CN103681869A - Thin film transistor substrate, manufacturing method for thin film transistor substrate, and display - Google Patents
Thin film transistor substrate, manufacturing method for thin film transistor substrate, and display Download PDFInfo
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Abstract
本发明是关于一种薄膜晶体管基板与其制造方法、显示器,所述的薄膜晶体管基板适用于一显示器,包括:一第一基板;一保护层,形成于所述第一基板的一侧,所述保护层整面覆盖所述第一基板;以及一缓冲层,形成于所述保护层之上。前述的保护层可由具有吸收光或反射光特性的材质所组成,且具有吸收光或反射光特性的材质包括金属。
The present invention relates to a thin film transistor substrate and its manufacturing method, and a display. The thin film transistor substrate is suitable for a display, and includes: a first substrate; a protective layer formed on one side of the first substrate, and the The protection layer completely covers the first substrate; and a buffer layer is formed on the protection layer. The aforesaid protective layer may be composed of light-absorbing or light-reflecting materials, and the light-absorbing or light-reflecting materials include metals.
Description
技术领域 technical field
本发明有关于一种平面显示器技术,特别是有关于一种可有效避免在进行激光处理时而导致基板损毁的薄膜晶体管基板与其制造方法。The invention relates to a flat panel display technology, in particular to a thin film transistor substrate and a manufacturing method thereof which can effectively avoid damage to the substrate during laser processing.
背景技术 Background technique
近年来,主动式阵列平面显示器的需求快速的增加,例如主动式阵列有机发光装置(AMOLED)显示器。主动式阵列有机发光装置通常利用薄膜晶体管作为画素及驱动电路的开关元件,而其可依据主动层所使用的材料分为非晶硅(a-Si)及多晶硅薄膜晶体管。相较于非晶硅薄膜晶体管,多晶硅薄膜晶体管具有高载子迁移率及高驱动电路集积度及低漏电流的优势而常用于高速操作的产品。因此,低温多晶硅(low temperature polysilicon,以下简称LTPS)成为平面显示器技术的一种新的应用。LTPS可通过简单的IC工艺形成的,并将驱动电路整合于具有画素的基板上,降低了制造成本。In recent years, the demand for active matrix flat panel displays, such as active matrix organic light emitting device (AMOLED) displays, has increased rapidly. Active array organic light emitting devices usually use thin film transistors as switching elements of pixels and driving circuits, and they can be divided into amorphous silicon (a-Si) and polysilicon thin film transistors according to the material used in the active layer. Compared with amorphous silicon thin film transistors, polycrystalline silicon thin film transistors have the advantages of high carrier mobility, high drive circuit integration and low leakage current, and are often used in high-speed operation products. Therefore, low temperature polysilicon (hereinafter referred to as LTPS) has become a new application of flat panel display technology. LTPS can be formed through a simple IC process, and the driving circuit is integrated on the substrate with pixels, which reduces the manufacturing cost.
此外,通常需于高温(例如,600℃)下进行LTPS薄膜晶体管的一些工艺,例如,氢化(hydrogenation)、除氢(dehydrogenation)、掺杂活化(dopantactivation)或激光退火(Laser Annealing)等过程。一般低温多晶硅工艺大多利用激光退火技术,将激光作为热源以将非晶硅结构转换为多晶硅结构。且依据现行激光热处理工艺,将会超出基板所能承受的临界点,例如350℃,而导致基板损毁。In addition, some processes of LTPS thin film transistors usually need to be carried out at high temperature (eg, 600° C.), such as hydrogenation, dehydrogenation, dopant activation or laser annealing. The general low-temperature polysilicon process mostly uses laser annealing technology, using laser as a heat source to convert the amorphous silicon structure into a polysilicon structure. Moreover, according to the current laser heat treatment process, the critical point that the substrate can withstand, such as 350° C., will be exceeded, resulting in damage to the substrate.
