CN103016531B - Friction-free rotary air supply air flotation device - Google Patents
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Abstract
一种无摩擦旋转供气气浮装置,内芯上端的环形气腔槽的两侧各开有四道环形密封槽,沿径向方向打孔通向圆心形成进气孔,内芯中部及靠近底部区域沿圆周上均布径向节流孔,径向节流孔沿径向方向在圆心连通,内芯从顶端圆心沿轴向打盲孔形成出气口,出气口与径向节流孔及进气孔连通,内芯底端沿轴向方向打盲孔形成底端轴向节流孔,底端轴向节流孔均布在内芯底端在轴向方向与底部径向节流孔连通,内芯顶端沿轴向方向打盲孔形成顶端轴向节流孔,顶端轴向节流孔均布在内芯顶端在轴向方向与中部径向节流孔、进气孔连通,外芯上部有带有螺纹的进气口,外芯中部均布泄压孔,泄压孔与外芯内壁上的泄压槽连通。本发明可连续供气、不受气管扰动影响。
A frictionless rotating air supply air flotation device. There are four annular sealing grooves on both sides of the annular air chamber groove at the upper end of the inner core. Radial throttling holes are evenly distributed on the bottom area along the circumference, and the radial throttling holes are connected at the center of the circle along the radial direction. The air inlet holes are connected, and the bottom end of the inner core is punched with blind holes along the axial direction to form the bottom axial throttle holes, and the bottom axial throttle holes are evenly distributed at the bottom of the inner core in the axial direction and the bottom radial throttle holes Connected, the top of the inner core is punched with blind holes along the axial direction to form the top axial throttling hole, the top axial throttling holes are evenly distributed on the top of the inner core to communicate with the middle radial throttling hole and the air inlet in the axial direction, and the outer The upper part of the core has a threaded air inlet, and the middle part of the outer core is evenly distributed with pressure relief holes, which communicate with the pressure relief grooves on the inner wall of the outer core. The invention can supply air continuously and is not affected by tracheal disturbance.
Description
技术领域technical field
本发明涉及气浮领域。The invention relates to the field of air flotation.
背景技术Background technique
气悬浮系统除了可应用在气浮轴轴向移动领域,亦可很好的应用于气浮轴转动领域,它是用气体代替油作为润滑剂,在轴与轴承套之间构成气膜,使活动面和静止面避免直接接触的理想的支承元件。The air suspension system can be applied not only in the field of axial movement of the air bearing shaft, but also in the field of rotation of the air bearing shaft. It uses gas instead of oil as a lubricant to form an air film between the shaft and the bearing sleeve, so that The ideal support element where the movable and stationary surfaces avoid direct contact.
在一种止推空气轴承的应用中,止推轴承随着承载件在平面内无摩擦运动,如实现竖直放置的多扇折叠合页在平面内无摩擦的展开运动,合页板的底部通过止推空气轴承提供无摩擦支撑并实现合页间的无摩擦旋转,同时止推空气轴承通过气浮垫在平面内无摩擦运动,来满足合页无摩擦展开的要求。止推空气轴承是随合页板运动的,因此若采用传统的供气方式,供气管道会对止推空气轴承的运动产生扰动的影响,且供气线路多,易发生扭转、缠绕,不便于安装和维护。In the application of a thrust air bearing, the thrust bearing moves with the carrier in a plane without friction, such as realizing the frictionless unfolding movement of a vertically placed multi-leaf folding hinge in a plane, the bottom of the hinge plate The frictionless support is provided by the thrust air bearing and the frictionless rotation between the hinges is realized. At the same time, the thrust air bearing moves in the plane without friction through the air cushion to meet the requirement of frictionless unfolding of the hinge. The thrust air bearing moves with the hinge plate, so if the traditional air supply method is adopted, the air supply pipeline will have a disturbing effect on the movement of the thrust air bearing, and there are many air supply lines, which are prone to torsion and entanglement. Easy to install and maintain.
