CN103363529A - Regulating valve control device of pressurized flowing furnace equipment and control method thereof - Google Patents
Regulating valve control device of pressurized flowing furnace equipment and control method thereof Download PDFInfo
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Abstract
本加压流动炉设备的调节阀控制装置具有:调节阀,其对来自增压器的废气的旁通量进行调整;流量控制部,其基于作为对向加压流动炉供给的燃烧空气量进行测定后的结果的燃烧空气流量与预先设定的流量设定值之差,算出开闭调节阀的控制量;压力控制部,其基于对加压流动炉内的压力进行测定后的压力测定值与预先设定的压力设定值之差,算出开闭调节阀的控制量;调节阀控制部,其在燃烧空气流量与流量设定值之差在预先确定的范围外的情况下,根据流量控制部所算出的控制量对调节阀进行控制,且在燃烧空气流量与流量设定值之差在预先确定的范围内的情况下,根据流量控制部所算出的控制量与压力控制部所算出的控制量对调节阀进行控制。
The regulating valve control device of this pressurized fluid furnace equipment has: a regulating valve which adjusts the bypass amount of the exhaust gas from the supercharger; The difference between the combustion air flow rate of the measured result and the preset flow rate setting value is used to calculate the control amount of the opening and closing regulating valve; the pressure control part is based on the pressure measurement value after measuring the pressure in the pressurized flow furnace The difference between the pressure setting value and the preset pressure value is used to calculate the control amount of the opening and closing regulating valve; the regulating valve control part, when the difference between the combustion air flow rate and the flow rate setting value is outside the predetermined range, according to the flow rate The control amount calculated by the control unit controls the regulating valve, and when the difference between the combustion air flow rate and the flow rate setting value is within a predetermined range, according to the control amount calculated by the flow control unit and the pressure control unit The control amount controls the regulating valve.
Description
技术领域technical field
本发明涉及加压流动炉设备的调节阀控制装置、加压流动炉设备的调节阀控制方法处理。The invention relates to a control device for a regulating valve of pressurized flow furnace equipment and a method for controlling the control valve of pressurized flow furnace equipment.
本申请基于2012年3月28日在日本申请的日本特愿2012-074811号而要求优先权,并在此援用其内容。This application claims priority based on Japanese Patent Application No. 2012-074811 for which it applied in Japan on March 28, 2012, and uses the content here.
背景技术Background technique
加压流动炉设备具备增压器,该增压器包括利用从加压流动炉排出的燃烧废气而转动的涡轮和随着涡轮的转动而转动的压缩机,将由压缩机生成的压缩空气用作加压流动炉的加压、流动用及燃烧用空气。加压流动炉设备在通常运行过程中成为自主运行状态,即,即便是停止起动用鼓风机,也能利用从压缩机排出的压缩空气向被处理物供给被处理物所需的燃烧空气总量。已知加压流动炉设备能够独立运行,从而无需以往所需的流动鼓风机及引导风扇,因此运行成本降低。The pressurized flow furnace equipment is equipped with a supercharger including a turbine that rotates by combustion exhaust gas discharged from the pressurized flow furnace and a compressor that rotates with the rotation of the turbine, and uses compressed air generated by the compressor as Air for pressurization, flow and combustion of pressurized flow furnace. The pressurized flow furnace equipment is in an autonomous operation state during normal operation, that is, even if the blower for starting is stopped, the compressed air discharged from the compressor can be used to supply the total amount of combustion air required for the processed object to the processed object. It is known that the pressurized flow furnace apparatus can be operated independently, thereby eliminating the need for flow blowers and guide fans previously required, thereby reducing operating costs.
作为加压流动炉设备,例如存在专利文献1中记载的设备。在该专利文献1的加压式流动焚烧炉设备中,压力指示调节计根据增压器的压缩机的输出侧压力和增压器的压缩机的入口侧压力,算出入口侧压力相对于出口侧压力之比并向阀开度运算部输出。流量指示调节计根据从增压器的压缩机向加压流动炉供给的燃烧用空气的流量和从增压器的压缩机向加压流动炉以外的供给目标供给的燃烧用空气的流量,算出从增压器的压缩机喷出的合计空气量并向阀开度运算部输出。As a pressurized flow furnace facility, there exists a facility described in
阀开度运算部根据压力指示调节计和流量指示调节计的输出而控制加压空气阀的开度或控制废气旁通阀31的开度。The valve opening calculation unit controls the opening of the pressurized air valve or controls the opening of the wastegate valve 31 based on the outputs of the pressure indicating regulator and the flow indicating regulator.
在先技术文献prior art literature
专利文献patent documents
专利文献1:日本特开2011-137576号公报Patent Document 1: Japanese Patent Laid-Open No. 2011-137576
发明要解决的课题The problem to be solved by the invention
然而,在专利文献1所示的加压流动焚烧炉设备中,使用将燃烧空气流量保持为设定流量的流量调节阀和调节燃烧空气压力的压力调节阀来控制燃烧空气流量和燃烧空气压力。在此所说的燃烧空气压力是指通过求出炉内压力与从压力计到炉内的恒定的压力损失之差而获得,从而能够用于炉内压力的控制。使燃烧空气流量恒定的控制与使炉内压力不变的方式进行的变动抑制控制的目的有所不同,因此阀开度运算部分别控制不同的阀。However, in the pressurized flow incinerator facility shown in
在此,当控制加压流动焚烧炉设备的各部分时,与控制流量调节阀与压力调节阀两者的情况相比,期望使设备的结构更简单且将燃烧状态抑制为恒定。Here, when controlling each part of the pressurized flow incinerator facility, it is desirable to make the structure of the facility simpler and to suppress the combustion state to be constant, compared to the case of controlling both the flow regulating valve and the pressure regulating valve.
发明内容Contents of the invention
本发明鉴于上述情况而完成,其目的在于提供能够使设备结构更简单且将燃烧状态也抑制为恒定的加压流动炉设备的调节阀控制装置、加压流动炉设备的调节阀控制方法。The present invention was made in view of the above circumstances, and an object of the present invention is to provide a control valve control device for a pressurized fluid furnace facility and a control method for a regulator valve for a pressurized fluid furnace facility, which can simplify the facility structure and keep the combustion state constant.
解决方案solution
为了解决上述的课题,本发明的第一形态是一种加压流动炉设备的调节阀控制装置,该加压流动炉设备具备加压流动炉和增压器,所述增压器包括利用从所述加压流动炉排出的燃烧废气而转动的涡轮和随着涡轮的转动而转动的压缩机,其中,所述加压流动炉设备的调节阀控制装置具有:调节阀,其设置在将所述涡轮的燃烧废气入口侧和燃烧废气的出口侧连通的燃烧废气旁通流路上,且对来自所述增压器的废气的旁通量进行调整;流量控制部,其基于作为对向所述加压流动炉供给的燃烧空气量进行测定后的结果的燃烧空气流量与预先设定的流量设定值之差,算出开闭所述调节阀的控制量;压力控制部,其基于对所述加压流动炉内的压力进行测定后的压力测定值与预先设定的压力设定值之差,算出开闭所述调节阀的控制量;调节阀控制部,其在所述燃烧空气流量与所述流量设定值之差在预先确定的范围外的情况下,根据所述流量控制部所算出的控制量而控制所述调节阀,且在所述燃烧空气流量与所述流量设定值之差在预先确定的范围内的情况下,根据所述流量控制部所算出的控制量和所述压力控制部所算出的控制量而控制所述调节阀。In order to solve the above-mentioned problems, a first aspect of the present invention is a control valve control device for a pressurized fluid furnace facility including a pressurized fluid furnace and a booster including a The combustion exhaust gas discharged from the pressurized fluid furnace rotates the turbine and the compressor rotates with the rotation of the turbine, wherein the regulating valve control device of the pressurized fluid furnace equipment has: a regulating valve, which is set at the The combustion exhaust gas inlet side and the combustion exhaust gas outlet side of the turbine are connected to the combustion exhaust gas bypass flow path, and the bypass amount of the exhaust gas from the supercharger is adjusted; the flow control unit is based on the Calculate the control amount of opening and closing the regulating valve by calculating the difference between the combustion air flow rate and the preset flow rate set value after measuring the combustion air amount supplied by the pressurized flow furnace; the pressure control part, based on the The difference between the pressure measurement value after measuring the pressure in the pressurized flow furnace and the preset pressure setting value is used to calculate the control amount of opening and closing the regulating valve; When the difference between the flow rate set value is outside a predetermined range, the regulator valve is controlled based on the control amount calculated by the flow rate control unit, and the difference between the combustion air flow rate and the flow rate set value When the difference is within a predetermined range, the regulator valve is controlled based on the control amount calculated by the flow rate control unit and the control amount calculated by the pressure control unit.