鉴于传统的装置并无法有效的解决进行激光处理而导致基板损毁,因此,需要提出一种新颖的技术以经济且有效的方式,以解决上述问题。In view of the fact that the traditional devices cannot effectively solve the damage of the substrate caused by laser processing, it is necessary to propose a novel technology to solve the above problems in an economical and effective manner.
发明内容 Contents of the invention
鉴于上述,本发明实施例的目的的一在于提出一种薄膜晶体管基板与其制造方法以及显示器,用以解决进行激光处理而导致基板损毁的问题。In view of the above, one purpose of the embodiments of the present invention is to provide a thin film transistor substrate, its manufacturing method and a display, so as to solve the problem of substrate damage caused by laser processing.
本发明实施例的目的之一在于提出一种薄膜晶体管基板与其制造方法,其设置保护层于基板的一侧,进而防止激光损毁基板。One of the objectives of the embodiments of the present invention is to provide a thin film transistor substrate and a manufacturing method thereof, in which a protective layer is disposed on one side of the substrate to prevent laser damage to the substrate.
在一实施例中,本发明提供一种薄膜晶体管基板,适用于一显示器,包括:一第一基板;一保护层,形成于所述第一基板的一侧,所述保护层整面覆盖所述第一基板,其中所述保护层为具有吸收光或反射光特性的材质;以及一缓冲层,形成于所述保护层之上。In one embodiment, the present invention provides a thin film transistor substrate suitable for a display, comprising: a first substrate; a protective layer formed on one side of the first substrate, and the protective layer covers the entire surface of the first substrate. The first substrate, wherein the protection layer is a material with light absorption or light reflection properties; and a buffer layer is formed on the protection layer.
其中,所述保护层为金属。Wherein, the protective layer is metal.
其中,所述保护层为铝、钼、铜、钛、钨或其组合。Wherein, the protective layer is aluminum, molybdenum, copper, titanium, tungsten or a combination thereof.
其中,所述保护层的厚度介于之间。Wherein, the thickness of the protective layer is between between.
其中,所述第一基板为软性基板。Wherein, the first substrate is a flexible substrate.
其中,所述第一基板为聚对苯二甲酸乙酯、萘二甲酸乙二酯、聚酰亚胺、聚醚砜、聚碳酸酯或其组合。Wherein, the first substrate is polyethylene terephthalate, ethylene naphthalate, polyimide, polyethersulfone, polycarbonate or a combination thereof.
其中,更包括:Among them, it also includes:
一主动层,形成于所述缓冲层之上;an active layer formed on the buffer layer;
一栅极绝缘层,覆盖于所述主动层;a gate insulating layer covering the active layer;
一第一金属层,设置于所述栅极绝缘层之上;a first metal layer disposed on the gate insulating layer;
一介电层,于所述栅极绝缘层之上;a dielectric layer on the gate insulating layer;
多个接触孔,设置于所述介电层;以及a plurality of contact holes disposed on the dielectric layer; and
一第二金属层,设置于所述介电层之上,经由所述多个接触孔与所述主动层接触。A second metal layer is disposed on the dielectric layer and is in contact with the active layer through the plurality of contact holes.
其中,所述主动层包括一N+掺杂区与一N-掺杂区。Wherein, the active layer includes an N+ doped region and an N− doped region.
其中,所述主动层包括一P+掺杂区。Wherein, the active layer includes a P+ doped region.
其中,所述第二金属层与所述N+掺杂区接触。Wherein, the second metal layer is in contact with the N+ doped region.
其中,所述第二金属层与所述P+掺杂区接触。Wherein, the second metal layer is in contact with the P+ doped region.
在一实施例中,本发明提供一种薄膜晶体管基板的制造方法,适用于一显示器,包括:提供一第一基板;于所述第一基板的一侧形成一保护层,所述保护层整面覆盖所述第一基板,其中所述保护层为具有吸收光或反射光特性的材质;以及于所述保护层的上形成一缓冲层。In one embodiment, the present invention provides a method for manufacturing a thin film transistor substrate, which is suitable for a display, comprising: providing a first substrate; forming a protective layer on one side of the first substrate, and the protective layer is integrally The surface covers the first substrate, wherein the protection layer is a material with light absorption or light reflection properties; and a buffer layer is formed on the protection layer.
