CN103769345B - A kind of coating unit for motor vehicle honeycomb substrate catalyst and painting method - Google Patents
A kind of coating unit for motor vehicle honeycomb substrate catalyst and painting method Download PDFInfo
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- CN103769345B CN103769345B CN201410035248.1A CN201410035248A CN103769345B CN 103769345 B CN103769345 B CN 103769345B CN 201410035248 A CN201410035248 A CN 201410035248A CN 103769345 B CN103769345 B CN 103769345B
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- 239000000758 substrate Substances 0.000 title claims abstract description 262
- 239000003054 catalyst Substances 0.000 title claims abstract description 69
- 239000011248 coating agent Substances 0.000 title claims abstract description 68
- 238000000576 coating method Methods 0.000 title claims abstract description 68
- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000010422 painting Methods 0.000 title claims abstract description 17
- 239000002002 slurry Substances 0.000 claims abstract description 90
- 239000000463 material Substances 0.000 claims abstract description 32
- 239000000203 mixture Substances 0.000 claims abstract description 13
- 238000012360 testing method Methods 0.000 claims abstract description 8
- 230000003197 catalytic effect Effects 0.000 claims abstract description 5
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 5
- 230000003647 oxidation Effects 0.000 claims abstract description 5
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 5
- 239000007788 liquid Substances 0.000 claims description 11
- 238000000605 extraction Methods 0.000 claims description 9
- 238000013461 design Methods 0.000 claims description 6
- 230000005484 gravity Effects 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 6
- 238000005273 aeration Methods 0.000 claims description 4
- 230000002457 bidirectional effect Effects 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 claims description 3
- 239000006255 coating slurry Substances 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims description 3
- 239000013589 supplement Substances 0.000 claims description 3
- 238000010407 vacuum cleaning Methods 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 241000264877 Hippospongia communis Species 0.000 description 184
- 238000010926 purge Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 3
- 230000003028 elevating effect Effects 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
A kind of coating unit for motor vehicle honeycomb substrate catalyst and method, coating unit mainly comprises frame, rollover stand system, vacuum (-tight) housing system, vacuum take out material system and vacuum pump system, and honeycomb substrate automatic conveying system and slurry automatic conveying system, rollover stand system is primarily of the mould of rollover stand cylinder, rollover stand, honeycomb substrate, and flexible clamping air bag composition, vacuum (-tight) housing system is primarily of vacuum (-tight) housing cylinder, vacuum (-tight) housing, and connection end composition.Coating unit structure is simple, painting method is practical reliable, by changing different mould, the coating of the large honeycomb substrate of the cellulor carrier of petrol engine three-way catalyst, the large honeycomb substrate of Diesel engine oxidation catalyst and selective catalytic reducing agent can be widely used in, both manually the single-piece production of catalyst test sample can be realized by work pattern, also automatically producing continuously of catalyst prod be can realize by the pattern of working continuously, and excellent coating quality and production efficiency kept.
Description
Technical field
The present invention relates to the device using workpiece to contact with the component being loaded with liquid or other fluid to each article surface coating liquid separated or other fluid, particularly relate to a kind of coating unit for motor vehicle honeycomb substrate catalyst and painting method.
Background technology
Solving one of motor vehicle burning and gas-exhausting pollution channel is realize automobile exhausting by catalyst technology to reach clean discharge.Catalyst is attached on honeycomb substrate hole wall, how catalyst-coated to be anchored on honeycomb substrate hole wall, makes its associated coated device technique playing the catalysis of catalyst for a long time and efficiently have much room for improvement and innovate.Chinese patent CN101301645B has announced " a kind of honeycomb substrate catalyst pulp automatic coating device ", it is characterized in that mainly including frame, material receiving mechanism, honeycomb substrate switching mechanism, Air knife mechanism, control valve cabinet, vacuum cup mechanism, slew gear, honeycomb substrate clamping device, honeycomb substrate unload the goods from the airplane machine on ejecting mechanism, honeycomb substrate/unloads machine mechanism, charging tray and receiver elevating mechanism, charging tray feed mechanism, Belt Conveying honeycomb substrate unload machine, slurry tank, Belt Conveying honeycomb substrate feed arrangement; Frame both sides are connected to Belt Conveying honeycomb substrate feed arrangement respectively and Belt Conveying honeycomb substrate unloads machine, central rack and top are respectively equipped with roof beam structure A and roof beam structure B, slew gear is fixedly installed on roof beam structure A, respectively there is the honeycomb substrate clamping device of a level at its two ends, this slew gear can drive the honeycomb substrate clamping device at two ends to turn round in the horizontal direction, and honeycomb substrate switching mechanism can overturn in vertical direction relative to slew gear; Be provided with machine on honeycomb substrate/unload machine mechanism and honeycomb substrate below a honeycomb substrate clamping device to unload the goods from the airplane ejecting mechanism, on described honeycomb substrate, machine unloads machine mechanism primarily of Rodless cylinder and pallet composition, the honeycomb substrate ejecting mechanism that unloads the goods from the airplane forms primarily of cylinder, charging tray and receiver elevating mechanism and charging tray feed mechanism is provided with below another honeycomb substrate clamping device, described charging tray and receiver elevating mechanism form primarily of Rodless cylinder, and feed mechanism forms primarily of cylinder, dolly and charging tray; Control valve cabinet is installed on roof beam structure B, and roof beam structure B is equiped with travelling car respectively that be connected with vacuum cup mechanism and Air knife mechanism, and travelling car is by Rodless cylinder slippage back and forth on roof beam structure B; Oar batch can is installed in charging tray feed mechanism side.This coating unit enters honeycomb substrate by the suitable slurry of negative-pressure ward, then original position upset, then moves air knife and purge, compare traditional means and greatly improve coating quality and production efficiency, but this Purge methods when additional size concentration is slightly high in honeycomb substrate duct, is difficult to thorough purging, honeycomb substrate plug-hole can be caused, product rejection, and air knife is in open space purge, Precious Metal splashes, waste material, pollutes operating space and equipment.Chinese patent CN202508991U has announced " the simple and easy coating unit of a kind of ceramic honey comb honeycomb substrate catalyst ", comprise operating desk, it is characterized in that, described operating desk is provided with the slurry can for splendid attire coating, the top of described slurry can is provided with the mould for being clamped by ceramic honey comb honeycomb substrate, described mould upper seal connects piston cylinder, and piston cylinder is provided with cylinder, and the push rod of described cylinder connects the piston in piston cylinder.It drives piston movement to complete negative pressure by cylinder and is formed, and then realizes the coating to honeycomb substrate.The generation negative pressure of this mode is very limited, can not meet apply such as Large-dimension honeycomb carrier to the demand of negative pressure.In addition; US Patent No. 6478874 discloses a kind of rotation working platform frame that can carry out continuous scale coating honeycomb substrate; its operation principle is also enter honeycomb substrate by the suitable slurry of negative-pressure ward; then original position upset; purged by the malleation of pressure chamber again, higher coating quality and production efficiency can be obtained.But system complex, equipment is huge, high cost.
