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CN109798771A - One kind testing heating device for aero-engine turbine disk low cycle fatigue life - Google Patents

One kind testing heating device for aero-engine turbine disk low cycle fatigue life Download PDF

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Publication number
CN109798771A
CN109798771A CN201910098471.3A CN201910098471A CN109798771A CN 109798771 A CN109798771 A CN 109798771A CN 201910098471 A CN201910098471 A CN 201910098471A CN 109798771 A CN109798771 A CN 109798771A
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CN
China
Prior art keywords
turbine disk
furnace
aero
fatigue life
heating device
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Pending
Application number
CN201910098471.3A
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Chinese (zh)
Inventor
高汉晋
杨鑫
薛明
张振宇
闫庆安
李宇
张兴良
魏大勇
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AECC Aviation Power Co Ltd
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AECC Aviation Power Co Ltd
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Priority to CN201910098471.3A priority Critical patent/CN109798771A/en
Publication of CN109798771A publication Critical patent/CN109798771A/en
Pending legal-status Critical Current

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  • Testing Resistance To Weather, Investigating Materials By Mechanical Methods (AREA)

Abstract

It is provided by the invention a kind of for aero-engine turbine disk low cycle fatigue life test heating device, heating element is separately positioned in the interlayer of furnace bottom, bonnet and furnace roof, turbine disk test assembly is heated by the way of heat radiation, heat radiation heating is uniformly heated turbine disk test assembly, and more energy saving.Meanwhile heating element being avoided to occupy the space of furnace body, the internal working volume of furnace body is increased indirectly, so that furnace body is suitable for the hot test of the turbine disk test assembly of any model, is improved the security performance of test.