另外,本发明的第二形态是一种加压流动炉设备的调节阀控制装置,该加压流动炉设备具备加压流动炉和增压器,所述增压器包括利用从所述加压流动炉排出的燃烧废气而转动的涡轮和随着涡轮的转动而转动的压缩机,其中,所述加压流动炉设备的调节阀控制装置具有:调节阀,其设置在将所述涡轮的燃烧废气入口侧和燃烧废气的出口侧连通的燃烧废气旁通流路上,且对来自所述增压器的废气的旁通量进行调整;流量控制部,其基于作为对向所述加压流动炉供给的燃烧空气量进行测定后的结果的燃烧空气流量与预先设定的流量设定值之差,算出开闭所述调节阀的控制量;压力控制部,其基于对所述加压流动炉内的压力进行测定后的压力测定值与预先设定的压力设定值之差,算出开闭所述调节阀的控制量;调节阀控制部,其在所述燃烧空气流量与所述流量设定值之差在预先确定的范围外的情况下,根据所述流量控制部所算出的控制量而控制所述调节阀,且在所述燃烧空气流量与所述流量设定值之差在预先确定的范围内的情况下,根据所述压力控制部所算出的控制量而控制所述调节阀。In addition, a second aspect of the present invention is a control valve control device for a pressurized fluid furnace facility including a pressurized fluid furnace and a booster including The turbine that is rotated by the combustion waste gas discharged from the fluid furnace and the compressor that rotates with the rotation of the turbine, wherein the regulating valve control device of the pressurized fluid furnace equipment has: a regulating valve, which is set to control the combustion of the turbine The exhaust gas inlet side and the exhaust gas outlet side of the combustion exhaust gas are connected to the combustion exhaust gas bypass flow path, and the bypass amount of the exhaust gas from the supercharger is adjusted; the flow control part is based on the Calculate the control amount of opening and closing the regulating valve by calculating the difference between the combustion air flow rate of the measurement result of the supplied combustion air amount and the preset flow rate setting value; The difference between the pressure measurement value and the preset pressure setting value after measuring the pressure in the internal pressure is used to calculate the control amount of opening and closing the regulating valve; When the difference between the fixed value is outside the predetermined range, the regulating valve is controlled based on the control amount calculated by the flow control unit, and when the difference between the combustion air flow rate and the flow rate set value is within a predetermined range If it is within the specified range, the regulating valve is controlled based on the control amount calculated by the pressure control unit.
另外,本发明的第三形态在上述的第一或第二形态中的加压流动炉设备的调节阀控制装置的基础上,其中,所述压力设定值为规定时间内的压力测定值的平均值。In addition, the third aspect of the present invention is based on the regulating valve control device of the pressurized fluidized furnace equipment in the above-mentioned first or second aspect, wherein the pressure setting value is equal to the pressure measurement value within a predetermined period of time. average value.
另外,本发明的第四形态在上述的第一至第三形态中的加压流动炉设备的调节阀控制装置的基础上,其中,根据所述压力控制部所算出的控制量进行控制的控制周期,比根据所述流量控制部所算出的控制量进行控制的控制周期短。In addition, a fourth aspect of the present invention is the regulator valve control device of the pressurized fluidized furnace equipment in the above-mentioned first to third aspects, wherein the control is performed based on the control amount calculated by the pressure control unit. The period is shorter than a control period for controlling based on the control amount calculated by the flow rate control unit.
另外,本发明的第五形态在上述的第一至第四形态中的加压流动炉设备的调节阀控制装置的基础上,其中,根据所述压力控制部所算出的控制量而能够打开调节阀的阀开度的最大值,比根据所述流量控制部所算出的控制量而能够打开调节阀的阀开度的最大值小。In addition, a fifth aspect of the present invention is the regulator valve control device of the pressurized fluidized furnace equipment in the above-mentioned first to fourth aspects, wherein the valve can be opened and adjusted based on the control amount calculated by the pressure control unit. The maximum value of the valve opening of the valve is smaller than the maximum value of the valve opening of the regulating valve that can be opened based on the control amount calculated by the flow rate control unit.
另外,本发明的第六形态在上述的第一至第五形态中的加压流动炉设备的调节阀控制装置的基础上,其中,所述调节阀包括预先确定阀的开度的第一旁通阀和所述开度可变的第二旁通阀,所述调节阀控制部根据所述控制量对所述第二旁通阀的开度进行控制。In addition, a sixth aspect of the present invention is based on the regulator valve control device of the pressurized fluidized furnace equipment in the above-mentioned first to fifth aspects, wherein the regulator valve includes a first bypass for predetermined opening degree of the valve. A bypass valve and the second bypass valve with a variable opening degree, the regulating valve control unit controls the opening degree of the second bypass valve according to the control amount.
另外,本发明的第七形态在上述的第一至第三形态中的加压流动炉设备的调节阀控制装置的基础上,其中,所述控制量为所述调节阀的开度或所述调节阀的控制周期。In addition, the seventh aspect of the present invention is based on the regulating valve control device of the pressurized fluidized furnace equipment in the above-mentioned first to third aspects, wherein the control amount is the opening degree of the regulating valve or the Regulates the control cycle of the valve.
另外,本发明的第八形态是一种加压流动炉设备的调节阀控制方法,该加压流动炉设备的调节阀控制方法是加压流动炉设备的调节阀控制装置中的调节阀控制方法,该加压流动炉设备具备加压流动炉和增压器,所述增压器包括利用从所述加压流动炉排出的燃烧废气而转动的涡轮和随着涡轮的转动而转动的压缩机,其中,所述加压流动炉设备的调节阀控制方法包括如下步骤:流量控制部基于作为对向所述加压流动炉供给的燃烧空气量进行测定后的结果的燃烧空气流量与预先设定的流量设定值之差,算出开闭调节阀的控制量,所述调节阀设置在将所述涡轮的燃烧废气入口侧和燃烧废气的出口侧连通的燃烧废气旁通流路上并对来自所述增压器的废气的旁通量进行调整,压力控制部基于对所述加压流动炉内的压力进行测定后的压力测定值与预先设定的压力设定值之差,算出开闭所述调节阀的控制量,调节阀控制部在所述燃烧空气流量与所述流量设定值之差在预先确定的范围外的情况下,根据所述流量控制部所算出的控制量而控制所述调节阀,且在所述燃烧空气流量与所述流量设定值之差在预先确定的范围内的情况下,根据所述流量控制部所算出的控制量和所述压力控制部所算出的控制量而控制所述调节阀。In addition, an eighth aspect of the present invention is a control valve control method for pressurized flow furnace equipment, which is a control valve control method in a control valve control device for pressurized flow furnace equipment. , the pressurized flow furnace equipment is equipped with a pressurized flow furnace and a supercharger including a turbine rotated by combustion exhaust gas discharged from the pressurized flow furnace and a compressor rotated with the rotation of the turbine , wherein, the regulating valve control method of the pressurized flow furnace equipment includes the following steps: the flow control unit is based on the combustion air flow rate as a result of measuring the combustion air amount supplied to the pressurized flow furnace and the preset The difference between the flow rate setting values is calculated to calculate the control amount of the opening and closing regulating valve. The bypass amount of the exhaust gas of the supercharger is adjusted, and the pressure control unit calculates the opening and closing position based on the difference between the measured pressure value after measuring the pressure in the pressurized flow furnace and the preset pressure setting value. When the difference between the combustion air flow rate and the flow rate set value is outside the predetermined range, the regulator valve control unit controls the control amount based on the control amount calculated by the flow rate control unit. the regulating valve, and when the difference between the combustion air flow rate and the flow rate set value is within a predetermined range, based on the control amount calculated by the flow control unit and the pressure control unit calculated The control valve is controlled by the control amount.
