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CN103531724B - 一种显示装置、柔性基板及其制作方法 - Google Patents

一种显示装置、柔性基板及其制作方法 Download PDF

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CN103531724B
CN103531724B CN201310456088.3A CN201310456088A CN103531724B CN 103531724 B CN103531724 B CN 103531724B CN 201310456088 A CN201310456088 A CN 201310456088A CN 103531724 B CN103531724 B CN 103531724B
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CN103531724A (zh
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孙韬
谢明哲
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BOE Technology Group Co Ltd
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Priority to PCT/CN2014/075661 priority patent/WO2015043165A1/zh
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Abstract

本发明涉及柔性显示技术领域,特别涉及一种显示装置、柔性基板及其制作方法。该柔性基板,包括衬底,所述衬底上设有若干层柔性层,所述相邻两层柔性层之间设有纤维铺层。本发明提供的柔性基板及其制作方法,采用由柔性层和纤维铺层共同形成柔性基板,可有效防止柔性层发生高温变形,降低应力,最大程度地提高基板上薄膜的附着力,提高基板的弯曲和压缩强度。

Description

一种显示装置、柔性基板及其制作方法
技术领域
本发明涉及柔性显示技术领域,特别涉及一种显示装置、柔性基板及其制作方法。
背景技术
随着电子信息的飞速发展以及消费者越来越高品质的需求,显示器的品质和显示模式起到了十分重要的作用。消费者已经不满足单纯的视觉感知,还要求显示器更轻薄、便携化、个性化等。从厚重的CRT到薄型化的LCD便是一个质的飞跃,如今LCD在一些显示品质方面的突破如高分辨率、窄边框、低功耗也有了很大的进展。近些年来,发展迅速的3D、touch等功能受到了广大消费者的欢迎。但是LCD由于液晶材料固有特性导致响应速度慢、对比度低、视角小的缺陷还是难以突破。下一代显示OLED(Organic Light Emitting Device)技术的出现引起了广泛的关注,它具有优秀的显示品质,无视角和对比度限制,轻薄型(~0.2mm),自主发光,成为各大面板厂商争相开发的具有竞争力的技术。
传统的显示都是平板显示,不可以随意弯曲。未来显示的趋势是希望在柔性体上实现展示大量的信息即柔性显示。官方定义为显示屏和模组在基板包装、生产、存储、使用、操作、工序衔接、搬运、运输等任何一个步骤可以实现机械弯曲功能的显示器件(引自IECTC110WG8)。实现柔性显示的关键技术可以分为几个方面:显示技术、基板技术、阵列技术和封装技术。目前可以实现柔性显示的显示技术有LCD、OLED、EPD(电子纸显示)、PDLC(聚合物分散液晶)、ChLC(胆甾相液晶)模式。基板主要有超薄玻璃、金属箔片、塑料这三种方式。阵列技术除传统的非晶硅技术,近些年逐步发展的低温多晶硅(LTPS)、氧化物(oxide)、有机薄膜晶体管(OTFT)技术。OLED器件对水汽、氧非常敏感,很容易发生衰减,柔性OLED必须进行封装,主要有玻璃盖板式和薄膜封装(TFE)。
超薄玻璃基板的水汽、氧阻隔性能好,透明性好,但是它对裂纹缺陷很敏感,抗冲击性、弯折性很差,不易实现卷对卷(roll to roll)的工艺,开发超薄可挠曲的玻璃很难实现。金属箔片基板具有阻隔水氧的功能,耐高温低成本,本身具有延展性,易于实现卷对卷工艺,但是箔片表面粗糙(Ra=0.6um),即使经过抛光处理后,仍然需要镀上平坦化层,这增加了器件的厚度。塑料基板柔韧性更好、质量更轻、更耐冲击,但是塑料基板不耐高温,必须在很低的温度下完成TFT制程,这会增加薄膜中的缺陷,但是在高温下塑料的变形量很大,高于玻璃化转变温度,塑料变形量严重增加而且塑料基板与薄膜的晶格匹配不如玻璃,薄膜易脱落。
发明内容
(一)要解决的技术问题
本发明解决如下技术问题,提供一种不易变形,同时兼顾强度和柔软度的显示装置、柔性面板及其制作方法。
(二)技术方案
为了解决上述技术问题,本发明一方面提供一种柔性基板,包括:
衬底,所述衬底上设有若干层柔性层,所述相邻两层柔性层之间设有纤维铺层。
优选地,所述柔性层由树脂类材料制成。
优选地,所述树脂类材料采用树脂塑料。
优选地,所述树脂塑料为聚酰亚胺、聚对萘二甲酸乙二醇酯或聚对苯二甲酸乙二醇酯。
优选地,所述纤维铺层由纤维交错分布形成。
