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CN108315501A - A kind of cane sugar manufacture clarifies new process without sulphur - Google Patents

A kind of cane sugar manufacture clarifies new process without sulphur Download PDF

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Publication number
CN108315501A
CN108315501A CN201711343818.3A CN201711343818A CN108315501A CN 108315501 A CN108315501 A CN 108315501A CN 201711343818 A CN201711343818 A CN 201711343818A CN 108315501 A CN108315501 A CN 108315501A
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China
Prior art keywords
sulphur
value
clarifies
syrup
new process
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CN201711343818.3A
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Chinese (zh)
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白教法
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Individual
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    • CCHEMISTRY; METALLURGY
    • C13SUGAR INDUSTRY
    • C13BPRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
    • C13B5/00Reducing the size of material from which sugar is to be extracted
    • CCHEMISTRY; METALLURGY
    • C13SUGAR INDUSTRY
    • C13BPRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
    • C13B10/00Production of sugar juices
    • C13B10/02Expressing juice from sugar cane or similar material, e.g. sorghum saccharatum
    • CCHEMISTRY; METALLURGY
    • C13SUGAR INDUSTRY
    • C13BPRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
    • C13B20/00Purification of sugar juices
    • CCHEMISTRY; METALLURGY
    • C13SUGAR INDUSTRY
    • C13BPRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
    • C13B20/00Purification of sugar juices
    • C13B20/16Purification of sugar juices by physical means, e.g. osmosis or filtration
    • CCHEMISTRY; METALLURGY
    • C13SUGAR INDUSTRY
    • C13BPRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
    • C13B30/00Crystallisation; Crystallising apparatus; Separating crystals from mother liquors ; Evaporating or boiling sugar juice
    • C13B30/002Evaporating or boiling sugar juice
    • CCHEMISTRY; METALLURGY
    • C13SUGAR INDUSTRY
    • C13BPRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
    • C13B40/00Drying sugar

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Biochemistry (AREA)
  • Organic Chemistry (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Water Supply & Treatment (AREA)
  • Coloring Foods And Improving Nutritive Qualities (AREA)

Abstract

The invention discloses a kind of cane sugar manufactures to clarify new process without sulphur, it is in existing sulfitation process craft Equipment Foundations, it splits out and neutralizes all devices again to the sulphur before reheating after primary heating, introduce and clarify production equipment without sulphur instead of its nano-hydroxy phosphoric acid calcium that can be formed.This production new technique further includes that squeezing section adds mixed juice fine filter and part blackstrap clarification reflux and its equipment.The characteristics of this cane sugar manufacture clarifies new process without sulphur, which is required increased equipment, to make by oneself, fund input is few, the a variety of byproducts of production can be achieved, sulfur-bearing and sugar yield 0.2% 0.45% does not can be improved in major product white granulated sugar, hence it is evident that improves white granulated sugar product quality and increases substantially the economic benefit of sugar enterprise.