Description

One kind testing heating device for aero-engine turbine disk low cycle fatigue life
Technical field
The present invention relates to aero-engine test technologies, specially a kind of to be used for aero-engine turbine disk low-cycle fatigue Life test heating device.
Background technique
Aero-engine turbine disk is attached to compressor by main shaft and compressor is driven to rotate, and turbine disk destruction can jeopardize Flight safety causes extremely serious consequence, therefore it is required that the turbine disk has very high reliability.When engine operation, turbine Disk subjects the loads such as biggish torque, axial force, gyroscopic couple, centrifugal force and vibration, in the whirlpool of engine high-temperature area work Wheel disc, in addition to by centrifugal force and vibrational loading, thermic load is the turbine disk by one of Main Load, these are to engine turbine Disk fatigue life is affected.Stress analysis and the testing of materials are only leaned on, can't accurately expect the fatigue life of the turbine disk.Whirlpool Wheel disc test is the examination position that desired load is applied to the turbine disk by rotation test device, and the true simulation turbine disk is examined The service load and state of temperature at core position guarantee that the turbine disk has the boundary condition and temperature environment of engine flight state. By carrying out static strength examination or fatigue life test verifying to the turbine disk under hot state environment, verifies its static strength or provide predetermined Safe cycle life.
Due to the needs on engine structure, the turbine disk is often designed to different geometries, is machined with platform on it The geometries such as rank, hole, tongue-and-groove, spline, these positions are all the crucial portions of the position that turbine disk stress is concentrated and the turbine disk Position, usual local stress is very high, and the service life of the turbine disk is typically all to be determined by the very high dangerouse cross-section of these local stresses.Separately Outside, influence of the temperature to testpieces fatigue life first is that material mechanical performance is caused to decline causes testpieces tired there are two aspect The labor service life reduces;Second is that non-uniform Temperature Distribution generates thermal stress in testpieces to be made together with mechanical stress with engine Changed with circulation, causes the fatigue rupture of testpieces.
In the past when carrying out engine turbine disk hot test on " vertical rotating exerciser ", wanted to reach temperature field It asks, can only be tested for the turbine disk of a certain model.Original equipment heating system is tower structure, with asbestos cloth package every Heat is surrounded testpieces and heater with the double-layer stainless steel for being sandwiched between heat-insulated asbestos cloth that is, outside testpieces, to prevent Only heat distributes.Heater is made of resistance wire and porcelain stick, as shown in Fig. 2, not only installing cumbersome and being easily damaged, Mei Gezhi Frame fixes the heater of 4 1KW, is separately mounted to top spacer, bottom baffles, surveys on the partition of face, occupies internal a large amount of empty Between.The heater being particularly wall-mounted at the top of exerciser, when turbine disk high speed rotation, porcelain stick can smash test because vibrating breakage Part causes testpieces to damage and rupture without reason.While it to be also passed through appropriate air, and air intlet, to prevent because vacuum degree is excessively high, The resistance wire of heater is caused to damage because of ionization, as shown in Figure 1.
Therefore, it is necessary to be improved to pervious heating means.The device is set to adapt to Multiple Type engine turbine disk Hot test, and improve the safety of test.
Summary of the invention
Aiming at the problems existing in the prior art, the present invention provides a kind of for aero-engine turbine disk low-cycle fatigue Life test heating device, can adapt to the hot test requirement of Multiple Type engine turbine disk, and increase heating device Internal use space provides condition for the installation of other testing equipments.
The present invention is to be achieved through the following technical solutions:
One kind testing heating device, including furnace body, heating element for aero-engine turbine disk low cycle fatigue life And electroheat pair;
Wherein, furnace body packet bonnet and the furnace roof and furnace bottom that are separately positioned at the top and bottom of it, bonnet, furnace roof and furnace bottom Structure it is identical, be made of shell and interior lining panel, between shell and interior lining panel be filled with thermal insulation material and heating element, heating Element is connect with temperature control device, and heating element heats turbine disk test assembly by heat radiation;
Furnace roof is provided centrally with connecting shaft, and the lower end of connecting shaft is located in furnace body, for connecting turbine disk test assembly, The upper end of connecting shaft passes through the rotation axis connection of furnace roof and exerciser;
Electroheat pair is provided at the top of the bottom of furnace roof and furnace bottom, electroheat pair is connect with detection system, electroheat pair difference For measuring the temperature at the top and bottom of turbine disk test assembly.
Preferably, cooling air channel is set between the shell and thermal insulation material, for reducing the temperature of shell.
Preferably, the thermal insulation material is alumina silicate fibre.
Preferably, the material of the heating element is the heating tape of Cr20Ni80.
Preferably, it is provided with connecting bracket at the top of the furnace roof, for furnace roof to be connect with exerciser top cover.
Preferably, multiple electroheat pair mounting holes are evenly distributed on the furnace roof and furnace bottom, electroheat pair mounting hole is item Shape hole, the length direction of strip-shaped hole are the radial direction of furnace roof.
Preferably, it is evenly distributed with three groups of heating elements respectively in the furnace roof and furnace bottom, is evenly distributed in six groups of heating in bonnet Element.
Preferably, the furnace bottom is provided centrally with air inlet.
Preferably, it is provided with telescope support on the side wall of the bonnet, thermocouple temperature measurement component, furnace are set on telescope support The side wall of cover is additionally provided with thermometer hole, and telescope support can be such that thermocouple temperature measurement component tries by the turbine disk of the thermometer hole to furnace body It tests component and carries out thermometric.