Summary of the invention
A technical problem to be solved by this invention is the defect making up above-mentioned prior art, provides a kind of coating unit for motor vehicle honeycomb substrate catalyst.
Another technical problem to be solved by this invention is the defect making up above-mentioned prior art, provides a kind of single end face painting method for motor vehicle honeycomb substrate catalyst.
Another technical problem to be solved by this invention is the defect making up above-mentioned prior art, provides a kind of Double End painting method for motor vehicle honeycomb substrate catalyst.
Coating unit technical problem for motor vehicle honeycomb substrate catalyst of the present invention is solved by the following technical programs.
This coating unit for motor vehicle honeycomb substrate catalyst, mainly comprise frame, be fixedly installed on the rollover stand system of upper rack, be fixedly installed on the vacuum (-tight) housing system of upper rack, the vacuum that is connected with frame lower takes out material system and vacuum pump system, and honeycomb substrate automatic conveying system and slurry automatic conveying system.
The feature of this coating unit for motor vehicle honeycomb substrate catalyst is:
The rollover stand that described rollover stand system is fixedly installed primarily of rollover stand cylinder and cylinder club head thereof, be arranged on the mould of the honeycomb substrate in rollover stand, and flexible clamping air bag composition, described rollover stand cylinder provides power by air compressor, described flexible clamping air bag is arranged on the inner chamber of the mould of described honeycomb substrate, for clamping honeycomb substrate after inflation, make honeycomb substrate can not landing moving upset 180 ° with rollover stand, the function of rollover stand system can continue to keep the clamping to honeycomb substrate, complete and bidirectional vacuum cleaning is carried out to honeycomb substrate, and keep uniformity and the uniformity of honeycomb substrate coating.
Described vacuum (-tight) housing system is primarily of vacuum (-tight) housing cylinder, the inside being fixedly installed on the cylinder club head of described vacuum (-tight) housing cylinder is the vacuum (-tight) housing of cavity, and be fixedly installed on the connection end that described vacuum (-tight) housing upper end is connected with described vacuum pump system by vacuum pipeline and form, described vacuum (-tight) housing cylinder provides power by air compressor, described vacuum (-tight) housing is positioned at directly over described rollover stand, the axis of described vacuum (-tight) housing and the axis collinear of described rollover stand, the function of described vacuum (-tight) housing system is when carrying out vacuum covering to honeycomb substrate, uniform vacuum covering pressure is set up by vacuum pipeline, and under the effect of vacuum covering pressure, the hole wall of honeycomb substrate is applied automatically.
Coating unit technical problem for motor vehicle honeycomb substrate catalyst of the present invention is solved by following further technical scheme.
The honeycomb substrate accessory processing of the mould foundation different size of described honeycomb substrate, and be fixed on rollover stand, the above and below of the mould of described honeycomb substrate is equipped with the flexible sealing bed course for sealing, the internal chamber wall shape of the mould of described honeycomb substrate is similar to honeycomb substrate profile, and size is more bigger than honeycomb substrate.
The mould of described honeycomb substrate, be apply for the cellulor carrier of petrol engine three-way catalyst mould, for Diesel engine oxidation catalyst (DieselOxidationCatalyst, initialism is DOC) the mould of large honeycomb substrate coating, and for the one in the mould of the large honeycomb substrate coating of Diesel engine selective catalytic reducing agent (SelectiveCatalystReduction, initialism is SCR).
Described vacuum pump system is by least one vavuum pump and electric controling part thereof, and vacuum tank composition, and the function of described vacuum pump system sets up and keeping system vacuum, with meet vacuum covering such as Large-dimension honeycomb carrier to the demand of negative pressure.
Described vacuum is taken out material system and is fixedly installed on just to the below of rollover stand, described vacuum is taken out material system and is taken out batch can primarily of the vacuum be connected with vacuum pump system by vacuum pipeline and electromagnetic control components forms, described vacuum takes out axis and the axis of described vacuum (-tight) housing, the axis collinear of described rollover stand of batch can, automatic centering during to ensure above-mentioned component movement, the function that described vacuum takes out material system is that to keep vacuum to take out vacuum pressure in batch can uniform, bears the additional size in pulp separation and cleaning honeycomb substrate hole wall.