发明内容Contents of the invention
为了解决现有气浮装置的止推轴承运动影响的不足,本发明提供一种可连续供气的不受气管扰动影响的无摩擦旋转供气气浮装置。In order to solve the deficiencies of the thrust bearing movement influence of the existing air flotation device, the present invention provides a frictionless rotating air supply air flotation device that can continuously supply air and is not affected by tracheal disturbance.
本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:
一种无摩擦旋转供气气浮装置,包括内芯、外芯和端盖,所述内芯套装在外芯内,所述端盖包括上端盖、下端盖,所述外芯上下两端通过螺栓与上端盖、下端盖固定,所述内芯和外芯以及内芯和上端盖、下端盖之间均存在微小间隙;A frictionless rotating air supply air flotation device, comprising an inner core, an outer core and an end cover, the inner core is set inside the outer core, the end cover includes an upper end cover and a lower end cover, and the upper and lower ends of the outer core are passed through bolts It is fixed with the upper end cover and the lower end cover, and there is a small gap between the inner core and the outer core, as well as the inner core, the upper end cover and the lower end cover;
所述内芯上端开有一道环形气腔槽,所述环形气腔槽的两侧各开有环形密封槽,所述环形气腔槽内沿径向方向打孔通向圆心形成进气孔,所述内芯中部及靠近底部区域沿圆周上均布径向节流孔,所述径向节流孔沿径向方向在圆心连通,所述内芯从顶端圆心沿轴向打盲孔形成出气口,所述出气口与径向节流孔及进气孔连通,所述内芯底端沿轴向方向打盲孔形成底端轴向节流孔,所述底端轴向节流孔均布在内芯底端在轴向方向与底部径向节流孔连通,所述内芯顶端沿轴向方向打盲孔形成顶端轴向节流孔,所述顶端轴向节流孔均布在内芯顶端在轴向方向与中部径向节流孔连通,所述轴向节流孔也与进气孔连通,所述上端盖和下端盖上均布卸压孔,所述外芯上部有带有螺纹的进气口,所述外芯中部均布泄压孔,所述泄压孔与外芯内壁上的泄压槽连通。There is an annular air cavity groove on the upper end of the inner core, and an annular sealing groove is formed on both sides of the annular air cavity groove, and holes are drilled in the annular air cavity groove along the radial direction to the center of the circle to form air inlet holes. The middle part of the inner core and the area near the bottom are uniformly distributed with radial throttle holes along the circumference, and the radial throttle holes are connected at the center of the circle along the radial direction, and the inner core is formed by punching a blind hole axially from the center of the top circle. The air outlet is connected with the radial throttle hole and the air inlet hole, and the bottom end of the inner core is punched with a blind hole along the axial direction to form a bottom axial throttle hole, and the bottom axial throttle hole is The bottom end of the inner core communicates with the bottom radial throttle hole in the axial direction, and the top end of the inner core is punched with blind holes along the axial direction to form the top axial throttle hole, and the top axial throttle holes are evenly distributed in the The top end of the inner core communicates with the radial throttle hole in the middle in the axial direction, and the axial throttle hole also communicates with the air intake hole. The upper end cover and the lower end cover are uniformly distributed with pressure relief holes, and the upper part of the outer core has There is a threaded air inlet, and pressure relief holes are evenly distributed in the middle of the outer core, and the pressure relief holes communicate with the pressure relief grooves on the inner wall of the outer core.
进一步,所述无摩擦旋转供气气浮装置还包括总气源,所述出气口接气管供气给以无摩擦旋转供气气浮装置为圆心运动的止推空气轴承。Further, the frictionless rotating air supply air flotation device also includes a total air source, and the air outlet pipe supplies air to the thrust air bearing moving with the frictionless rotating air supply air flotation device as the center of a circle.