优选地,所述纤维按照(0°,90°)或者(45°,-45°)正交方式交错分布。
优选地,所述纤维包括玻璃纤维和碳纤维。
优选地,所述纤维为圆束状。
另一方面,本发明还提供一种柔性基板的方法,包括:
步骤S1,在衬底上覆盖一层由树脂类材料制成的柔性层;
步骤S2,对柔性层进行预固化处理;
步骤S3,覆盖一层纤维铺层,所述纤维铺层由纤维交错分布形成;
步骤S4,在完成步骤S3的基础上继续覆盖一层由树脂类材料制成的柔性层;
步骤S5,重复步骤S3~S4若干次。
优选地,还包括:
步骤S6、将完成步骤5的柔性基板抽真空,并进行固化保温处理。
优选地,所述步骤S2中预固化的固化时间为80-150min;固化温度为80-200℃。
优选地,步骤S6中固化时间为60min~120min。
再一方面,本发明还提供一种显示装置,包括上述的柔性基板。
(三)有益效果
本发明提供一种显示装置、柔性基板及其制作方法,采用由柔性层和纤维铺层共同形成柔性基板,可有效防止柔性层发生高温变形,降低应力,最大程度地提高基板上薄膜的附着力,提高基板的弯曲和压缩强度。
附图说明
图1为本发明实施例柔性基板结构示意图;
图2为本发明实施例柔性基板中纤维其中一种正交方式分布示意图;
图3为本发明实施例柔性基板中纤维另外一种正交方式分布示意图;
图4为本发明实施例柔性基板制作方法流程图。
具体实施方式
下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。
如图1所示,本发明实施例提供一种柔性基板,包括:
衬底1,所述衬底上设有若干层柔性层2,所述相邻两层柔性层2之间设有纤维铺层3。其中,柔性层2由树脂类材料制成。
本实施例中在两层柔性层之间加设纤维铺层3,可有效防止柔性层发生高温变形,降低应力,最大程度地提高基板上薄膜的附着力,提高基板的弯曲和压缩强度。
具体的,所述树脂类材料优选采用树脂塑料。其中,树脂塑料优选例如可以为聚酰亚胺、聚对萘二甲酸乙二醇酯或聚对苯二甲酸乙二醇酯,该柔性层的厚度在几十微米以下。
参考图2和图3,由于柔性显示器件承受的机械强度主要为弯曲和压缩强度,因此,设置纤维铺层中的纤维按照(0°,90°)或者(45°,-45°)正交方式交错分布,这样,与相比其他铺层方式相比,可最大程度得提高不同方向的弯曲和压缩性能。
其中,纤维按照(0°,90°)正交方式交错分布,具体指的是,一部分纤维按照平行于X坐标轴方向进行分布,另一部分纤维按照平行于Y坐标轴方向进行分布,使得两部分纤维呈90°正交方式进行交错分布。
需要说明的是,纤维按照(45°,-45°)正交方式交错分布,具体指的是,一部分纤维按照与X坐标轴呈45°夹角方向进行分布,另一部分纤维按照与Y坐标轴呈45°夹角方向进行分布,使得两部分纤维呈90°正交方式进行交错分布。
其中,纤维优选例如可以为玻璃纤维、碳纤维。
优选地,所述纤维为圆束状。纤维结构为圆束状,与树脂接触的比表面积相比于其他形状要大,故纤维与树脂的粘结强度较高,树脂固化后,在纤维方向上一定程度的限制了树脂的高温变形,缩小高温变形量。进而提高在基板上面生长的薄膜的粘附力,减少薄膜脱落的可能性。
本发明提供一种柔性基板,采用由柔性层和纤维铺层共同形成柔性基板,可有效防止柔性层发生高温变形,降低应力,最大程度地提高基板上薄膜的附着力,提高基板的弯曲和压缩强度。
如图4所示,本发明还提供一种制作上述柔性基板的方法,包括:
步骤S1,在衬底上覆盖一层由树脂类材料制成的柔性层。
其中,树脂类材料优选树脂塑料,该树脂塑料的厚度在几十微米以下,该树脂塑料优选为聚酰亚胺(PI)、聚对萘二甲酸乙二醇酯(PEN)、聚对苯二甲酸乙二醇酯(PET)。
步骤S2,对柔性层进行预固化处理,使其在衬底上具有一定的形态和强度。
其中,预固化的固化时间为80-150min;固化温度为80-200℃。
步骤S3,覆盖一层纤维铺层,所述纤维铺层由纤维交错分布形成。
具体的,设置纤维铺层中的纤维按照(0°,90°)或者(45°,-45°)正交方式交错分布,这样,与相比其他铺层方式相比,可最大程度得提高不同方向的弯曲和压缩性能。
在两层柔性层之间加设纤维铺层3,可有效防止柔性层发生高温变形,降低应力,最大程度地提高基板上薄膜的附着力,提高基板的弯曲和压缩强度。
步骤S4,在完成步骤S3的基础上继续覆盖一层由树脂类材料制成的柔性层。
步骤S5,重复步骤S3~S4若干次。
本步骤中,通常重复S3~S4操作2~4次,以提高柔性基板的强度。重复S3~S4操作的次数可以根据实际需求而定。
步骤S6、将完成步骤5的柔性基板抽真空,并进行固化保温处理。其中,固化时间为60min~120min。
柔性基板抽真空,并进行固化保温处理,可以使其排出挥发组分,使多层复合的材料固化压实,排掉树脂内部孔洞,提高机械性能。
本发明提供一种柔性基板的制作方法,采用由柔性层和纤维铺层共同形成柔性基板,可有效防止柔性层发生高温变形,降低应力,最大程度地提高基板上薄膜的附着力,提高基板的弯曲和压缩强度。
另外,本发明还提供一种显示装置,包括上述的柔性基板,实现柔性显示。该显示装置可以为:液晶面板、电子纸、OLED面板、手机、平板电脑、电视机、显示器、笔记本电脑、数码相框、导航仪等任何具有显示功能的产品或部件。
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本发明的保护范围。