另外,本发明的第九形态是一种加压流动炉设备的调节阀控制方法,该加压流动炉设备的调节阀控制方法是加压流动炉设备的调节阀控制装置中的调节阀控制方法,该加压流动炉设备具备加压流动炉和增压器,所述增压器包括利用从所述加压流动炉排出的燃烧废气而转动的涡轮和随着涡轮的转动而转动的压缩机,其中,所述加压流动炉设备的调节阀控制方法包括如下步骤:流量控制部基于作为对向所述加压流动炉供给的燃烧空气量进行测定后的结果的燃烧空气流量与预先设定的流量设定值之差,算出开闭调节阀的控制量,所述调节阀设置在将所述涡轮的燃烧废气入口侧和燃烧废气的出口侧连通的燃烧废气旁通流路上并对来自所述增压器的废气的旁通量进行调整,压力控制部基于对所述加压流动炉内的压力进行测定后的压力测定值与预先设定的压力设定值之差,算出开闭所述调节阀的控制量,调节阀控制部在所述燃烧空气流量与所述流量设定值之差在预先确定的范围外的情况下,根据所述流量控制部所算出的控制量而控制所述调节阀,且在所述燃烧空气流量与所述流量设定值之差在预先确定的范围内的情况下,根据所述压力控制部所算出的控制量而控制所述调节阀。In addition, the ninth aspect of the present invention is a method for controlling a regulating valve of pressurized flow furnace equipment. , the pressurized flow furnace equipment is equipped with a pressurized flow furnace and a supercharger including a turbine rotated by combustion exhaust gas discharged from the pressurized flow furnace and a compressor rotated with the rotation of the turbine , wherein, the regulating valve control method of the pressurized flow furnace equipment includes the following steps: the flow control unit is based on the combustion air flow rate as a result of measuring the combustion air amount supplied to the pressurized flow furnace and the preset The difference between the flow rate setting values is calculated to calculate the control amount of the opening and closing regulating valve. The bypass amount of the exhaust gas of the supercharger is adjusted, and the pressure control unit calculates the opening and closing position based on the difference between the measured pressure value after measuring the pressure in the pressurized flow furnace and the preset pressure setting value. When the difference between the combustion air flow rate and the flow rate set value is outside the predetermined range, the regulator valve control unit controls the control amount based on the control amount calculated by the flow rate control unit. The regulator valve is used to control the regulator valve based on the control amount calculated by the pressure control unit when the difference between the combustion air flow rate and the flow rate set value is within a predetermined range.
发明效果Invention effect
如以上说明的那样,根据本发明,通过对燃烧废气旁通路径上的调节阀进行控制,能够控制成将进入焚烧炉的燃烧空气流量保持为设定流量且也能够抑制炉内压力的变动。由此,能够使设备的结构更为简单且燃烧状态也抑制为恒定。As described above, according to the present invention, by controlling the regulator valve on the combustion exhaust gas bypass path, it is possible to control the flow rate of the combustion air entering the incinerator at the set flow rate and suppress fluctuations in furnace pressure. Accordingly, the structure of the facility can be simplified and the combustion state can also be kept constant.
附图说明Description of drawings
图1是表示本发明的一实施方式的加压流动焚烧炉设备的结构的简要框图。FIG. 1 is a schematic block diagram showing the configuration of a pressurized flow incinerator facility according to an embodiment of the present invention.
图2是表示燃烧空气流量与炉内压力之间的关系的图表。Fig. 2 is a graph showing the relationship between the combustion air flow rate and the furnace internal pressure.
图3是将图2中的符号a表示的范围的图表放大后的图。FIG. 3 is an enlarged view of the graph of the range indicated by symbol a in FIG. 2 .
图4是表示使调节阀的开度变化时的炉内压力与燃烧空气量之间的关系的图。Fig. 4 is a graph showing the relationship between the furnace internal pressure and the amount of combustion air when the opening degree of the regulator valve is changed.
图5是对阀开度控制装置的控制进行说明的图。FIG. 5 is a diagram for explaining the control of the valve opening degree control device.
图6是对阀开度控制装置的控制进行说明的图。Fig. 6 is a diagram for explaining the control of the valve opening degree control device.
图7是表示存储部中存储的控制规则的一例的图。FIG. 7 is a diagram showing an example of a control rule stored in a storage unit.
图8是对加压流动焚烧炉设备的动作进行说明的流程图。Fig. 8 is a flow chart illustrating the operation of the pressurized flow incinerator facility.
图9是对阀开度进行说明的图。FIG. 9 is a diagram illustrating a valve opening degree.
图10是对其他控制规则进行说明的图。FIG. 10 is a diagram illustrating another control rule.
附图标记说明如下:The reference signs are explained as follows:
1 加压流动焚烧炉设备1 Pressurized flow incinerator equipment
10 加压流动炉10 Pressurized Flow Furnace
11 污泥11 sludge
12 炉内压力计12 Furnace pressure gauge
13 空气预热器13 Air Preheater
14 集尘器14 dust collector
15 增压器15 booster
15a 涡轮15a turbo
15b 压缩机15b Compressor
16 燃烧空气流量计16 Combustion air flow meter
17、18 调节阀17, 18 regulating valve
19 阀开度控制装置19 Valve opening control device
191 流量控制部191 Flow Control Department
192 压力控制部192 Pressure Control Department
193 存储部193 Storage Department
194 调节阀控制部194 Regulating valve control department
具体实施方式Detailed ways
以下,参照附图对本发明的一实施方式的加压流动焚烧设备系统进行说明。Hereinafter, a pressurized flow incinerator system according to one embodiment of the present invention will be described with reference to the drawings.