Description

A kind of cane sugar manufacture clarifies new process without sulphur
Technical field
The invention belongs to cane sugar manufacture technical field, more particularly to a kind of sugaring clarifies novel technique without sulphur.
Background technology
China is the third-largest Chan Tang states in the world, and it is more than 10,000,000 tons to produce sugar per year, wherein being to be with sugarcane more than 90% Raw material is using the production of sulfurous method clarification process.Sulfur dioxide used can not be completely formed Precipitation and portion in sulfurous method Point remain in syrup, when crystallization of sucrose enters crystals, causes white granulated sugar to contain sulfur dioxide and is even more than national standard Prescribed limit.Sulfur dioxide can damage the tissues such as human respiratory tract, eyes and digestion during edible, influence to eat The safety of sugar.
Domestic and international famous brand name and beverage, such as Coca-Cola, Pepsi Cola are distinctly claimed the sulfur dioxide in sugar and contain Amount no more than 15mg/kg, and China's white granulated sugar quite a few because not meeting this requirement cannot be introduced into this huge city , seriously undermine China's sugar competitiveness in the international market.Therefore, the cane sugar manufacture clarification process one of low-sulfur and no sulphur in recent years It is directly the research hotspot on sugaring circle of China.
The use of above-mentioned old technique has century-old history, but people never have and find more practical process. Application No. is 201410088309.0 patents of invention to use milk of lime, phosphoric acid, calcium bicarbonate, tannin as fining agent, with sugarcane Mixed juice is raw material, after sieving, is clarified using lime method, obtain a juice after, then add tannin, calcium bicarbonate carry out it is secondary Clarification obtains two juices, overall process does not use sulfur dioxide, and production is without sulphur white granulated sugar, to China's Sugar Production, sugar safety Generate positive effect.The present invention then from another new angle thinking, is reacted in nanometer with milk of lime and calcium monohydrogen phosphate and is held Nano-hydroxy phosphoric acid calcium particle is formed in device to carry out without sulphur clarification syrup, produces two or more byproducts and white without sulphur Granulated sugar further increases the product quality of white granulated sugar, to which sugar enterprise obtains preferable economic benefit.
Invention content
The present invention be directed to the white granulated sugar sulfur-bearing of existing cane sugar manufacture sulfitation process craft production, influence sugar safety and A kind of cane sugar manufacture proposed clarifies new process using nanotechnology without sulphur.
In order to achieve the above objectives, the technical scheme is that:In existing sulfitation process craft Equipment Foundations, split out To in the stove drying before after-heater and all devices after primary heating device, nano-hydroxy phosphoric acid calcium can be formed instead of it by introducing Without sulphur clarify production equipment.Its first part is a mixed juice precipitation reaction container cell, and Chi Ding has charging facility, releases stone Grey breast and calcium monohydrogen phosphate enter in mixed juice, and bottom of pond puts pulp stock valve, filter and filter residue and drying device;Second part is syrup pipe What road was connected with first part precipitation reaction container cell, there are the two nanometer reaction vessels and a dioxy of reflux line in centre Change carbon aerator composition.This cane sugar manufacture further includes that squeezing section is added a mixed juice filter and boiled without sulphur clarification new process Refining purging workshop section adds part blackstrap clarification reflux vessel pond, as shown in Figure of description.
