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CN103060479B - Method for cleaning sugar preparing and boiling materials - Google Patents

Method for cleaning sugar preparing and boiling materials Download PDF

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Publication number
CN103060479B
CN103060479B CN201310048614.2A CN201310048614A CN103060479B CN 103060479 B CN103060479 B CN 103060479B CN 201310048614 A CN201310048614 A CN 201310048614A CN 103060479 B CN103060479 B CN 103060479B
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honey
sugar
boiling
sedimentation
floating
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CN103060479A (en
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蒙冠怀
李凯
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GUANGXI LIUZHOU ZHONGJIA INTELLECTUAL PROPERTY RIGHTS SERVICE CO Ltd
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GUANGXI LIUZHOU ZHONGJIA INTELLECTUAL PROPERTY RIGHTS SERVICE CO Ltd
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Abstract

本发明公开了一种制糖煮糖物料清净处理的方法,涉及制糖技术领域,其步骤如下:将三系煮糖工序中煮制得到的糖膏经助晶、分蜜筛分出来的蜜进行稀释;把稀释后的蜜加热;通入压缩空气打泡上浮,清出上浮的泡沫;用磷酸和1.0~1.2磷酸当量的氢氧化钙搅拌混合反应与清除了泡沫的蜜中形成磷酸氢钙-磷酸钙网络沉降,再加入絮凝剂辅助吸附蜜中的悬浮颗粒杂质沉降,得到清糖浆作为煮糖的原料。本发明相比较于现有技术,经清净处理的物料纯度提高、粘度降低大部分能够回煮,减少后段物料煮制量,降低废蜜产率,提高蔗糖分收回;纯度提高,粘度降低,蔗糖易结晶吸收,提高蔗糖分收回;大幅度降低废蜜中的无机灰分杂质,提升废蜜使用价值。The invention discloses a method for cleaning and treating sugar-making and boiling-sugar materials, and relates to the technical field of sugar-making. Dilution; heating the diluted honey; blowing compressed air into it to make bubbles and float up, clear out the floating foam; stir and mix with phosphoric acid and 1.0~1.2 calcium hydroxide equivalent of phosphoric acid to form calcium hydrogen phosphate in the honey that has removed the foam -Calcium phosphate network sedimentation, and then add flocculant to assist in the adsorption of suspended particles in the honey to settle, to obtain clear syrup as the raw material for boiling sugar. Compared with the prior art, the present invention improves the purity of the cleaned material and reduces the viscosity, most of which can be boiled back, reduces the amount of material cooked in the later stage, reduces the yield of waste honey, and improves the recovery of sucrose; the purity is improved, the viscosity is reduced, Sucrose is easy to crystallize and absorb, which improves the recovery of sucrose; greatly reduces the inorganic ash impurities in waste honey, and improves the use value of waste honey.