图1是表示本发明的一实施方式的加压流动焚烧炉设备1的结构的简要框图。FIG. 1 is a schematic block diagram showing the configuration of a pressurized
在加压流动焚烧炉设备1中,加压流动炉10对利用送料器等从外部投入的被处理物进行焚烧。污泥11为被处理物的一例,例如为由下水处理厂或屎尿处理厂等产生的可燃性的废弃物。被处理物并不限于污泥,也可以是食品废弃物或木质系生物量等含有可燃性物质的被处理物。In the pressurized
炉内压力计12对加压流动炉10内的压力进行测定。The
空气预热器13使来自增压器15的燃烧空气与从加压流动炉10排出的废气进行热交换,从而对向加压流动炉10内供给的燃烧空气进行预热。The
集尘器14对从空气预热器13排出的废气中的粉尘等进行集尘处理。The
增压器15包括涡轮15a和随着涡轮15a的转动而旋转的压缩机15b。从加压流动炉10排出的燃烧废气在通过空气预热器13和集尘器14之后向涡轮15a供给而用于涡轮15a的驱动。压缩机15b随着涡轮15a的转动而开始旋转,从而生成压缩空气。由增压器15生成的压缩空气的一部分在通过供给路径22而被空气预热器13加热之后,作为燃烧空气向加压流动炉10供给。加压流动炉10中的燃烧空气的一部分通过供给路径21而作为设置于加压流动炉10的未图示的辅助燃料燃烧装置的燃烧空气、净化空气等向加压流动炉10供给。The
另外,从集尘器14通过涡轮15a的废气从供给路径23通过设置在后段的未图示的白烟防止热交换机、排烟处理塔,由此进行规定的处理并向外部排出。In addition, the exhaust gas passing through the
另外,将与涡轮15a燃烧废气供给侧连接的燃烧废气流路和与涡轮15a的燃烧废气排出侧连接的燃烧废气流路连通,设置绕过涡轮15a的燃烧废气旁通流路(路径24)。In addition, a combustion exhaust gas flow path connected to the combustion exhaust gas supply side of the
燃烧空气流量计16对从增压器15向加压流动炉10和辅助燃料燃烧装置供给的燃烧用空气的流量进行测定。在此测定的流量为向加压流动炉10和辅助燃料燃烧装置供给的合计值。也可以将该燃烧空气流量计16分别设置在供给路径21和供给路径22上,并对各自的测定结果进行合计,由此测定向加压流动炉10供给的燃烧用空气的流量。The
调节阀17设置于燃烧废气旁通流路(路径24)上,对绕过增压器15的废气流量进行调整。调节阀17能够根据来自阀开度控制装置19的控制量而改变开度,由此能够根据控制量来改变流量。The regulating
调节阀18设置在将与涡轮15a的燃烧废气供给侧连接的燃烧废气流路和与涡轮15a的燃烧废气排出侧连接的燃烧废气流路连通而绕过涡轮15a的路径25上,对绕过增压器15的废气的流量进行调整。该调节阀17和调节阀18相对于涡轮15a分别并列设置。该调节阀18根据来自阀开度控制装置19的指示打开或关闭,在打开的情况下,阀开度恒定。The regulating
调节阀控制部194根据存储于存储部193的控制规则,对调节阀17与调节阀18的开闭、开度进行控制。The regulator
流量控制部191算出由燃烧空气流量计16测定出的向加压流动炉10供给的燃烧空气量的结果即燃烧空气流量与预先存储在设置于自身的存储区域的流量设定值之差,并根据所算出的差算出开闭调节阀的控制量。The flow
压力控制部192算出由炉内压力计12测定出的加压流动炉10内的压力的结果即压力测定值与预先存储在设置于自身的存储区域的压力设定值之差,并根据所算出的差算出开闭所述调节阀的控制量。The
压力控制部192按照预先设定的每个测定周期从炉内压力计12依次导入压力测定值,并临时存储在规定时间内(例如5秒等)测定的压力测定值,算出该存储了的压力测定值的平均值,并将所算出的压力测定值的平均值作为压力设定值存储。压力控制部192按照每个恒定时间更新该压力设定值。测定周期远比算出压力测定值的平均值的规定时间短。The
当燃烧空气流量与流量设定值之差在预先确定的范围外时,调节阀控制部194根据流量控制部191所算出的控制量对调节阀17或调节阀17与调节阀18两者进行控制,当燃烧空气流量与流量设定值之差在预先确定的范围内时,调节阀控制部194根据流量控制部191所算出的控制量与压力控制部192所算出的控制量对调节阀17或调节阀17与调节阀18两者进行控制。When the difference between the combustion air flow rate and the set flow rate is outside the predetermined range, the regulating
通过一边使调节阀18的阀开度恒定一边控制调节阀17,在燃烧废气量多的情况下等,由于能够将向涡轮15a供给的燃烧废气量预先控制在规定的范围内,因此能够使用容易控制调节阀17的开度的范围来进行。By controlling the
存储部193存储控制规则。The
图2是表示燃烧空气流量与炉内压力之间的关系的图表。纵轴表示炉内压力,横轴表示燃烧空气流量。Fig. 2 is a graph showing the relationship between the combustion air flow rate and the furnace internal pressure. The vertical axis represents the pressure inside the furnace, and the horizontal axis represents the combustion air flow rate.
该图2示出如下的动作特性(静特性),即,在图1的加压流动焚烧炉设备1中,在运行过程中开闭调节阀17(或调节阀17与调节阀18两者)并经过足够的时间后的燃烧空气流量与炉内压力的动作特性(静特性)。如此,在经过恒定时间后而加压流动焚烧炉设备1的运行状态稳定的状态下,从而一致地确定燃烧空气流量和炉内压力。例如,存在如下的比例关系:若向关闭方向(减小开度)控制调节阀17,则在燃烧空气流量增加的同时炉内压力也增加;另一方面,若向打开方向(增加开度)控制调节阀17,则燃烧空气流量减少且同时炉内压力也减少。另外,在调节阀17的阀开度为40%的情况下,例如,燃烧空气流量和炉内压力稳定为在该图表上在符号a内表示的点所示的值。This FIG. 2 shows the operating characteristics (static characteristics) of opening and closing the control valve 17 (or both of the
但是,当向打开方向或关闭方向控制调节阀17时,与其开度对应的燃料空气流量、炉内压力不会立即变化,在进行调节阀17的控制后且经过足够的时间而状态变得稳定的情况下,上述的燃料空气流量、炉内压力稳定为该图表示的图表的线上的任意点所示的值。However, when the
图3是将图2中的符号a所示的范围的图表放大后的图。纵轴表示炉内压力,横轴表示经过时间。FIG. 3 is an enlarged view of the graph of the range indicated by symbol a in FIG. 2 . The vertical axis represents the pressure in the furnace, and the horizontal axis represents the elapsed time.
