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CN102913325B - Engine hydraulic energy and power conversion device - Google Patents

Engine hydraulic energy and power conversion device Download PDF

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Publication number
CN102913325B
CN102913325B CN201210455172.9A CN201210455172A CN102913325B CN 102913325 B CN102913325 B CN 102913325B CN 201210455172 A CN201210455172 A CN 201210455172A CN 102913325 B CN102913325 B CN 102913325B
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Prior art keywords
plunger
pump
piston
connecting rod
fork
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CN102913325A (en
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张纪鹏
张铁柱
张风太
邹荣国
程联军
马永志
霍炜
张继忠
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Qingdao University
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Qingdao University
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Abstract

本发明属于内燃机能量转换技术领域,涉及一种发动机液压能与动力转换装置,油底壳固定安装在下机体的曲轴箱上,第一和第二泵座分别固定安装在气缸体与下机体之间,两个泵座对称布置在机体的两侧;由工作活塞、上连杆、导向活塞和连杆连接组成活塞连杆组件;导向活塞铰接在连杆的小头上;连杆的大头连接在曲轴的曲柄销上;第一和第二柱塞泵固定安装于第一和第二泵座之间,两个柱塞泵的驱动铰接在上连杆的第一叉形杆销轴上形成对称驱动结构,或铰接在上连杆不同位置的第一和第二叉形杆销轴上形成非对称驱动结构;曲轴固定安装于下机体的曲轴孔中;其结构简单,原理可靠,能源利用效率高,节省成本,动力传递快,环境友好。

The invention belongs to the technical field of internal combustion engine energy conversion, and relates to an engine hydraulic energy and power conversion device. The oil pan is fixedly installed on the crankcase of the lower body, and the first and second pump seats are respectively fixedly installed between the cylinder block and the lower body. , the two pump seats are symmetrically arranged on both sides of the body; the piston-rod assembly is composed of the working piston, the upper connecting rod, the guide piston and the connecting rod; the guide piston is hinged on the small end of the connecting rod; the big end of the connecting rod is connected to the On the crank pin of the crankshaft; the first and second plunger pumps are fixedly installed between the first and second pump seats, and the drive of the two plunger pumps is hinged on the first wishbone pin of the upper connecting rod to form symmetry Drive structure, or an asymmetric drive structure formed on the first and second wishbone pins hinged at different positions of the upper connecting rod; the crankshaft is fixedly installed in the crankshaft hole of the lower body; its structure is simple, its principle is reliable, and its energy utilization efficiency High, cost-saving, fast power transmission, environment-friendly.

Description

一种发动机液压能与动力转换装置An engine hydraulic energy and power conversion device

技术领域: Technical field:

本发明属于内燃机能量转换技术领域,涉及一种发动机内部能量转换的结构,特别是一种发动机液压能与动力转换装置。The invention belongs to the technical field of internal combustion engine energy conversion, and relates to a structure for internal energy conversion of an engine, in particular to an engine hydraulic energy and power conversion device.

背景技术: Background technique:

目前,对于往复式发动机而言,要提高动力机械效率,不仅要从发动机的有效效率提高着手,而且应该在动力机械综合效率提高方面挖掘潜力;液压自由活塞式发动机就是一种较好的例子。但是由于液压自由活塞式发动机存在上止点不固定、着火稳定性差等问题,一直难以得到推广使用;其它类似形式的发动机虽然能解决自由活塞式发动机存在的问题,但存在动力传递可靠性差、机械效率低等问题,如何综合实现发动机液压能与动力转换的高效和工作可靠性,将是发动机结构改进技术的关键性问题,采用多连杆式结构,实现高效的动力机内转换和可靠性的力传递过程,是业内科技人员正在探讨的创新性技术问题。At present, for reciprocating engines, in order to improve the efficiency of power machinery, it is necessary not only to improve the effective efficiency of the engine, but also to tap the potential of improving the comprehensive efficiency of power machinery; the hydraulic free piston engine is a good example. But because the hydraulic free piston engine has problems such as unstable top dead center and poor ignition stability, it has been difficult to be popularized and used; although other similar types of engines can solve the problems existing in the free piston engine, they have poor power transmission reliability, mechanical How to comprehensively realize the high efficiency and working reliability of the engine hydraulic energy and power conversion will be the key issue of the engine structure improvement technology. The multi-link structure is adopted to realize the efficient internal conversion of power and the reliability of the force. The transfer process is an innovative technical issue being discussed by scientific and technical personnel in the industry.