This cane sugar manufacture clarifies new technological flow and technological parameter without sulphur:Sugarcane be sent into after break process squeezer into Row squeezing, mixed juice add its pre- grey pH value of milk of lime to be 6.8-7.3, primary heating device are entered after fine filter filters, is added Hot temperature is 40 DEG C -55 DEG C, and the mixed juice after heating enters again in the precipitation reaction container cell newly established, and the facility that feeds thereon is put Go out milk of lime and calcium monohydrogen phosphate with mixed juice hybrid reaction its pH value control in pond between 9.5-11.0, through after a period of time After-bay bottom pulp stock valve is opened, and slurries filtration, filtrate reflux are released, and filter residue between 6.8-7.0, is dried with a small amount of phosphoric acid tune pH value The calcium hydroxy phosphate feed addictive byproduct containing nutrient compounds such as amino acid is obtained afterwards.Subsider juice after precipitation enters the In one nanometer reaction vessel, which has been formed nano-hydroxy phosphoric acid calcium particles after by multi-level multiple batches of plus calcium monohydrogen phosphate for syrup Nonsugar in capture syrup plays no sulphur clarification, and pH value controls between 10.0-11.0;From second nanometer The syrup that reaction vessel comes out enters back into carbon dioxide aerator, from boiler smoke or alcohol workshop carbon dioxide gas into Enter the pH value of syrup to be filled to be down to after 7.2- 7.5 after aerator and enter back into original after-heater, completes this and clarified without sulphur Technological process.Former sulfitation process craft parameter manipulation is pressed by reheating temperature and each workshop section later.Big sedimentation basin is put at this time The filter mud after suction strainer gone out has been calcium phosphate organic fertilizer, through with acid adjust its pH value be between 6.8-6.9 after this slurry it is straight Calcium monohydrogen phosphate organic fertilizer or dry packing can be done or be deployed into composite fertilizer's dry packing by connecing.At the same time, purging workshop section adds Container cell in be added after part blackstrap adds mixed juice or clear water and put into a small amount of milk of lime and phosphoric acid carries out precipitation clarification, PH Value is between 6.9-7.2.In blackstrap liquid reflux to first nanometer reaction vessel after supernatant or sub-fraction flows back In raw massecuite boils material, Figure of description is seen.
This cane sugar manufacture clarifies new process without sulphur, it is further characterized in that the quick lime of the pre- ash of squeezing section and addition are newly established Precipitation reaction container cell in milk of lime and calcium monohydrogen phosphate be food grade;When closing precipitation reaction container cell baiting valve, only A kind of filter mud, that is, byproduct is produced, when calcium hydrophosphate fertilizer, all quick limes used and calcium monohydrogen phosphate are all technical grade product.
It is an advantage of the invention that:1. the required equipment newly increased can largely make by oneself, equipment funds less investment;2. giving birth to The white granulated sugar of output sulfur-bearing and does not further improve the product quality of white granulated sugar;3. sugarcane resource is taken full advantage of, it can output Two or more byproducts;4. sugar yield 0.2%-0.45% can be improved;5. the economic benefit of sugar enterprise is greatly improved.
Embodiments of the present invention are described further with reference to embodiment.
Embodiment 1 squeezes 900 milliliters of the Yuxi sugaring company of Yunnan Province that mixed juice is derived from 3000 tons of sugarcane of day processing, It is first filtered with homemade fine filter, pre- ash pH value 7.0, primary heating temperature 45 C is poured into 1000ml's after heating In beaker, with 5 grams of milk of lime and calcium monohydrogen phosphate, it is to have sediment after 10.5,15 minutes to adjust pH value, filters to obtain filter residue, filter residue 7.2 grams are obtained after drying.This product is at the calcium hydroxy phosphate feed addictive containing nutrient compounds such as amino acid.Filtrate supernatant juice into Enter in two homemade interconnected nanometer reaction vessels, is 11.0 with a small amount of milk of lime adjustment syrup ph value, with multi-level 10 grams of calcium monohydrogen phosphate is added in multiple