该图3表示如下关系,即,在图1的加压流动焚烧炉设备1中,运行过程中调节阀17(或调节阀17与调节阀18两者)的阀开度恒定时的炉内压力与经过时间之间的关系。This FIG. 3 shows the following relationship, that is, in the pressurized
向加压流动炉10投入的污泥11以投入量恒定的方式被投入,由于污泥11的性质未必是均质而存在不均匀的情况,因此即使控制成污泥11向加压流动炉10内的投入量为恒定,实际上也无法均匀地投入。因此,在某一瞬间,存在成块被投入或在污泥11中进入了发酵时产生的气体的状态下被投入的情况。还存在因污泥11中包含发酵的气体而导致炉内的压力发生变动的情况。The
这种污泥11的投入量的变动、性质的变动具有在某一期间(数秒~数十秒)内产生1次~多次的趋势。Such fluctuations in the input amount of the
如此,因为污泥11的投入量、性质瞬间产生变动,实际上,受到污泥11的燃烧不均等的影响,炉内压力呈周期性(例如,5秒~15秒等)变动(符号a)。在这种情况下,虽然炉内压力呈周期性变动,但是炉内压力的平均值大致恒定(符号b)。当加压流动炉10内的炉内压力发生变动时,由于加压流动焚烧炉设备1的各部分的状态也发生变动,因此期望炉内压力尽量恒定。In this way, since the input amount and properties of the
图4是表示使调节阀17的开度变化时的炉内压力与燃烧空气流量之间的关系的图。FIG. 4 is a graph showing the relationship between the furnace internal pressure and the combustion air flow rate when the opening degree of the
在该图中,当使调节阀17在短时间(例如3秒)内使开度增加到某一值并复原(符号a)时,在开度增加的期间内炉内压力急剧变动而减小(符号b),当开度复原时急剧变动而炉内压力复原((符号c)(空耗时间短))。此时,燃烧空气流量基本没有变化((符号d),(空耗时间长)。当使调节阀17而在短时间(例如3秒)内使开度减少并复原时(符号e),在开度减少的期间内炉内压力急剧变动而增加(符号f),当开度复原时炉内压力急剧变动而复原((符号g),(空耗时间短))。此时,燃烧空气流量基本没有变化((符号h),(空耗时间长))。In this figure, when the opening of the regulating
另一方面,当使调节阀17而在恒定时间(例如30秒)内使开度增加到某一值并复原时(符号i),在开度成为增加后的值的期间内,炉内压力在急剧减少后其变动变小(符号j、k)。On the other hand, when the
此时,燃烧空气流量在调节阀17的开度开始增加后的恒定时间内没有变动(符号m,空耗时间),然后缓慢减少(符号n)并稳定为某一值(符号o)。另外,当调节阀17的开度复原时,燃烧空气流量在该恒定时间内没有变动(符号p,空耗时间),然后调节阀17的开度恢复为增加前的值(符号q),然后变得稳定(符号r)。At this time, the combustion air flow does not change within a constant time after the opening of the regulating
在此,使调节阀17的开度增减时的炉内压力发生变动的时间常数比燃烧空气流量发生变动的时间常数小。即,使调节阀17的开度增减时的炉内压力的响应性比燃烧空气流量的响应性快。Here, the time constant in which the furnace internal pressure fluctuates when the opening degree of the
如此,基于使调节阀17短时间开闭时的燃烧空气量与炉内压力的特性,在改变调节阀17的开度的时间短的情况下,能够使燃烧空气流量不发生变化而仅使炉内压力发生变化。另外,在改变调节阀17的开度的时间足够长的情况下,能够使炉内压力与燃烧空气流量两者变化。在此,表示该动特性的原理与设备结构有关。即,由于较大的惯性力(惯性)作用于高速旋转的增压器15,因此在使调节阀17的开度变化的情况下,在增压器15的旋转速度发生变化之前产生时间延迟,在旋转速度变化而燃烧空气量变化之前产生延迟。In this way, based on the characteristics of the combustion air volume and furnace pressure when the
另外,如图1所示,加压流动焚烧炉设备1构成为如下的环状结构,即,由增压器15压缩的燃烧空气流入加压流动炉10并且由从加压流动炉10排出的废气驱动增压器15的涡轮,且利用与该增压器15的涡轮15a同轴连结的压缩机15b送入燃烧空气。而且,由于构成加压流动焚烧炉设备1的空气预热器13、加压流动炉10、集尘器14等的容积大,因此加压流动焚烧炉设备1也作为贮存压缩后的燃烧空气、废气的空气槽而发挥作用。因此,加压流动焚烧炉设备1暂且成为燃烧空气流量、废气流量稳定时则流量不易变化的构造,但这也是燃烧空气量的变化速度缓慢的原因之一。In addition, as shown in FIG. 1 , the pressurized
另一方面,调节阀17的加压流动炉10侧为比炉内压力稍低的值(炉内压力-机器、配管的压力损失),调节阀17的出口侧大致为大气压,因此,具有因调节阀17的开度变化而加压流动炉10内的压力以较快的响应发生变化的特性。On the other hand, the
在现有的加压流动焚烧炉设备中,对在作为向增压器15供给空气的供给路径或者从导入外部气体的流动鼓风机供给空气的供给路径和排出废气的路径的多个路径上设置的各个调节阀进行控制。然而,在本实施方式中,通过利用加压流动焚烧炉设备1的上述特性,不对设置在多个部位的路径上的调节阀进行控制,而是仅对设置在燃烧废气旁通路径上的调节阀(调节阀17、调节阀18)进行控制,由此对流向增压器15的涡轮15a侧的废气的流量进行调整。In the existing pressurized flow incinerator equipment, the multiple paths provided as the supply path for supplying air to the
接着,对上述的加压流动焚烧炉设备1的阀开度控制装置19的功能进行说明。Next, the function of the valve opening
当阀开度控制装置19控制一个调节阀17的开度时,利用图4所示的燃烧空气流量与炉内压力的响应特性的不同,进行使燃烧空气流量与目标流量一致且同时抑制因污泥燃烧造成的炉内压力的短周期变动的控制。When the valve
图5及图6是对阀开度控制装置19的控制进行说明的图。5 and 6 are diagrams illustrating control of the valve opening
燃烧空气流量具有根据向加压流动炉10投入的污泥的投入量、辅助燃料使用量、设备特性求出的适当值。阀开度控制装置19将该适当值作为目标值(燃烧空气流量SV值),并且与压力控制相比,优先进行使来自燃烧空气流量计16的当前的燃烧空气流量(燃烧空气流量PV值)接近燃烧空气流量SV值的控制。考虑到控制对象的响应的延迟,以比炉内压力的控制周期长的控制周期进行燃烧空气流量的控制。即,在燃烧空气流量PV值不在以燃烧空气流量SV值为基准而预先确定的范围内时(图5符号a,图5符号b),与使炉内压力接近目标值的控制相比,优先进行使燃烧空气流量PV值接近燃烧空气流量SV值的控制(图6符号a)。在此,从燃烧效率的观点考虑,优选燃烧空气流量与目标值相比不会过多也不会过少。The combustion air flow rate has an appropriate value obtained from the amount of sludge charged into the
在燃烧空气流量PV值存在于以燃烧空气流量SV值为基准而预先确定的范围内时((图5符号c),燃烧空气流量PV值≈燃烧空气流量SV值),由于炉内压力的变动得以抑制,从而计算最接近的炉内压力的当前值(炉内压力PV值)的移动平均量,将该平均值作为目标值(炉内压力SV值),进行使炉内压力PV值接近炉内压力SV值的控制(图6符号b)。考虑到控制对象的响应的速度,该控制以比燃烧空气流量的控制周期短的控制周期进行。When the combustion air flow PV value exists within a predetermined range based on the combustion air flow SV value ((symbol c in Figure 5), the combustion air flow PV value ≈ the combustion air flow SV value), due to the fluctuation of the furnace pressure is suppressed, thereby calculating the moving average of the closest current value of the furnace pressure (furnace pressure PV value), using the average as the target value (furnace pressure SV value), and making the furnace pressure PV value close to the furnace Control of the internal pressure SV value (symbol b in Figure 6). This control is performed with a control period shorter than that of the combustion air flow rate in consideration of the response speed of the controlled object.
如此,阀开度控制装置19以较长的控制周期来控制调节阀17,使燃烧空气流量PV值接近以燃烧空气流量SV值为基准的规定值以内。在燃烧空气流量PV值成为以燃烧空气流量SV值为基准的规定值以内的情况下,阀开度控制装置19以较短的控制周期控制调节阀17而使炉内压力接近目标值。由此,能够在不使燃烧空气量较大变化的情况下改变炉内压力。In this way, the valve opening
图7是表示存储部193中所存储的控制规则的一例的图。FIG. 7 is a diagram showing an example of a control rule stored in the
控制规则为使燃料空气流量偏差、炉内压力偏差、调节阀开度加减值对应而成的信息。The control rule is information corresponding to the deviation of the fuel air flow, the deviation of the pressure in the furnace, and the addition and subtraction of the opening of the regulating valve.
