁控溅射或电弧离子镀技术在薄膜沉积过程中的非平衡性所造成的薄膜晶粒尺寸小、缺陷密度高的前提,在薄膜沉积后对薄膜表面进行离子渗氮,可有效降低薄膜缺陷密度、提高薄膜致密性。1. The present invention first adopts magnetron sputtering and/or arc ion plating on the surface of the metal material, deposits a layer of nitride film with a thickness of 0.1 to 50 microns on the surface of the metal material, and then undergoes arc ion nitriding and/or Composite treatment method of glow ion nitriding. The invention utilizes the premise of small film grain size and high defect density caused by the non-equilibrium of magnetron sputtering or arc ion plating technology in the film deposition process, and performs ion nitriding on the film surface after film deposition, which can effectively Reduce film defect density and improve film compactness.

2、本发明在金属工件表面离子镀膜后再进行离子渗氮,氮离子在薄膜与基体工件表面扩散形成了氮的梯度,且不容易形成“渗氮/镀膜复合处理”过程中的铁素体层,有效保证了复合处理层的膜基结合强度。2. In the present invention, ion nitriding is carried out after ion coating on the surface of the metal workpiece, nitrogen ions diffuse on the surface of the film and the substrate workpiece to form a nitrogen gradient, and it is not easy to form ferrite in the process of "nitriding/coating composite treatment" layer, effectively ensuring the film-base bonding strength of the composite treatment layer.

3、本发明解决了先渗氮后镀膜复合处理过程中易出现黑色层所产生的膜基结合强度低等问题,与常规的渗氮/镀膜复合处理工艺相比,镀膜/渗氮复合处理工艺更容易控制,膜基结合强度及薄膜致密性更高,可有效提高金属工件表面硬度、耐磨性及使用寿命。3. The present invention solves the problem of low bonding strength of the film base caused by the black layer that is easy to appear in the process of nitriding first and then the coating composite treatment process. Compared with the conventional nitriding/coating composite treatment process, the coating/nitriding composite treatment process It is easier to control, the bonding strength of the film base and the density of the film are higher, which can effectively improve the surface hardness, wear resistance and service life of metal workpieces.

具体实施方式:Detailed ways:

下面结合具体的实施例对本发明作进一步的详细描述。The present invention will be further described in detail below in conjunction with specific embodiments.

实施例1Example 1

(1)工件前处理:工件采用高速钢(牌号为W18Cr4V),工件尺寸为20mm×10mm×10mm,处理表面尺寸为20mm×10mm。将待处理工件经过除油、无水酒精超声清洗、干燥后,置于离子渗氮/电弧离子镀复合处理设备中的样品台上;(1) Workpiece pre-treatment: The workpiece is made of high-speed steel (grade W18Cr4V), the size of the workpiece is 20mm×10mm×10mm, and the size of the treated surface is 20mm×10mm. After degreasing, anhydrous alcohol ultrasonic cleaning and drying, the workpiece to be treated is placed on the sample stage in the ion nitriding/arc ion plating composite treatment equipment;

(2)抽真空及工件预热:启动复合处理设备的抽真空系统,待真空室真空度达到5×10-3Pa时,开启加热器将真空室内的工件加热至400℃;(2) Vacuuming and workpiece preheating: start the vacuuming system of the composite processing equipment, and when the vacuum degree of the vacuum chamber reaches 5×10 -3 Pa, turn on the heater to heat the workpiece in the vacuum chamber to 400°C;

(3)辉光(或/和弧光)清洗:向真空室内通入氩气,气压控制在2.0Pa,开启偏压电源,偏压控制在-800V,使气体发生辉光放电,对工件表面进行辉光清洗20分钟;然后调整氩气气压为0.8Pa,开启阴极电弧纯钛靶,靶电流为80A,进行弧光离子轰击清洗,工件偏压控制在-1000V,对工件轰击清洗5分钟;(3) Glow (or/and arc) cleaning: Introduce argon gas into the vacuum chamber, control the air pressure at 2.0Pa, turn on the bias power supply, and control the bias voltage at -800V, so that the gas will glow discharge, and the surface of the workpiece will be cleaned. Glow cleaning for 20 minutes; then adjust the argon gas pressure to 0.8Pa, turn on the cathodic arc pure titanium target, the target current is 80A, perform arc ion bombardment cleaning, control the bias voltage of the workpiece at -1000V, and bombard and clean the workpiece for 5 minutes;

