CN208032657U - Cereal continuous dipping system - Google Patents
Cereal continuous dipping system Download PDFInfo
- Publication number
- CN208032657U CN208032657U CN201820093158.1U CN201820093158U CN208032657U CN 208032657 U CN208032657 U CN 208032657U CN 201820093158 U CN201820093158 U CN 201820093158U CN 208032657 U CN208032657 U CN 208032657U
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- CN
- China
- Prior art keywords
- basket
- soaking compartment
- elevating mechanism
- translation
- soaking
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- 235000013339 cereals Nutrition 0.000 title claims abstract description 23
- 238000007598 dipping method Methods 0.000 title claims abstract description 12
- 230000007246 mechanism Effects 0.000 claims abstract description 80
- 238000002791 soaking Methods 0.000 claims abstract description 38
- 230000003028 elevating effect Effects 0.000 claims abstract description 26
- 238000007654 immersion Methods 0.000 claims abstract description 25
- 238000013519 translation Methods 0.000 claims abstract description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 6
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 7
- 238000005516 engineering process Methods 0.000 abstract description 6
- 239000002245 particle Substances 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 6
- 238000012545 processing Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 2
- 238000002386 leaching Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Landscapes
- Adjustment And Processing Of Grains (AREA)
Abstract
The utility model discloses a kind of cereal continuous dipping system, technical solution is：The support beam of gate is set above soaking compartment, Mobile base and translation track are set in the support beam, it is respectively arranged with elevating mechanism and translation mechanism on the Mobile base, walking mechanism is set in the soaking compartment, immersion basket is hung on the elevating mechanism, it is provided with switching mechanism outside one end of the soaking compartment, the elevating mechanism, translation mechanism, walking mechanism and switching mechanism are connect with controller respectively.It impregnates basket to be placed in soaking compartment in walking mechanism by elevating mechanism, follows and impregnate the forward movement of basket walking mechanism, be carried out at the same time immersion, soaking time is depending on technique.The entire soaking technology of the utility model uses automation control, reduces the percentage of damage of particle and the labor intensity of worker, is suitable for mechanization and mass produces.
Description
Technical field：
The utility model is related to a kind of immersion technologies of cereal, more particularly to a kind of cereal continuous dipping system.
Background technology：
In grain processing field, many occasions need cereal processing to be slurried, i.e. the suspension of water and cereal.Defibrination it
Before, it is required for material grain to be impregnated, makes its softening, and the solable matter in cereal is dissolved into water, to change
The mouthfeel of kind product, and it is conducive to defibrination.
Currently, grain processing field, impregnates cereal, all it is to use that tank is divided to impregnate, i.e., material grain is passed through defeated
It send equipment to be assigned in multiple steeping tanks, suitable quantity of water is then added in each steeping tank, place a period of time and impregnated, soaked
Waste water after the completion of bubble, is expelled directly out.This soaking technology, the volume of steeping tank is big, quantity is more, takes up a large area.This is with regard to band
High equipment investment and civil engineering processing cost are come, and during material grain is delivered to steeping tank, have inevitably made
At cereal breakage, audio and video products extracting rate, complex process, labor intensity is big, and the degree of automation is low；The sewage generated in soaking process
More, waste water resource is seriously polluted.
Utility model content：
Technical problem to be solved in the utility model is：It overcomes the deficiencies of the prior art and provide a kind of reasonable design, subtract
Few investment saves water resource, improves the degree of automation and lowers the cereal continuous dipping system of energy consumption.
The technical solution of the utility model is：
A kind of cereal continuous dipping system, including soaking compartment, the support beam of the soaking compartment top setting gate are described
Mobile base and translation track are set in support beam, elevating mechanism and translation mechanism are respectively arranged on the Mobile base, it is described
Walking mechanism is set in soaking compartment, immersion basket is hung on the elevating mechanism, is provided with and turns over outside one end of the soaking compartment
Rotation mechanism, the elevating mechanism, translation mechanism, walking mechanism and switching mechanism are connect with controller respectively.
The soaking compartment both sides are respectively provided with hole, and side is inlet opening, and side is osculum, water (flow) direction and the soaking compartment
Middle immersion basket direction of travel is on the contrary, soaking time is controlled by controller.The walking mechanism is taken using ring chain or endless belt
Band impregnates basket walking, and the ring chain or endless belt are driven by movable motor to be run.