发明内容: Invention content:

本发明的目的在于克服现有技术存在的缺点,为弥补液压自由活塞式发动机及类似发动机存在的相关不足,利用多连杆结构,确保高效的机内动力转换过程及力传递的可靠性,实现发动机高效的动力输出,而寻求设计提供一种发动机液压能与动力转换装置。The purpose of the present invention is to overcome the shortcomings of the prior art, in order to make up for the related shortcomings of hydraulic free piston engines and similar engines, the multi-link structure is used to ensure the reliability of efficient internal power conversion process and force transmission, and realize The efficient power output of the engine seeks to design and provide an engine hydraulic energy and power conversion device.

为了实现上述目的,本发明的主体结构包括气缸盖、工作活塞、气缸体、上连杆、第一、二叉形杆销轴、第一、二叉形杆、第一、二柱塞连接销、第一、二柱塞泵、第一、二柱塞、第一、二柱塞弹簧、第一、二泵体、第一、二泵座、导向活塞、下机体、连杆、曲轴和油底壳;由气缸盖、气缸体、下机体和油底壳配合组成机体组件,气缸体和下机体制为一体结构;油底壳固定安装在下机体的曲轴箱上,形成上下封闭的机体组件结构;第一泵座和第二泵座分别固定安装在气缸体与下机体之间,用于支撑第一柱塞泵和第二柱塞泵,两个泵座对称布置在机体的两侧,与机体间有精确定位,以确保其位置精度和泵柱塞的运动关系;由工作活塞、上连杆、导向活塞和连杆连接组成活塞连杆组件,工作活塞通过活塞销与上连杆铰接;上连杆固定安装在导向活塞上;导向活塞通过活塞销铰接在连杆的小头上;连杆的大头连接在曲轴的曲柄销上;第一柱塞泵和第二柱塞泵布置在机体的两侧固定安装于第一泵座和第二泵座之间,其结构组成相同于通用的柱塞泵结构,上连杆由第一叉形杆和第二叉形杆通过第一二叉形杆销轴和第二叉形杆销轴、第一柱塞连接销和第二柱塞连接销连接,形成运动的传动关系;两个柱塞泵的驱动由第一叉形杆和第二叉形杆铰接在上连杆的第一叉形杆销轴上形成对称驱动结构,用于工作活塞下行程驱动两个柱塞泵工作模式,或铰接在上连杆不同位置的第一叉形杆销轴和第二叉形杆销轴上形成非对称驱动结构,用于工作活塞上、下行程均驱动柱塞泵工作模式;气缸盖、工作活塞和气缸体的连接结构关系同普通的往复活塞式发动机;导向活塞、连杆、下机体和曲轴的连接结构关系与普通的往复活塞式发动机相同;第一泵座、第二泵座、气缸体和下机体组装为一体,形成发动机的机体组合;曲轴固定安装于下机体的曲轴孔中;工作活塞、上连杆、导向活塞和连杆连接组合,通过第一叉形杆销轴和第二叉形杆销轴将第一叉形杆和第二叉形杆铰接在上连杆上,形成活塞连杆组件;通过气缸体上的缸孔将连杆组件插入发动机的机体组合,在插入过程中,当第一叉形杆和第二叉形杆叉形端到达泵安装孔时,将两个叉形杆引入到泵安装孔中,第一泵座和第二泵座的水平两侧设有安装辅助孔,用来辅助两个叉形杆与两个柱塞连接销的连接,按照柱塞泵的定位要求,第一柱塞泵和第二柱塞泵插入对应的泵座之内,第一柱塞连接销和第二柱塞连接销与第一叉形杆和第二叉形杆的叉连接,然后分别固定第一柱塞泵和第二柱塞泵与第一泵座和第二泵座,并封堵两个泵座的安装辅助孔;连杆组件的连杆与曲轴的配合安装与传统的发动机相同;在气缸体的上端固定安装气缸盖用于封闭发动机顶部;在下机体下部固定安装油底壳,封闭发动机底部;两个柱塞泵的原理与普通柱塞泵结构原理相同,管路布置依据发动机的整体结构设置。In order to achieve the above object, the main structure of the present invention includes a cylinder head, a working piston, a cylinder body, an upper connecting rod, a first and a bifurcated rod pin, a first and a bifurcated rod, a first and a second plunger connecting pin , the first and second plunger pumps, the first and second plungers, the first and second plunger springs, the first and second pump bodies, the first and second pump seats, guide pistons, lower bodies, connecting rods, crankshafts and oil Bottom shell; the body assembly is composed of cylinder head, cylinder block, lower body and oil pan, and the cylinder block and lower body are integrated structure; the oil pan is fixedly installed on the crankcase of the lower body to form a body assembly structure closed up and down ; The first pump seat and the second pump seat are fixedly installed between the cylinder block and the lower body respectively, and are used to support the first plunger pump and the second plunger pump. The two pump seats are arranged symmetrically on both sides of the body. There is precise positioning between the body to ensure its position accuracy and the movement relationship of the pump plunger; the piston-rod assembly is composed of a working piston, an upper connecting rod, a guide piston and a connecting rod, and the working piston is hinged to the upper connecting rod through a piston pin; The upper connecting rod is fixedly installed on the guide piston; the guide piston is hinged to the small end of the connecting rod through the piston pin; the big end of the connecting rod is connected to the crank pin of the crankshaft; the first