Described slurry automatic conveying system be fixedly installed on work top just after, form primarily of the slurry dish be connected with metering pump system and feed mechanism, the function of described slurry automatic conveying system is that automatic ration provides and supplements coating slurry.
Described honeycomb substrate automatic conveying system is fixedly installed on the side of work top, primarily of honeycomb substrate frame and the conveying mechanism composition of putting honeycomb substrate, the function of described honeycomb substrate automatic conveying system is upper dress honeycomb substrate and the honeycomb substrate after downloading coating.
Coating unit technical problem for motor vehicle honeycomb substrate catalyst of the present invention is solved by following further technical scheme.
Described frame is the frame made by high duty metal section bar, and middle part is fixedly installed work top.
Preferably, described frame is the frame made by high-strength aluminum profile.
Preferably, described vacuum takes out batch can is that cylindric vacuum takes out batch can.
Single end face painting method technical problem for motor vehicle honeycomb substrate catalyst of the present invention is solved by the following technical programs.
This single end face painting method for motor vehicle honeycomb substrate catalyst, adopt the above-mentioned coating unit for motor vehicle honeycomb substrate catalyst, it has two kinds of work patterns, be that the single-piece realizing catalyst test sample is drawn a design and the manual working pattern of equipment debugging, another kind realizes the pattern of working continuously that catalyst prod produces continuously automatically.
The feature of this single end face painting method for motor vehicle honeycomb substrate catalyst is:
There are following steps successively:
1) start the coating unit being used for motor vehicle honeycomb substrate catalyst, by honeycomb substrate automatic conveying system, honeycomb substrate to be coated is delivered to immediately below rollover stand, and automatic centering location;
2) rollover stand cylinder promotes rollover stand and falls to setting height, and built-in flexible clamping airbag aeration also clamps honeycomb substrate, and described setting height is determined by the height of honeycomb substrate;
3) treat that honeycomb substrate clamping terminates, rollover stand upwards promotes under rollover stand cylinder action, and vacuum (-tight) housing moves down under vacuum (-tight) housing cylinder action, and is pressed on the upper surface of rollover stand, ensures contact end face seal;
4) honeycomb substrate automatic conveying system automatic drawing back, slurry dish pushes to immediately below rollover stand by slurry automatic conveying system, and centering is located;
5) rollover stand cylinder promotes rollover stand and falls to slurry liquid level appropriate location to immerse slurry, and the vacuum (-tight) housing be connected with vacuum pump system starts to vacuumize, and the slurry of extraction also evenly applies honeycomb substrate through honeycomb substrate duct;
6) rollover stand promotes under rollover stand cylinder action, slurry automatic conveying system automatic drawing back slurry dish, and vacuum (-tight) housing moves up under vacuum (-tight) housing cylinder action, departs from the upper surface of rollover stand;
7) the flexible clamping air bag of rollover stand system clamps coated honeycomb substrate and overturns 180 ° with rollover stand, and rollover stand cylinder promotes rollover stand and falls to the vacuum that vacuum takes out material system and take out on the end face of batch can, and the end face taking out batch can with vacuum is combined closely;
8) start vacuum and take out material system, clear up slurry unnecessary in honeycomb substrate duct by vacuum pump system;
9) rollover stand again promotes under rollover stand cylinder action, honeycomb substrate automatic conveying system moves to immediately below rollover stand system, rollover stand falls, flexible clamping air bags, and coated honeycomb substrate drop on the honeycomb substrate frame of honeycomb substrate automatic conveying system under gravity;
10) rollover stand system improving, coated honeycomb substrate is sent by honeycomb substrate automatic conveying system, completes the coating of honeycomb substrate single end face;
Repeat above-mentioned steps 1) ~ 10), going round and beginning again, is namely the pattern of working continuously.
Double End painting method technical problem for motor vehicle honeycomb substrate catalyst of the present invention is solved by the following technical programs.
This Double End painting method for motor vehicle honeycomb substrate catalyst, adopt the above-mentioned coating unit for motor vehicle honeycomb substrate catalyst, it has two kinds of work patterns, be that the single-piece realizing catalyst test sample is drawn a design and the manual working pattern of equipment debugging, another kind realizes the pattern of working continuously that catalyst prod produces continuously automatically.
