CN103016530B - Rotary air supply device unaffected by air pipe bending disturbance - Google Patents
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Abstract
Description
技术领域 technical field
本发明涉及气浮领域。 The invention relates to the field of air flotation.
背景技术 Background technique
随着科技的发展,常采用气体润滑代替普通的机械润滑,将高压气体引入相对运动的物体间隙内形成气膜,避免直接接触实现无摩擦运动。 With the development of science and technology, gas lubrication is often used instead of ordinary mechanical lubrication, and high-pressure gas is introduced into the gap between objects in relative motion to form a gas film, avoiding direct contact to achieve frictionless motion.
气浮装置形成气膜的方式不同,供气方法也不同,通常都是利用气管引入气体到高压腔内,但无论采用哪种供气方式,气管都不得对气浮装置产生扰动影响,对于一些相对于气源运动的气浮装置,气浮供气存在很大的难题。如侧面通过铰链链接的竖直放置的折叠合页板,底部通过多个气浮垫来实现在平面内无摩擦的展开运动,要求展开时不引入任何外力,若每个气浮垫都从外部引入气管,气浮垫随合页运动,供气管道会对气浮垫的运动产生扰动的影响,且供气线路多,易发生扭转、弯曲、缠绕,不便于安装和维护;通常将供气管附在板上从一块引入到另一块同时供气给该板上的气浮垫,但是合页板从贴合状态到展开时会受到关节处气管弯曲、缠绕等扰动影响,干扰铰链的展开。 Air flotation devices have different ways of forming gas films and different gas supply methods. Usually, the gas pipe is used to introduce gas into the high-pressure chamber, but no matter which gas supply method is used, the air pipe must not disturb the air flotation device. For some Compared with the air flotation device with air source movement, there is a big problem in air flotation gas supply. For example, the side of the vertically placed folding hinges connected by hinges, the bottom uses multiple air bearing pads to realize the frictionless unfolding movement in the plane, and it is required that no external force is introduced when unfolding. If each air bearing pad is opened from the outside When the air pipe is introduced, the air floating pad moves with the hinge, and the air supply pipe will disturb the movement of the air floating pad, and there are many air supply lines, which are prone to twisting, bending, and winding, which is not easy to install and maintain; usually the air supply pipe The air cushion attached to the board is introduced from one board to another while supplying air to the board. However, when the hinge board is unfolded from the fitting state, it will be affected by disturbances such as bending and winding of the trachea at the joint, which will interfere with the unfolding of the hinge.
发明内容 Contents of the invention
为了解决现有气浮装置的气管弯曲扰动的影响的不足,本发明提供一种可连续供气的不受气管扰动影响的无摩擦旋转供气气浮装置。 In order to solve the deficiency of the influence of the tracheal bending disturbance of the existing air flotation device, the present invention provides a frictionless rotating air supply air flotation device that can continuously supply air and is not affected by the tracheal disturbance.
本发明解决其技术问题所采用的技术方案是: The technical solution adopted by the present invention to solve its technical problems is:
一种无气管弯曲扰动影响的旋转供气装置,包括气浮轴、气浮套、储气套、端盖和底座,所述气浮轴套装在气浮套内,所述气浮轴与气浮套之间存在微小间隙,所述气浮套套装在储气套内,所述气浮套底部与底座固定,所述气浮套、底座、储气套在气浮轴底部形成高压腔,所述储气套上有进气口,所述进气口与高压腔相通,所述气浮轴中心有轴向通孔,所述气浮轴顶端与带出气孔的端盖固定,所述气浮套从高压腔一测沿轴向打盲孔形成进气孔,所述气浮套上沿圆周方向均布径向节流孔,所述节流孔至少有两组,所述节流孔两侧有密封凹槽,所述气浮套近高压腔一侧有卸气孔,所述卸气孔所在圆周内外圈上有卸气槽,所述卸气孔与进气孔呈夹角且相互隔离,所述储气套上沿径向打通孔与卸气槽相通形成排气孔。 A rotary air supply device without the influence of tracheal bending disturbance, comprising an air flotation shaft, an air flotation sleeve, an air storage sleeve, an end cover and a base, the air flotation shaft is sleeved in the air flotation sleeve, the air flotation shaft and the air There is a small gap between the floating sleeves, the air floating sleeve is set in the air storage sleeve, the bottom of the air floating sleeve is fixed to the base, and the air floating sleeve, the base, and the air storage sleeve form a high-pressure chamber at the bottom of the air flotation shaft. There is an air inlet on the air storage sleeve, the air inlet communicates with the high-pressure chamber, the center of the air bearing shaft has an axial through hole, the top of the air bearing shaft is fixed to the end cover with the air hole, the The air bearing sleeve is drilled with blind holes axially from the first side of the high pressure chamber to form an air inlet. The air bearing sleeve is uniformly distributed with radial throttle holes along the circumference. There are at least two groups of throttle holes. There are sealing grooves on both sides of the hole, and the side of the air flotation sleeve near the high-pressure chamber has an air discharge hole. There are air discharge grooves on the inner and outer circles where the air discharge hole is located. , On the air storage sleeve, a hole is drilled in the radial direction to communicate with the air discharge groove to form an exhaust hole.