Description

The method that sugared material clarify process is boiled in sugaring
Technical field
The present invention relates to sugar refining field, the method that sugared material is boiled in especially a kind of processing that improves sugaring raw material sugar recovery.
Background technology
In the production process of sugar refinery, it is to boil sugar, crystallization in motion, purging and drying process that the sugar refining technology of white sugar generally comprises raw material extraction of the juice, clarification, evaporation, three, wherein, three is that high-grade massecuite, intermediate massecuite and the raw massecuite obtaining in Boiling Process sieves out honey, commerieal sugar through crystallization in motion, purging respectively, screening sweet purity is out not high, for not affecting quality product, the general honey time of only part first being washed boils high-grade massecuite, another part is as the material of back segment massecuite boiling, make to move after material, reduced the withdrawal of sugar.The purity of sugaring material is higher, and Sucrose is higher, and impurity is fewer, and the easier crystallization of sucrose absorbs, and the recovery of Sucrose is just higher.And current sugar refining technology only carries out clarify process and improves feed purity boiling glycogen material before being Boiling Process three.Existing sugar refining technology material clarify process includes and after raw material extraction of the juice, carries out clarifying treatment, to the clear juice processing of floating after clarification, and the processing of floating of the syrup after evaporization process.Due to factor impacts such as raw material " non-sucrose " impurity component and number change, physical and chemical properties change, existing way are unstable, production operation fluctuation, the purification effect limit, make a large amount of " non-sucrose " impurity fail to remove and enter Boiling Process.These " non-sucrose " impurity one are to hinder sucrose molecules crystallization, regain low; The 2nd, increase material viscosity, regain low; The 3rd, massecuite, molasses are swollen cause to emit case or molasses spontaneous combustion; The 4th, in molasses, inorganic ash content content is too high, has significantly reduced utility value, brings serious potential safety hazard to environment simultaneously.
Summary of the invention
The object of this invention is to provide a kind of sugaring and boil the method for sugared material clarify process, this method can solve existing sugar refining technology and boil the large and sugar of the foreign matter content of sugared material and regain low problem.
In order to address the above problem, the technical solution used in the present invention is: the method for sugared material clarify process is boiled in this sugaring, and its step is as follows:
A, dilution: be that the honey that massecuite that in Boiling Process, boiling obtains sieves out through crystallization in motion, purging dilutes by three, be diluted to 60 Bx ~ 70Bx;
B, heating: the honey after dilution is heated to 70 ℃ ~ 80 ℃;
C, floating: the heating honey that pressurized air is passed into the step B floating of getting blisters in floating device, clears out the foam of floating;
D, sedimentation: be uniformly mixed reaction with the calcium hydroxide of phosphoric acid and 1.0 ~ 1.2 phosphoric acid equivalents and removed in the honey of foam and formed the sedimentation of secondary calcium phosphate-calcium phosphate network with step C, add again the suspended particle impurity sedimentation in the auxiliary absorption of flocculation agent honey, obtain clearly syrup as boiling sugared raw material.
Above-mentioned sugaring is boiled in the technical scheme of method of sugared material clarify process, and technical scheme can also be more specifically: the sediment producing in step D is carried out to centrifugation, and the clear syrup obtaining is as boiling sugared raw material.
Further, described phosphoric acid consumption is 400 ppm ~ 2400ppm, and described flocculation agent consumption is 1.5 ppm ~ 10ppm.
Further, described honey is that high green syrup, first are washed honey, second green molasses, second and washed a kind of in honey, molasses or wherein several.
Preferably, flocculation agent is polyacrylamide.