Claims (10)

1.一种柔性基板,其特征在于,用于柔性显示屏,所述柔性基板包括:
衬底,所述衬底上设有若干层柔性层,所述相邻两层柔性层之间设有纤维铺层;
所述纤维按照(45°,-45°)正交方式交错分布。
2.如权利要求1所述的柔性基板,其特征在于,所述柔性层由树脂类材料制成。
3.如权利要求2所述的柔性基板,其特征在于,所述树脂类材料采用树脂塑料。
4.如权利要求3所述的柔性基板,其特征在于,所述树脂塑料为聚酰亚胺、聚对萘二甲酸乙二醇酯或聚对苯二甲酸乙二醇酯。
5.如权利要求2所述的柔性基板,其特征在于,所述纤维铺层由纤维交错分布形成。
6.如权利要求5所述的柔性基板,其特征在于,所述纤维包括玻璃纤维和碳纤维。
7.一种制作权利要求1-6任一项所述柔性基板的方法,其特征在于,包括:
步骤S1,在衬底上覆盖一层由树脂类材料制成的柔性层;
步骤S2,对柔性层进行预固化处理;
步骤S3,覆盖一层纤维铺层,所述纤维铺层由纤维交错分布形成,所述纤维按照(45°,-45°)正交方式交错分布;
步骤S4,在完成步骤S3的基础上继续覆盖一层由树脂类材料制成的柔性层;
步骤S5,重复步骤S3~S4若干次;
步骤S6、将完成步骤5的柔性基板抽真空,并进行固化保温处理。
8.如权利要求7所述的制作方法,其特征在于,所述步骤S2中预固化的固化时间为80-150min;固化温度为80-200℃。
9.如权利要求7所述的制作方法,其特征在于,步骤S6中固化时间为60min~120min。
10.一种显示装置,其特征在于,包括权利要求1-7任一项所述的柔性基板。
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