燃烧空气流量偏差是指,燃烧空气流量PV值与燃烧空气流量SV值之差。在此,调节阀开度加减值与燃烧空气流量偏差建立对应。例如,当燃烧空气流量偏差在预先确定的范围外而该偏差为“+”时((燃烧空气流量PV值-燃烧空气流量SV值)>0),该偏差的值(绝对值)越大则开度向打开方向越大地变化这种调节阀开度加减值被对应起来。The combustion air flow deviation refers to the difference between the combustion air flow PV value and the combustion air flow SV value. Here, the plus or minus value of the opening degree of the regulating valve corresponds to the deviation of the combustion air flow. For example, when the combustion air flow deviation is outside the predetermined range and the deviation is "+" ((combustion air flow PV value - combustion air flow SV value) > 0), the greater the value (absolute value) of the deviation, the The greater the opening degree changes in the opening direction, the plus and minus values of the regulating valve opening degree are associated.
当燃烧空气流量偏差在预先确定的范围外而该偏差为“-”时((燃烧空气流量PV值-燃烧空气流量SV值)<0),该偏差的值(绝对值)越大则开度向关闭方向越大地变化这种调节阀开度加减值被对应起来。When the combustion air flow deviation is outside the predetermined range and the deviation is "-" ((combustion air flow PV value - combustion air flow SV value) < 0), the greater the value (absolute value) of the deviation, the greater the opening The increase and decrease values of the opening degree of the regulating valve that change more in the closing direction are correlated.
当燃烧空气流量偏差在预先确定的范围内(例如,燃烧空气流量PV值≈燃烧空气流量SV值)时,表示参照炉内压力偏差且根据该炉内压力偏差而进行控制的信息被对应起来。When the combustion air flow deviation is within a predetermined range (for example, combustion air flow PV value≈combustion air flow SV value), information indicating that the furnace pressure deviation is referred to and controlled according to the furnace pressure deviation is associated.
炉内压力偏差是指,炉内压力PV值与炉内压力SV值之差。在此,调节阀开度加减值与炉内压力偏差建立对应。例如,当炉内压力偏差在预先确定的范围外而该偏差为“+”时((炉内压力PV值-炉内压力SV值)>0),该偏差的值(绝对值)越大则开度向打开方向越大地变化这种调节阀开度加减值被对应起来。The furnace pressure deviation refers to the difference between the PV value of the furnace pressure and the SV value of the furnace pressure. Here, the plus or minus value of the opening of the regulating valve corresponds to the pressure deviation in the furnace. For example, when the furnace pressure deviation is outside the predetermined range and the deviation is "+" ((furnace pressure PV value - furnace pressure SV value) > 0), the greater the value (absolute value) of the deviation, the The greater the opening degree changes in the opening direction, the plus and minus values of the regulating valve opening degree are associated.
当炉内压力偏差在预先确定的范围外而该偏差为“-”时((炉内压力PV值-炉内压力SV值)<0),该偏差的值(绝对值)越大则开度向关闭方向较大地变化这种调节阀开度加减值被对应起来。When the deviation of the pressure in the furnace is outside the predetermined range and the deviation is "-" ((PV value of pressure in the furnace - SV value of pressure in the furnace)<0), the greater the value (absolute value) of the deviation, the greater the opening The plus or minus value of the opening degree of the regulating valve that changes greatly in the closing direction is corresponded.
当炉内压力偏差在预先确定的范围内(例如,炉内压力PV值≈炉内压力SV值)时,维持阀开度的调节阀开度加减值被对应起来。When the pressure deviation in the furnace is within a predetermined range (for example, the PV value of the furnace pressure ≈ the SV value of the furnace pressure), the plus or minus value of the regulating valve opening for maintaining the valve opening is correspondingly matched.
调节阀开度加减值是指,表示对调整来自增压器15的废气的旁通量的调节阀的开度进行控制的控制量的值。在本实施方式中,调节阀开度加减值作为表示相对于当前的调节阀17的开度的控制量的值,是表示相对于当前的开度而向打开方向打开的开度、向关闭方向关闭的开度、开度的维持中的任意一项的值。表示向打开方向打开的开度的值例如为“+2.0”、“+1.0”、“+0.8”、“+0.5”的值。表示向关闭方向关闭的开度的值例如为“-0.5”、“-0.8”、“-1.0”、“-2.0”的值。另外,表示当前的调节阀的开度的维持的值为“0.0”。这些值的单位通过将调节阀17全开时的开度为100%、全闭时的开度为0%而进行表示。例如,在当前的调节阀17的阀开度为50%而调节阀开度为“+1.0”的情况下,表示使当前的阀开度增加1%,表示以使阀开度成为51%的方式控制调节阀17。同样,在当前的调节阀17的阀开度为60%而调节阀开度为“-1.0”的情况下,表示使当前的阀开度减少1%,表示以阀开度成为59%的方式控制调节阀17。另外,在当前的调节阀17的阀开度为53%而调节阀开度为“0.0”的情况下,表示维持当前的阀开度即保持53%不变。The control valve opening plus/minus value is a value indicating a control amount for controlling the opening of the control valve that adjusts the bypass amount of the exhaust gas from the
该控制规则中的调节阀开度加减值若偏差越大则越大,另外,偏差越大则增量也越大。The greater the deviation, the greater the value of the adjustment valve opening plus or minus in the control rule, and the greater the deviation, the greater the increment.
在求出成为控制输出的调节阀开度的运算过程中,也利用使用了与阀开度对应的修正系数的方法。A method using a correction coefficient corresponding to the valve opening is also used in the calculation process for obtaining the degree of opening of the regulator valve to be the control output.
由于大多调节阀的阀开度的变化与流量变化不是比例关系,例如在阀开度为50%的、为10%的情况下,以各个调节阀加减值为+1.0而使阀开度变化时,其结果是因开度变化产生的燃烧废气的流量变化存在较大不同。因此,使用与阀开度对应的修正系数,例如阀开度为50%时,使修正系数为1.0,当打开方向输出为+1.0时,控制输出50(%)+1.0×1.0(修正系数)。阀开度为10%时,使修正系数为2.5,当打开方向输出为+1.0时,控制输出10(%)+1.0×2.5(修正系数)。通过以这种方式进行使用了的修正系数的运算,无论阀开度为何值,相对于+1.0的控制输出的变化幅度,都能够使流量变化为同等程度。Since the change of the valve opening of most control valves is not proportional to the change of flow rate, for example, in the case of 50% or 10% of the valve opening, the valve opening changes with the addition and subtraction value of each control valve +1.0 , the result is that there is a large difference in the flow rate change of the combustion exhaust gas due to the change of the opening degree. Therefore, use the correction coefficient corresponding to the valve opening. For example, when the valve opening is 50%, the correction coefficient is 1.0. When the opening direction output is +1.0, the control output is 50(%)+1.0×1.0 (correction coefficient) . When the valve opening is 10%, the correction coefficient is 2.5, and when the opening direction output is +1.0, the control output is 10(%)+1.0×2.5 (correction coefficient). By performing the calculation of the correction coefficient used in this way, the flow rate can be changed to the same degree with respect to the change width of the control output of +1.0 regardless of the value of the valve opening.