Preferably, the furnace roof, bonnet and furnace bottom are connected by positioning and guiding bar.
Compared with prior art, the invention has the following beneficial technical effects:
It is provided by the present application a kind of for aero-engine turbine disk low cycle fatigue life test heating device, it will heat Element is separately positioned in the interlayer of furnace bottom, bonnet and furnace roof, is added by the way of heat radiation to turbine disk test assembly Heat, heat radiation heating are uniformly heated turbine disk test assembly, and more energy saving.Meanwhile heating element is embedded in It in interlayer, avoids heating element from occupying the space of furnace body, increases the internal working volume of furnace body indirectly, furnace body is made to be suitable for appointing The hot test of the turbine disk test assembly of what model.In addition, during the test, turbine disk test assembly high speed rotation, by Be embedded in interlayer in heating element, therefore solve turbine disk test assembly high speed rotation in the prior art, cause heating rod because The problem of vibration can smash testpieces, testpieces is caused to damage and rupture without reason avoids that experiment accident occurs, improves the peace of test Full performance.
Environment is conducive to using alumina silicate fibre thermal insulation material, while avoiding the harm to operator, service life It is long, it reduces costs.
Heating element uses Cr20Ni80 material, meets that testpieces is up to the heating of 700 DEG C of test temperatures and thermometric is wanted It asks, improves the test temperature section of equipment.The manual temperature of original equipment is further adjusted into control, is improved to PID closed loop certainly Dynamic control makes temperature control error and is increased to 1% from 3%, improves test accuracy.
Detailed description of the invention
Fig. 1 is existing heater structure schematic diagram;
Fig. 2 is former heater heating rod structural schematic diagram;
Fig. 3 is the structural schematic diagram of heating device of the present invention;
Fig. 4 is the top view of heating device of the present invention;
Fig. 5 is the schematic diagram of heating element of the present invention.
In figure: 1, exerciser top cover;2, connecting bracket;3, rotary shaft;4, Coupling Shaft;5, furnace roof;7, telescope support;8, hot Galvanic couple temperature measurement component;9, bonnet;10, turbine disk test assembly;11, air inlet;12, furnace bottom;13, electroheat pair;13, positioning and guiding Bar.
Specific embodiment
Present invention will be described in further detail below with reference to the accompanying drawings, described to be explanation of the invention rather than limit It is fixed.
Shown in Fig. 3 and Fig. 4, one kind testing heating device for aero-engine turbine disk low cycle fatigue life, including Furnace body, heating component and temperature measurement component.
Wherein, furnace body includes furnace roof 5, bonnet 9 and furnace bottom 12;The bonnet 9 be it is columnar structured, furnace roof 5 be arranged in bonnet 9 Top, the bottom of bonnet 9 is arranged in furnace bottom 12.
Furnace roof 5 is provided centrally with central axis hole, and connecting shaft 4 is provided in central axis hole, and the lower end of connecting shaft 4 is located at furnace body In, the lower end of connecting shaft 4 passes through the rotation of furnace roof 5 and exerciser for connecting turbine disk test assembly 10, the upper end of connecting shaft Axis 3 connects, and the top circumference of furnace roof 5 is evenly equipped with multiple connecting brackets 2, and furnace roof 5 is connected by connecting bracket 2 and exerciser top cover 1 It connects.Connecting bracket 2 is the channel steel of c-type structure, and the strip-shaped hole for installing bolt, connection are provided at the top and bottom of channel steel The load-bearing of bracket 2 is greater than 600Kg.
Furnace roof 5 is disc, including shell and interior lining panel made of stainless steel plate, outer casing thickness 4mm, thickness of inner lining 1.5mm fills thermal insulation material and installation heating element, wind is arranged between thermal insulation material and shell between shell and interior lining panel Road, for cooling down to shell, the both ends in air duct are provided with connector, for connecting cold duct.
Three galvanic couple mounting holes, each 120 degree of interval are evenly distributed in out on furnace roof 5, galvanic couple mounting hole is strip-shaped hole, item The axial direction in shape hole is the diametrical direction of furnace roof, and the electroheat pair 13 being installed therein is enable to adjust installation site, electricity along strip-shaped hole Thermocouple 13 and the sealing of galvanic couple mounting hole are installed, and so that it is had sealing heat insulating function, are prevented the heat loss in furnace body, electroheat pair 13 Lower end pass through galvanic couple mounting hole and be located at turbine disk test assembly top, for measuring 10 bottom of turbine disk test assembly Temperature.
Bonnet 9 is columnar structured, including shell and interior lining panel made of stainless steel plate, outer casing thickness 4mm, interior liner thickness 1.5mm, 1200 × 800mm of interior chamber size Φ of bonnet 9 are spent, thermal insulation material and installation heating are filled between shell and interior lining panel Air duct is arranged in element between thermal insulation material and shell, for cooling down to shell, the both ends in air duct are provided with connector, for connecting Cold duct.Square hole is offered on the side wall of bonnet 9, having a size of 80 × 715mm, connects telescope support on the outer wall of bonnet 9 7, thermocouple temperature measurement component 8 is set on telescope support 7, and telescope support 7 can make thermocouple temperature measurement component 8 pass through square hole entrance Thermometric is carried out to turbine disk test assembly in furnace body.
Furnace bottom 12 is disc, including shell and interior lining panel made of stainless steel plate, outer casing thickness 4mm, thickness of inner lining 1.5mm fills thermal insulation material and installation heating element, wind is arranged between thermal insulation material and shell between shell and interior lining panel Road, for cooling down to shell, the both ends in air duct are provided with connector, for connecting cold duct.