The principle of technical scheme of the present invention is three to be the high-grade massecuite boiling in sugar, intermediate massecuite, raw massecuite is through boiling, crystallization in motion, purging honey is out separated out after a large amount of Sucroses because of it, " non-sucrose " impurity moiety is stable, physico-chemical property is stable, calcium sulfate, Calucium Silicate powder, magnesium salts etc. are at 60 Bx ~ 70Bx, in the liquid glucose of 70 ℃ ~ 80 ℃, solubility product declines, the characteristic that the overwhelming majority exists with suspended particle, material is removed organic surface-active substance (foam) through floating, add again the compound sediment of secondary calcium phosphate-calcium phosphate that phosphoric acid and milk of lime reaction generate, under flocculation agent booster action, form network sedimentation absorption catch material in suspended state particle inorganic, organic " non-sucrose " impurity.
Owing to having adopted technique scheme, the present invention compared with prior art has following beneficial effect:
1, process by floating, can effectively remove surfactant class " non-sucrose " organic impuritys such as phospholipoprotein mixture, pectin, composite gel, reduce the crystallization of sucrose factor that hinders, reduce material viscosity, improve feed purity, regain thereby improve Sucrose;
2, eliminate intermediate massecuite, raw massecuite, waste molasses swell problem and waste molasses spontaneous combustion problem;
3, add secondary calcium phosphate-calcium phosphate and be aided with the absorption of flocculation agent effect formation network, sedimentation, centrifugation, can effectively remove the inorganic ash content in material, reduce the crystallization of sucrose factor that hinders, improve feed purity, improve Sucrose withdrawal;
4, improve 8 AP ~ 13AP through the feed purity of clarify process, major part can be returned and be boiled, and has reduced back segment material boiling amount, improves Sucrose and regains, and reduces molasses productive rate;
5, in the molasses after clarify process, inorganic ash content content is extremely low, promotes the utility value of molasses.
Embodiment
Embodiment 1
The present embodiment to be to adopt sugarcane as the common sulfurous method sugar refining technology of raw material is basis, and comprising raw material extracting sugarcane juice, clarification, evaporation, three is to boil sugar, crystallization in motion, purging and drying process.To the clarify process method of boiling sugared material be: by three be high-grade massecuite that in Boiling Process, boiling obtains through purging sieve out high green syrup, first is washed honey and is mixed, the mixing that is 73.5AP the purity being mixed to form honey stream adds in the interlayer steam heating thinning tank of 40 cubic metres, be diluted to 64.5Bx with 65 ℃ of sugar refining technology water, again with steam dilution close be heated to 70 ~ 72 ℃ flow into floating devices, pass into the floating of getting blisters in the honey of heating with pressurized air, clear out the foam of floating; The honey of having removed foam is added in accelerated clarifier, add accelerated clarifier reaction to form the sedimentation of secondary calcium phosphate-calcium phosphate network with 400ppm phosphoric acid and 450ppm calcium hydroxide simultaneously, and adding the auxiliary absorption of 1.5ppm polyacrylamide flocculant suspended particle impurity sedimentation to stream in accelerated clarifier, the purity obtaining after sedimentation is that the clear syrup of 82.3AP returns and boils methose; The sediment that accelerated clarifier is discharged carries out centrifugation with tripod pendulum type batch centrifugal, and the clear syrup that obtains purity and be 82.5AP returns and boils methose.
Embodiment 2
The present embodiment to be to adopt sugarcane as the common sulfurous method sugar refining technology of raw material is basis, and comprising raw material extracting sugarcane juice, clarification, evaporation, three is to boil sugar, crystallization in motion, purging and drying process.To the clarify process method of boiling sugared material be: be that high green syrup stream that purity that high-grade massecuite that in Boiling Process, boiling obtains sieves out through purging is 67.6AP adds in the interlayer steam heating thinning tank of 40 cubic metres by three, be diluted to 63.5Bx with 65 ℃ of sugar refining technology water, with steam, the honey of dilution is heated to 74 ~ 76 ℃ again and flows into floating device, pass into the floating of getting blisters in the honey of heating with pressurized air, clear