本发明的设计思路是:根据气浮轴承原理,实现气浮轴承与气浮套之间无摩擦旋转,再通过采用自身高压气体供气的方式,将高压气体从气浮套引入从气浮轴引出,从而实现无摩擦旋转供气。 The design idea of the present invention is: according to the principle of the air bearing, realize the frictionless rotation between the air bearing and the air bearing, and then introduce the high pressure gas from the air bearing into the air shaft through the way of using its own high pressure gas supply out, so as to achieve frictionless rotary air supply.
高压气体从储气套底部进气口进入高压腔,高压腔内的高压气体一部分经气浮轴中心孔从端盖出气孔流出供气给下一个气浮装置,另一部分经气浮套上进气孔进入气浮套内,通过节流孔进入气浮轴与气浮套的间隙内形成气膜,小部分直接从高压腔进入气浮套与气浮轴的间隙内,气浮套上有卸气孔,进入间隙的高压气体经过阻尼密封后经卸气孔和储气套上的排气孔排出,气浮轴与气浮套间隙的一端与大气相通,另一端有卸气孔,因此间隙内存在压力梯度,通过节流孔进入间隙内的高压气体一部分从间隙一侧流出,另一部分通过卸气槽排出。 The high-pressure gas enters the high-pressure chamber from the air inlet at the bottom of the gas storage sleeve. Part of the high-pressure gas in the high-pressure chamber flows out through the center hole of the air flotation shaft from the air outlet hole of the end cover to supply the next air flotation device, and the other part passes through the air inlet hole on the air flotation sleeve. Enter the air bearing sleeve, enter the gap between the air bearing shaft and the air bearing sleeve through the throttle hole to form an air film, and a small part directly enters the gap between the air bearing sleeve and the air bearing shaft from the high pressure chamber, and the air bearing sleeve has air discharge holes The high-pressure gas entering the gap is damped and sealed and then discharged through the vent hole and the vent hole on the gas storage sleeve. One end of the gap between the air flotation shaft and the air flotation sleeve is connected to the atmosphere, and the other end has a vent hole, so there is a pressure gradient in the gap. , Part of the high-pressure gas entering the gap through the orifice flows out from one side of the gap, and the other part is discharged through the gas discharge groove.
折叠合页板在铰链的作用下由贴合状态展开至180°的过程中,无摩擦旋转供气装置安装在两页折叠合页板展开时的旋转轴心上,底座、气浮套与一块板固定,气浮轴与另一块板连接,因此高压气体就从一块板传递到另一块板上,不受气管旋转弯曲扰动,无摩擦旋转供气的外直径小于等于合页板的厚度,避免贴合状态多个无摩擦旋转供气装置间相互干扰。 During the process of unfolding the folded hinge from the attached state to 180° under the action of the hinge, the frictionless rotating air supply device is installed on the rotation axis when the two folded hinges are unfolded, the base, the air bearing sleeve and a piece The plate is fixed, and the air bearing shaft is connected to another plate, so the high-pressure gas is transferred from one plate to the other, without being disturbed by the rotation and bending of the trachea, and the outer diameter of the frictionless rotating air supply is less than or equal to the thickness of the hinge plate, avoiding Mutual interference between multiple frictionless rotary air supply devices in the pasting state.
虽然无摩擦旋转供气装置解决了气管的弯曲扰动问题,但是由于底部高压腔气体对气浮轴产生了向上的推力,因而引入了竖直方向的附加力,故可以在气浮轴和底座的中心引一根软绳,来平衡一部分的附加力。 Although the frictionless rotating air supply device solves the problem of the bending disturbance of the air pipe, because the gas in the high-pressure chamber at the bottom produces an upward thrust on the air bearing shaft, an additional force in the vertical direction is introduced, so it can be used between the air bearing shaft and the base A soft rope is drawn in the center to balance part of the additional force.
本发明的有益效果为:可连续供气,不受气管扰动影响。 The beneficial effect of the invention is that the gas can be supplied continuously without being affected by the disturbance of the trachea.
附图说明 Description of drawings
图1是无气管弯曲扰动影响的旋转供气装置的示意图。 Figure 1 is a schematic diagram of a rotating gas supply device without the influence of tracheal bending disturbances.