The feature of this Double End painting method for motor vehicle honeycomb substrate catalyst is:
There are following steps successively:
1) start the coating unit being used for motor vehicle honeycomb substrate catalyst, by honeycomb substrate automatic conveying system, honeycomb substrate to be coated is delivered to immediately below rollover stand, and automatic centering location;
2) rollover stand cylinder promotes rollover stand and falls to setting height, and built-in flexible clamping airbag aeration also clamps honeycomb substrate, and described setting height is determined by the height of honeycomb substrate;
3) treat that honeycomb substrate clamping terminates, rollover stand upwards promotes under rollover stand cylinder action, and vacuum (-tight) housing moves down under vacuum (-tight) housing cylinder action, and is pressed on the upper surface of rollover stand, ensures contact end face seal;
4) honeycomb substrate automatic conveying system automatic drawing back, slurry dish pushes to immediately below rollover stand by slurry automatic conveying system, and centering is located;
5) rollover stand cylinder promotes rollover stand and falls to slurry liquid level appropriate location to immerse slurry, and the vacuum (-tight) housing be connected with vacuum pump system starts to vacuumize, and the slurry of extraction also evenly applies the half of honeycomb substrate through honeycomb substrate duct;
6) rollover stand again promotes under rollover stand cylinder action, and slurry automatic conveying system regains slurry dish, and vacuum (-tight) housing moves up under vacuum (-tight) housing cylinder action, departs from the upper surface of rollover stand;
7) rollover stand cylinder promotes rollover stand and falls to the vacuum that vacuum takes out material system and take out on the end face of batch can, and the end face taking out batch can with vacuum is combined closely;
8) start vacuum and take out material system, clear up slurry unnecessary in honeycomb substrate duct by vacuum pump system;
9) rollover stand again promotes under rollover stand cylinder action, and the honeycomb substrate that the clamping of flexible clamping air bag has applied half to move upset 180 ° with rollover stand;
10) vacuum (-tight) housing moves down under vacuum (-tight) housing cylinder action, and is pressed on the upper surface of rollover stand, ensures contact end face seal;
11) slurry dish pushes to immediately below rollover stand by slurry automatic conveying system, and centering is located;
12) rollover stand cylinder promotes rollover stand and falls to slurry liquid level appropriate location to immerse slurry, and the vacuum (-tight) housing be connected with vacuum pump system starts to vacuumize, and the slurry of extraction is through honeycomb substrate duct and evenly apply second half of honeycomb substrate;
13) rollover stand upwards promotes under rollover stand cylinder action, and slurry automatic conveying system regains slurry dish, and vacuum (-tight) housing upwards promotes under vacuum (-tight) housing cylinder action, departs from the upper surface of rollover stand;
14) rollover stand cylinder promotes rollover stand and falls to the vacuum that vacuum takes out material system and take out on the end face of batch can, and combines closely with the end face that vacuum takes out batch can;
15) start vacuum and take out material system, clear up slurry unnecessary in honeycomb substrate duct by vacuum pump system;
16) rollover stand again promotes under rollover stand cylinder action, honeycomb substrate automatic conveying system moves to immediately below rollover stand system, rollover stand falls, flexible clamping air bags, coated honeycomb substrate drop on the honeycomb substrate frame of honeycomb substrate automatic conveying system under gravity;
17) rollover stand promotes under rollover stand cylinder action, and coated honeycomb substrate is sent by honeycomb substrate automatic conveying system, completes the coating of honeycomb substrate Double End;
Repeat above-mentioned steps 1) ~ 17), going round and beginning again, is namely the pattern of working continuously.
The present invention's beneficial effect is compared with prior art:
Coating unit structure of the present invention is simple, painting method is practical reliable, by changing different mould, the cellulor carrier of petrol engine three-way catalyst, the large honeycomb substrate of Diesel engine oxidation catalyst can be widely used in, and the coating of the large honeycomb substrate of selective catalytic reducing agent, both manually the single-piece production of catalyst test sample can be realized by work pattern, also automatically producing continuously of catalyst prod be can realize by the pattern of working continuously, and excellent coating quality and production efficiency kept.
Accompanying drawing explanation
Fig. 1 is the front view of the specific embodiment of the invention one;
Fig. 2 is the corresponding side view of Fig. 1;
Fig. 3 is the rollover stand system composition structure chart in Fig. 1,2;
Fig. 4 is the vacuum (-tight) housing system composition structure chart in Fig. 1,2.
Detailed description of the invention
Contrast accompanying drawing below in conjunction with detailed description of the invention the present invention will be described.
Detailed description of the invention one
A kind of coating machine for motor vehicle honeycomb substrate catalyst as shown in figures 1-4, mainly comprise that the middle part made by high-strength aluminum profile is fixedly installed the frame 1 of work top, the rollover stand system being fixedly installed on frame 1 top, the vacuum (-tight) housing system being fixedly installed on frame 1 top, the vacuum that is connected with frame 1 bottom take out material system 7 and vacuum pump system, and honeycomb substrate automatic conveying system 8 and slurry automatic conveying system 2.
The rollover stand 6 that rollover stand system is fixedly installed primarily of rollover stand cylinder 5 and cylinder club head thereof, be arranged on the mould 11 of the honeycomb substrate in rollover stand 6, and flexible clamping air bag 10 forms, rollover stand cylinder 5 provides power by air compressor, flexible clamping air bag 10 is arranged on the inner chamber of the mould 11 of honeycomb substrate, for clamping honeycomb substrate 9 after inflation, make honeycomb substrate 9 can not landing with rollover stand 6 motion upset 180 °, the function of rollover stand system can continue to keep the clamping to honeycomb substrate 9, complete and bidirectional vacuum cleaning is carried out to honeycomb substrate 9, and keep uniformity and the uniformity of the coating of honeycomb substrate 9.
Vacuum (-tight) housing system is primarily of vacuum (-tight) housing cylinder 3, the inside being fixedly installed on the cylinder club head of vacuum (-tight) housing cylinder 3 is the vacuum (-tight) housing 4 of cavity, and be fixedly installed on the connection end 12 that vacuum (-tight) housing 4 upper end is connected with vacuum pump system by vacuum pipeline and form, vacuum (-tight) housing cylinder 3 provides power by air compressor, vacuum (-tight) housing 4 is positioned at directly over rollover stand 6, the axis of vacuum (-tight) housing 4 and the axis collinear of rollover stand 6, the function of vacuum (-tight) housing system is when carrying out vacuum covering to honeycomb substrate 9, uniform vacuum covering pressure is set up by vacuum pipeline, and under the effect of vacuum covering pressure, the hole wall of honeycomb substrate 9 is applied automatically.
The mould 11 of honeycomb substrate is according to honeycomb substrate 9 accessory processing of different size, and be fixed on rollover stand 6, the above and below of the mould 11 of honeycomb substrate is equipped with the flexible sealing bed course for sealing, the internal chamber wall shape of the mould 11 of honeycomb substrate is similar to honeycomb substrate 9 profile, size is slightly large than honeycomb substrate 9, and the mould 11 of honeycomb substrate is the mould applied for the cellulor carrier of petrol engine three-way catalyst.