更进一步,所述无摩擦旋转供气气浮装置还包括总气源,所述出气口接气管供气给以其为圆心运动的另一个无摩擦旋转供气气浮装置。可以通过级联方式进行供气,例如将最末尾一个无摩擦旋转供气气浮装置的出气口接气管供气给以无摩擦旋转供气气浮装置为圆心运动的止推空气轴承。Furthermore, the frictionless rotating air supply air flotation device also includes a total air source, and the gas outlet pipe supplies air to another frictionless rotating air supply air flotation device moving with it as the center of a circle. Air can be supplied in a cascading manner, for example, the air outlet pipe of the last frictionless rotating air supply air flotation device is supplied with air to the thrust air bearing moving with the frictionless rotating air supply air flotation device as the center of circle.
本发明的设计思路是:无摩擦旋转供气气浮装置,其实为一个包含了迷宫密封、径向空气轴承、止推空气轴承等三大部分的复合空气轴承。The design idea of the present invention is: the frictionless rotating air supply air flotation device is actually a composite air bearing including three major parts: a labyrinth seal, a radial air bearing, and a thrust air bearing.
在内芯上开有一道环形的内芯气腔,并且在气腔的两侧各开有四道密封槽。当压气体从外芯进入以后,先进入内芯的环形气腔中,由于外芯和内芯之间存在间隙,在环形气腔两侧隔开有四道密封槽,可以有效的减少气体的泄漏量,从而使得大部分气体进入内芯的进气口,此为迷宫密封。An annular inner core air cavity is opened on the inner core, and four sealing grooves are respectively opened on both sides of the air cavity. When the compressed gas enters from the outer core, it first enters the annular air cavity of the inner core. Since there is a gap between the outer core and the inner core, there are four sealing grooves on both sides of the annular air cavity, which can effectively reduce the leakage of gas. The amount, so that most of the gas enters the air inlet of the inner core, which is a labyrinth seal.
从内芯进气口进入的压缩气体,大部分从内芯的出气口输出,一小部分通过内部的气路通道为内芯上分布的径向节流孔和轴向节流孔供气,高压气体经过节流孔在内芯、外芯与端盖之间形成气膜,实现内芯的无摩擦旋转。可以看成一个径向空气轴承和止推空气轴承的复合体。Most of the compressed gas entering from the air inlet of the inner core is output from the air outlet of the inner core, and a small part is supplied to the radial orifice and axial orifice distributed on the inner core through the internal air channel. The high-pressure gas passes through the orifice to form an air film between the inner core, outer core and end cap to realize the frictionless rotation of the inner core. It can be regarded as a complex of radial air bearing and thrust air bearing.
上下端盖和外芯上均开设有泄压孔,泄压孔与大气相通,保证内芯与外芯的间隙内存在压差,高压气体通过节流孔进入间隙后形成气膜。为了减少迷宫密封的泄流量,径向泄气孔距离密封槽有一定的距离,因此上端盖的泄气孔开在了直径小于内芯直径的一圈圆周上,而且上端面上开有出气口,所以上端面止推轴承为一个直径较小的环面止推空气轴承,下端盖的排气孔开在和内芯直径相等的一圈圆周上,因此下端面止推空气轴承为一个圆形止推空气轴承。下端盖上开有内螺栓孔和外螺栓孔,内螺栓孔用来连接下端盖和外芯,外螺栓孔用来把整个装置固定在一个平台上。在外芯的上部开有一个进气口,高压气体从进气口输入。在进气口上开有螺纹,用来和进气管道的接头连接。There are pressure relief holes on the upper and lower end covers and the outer core, and the pressure relief holes communicate with the atmosphere to ensure that there is a pressure difference in the gap between the inner core and the outer core, and the high-pressure gas enters the gap through the throttle hole to form a gas film. In order to reduce the leakage of the labyrinth seal, there is a certain distance between the radial air leakage hole and the sealing groove, so the air leakage hole of the upper end cover is opened on a circle whose diameter is smaller than that of the inner core, and there is an air outlet on the upper end surface, so The upper end face thrust bearing is a toroidal thrust air bearing with a smaller diameter, and the exhaust hole of the lower end cover is opened on a circle equal to the diameter of the inner core, so the lower end face thrust air bearing is a circular thrust air bearings. The lower end cover is provided with an inner bolt hole and an outer bolt hole, the inner bolt hole is used to connect the lower end cover and the outer core, and the outer bolt hole is used to fix the whole device on a platform. An air inlet is opened on the upper part of the outer core, and high-pressure gas is input from the air inlet. There are threads on the air inlet, which are used to connect with the joint of the air inlet pipe.
