For the heating arrangement of aero-engine spindle thermal state strength test
Technical field
The invention belongs to aero-engine test technology, relate to the improvement to the heating arrangement for aero-engine spindle thermal state strength test.
Background technology
Aero gas turbine engine main shaft connects pneumatic plant and turbine part and the vitals of transmitted power, once there is fracture defect, can cause extremely serious consequence.Therefore require that main shaft has very high reliability and extremely low destructive rate.
During engine operation, main shaft subjects the loads such as larger moment of torsion, moment of flexure, axial force, gyroscopic couple, centrifugal force and vibration, also receives thermal load etc. at the main shaft of engine high-temperature district work, and these are larger on engine spindle impact fatigue lifetime.Only by stress analysis and material test, the fatigue lifetime of main shaft can't be estimated exactly.Main shaft test is by exerciser by the load applying that the requires examination position to main shaft, and operating load and the state of temperature at position examined by simulation test main shaft truly, ensures that main shaft has boundary condition and the Temperature Distribution of state of flight on engine.By carrying out static strength examination or fatigue life test checking to main shaft under hot environment, determining its static strength or fatigue lifetime, providing structural strength conclusion or predetermined safe cycle life.
Due to the needs on engine structure, main shaft is often designed to different geometric configuratioies, be processed with the geometric configuratioies such as step, hole, groove, spline, end-tooth, middle hollow thereon, these positions are all the positions that principal stress is concentrated, also be the key position of main shaft, usual local stress is very high, and the life-span of main shaft is all generally determined by the dangerouse cross-section that these local stresses are very high.In addition, the impact of temperature on testpieces fatigue lifetime has two aspects, and one is cause material mechanical performance to decline, and causes testpieces to reduce fatigue lifetime; Two be uneven Temperature Distribution produce in testpieces thermal stress together with mechanical stress with engine use circulation and change, cause the fatigure failure of testpieces.
When carrying out engine spindle hot test on " main shaft exerciser " in the past, be install some groups " the belt electric heaters that joint connects " vertically at testpieces outside surface to heat, a kind of heating arrangement structure for aero-engine spindle thermal state strength test is see Fig. 1.Tubular shafts by test aeromotor main shaft 2, the left flange of its left end is by the right-hand member Flange joint of bolt and front group section 1, the left end flange of front group section 1 is fixedly connected with to hold is connected by bolt and strength testing facility, and the left end flange of front group section 1 is with center pit; By the left end Flange joint of the right-hand member flange of test aeromotor main shaft 2 by bolt and rear group section 4 left end, the right-hand member flange of rear group section 4 is connected with the loading end of strength testing facility by bolt, and the belt electric heater 3 that said heating arrangement is connected by the many groups joint be enclosed in outside main shaft 2 and 6 temperature sensors 5 form.3 temperature sensors 5 are respectively laid, for measuring the temperature of shaft experiment part inner chamber and outside surface respectively at the inner chamber of shaft experiment part 2 and outside surface.
Its principle of work is: during test, the belt electric heater 3 electrified regulation main shaft 2 that many group joints connect, the temperature of temperature sensor measurement main shaft 2 inner chamber and outside surface.Its shortcoming is: the first, the temperature of main shaft 2 does not meet testing requirements.Temperature approach≤20 DEG C of testing requirements main shaft 2 surfaces externally and internally, the belt electric heater 3 connected due to above-mentioned joint is positioned at the outside of main shaft 2, and the thermal loss of convection heat transfer' heat-transfer by convection is large, and cause the temperature approach of main shaft 2 surfaces externally and internally to be greater than 20 DEG C, maximum temperature difference value is more than 35 DEG C.The second, the belt electric heater 3 that above-mentioned joint connects is positioned at the outside of main shaft 2, occupies large quantity space, the installation of other testing equipments is affected.
Summary of the invention
The object of the invention is: the heating arrangement for aero-engine spindle thermal state strength test proposing a kind of improvement, to ensure to be met testing requirements by the temperature of test main shaft, and the space of reducing occupied by heating arrangement, for the installation of other testing equipments provides condition.