本发明亦提供一种显示器,包括一如上所述的薄膜晶体管基板;一第二基板,与所述薄膜晶体管基板相对设置;以及一显示介质,设置于所述薄膜晶体管基板与所述第二基板之间。The present invention also provides a display, comprising a thin film transistor substrate as described above; a second substrate disposed opposite to the thin film transistor substrate; and a display medium disposed on the thin film transistor substrate and the second substrate between.
本发明设置保护层于软性基板的一侧,用以避免在进行激光技术时,所述激光穿透软性基板,进而损毁通过接着层与所述软性基板相连接的玻璃基板,甚至同时损毁软性基板与接着层的物理特性,进而提升产品的良率与使用效率。In the present invention, a protective layer is arranged on one side of the flexible substrate to prevent the laser from penetrating the flexible substrate during laser technology, thereby damaging the glass substrate connected to the flexible substrate through the adhesive layer, or even at the same time Damage the physical properties of flexible substrates and bonding layers, thereby improving product yield and efficiency.
附图说明Description of drawings
图1A~1F显示根据本发明一实施例的一薄膜晶体管基板的制造方法。1A-1F show a manufacturing method of a thin film transistor substrate according to an embodiment of the present invention.
附图标记说明:101-第一基板;102-保护层;103-缓冲层;104-第一主动层;105-第二主动层;106-栅极绝缘层;107-介电层;108-接触孔;109-钝化层;110a-第一金属层;110b-第二金属层;104a、104f-N+掺杂区;104b、104d-N-掺杂区;104c-通道;105a、105b-P+掺杂区;105c-通道。Description of reference numerals: 101-first substrate; 102-protective layer; 103-buffer layer; 104-first active layer; 105-second active layer; 106-gate insulating layer; 107-dielectric layer; 108- Contact hole; 109-passivation layer; 110a-first metal layer; 110b-second metal layer; 104a, 104f-N+ doped region; 104b, 104d-N-doped region; 104c-channel; 105a, 105b- P+ doped region; 105c-channel.
具体实施方式Detailed ways
为使贵审查委员能对本发明的特征、目的及功能有更进一步的认知与了解,下文特将本发明的装置的相关细部结构以及设计的理念原由进行说明,以使得审查委员可以了解本揭露的特点,详细说明陈述如下:In order to enable your review committee to have a better understanding of the characteristics, purpose and functions of the present invention, the following will describe the relevant detailed structure and design concept of the device of the present invention, so that the review committee can understand this disclosure The characteristics are described in detail as follows:
图1A显示根据本发明一实施例的一薄膜晶体管的制造方法,且所述制造方法适用于一显示器,且所述显示器可为一有机发光显示器。如图1A所示,提供一第一基板101,并于所述第一基板101的一侧整面设置一保护层102,接着于所述保护层102之上再覆盖一缓冲层103,并于所述缓冲层103上设置一第一主动层104与一第二主动层105。此外,前述的第一基板101可为一软性基板,材质可为聚对苯二甲酸乙酯(PET,Polyethylene Terephthalate)、萘二甲酸乙二酯(PEN,Polyethylene Naphthalate)、聚酰亚胺(PI,Polyimide)、聚醚砜(PES,Polyether Sulfone)、聚碳酸酯(PC,Polycarbonate)或其组合。所述保护层102是由具有吸收光或反射光特性的材质所组成,且具有吸收光或反射光特性的材质包括金属,例如,铝(Al)、钼(Mo)、铜(Cu)、钛(Ti)、钨(W)等或其组合。此外,所述保护层的厚度介于之间。前述的缓冲层可由氧化硅、氮化硅或其组合所构成,而第一与第二主动层可由低温多晶硅所构成。另外,于第一基板101的另一侧可接着粘胶层(glue),以用于接着玻璃载板。FIG. 1A shows a manufacturing method of a thin film transistor according to an embodiment of the present invention, and the manufacturing method is applicable to a display, and the display can be an organic light emitting display. As shown in Figure 1A, a