(4)沉积薄膜过渡层:氩气气压维持在0.8Pa,将工件偏压调整为-600V,先沉积纯钛过渡层,沉积时间为3分钟,纯钛过渡层的厚度150nm;(4) Deposit thin film transition layer: the argon gas pressure is maintained at 0.8Pa, the workpiece bias is adjusted to -600V, the pure titanium transition layer is deposited first, the deposition time is 3 minutes, and the thickness of the pure titanium transition layer is 150nm;

(5)沉积薄膜:向真空室内通入氮气,气压控制在0.8Pa,工件偏压控制在-500V,阴极电弧纯钛靶靶电流仍维持在80A,沉积TiN薄膜,薄膜沉积时间为60分钟;沉积结束后,迅速关闭靶材电源开关;(5) Thin film deposition: Nitrogen gas is introduced into the vacuum chamber, the air pressure is controlled at 0.8Pa, the workpiece bias is controlled at -500V, the cathodic arc pure titanium target current is still maintained at 80A, and the TiN film is deposited. The film deposition time is 60 minutes; After the deposition is over, quickly turn off the target power switch;

(6)渗氮处理:待工件温度控制在450℃时,调制氮气气压为0.6Pa,工件偏压控制在-800V,打开聚焦磁场电源,电流设置为0.5A,打开弧光离子源热丝电源,热丝电流调整为100A,热丝发热产生热电子发射,撞击阴极筒内的氮气分子使其形成氮离子N+;然后开启弧光放电电源,在阴极筒与真空室壁之间施加一个80~100V的直流电源,从而在阴极筒内产生弧光放电,形成电弧氮等离子体,在聚焦磁场的聚焦和等离子体电弧电压的作用下,加速进入真空室,开始对工件表面进行渗氮处理,处理时间为60分钟;渗氮结束后,迅速关闭弧光离子源弧光放电电源、热丝电源及聚焦磁场电源,关闭工件偏压电源,停止气体通入,继续抽真空,工件随炉冷却至50℃以下,镀膜-渗氮复合处理过程结束。(6) Nitriding treatment: When the temperature of the workpiece is controlled at 450°C, the nitrogen pressure is adjusted to 0.6Pa, the bias voltage of the workpiece is controlled at -800V, the focusing magnetic field power supply is turned on, the current is set to 0.5A, and the arc ion source heating wire power supply is turned on. The current of the hot wire is adjusted to 100A, and the hot wire generates thermal electron emission, which hits the nitrogen molecules in the cathode cylinder to form nitrogen ions N + ; then turns on the arc discharge power supply, and applies a 80-100V voltage between the cathode cylinder and the vacuum chamber wall. DC power supply, so that an arc discharge is generated in the cathode cylinder to form an arc nitrogen plasma. Under the focusing of the focusing magnetic field and the action of the plasma arc voltage, it accelerates into the vacuum chamber and begins to nitriding the workpiece surface. The processing time is 60 minutes; after the nitriding is finished, quickly turn off the arc discharge power supply, hot wire power supply and focusing magnetic field power supply of the arc ion source, turn off the bias power supply of the workpiece, stop the gas supply, and continue to vacuum, the workpiece is cooled to below 50 ° C with the furnace, and the coating - End of nitriding complex process.

工件取出后,将样品处理面切开后对粘、抛光后用4wt%硝酸酒精溶液腐蚀后,测试其TiN薄膜厚度为3.2微米,高速钢中渗氮层厚度约为6微米。然后,分别用显微硬度计和划痕仪测试复合处理层的表面显微硬度和膜基结合强度,分别为26GPa和75N。After the workpiece is taken out, the treated surface of the sample is cut and bonded, polished and corroded with 4wt% nitric acid alcohol solution. The thickness of the TiN film is measured to be 3.2 microns, and the thickness of the nitrided layer in high-speed steel is about 6 microns. Then, the surface microhardness and film-substrate bonding strength of the composite treatment layer were tested with a microhardness tester and a scratch tester, which were 26GPa and 75N, respectively.

实施例2Example 2

(1)工件前处理:工件采用高速钢(牌号为W6Mo5Cr4V2Al),工件尺寸为20mm×10mm×10mm,处理表面尺寸为20mm×10mm。将待处理工件经过除油、无水酒精超声清洗、干燥后,置于离子渗氮/电弧离子镀复合处理设备中的样品台上;(1) Workpiece pre-treatment: The workpiece is made of high-speed steel (grade W6Mo5Cr4V2Al), the size of the workpiece is 20mm×10mm×10mm, and the size of the treated surface is 20mm×10mm. After degreasing, anhydrous alcohol ultrasonic cleaning and drying, the workpiece to be treated is placed on the sample stage in the ion nitriding/arc ion plating composite treatment equipment;

