CN102967507B - A kind of material ions irradiation mechanic property test method - Google Patents
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Abstract
本发明提供了一种评价材料离子辐照力学性能的方法。该方法包括:首先加工好特定的辐照试样,然后测得辐照试样U型缺口底部至下表面的实际厚度D1及试样宽度D2,再将试样放入到离子注入机中进行双面辐照,辐照后的试样进行拉伸实验和冲击实验,获得实验数据,最后将获得的数据用于评价材料的力学性能,其中材料的韧性用冲击实验获得的冲击功进行评价,而材料的强度用下面方法得到:Rm=F/(D1×D2),其中Rm为材料的抗拉强度,F为拉伸曲线图上确定实验过程中达到的最大力。本发明解决材料离子辐照力学性能难以评价的难题,具有重要的科研价值。
The invention provides a method for evaluating the mechanical properties of material ion irradiation. The method includes: first processing a specific irradiated sample, then measuring the actual thickness D1 and the sample width D2 from the bottom of the U-shaped notch to the lower surface of the irradiated sample, and then putting the sample into an ion implanter for further processing. Double-sided irradiation, the irradiated sample is subjected to tensile test and impact test to obtain experimental data, and finally the obtained data is used to evaluate the mechanical properties of the material, and the toughness of the material is evaluated by the impact energy obtained from the impact test. The strength of the material is obtained by the following method: R m =F/(D1×D2), wherein R m is the tensile strength of the material, and F is the maximum force reached during the experiment determined on the tensile curve. The invention solves the problem that it is difficult to evaluate the mechanical properties of materials under ion irradiation, and has important scientific research value.
Description
技术领域technical field
本发明属于材料力学测试技术,具体涉及一种材料离子辐照力学性能测试方法,尤其适用于聚变堆结构材料的辐照力学性能测试。The invention belongs to material mechanics testing technology, in particular to a method for testing the mechanical properties of material ion irradiation, and is especially suitable for testing the mechanical properties of fusion reactor structural materials.
背景技术Background technique
聚变堆结构材料如包层或第一壁结构材料在服役时要承受聚变反应放出的高能(14MeV)、高剂量(1023n·cm-2)中子的辐照,这会导致材料的组织恶化,比如:成分偏析、辐照相变、辐照肿胀、辐照诱导位错环析出等,这些组织的变化最终会导致材料力学性能如强度、延性、韧性的降低和使用寿命的缩短,严重危及到聚变堆运行的安全性能,因此,在聚变堆最终走上商业应用之前,材料辐照组织性能研究就显得格外重要。目前,国内外中子源非常有限,中子的能量和剂量也达不到聚变堆的要求,以及中子辐照长耗时性等特点严重限制了现存中子源用于材料的组织和性能的研究应用。离子辐照则与中子辐照类似,通过碰撞产生的初始撞出原子是材料本身的原子核,可以用于模拟中子辐照的效果,因此,为了克服中子辐照上述缺点,国内外大量的科研人员都采取离子辐照模拟中子辐照研究材料的组织和性能变化规律及机理。Fusion reactor structural materials, such as cladding or first wall structural materials, are subjected to high-energy (14 MeV) and high-dose (10 23 n·cm -2 ) neutron irradiation released by fusion reactions during service, which will lead to the organization of materials Deterioration, such as: composition segregation, radiation phase transformation, radiation swelling, radiation-induced dislocation ring precipitation, etc. These changes in the structure will eventually lead to the reduction of the mechanical properties of the material such as strength, ductility, toughness and shortened service life. Seriously It endangers the safety performance of fusion reactor operation. Therefore, before the fusion reactor is finally put into commercial application, the research on the performance of material irradiation organization is particularly important. At present, neutron sources at home and abroad are very limited, the energy and dose of neutrons cannot meet the requirements of fusion reactors, and the characteristics of long time-consuming neutron irradiation seriously limit the structure and performance of existing neutron sources for materials research applications. Ion irradiation is similar to neutron irradiation. The initial dislodged atoms produced by collisions are the nuclei of the material itself, which can be used to simulate the effect of neutron irradiation. Therefore, in order to overcome the above-mentioned shortcomings of neutron irradiation, a large number of domestic and foreign Many scientific researchers have used ion irradiation to simulate neutron irradiation to study the law and mechanism of changes in the structure and properties of materials.