无摩擦旋转供气气浮装置的内芯可在外芯内无摩擦旋转,从外芯进入内芯的气体大部分从内芯出气口输出,出气口接气管供气给以无摩擦旋转供气气浮装置为圆心运动的止推空气轴承,如图3所示,气管随止推轴承旋转,过程中不会发生扭转、伸缩、缠绕,不对止推轴承产生附加的力的影响。The inner core of the frictionless rotating air supply air flotation device can rotate without friction in the outer core, and most of the gas entering the inner core from the outer core is output from the air outlet of the inner core, and the air outlet is connected to the air pipe for supplying air without friction The floating device is a thrust air bearing that moves in the center of the circle. As shown in Figure 3, the air pipe rotates with the thrust bearing, and there will be no twisting, stretching, and winding during the process, and no additional force will be affected on the thrust bearing.
无摩擦旋转供气气浮装置亦是个性能良好的空气止推轴承,通过无摩擦旋转供气气浮装置的出气口可直接供气给以其为圆心运动的另一个无摩擦旋转供气气浮装置,实现连续供气,如图4所示,相邻两个无摩擦旋转供气间相对位移不变,气管对其运动不产生额外的力的影响,供气方式简单。The frictionless rotary air supply air flotation device is also an air thrust bearing with good performance, through the air outlet of the frictionless rotary air supply air flotation device, the air can be directly supplied to another frictionless rotary air supply air flotation moving with it as the center of the circle The device realizes continuous air supply, as shown in Figure 4, the relative displacement between two adjacent frictionless rotating air supplies remains unchanged, the air pipe does not produce additional force on its movement, and the air supply method is simple.
本发明的有益效果为:可连续供气,不受气管扰动影响。The beneficial effect of the invention is that the gas can be supplied continuously without being affected by the disturbance of the trachea.
附图说明Description of drawings
图1是无摩擦旋转供气气浮装置的示意图。Figure 1 is a schematic diagram of a frictionless rotating air supply air flotation device.
图2是无摩擦旋转供气气浮装置内芯的立体图。Fig. 2 is a perspective view of the inner core of the frictionless rotating air supply air flotation device.
图3是无摩擦旋转供气气浮装置供气原理图。Fig. 3 is a schematic diagram of the air supply of the frictionless rotary air supply air flotation device.
图4是无摩擦旋转供气气浮装置另一种供气原理图。Fig. 4 is another air supply principle diagram of the frictionless rotary air supply air flotation device.
具体实施方式Detailed ways
下面结合附图对本发明作进一步描述。The present invention will be further described below in conjunction with the accompanying drawings.