(2)抽真空及工件预热:启动复合处理设备的抽真空系统,待真空室真空度达到6×10-3Pa时,开启加热器将真空室内的工件加热至430℃;(2) Vacuuming and workpiece preheating: start the vacuuming system of the composite processing equipment, and when the vacuum degree of the vacuum chamber reaches 6×10 -3 Pa, turn on the heater to heat the workpiece in the vacuum chamber to 430°C;

(3)辉光(或/和弧光)清洗:向真空室内通入氩气,气压控制在1.5Pa,开启偏压电源,偏压控制在-750V,使气体发生辉光放电,对工件表面进行辉光清洗20分钟;然后调整氩气气压为0.8Pa,开启阴极电弧高纯钛铝合金(钛铝重量比例为7:3)靶,靶电流为75A,进行弧光离子轰击清洗,工件偏压控制在-1000V,对工件轰击清洗5分钟;(3) Glow (or/and arc) cleaning: Introduce argon gas into the vacuum chamber, control the air pressure at 1.5Pa, turn on the bias power supply, and control the bias voltage at -750V, so that the gas will glow discharge, and the surface of the workpiece will be cleaned. Glow cleaning for 20 minutes; then adjust the argon gas pressure to 0.8Pa, turn on the cathodic arc high-purity titanium-aluminum alloy (titanium-aluminum weight ratio is 7:3) target, the target current is 75A, perform arc ion bombardment cleaning, and workpiece bias control At -1000V, bombard and clean the workpiece for 5 minutes;

(4)沉积薄膜过渡层:氩气气压维持在0.8Pa,将工件偏压调整为-600V,先沉积钛铝过渡层,沉积时间为5分钟,钛铝过渡层的厚度为250nm;(4) Deposit thin film transition layer: maintain the argon gas pressure at 0.8Pa, adjust the workpiece bias to -600V, first deposit the titanium-aluminum transition layer, the deposition time is 5 minutes, and the thickness of the titanium-aluminum transition layer is 250nm;

(5)沉积薄膜:向真空室内通入氮气,气压控制在0.8Pa,工件偏压控制在-500V,阴极电弧钛铝合金靶电流仍维持在80A,沉积TiAlN薄膜,薄膜沉积时间为60分钟;沉积结束后,迅速关闭靶材电源开关;(5) Thin film deposition: Nitrogen gas is introduced into the vacuum chamber, the air pressure is controlled at 0.8Pa, the workpiece bias is controlled at -500V, the cathodic arc titanium aluminum alloy target current is still maintained at 80A, and the TiAlN film is deposited, and the film deposition time is 60 minutes; After the deposition is over, quickly turn off the target power switch;

(6)渗氮处理:待工件温度控制在450℃时,调制氮气气压为0.6Pa,工件偏压控制在-800V,打开聚焦磁场电源,电流设置为0.5A,打开弧光离子源热丝电源,热丝电流调整为100,热丝发热产生热电子发射,撞击阴极筒内的氮气分子使其形成氮离子N+;然后开启弧光放电电源,在阴极筒与真空室壁之间施加一个80~100V的直流电源,从而在阴极筒内产生弧光放电,形成电弧氮等离子体,在聚焦磁场的聚焦和等离子体电弧电压的作用下,加速进入真空室,开始对工件表面进行渗氮处理,处理时间为40分钟;渗氮结束后,迅速关闭弧光离子源弧光放电电源、热丝电源及聚焦磁场电源,关闭工件偏压电源,停止气体通入,继续抽真空,工件随炉冷却至50℃以下,镀膜-渗氮复合处理过程结束。(6) Nitriding treatment: When the temperature of the workpiece is controlled at 450°C, the nitrogen pressure is adjusted to 0.6Pa, the bias voltage of the workpiece is controlled at -800V, the focusing magnetic field power supply is turned on, the current is set to 0.5A, and the arc ion source heating wire power supply is turned on. The current of the hot wire is adjusted to 100, and the hot wire generates thermal electron emission, which hits the nitrogen molecules in the cathode cylinder to form nitrogen ions N + ; then turns on the arc discharge power supply, and applies a 80-100V voltage between the cathode cylinder and the vacuum chamber wall. DC power supply, so that an arc discharge is generated in the cathode cylinder to form an arc nitrogen plasma. Under the focusing of the focusing magnetic field and the action of the plasma arc voltage, it accelerates into the vacuum chamber and begins to nitriding the workpiece surface. The processing time is 40 minutes; after the nitriding is finished, quickly turn off the arc discharge power supply, hot wire power supply and focusing magnetic field power supply of the arc ion source, turn off the bias power supply of the workpiece, stop the gas supply, continue to vacuum, the workpiece is cooled to below 50°C with the furnace, and then coated - End of nitriding complex process.