Vacuum pump system is by two vavuum pumps and electric controling part thereof, and vacuum tank composition, and the function of vacuum pump system sets up and keeping system vacuum, to meet the demand of vacuum covering such as Large-dimension honeycomb carrier 9 pairs of negative pressure.
Vacuum is taken out material system 7 and is fixedly installed on just to the below of rollover stand 6, vacuum is taken out material system 7 and is taken out batch can primarily of the cylindric vacuum be connected with vacuum pump system by vacuum pipeline and electromagnetic control components forms, cylindric vacuum takes out axis and the axis of vacuum (-tight) housing 4, the axis collinear of rollover stand 6 of batch can, automatic centering during to ensure above-mentioned component movement, the function that vacuum takes out material system 7 is that to keep cylindric vacuum to take out vacuum pressure in batch can uniform, bears the additional size in the hole wall of pulp separation and cleaning honeycomb substrate 9.
Slurry automatic conveying system 2 be fixedly installed on work top just after, form primarily of the slurry dish be connected with metering pump system and feed mechanism, the function of slurry automatic conveying system 2 is that automatic ration provides and supplements coating slurry.
Honeycomb substrate automatic conveying system 8 is fixedly installed on the side of work top, and primarily of honeycomb substrate frame and the conveying mechanism composition of putting honeycomb substrate 9, the function of honeycomb substrate automatic conveying system 8 is upper dress honeycomb substrate 9 and the honeycomb substrate 9 after downloading coating.
The single end face painting method of the coating unit of this detailed description of the invention, there are two kinds of work patterns, be that the single-piece realizing catalyst test sample is drawn a design and the manual working pattern of equipment debugging, another kind realizes the pattern of working continuously that catalyst prod produces continuously automatically.
There are following steps successively:
1) start the coating unit of this detailed description of the invention, by honeycomb substrate automatic conveying system 8, honeycomb substrate 9 to be coated is delivered to immediately below rollover stand 6, and automatic centering location;
2) rollover stand cylinder 5 promotes rollover stand 6 and falls to the height determined by the height of honeycomb substrate 9, and built-in flexible clamping air bag 10 is inflated and clamped honeycomb substrate 9;
3) treat that honeycomb substrate 9 clamps to terminate, rollover stand 6 upwards promotes under rollover stand cylinder 5 acts on, and vacuum (-tight) housing 4 moves down under vacuum (-tight) housing cylinder 3 acts on, and is pressed on the upper surface of rollover stand 6, ensures contact end face seal;
4) honeycomb substrate automatic conveying system 8 automatic drawing back, slurry dish pushes to immediately below rollover stand 6 by slurry automatic conveying system 2, and centering is located;
5) rollover stand cylinder 5 promotes rollover stand 6 and falls to slurry liquid level appropriate location to immerse slurry, and the vacuum (-tight) housing 4 be connected with vacuum pump system starts to vacuumize, and the slurry of extraction also evenly applies honeycomb substrate 9 through the duct of honeycomb substrate 9;
6) rollover stand 6 promotes under rollover stand cylinder 5 acts on, slurry automatic conveying system 2 automatic drawing back slurry dish, and vacuum (-tight) housing 4 moves up under vacuum (-tight) housing cylinder 3 acts on, and departs from the upper surface of rollover stand 6;
7) the flexible clamping air bag 10 of rollover stand system clamps coated honeycomb substrate 9 and overturns 180 ° with rollover stand 6, rollover stand cylinder 5 promotes rollover stand 6 and falls to the cylindric vacuum that vacuum takes out material system 7 and take out on the end face of batch can, and the end face taking out batch can with cylindric vacuum is combined closely;
8) start vacuum and take out material system 7, clear up slurry unnecessary in the duct of honeycomb substrate 9 by vacuum pump system;
9) rollover stand 6 again promotes under rollover stand cylinder 5 acts on, honeycomb substrate automatic conveying system 8 moves to immediately below rollover stand system, rollover stand 6 falls, flexible clamping air bag 10 is vented, and coated honeycomb substrate 9 drop on the honeycomb substrate frame of honeycomb substrate automatic conveying system 8 under gravity;
10) rollover stand system improving, coated honeycomb substrate 9 is sent by honeycomb substrate automatic conveying system 8, completes the coating of honeycomb substrate single end face;
Repeat above-mentioned steps 1) ~ 10), going round and beginning again, is namely the pattern of working continuously.
The Double End painting method of the coating unit of this detailed description of the invention, there are two kinds of work patterns, be that the single-piece realizing catalyst test sample is drawn a design and the manual working pattern of equipment debugging, another kind realizes the pattern of working continuously that catalyst prod produces continuously automatically.