plunger pump and the second plunger pump are arranged on the machine body The two sides of the pump are fixedly installed between the first pump base and the second pump base, and its structure is the same as that of a general-purpose plunger pump. The pin shaft of the shape rod is connected with the pin shaft of the second fork rod, the connecting pin of the first plunger and the connecting pin of the second plunger to form a transmission relationship of motion; the drive of the two plunger pumps is driven by the first fork rod and the second The fork rod is hinged on the pin shaft of the first fork rod of the upper link to form a symmetrical driving structure, which is used for the working piston to drive the two plunger pumps in the downstroke mode, or the first fork hinged at different positions of the upper link An asymmetrical drive structure is formed on the pin shaft of the rod and the pin shaft of the second fork rod, which is used for the working mode of the plunger pump driven by both the up and down strokes of the working piston; Piston engine; the connection structure relationship of the guide piston, connecting rod, lower body and crankshaft is the same as that of the ordinary reciprocating piston engine; the first pump seat, the second pump seat, the cylinder block and the lower body are assembled into one body to form the body of the engine Combination; the crankshaft is fixedly installed in the crankshaft hole of the lower body; the working piston, the upper connecting rod, the guide piston and the connecting rod are combined, and the first fork rod is connected by the pin shaft of the first fork rod and the pin shaft of the second fork rod and the second fork rod are hinged on the upper connecting rod to form a piston connecting rod assembly; the connecting rod assembly is inserted into the body combination of the engine through the cylinder hole on the cylinder block, during the insertion process, when the first fork rod and the second When the fork end of the fork rod reaches the pump installation hole, introduce the two fork rods into the pump installation hole, and there are installation auxiliary holes on the horizontal sides of the first pump base and the second pump base to assist the two forks The connection between the shaped rod and the two plunger connecting pins, according to the positioning requirements of the plunger pump, the first plunger pump and the second plunger pump are inserted into the corresponding pump seat, the first plunger connecting pin and the second plunger The connecting pin is connected with the fork of the first fork rod and the second fork rod, and then respectively fix the first plunger pump and the second plunger pump and the first pump seat and the second pump seat, and Seal the installation auxiliary holes of the two pump seats; the matching installation of the connecting rod and the crankshaft of the connecting rod assembly is the same as that of the traditional engine; the cylinder head is fixedly installed on the upper end of the cylinder block to close the top of the engine; the oil bottom is fixedly installed on the lower part of the lower body The casing closes the bottom of the engine; the principle of the two plunger pumps is the same as that of the ordinary plunger pump, and the pipeline layout is set according to the overall structure of the engine.