工件取出后,将样品处理面切开后对粘、抛光后用4wt%硝酸酒精溶液腐蚀后,测试其TiAlN薄膜厚度为3.6微米,高速钢中渗氮层厚度约为4微米。然后,分别用显微硬度计和划痕仪测试复合处理层的表面显微硬度和膜基结合强度,分别为32GPa和72N。After the workpiece was taken out, the treated surface of the sample was cut open, bonded, polished and corroded with 4wt% nitric acid alcohol solution. The thickness of the TiAlN film was measured to be 3.6 microns, and the thickness of the nitrided layer in high-speed steel was about 4 microns. Then, the surface microhardness and film-substrate bonding strength of the composite treatment layer were tested with a microhardness tester and a scratch tester, which were 32GPa and 72N, respectively.

实施例3Example 3

(1)工件前处理:工件采用奥氏体不锈钢(牌号为0Cr19Ni9),工件尺寸为Φ30mm×10mm,处理表面尺寸为Φ30mm×10mm。将待处理工件经过除油、无水酒精超声清洗、干燥后,置于离子渗氮/磁控溅射复合处理设备中的样品台上;(1) Workpiece pretreatment: The workpiece is made of austenitic stainless steel (grade 0Cr19Ni9), the size of the workpiece is Φ30mm×10mm, and the size of the treated surface is Φ30mm×10mm. After degreasing, anhydrous alcohol ultrasonic cleaning and drying, the workpiece to be treated is placed on the sample stage in the ion nitriding/magnetron sputtering composite processing equipment;

(2)抽真空及工件预热:启动复合处理设备的抽真空系统,待真空室真空度达到5×10-3Pa时,开启加热器将真空室内的工件加热至400℃;(2) Vacuuming and workpiece preheating: start the vacuuming system of the composite processing equipment, and when the vacuum degree of the vacuum chamber reaches 5×10 -3 Pa, turn on the heater to heat the workpiece in the vacuum chamber to 400°C;

(3)辉光清洗:向真空室内通入氩气,气压控制在2.0Pa,开启偏压电源,偏压控制在-800V,使气体发生辉光放电,对工件表面进行辉光清洗20分钟;(3) Glow cleaning: Introduce argon gas into the vacuum chamber, control the air pressure at 2.0Pa, turn on the bias power supply, and control the bias voltage at -800V to make the gas glow discharge, and perform glow cleaning on the surface of the workpiece for 20 minutes;

(4)沉积薄膜过渡层:氩气气压维持在2.0Pa,将工件偏压调整为-600V,先沉积纯钛过渡层,沉积时间为3分钟,纯钛过渡层的厚度为180nm;(4) Deposit thin film transition layer: the argon gas pressure is maintained at 2.0Pa, the workpiece bias is adjusted to -600V, the pure titanium transition layer is deposited first, the deposition time is 3 minutes, and the thickness of the pure titanium transition layer is 180nm;

(5)沉积薄膜:向真空室内通入氮气,气压控制在0.8Pa,工件偏压控制在-500V,磁控靶电流仍维持在10A,沉积TiN薄膜,薄膜沉积时间为120分钟;沉积结束后,迅速关闭磁控靶电源开关;(5) Thin film deposition: Introduce nitrogen gas into the vacuum chamber, control the air pressure at 0.8Pa, control the bias voltage of the workpiece at -500V, and maintain the magnetron target current at 10A, deposit the TiN film, and the film deposition time is 120 minutes; after the deposition is completed , quickly turn off the power switch of the magnetron target;

(6)渗氮处理:待工件温度控制在450℃时,调制氮气气压为0.6Pa,工件偏压控制在-800V,打开聚焦磁场电源,电流设置为0.5A,打开弧光离子源热丝电源,热丝电流调整为100A,热丝发热产生热电子发射,撞击阴极筒内的氮气分子使其形成氮离子N+;然后开启弧光放电电源,在阴极筒与真空室壁之间施加一个80~100V的直流电源,从而在阴极筒内产生弧光放电,形成电弧氮等离子体,在聚焦磁场的聚焦和等离子体电弧电压的作用下,加速进入真空室,开始对工件表面进行渗氮处理,处理时间为60分钟;渗氮结束后,迅速关闭弧光离子源弧光放电电源、热丝电源及聚焦磁场电源,关闭工件偏压电源,停止气体通入,继续抽真空,工件随炉冷却至50℃以下,镀膜-渗氮复合处理过程结束。(6) Nitriding treatment: When the temperature of the workpiece is controlled at 450°C, the nitrogen pressure is adjusted to 0.6Pa, the bias voltage of the workpiece is controlled at -800V, the focusing magnetic field power supply is turned on, the current is set to 0.5A, and the arc ion source heating wire power supply is turned on. The current of the hot wire is adjusted to 100A, and the hot wire generates thermal electron emission, which hits the nitrogen molecules in the cathode cylinder to form nitrogen ions N + ; then turns on the arc discharge power supply, and applies a 80-100V voltage between the cathode cylinder and the vacuum chamber wall. DC power supply, so that an arc discharge is generated in the cathode cylinder to form an arc nitrogen plasma. Under the focusing of the focusing magnetic field and the action of the plasma arc voltage, it accelerates into the vacuum chamber and begins to nitriding the workpiece surface. The processing time is 60 minutes; after the nitriding is finished, quickly turn off the arc discharge power supply, hot wire power supply and focusing magnetic field power supply of the arc ion source, turn off the bias power supply of the workpiece, stop the gas supply, and continue to vacuum, the workpiece is cooled to below 50 ° C with the furnace, and the coating - End of nitriding complex process.