如图1B所示,通过一掺杂活化(dopant activaton)处理,以于所述第一主动层104上形成N+掺杂区104a、104f、N-掺杂区104b、104d与一通道104c以及所述第二主动层上形成P+掺杂区105a、105b与通道105c。前述的N+掺杂区邻接所述N-掺杂区104b,另一N+掺杂区104d邻接所述N-掺杂区104f,而所述通道104c设于N-掺杂区104b、104d之间。所述第二主动层的通道105c设置于P+掺杂区105a、105b之间。接着,再进行一温度介于600℃到1200℃间的激光掺杂活化(laser activation)处理。由于此时有保护层102的保护,可防止激光穿透第一基板101与损毁第一基板101的物理特性,也间接保护了接着于所述第一基板101的粘胶层与玻璃载板。As shown in FIG. 1B, N+ doped
如图1C所示,形成一栅极绝缘层106以覆盖前述的主动层104与105,再形成一第一金属层110a,进而使经过掺杂活化处理的所述第一主动层104、第二主动层105与所述栅极绝缘层106、一第一金属层110a形成CMOS、PMOS或NMOS晶体管。As shown in FIG. 1C, a
如图1D所示,于所述栅极绝缘层106与所述第一金属层110a之上进行层间介电质(interlayer dielectric,ILD)沉积,以沉积一或多个介电层107,并对所述介电层107进行蚀刻或图案化处理,进而曝露出第一主动层104、第二主动层105与第一金属层110a的部分区域。前述的蚀刻处理包括电浆蚀刻或反应离子蚀刻等,而前述的图案化处理包括微影工艺。前述的介电层107可由氧化硅、氮化硅或其组合所构成。As shown in FIG. 1D , performing interlayer dielectric (interlayer dielectric, ILD) deposition on the
如图1E所示,于经蚀刻或图案化处理后的介电层107形成多个接触孔108,接着,再形成一第二金属层110b于所述介电层107之上,所述第二金属层110b经由所述多个接触孔108与所述N+掺杂区104a、104f及P+掺杂区105a、105b接触。值得注意的是,所述第二金属层110亦可经由接触孔108与所述第一金属层110a接触。As shown in FIG. 1E, a plurality of
如图1F所示,于所述介电层107与所述第二金属层110b上形成一钝化层109。之后,则进行后续现有工艺(例如形成平坦化层(planarization layer)、画素定义层(pixel define layer)与画素电极等),于此不再赘述。前述的钝化层109包含一材料,选择自包含CoWP、CoP、NiWP、NiB、CoWB、NiReP、及CoReP的群组。且于前述工艺完成之后,可再移除接着于所述基板101的粘胶层(glue)与玻璃载板。As shown in FIG. 1F , a
图1F显示本发明的一薄膜晶体管基板,适用于一显示器,且所述显示器可为一有机发光显示器。所述薄膜晶体管基板包括:一第一基板101,且所述第一基板可为一软性基板;一保护层102,形成于所述第一基板101的一侧,所述保护层102整面覆盖所述第一基板,且所述保护层102是由具有吸收光或反射光特性的材质所组成,且具有吸收光或反射光特性的材质包括金属,例如,铝(Al)、钼(Mo)、铜(Cu)、钛(Ti)、钨(W)等或其组合,而所述保护层102的厚度介于 之间;一缓冲层103,形成于所述保护层102之上;一第一主动层104与一第二主动层105分别形成于所述缓冲层103之上;一栅极绝缘层106,覆盖于所述第一与第二主动层104、105;一介电层107,形成于所述栅极绝缘层106之上;一第一金属层110a与多个延伸部接触孔108,设置于所述介电层107;一第二金属层110b设置于介电层107之上,所述第二金属层110b经由所述多个接触孔108与所述主动层接触104、105;以及一钝化层109,覆盖于所述第二金属层110b与所述介电层107。于本发明更可应用温度介于600℃到1200℃间激光掺杂活化处理于所述第一主动层104上形成一N+掺杂区与一N-掺杂区以及于所述第二主动层105形成一P+掺杂区,例如,通过一掺杂活化(dopantactivaton)处理,以于所述第一主动层104上形成N+掺杂区104a、104f、N-掺杂区104b、104d与一通道104c以及所述第二主动层上形成P+掺杂区105a、105b与通道105c。前述的N+掺杂区邻接所述N-掺杂区104b,另一N+掺杂区104d邻接所述N-掺杂区104f,而所述通道104c设于N-掺杂区104b、104d之间。所述第二主动层的通道105c设置于P+掺杂区105a、105b之间。所述第二金属层110b经由所述多个接触孔108与所述N+掺杂区104a、104f及P+掺杂区105a、105b接触。值得注意的是,所述第二金属层110亦可经由接触孔108与所述第一金属层110a接触。另外,前述的缓冲层103与介电层107可由氧化硅、氮化硅或其组合所构成。FIG. 1F shows a thin film transistor substrate of the present invention, which is suitable for a display, and the display can be an organic light emitting display. The thin film transistor substrate includes: a first substrate 101, and the first substrate can be a flexible substrate; a protective layer 102 is formed on one side of the first substrate 101, and the protective layer 102 is formed on the entire surface Covering the first substrate, and the protective