本发明的燃烧工作过程与传统的往复活塞式四冲程发动机相同,由气缸盖、工作活塞和气缸体构成燃烧室,燃烧产生的膨胀力通过上连杆分两路传出,其中一路通过第一叉形杆和第二叉形杆传递给第一柱塞泵和第二柱塞泵,另一路通过导向活塞传递给曲轴,导向活塞与工作活塞做同步运动;当柱塞泵为对称驱动结构时,在工作活塞下行冲程(吸气与做功冲程)时,两侧的第一、二叉形杆推动柱塞泵的第一、二柱塞向外做水平运动,压缩泵内流体,输出液压能;在活塞上行冲程时,对称结构两侧第一、二柱塞在第一、二柱塞弹簧的作用下复位,柱塞泵处于进液行程,工作活塞到达上止点时该过程结束,发动机每转一次而柱塞泵完成一次做功;当柱塞泵为非对称驱动结构时,在工作活塞下行冲程(吸气与做功冲程)时,非对称结构左侧的第一叉形杆推动第一柱塞向外做水平运动,输出液压能;右侧第二柱塞在第二柱塞弹簧的作用下复位,处于进液行程;在活塞上行冲程时,非对称结构左侧的第一柱塞在第一柱塞弹簧的作用下复位,左侧的第一柱塞泵处于进液行程;右侧的第二叉形杆推动第二柱塞向外做水平运动,压缩泵内流体,输出液压能;在发动机每个冲程中均有一个柱塞泵在做功,使得发动机运转均匀性更好;发动机能根据需要由柱塞泵和曲轴输出不同配比的液压动力和机械动力。The combustion working process of the present invention is the same as that of a traditional reciprocating piston four-stroke engine. The combustion chamber is composed of a cylinder head, a working piston and a cylinder block. The fork rod and the second fork rod are transmitted to the first plunger pump and the second plunger pump, and the other is transmitted to the crankshaft through the guide piston, and the guide piston and the working piston move synchronously; when the plunger pump has a symmetrical drive structure , during the downstroke of the working piston (suction and power strokes), the first and second fork-shaped rods on both sides push the first and second plungers of the plunger pump to make horizontal movements outward, compress the fluid in the pump, and output hydraulic energy ; During the upward stroke of the piston, the first and second plungers on both sides of the symmetrical structure reset under the action of the first and second plunger springs, the plunger pump is in the liquid inlet stroke, and the process ends when the working piston reaches the top dead center, and the engine The plunger pump completes one work per revolution; when the plunger pump has an asymmetric drive structure, when the working piston is in the downstroke (suction and power stroke), the first fork-shaped rod on the left side of the asymmetric structure pushes the first The plunger moves outward horizontally to output hydraulic energy; the second plunger on the right is reset under the action of the second plunger spring, and is in the liquid inlet stroke; Resetting under the action of the first plunger spring, the first plunger pump on the left is in the liquid inlet stroke; the second fork rod on the right pushes the second plunger outward to make a horizontal movement, compressing the fluid in the pump and outputting hydraulic pressure In each stroke of the engine, there is a plunger pump doing work, which makes the engine run more uniformly; the engine can output hydraulic power and mechanical power in different proportions from the plunger pump and crankshaft according to the needs.