另外,在该控制规则中,压力控制部192计算最接近的某一恒定期间(5秒等)的炉内压力的平均值,将该平均值作为炉内压力SV值(目标值)。以该平均值(炉内压力SV值(目标值))与当前的值接近的方式,即以该偏差成为0的方式进行控制。如上所述,以平均值与目标值偏离的量越大则开度变得越大的方式打开,在偏差小的情况下,以成为比偏差大时的开度小的开度的方式进行控制。In addition, in this control rule, the
另外,在调节阀开度加减值中,除了增加、减少、维持开度的值之外,还包括表示控制周期的信息。作为控制周期,存在“控制周期:长”和“控制周期:短”。“控制周期:长”表示控制周期比“控制周期:短”长。另外,控制周期表示,进行算出并参照燃烧空气流量偏差或炉内压力偏差的处理的时间间隔。在此,确定如下的控制规则,即,根据与燃烧空气流量偏差对应的阀开度加减值而控制调节阀17时的控制周期长,根据与炉内压力偏差对应的阀开度加减值而控制调节阀17时的控制周期短。In addition, in addition to the values for increasing, decreasing, and maintaining the opening degree, the control valve opening degree addition and subtraction value also includes information indicating the control cycle. As the control period, there are "control period: long" and "control period: short". "Control period: long" indicates that the control period is longer than "control period: short". In addition, the control period indicates a time interval for performing calculation and referring to a combustion air flow rate deviation or a furnace pressure deviation. Here, the following control rule is determined, that is, the control cycle is long when the regulating
接着,对上述的加压流动焚烧炉设备1的动作进行说明。Next, the operation of the above-mentioned pressurized
图8是对加压流动焚烧炉设备1的动作进行说明的流程图。FIG. 8 is a flowchart illustrating the operation of the pressurized
首先,当加压流动焚烧炉设备1运转而开始阀开度控制装置19的控制时,流量控制部191根据由燃烧空气流量计16测定的燃烧空气流量PV值和预先确定的燃烧空气流量SV值算出燃烧空气流量偏差,从而判定燃烧空气流量偏差是否在预先确定的范围内(步骤S1)。First, when the pressurized
当判定结果在预先确定的燃烧空气流量偏差的范围内时(步骤S1-YES),调节阀控制部194参照压力控制部192的判定结果(步骤S2)。即,在由炉内压力计12测定的炉内压力PV值与最接近的炉内压力PV值的平均值(炉内压力SV值)之差比预先确定的第一基准值(例如,-3kPa)小的情况下(步骤S3),调节阀控制部194获得使阀开度向关闭方向的控制值(阀开度-0.8)(步骤S4),根据该控制值在当前的调节阀17的阀开度基础上进行相加,由此向关闭方向控制调节阀17。When the determination result is within the predetermined combustion air flow rate deviation range (step S1-YES), the throttle
当由压力控制部192算出的炉内压力偏差在第一基准值以上而比预先确定的第二基准值(例如,-1kPa)小时(步骤S5),调节阀控制部194获得使阀开度向关闭方向的控制值(阀开度-0.5)(步骤S6),根据该控制值在当前的调节阀17的阀开度的基础上进行相加,由此向关闭方向控制调节阀17。When the pressure deviation in the furnace calculated by the
当由压力控制部192算出的炉内压力偏差在预先确定的第二基准值以上且小于预先确定的第三基准值(例如,1kPa)时(步骤S7),调节阀控制部194判定炉内压力偏差在规定的范围内,获得维持阀开度的控制值(阀开度0.0)(步骤S8),并以根据该控制值维持当前的调节阀17的阀开度的方式进行控制。When the pressure deviation in the furnace calculated by the
当由压力控制部192算出的炉内压力偏差在第三基准值以上且小于预先确定的第四基准值(例如,3kPa)时(步骤S9),调节阀控制部194获得使阀开度向打开方向的控制值(阀开度+0.5)(步骤S10),根据该控制值在当前的调节阀17的阀开度的基础上进行相加,由此向打开方向控制调节阀17。When the pressure deviation in the furnace calculated by the
当由压力控制部192算出的炉内压力偏差在第四基准值以上时(步骤S11),调节阀控制部194获得使阀开度向打开方向的控制值(阀开度+0.8)(步骤S12),根据该控制值在当前的调节阀17的阀开度的基础上进行相加,由此向打开方向控制调节阀17。When the pressure deviation in the furnace calculated by the
当调节阀控制部194在获得步骤S4、S6、S8、S10、S12这样的控制值而进行控制时,在对控制周期进行计数的控制周期计时器中设定与“控制周期:短”对应的控制周期(例如,0.5~1秒中的任意的时间)(步骤S13)而进行计数。而且,调节阀控制部194在该计数结果达到控制周期的情况下转到步骤S1,判定燃烧空气流量偏差是否在规定的范围内。When the regulating
在步骤S1中,当燃烧空气流量偏差在预先确定的范围外时(步骤S1-NO),调节阀控制部194参照流量控制部191的判定结果(步骤S20)。即,当所算出的由燃烧空气流量计16测定的燃烧空气流量PV值与燃烧空气流量SV值之差的结果比预先确定的第五基准值(例如,-40Nm3/h)小时(步骤S21),调节阀控制部194获得使阀开度向关闭方向的控制值(阀开度-2.0)(步骤S22),根据该控制值在当前的调节阀17的阀开度的基础上进行相加,由此向关闭方向控制调节阀17。In step S1, when the combustion air flow rate deviation is outside the predetermined range (step S1-NO), the throttle
当所算出的由燃烧空气流量计16测定的燃烧空气流量PV值与燃烧空气流量SV值之差的结果在预先确定的第五基准值以上且小于预先确定的第六基准值(例如,-20Nm3/h)时(步骤S23),调节阀控制部194获得使阀开度向关闭方向的控制值(阀开度-1.0)(步骤S24),根据该控制值在当前的调节阀17的阀开度的基础上进行相加,由此向关闭方向控制调节阀17。When the calculated difference between the combustion air flow PV value measured by the
当所算出的由燃烧空气流量计16测定的燃烧空气流量PV值与燃烧空气流量SV值之差的结果在预先确定的第六基准值以上且小于预先确定的第七基准值(例如,20Nm3/h)时(步骤S25),调节阀控制部194获得使阀开度向打开方向的控制值(阀开度1.0)(步骤S26),根据该控制值在当前的调节阀17的阀开度的基础上进行相加,由此向打开方向控制调节阀17。When the calculated result of the difference between the combustion air flow PV value measured by the combustion
当所算出的由燃烧空气流量计16测定的燃烧空气流量PV值与燃烧空气流量SV值之差的结果在预先确定的第七基准值以上时(步骤S27),调节阀控制部194获得使阀开度向打开方向的控制值(阀开度2.0)(步骤S28),根据该控制值在当前的调节阀17的阀开度的基础上进行相加,由此向打开方向控制调节阀17。When the calculated result of the difference between the combustion air flow PV value measured by the combustion
当调节阀控制部194获得步骤S22、S24、S26、S28这样的控制值而进行控制时,在对控制周期进行计数的控制周期计时器中设定与“控制周期:长”对应的控制周期(例如,5~20秒中的任意的时间)(步骤S29),从而进行计数。而且,调节阀控制部194在该计数结果达到控制周期的情况下转到步骤S1,判定燃烧空气流量偏差是否在规定的范围内。When the regulator
如此,调节阀控制部194在调节阀17的当前的阀开度的基础上加上每个控制周期获得的调节阀开度加减值,并作为调节阀17的新开度输出而进行控制。而且,仅当燃烧空气流量PV值≈燃烧空气流量SV值时,抑制炉内压力的变动的控制(PIC)发挥作用,当燃烧空气流量偏差在规定的范围外时,切换为使燃烧空气流量接近目标值的控制(FIC)。In this way, the throttle
需要说明的是,在上述的实施方式中,调节阀控制部194在当前的阀开度为100%且获得使阀开度向打开方向的控制值时,即使进行相加也保持阀开度100%不变而进行控制,在当前的阀开度为0%而获得使阀开度向关闭方向的控制值时,即使进行相加也保持阀开度0%不变而进行控制。It should be noted that, in the above-mentioned embodiment, when the current valve opening degree is 100% and the control value for opening the valve opening degree is obtained, the regulator
另外,在上述的实施方式中,在燃烧空气流量控制中(基于步骤S20~S28的控制过程中),基于来自炉内压力计12、压力控制部192的炉内压力偏差而对压力变动不会变大到假定以上的情况和压力不会超过设定上限的情况进行监视,在产生异常的情况下,可以向操作人员通知出错。In addition, in the above-mentioned embodiment, in the combustion air flow rate control (during the control process based on steps S20 to S28), the pressure variation is not affected based on the furnace pressure deviation from the
图9是对阀开度进行说明的图。在上述的实施方式中,调节阀控制部194通过调节阀17和调节阀18对绕过增压器15的旁通量进行调整。例如,在成为目标的阀开度为A(符号A)而作为目标的废气的流量为B(符号B)的情况下,以开度100%打开调节阀18,获得恒定的流量(符号b),以可变的方式控制调节阀17的阀开度而获得剩余的流量(符号c),由此,以获得成为目标的废气的流量的方式获得整体性目标的阀开度(符号a)。FIG. 9 is a diagram illustrating a valve opening degree. In the above-described embodiment, the regulator
需要说明的是,例如,若能够仅通过调节阀17得到目标的阀开度(符号a)而获得废气的流量(符号B),则可以仅控制调节阀17。It should be noted that, for example, if the flow rate (symbol B) of the exhaust gas can be obtained by obtaining the target valve opening degree (symbol a) only by the regulating
图10是对其他控制规则进行说明的图。FIG. 10 is a diagram illustrating another control rule.