Three galvanic couple mounting holes, each 120 degree of interval are evenly distributed in out on furnace bottom 12, galvanic couple mounting hole is strip-shaped hole, The axial direction of strip-shaped hole is the diametrical direction of furnace roof, and the electroheat pair 13 being installed therein is enable to adjust installation site along strip-shaped hole, Electroheat pair 13 and the sealing of galvanic couple mounting hole are installed, and so that it is had sealing heat insulating function, are prevented the heat loss in furnace body, electroheat pair 13 lower end passes through galvanic couple mounting hole and is located at the lower section of turbine disk test assembly, for measuring 10 bottom of turbine disk test assembly Temperature.The center of furnace bottom 12 is additionally provided with air inlet 11, to prevent vacuum degree excessively high.
Since furnace roof 5, furnace bottom 12 and 9 bulk-breaking of bonnet independently make, combined during installation using multiple positioning and guiding bars 14 Connection, multiple 14 circumference uniform distributions of positioning and guiding bar are on 9 side wall of bonnet, convenient for frequently dismounting, and install convenient.Positioning and guiding bar Including positioning plate and guide rod, locating rod is vertically mounted on the side wall of furnace roof 5 by connecting plate, and the lower end of locating rod is tapered Structure, positioning plate are horizontally arranged on the shell of bonnet 9, and location hole is provided on positioning plate, and locating rod is inserted into location hole In be located by connecting to furnace roof 5 and bonnet 9.
Furnace roof 5, furnace bottom 12 and bonnet 9 are all made of identical heating element, heating element Cr20Ni80, operating temperature 600 DEG C, it is firm that heating element requires to be fixedly mounted, and must not fall off under test conditions.Heating element is controlled automatically using PID closed loop System, buying Xi'an perseverance pacify electric heater control cabinet.
Three groups of heating elements are respectively set in furnace roof 5 and furnace bottom 12, six groups of heating elements point are set in bonnet 9, and every group only Vertical to draw wiring, six groups of heating elements in bonnet 9 divide circumference uniform distribution, and the connecting terminal of heating element respectively corresponds fixed installation On furnace roof 5, furnace bottom 12, bonnet 9, connecting terminal require with corresponding casing insulation, and facilitate frequent wiring.
Heating element includes heating tape, fixed column and the connection terminal of Cr20Ni80, and fixed column is fixed on thermal insulation material, Multiple fixed columns are uniformly distributed, and heating tape is connect with fixed column, and the both ends of heating tape are connect with binding post.Heating unit on bonnet Part is ring structure, and six groups of heating elements are uniformly distributed from top to bottom.
The detection of thermoelectricity even synchronization, temperature uniformity ± 15 DEG C, detection temperature spot are 700 DEG C.Temperature-measuring range Φ 1200 × 800mm。
Thermal insulation material use alumina silicate fibre vacuum forming part, 1200 DEG C of high temperature resistant.After alumina silicate fibre forming and sintering part Firm in structure, heat insulation effect is good, and not dusting is not scaling-off, can satisfy job requirement under vacuum conditions.The requirement of forming and sintering part Convenient for the fixation and installation of heating element.Heating element and thermocouple fairlead have insulation protection.Furnace shell hull-skin temperature Less than 80 DEG C.
It is provided by the present application a kind of for aero-engine turbine disk low cycle fatigue life test heating device, it will heat Element is separately positioned in the interlayer of furnace bottom, bonnet and furnace roof, is added by the way of heat radiation to turbine disk test assembly Heat directly heat compared with mode using heating rod with existing, and heat radiation heating keeps turbine disk test assembly heated more Add uniformly, and more energy saving.
Secondly, existing heater is made of resistance wire and porcelain stick, not only installs cumbersome and be easily damaged, each bracket The heater of 4 1KW is fixed, the internal holes of heater are largely occupied, reduces the scope of application of heater;The application's adds Thermal element is embedded in interlayer, is avoided heating element from occupying the space of furnace body, is increased the internal working volume of furnace body indirectly, together Shi Caiyong heat radiation heating, makes furnace body be suitable for the hot test of the turbine disk test assembly of any model.
In addition, during the test, turbine disk test assembly high speed rotation, since heating element is embedded in interlayer, because This solves turbine disk test assembly high speed rotation in the prior art, causes heating rod because vibration can smash testpieces, causes to test The problem of part is damaged and ruptured without reason avoids that experiment accident occurs, improves the security performance of test.
Alumina silicate fibre thermal insulation material is respectively set in furnace bottom, bonnet and furnace roof, caused by greatly reducing thermal convection Turbine disk testpieces upper and lower surfaces temperature difference Pass Test requirement has been protected just in temperature loss.Testing proves, after applying the present invention whirlpool Within Cha≤15 DEG C wheel disc testpieces upper and lower surfaces Wen.
It is existing to be caused damages to personnel using asbestos cloth;Part asbestos fibre is discharged into test bay by vacuum pump and makes At environmental pollution;Asbestos often can only be disposable, and asbestos dangerous waste discharge amount can be brought to increase.It compares, using alumina silicate Fiber heat preservation material is conducive to environment, while avoiding the harm to operator, and long service life reduces costs.
Heating element uses Cr20Ni80 material, meets that testpieces is up to the heating of 700 DEG C of test temperatures and thermometric is wanted It asks, heats Zong Gong Shuai≤48KW.The manual temperature of original equipment is adjusted into control, error is big and turbine disk test assembly 10 is upper and lower The temperature gap on surface is larger, it is difficult to which the needs for meeting turbine disk test are improved to PID closed-loop automatic control, make temperature control Error is increased to 1% from 3%.
The above content is merely illustrative of the invention's technical idea, and this does not limit the scope of protection of the present invention, all to press According to technical idea proposed by the present invention, any changes made on the basis of the technical scheme each falls within claims of the present invention Protection scope within.