out the foam of floating; The honey of having removed foam is added in accelerated clarifier, add accelerated clarifier reaction to form the sedimentation of secondary calcium phosphate-calcium phosphate network with 800ppm phosphoric acid and 950ppm calcium hydroxide simultaneously, and adding the auxiliary absorption of 3.5ppm flocculation agent suspended particle impurity sedimentation to stream in accelerated clarifier, the purity obtaining after sedimentation is the clear syrup boiling of 78.2AP biose; The sediment that accelerated clarifier is discharged carries out centrifugation with tripod pendulum type batch centrifugal, and obtaining purity is the clear syrup boiling biose of 78.5AP.
Embodiment 3
The present embodiment to be to adopt sugarcane as the common sulfurous method sugar refining technology of raw material is basis, and comprising raw material extracting sugarcane juice, clarification, evaporation, three is to boil sugar, crystallization in motion, purging and drying process.To the clarify process method of boiling sugared material be: be that second that purity that intermediate massecuite that in Boiling Process, boiling obtains sieves out through purging is 49.5AP is washed in the interlayer steam heating thinning tank that sweet stream adds 40 cubic metres by three, be diluted to 63.0Bx with 65 ℃ of sugar refining technology water, with steam, the honey of dilution is heated to 78 ~ 80 ℃ again and flows into floating device, pass into the floating of getting blisters in the honey of heating with pressurized air, clear out the foam of floating; The honey of having removed foam is added in accelerated clarifier, add accelerated clarifier reaction to form the sedimentation of secondary calcium phosphate-calcium phosphate network with 1500ppm phosphoric acid and 1800ppm calcium hydroxide simultaneously, and adding the auxiliary absorption of 5ppm flocculation agent suspended particle impurity sedimentation to stream in accelerated clarifier, the purity obtaining after sedimentation is that the clear syrup of 61.3AP returns and boils biose; The sediment that accelerated clarifier is discharged carries out centrifugation with tripod pendulum type batch centrifugal, and the clear syrup that obtains purity and be 61.7AP returns and boils biose.
Embodiment 4
The present embodiment to be to adopt sugarcane as the common sulfurous method sugar refining technology of raw material is basis, and comprising raw material extracting sugarcane juice, clarification, evaporation, three is to boil sugar, crystallization in motion, purging and drying process.To the clarify process method of boiling sugared material be: be that second green molasses stream that purity that intermediate massecuite that in Boiling Process, boiling obtains sieves out through purging is 43.5AP adds in the interlayer steam heating thinning tank of 40 cubic metres by three, be diluted to 63.0Bx with 65 ℃ of sugar refining technology water, with steam, the honey of dilution is heated to 76 ~ 78 ℃ again and flows into floating device, pass into the floating of getting blisters in the honey of heating with pressurized air, clear out the foam of floating; The honey of having removed foam is added in accelerated clarifier, add accelerated clarifier reaction to form the sedimentation of secondary calcium phosphate-calcium phosphate network with 2000ppm phosphoric acid and 2200ppm calcium hydroxide simultaneously, and adding the auxiliary absorption of 8ppm flocculation agent suspended particle impurity sedimentation to stream in accelerated clarifier, the purity obtaining after sedimentation is the clear syrup boiling of 55.3AP triose; The sediment that accelerated clarifier is discharged carries out centrifugation with tripod pendulum type batch centrifugal, and obtaining purity is the clear syrup boiling triose of 55.8AP.
Embodiment 5
The present embodiment to be to adopt sugarcane as the common sulfurous method sugar refining technology of raw material is basis, and comprising raw material extracting sugarcane juice, clarification, evaporation, three is to boil sugar, crystallization in motion, purging and drying process.To the clarify process method of boiling sugared material be: be that molasses stream that purity that raw massecuite that in Boiling Process, boiling obtains sieves out through purging is 33.5AP adds in the interlayer steam heating thinning tank of 40 cubic metres by three, be diluted to 62.5Bx with 65 ℃ of sugar refining technology water, with steam, the honey of dilution is heated to 76 ~ 78 ℃ again and