工件取出后,将样品处理面切开后对粘、抛光后用4wt%硝酸酒精溶液腐蚀后,测试其TiN薄膜厚度为2.2微米,不锈钢中渗氮层厚度为2微米。然后,分别用显微硬度计和划痕仪测试复合处理层的表面显微硬度和膜基结合强度,分别为24GPa和80N。After the workpiece is taken out, the treated surface of the sample is cut and bonded, polished and corroded with a 4wt% nitric acid alcohol solution. The thickness of the TiN film is measured to be 2.2 microns, and the thickness of the nitrided layer in stainless steel is 2 microns. Then, the surface microhardness and film-substrate bonding strength of the composite treatment layer were tested with a microhardness tester and a scratch tester, which were 24GPa and 80N, respectively.

实施例4Example 4

(1)工件前处理:工件采用高速钢(牌号为W18Cr4V),工件尺寸为20mm×10mm×10mm,处理表面尺寸为20mm×10mm。将待处理工件经过除油、无水酒精超声清洗、干燥后,置于电弧离子镀设备中的样品台上;(1) Workpiece pre-treatment: The workpiece is made of high-speed steel (grade W18Cr4V), the size of the workpiece is 20mm×10mm×10mm, and the size of the treated surface is 20mm×10mm. After degreasing, anhydrous alcohol ultrasonic cleaning and drying, the workpiece to be treated is placed on the sample stage in the arc ion plating equipment;

(2)抽真空及工件预热:启动电弧离子镀设备的抽真空系统,待真空室真空度达到5×10-3Pa时,开启加热器将真空室内的工件加热至400℃;(2) Vacuuming and workpiece preheating: start the vacuuming system of the arc ion plating equipment, and when the vacuum degree of the vacuum chamber reaches 5×10 -3 Pa, turn on the heater to heat the workpiece in the vacuum chamber to 400°C;

(3)辉光(或/和弧光)清洗:向真空室内通入氩气,气压控制在2.0Pa,开启偏压电源,偏压控制在-800V,使气体发生辉光放电,对工件表面进行辉光清洗20分钟;然后调整氩气气压为0.8Pa,开启阴极电弧纯钛靶,靶电流为80A,进行弧光离子轰击清洗,工件偏压控制在-1000V,对工件轰击清洗5分钟;(3) Glow (or/and arc) cleaning: Introduce argon gas into the vacuum chamber, control the air pressure at 2.0Pa, turn on the bias power supply, and control the bias voltage at -800V, so that the gas will glow discharge, and the surface of the workpiece will be cleaned. Glow cleaning for 20 minutes; then adjust the argon gas pressure to 0.8Pa, turn on the cathodic arc pure titanium target, the target current is 80A, perform arc ion bombardment cleaning, control the bias voltage of the workpiece at -1000V, and bombard and clean the workpiece for 5 minutes;

(4)沉积薄膜过渡层:氩气气压维持在0.8Pa,将工件偏压调整为-600V,先沉积纯钛过渡层,沉积时间为3分钟,纯钛过渡层的厚度为150nm;(4) Deposit thin film transition layer: maintain the argon gas pressure at 0.8Pa, adjust the workpiece bias to -600V, first deposit the pure titanium transition layer, the deposition time is 3 minutes, and the thickness of the pure titanium transition layer is 150nm;