与中子辐照相比,离子辐照存在一个显著的缺点就是:离子穿透能力非常有限,通常在材料中只能穿透几百个纳米,因此,加工的标准拉伸试样(例如尺寸为:Φ5mm×25mm)或V型或U型冲击试样(例如尺寸为:10mm×10mm×50mm)经过离子辐照后进行力学性能测试得到的数据与未辐照的相同的试样测试得到的力学数据非常接近,也就是说,由于标准拉伸或者冲击试样很厚,辐照对力学性能的影响很难反映出。总之,常规的材料力学性能评价方法根本不适用于材料离子辐照力学性能的评价。Compared with neutron irradiation, there is a significant disadvantage of ion irradiation: the ion penetration ability is very limited, usually only a few hundred nanometers in the material, so the processed standard tensile specimens (such as dimension For: Φ5mm×25mm) or V-shaped or U-shaped impact specimen (for example, the size is: 10mm×10mm×50mm) after ion irradiation, the data obtained from the mechanical performance test are obtained from the same test specimen without irradiation The mechanical data are very close, that is, due to the thickness of the standard tensile or impact specimens, the effect of irradiation on the mechanical properties is difficult to reflect. In a word, the conventional methods for evaluating the mechanical properties of materials are not suitable for the evaluation of the mechanical properties of materials under ion irradiation.
发明内容Contents of the invention
本发明的目的在于提供一种材料离子辐照力学性能测试方法,通过该方法获得的力学性能数据能够反映出离子辐照对材料力学性能的影响,此方法能够解决材料离子辐照力学性能难评价的难题,通过这种方法获得的材料离子辐照的力学性能数据能为先进聚变堆结构材料的成分优化设计及制备工艺调整提供指导作用。The purpose of the present invention is to provide a method for testing the mechanical properties of materials under ion irradiation. The mechanical property data obtained by this method can reflect the impact of ion irradiation on the mechanical properties of materials. This method can solve the problem of difficult evaluation of the mechanical properties of materials under ion irradiation. The mechanical property data obtained by this method can provide guidance for the composition optimization design and preparation process adjustment of advanced fusion reactor structural materials.
本发明提供的一种材料离子辐照力学性能测试方法,其步骤包括:A kind of material ion irradiation mechanical property test method provided by the invention, its step comprises:
第1步在待测试试样的上加工一个U形缺口;The first step is to process a U-shaped notch on the sample to be tested;
待测试试样的上表面宽度为D2,U形缺口底部到下表面A面的距离为D1,U型缺口的宽度为L1;D2=10mm±5mm,D1<0.06mm,L1=0.2mm±0.05mm;The width of the upper surface of the sample to be tested is D2, the distance from the bottom of the U-shaped notch to the A surface of the lower surface is D1, and the width of the U-shaped notch is L1; D2=10mm±5mm, D1<0.06mm, L1=0.2mm±0.05 mm;
第2步测量待测试试样的U型缺口底部至下表面的实际距离d1和上表面实际宽度d2;Step 2 Measure the actual distance d1 from the bottom of the U-shaped notch to the lower surface and the actual width d2 of the upper surface of the sample to be tested;
第4步再将待测试试样进行双面离子辐照;In step 4, the sample to be tested is subjected to double-sided ion irradiation;
第5步将辐照后的待测试试样进行力学性能测试,获取测试数据,辐射后材料的抗拉强度Rm=F/(d1×d2),其中Rm为材料的抗拉强度,F为拉伸曲线图上确定实验过程中达到的最大力。In the fifth step, the mechanical property test is carried out on the sample to be tested after irradiation, and the test data is obtained. The tensile strength of the material after irradiation is R m =F/(d1×d2), wherein R m is the tensile strength of the material, F Determine the maximum force achieved during the experiment on the tensile curve graph.
作为上述技术方案的改进,待测试试样的长度L2为80mm±20mm,厚度D3为0.3mm±0.1mm。As an improvement of the above technical solution, the length L2 of the sample to be tested is 80 mm±20 mm, and the thickness D3 is 0.3 mm±0.1 mm.
本发明的创新点在于:通过在辐照试样表面开一个小缺口,一方面可以减小材料辐照面的厚度至D1薄,使得辐照对材料的力学性能的影响不能忽略,另一方面,这个缺口具有敏感性,能够扩大辐照对材料力学性能的影响,也就是说,与未辐照试样相比,辐照试样力学性能数据会产生明显差别。通过研究材料辐照力学性能变化规律,能为先进钢铁材料成分优化设计及制备工艺改进提供科学参考,因此,本发明提供的方法具有重要的实用意义。The innovation of the present invention lies in: by opening a small gap on the surface of the irradiated sample, on the one hand, the thickness of the irradiated surface of the material can be reduced to D1 thin, so that the influence of irradiation on the mechanical properties of the material cannot be ignored; on the other hand, , this gap is sensitive and can amplify the effect of irradiation on the mechanical properties of materials, that is to say, compared with unirradiated samples, the mechanical property data of irradiated samples will have obvious differences. By studying the change law of the mechanical properties of materials under irradiation, a scientific reference can be provided for the optimal design of advanced iron and steel material components and the improvement of the preparation process. Therefore, the method provided by the invention has important practical significance.