flows into floating device, pass into the floating of getting blisters in the honey of heating with pressurized air, clear out the foam of floating; The honey of having removed foam is added in accelerated clarifier, add accelerated clarifier reaction to form the sedimentation of secondary calcium phosphate-calcium phosphate network with 2400ppm phosphoric acid and 2400ppm calcium hydroxide simultaneously, and adding the auxiliary absorption of 10ppm polyacrylamide flocculant suspended particle impurity sedimentation to stream in accelerated clarifier, the purity obtaining after sedimentation is that the clear syrup of 45.8AP returns and boils triose; The sediment that accelerated clarifier is discharged carries out centrifugation with tripod pendulum type batch centrifugal, and the clear syrup that obtains purity and be 46.2AP returns and boils triose.
Embodiment 6
The present embodiment to be to adopt sugarcane as the common sulfurous method sugar refining technology of raw material is basis, and comprising raw material extracting sugarcane juice, clarification, evaporation, three is to boil sugar, crystallization in motion, purging and drying process.To the clarify process method of boiling sugared material be: be that second that purity that intermediate massecuite that in Boiling Process, boiling obtains sieves out through purging is 50.3AP is washed in the interlayer steam heating thinning tank that sweet stream adds 40 cubic metres by three, be diluted to 70.0Bx with 65 ℃ of sugar refining technology water, with steam, the honey of dilution is heated to 78 ~ 80 ℃ again and flows into floating device, pass into the floating of getting blisters in the honey of heating with pressurized air, clear out the foam of floating; The honey of having removed foam is added in accelerated clarifier, add accelerated clarifier reaction to form the sedimentation of secondary calcium phosphate-calcium phosphate network with 1400ppm phosphoric acid and 1500ppm calcium hydroxide simultaneously, and adding the auxiliary absorption of 6ppm flocculation agent suspended particle impurity sedimentation to stream in accelerated clarifier, the purity obtaining after sedimentation is that the clear syrup of 62.3AP returns and boils biose; The sediment that accelerated clarifier is discharged carries out centrifugation with tripod pendulum type batch centrifugal, and the clear syrup that obtains purity and be 62.5AP returns and boils biose.The purity that intermediate massecuite is sieved out through purging is that the second green molasses stream of 45.2AP adds in the interlayer steam heating thinning tank of 40 cubic metres, be diluted to 64.0Bx with 65 ℃ of sugar refining technology water, with steam, the honey of dilution is heated to 76 ~ 78 ℃ again and flows into floating device, pass into the floating of getting blisters in the honey of heating with pressurized air, clear out the foam of floating; The honey of having removed foam is added in accelerated clarifier, add accelerated clarifier reaction to form the sedimentation of secondary calcium phosphate-calcium phosphate network with 1800ppm phosphoric acid and 1900ppm calcium hydroxide simultaneously, and adding the auxiliary absorption of 7.5ppm flocculation agent suspended particle impurity sedimentation to stream in accelerated clarifier, the purity obtaining after sedimentation is the clear syrup boiling of 58.0AP triose.The purity that raw massecuite is sieved out through purging is that the molasses stream of 32.0AP adds in the interlayer steam heating thinning tank of 40 cubic metres, be diluted to 60.0Bx with 65 ℃ of sugar refining technology water, with steam, the honey of dilution is heated to 76 ~ 78 ℃ again and flows into floating device, pass into the floating of getting blisters in the honey of heating with pressurized air, clear out the foam of floating; The honey of having removed foam is added in accelerated clarifier, add accelerated clarifier reaction to form the sedimentation of secondary calcium phosphate-calcium phosphate network with 2200ppm phosphoric acid and 2400ppm calcium hydroxide simultaneously, and adding the auxiliary absorption of 10ppm flocculation agent suspended particle impurity sedimentation to stream in accelerated clarifier, the purity obtaining after sedimentation is that the clear syrup of 44.7AP returns and boils triose; The sediment that accelerated clarifier is discharged carries out centrifugation with tripod pendulum type batch centrifugal, and the clear syrup that obtains purity and be 45.0AP returns and boils triose.