图2是无气管弯曲扰动影响的旋转供气装置的气流流向原理图。 Fig. 2 is a schematic diagram of the air flow direction of the rotary air supply device without the influence of the tracheal bending disturbance.
图3是气浮套示意图。 Figure 3 is a schematic diagram of the air flotation jacket.
图4是图3的左视图。 Fig. 4 is a left side view of Fig. 3 .
图5是图3的A-A截面图。 Fig. 5 is an A-A sectional view of Fig. 3 .
图6是折叠合页贴合状态示意图。 Fig. 6 is a schematic diagram of the state of the folding hinges being attached.
图7是折叠合页展开过程状态示意图。 Fig. 7 is a schematic diagram of the unfolding process of the folding hinge.
具体实施方式 Detailed ways
下面结合附图对本发明作进一步描述。 Below in conjunction with accompanying drawing, the present invention will be further described.
参照图1~图7,一种无气管弯曲扰动影响的旋转供气装置,包括气浮轴2、气浮套5、储气套6、端盖1和底座13,所述气浮轴2套装在气浮套5内,所述气浮轴2与气浮套5之间存在微小间隙,所述气浮套5套装在储气套6内,所述储气套6底部与底座13固定,所述气浮套5、底座13、储气套6在气浮轴2底部形成高压腔12,所述储气套6上有进气口11,所述进气口11与高压腔12相通,所述气浮轴2中心有轴向通孔4,所述气浮轴2顶端与带出气孔3的端盖1固定,所述气浮套5从高压腔一测沿轴向打盲孔形成进气孔9,所述气浮套5上沿圆周方向均布径向节流孔8,所述节流孔8至少有两组,所述节流孔8两侧有密封凹槽7,所述气浮套5近高压腔一侧有卸气孔14,所述卸气孔14所在圆周内外圈上有卸气槽10,所述卸气孔14与进气孔9之间呈夹角且相互隔离,所述储气套6上沿径向打通孔与卸气槽相通形成排气孔。 Referring to Figures 1 to 7, a rotating air supply device without the influence of tracheal bending disturbances includes an air bearing shaft 2, an air bearing sleeve 5, an air storage sleeve 6, an end cover 1 and a base 13, and the air bearing shaft 2 is set In the air bearing sleeve 5, there is a small gap between the air bearing shaft 2 and the air bearing sleeve 5, the air bearing sleeve 5 is set in the air storage sleeve 6, and the bottom of the air storage sleeve 6 is fixed to the base 13, The air flotation sleeve 5, the base 13, and the air storage sleeve 6 form a high pressure chamber 12 at the bottom of the air flotation shaft 2, and the air storage sleeve 6 has an air inlet 11, and the air inlet 11 communicates with the high pressure chamber 12, The center of the air bearing shaft 2 has an axial through hole 4, the top of the air bearing shaft 2 is fixed to the end cover 1 with the air hole 3, and the air bearing sleeve 5 is formed by punching a blind hole in the axial direction from the first side of the high pressure chamber Air intake holes 9, radial throttling holes 8 are evenly distributed along the circumferential direction on the air bearing sleeve 5, there are at least two groups of throttling holes 8, and there are sealing grooves 7 on both sides of the throttling holes 8, so There is an air discharge hole 14 near the side of the high-pressure chamber of the air flotation sleeve 5, and there are air discharge grooves 10 on the inner and outer circles of the circumference where the air discharge hole 14 is located. The air storage sleeve 6 is drilled in the radial direction to communicate with the air discharge groove to form an exhaust hole.
折叠合页板14在铰链15的作用下由贴合状态展开至180°的过程中,无摩擦旋转供气装置16安装在两页折叠合页板展开时的旋转轴心上,底座12、储气套6与一块板固定,气浮轴2通过端盖1与另一块板连接,因此高压气体就从一块板传递到另一块板上,不受气管旋转弯曲扰动,无摩擦旋转供气的外直径小于等于合页板的厚度,避免贴合状态多个无摩擦旋转供气装置间相互干扰。 During the process of unfolding the folded hinge plate 14 from the attached state to 180° under the action of the hinge 15, the frictionless rotating air supply device 16 is installed on the rotation axis when the two-page folded hinge plate is unfolded, the base 12, the storage The air sleeve 6 is fixed to one plate, and the air bearing shaft 2 is connected to the other plate through the end cover 1, so the high-pressure gas is transmitted from one plate to the other, without being disturbed by the rotation and bending of the trachea, and the outer surface of the frictionless rotating air supply The diameter is less than or equal to the thickness of the hinge plate, avoiding mutual interference between multiple frictionless rotating air supply devices in the pasted state.
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