附图说明Description of drawings
图1为辐照试样示意图,其中,(a)为主视图,(b)为俯视图。Figure 1 is a schematic diagram of the irradiated sample, where (a) is the main view and (b) is the top view.
具体实施方式detailed description
本发明提供的一种材料离子辐照力学性能测试方法,先测量出待辐照试样U形缺口底部至下表面的实际厚度D1及试样的实际宽度D2,再将此试样放入离子注入机中进行了双面辐照,然后用万能拉伸试验机或冲击试验机进行力学性能测试,冲击试验获得的冲击功直接用以评价材料辐照的韧性,而材料的强度则需要进行计算。其具体步骤包括:The method for testing the mechanical properties of a material ion irradiation provided by the present invention first measures the actual thickness D1 from the bottom of the U-shaped notch to the lower surface of the sample to be irradiated and the actual width D2 of the sample, and then puts the sample into the ion Double-sided irradiation is carried out in the injection machine, and then the mechanical properties are tested with a universal tensile testing machine or an impact testing machine. The impact energy obtained from the impact test is directly used to evaluate the toughness of the material irradiation, while the strength of the material needs to be calculated. . Its specific steps include:
第1步在待测试试样的上加工一个U形缺口,该U形缺口底部到下表面A的距离为D1,U型缺口的宽度为L1,各实际的尺寸公差小于5%,下表面光洁度不低于3级,其结构如图1所示。The first step is to process a U-shaped notch on the sample to be tested. The distance from the bottom of the U-shaped notch to the lower surface A is D1, the width of the U-shaped notch is L1, and the actual size tolerance is less than 5%. Not lower than level 3, and its structure is shown in Figure 1.
该试样长L2,宽D2,厚D3,试样正中间开U形状,U形缺口宽L1,U形缺口底部距离试样下表面D1(详见图1所示),试样表面及缺口内油污要清洗干净,侧面要磨光亮。The length of the sample is L2, the width is D2, and the thickness is D3. The center of the sample is U-shaped, and the width of the U-shaped notch is L1. The distance between the bottom of the U-shaped notch and the lower surface of the sample is D1 (see Figure 1 for details). The internal oil stains should be cleaned, and the sides should be polished.
具体尺寸:L1=0.2mm±0.05mm,L2=80mm±20mm,D1:<0.06mm,D2=10mm±5mm,D3=0.3mm±0.1mmSpecific dimensions: L1=0.2mm±0.05mm, L2=80mm±20mm, D1: <0.06mm, D2=10mm±5mm, D3=0.3mm±0.1mm
加工好的待测试试样侧面应磨光亮,以便于显微镜下观察,并将待测试试样清洗干净;The side of the processed sample to be tested should be polished to facilitate observation under a microscope, and the sample to be tested should be cleaned;
第2步将U型缺口底部至下表面的距离D1和上表面宽度D2实际测量出来,分别记为d1、d2;The second step is to actually measure the distance D1 from the bottom of the U-shaped notch to the lower surface and the width D2 of the upper surface, which are recorded as d1 and d2 respectively;
第3步将上述试样放入离子注入机中进行双面离子辐照。Step 3 Put the above sample into an ion implanter for double-sided ion irradiation.
第4步将辐照试样通过万能拉伸试验机或者冲击试验机中进行力学性能测试,获取测试数据,辐射后材料的抗拉强度Rm需要计算而韧性可以采取冲击功进行评价,其抗拉强度计算公式为:Rm=F/(d1×d2),其中Rm为材料的抗拉强度,F为拉伸曲线图上确定实验过程中达到的最大力,d1为U型缺口底部至下表面的实际厚度,d2为试样实际测量宽度。The fourth step is to test the mechanical properties of the irradiated sample through a universal tensile testing machine or an impact testing machine to obtain test data. The tensile strength R m of the material after radiation needs to be calculated and the toughness can be evaluated by impact energy. The formula for calculating the tensile strength is: R m =F/(d1×d2), where R m is the tensile strength of the material, F is the maximum force reached during the experiment determined on the tensile curve, and d1 is the U-shaped notch bottom to The actual thickness of the lower surface, d2 is the actual measured width of the sample.
下面通过借助实施例更加详细地说明本发明,但以下实施例仅是说明性的,本发明的保护范围并不受这些实施例的限制。The present invention is described in more detail below by means of examples, but the following examples are only illustrative, and the protection scope of the present invention is not limited by these examples.