The switching mechanism includes pedestal and rollover stand, and the bottom of the rollover stand is provided with pallet, the rollover stand
Side is provided with clamping support, compression hydraulic cylinder is provided between the clamping support and rollover stand, between the rollover stand and pedestal
It is provided with overturning hydraulic cylinder.
The immersion basket upper end is provided with hanging scroll, and hook is provided on the elevating mechanism, and the immersion basket hanging is hung
On hook, permeable hole is provided on the immersion basket；The elevating mechanism includes crane, bracing wire and lifting motor；The translation
Mechanism includes translation motor, driving gear or driving wheel.
The utility model has the beneficial effects that：
1, the entire soaking technology of the utility model uses automation control, the labour of the percentage of damage and worker that reduce particle strong
Degree is suitable for mechanization and mass produces.
2, each trepanning in the utility model soaking compartment both sides, side are inlet opening, and side is osculum, water (flow) direction and immersion
Basket direction of travel is impregnated on the contrary, improving immersion effect in slot, has saved immersion water.
3, the utility model switching mechanism uses hydraulic cylinder, first, realizing the clamping for impregnating basket, impregnates basket first, realizing
Overturning, hydraulic cylinder work simultaneously or successively, improve working efficiency.
4, annular walking mechanism is provided in the utility model soaking compartment, also, annular walking mechanism can be according to immersion
Time makes immersion basket carry out adaptive motion, with the immersion effect reached.
5, the utility model is designed reasonably, good separation effect, can grind high-precision and low spot powder reduce investment,
It saves water resource and lowers energy consumption, it is applied widely, it is with good economic efficiency.
Description of the drawings：
Fig. 1 is the utility model process flow chart；
Fig. 2 is the structural schematic diagram of switching mechanism in Fig. 1；
Fig. 3 is the structural schematic diagram that basket is impregnated in Fig. 1；
Fig. 4 is the side view that basket is impregnated shown in Fig. 3；
Fig. 5 is the structural schematic diagram of elevating mechanism in Fig. 1；
Fig. 6 is the side view of elevating mechanism in Fig. 5.
Specific implementation mode：
Embodiment：Referring to Fig. 1-Fig. 6, in figure, 1- translation tracks, 2- support beams, 3- elevating mechanisms, 4- translation mechanisms,
5- feed pipes, 6- impregnate basket, 7- switching mechanisms, 8- soaking compartments, 9- walking mechanisms, 10- clamping supports, 11- pallets, 12- clamping liquid
Cylinder pressure, 13- overturn hydraulic cylinder, 14- pedestals, 15- hanging scrolls, 16- water inlets, 17- discharge outlet.
Cereal continuous dipping system includes soaking compartment 8, wherein：The support beam 2 of 8 top setting gate of soaking compartment, support
Mobile base and translation track 1 are set on crossbeam 2, are respectively arranged with elevating mechanism 3 and translation mechanism 4 on Mobile base, in soaking compartment 8
Walking mechanism 9 is set, is hung on elevating mechanism 3 and impregnates basket 6, switching mechanism 7 is provided with outside one end of soaking compartment 8, lifted
Mechanism 3, translation mechanism 4, walking mechanism 9 and switching mechanism 7 are connect with controller respectively.
8 both sides of soaking compartment are respectively provided with hole, and side is inlet opening, and side is osculum, is impregnated in water (flow) direction and soaking compartment 6
Basket direction of travel is on the contrary, soaking time is controlled by controller.
Switching mechanism 7 includes pedestal 14 and rollover stand, and the bottom of rollover stand is provided with pallet 11, the side setting of rollover stand
There is clamping support 10, compression hydraulic cylinder 12 is provided between clamping support 10 and rollover stand, is provided with and turns between rollover stand and pedestal 14
Turn hydraulic cylinder 13.
Walking mechanism 9 is carried using ring chain or endless belt impregnates basket walking, ring chain or endless belt by walking electricity
Machine drives operation.
It impregnates 6 upper end of basket and is provided with hanging scroll 15, hook is provided on elevating mechanism 3, impregnate the hanging of basket 6 on hook, leaching
It is provided with permeable hole in brew basket 6；Elevating mechanism 3 includes crane, bracing wire and lifting motor；Translation mechanism 4 include translation motor,
Drive gear or driving wheel.