There are following steps successively:
1) start the coating unit of this detailed description of the invention, by honeycomb substrate automatic conveying system 8, honeycomb substrate 9 to be coated is delivered to immediately below rollover stand 6, and automatic centering location;
2) rollover stand cylinder 5 promotes rollover stand 6 and falls to the height determined by the height of honeycomb substrate, and built-in flexible clamping air bag 10 is inflated and clamped honeycomb substrate 9;
3) treat that honeycomb substrate 9 clamps to terminate, rollover stand 6 upwards promotes under rollover stand cylinder 5 acts on, and vacuum (-tight) housing 4 moves down under vacuum (-tight) housing cylinder 3 acts on, and is pressed on the upper surface of rollover stand 6, ensures contact end face seal;
4) honeycomb substrate automatic conveying system 8 automatic drawing back, slurry dish pushes to immediately below rollover stand 6 by slurry automatic conveying system 2, and centering is located;
5) rollover stand cylinder 5 promotes rollover stand 6 and falls to slurry liquid level appropriate location to immerse slurry, and the vacuum (-tight) housing 4 be connected with vacuum pump system starts to vacuumize, and the slurry of extraction also evenly applies the half of honeycomb substrate 9 through the duct of honeycomb substrate 9;
6) rollover stand 6 again promotes under rollover stand cylinder 5 acts on, and slurry automatic conveying system 2 regains slurry dish, and vacuum (-tight) housing 4 moves up under vacuum (-tight) housing cylinder 3 acts on, and departs from the upper surface of rollover stand 6;
7) rollover stand cylinder 5 promotes rollover stand 6 and falls to the cylindric vacuum that vacuum takes out material system 7 and take out on the end face of batch can, and the end face taking out batch can with cylindric vacuum is combined closely;
8) start vacuum and take out material system 7, clear up slurry unnecessary in the duct of honeycomb substrate 9 by vacuum pump system;
9) rollover stand 6 rollover stand cylinder 5 act under again promote, flexible clamping air bag 10 clamp apply half honeycomb substrate 9 with rollover stand 6 motion upset 180 °;
10) vacuum (-tight) housing 4 moves down under vacuum (-tight) housing cylinder 3 acts on, and is pressed on the upper surface of rollover stand 6, ensures contact end face seal;
11) slurry dish pushes to immediately below rollover stand 6 by slurry automatic conveying system 2, and centering is located;
12) rollover stand cylinder 5 promotes rollover stand 6 and falls to slurry liquid level appropriate location to immerse slurry, and the vacuum (-tight) housing 4 be connected with vacuum pump system starts to vacuumize, second half of through the duct of the honeycomb substrate 9 and even coating honeycomb substrate 9 of the slurry of extraction;
13) rollover stand 6 upwards promotes under rollover stand cylinder 5 acts on, and slurry automatic conveying system 2 regains slurry dish, and vacuum (-tight) housing 4 upwards promotes under vacuum (-tight) housing cylinder 3 acts on, and departs from the upper surface of rollover stand 6;
14) rollover stand cylinder 5 promotes rollover stand 6 and falls to the cylindric vacuum that vacuum takes out material system and take out on the end face of batch can, and the end face taking out batch can with cylindric vacuum is combined closely;
15) start vacuum and take out material system 7, clear up slurry unnecessary in the duct of honeycomb substrate 9 by vacuum pump system;
16) rollover stand 6 again promotes under rollover stand cylinder 5 acts on, honeycomb substrate automatic conveying system 8 moves to immediately below rollover stand system, rollover stand 6 falls, flexible clamping air bag 10 is vented, and coated honeycomb substrate 9 drop on the honeycomb substrate frame of honeycomb substrate automatic conveying system 8 under gravity;
17) rollover stand 6 promotes under rollover stand cylinder 5 acts on, and coated honeycomb substrate 9 is sent by honeycomb substrate automatic conveying system 8, completes the coating of honeycomb substrate Double End;
Repeat above-mentioned steps 1) ~ 17), going round and beginning again, is namely the pattern of working continuously.
Detailed description of the invention two
For a coating machine for motor vehicle honeycomb substrate catalyst, substantially with detailed description of the invention one, difference is:
The mould 11 of honeycomb substrate is the mould of the large honeycomb substrate coating for Diesel engine oxidation catalyst DOC.
Detailed description of the invention three
For a coating machine for motor vehicle honeycomb substrate catalyst, substantially with detailed description of the invention one, difference is:
The mould 11 of honeycomb substrate is the mould of the large honeycomb substrate coating for Diesel engine selective catalytic reducing agent SCR.
Above content is in conjunction with concrete preferred embodiment further description made for the present invention, can not assert that specific embodiment of the invention is confined to these explanations.For general technical staff of the technical field of the invention; make some equivalent alternative or obvious modification without departing from the inventive concept of the premise; and performance or purposes identical, all should be considered as belonging to the scope of patent protection that the present invention is determined by submitted to claims.
Claims (10)
1. the coating unit for motor vehicle honeycomb substrate catalyst, mainly comprise frame, be fixedly installed on the rollover stand system of upper rack, be fixedly installed on the vacuum (-tight) housing system of upper rack, the vacuum that is connected with frame lower takes out material system and vacuum pump system, and honeycomb substrate automatic conveying system and slurry automatic conveying system, it is characterized in that:
The rollover stand that described rollover stand system is fixedly installed primarily of rollover stand cylinder and cylinder club head thereof, be arranged on the mould of the honeycomb substrate in rollover stand, and flexible clamping air bag composition, described rollover stand cylinder provides power by air compressor, described flexible clamping air bag is arranged on the inner chamber of the mould of described honeycomb substrate, for clamping honeycomb substrate after inflation, make honeycomb substrate can not landing moving upset 180 ° with rollover stand, the function of rollover stand system can continue to keep the clamping to honeycomb substrate, complete and bidirectional vacuum cleaning is carried out to honeycomb substrate, and keep uniformity and the uniformity of honeycomb substrate coating,
Described vacuum (-tight) housing system is primarily of vacuum (-tight) housing cylinder, the inside being fixedly installed on the cylinder club head of described vacuum (-tight) housing cylinder is the vacuum (-tight) housing of cavity, and be fixedly installed on the connection end that described vacuum (-tight) housing upper end is connected with described vacuum pump system by vacuum pipeline and form, described vacuum (-tight) housing cylinder provides power by air compressor, described vacuum (-tight) housing is positioned at directly over described rollover stand, the axis of described vacuum (-tight) housing and the axis collinear of described rollover stand, the function of described vacuum (-tight) housing system is when carrying out vacuum covering to honeycomb substrate, uniform vacuum covering pressure is set up by vacuum pipeline, and under the effect of vacuum covering pressure, the hole wall of honeycomb substrate is applied automatically.