Technical scheme of the present invention is: for the heating arrangement of aero-engine spindle thermal state strength test, tubular shafts by test aeromotor main shaft 2, the left flange of its left end is by the right-hand member Flange joint of bolt and front group section 1, the left end flange of front group section 1 is fixedly connected with to hold is connected by bolt and strength testing facility, and the left end flange of front group section 1 is with center pit, by the left end Flange joint of the right-hand member flange of test aeromotor main shaft 2 by bolt and rear group section 4 left end, the right-hand member flange of rear group section 4 is connected with the loading end of strength testing facility by bolt, said heating arrangement comprises 6 temperature sensors 5,3 are respectively laid, for measuring the temperature of shaft experiment part inner chamber and outside surface respectively at the inner chamber of shaft experiment part 2 and outside surface, it is characterized in that: the heating unit be made up of 2 to 4 tube electric heater assemblies and end cap 11 by, end cap 11 is plectanes, end cap 11 is sealed on the left port place of front group section 1 center pit, be fixed by screws on the left side of front group section 1, end cap 11 has the heating tube mounting hole be uniformly distributed along the circumference, the quantity of heating tube mounting hole is identical with the quantity of tube electric heater assembly, has 3 temperature sensor fixing hole be uniformly distributed along the circumference in the outside of mounting hole, tube electric heater assembly is by electric heating tube 8, setscrew nut 9 and set nut 10 form, at the left end of electric heating tube 8 with external thread, setscrew nut 9 and set nut 10 are screwed on above-mentioned external thread, the left end of electric heating tube 8 is through in heating tube mounting hole, setscrew nut 9 is positioned at the right of end cap 11, set nut 10 is positioned at the left side of end cap 11, by setscrew nut 9 and set nut 10, the left end of electric heating tube 8 is fixed on end cap 11, the right-hand member of electric heating tube 8 puts in the inner cavity of right section of main shaft 2, the lead-in wire of electric heating tube 8 is drawn from the heating tube fairlead being fixedly connected with end of strength testing facility, 3 temperature sensors 5 of inner chamber are inserted in the inner chamber of main shaft 2 from the sensor mounting hole of 3 end cap 11 respectively, gap between temperature sensor 5 and sensor mounting hole asbestos cloth jam-pack, temperature sensor 5 lead-in wire from strength testing facility be fixedly connected with end sensor lead hole draw, the interior cavity temperature of left section of the first temperature sensor measurement main shaft 2 wherein, the interior cavity temperature in the second temperature sensor measurement main shaft 2 stage casing, three-temperature sensor measures the interior cavity temperature of right section of main shaft 2, 3 temperature sensors 5 of outside surface, between shaft experiment part outside surface and asbestos heat-insulation layer 12, bind with iron wire.
Advantage of the present invention is: the heating arrangement for aero-engine spindle thermal state strength test proposing a kind of improvement, ensure that the temperature by testing main shaft meets testing requirements, and the space decreased occupied by heating arrangement, for the installation of other testing equipments provides condition.
Accompanying drawing explanation
Fig. 1 is a kind of structural representation of the heating arrangement for aero-engine spindle thermal state strength test.
Fig. 2 is structural representation of the present invention.
Embodiment
Below the present invention is described in further details.See Fig. 2, for the heating arrangement of aero-engine spindle thermal state strength test, tubular shafts by test aeromotor main shaft 2, the left flange of its left end is by the right-hand member Flange joint of bolt and front group section 1, the left end flange of front group section 1 is fixedly connected with to hold is connected by bolt and strength testing facility, and the left end flange of front group section 1 is with center pit, by the left end Flange joint of the right-hand member flange of test aeromotor main shaft 2 by bolt and rear group section 4 left end, the right-hand member flange of rear group section 4 is connected with the loading end of strength testing facility by bolt, and said heating arrangement comprises 6 temperature sensors 5, it is characterized in that: the heating unit be made up of 2 to 4 tube electric heater assemblies and end cap 11 by, end cap 11 is plectanes, end cap 11 is sealed on the left port place of front group section 1 center pit, be fixed by screws on the left side of front group section 1, end cap 11 has the heating tube mounting hole be uniformly distributed along the circumference, the quantity of heating tube mounting hole is identical with the quantity of tube electric heater assembly, has 3 temperature sensor fixing hole be uniformly distributed along the circumference in the outside of mounting hole, tube electric heater assembly is by electric heating tube 8, setscrew nut 9 and set nut 10 form, at the left end of electric heating tube 8 with external thread, setscrew nut 9 and set nut 10 are screwed on above-mentioned external thread, the left end of electric heating tube 8 is through in heating tube mounting hole, setscrew nut 9 is positioned at the right of end cap 11, set nut 10 is positioned at the left side of end cap 11, by setscrew nut 9 and set nut 10, the left end of electric heating tube 8 is fixed on end cap 11, the right-hand member of electric heating tube 8 puts in the inner cavity of right section of main shaft 2, the lead-in wire of electric heating tube 8 is drawn from the heating tube fairlead being fixedly connected with end of strength testing facility, 3 temperature sensors 5 are inserted in the inner chamber of main shaft 2 from the sensor mounting hole of 3 end cap 11 respectively, gap between temperature sensor 5 and sensor mounting hole asbestos cloth jam-pack, temperature sensor 5 lead-in wire from strength testing facility be fixedly connected with end sensor lead hole draw, the interior cavity temperature of left section of the first temperature sensor measurement main shaft 2 wherein, the interior cavity temperature in the second temperature sensor measurement main shaft 2 stage casing, three-temperature sensor measures the interior cavity temperature of right section of main shaft 2, 3 temperature sensors 5 of outside surface, between shaft experiment part outside surface and asbestos heat-insulation layer 12, bind with iron wire.
Principle of work of the present invention is: because electric heating tube 8 is arranged in the inner chamber of main shaft 2, substantially reduce the temperature loss that thermal convection causes, and ensure that the temperature difference Pass Test requirement of main shaft 2 surfaces externally and internally.Test proves, after adopting the present invention, the temperature difference of main shaft 2 surfaces externally and internally can reach within 15 DEG C.In addition, the present invention does not occupy the space outerpace of main shaft 2 completely, facilitates the installation of other testing equipments.
One embodiment of the present of invention, the electric heating tube adopted is finished parts.