本发明与现有技术相比,克服了自由活塞式液压发动机上止点不固定、着火稳定性差等问题,以及其它类似形式的发动机所存在的力传递可靠性差、机械效率降低等问题,采用多连杆式结构,实现了高效的动力机内转换和可靠的力传递过程;其结构简单,原理可靠,能源利用效率高,节省成本,动力传递快,环境友好。Compared with the prior art, the present invention overcomes the problems of unfixed top dead center and poor ignition stability of free-piston hydraulic engines, as well as the problems of poor force transmission reliability and reduced mechanical efficiency in other similar engines. The connecting rod structure realizes efficient power conversion inside the machine and reliable force transmission process; it has simple structure, reliable principle, high energy utilization efficiency, cost saving, fast power transmission and environmental friendliness.

附图说明: Description of drawings:

图1为本发明的主体结构对称结构原理示意图。Fig. 1 is a schematic diagram of the symmetrical structure principle of the main structure of the present invention.

图2为本发明的主体结构非对称结构原理示意图。Fig. 2 is a schematic diagram of the principle of the asymmetric structure of the main structure of the present invention.

具体实施方式:Detailed ways:

下面通过实施例并结合附图作进一步说明。Further description will be given below through the embodiments and in conjunction with the accompanying drawings.

本实施例的主体结构包括气缸盖1、工作活塞2、气缸体3、上连杆4、第一、二叉形杆销轴5和25、第一、二叉形杆6和18、第一、二柱塞连接销7和19、第一、二柱塞泵9和20、第一、二柱塞8和23、第一、二柱塞弹簧10和21、第一、二泵体11和22、第一、二泵座12和24、导向活塞13、下机体14、连杆15、曲轴16和油底壳17;由气缸盖1、气缸体3、下机体14和油底壳17组成机体组件,气缸体3和下机体14制为一体结构,如同传统发动机气缸盖1安装在气缸体3上;油底壳17固定安装在下机体14的曲轴箱上,形成上下封闭的机体组结构;第一泵座12和第二泵座24分别固定安装在气缸体3与下机体14之间,用于支撑第一柱塞泵9和第二柱塞泵20,两个泵座对称布置在机体的两侧,与机体间有精确定位,以确保其位置精度和泵柱塞的运动关系;由工作活塞2、上连杆4、导向活塞13和连杆15连接组成活塞连杆组件,工作活塞2通过活塞销与上连杆4铰接;上连杆4固定安装在导向活塞13上;导向活塞13通过活塞销铰接在连杆15的小头上;连杆15的大头连接在曲轴16的曲柄销上;第一柱塞泵9和第二柱塞泵20布置在机体的两侧固定安装于第一泵座12和第二泵座24之间,其结构组成相同于通用的柱塞泵结构,上连杆4由第一叉形杆6和第二叉形杆18通过第一二叉形杆销轴5和第二叉形杆销轴25、第一柱塞连接销7和第二柱塞连接销19连接,形成运动的传动关系;两个柱塞泵的驱动第一叉形杆6和第二叉形杆18铰接在上连杆4的第一叉形杆销轴5上形成对称驱动结构,如图1所示,用于工作活塞2下行程驱动两个柱塞泵工作模式,或铰接在上连杆4不同位置的第一叉形杆销轴5和第二叉形杆销轴25上形成非对称驱动结构,如图2所示,用于工作活塞2上、下行程均驱动柱塞泵工作模式;气缸盖1、工作活塞2和气缸体3的连接结构关系同普通的往复活塞式发动机;导向活塞13、连杆15、下机体14和曲轴16的连接结构关系相同于普通的往复活塞式发动机;第一泵座12、第二泵座24、气缸体3和下机体14组装为一体,形成发动机的机体组合;曲轴16安装固定于下机体14的曲轴孔中;工作活塞2、上连杆4、导向活塞13和连杆15连接组合,通过第一叉形杆销轴5和第二叉形杆销轴25将第一叉形杆6和第二叉形杆18铰接在上连杆4上,形成活塞连杆组件;通过气缸体3上的缸孔将连杆组件插入发动机的机体组合,在插入过程中,当第一叉形杆6和第二叉形杆18叉形端到达泵安装孔时,将两个叉形杆引入到泵安装孔中,第一泵座12和第二泵座24的水平两侧设有安装辅助孔,用来辅助两个叉形杆与两个柱塞连接销的连接,按照柱塞泵的定位要求,第一柱塞泵9和第二柱塞泵20插入对应的泵座之内,第一柱塞连接销7和第二柱塞连接销19与第一叉形杆6和第二叉形杆18的叉连接,然后分别固定第一柱塞泵9和第二柱塞泵20与第一泵座12和第二泵座24,并封堵两个泵座的安装辅助孔;连杆组件的连杆15与曲轴16的配合安装相同于传统的发动机;在气缸体3的上端固定安装气缸盖1封闭发动机顶部;在下机体14下部固定安装油底壳17,封闭发动机底部;两个柱塞泵的原理相同于普通柱塞泵结构原理,管路布置依据发动机的整体结构而设置。The main structure of this embodiment includes a cylinder head 1, a working piston 2, a cylinder block 3, an upper connecting rod 4, a first, a bifurcated rod pin 5 and 25, a first, a bifurcated rod 6 and 18, a first , two plunger connecting pins 7 and 19, the first and second plunger pumps 9 and 20, the first and second plungers 8 and 23, the first and second plunger springs 10 and 21, the first and second pump bodies 11 and 22. First and second pump seats 12 and 24, guide piston 13, lower body 14, connecting rod 15, crankshaft 16 and oil pan 17; composed of cylinder head 1, cylinder block 3, lower body 14 and oil pan 17 The body assembly, the cylinder block 3 and the lower body 14 are made into an integrated structure, just like the cylinder head 1 of a traditional engine is installed on the cylinder block 3; the oil pan 17 is fixedly installed on the crankcase of the lower body 14, forming a closed body group structure up and down; The first pump seat 12 and the second pump seat 24 are fixedly installed between the cylinder block 3 and the lower body 14 respectively, and are used to support the first plunger pump 9 and the second plunger pump 20, and the two pump seats are symmetrically arranged on the body There