Claims (10)

1. one kind for aero-engine turbine disk low cycle fatigue life test heating device, which is characterized in that including furnace body, Heating element and electroheat pair;
Wherein, furnace body packet bonnet (9) and the furnace roof (5) and furnace bottom (12) that are separately positioned at the top and bottom of it, bonnet (9), Furnace roof (5) is identical with the structure of furnace bottom (12), is made of shell and interior lining panel, and thermal insulating material is filled between shell and interior lining panel Material and heating element, heating element connect with temperature control device, heating element pass through heat radiation to turbine disk test assembly (10) into Row heating;
Furnace roof (5) is provided centrally with connecting shaft (4), and the lower end of connecting shaft (4) is located in furnace body, for connecting turbine disk test Component (10), the upper end of connecting shaft pass through furnace roof (5) and connect with the rotary shaft (3) of exerciser;
It is provided with electroheat pair at the top of the bottom of furnace roof (5) and furnace bottom (12), electroheat pair is connect with detection system, electroheat pair point The temperature at the top and bottom of turbine disk test assembly (10) Yong Yu not measured.
2. testing heating device, feature for aero-engine turbine disk low cycle fatigue life according to claim 1 It is, cooling air channel is set between the shell and thermal insulation material, for reducing the temperature of shell.
3. testing heating device, feature for aero-engine turbine disk low cycle fatigue life according to claim 1 It is, the thermal insulation material is alumina silicate fibre.
4. testing heating device, feature for aero-engine turbine disk low cycle fatigue life according to claim 1 It is, the material of the heating element is the heating tape of Cr20Ni80.
5. testing heating device, feature for aero-engine turbine disk low cycle fatigue life according to claim 1 It is, is provided with connecting bracket at the top of the furnace roof (5), for furnace roof (5) to be connect with exerciser top cover (1).
6. testing heating device, feature for aero-engine turbine disk low cycle fatigue life according to claim 1 It is, multiple electroheat pair mounting holes are evenly distributed on the furnace roof (5) and furnace bottom (12), and electroheat pair mounting hole is bar shaped Hole, the length direction of strip-shaped hole are the radial direction of furnace roof (5).
7. testing heating device, feature for aero-engine turbine disk low cycle fatigue life according to claim 1 It is, is evenly distributed with three groups of heating elements in the furnace roof (5) and furnace bottom (12) respectively, is evenly distributed in six groups of heating in bonnet (9) Element.
8. testing heating device, feature for aero-engine turbine disk low cycle fatigue life according to claim 1 It is, the furnace bottom (12) is provided centrally with air inlet (11).
9. testing heating device, feature for aero-engine turbine disk low cycle fatigue life according to claim 1 It is, is provided with telescope support (7) on the side wall of the bonnet (9), thermocouple temperature measurement component (8) is set on telescope support (7), The side wall of bonnet (9) is additionally provided with thermometer hole, and telescope support (7) can make thermocouple temperature measurement component (8) by thermometer hole to furnace The turbine disk test assembly of body carries out thermometric.
10. testing heating device, feature for aero-engine turbine disk low cycle fatigue life according to claim 1 It is, the furnace roof (5), bonnet (9) and furnace bottom (12) are connected by positioning and guiding bar.
CN201910098471.3A 2019-01-31 2019-01-31 One kind testing heating device for aero-engine turbine disk low cycle fatigue life Pending CN109798771A (en)

