CN102715421B - Method for manufacturing cereal breakfast powder - Google Patents
Method for manufacturing cereal breakfast powder Download PDFInfo
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- CN102715421B CN102715421B CN 201210225455 CN201210225455A CN102715421B CN 102715421 B CN102715421 B CN 102715421B CN 201210225455 CN201210225455 CN 201210225455 CN 201210225455 A CN201210225455 A CN 201210225455A CN 102715421 B CN102715421 B CN 102715421B
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Abstract
The invention provides a method for manufacturing cereal breakfast powder, belongs to the food field and aims at solving the technical problem that existing cereal breakfast powder is complicated in process, long in gelatinization time and high in gelatinization temperature. The method comprises the steps of performing hot grinding, sieving and accurate grinding of pine nuts, black sesames and walnuts, mixing the pine nuts, the black sesames, the walnuts and filtrate to obtain a mixed material A, washing seeds of Job's tears with water and then soaking and boiling the seeds, adding the mixed material A, rice, soy flour, millets, yam flour, waxy corns, small red beans and the like, performing the hot grinding and the accurate grinding, adding an auxiliary material, performing the accurate grinding, spray drying and smashing till the materials are smaller than 65 meshes to obtain the cereal breakfast powder. The method for manufacturing cereal breakfast powder has the advantages of being simple in process, short in gelatinization time and low in gelatinization temperature.
Description
Technical field
The invention belongs to field of food; Be specifically related to a kind of preparation method of breakfast flour.
Background technology
So-called An hour in the morning is worth two in the evening, and breakfast is most important a meal in a day.The energy that breakfast is ingested accounts for 30% of one day institute of human body energy requirement, and breakfast nutritious insufficiency of intake is difficult to replenish in lunch and dinner.Balanced diet, healthy habits and customs, the nutrient breakfast that rises morning every day custom is the homework of everyone every day " necessary "! Human body is slept soundly through a night, nutrition and energy approach exhaustion that body stores, and hormone secretion has entered a low ebb, and each organ of brain and health embarrasses cooks a meal without rice, and the memory function is in blunt state.
Breakfast cereal food refers to the adding milk (cold food) that processes take cereal such as corn, rice, wheat, oats as primary raw material or slightly boils a moment (heat food) with regard to edible breakfast food.
Existing breakfast cereal powder mostly adopts ground rice is made through gelatinization; There are complex process, gelatinization time is long and gelatinization point is high technical problem.
Summary of the invention
The present invention will solve the existing breakfast cereal powder of making and have complex process, gelatinization time is long and gelatinization point is high technical problem; And provide breakfast cereal powder preparation method.
The cereal breakfast flour carries out in the steps below among the present invention: step 1,20kg pine nut, 15kg Semen sesami nigrum and 15kg walnut cleaned be placed in the fiberizer, the water that adds again 100kg, be warming up to 65 ℃ and grind 30min～1h, cross 65 mesh sieves, filter residue correct grinding to rear below 65 orders and filtrate is mixed to get compound A;
Step 2, to (seed of Job's tears fully be absorbed water moistening in 4 hours with soaking under the hydroecium temperature of 40kg after the cleaning of the 20kg seed of Job's tears, it is loose that rice grain structure becomes, be easy to defibrination), then boil, add again the 320kg rice, the 105kg soyabean protein powder, the 80kg millet, the 55kg yam flour, the 40kg waxy corn, the 40kg red bean, the 40kg wheat embryo, the 35kg fructus hordei germinatus, the 30kg soya bean, the 30kg pea, the 30kg mung bean, the 25kg Chinese chestnut, the 25kg fibert, the 25kg oat, the 15kg almond, the 15kg black soya bean, the 10kg buckwheat, the black scented rice of 10kg and step 1 obtain compound A, then place in the fiberizer, the water that adds again 1800kg～1900kg, be warming up to 65 ℃ and grind 30min～1h, cross 65 mesh sieves, the filter residue correct grinding mixes with filtrate after below 65 orders, add again the 200kg white granulated sugar, 50kg maltose, 8.0kg calcium gluconae and 0.066kg zinc gluconate, correct grinding (allows zinc gluconate and the strong mechanical friction of gluconic acid calcium utilization again, with fricative heat, force to infiltrate raw material inside or be coated on the surface), spray-drying is crushed to below 65 orders; Obtain the breakfast cereal powder.
Nut contains a large amount of greases, and unclassified stores together defibrator process play better emulsification, also play simultaneously the purpose that finally mixes.
The present invention adopts defibrator process, and technique is simple, at levigation with carry out simultaneously gelatinization and process, simplifies the production technology of breakfast flour.Adopt defibrator process to accelerate hydrone and enter in the interior crystal region of starch granules, impel some chemical bonds in the starch molecule to become very unstable, thereby be conducive to the fracture of these keys, gelatinization point reduces, energy savings.
Along with the fracture of these chemical bonds, starch granules intercrystalline zone then by original arrangement closely state become rarefaction so that the water absorption of starch increases sharply.The volume of starch granules also sharply expands thus, and its volume may expand to 80～200 times of initial volume.Be equivalent under equal conditions, that cereal and other raw material can be ground is more tiny, is more conducive to human body decomposition and absorption.