另外,在上述的实施方式中,当燃烧空气流量偏差在预先确定的范围外时,调节阀控制部194根据流量控制部191所算出的控制量对调节阀进行控制,当燃烧空气流量偏差在预先确定的范围内时,根据压力控制部192所算出的控制量对调节阀进行控制。如此,调节阀控制部194根据燃烧空气流量偏差对与流量控制部191对应的控制(FIC)和与压力控制部192对应的控制(PIC)进行切换控制。In addition, in the above-mentioned embodiment, when the deviation of the combustion air flow rate is outside the predetermined range, the regulator
然而,也可以不切换与流量控制部191对应的控制和与压力控制部192对应的控制,而是对两者进行控制。例如,调节阀控制部194根据由流量控制部191获得的控制量和由压力控制部192获得的控制量对调节阀进行控制。例如,在存储部193存储图10所示的控制规则。However, instead of switching between the control corresponding to the flow
调节阀控制部194从流量控制部191取得燃烧空气流量偏差,在“+侧多”的情况下,取得与其对应的调节阀开度加减值“+a3”,从压力控制部192取得炉内压力偏差,在“+侧 最多”的情况下,取得与其对应的调节阀开度加减值“+b4”,以成为与该调节阀开度加减值“+a3”和“+b4”对应的阀开度的方式控制调节阀17。例如,以成为在“+a3”的基础上加上“+b4”的控制量的方式进行控制。The regulating
另外,例如,调节阀控制部194从流量控制部191取得燃烧空气流量偏差,在“+侧 微少”的情况下,取得与其对应的调节阀开度加减值“+a1”,从压力控制部192取得炉内压力偏差,在“-侧 稍多”的情况下,取得与其对应的调节阀开度加减值“-b2”,以成为与该调节阀开度加减值“+a1”和“-b2”对应的阀开度的方式控制调节阀17。例如,以成为在“+a1”的基础上加上“-b2”的控制量的方式进行控制。In addition, for example, the throttle
如此,调节阀控制部194以成为与燃烧空气流量偏差和炉内压力偏差两者对应的阀开度的方式对调节阀进行控制。In this way, the regulator
如上述那样,通过适当地控制燃烧空气量,能够抑制燃料消耗的运行成本且抑制CO浓度。即,加压流动焚烧炉设备1是使污泥11燃烧的焚烧炉,根据污泥量、可燃成分含有比率等污泥性质,燃烧所需的空气量发生变化。若燃烧空气量过少则成为不完全燃烧,未燃烧气体排出和废气中CO浓度变高等对环境的影响增大,若燃烧空气量过多则为了其加温而不必要地消耗辅助燃料。因此,虽然产生运行成本上升、CO浓度上升等,但通过对燃烧空气流量进行控制,能够抑制燃料消耗的运行成本且抑制CO浓度。As described above, by appropriately controlling the amount of combustion air, the running cost of fuel consumption can be suppressed and the CO concentration can be suppressed. That is, the pressurized
另外,如上述那样,由于以抑制炉内压力的变动的方式进行控制,因此能够抑制对加压流动焚烧炉设备1的其他控制的影响。能够使炉内压力在设备设计上的容许范围内。例如,即使以恒定流量将污泥投入焚烧炉,也会因污泥性质(含水率、发热量、粘性等)不均匀而在焚烧炉内产生燃烧不均,或污泥成块被投入,另外还存在污泥部分地发酵而导致气体喷出的情况,因各种原因导致炉内压力发生变动。若炉内压力发生变动,则对供给作为燃料的城市气体的控制等的影响也变大。通过在抑制这些变动的同时使炉内压力在设备设计上的容许范围内,能够抑制对加压流动焚烧炉设备1内的各部分的控制的影响。In addition, since the control is performed so as to suppress fluctuations in the furnace pressure as described above, the influence on other controls of the pressurized
另外,通过将用于实现图1中的阀开度控制装置19的功能的程序记录于计算机可读取的记录介质,可以使计算机系统读入并执行在该记录介质所记录的程序来对调节阀进行控制。需要说明的是,在此所说的“计算机系统”是指包括OS、周边设备等硬件。In addition, by recording the program for realizing the function of the valve opening
另外,如果是在利用“计算机系统”、WWW系统的情况下,则也包含主页提供环境(或者显示环境)。In addition, in the case of using a "computer system" or a WWW system, the home page provision environment (or display environment) is also included.
另外,“计算机可读取的记录介质”是指,软盘、光磁盘、ROM、CD-ROM等可携带介质、内置于计算机系统的硬盘等存储装置。进一步而言,“计算机可读取的记录介质”是指,包括经由因特网等网络、电话线路等通信线路发送程序时的服务器、成为客户端的计算机系统内部的易失性存储器(RAM)那样保持恒定时间程序的介质。另外,上述程序可以实现所述的功能的一部分,进一步而言也可以与计算机系统中已记录的程序组合来实现所述的功能。In addition, the "computer-readable recording medium" refers to portable media such as flexible disks, magneto-optical disks, ROMs, and CD-ROMs, and storage devices such as hard disks incorporated in computer systems. Furthermore, the "computer-readable recording medium" refers to a server that is used when the program is transmitted via a network such as the Internet, or a communication line such as a telephone line, and a volatile memory (RAM) inside a computer system serving as a client, which is kept constant. The medium of time programs. In addition, the above-mentioned program may realize part of the above-mentioned functions, and further, may be combined with a program recorded in a computer system to realize the above-mentioned functions.
以上,虽然参照附图对本发明的实施方式进行了详述,但是具体结构不局限于该实施方式,还包括不脱离本发明的主旨的范围的设计等。As mentioned above, although embodiment of this invention was described in detail with reference to drawings, the specific structure is not limited to this embodiment, The design etc. of the range which do not deviate from the summary of this invention are included.
需要说明的是,本发明中“多个”是指至少两个以上的任意数。It should be noted that "plurality" in the present invention refers to any number of at least two or more.
产业上的可利用性Industrial availability
本发明提供使设备的结构更简单且能够将燃烧状态抑制为恒定的加压流动炉设备的调节阀控制装置。The present invention provides a control valve control device for pressurized flow furnace equipment that can simplify the structure of the equipment and suppress the combustion state to be constant.
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