is precise positioning between the two sides of the body and the body to ensure its position accuracy and the movement relationship of the pump plunger; the piston connecting rod assembly is composed of the working piston 2, the upper connecting rod 4, the guide piston 13 and the connecting rod 15, and the working piston 2 Hinged with the upper connecting rod 4 through the piston pin; the upper connecting rod 4 is fixedly installed on the guide piston 13; the guide piston 13 is hinged on the small end of the connecting rod 15 through the piston pin; the big end of the connecting rod 15 is connected to the crank of the crankshaft 16 On the pin; the first plunger pump 9 and the second plunger pump 20 are arranged on both sides of the body and fixedly installed between the first pump seat 12 and the second pump seat 24, and its structure is the same as that of a general-purpose plunger pump , the upper link 4 is composed of the first fork rod 6 and the second fork rod 18 through the first fork rod pin 5 and the second fork rod pin 25, the first plunger connecting pin 7 and the second column The plug connection pin 19 is connected to form a motion transmission relationship; the driving first fork rod 6 and the second fork rod 18 of the two plunger pumps are hinged on the first fork rod pin 5 of the upper link 4 to form a symmetrical The driving structure, as shown in Figure 1, is used for the working mode of driving the two plunger pumps in the downstroke of the working piston 2, or the first fork-shaped rod pin 5 and the second fork-shaped rod pin hinged at different positions of the upper connecting rod 4 An asymmetric drive structure is formed on the shaft 25, as shown in Figure 2, it is used to drive the plunger pump working mode in both the upper and lower strokes of the working piston 2; Reciprocating piston engine; the connecting structure relationship of guide piston 13, connecting rod 15, lower body 14 and crankshaft 16 is the same as that of common reciprocating piston engine; first pump seat 12, second pump seat 24, cylinder block 3 and lower body 14 are assembled into one body to form the body combination of the engine; the crankshaft 16 is installed and fixed in the crankshaft hole of the lower body 14; The shaft 5 and the second fork rod pin 25 hinge the first fork rod 6 and the second fork rod 18 on the upper connecting rod 4 to form a piston connecting rod assembly; connect the connecting rod through the cylinder hole on the cylinder block 3 Components are inserted into the airframe assembly of the engine, during insertion , when the forked ends of the first fork rod 6 and the second fork rod 18 reach the pump installation hole, introduce the two fork rods into the pump installation hole, the level of the first pump seat 12 and the second pump seat 24 There are installation auxiliary holes on both sides, which are used to assist the connection between the two fork rods and the two plunger connecting pins. According to the positioning requirements of the plunger pump, the first plunger pump 9 and the second plunger pump 20 are inserted into the corresponding Inside the pump seat, the first plunger connecting pin 7 and the second plunger connecting pin 19 are connected with the forks of the first fork rod 6 and the second fork rod 18, and then respectively fix the first plunger pump 9 and the second Piston pump 20 and the first pump seat 12 and the second pump seat 24, and block the installation auxiliary holes of two pump seats; The upper end of the body 3 is fixedly installed with the cylinder head 1 to seal the top of the engine; the oil pan 17 is fixedly installed at the bottom of the lower body 14 to seal the bottom of the engine; set for the overall structure.