batches of mode, and takes out a small amount of syrup liquid in the middle part of second nanometer reaction vessel and flow back first In nanometer reaction vessel.The syrup come out from second nano-reactor enters back into homemade carbon dioxide aerator, has simultaneously So that syrup ph value is filled in the carbon dioxide gas feeding aerator for having certain pressure and is down to 7.3.Then syrup reheating, temperature 100 DEG C, syrup is poured into natural subsidence in a 1000ml beaker after ebuillition of heated.After having spent a period of time, it is seen that in cup Syrup is as clear as crystal, without color.After pouring out filtering, juice send laboratory to analyze.Filter residue acid can be at phosphoric acid after adjusting pH value 6.8 Hydrogen calcium organic fertilizer.
Juice is analyzed through laboratory:Gravity purity GP (%) 86.36, color value 1285IU, turbidity 265MAU, pH value 7.1.With the juice of the said firm sulfitation process craft processing, gravity purity GP (%) 85.02, color value 2300IU, turbidity 324MAU, PH7.0 compare the sulfitation process craft that the quality that this clarifies new process juice without sulphur is more than the said firm.It is good in rear workshop section It can output top grade white granulated sugar under good operating condition.
For embodiment 2 with implementing 1 simultaneously with 900 milliliters of company's sampling, implementation process is identical, only changes following technological parameter. The pre- grey pH value 7.2 of mixed juice, 40 DEG C of primary heating temperature, syrup is filled with carbon dioxide is down to pH value 7.2.Finally it is clear Juice bright, color is light.It is analyzed through laboratory:Gravity purity GP (%) 86.02, color value 1320IU, turbidity 300MAU, For pH value 7.2 compared with 1 the said firm's sulfitation process craft data of embodiment, this clarifies the quality of new process juice without sulphur, and being more than should The quality of company.
Embodiment 3 squeezes 900 milliliters of Honghe state, Yunnan Province sugar refinery that mixed juice is derived from 1400 tons of sugarcane of day processing, adopts Sample, implementation process are identical with embodiment 1.Its technological parameter changed is pre- 900 milliliters of mixed juice of squeezing, sampling, implementation process It is identical with embodiment 1.Its technological parameter changed is that the pre- grey pH value of squeezing mixed juice is 7.1,43 DEG C of primary heating temperature, syrup Carbon dioxide, which fills, is down to 7.2.Finally it is as clear as crystal, with point color juice.It is analyzed through laboratory:Gravity purity GP (%) 85.69, color value 1560IU, turbidity 358MAU, pH value 7.1.The juice gravity purity GP (%) 84.23 of the factory, color value 2500IU, turbidity 462MAU, pH value 7.0.It can be seen that without sulphur clarification new process juice quality be more than the factory sulfurous method work Skill quality.
4 mixed juice of embodiment is derived from same sugar refinery while embodiment 3, and implementation process is identical, the technological parameter of change It is the pre- grey pH value 7.2 of mixed juice, primary heating temperature 45 C, the mixed juice pH value in 1000ml beakers is adjusted to 9.5, and two are received Syrup ph value is all 10.5 in rice reaction vessel, and syrup is filled with carbon dioxide is down to pH value 7.3.Meanwhile 5 grams of blackstrap are weighed, It is dissolved with 20ml mixed juices, a small amount of milk of lime and phosphoric acid is added, adjustment blackstrap ph value of mixture is 7.1.After stirring 15 minutes Supernatant is waited for, in the blackstrap liquid reflux to first nanometer reaction vessel of supernatant.Finally it is as clear as crystal, slightly colored clear Juice.It is analyzed through laboratory:Juice gravity purity GP (%) 85.13, color value 1800IU, turbidity 420MAU, pH value 7.1.With this The 3 sulfitation process craft juice quality controls of embodiment of factory, this is without the sulfurous acid that sulphur clarification new process juice quality is more than the factory Method technique.
Description of the drawings
Fig. 1 is that a kind of cane sugar manufacture of the present invention clarifies new technological flow figure without sulphur.