(5)沉积薄膜:向真空室内通入氮气,气压控制在0.8Pa,工件偏压控制在-500V,阴极电弧纯钛靶靶电流仍维持在80A,沉积TiN薄膜,薄膜沉积时间为60分钟;沉积结束后,迅速关闭靶材电源开关,关闭工件偏压电源,停止气体通入,继续抽真空,工件随炉冷却至50℃以下时取出样品;(5) Thin film deposition: Nitrogen gas is introduced into the vacuum chamber, the air pressure is controlled at 0.8Pa, the workpiece bias is controlled at -500V, the cathodic arc pure titanium target current is still maintained at 80A, and the TiN film is deposited. The film deposition time is 60 minutes; After the deposition is completed, quickly turn off the power switch of the target, turn off the bias power of the workpiece, stop the gas supply, continue to vacuum, and take out the sample when the workpiece is cooled to below 50°C with the furnace;

(6)渗氮处理:将镀膜后的工件超声清洗、干燥后,置于辉光离子渗氮炉的样品台上,抽真空至7×10-3Pa时,开启加热器,将工件加热至550℃;然后向渗氮炉中通入氨气,气压为500Pa,在阳极渗氮炉壁和阴极工件之间施加800V的直流电源,则在阴阳极之间产生辉光放电而形成氮等离子体,在工件与渗氮炉壁之间产生辉光放电,开始对工件表面进行渗氮处理,处理时间为300分钟;渗氮结束后,迅速关闭工件偏压电源,停止气体通入,继续抽真空,工件随炉冷却至50℃以下,渗氮处理过程结束。(6) Nitriding treatment: ultrasonically clean and dry the coated workpiece, place it on the sample stage of the glow ion nitriding furnace, and when vacuuming to 7×10 -3 Pa, turn on the heater and heat the workpiece to 550°C; then feed ammonia gas into the nitriding furnace with a pressure of 500Pa, apply a DC power supply of 800V between the anode nitriding furnace wall and the cathode workpiece, and then generate glow discharge between the cathode and anode to form nitrogen plasma , a glow discharge is generated between the workpiece and the nitriding furnace wall, and the nitriding treatment on the surface of the workpiece is started, and the treatment time is 300 minutes; after the nitriding is completed, the bias power supply of the workpiece is quickly turned off, the gas supply is stopped, and the vacuum is continued , the workpiece is cooled to below 50°C with the furnace, and the nitriding process is over.

工件取出后,将样品处理面切开后对粘、抛光后用4wt%硝酸酒精溶液腐蚀后,测试其TiN薄膜厚度为3.1微米,高速钢中渗氮层厚度为10微米。然后,分别用显微硬度计和划痕仪测试复合处理层的表面显微硬度和膜基结合强度,分别为24GPa和72N。After the workpiece is taken out, the treated surface of the sample is cut and bonded, polished and corroded with a 4wt% nitric acid alcohol solution. The thickness of the TiN film is measured to be 3.1 microns, and the thickness of the nitrided layer in high-speed steel is 10 microns. Then, the surface microhardness and film-substrate bonding strength of the composite treatment layer were tested with a microhardness tester and a scratch tester, which were 24GPa and 72N, respectively.

实施例结果表明,本发明首先采用磁控溅射或电弧离子镀在金属材料基体表面沉积一层氮化物薄膜,薄膜厚度为0.1~50微米;然后采用离子渗氮技术对镀膜表面进行离子渗氮处理,处理时间为0.5~10小时。通过本发明方法获得的工件,具有表面硬度高、耐磨性好、膜基结合力高、质量可靠和稳定等特点。The results of the examples show that the present invention first deposits a layer of nitride film on the surface of the metal material substrate by magnetron sputtering or arc ion plating, and the film thickness is 0.1 to 50 microns; then ion nitriding is carried out on the coating surface by using ion nitriding technology Treatment, the treatment time is 0.5 to 10 hours. The workpiece obtained by the method of the invention has the characteristics of high surface hardness, good wear resistance, high film-base binding force, reliable and stable quality, and the like.

Claims (8)