The particle that expands grinds and more easily breaks down, accelerates intragranular starch molecule and stretches diffusion to all directions, outside the stripping granule, can connect mutually between the starch molecule that expansion is come, twine, and forms a netted hydrocolloid that contains, and makes the gelatinization time shortening.
Gelatinization point is lower, and the time is shorter, and is more energy-conservation.Owing to adopting the defibrator process slurry, make the chemical bond in the starch molecule become very unstable, absorb water rapidly, the particle of expansion grinds and more easily breaks, and causes gelatinization point to reduce, and has also saved gelatinization time simultaneously.In addition, carry out again spray-drying, the steam consumption when having greatly reduced spray-drying after the defibrator process.With this explained hereafter 500kg breakfast cereal powder, need to consume steam 6t, consume electric 180kwh.If adopt the cold grinding slurry, produce equally 500kg breakfast cereal powder, need at least to consume steam 6.8t, consume electric 200kwh.As seen, adopt defibrator process to save steam 11.76%, economize on electricity 10.0%.
The present invention makes various materials reach required fineness by correct grinding, makes mixing of materials even, consists of the dispersion of mixed material height homogeneous state, and has good rheological characteristic; Effectively reduce the moisture in the material; Material is played the effect of emulsification.
The specific embodiment
The specific embodiment one: the cereal breakfast flour carries out in the steps below in the present embodiment: step 1,20kg pine nut, 15kg Semen sesami nigrum and 15kg walnut cleaned be placed in the fiberizer, the water that adds again 100kg, be warming up to 65 ℃ and grind 30min～1h, cross 65 mesh sieves, filter residue correct grinding to rear below 65 orders and filtrate is mixed to get compound A;
Step 2, the 20kg seed of Job's tears is cleaned rear with soaking 4 hours under the hydroecium temperature of 40kg, then boil, add again the 320kg rice, the 105kg soyabean protein powder, the 80kg millet, the 55kg yam flour, the 40kg waxy corn, the 40kg red bean, the 40kg wheat embryo, the 35kg fructus hordei germinatus, the 30kg soya bean, the 30kg pea, the 30kg mung bean, the 25kg Chinese chestnut, the 25kg fibert, the 25kg oat, the 15kg almond, the 15kg black soya bean, the 10kg buckwheat, the black scented rice of 10kg and step 1 obtain compound A, then place in the fiberizer, the water that adds again 1800kg～1900kg, be warming up to 65 ℃ and grind 30min～1h, cross 65 mesh sieves, the filter residue correct grinding mixes with filtrate after below 65 orders, add again the 200kg white granulated sugar, 50kg maltose, 8.0kg calcium gluconae and 0.066kg zinc gluconate, again finish grind, spray-drying is crushed to below 65 orders; Obtain the breakfast cereal powder.
The specific embodiment two: what present embodiment and the specific embodiment one were different is: the described rice of step 2 is the northeast rice.Other step is identical with the specific embodiment one with parameter.
The specific embodiment three: what present embodiment and the specific embodiment one were different is: the described rice of step 2 is 5 constant virtues rice.Other step is identical with the specific embodiment one with parameter.
The specific embodiment four: present embodiment is different from one of specific embodiment one to three: the step 2 spray-drying is to be carry out under 150 ℃ of conditions in feed liquid solid content 50% (in mass), temperature.Other step is identical with one of specific embodiment one to three with parameter.
The specific embodiment five: the cereal breakfast flour carries out in the steps below in the present embodiment: step 1,20kg pine nut, 15kg Semen sesami nigrum and 15kg walnut cleaned be placed in the fiberizer, the water that adds again 100kg, be warming up to 65 ℃ and grind 30min～1h, cross 65 mesh sieves, filter residue correct grinding to rear below 65 orders and filtrate is mixed to get compound A;
Step 2, the 20kg seed of Job's tears is cleaned rear with soaking 4 hours under the hydroecium temperature of 40kg, then boil, add again 320kg 5 constant virtues rice, the 105kg soyabean protein powder, the 80kg millet, the 55kg yam flour, the 40kg waxy corn, the 40kg red bean, the 40kg wheat embryo, the 35kg fructus hordei germinatus, the 30kg soya bean, the 30kg pea, the 30kg mung bean, the 25kg Chinese chestnut, the 25kg fibert, the 25kg oat, the 15kg almond, the 15kg black soya bean, the 10kg buckwheat, the black scented rice of 10kg and step 1 obtain compound A, then place in the fiberizer, the water that adds again 1800kg～1900kg, be warming up to 65 ℃ and grind 30min～1h, cross 65 mesh sieves, the filter residue correct grinding mixes with filtrate after below 65 orders, add again the 200kg white granulated sugar, 50kg maltose, 8.0kg calcium gluconae and 0.066kg zinc gluconate, again finish grind, at feed liquid solid content 50% (in mass), temperature is spray-drying under 150 ℃ of conditions, is crushed to below 65 orders; Obtain the breakfast cereal powder.