实例1:Example 1:
将淬火+回火处理过的华中科技大学自主开发的SCRAM钢(0.1wt.%C-9.3%Cr-2.26%W-V-Ti-N)按图1所示加工成辐照试样,加工数量为3个,3个试样下表面光洁度级别为3.1,侧面(D3×L1的面)经过细砂纸磨光亮,然后将试样放入到超声波清洗槽中先用汽油清洗0.5h,之后换成丙酮清洗1h,再将清洗干净的试样通过显微镜进行测量,试样U型缺口底部至下表面的距离D1分别为0.046mm,0.052mm,0.065mm,并通过游标卡尺测出试样宽度D2分别为10.01mm,10.02mm,9.96mm然后将试样放入离子注入机中进行双面铁离子辐照,辐照温度定为300℃,剂量为5dpa,待辐照完毕后取出试样通过万能拉伸试验机(型号:H3-C3-2.0t-3B-C)对其进行拉伸实验得到拉伸曲线图,从图上得到实验过程中最大力分别为358.5N,406.5N,459.8N,最后通过公式Rm=F/(D1×D2)计算Rm分别为778.6MPa,780.17MPa,710.2MPa。试样的D1<0.06mm时,结果比较集中,具有一定的可信性。The quenched + tempered SCRAM steel (0.1wt.%C-9.3%Cr-2.26%WV-Ti-N) independently developed by Huazhong University of Science and Technology was processed into irradiation samples as shown in Figure 1, and the processing quantity was 3, the surface finish level of the 3 samples is 3.1, the side (D3×L1 surface) is polished with fine sandpaper, and then the samples are put into the ultrasonic cleaning tank and cleaned with gasoline for 0.5h, and then replaced with acetone After cleaning for 1 hour, measure the cleaned sample through a microscope. The distances D1 from the bottom of the U-shaped notch to the lower surface of the sample are 0.046mm, 0.052mm, and 0.065mm respectively, and the width D2 of the sample measured by a vernier caliper is 10.01mm. mm, 10.02mm, 9.96mm, then put the sample into the ion implanter for double-sided iron ion irradiation, the irradiation temperature is set at 300°C, and the dose is 5dpa. After the irradiation is completed, take out the sample and pass the universal tensile test machine (model: H3-C3-2.0t-3B-C) to perform a tensile test on it to obtain a tensile curve. From the figure, the maximum force during the experiment is 358.5N, 406.5N, 459.8N, and finally through the formula Rm =F/(D1×D2) Calculated Rm are 778.6MPa, 780.17MPa, 710.2MPa respectively. When the D1 of the sample is less than 0.06mm, the results are relatively concentrated and have certain credibility.
实例2:Example 2:
将淬火+回火处理过的SCRAM钢(0.1wt.%C-9.3%Cr-2.26%W-V-Ti-N)按图1所示加工好辐照试样,试样数量为3个,试样下表面光洁度级别为3.2,侧面(D3×L1的面)经过砂纸磨光亮,然后将试样放入到超声波清洗槽中先用汽油清洗1h,之后换成丙酮清洗0.5h,再将清洗干净的试样通过显微镜进行测量,试样U型缺口底部至下表面的距离D1分别为0.059mm,0.054mm,0.066mm,并通过游标卡尺测出试样宽度D2分别为10.00mm,10.03mm,10.04mm,然后将试样放入离子注入机中进行双面铁离子辐照,辐照温度定位450℃,剂量为10dpa,待辐照完毕后取出试样通过冲击试验机(型号:XJJ-5)对其进行冲击实验,获得的冲击功分别为1.12J,1.09J,1.22J。试样的D1<0.06mm时,结果比较集中,具有一定的可信性。The quenched + tempered SCRAM steel (0.1wt.%C-9.3%Cr-2.26%W-V-Ti-N) was irradiated as shown in Figure 1, and the number of samples was 3. The smoothness level of the lower surface is 3.2, the side (D3×L1 surface) is polished by sandpaper, and then the sample is put into the ultrasonic cleaning tank and cleaned with gasoline for 1 hour, then replaced with acetone for 0.5 hour, and then cleaned The sample is measured through a microscope. The distance D1 from the bottom of the U-shaped notch to the lower surface of the sample is 0.059mm, 0.054mm, and 0.066mm respectively, and the width D2 of the sample measured by a vernier caliper is 10.00mm, 10.03mm, and 10.04mm, respectively. Then put the sample into the ion implanter for double-sided iron ion irradiation, the irradiation temperature is set at 450°C, and the dose is 10dpa. After the irradiation is completed, take out the sample and pass it through the impact testing machine (model: XJJ-5) The impact test was carried out, and the obtained impact energy was 1.12J, 1.09J, and 1.22J, respectively. When the D1 of the sample is less than 0.06mm, the results are relatively concentrated and have certain credibility.
以上所述为本发明的较佳实施例而已,但本发明不应该局限于该实施例和附图所公开的内容。所以凡是不脱离本发明所公开的精神下完成的等效或修改,都落入本发明保护的范围。The above description is only a preferred embodiment of the present invention, but the present invention should not be limited to the content disclosed in this embodiment and the accompanying drawings. Therefore, all equivalents or modifications that do not deviate from the spirit disclosed in the present invention fall within the protection scope of the present invention.
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