本实施例在运转过程中,连杆组件作往复运动,带动第一、二叉形杆6和18运动,推动柱塞作流体压缩工作,柱塞的复位靠柱塞弹簧实现,柱塞泵的工作原理同普通柱塞泵;连杆组件的导向活塞13、连杆15和曲轴16的运动同普通往复式发动机的活塞连杆组;发动机可实现同时由柱塞泵输出液压能暨由曲轴输出机械能或机械力。During the operation of this embodiment, the connecting rod assembly reciprocates, driving the first and fork-shaped rods 6 and 18 to move, pushing the plunger to perform fluid compression work, the reset of the plunger is realized by the plunger spring, and the plunger pump The working principle is the same as that of a common plunger pump; the movement of the guide piston 13, connecting rod 15 and crankshaft 16 of the connecting rod assembly is the same as that of a common reciprocating engine; the engine can simultaneously output hydraulic energy from the plunger pump and output from the crankshaft Mechanical energy or force.

Claims (2)

1.一种发动机液压能与动力转换装置,其特征在于主体结构包括气缸盖、工作活塞、气缸体、上连杆、第一、二叉形杆销轴、第一、二叉形杆、第一、二柱塞连接销、第一、二柱塞泵、第一、二柱塞、第一、二柱塞弹簧、第一、二泵体、第一、二泵座、导向活塞、下机体、连杆、曲轴和油底壳;由气缸盖、气缸体、下机体和油底壳配合组成机体组件,气缸体和下机体制为一体结构;油底壳固定安装在下机体的曲轴箱上,形成上下封闭的机体组件结构;第一泵座和第二泵座分别固定安装在气缸体与下机体之间,用于支撑第一柱塞泵和第二柱塞泵,两个泵座对称布置在机体的两侧,与机体间有精确定位,以确保其位置精度和泵柱塞的运动关系;由工作活塞、上连杆、导向活塞和连杆连接组成活塞连杆组件,工作活塞通过活塞销与上连杆铰接;上连杆固定安装在导向活塞上;导向活塞通过活塞销铰接在连杆的小头上;连杆的大头连接在曲轴的曲柄销上;第一柱塞泵和第二柱塞泵布置在机体的两侧固定安装于第一泵座和第二泵座之间,其结构组成相同于通用的柱塞泵结构,上连杆由第一叉形杆和第二叉形杆通过第一二叉形杆销轴和第二叉形杆销轴、第一柱塞连接销和第二柱塞连接销连接,形成运动的传动关系;两个柱塞泵的驱动由第一叉形杆和第二叉形杆铰接在上连杆的第一叉形杆销轴上形成对称驱动结构,用于工作活塞下行程驱动两个柱塞泵工作模式,或铰接在上连杆不同位置的第一叉形杆销轴和第二叉形杆销轴上形成非对称驱动结构,用于工作活塞上、下行程均驱动柱塞泵工作模式;气缸盖、工作活塞和气缸体的连接结构关系同普通的往复活塞式发动机;导向活塞、连杆、下机体和曲轴的连接结构关系与普通的往复活塞式发动机相同;第一泵座、第二泵座、气缸体和下机体组装为一体,形成发动机的机体组合;曲轴固定安装于下机体的曲轴孔中;工作活塞、上连杆、导向活塞和连杆连接组合,通过第一叉形杆销轴和第二叉形杆销轴将第一叉形杆和第二叉形杆铰接在上连杆上,形成活塞连杆组件;通过气缸体上的缸孔将连杆组件插入发动机的机体组合,在插入过程中,当第一叉形杆和第二叉形杆叉形端到达泵安装孔时,将两个叉形杆引入到泵安装孔中,第一泵座和第二泵座的水平两侧设有安装辅助孔,用来辅助两个叉形杆与两个柱塞连接销的连接,按照柱塞泵的定位要求,第一柱塞泵和第二柱塞泵插入对应的泵座之内,第一柱塞连接销和第二柱塞连接销与第一叉形杆和第二叉形杆的叉连接,然后分别固定第一柱塞泵和第二柱塞泵与第一泵座和第二泵座,并封堵两个泵座的安装辅助孔;连杆组件的连杆与曲轴的配合安装与传统的发动机相同;在气缸体的上端固定安装气缸盖用于封闭发动机顶部;在下机体下部固定安装油底壳,封闭发动机底部;两个柱塞泵的原理与普通柱塞泵结构原理相同,管路布置依据发动机的整体结构设置。1. An engine hydraulic energy and power conversion device is characterized in that the main structure includes a cylinder head, a working piston, a cylinder block, an upper connecting rod, the first and two fork rod pins, the first and two fork rods, the first 1st, 2nd plunger connecting pin, 1st, 2nd plunger pump, 1st, 2nd plunger, 1st, 2nd plunger spring, 1st, 2nd pump body, 1st, 2nd pump seat, guide piston, lower body , connecting rod, crankshaft and oil pan; the body assembly is composed of cylinder head, cylinder block, lower body and oil pan, and the cylinder block and lower body are integrated structure; the oil pan is fixedly installed on the crankcase of the lower body, Form a body assembly structure closed up and down; the first pump seat and the second pump seat are fixedly installed between the cylinder block and the lower body, respectively, to support the first plunger pump and the second plunger pump, and the two pump seats are arranged symmetrically On both sides of the body, there is precise positioning with the body to ensure its position accuracy and the movement relationship of the pump plunger; the piston-rod assembly is composed of a working piston, an upper connecting rod, a guide piston and a connecting rod, and the working piston passes through the piston. The pin is hinged with the upper connecting rod; the upper connecting rod is fixedly installed on the guide piston; the guide piston is hinged to the small end of the connecting rod through the piston pin; the big end of the connecting rod is connected to the crank pin of the crankshaft; the first plunger pump and the second The two plunger pumps are arranged on both sides of the body and fixedly installed between the first pump base and the second pump base. Its structure is the same as that of the general plunger pump. The shape bar is connected by the pin shaft of the first fork bar and the pin shaft of the second fork bar, the connecting pin of the first plunger and the connecting pin of the second plunger to form a motion transmission relationship; the drive of the two plunger pumps is driven by the second A fork rod and a second fork rod are hinged on the pin shaft of the first fork rod of the upper link to form a symmetrical drive structure, which is used for the working piston to drive the two plunger pumps in the downstroke mode, or hinged on the upper link The pin shafts of the first fork rod and the pin shaft of the second fork rod at different positions form an asymmetric driving structure, which is used for the working mode of the plunger pump driven by both the up and down strokes of the working piston; the cylinder head, the working piston and the cylinder block The connection structure relationship is the same as that of the ordinary reciprocating piston engine; the connection structure relationship of the guide piston, connecting rod, lower body and crankshaft is the same as that of the ordinary reciprocating piston engine; the first pump seat, the second pump seat, the cylinder block and the lower body are assembled The