1.一种金属材料表面先镀膜再渗氮的复合处理方法,其特征在于,采用真空镀膜方法在金属材料表面先沉积一层氮化物薄膜,沉积薄膜后再经离子渗氮处理。 1. A composite treatment method for first coating and then nitriding on the surface of a metal material, characterized in that, the vacuum coating method is used to deposit a layer of nitride film on the surface of the metal material, and then process through ion nitriding after the deposited film. 2.按照权利要求1所述的金属材料表面先镀膜再渗氮的复合处理方法,其特征在于,真空镀膜方法为磁控溅射或电弧离子镀方法。 2. according to the composite treatment method of first film coating and then nitriding of metal material surface according to claim 1, it is characterized in that, vacuum coating method is magnetron sputtering or arc ion plating method. 3.按照权利要求1所述的金属材料表面先镀膜再渗氮的复合处理方法,其特征在于,氮化物薄膜是氮化钛、氮化铬、氮化锆、氮化钛铝、氮化铬硅、氮化钛铝硅或氮化铬铝薄膜,薄膜厚度为0.1~50微米。 3. according to claim 1, the composite treatment method of coating and then nitriding on the metal material surface is characterized in that, the nitride film is titanium nitride, chromium nitride, zirconium nitride, titanium aluminum nitride, chromium nitride Silicon, titanium aluminum silicon nitride or chromium aluminum nitride film, the thickness of the film is 0.1-50 microns. 4.按照权利要求1所述的金属材料表面先镀膜再渗氮的复合处理方法,其特征在于,离子渗氮处理为弧光离子渗氮或辉光离子渗氮方法。 4. The composite treatment method of first coating and then nitriding the metal material surface according to claim 1, wherein the ion nitriding treatment is an arc ion nitriding or glow ion nitriding method. 5.按照权利要求4所述的金属材料表面先镀膜再渗氮的复合处理方法,其特征在于,离子渗氮处理为弧光离子渗氮处理时,将弧光离子源安装在磁控溅射或电弧离子镀设备中。 5. according to the composite treatment method of first film coating and then nitriding of metal material surface according to claim 4, it is characterized in that, when ion nitriding treatment is arc light ion nitriding treatment, arc light ion source is installed in magnetron sputtering or electric arc in ion plating equipment. 6.按照权利要求1至5之一所述的金属材料表面先镀膜再渗氮的复合处理方法,其特征在于,包括如下步骤: 6. According to the composite treatment method of coating and then nitriding the metal material surface according to one of claims 1 to 5, it is characterized in that it comprises the following steps: (1)工件前处理:将待处理工件经过除油、无水酒精超声清洗、干燥后,置于磁控溅射或电弧离子镀设备中的样品台上; (1) Workpiece pre-treatment: After degreasing, anhydrous alcohol ultrasonic cleaning and drying, the workpiece to be treated is placed on the sample stage in the magnetron sputtering or arc ion plating equipment; (2)抽真空及工件预热:启动磁控溅射或电弧离子镀设备的抽真空系统,待真空室真空度达到1×10-2Pa~5×10-3Pa时,开启加热器将真空室内的工件加热至20~550℃; (2) Vacuuming and workpiece preheating: Start the vacuuming system of the magnetron sputtering or arc ion plating equipment, and when the vacuum degree of the vacuum chamber reaches 1×10 -2 Pa~5×10 -3 Pa, turn on the heater to The workpiece in the vacuum chamber is heated to 20-550°C; (3)辉光清洗:向真空室内通入氩气,气压控制在0.5~2Pa之间,开启偏压电源,偏压控制在-400V~-1000V范围,使气体发生辉光放电,对工件表面进行辉光清洗5~60分钟; (3) Glow cleaning: Introduce argon gas into the vacuum chamber, control the air pressure between 0.5 and 2Pa, turn on the bias power supply, and control the bias voltage in the range of -400V to -1000V, so that the gas will undergo glow discharge, and the surface of the workpiece will be damaged. Perform glow cleaning for 5-60 minutes; 采用电弧离子镀技术时,在辉光清洗后还需要开启阴极电弧靶,进行弧光离子轰击清洗,工件偏压控制在-500~-1000V,对工件轰击清洗1~10分钟; When using the arc ion plating technology, after the glow cleaning, it is necessary to open the cathode arc target for arc light ion bombardment cleaning, the workpiece bias is controlled at -500~-1000V, and the workpiece is bombarded and cleaned for 1 to 10 minutes; (4)沉积薄膜过渡层:向真空室内通入氩气,气压控制在0.1~2Pa之间,同时开启磁控溅射或电弧离子镀中的靶材电源,工件偏压控制在-100~-600V,先沉积100~500nm的过渡层,沉积时间为1~30分钟; (4) Deposit thin film transition layer: Introduce argon gas into the vacuum chamber, control the air pressure between 0.1 and 2Pa, and turn on the target power supply in magnetron sputtering or arc ion plating at the same time, and control the bias voltage of the workpiece at -100~- 600V, first deposit a transition layer of 100-500nm, and the deposition time is 1-30 minutes; (5)沉积薄膜:向真空室内通入氮气,气压控制在0.1~2Pa之间,工件偏压控制在-50~-1500V,开启磁控或电弧阴极靶,沉积氮化物薄膜,薄膜沉积时间为20~300分钟;沉积结束后,迅速关闭靶材电源开关; (5) Thin film deposition: Introduce nitrogen gas into the vacuum chamber, control the air pressure between 0.1 and 2Pa, control the bias voltage of the workpiece at -50 to -1500V, turn on the magnetron or arc cathode target, and deposit the nitride film. The film deposition time is 20 to 300 minutes; after the deposition is over, quickly turn off the power switch of the target; (6)渗氮处理:采用弧光离子渗氮或辉光离子渗氮技术进行离子渗氮处理。 (6) Nitriding treatment: Use arc light ion nitriding or glow ion nitriding technology for ion nitriding treatment. 7.按照权利要求6所述的金属材料表面先镀膜再渗氮的复合处理方法,其特征在于,采用弧光离子渗氮技术对沉积薄膜后的工件表面进行渗氮处理工艺为: 7. according to the composite treatment method of first coating and then nitriding of the metal material surface according to claim 6, it is characterized in that, adopting the arc light ion nitriding technology to carry out the nitriding treatment process to the workpiece surface after the deposited film is: 待工件温度控制在300~650℃时,调制氮气气压为0.1~1Pa之间,工件偏压控制在-400~-1500V,打开弧光离子源热丝电源,热丝发热产生热电子发射,撞击阴极筒内的氮气分子使其形成氮离子N+;然后开启弧光放电电源,在阴极筒与真空室壁之间施加一个80~100V的直流电源,从而在阴极筒内产生弧光放电,形成电弧氮等离子体,在聚焦磁场的聚焦和等离子体电弧电压的作用下,加速进入真空室,开始对工件表面进行渗氮处理,处理时间为30~300分钟;渗氮结束后,迅速关闭弧光离子源弧光放电电源、热丝电源及聚焦磁场电源,关闭工件偏压电源,停止气体通入,继续抽真空,工件随炉冷却至50℃以下,镀膜-渗氮复合处理过程结束。 When the temperature of the workpiece is controlled at 300-650°C, the nitrogen pressure is adjusted to be between 0.1-1Pa, the bias voltage of the workpiece is controlled at -400--1500V, and the power supply of the arc ion source heating wire is turned on. The heating wire generates thermal electron emission and hits the cathode The nitrogen molecules in the cylinder make it form nitrogen ions N + ; then turn on the arc discharge power supply, and apply a 80-100V DC power supply between the cathode cylinder and the vacuum chamber wall, thereby generating arc discharge in the cathode cylinder to form arc nitrogen plasma Under the action of the focus of the focusing magnetic field and the plasma arc voltage, it accelerates into the vacuum chamber and starts nitriding treatment on the surface of the workpiece. The treatment time is 30 to 300 minutes; after the nitriding is completed, quickly turn off the arc ion source arc discharge Power supply, hot wire power supply and focusing magnetic field power supply, turn off the bias power supply of the workpiece, stop the gas supply, continue to vacuum, the workpiece is cooled to below 50°C with the furnace, and the coating-nitriding composite treatment process is over. 8.按照权利要求6所述的金属材料表面先镀膜再渗氮的复合处理方法,其特征在于,采用辉光离子渗氮技术对沉积薄膜后的工件表面进行渗氮处理工艺为: 8. according to the composite treatment method of first film-coating and then nitriding of the metal material surface according to claim 6, it is characterized in that, adopting the glow ion nitriding technology to carry out the nitriding treatment process on the workpiece surface after the deposited film is: 将沉积薄膜后的工件用无水酒精超声清洗后装入离子氮化炉中,抽真空至5×10-3Pa~1×10-2Pa时,开启加热器将渗氮炉内的工件加热至400~550℃;在渗氮炉内通入氨气,气压控制在100~1000Pa,在阳极渗氮炉壁和阴极工件之间施加400~800V的直流电源,则在阴阳极之间产生辉光放电而形成氮等离子体,氮离子在工件偏压电场的作用下加速向工件表面进行渗氮处理,处理时间为0.5~40小时;渗氮结束后,迅速关闭直流电源开关,停止气体通入,继续抽真空,工件随炉冷却至50℃以下,渗氮处理过程结束。 After the deposited film is ultrasonically cleaned with anhydrous alcohol, put it into the ion nitriding furnace, and when the vacuum reaches 5×10 -3 Pa ~ 1×10 -2 Pa, turn on the heater to heat the workpiece in the nitriding furnace to 400-550°C; Ammonia gas is introduced into the nitriding furnace, the air pressure is controlled at 100-1000Pa, and a DC power supply of 400-800V is applied between the anode nitriding furnace wall and the cathode workpiece, and a glow is generated between the anode and cathode. Nitrogen plasma is formed by photodischarge, and nitrogen ions are accelerated to the surface of the workpiece for nitriding treatment under the action of the bias electric field of the workpiece. The treatment time is 0.5 to 40 hours; In, the vacuum is continued, the workpiece is cooled to below 50°C with the furnace, and the nitriding process is over.
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