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Cited By (7)

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Publication number Priority date Publication date Assignee Title
CN112014110A (en) * 2020-07-31 2020-12-01 中国航发贵阳发动机设计研究所 Temperature field control device of vertical wheel disc low-cycle fatigue tester
WO2020252983A1 (en) * 2019-06-20 2020-12-24 浙江大学 Material performance testing system under fixed multi-field coupling action in supergravity environment
CN112179661A (en) * 2020-09-18 2021-01-05 中国航发四川燃气涡轮研究院 Heating device for wheel disc test
CN114136640A (en) * 2021-10-20 2022-03-04 中国航发四川燃气涡轮研究院 Online adjustable gradient heating device for strength test of aero-engine wheel disc
CN114593606A (en) * 2022-03-17 2022-06-07 中国航发沈阳发动机研究所 A split vertical rotor heating device
CN116046195A (en) * 2023-04-03 2023-05-02 中国航发四川燃气涡轮研究院 Movable type aeroengine wheel disk temperature measuring device
FR3152881A1 (en) * 2023-09-13 2025-03-14 Safran Aircraft Engines Self-retracting thermocouple for test bench

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020252983A1 (en) * 2019-06-20 2020-12-24 浙江大学 Material performance testing system under fixed multi-field coupling action in supergravity environment
US11609165B2 (en) 2019-06-20 2023-03-21 Zhejiang University Material performance testing system under fixed multi-field coupling effect in hypergravity environment
CN112014110A (en) * 2020-07-31 2020-12-01 中国航发贵阳发动机设计研究所 Temperature field control device of vertical wheel disc low-cycle fatigue tester
CN112179661A (en) * 2020-09-18 2021-01-05 中国航发四川燃气涡轮研究院 Heating device for wheel disc test
CN112179661B (en) * 2020-09-18 2022-04-22 中国航发四川燃气涡轮研究院 Heating device for wheel disc test
CN114136640A (en) * 2021-10-20 2022-03-04 中国航发四川燃气涡轮研究院 Online adjustable gradient heating device for strength test of aero-engine wheel disc
CN114593606A (en) * 2022-03-17 2022-06-07 中国航发沈阳发动机研究所 A split vertical rotor heating device
CN116046195A (en) * 2023-04-03 2023-05-02 中国航发四川燃气涡轮研究院 Movable type aeroengine wheel disk temperature measuring device
FR3152881A1 (en) * 2023-09-13 2025-03-14 Safran Aircraft Engines Self-retracting thermocouple for test bench

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