The course of work：Material is by feed pipe 5, into basket 6 is impregnated, impregnates basket 6 and is equipped with hanging scroll, hang over elevating mechanism 3
On, elevating mechanism 3 is bolted on translation mechanism 4, and 4 both ends of translation mechanism are equipped with idler wheel, are placed in translation mechanism track 1
On, translation mechanism track 1 is placed on frame 2, and appropriate raw material is added in basket 6 to be impregnated, and is impregnated basket 6 and is placed in leaching by elevating mechanism 4
Steep slot 8（Suitable quantity of water is put into soaking compartment）In middle immersion basket walking mechanism 9, follows and impregnate 9 forward movement of basket walking mechanism, simultaneously
It is impregnated, soaking time is depending on technique, and after the completion of immersion, the immersion basket 6 in soaking compartment 8 reaches setting position, passes through
Elevating mechanism 3 hangs out soaking compartment 8, then by translation mechanism 4, is delivered on switching mechanism 7, folder is provided on switching mechanism 7
Tight device, when immersion basket 6 is put into 7 setting position of switching mechanism, gripping means grips impregnate basket 6, and are rotated, immersion
The material of completion is put into conveying device, and into next process, the immersion basket 6 for emptying immersion completion material passes through switching mechanism 7
It resets, and by elevating mechanism 3 and translation mechanism 4, is transported to and formulates position addition raw material, repeat above-mentioned soaking process.
The above descriptions are merely preferred embodiments of the present invention, not makees in any form to the utility model
Limitation, it is every according to any simple modification made by the technical essence of the utility model, still fall within the utility model technology
In the range of scheme.
Claims (5)
1. a kind of cereal continuous dipping system, including soaking compartment, it is characterized in that：The support of setting gate is horizontal above the soaking compartment
Beam, setting Mobile base and translation track in the support beam are respectively arranged with elevating mechanism peace telephone-moving on the Mobile base
Structure, the soaking compartment is interior to be arranged walking mechanism, and immersion basket is hung on the elevating mechanism, is set outside one end of the soaking compartment
It is equipped with switching mechanism, the elevating mechanism, translation mechanism, walking mechanism and switching mechanism are connect with controller respectively.
2. cereal continuous dipping system according to claim 1, it is characterized in that：The soaking compartment both sides are respectively provided with hole, and one
Side is inlet opening, and side is osculum, impregnates basket direction of travel in water (flow) direction and the soaking compartment on the contrary, soaking time is by controlling
Device control processed.
3. cereal continuous dipping system according to claim 1, it is characterized in that：The switching mechanism includes pedestal and overturning
The bottom of frame, the rollover stand is provided with pallet, and the side of the rollover stand is provided with clamping support, the clamping support and rollover stand
Between be provided with compression hydraulic cylinder, overturning hydraulic cylinder is provided between the rollover stand and pedestal.
4. cereal continuous dipping system according to claim 1, it is characterized in that：The walking mechanism using ring chain or
Endless belt, which carries, impregnates basket walking, and the ring chain or endless belt are driven by movable motor to be run.
5. cereal continuous dipping system according to claim 1, it is characterized in that：The immersion basket upper end is provided with hanging scroll,
Hook is provided on the elevating mechanism, the immersion basket hanging is provided with permeable hole on hook on the immersion basket；It is described
Elevating mechanism includes crane, bracing wire and lifting motor；The translation mechanism includes translation motor, driving gear or driving wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820093158.1U CN208032657U (en) | 2018-01-19 | 2018-01-19 | Cereal continuous dipping system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820093158.1U CN208032657U (en) | 2018-01-19 | 2018-01-19 | Cereal continuous dipping system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208032657U true CN208032657U (en) | 2018-11-02 |
Family
ID=63953563
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820093158.1U Active CN208032657U (en) | 2018-01-19 | 2018-01-19 | Cereal continuous dipping system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208032657U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108187785A (en) * | 2018-01-19 | 2018-06-22 | 河南迪普森农业开发有限公司 | Cereal continuous dipping process and system |
-
2018
- 2018-01-19 CN CN201820093158.1U patent/CN208032657U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108187785A (en) * | 2018-01-19 | 2018-06-22 | 河南迪普森农业开发有限公司 | Cereal continuous dipping process and system |
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