Claims (5)

1.一种制糖煮糖物料清净处理的方法,其特征在于:所述清净处理的步骤如下: 1. A method for clean treatment of sugar-making and boiling sugar material, characterized in that: the steps of described clean treatment are as follows: A、稀释:将三系煮糖工序中煮制得到的糖膏经助晶、分蜜筛分出来的蜜进行稀释,稀释到60 Bx ~70Bx; A. Dilution: Dilute the massecuite prepared in the three-series sugar cooking process through crystallization and honey screening to 60 Bx ~ 70Bx; B、加热:把稀释后的蜜加热至70℃~80℃; B. Heating: heat the diluted honey to 70°C~80°C; C、上浮:将压缩空气通入步骤B的加热蜜在上浮器中打泡上浮,清出上浮的泡沫; C. Floating: pass the compressed air into the heated honey in step B, froth and float in the floater, and clear the floating foam; D、沉降:用磷酸和1.0~1.2磷酸当量的氢氧化钙搅拌混合反应与步骤C清除了泡沫的蜜中形成磷酸氢钙-磷酸钙网络沉降,再加入絮凝剂辅助吸附蜜中的悬浮颗粒杂质沉降,得到清糖浆作为煮糖的原料。 D. Sedimentation: Stir and mix with phosphoric acid and 1.0~1.2 calcium hydroxide equivalent of phosphate to react and form calcium hydrogen phosphate-calcium phosphate network sedimentation in the honey that has removed the foam in step C, and then add flocculant to assist in the adsorption of suspended particle impurities in honey Settling to obtain clear syrup as a raw material for boiling sugar. 2.根据权利要求1所述的制糖煮糖物料清净处理的方法,其特征在于:将步骤D中产生的沉降物进行离心分离,得到的清糖浆作为煮糖的原料。 2. The method for cleaning and treating sugar-making and boiling-sugar materials according to claim 1, characterized in that: the sediment produced in step D is centrifuged, and the obtained clear syrup is used as a raw material for boiling sugar. 3.根据权利要求1或2所述的制糖煮糖物料清净处理的方法,其特征在于:所述磷酸用量为400 ppm ~2400ppm,所述絮凝剂用量为1.5 ppm ~10ppm。 3. The method according to claim 1 or 2, characterized in that: the dosage of phosphoric acid is 400 ppm to 2400 ppm, and the dosage of flocculant is 1.5 ppm to 10 ppm. 4.根据权利要求1或2所述的制糖煮糖物料清净处理的方法,其特征在于:所述蜜为甲原蜜、甲洗蜜、乙原蜜、乙洗蜜、糖蜜中的一种或者其中的几种。 4. The method for cleaning and treating sugar-making and boiling sugar materials according to claim 1 or 2, characterized in that: the honey is one of the former honey, the first-washed honey, the second-raw honey, the second-washed honey, and molasses or Several of them. 5.根据权利要求3所述的制糖煮糖物料清净处理的方法,其特征在于:所述蜜为甲原蜜、甲洗蜜、乙原蜜、乙洗蜜、糖蜜中的一种或者其中的几种。 5. The method for cleaning and treating sugar-making and boiling sugar materials according to claim 3, characterized in that: the honey is one of the former honey, the first-washed honey, the second-raw honey, the second-washed honey, and molasses, or one of them Several kinds.
CN201310048614.2A 2013-02-07 2013-02-07 Method for cleaning sugar preparing and boiling materials Expired - Fee Related CN103060479B (en)

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Publication number Priority date Publication date Assignee Title
CN106148577A (en) * 2016-08-17 2016-11-23 施如涛 A kind of brown granulated sugar dissolved by a-wash prepares the method for high-grade massecuite
CN108315501A (en) * 2017-12-12 2018-07-24 白教法 A kind of cane sugar manufacture clarifies new process without sulphur

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102021250A (en) * 2010-12-02 2011-04-20 杨鲁昆 Method for producing high-quality white granulated sugar by clarifying syrup
CN102633896A (en) * 2012-04-23 2012-08-15 成都欧林生物科技股份有限公司 Hib polysaccharide purifying technology
CN102719568A (en) * 2012-05-14 2012-10-10 广西华蓝设计(集团)有限公司 Cane juice clearing method and equipment

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102021250A (en) * 2010-12-02 2011-04-20 杨鲁昆 Method for producing high-quality white granulated sugar by clarifying syrup
CN102633896A (en) * 2012-04-23 2012-08-15 成都欧林生物科技股份有限公司 Hib polysaccharide purifying technology
CN102719568A (en) * 2012-05-14 2012-10-10 广西华蓝设计(集团)有限公司 Cane juice clearing method and equipment

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