2., as claimed in claim 1 for the coating unit of motor vehicle honeycomb substrate catalyst, it is characterized in that:
The honeycomb substrate accessory processing of the mould foundation different size of described honeycomb substrate, and be fixed on rollover stand, the above and below of the mould of described honeycomb substrate is equipped with the flexible sealing bed course for sealing, the internal chamber wall shape of the mould of described honeycomb substrate is similar to honeycomb substrate profile, and size is more bigger than honeycomb substrate.
3., as claimed in claim 2 for the coating unit of motor vehicle honeycomb substrate catalyst, it is characterized in that:
The mould of described honeycomb substrate, the mould, the mould for the large honeycomb substrate coating of Diesel engine oxidation catalyst DOC that apply for the cellulor carrier of petrol engine three-way catalyst, and for the one in the mould of the large honeycomb substrate coating of Diesel engine selective catalytic reducing agent SCR.
4., as claimed in claim 3 for the coating unit of motor vehicle honeycomb substrate catalyst, it is characterized in that:
Described vacuum pump system is by least one vavuum pump and electric controling part thereof, and vacuum tank composition, and the function of described vacuum pump system sets up and keeping system vacuum, with meet vacuum covering such as Large-dimension honeycomb carrier to the demand of negative pressure.
5., as claimed in claim 4 for the coating unit of motor vehicle honeycomb substrate catalyst, it is characterized in that:
Described vacuum is taken out material system and is fixedly installed on just to the below of rollover stand, described vacuum is taken out material system and is taken out batch can primarily of the vacuum be connected with vacuum pump system by vacuum pipeline and electromagnetic control components forms, described vacuum takes out axis and the axis of described vacuum (-tight) housing, the axis collinear of described rollover stand of batch can, automatic centering during to ensure above-mentioned component movement, the function that described vacuum takes out material system is that to keep vacuum to take out vacuum pressure in batch can uniform, bears the additional size in pulp separation and cleaning honeycomb substrate hole wall.
6., as claimed in claim 5 for the coating unit of motor vehicle honeycomb substrate catalyst, it is characterized in that:
Described slurry automatic conveying system be fixedly installed on work top just after, form primarily of the slurry dish be connected with metering pump system and feed mechanism, the function of described slurry automatic conveying system is that automatic ration provides and supplements coating slurry.
7., as claimed in claim 6 for the coating unit of motor vehicle honeycomb substrate catalyst, it is characterized in that:
Described honeycomb substrate automatic conveying system is fixedly installed on the side of work top, primarily of honeycomb substrate frame and the conveying mechanism composition of putting honeycomb substrate, the function of described honeycomb substrate automatic conveying system is upper dress honeycomb substrate and the honeycomb substrate after downloading coating.
8., as claimed in claim 7 for the coating unit of motor vehicle honeycomb substrate catalyst, it is characterized in that:
Described frame is the frame made by high duty metal section bar, and middle part is fixedly installed work top.
9. the single end face painting method of the coating unit for motor vehicle honeycomb substrate catalyst as described in claim 1 ~ 8 any one, it has two kinds of work patterns, a kind of is that the single-piece realizing catalyst test sample is drawn a design and the manual working pattern of equipment debugging, another kind realizes the pattern of working continuously that catalyst prod produces continuously automatically, it is characterized in that:
There are following steps successively:
1) start the coating unit being used for motor vehicle honeycomb substrate catalyst, by honeycomb substrate automatic conveying system, honeycomb substrate to be coated is delivered to immediately below rollover stand, and automatic centering location;
2) rollover stand cylinder promotes rollover stand and falls to setting height, and built-in flexible clamping airbag aeration also clamps honeycomb substrate, and described setting height is determined by the height of honeycomb substrate;
3) treat that honeycomb substrate clamping terminates, rollover stand upwards promotes under rollover stand cylinder action, and vacuum (-tight) housing moves down under vacuum (-tight) housing cylinder action, and is pressed on the upper surface of rollover stand, ensures contact end face seal;
4) honeycomb substrate automatic conveying system automatic drawing back, slurry dish pushes to immediately below rollover stand by slurry automatic conveying system, and centering is located;
5) rollover stand cylinder promotes rollover stand and falls to slurry liquid level appropriate location to immerse slurry, and the vacuum (-tight) housing be connected with vacuum pump system starts to vacuumize, and the slurry of extraction also evenly applies honeycomb substrate through honeycomb substrate duct;
6) rollover stand promotes under rollover stand cylinder action, slurry automatic conveying system automatic drawing back slurry dish, and vacuum (-tight) housing moves up under vacuum (-tight) housing cylinder action, departs from the upper surface of rollover stand;
7) the flexible clamping air bag of rollover stand system clamps coated honeycomb substrate and overturns 180 ° with rollover stand, and rollover stand cylinder promotes rollover stand and falls to the vacuum that vacuum takes out material system and take out on the end face of batch can, and the end face taking out batch can with vacuum is combined closely;
8) start vacuum and take out material system, clear up slurry unnecessary in honeycomb substrate duct by vacuum pump system;
9) rollover stand again promotes under rollover stand cylinder action, honeycomb substrate automatic conveying system moves to immediately below rollover stand system, rollover stand falls, flexible clamping air bags, and coated honeycomb substrate drop on the honeycomb substrate frame of honeycomb substrate automatic conveying system under gravity;
10) rollover stand system improving, coated honeycomb substrate is sent by honeycomb substrate automatic conveying system, completes the coating of honeycomb substrate single end face;
Repeat above-mentioned steps 1) ~ 10), going round and beginning again, is namely the pattern of working continuously.