layer 102 is made of a material with light absorption or light reflection properties, and the material with light absorption or light reflection properties includes metals, for example, aluminum (Al), molybdenum (Mo ), copper (Cu), titanium (Ti), tungsten (W) or a combination thereof, and the thickness of the protective layer 102 is between Between; a buffer layer 103, formed on the protective layer 102; a first active layer 104 and a second active layer 105 respectively formed on the buffer layer 103; a gate insulating layer 106, covering On the first and second active layers 104, 105; a dielectric layer 107 is formed on the gate insulating layer 106; a first metal layer 110a and a plurality of extension contact holes 108 are arranged on the The dielectric layer 107; a second metal layer 110b is disposed on the dielectric layer 107, the second metal layer 110b is in contact with the active layer 104, 105 through the plurality of contact holes 108; and a passivation layer 109 covering the second metal layer 110 b and the dielectric layer 107 . In the present invention, a laser doping activation treatment with a temperature between 600° C. and 1200° C. can be applied to form an N+ doped region and an N− doped region on the first
再者,本发明提供一种显示器,包括:相对设置的薄膜晶体管基板与第二基板;以及显示介质设置于薄膜晶体管基板与第二基板之间,其中显示介质可为有机发光层。Furthermore, the present invention provides a display, comprising: a thin film transistor substrate and a second substrate disposed opposite to each other; and a display medium disposed between the thin film transistor substrate and the second substrate, wherein the display medium can be an organic light emitting layer.
本发明设置保护层于软性基板的一侧,用以避免在进行激光技术时,所述激光穿透软性基板,进而损毁通过接着层与所述软性基板相连接的玻璃基板,甚至同时损毁软性基板与接着层的物理特性,进而提升产品的良率与使用效率。In the present invention, a protective layer is arranged on one side of the flexible substrate to prevent the laser from penetrating the flexible substrate during laser technology, thereby damaging the glass substrate connected to the flexible substrate through the adhesive layer, or even at the same time Damage the physical properties of flexible substrates and bonding layers, thereby improving product yield and efficiency.
以上所述者,仅为本发明的范例实施态样尔,当不能以的限定本发明所实施的范围。即大凡依本发明申请专利范围所作的均等变化与修饰,皆应仍属于本发明专利涵盖的范围内,谨请贵审查委员明鉴,并祈惠准,是所至祷。The above-mentioned ones are only exemplary embodiments of the present invention, and should not limit the implementation scope of the present invention. That is to say, all the equivalent changes and modifications made according to the scope of the patent application of the present invention should still fall within the scope covered by the patent of the present invention. I would like to ask your review committee to take note and pray for your approval.
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