Claims (8)

1. a kind of cane sugar manufacture clarifies new process without sulphur, it is characterised in that in existing sulfitation process craft Equipment Foundations, tear open Go out after primary heating in the stove drying before reheating and all devices, introduce instead of it can be formed nano-hydroxy phosphoric acid calcium without Sulphur clarifies production equipment and squeezing section adds mixed juice fine filter and part blackstrap clarification reflux and its equipment:
A, it includes first part there are one precipitation reaction container cell that can form nano-hydroxy phosphoric acid calcium without sulphur clarification production equipment, It is equipped with and milk of lime and calcium monohydrogen phosphate charging facility, lower bottom part is added to have baiting valve, filter and drier;Second part is by having The connected of reflux line which is provided with multi-level multiple batches of plus calcium monohydrogen phosphate mode two nanometer reaction vessels and one two Carbonoxide aerator forms;
B, squeezing section adds a mixed juice fine filter;Boiling-off purging workshop section adds a part blackstrap clarification reflux Container cell;
C, this without sulphur, to clarify its flow of new process and technological parameter be the pre- grey pH value of squeezing mixed juice is 6.8-7.3, mixed juice warp Enter primary heating device after fine filter filtering, heating temperature is 40 DEG C -55 DEG C, and the mixed juice after heating, which enters, to be newly established Precipitation reaction container cell, the facility that feeds thereon releases milk of lime and calcium monohydrogen phosphate makes pH value in 9.5- with mixed juice hybrid reaction Between 11.0, the syrup after supernatant enters in first nanometer reaction vessel is descended it by multi-level multiple batches of calcium monohydrogen phosphate effect Middle formation nano-hydroxy phosphoric acid calcium particle captures the non-sugar substance in syrup and plays no sulphur clarification, and pH value control exists Between 10.0-11.0;The syrup come out from first nanometer reaction vessel enters same in second nanometer reaction vessel again Mechanism produces nano-hydroxy phosphoric acid calcium particle in syrup and plays no sulphur clarification again, and sub-fraction is taken out at middle part Syrup is back to through pipeline in first nanometer of reaction vessel, and the syrup ph value in second nanometer of reaction vessel is controlled in 10.0- Between 11.0, the syrup come out from second nanometer of reaction vessel enters carbon dioxide aerator, from boiler or alcohol workshop Carbon dioxide gas enter after aerator the pH value of syrup is filled be down to 7.2-7.5 after enter back into original after-heater, It completes to clarify new technological flow without sulphur;Meanwhile part blackstrap is added in the Fining vessel pond newly established of purging workshop section and adds mixing Juice puts into a small amount of milk of lime after adding clear water and phosphoric acid carries out precipitation clarification, and pH value controls between 6.9-7.2, after supernatant Blackstrap liquid reflux flow back into raw massecuite to first nanometer reaction vessel and sub-fraction and boil in material.
2. a kind of cane sugar manufacture according to claim 1 clarifies new process without sulphur, it is characterised in that the squeezing mixing The pre- grey pH value of juice is 7.0-7.2.
3. a kind of cane sugar manufacture according to claim 1 clarifies new process without sulphur, it is characterised in that the primary heating Temperature is 40 DEG C -45 DEG C.
4. a kind of cane sugar manufacture according to claim 1 clarifies new process without sulphur, it is characterised in that the precipitation newly established is anti- It is 9.5-10.5 to answer the mixed juice pH value in container cell.
5. a kind of cane sugar manufacture according to claim 1 clarifies new process without sulphur, it is characterised in that described first and Syrup ph value in second nanometer reaction vessel is 10.5-11.0.
6. a kind of cane sugar manufacture according to claim 1 clarifies new process without sulphur, it is characterised in that the carbon dioxide Syrup ph value in aerator, which fills, is down to 7.2-7.3.
7. a kind of cane sugar manufacture according to claim 1 clarifies new process without sulphur, it is characterised in that purging workshop section newly establishes Fining vessel pond in blackstrap ph value of mixture be 7.0-7.2.
8. a kind of cane sugar manufacture according to claim 1 clarifies new process without sulphur, it is characterised in that the pre- grey quick lime of squeezing And the milk of lime and calcium monohydrogen phosphate being added in precipitation reaction container cell are food grades;When closing precipitation reaction container cell blowing Valve, when only producing filter mud, that is, byproduct calcium phosphate organic fertilizer, all quick limes used and calcium monohydrogen phosphate are all technical grade product.
CN201711343818.3A 2017-12-12 2017-12-12 A kind of cane sugar manufacture clarifies new process without sulphur Pending CN108315501A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110317905A (en) * 2018-08-20 2019-10-11 广西大学 A kind of clarification process of sugar production

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB191306785A (en) * 1912-04-06 1914-03-19 Wladimir Guerrero Improvements in or relating to the Treatment of Cane Juices.
CN103060479A (en) * 2013-02-07 2013-04-24 广西柳州中嘉知识产权服务有限公司 Method for cleaning sugar preparing and boiling materials
CN103757142A (en) * 2014-01-09 2014-04-30 广西都安永鑫糖业有限公司 Method for producing original ecologic colored sugar product

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB191306785A (en) * 1912-04-06 1914-03-19 Wladimir Guerrero Improvements in or relating to the Treatment of Cane Juices.
CN103060479A (en) * 2013-02-07 2013-04-24 广西柳州中嘉知识产权服务有限公司 Method for cleaning sugar preparing and boiling materials
CN103757142A (en) * 2014-01-09 2014-04-30 广西都安永鑫糖业有限公司 Method for producing original ecologic colored sugar product

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110317905A (en) * 2018-08-20 2019-10-11 广西大学 A kind of clarification process of sugar production

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Application publication date: 20180724