10. the Double End painting method of the coating unit for motor vehicle honeycomb substrate catalyst as described in claim 1 ~ 8 any one, it has two kinds of work patterns, a kind of is that the single-piece realizing catalyst test sample is drawn a design and the manual working pattern of equipment debugging, another kind realizes the pattern of working continuously that catalyst prod produces continuously automatically, it is characterized in that:
There are following steps successively:
1) start the coating unit being used for motor vehicle honeycomb substrate catalyst, by honeycomb substrate automatic conveying system, honeycomb substrate to be coated is delivered to immediately below rollover stand, and automatic centering location;
2) rollover stand cylinder promotes rollover stand and falls to setting height, and built-in flexible clamping airbag aeration also clamps honeycomb substrate, and described setting height is determined by the height of honeycomb substrate;
3) treat that honeycomb substrate clamping terminates, rollover stand upwards promotes under rollover stand cylinder action, and vacuum (-tight) housing moves down under vacuum (-tight) housing cylinder action, and is pressed on the upper surface of rollover stand, ensures contact end face seal;
4) honeycomb substrate automatic conveying system automatic drawing back, slurry dish pushes to immediately below rollover stand by slurry automatic conveying system, and centering is located;
5) rollover stand cylinder promotes rollover stand and falls to slurry liquid level appropriate location to immerse slurry, and the vacuum (-tight) housing be connected with vacuum pump system starts to vacuumize, and the slurry of extraction also evenly applies the half of honeycomb substrate through honeycomb substrate duct;
6) rollover stand again promotes under rollover stand cylinder action, and slurry automatic conveying system regains slurry dish, and vacuum (-tight) housing moves up under vacuum (-tight) housing cylinder action, departs from the upper surface of rollover stand;
7) rollover stand cylinder promotes rollover stand and falls to the vacuum that vacuum takes out material system and take out on the end face of batch can, and the end face taking out batch can with vacuum is combined closely;
8) start vacuum and take out material system, clear up slurry unnecessary in honeycomb substrate duct by vacuum pump system;
9) rollover stand again promotes under rollover stand cylinder action, and the honeycomb substrate that the clamping of flexible clamping air bag has applied half to move upset 180 ° with rollover stand;
10) vacuum (-tight) housing moves down under vacuum (-tight) housing cylinder action, and is pressed on the upper surface of rollover stand, ensures contact end face seal;
11) slurry dish pushes to immediately below rollover stand by slurry automatic conveying system, and centering is located;
12) rollover stand cylinder promotes rollover stand and falls to slurry liquid level appropriate location to immerse slurry, and the vacuum (-tight) housing be connected with vacuum pump system starts to vacuumize, and the slurry of extraction is through honeycomb substrate duct and evenly apply second half of honeycomb substrate;
13) rollover stand upwards promotes under rollover stand cylinder action, and slurry automatic conveying system regains slurry dish, and vacuum (-tight) housing upwards promotes under vacuum (-tight) housing cylinder action, departs from the upper surface of rollover stand;
14) rollover stand cylinder promotes rollover stand and falls to the vacuum that vacuum takes out material system and take out on the end face of batch can, and combines closely with the end face that vacuum takes out batch can;
15) start vacuum and take out material system, clear up slurry unnecessary in honeycomb substrate duct by vacuum pump system;
16) rollover stand again promotes under rollover stand cylinder action, honeycomb substrate automatic conveying system moves to immediately below rollover stand system, rollover stand falls, flexible clamping air bags, coated honeycomb substrate drop on the honeycomb substrate frame of honeycomb substrate automatic conveying system under gravity;
17) rollover stand promotes under rollover stand cylinder action, and coated honeycomb substrate is sent by honeycomb substrate automatic conveying system, completes the coating of honeycomb substrate Double End;
Repeat above-mentioned steps 1) ~ 17), going round and beginning again, is namely the pattern of working continuously.
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| CN104475300A (en) * | 2014-10-31 | 2015-04-01 | 芜湖普威技研有限公司 | Instrument panel cross beam oil immersion equipment |
| CN104841612B (en) * | 2015-05-19 | 2017-05-10 | 宁波德普福斯特环保科技有限公司 | Process device for coating denitration catalyst slurry |
| CN105234054A (en) * | 2015-10-22 | 2016-01-13 | 苏州莲池环保科技发展有限公司 | Automatic coating device |
| CN106732820A (en) * | 2015-11-23 | 2017-05-31 | 安徽艾可蓝节能环保科技有限公司 | A kind of ceramic monolith adsorption catalyst device |
| KR101768189B1 (en) * | 2015-12-09 | 2017-08-17 | 에이치앤파워(주) | Apparatus for coating catalytic activated material to honeycomb element |
| CN107519943B (en) * | 2017-08-16 | 2020-07-14 | 柳州申通汽车科技有限公司 | Method for treating catalyst slurry for automobile |
| CN108745773B (en) * | 2018-08-21 | 2023-08-01 | 常州机电职业技术学院 | Ternary catalyst carrier coating device |
| CN113648996B (en) * | 2021-08-02 | 2024-03-29 | 北京工业大学 | Preparation method of monolithic catalyst for catalytic oxidation of VOCs |
| CN113578657B (en) * | 2021-08-02 | 2023-06-06 | 芜湖全程智能科技有限公司 | Coating mechanism coating method |
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