参照图1~图4,一种无摩擦旋转供气气浮装置,包括内芯13、外芯12和端盖,所述内芯13套装在外芯12内,所述端盖包括上端盖10、下端盖6,所述外芯12上下两端通过螺栓与上端盖10、下端盖6固定,所述内芯13和外芯12以及内芯13和上端盖10、下端盖6之间均存在微小间隙;Referring to Figures 1 to 4, a frictionless rotating air supply air flotation device includes an inner core 13, an outer core 12 and an end cover, the inner core 13 is set in the outer core 12, and the end cover includes an upper end cover 10, The lower end cover 6, the upper and lower ends of the outer core 12 are fixed to the upper end cover 10 and the lower end cover 6 by bolts, and there are tiny gap;
所述内芯13上端开有一道环形气腔槽3,所述环形气腔槽3的两侧各开有四道环形密封槽2,所述环形气腔槽3内沿径向方向打孔通向圆心形成进气孔8,所述内芯13中部及靠近底部区域沿圆周上均布径向节流孔1,所述径向节流孔1沿径向方向在圆心连通,所述内芯13从顶端圆心沿轴向打盲孔形成出气口5,所述出气口5与径向节流孔1及进气孔8连通,所述内芯13底端沿轴向方向打盲孔形成底端轴向节流孔4,所述底端轴向节流孔4均布在内芯底端且在轴向方向与底部径向节流孔1连通,所述内芯13顶端沿轴向方向打盲孔形成顶端轴向节流孔20,所述顶端轴向节流孔20均布在内芯顶端在轴向方向与中部径向节流孔1连通,所述轴向节流孔20也与进气孔8连通,所述上端盖10和下端盖6上均布上卸压孔9和下卸压孔14,所述外芯12上部有带有螺纹的进气口7,所述外芯12中部圆周上均布(至少四个)泄压孔11,所述泄压孔11与外芯内壁上的泄压槽连通。The upper end of the inner core 13 is provided with an annular air chamber groove 3, and four annular sealing grooves 2 are respectively arranged on both sides of the annular air chamber groove 3, and holes are perforated in the annular air chamber groove 3 along the radial direction to pass through. Air intake holes 8 are formed toward the center of the circle, radial throttle holes 1 are evenly distributed along the circumference of the inner core 13 in the middle and near the bottom area, and the radial throttle holes 1 are connected at the center of the circle along the radial direction, and the inner core 13 A blind hole is drilled from the center of the top circle in the axial direction to form an air outlet 5, and the air outlet 5 communicates with the radial throttle hole 1 and the air inlet 8, and the bottom end of the inner core 13 is punched with a blind hole in the axial direction to form a bottom end axial throttling holes 4, the bottom axial throttling holes 4 are evenly distributed at the bottom of the inner core and communicate with the radial throttling holes 1 at the bottom in the axial direction, and the top end of the inner core 13 is along the axial direction The top axial throttle hole 20 is formed by drilling blind holes, and the top axial throttle hole 20 is evenly distributed on the top of the inner core to communicate with the middle radial throttle hole 1 in the axial direction, and the axial throttle hole 20 is also It communicates with the air inlet 8, and the upper end cover 10 and the lower end cover 6 are evenly distributed with upper pressure relief holes 9 and lower pressure relief holes 14, and the upper part of the outer core 12 has a threaded air inlet 7, and the outer core 12 has a threaded air inlet 7. The middle circumference of the core 12 is evenly distributed (at least four) pressure relief holes 11, and the pressure relief holes 11 communicate with the pressure relief grooves on the inner wall of the outer core.
所述无摩擦旋转供气气浮装置18由总气源19供气,所述无摩擦旋转供气气浮装置18出气口5接气管17供气给以无摩擦旋转供气气浮装置18为圆心运动轨迹为16的止推空气轴承15。The frictionless rotary air supply air flotation device 18 is supplied with air by the total gas source 19, and the frictionless rotary air supply air flotation device 18 is supplied with gas by the air outlet 5 connected to the air pipe 17. The frictionless rotary air supply air flotation device 18 is The thrust air bearing 15 whose center of circle motion locus is 16.
所述无摩擦旋转供气气浮装置18出气口5接气管17供气给以其为圆心运动、轨迹为16的另一个无摩擦旋转供气气浮装置,可以通过级联方式进行供气,实现连续供气不受气管扰动影响。The frictionless rotating air supply air flotation device 18 air outlet 5 is connected to the air pipe 17 to supply air to another frictionless rotating air supply air flotation device that moves with it as the center of the circle and has a trajectory of 16, and the gas supply can be performed in a cascading manner. Realize continuous air supply without being affected by tracheal disturbance.
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CN111927886B (en) * | 2020-07-15 | 2021-11-09 | 杭州电子科技大学 | Method for supporting AACMM high-precision joint based on static pressure air bearing |
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