crankshaft is fixedly installed in the crankshaft hole of the lower body; the working piston, the upper connecting rod, the guide piston and the connecting rod are connected and assembled through the pin shaft of the first wishbone and the pin of the second wishbone. The shaft hinges the first fork rod and the second fork rod on the upper connecting rod to form a piston connecting rod assembly; insert the connecting rod assembly into the engine body combination through the cylinder hole on the cylinder block, during the insertion process, when the first When the fork ends of the first fork rod and the second fork rod reach the pump installation hole, the two fork rods are introduced into the pump installation hole, and the horizontal sides of the first pump base and the second pump base are provided with installation auxiliary holes , used to assist the connection between the two fork rods and the two plunger connecting pins. According to the positioning requirements of the plunger pump, the first plunger pump and the second plunger pump are inserted into the corresponding pump seats, and the first plunger The connecting pin and the second plunger connecting pin are connected with the forks of the first fork rod and the second fork rod, and then fix the first plunger pump and the second plunger pump with the first fork respectively. One pump seat and the second pump seat, and plug the installation auxiliary holes of the two pump seats; the matching installation of the connecting rod and the crankshaft of the connecting rod assembly is the same as that of the traditional engine; the cylinder head is fixedly installed on the upper end of the cylinder block for sealing The top of the engine; the oil pan is fixedly installed at the lower part of the lower body to seal the bottom of the engine; the principle of the two plunger pumps is the same as that of the ordinary plunger pump, and the pipeline layout is set according to the overall structure of the engine. 2.根据权利要求1所述的发动机液压能与动力转换装置,其特征在于燃烧工作过程与传统的往复活塞式四冲程发动机相同,由气缸盖、工作活塞和气缸体构成燃烧室,燃烧产生的膨胀力通过上连杆分两路传出,其中一路通过第一叉形杆和第二叉形杆传递给第一柱塞泵和第二柱塞泵,另一路通过导向活塞传递给曲轴,导向活塞与工作活塞做同步运动;当柱塞泵为对称驱动结构时,在工作活塞下行冲程时,两侧的第一、二叉形杆推动柱塞泵的第一、二柱塞向外做水平运动,压缩泵内流体,输出液压能;在活塞上行冲程时,对称结构两侧第一、二柱塞在第一、二柱塞弹簧的作用下复位,柱塞泵处于进液行程,工作活塞到达上止点时该过程结束,发动机每转一次而柱塞泵完成一次做功;当柱塞泵为非对称驱动结构时,在工作活塞下行冲程时,非对称结构左侧的第一叉形杆推动第一柱塞向外做水平运动,输出液压能;右侧第二柱塞在第二柱塞弹簧的作用下复位,处于进液行程;在活塞上行冲程时,非对称结构左侧的第一柱塞在第一柱塞弹簧的作用下复位,左侧的第一柱塞泵处于进液行程;右侧的第二叉形杆推动第二柱塞向外做水平运动,压缩泵内流体,输出液压能;在发动机每个冲程中均有一个柱塞泵在做功,使得发动机运转均匀性更好;发动机能根据需要由柱塞泵和曲轴输出不同配比的液压动力和机械动力。2. The engine hydraulic energy and power conversion device according to claim 1 is characterized in that the combustion process is the same as a traditional reciprocating piston four-stroke engine, and the combustion chamber is formed by the cylinder head, the working piston and the cylinder block, and the combustion produces The expansion force is transmitted in two ways through the upper connecting rod, one of which is transmitted to the first plunger pump and the second plunger pump through the first fork rod and the second fork rod, and the other is transmitted to the crankshaft through the guide piston. The piston and the working piston move synchronously; when the plunger pump is in a symmetrical drive structure, when the working piston is in the downward stroke, the first and second fork-shaped rods on both sides push the first and second plungers of the plunger pump outward to make a horizontal Movement, compressing the fluid in the pump, and outputting hydraulic energy; when the piston is in the upward stroke, the first and second plungers on both sides of the symmetrical structure are reset under the action of the first and second plunger springs, the plunger pump is in the liquid inlet stroke, and the working piston The process ends when the top dead center is reached, and the plunger pump completes one work per revolution of the engine; when the plunger pump has an asymmetric drive structure, when the working piston is on a downstroke, the first fork rod on the left side of the asymmetric structure Push the first plunger outward to make a horizontal movement to output hydraulic energy; the second plunger on the right is reset under the action of the second plunger spring, and is in the liquid inlet stroke; One plunger resets under the action of the first plunger spring, the first plunger pump on the left is in the liquid intake stroke; the second fork rod on the right pushes the second plunger outward to make a horizontal movement, compressing the fluid in the pump , to output hydraulic energy; in each stroke of the engine, there is a plunger pump doing work, which makes the engine run more uniformly; the engine can output hydraulic power and mechanical power in different proportions from the plunger pump and crankshaft according to needs.
CN201210455172.9A 2012-11-13 2012-11-13 Engine hydraulic energy and power conversion device Expired - Fee Related CN102913325B (en)

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