Correct grinding utilizes basket quick precision milling spreader to carry out in the present embodiment.
Present embodiment obtains nutrient analysis in the breakfast cereal powder:
1, heat energy and protein, fat form evaluation
Table 1: breakfast cereal powder heat energy and protein, fat form
| Heat energy/MJ | Protein/g | Fat/g | |
| Per day for human beings is taken in aim parameter | 2.98 | 21.75 | 7.5 |
| Breakfast cereal powder value | 2.05 | 21.13 | 6.572 |
The heat energy of breakfast cereal powder, protein and fat intake level are respectively 68.8%, 97.2% and 87.6% of recommendation as can be seen from the above table, carbohydrate, metabolism of lipid and cholesterol of Excessive Intake etc. have been avoided, reduce digestion time, avoided blood to cross area of a specified duration in digestive system, thereby avoided cerebral anoxia, clear the head thought active.
2, vitamin forms evaluation
Table 2 breakfast cereal powder vitamin and recommendation are relatively
3, mineral element composition analysis
Table 3 breakfast cereal powder mineral element and recommendation are relatively
4, amino acid analysis
Table 4 breakfast cereal amyloid proteins matter amino acid forms (mg/g)
| Amino acid | Calculated value | |
| 1 | Thr＊ | 40.84 |
| 2 | Val＊ | 24.72 |
| 3 | Leu＊ | 77.76 |
| 4 | Ile＊ | 50.40 |
| 5 | Met＊ | 37.98 |
| 6 | Phe＊ | 22.58 |
| 7 | His | 26.33 |
| 8 | Lys＊ | 65.24 |
| 9 | Arg | 39.56 |
| 10 | Asp | 95.23 |
| 11 | Ser | 48.74 |
| 12 | Glu | 192.58 |
| 13 | Gly | 45.27 |
| 14 | Ala | 52.80 |
| 15 | Pro | 39.71 |
| 16 | Trp＊ | 11.98 |
| 17 | Met+Cys | 32.96 |
| 18 | Phe+Tyr | 89.39 |
| total | 994.1 |
5, breakfast cereal amyloid proteins matter quality evaluation
1. PQE method
Chemical score method (CS)
Adopt the method for the recommendations such as FAO (1970).Wherein, the CS value is more near 100, and more approaching with the composition of standard protein, nutritive value is higher.
AAS method (AAS)
Adopt Bano (1982) method.Wherein, the AAS value is more near 100, and more approaching with scoring model amino acid composition, protein nutritive value is higher.
Amino acid ratio coefficient (RCAA) and score of ratio coefficient of amino acid (SRCAA)
Determine amino acid ratio coefficient (RCAA) and score of ratio coefficient of amino acid (SRCAA) according to Zhu Shengtao (1988) method.Wherein, if the amino acid composition is consistent with amino acid pattern in the hydrolyzate, then RCAA equals 1; The RCAA value greater than with depart from amino acid pattern less than 1 expression; RCAA is greater than 1 this amino acid relative surplus of expression, and RCAA is less than 1 this amino acid relative deficiency of expression; The amino acid of RCAA minimum is limiting amino acid.If when the RCAA of food protein is overstepping the bounds of propriety loose, represent that the negative contribution of these amino acid on amino acid balance is larger, SRCAA diminishes, and the nutritive value of protein is poorer.
Essential amino acid index (EAAI)
Adopt Bano (1982) method.Wherein, EAAI is more near 100, and the essential amino acid of hydrolyzate albumen and reference protein forms more approaching, and nutritive value is higher.
Biological value (BV)
Adopt Bano (1982) method, predict biological value with EAAI.
Nutrient index (NI)
Adopt the comprehensive protein of Crisan and Sands (1978) and its amino acid to form, represent with nutrient index.Wherein, higher for the percentage composition of examination protein, the essential amino acid index value is larger, and the NI value is higher, and nutritive value is higher.
Protein essential amino acid CS, AAS and RCAA in the table 5 breakfast cereal powder
| Sequence number | Amino acid | CS | AAS | RCAA |
| 1 | Ile | 111.7 | 115.1 | 1.13 |
| 2 | Leu | 95.3 | 102.2 | 1.02 |
| 3 | Lys | 90.12 | 89.1 | 0.88 |
| 4 | Met+Cys | 115.23 | 121.6 | 0.97 |
| 5 | Phe+Tyr | 102.3 | 98.6 | 1.11 |
| 6 | Thr | 105.1 | 120.1 | 1.03 |
| 7 | Typ | 108.2 | 118.3 | 1.06 |
| 8 | Val | 101.9 | 103.4 | 0.99 |
Essential amino acid index, biological value, nutrient index and the score of ratio coefficient of amino acid of table 6 breakfast cereal powder
| Sequence number | Index | Numerical value |
| 1 | EAAI | 96.71 |
| 2 | BV | 92.88 |
| 3 | NI | 16.75 |
| 4 | SRCCA | 91.66 |
By above-mentioned amino acid analysis result of calculation as can be known, Amino acid profile is comprehensive in the breakfast cereal powder, recommends pattern substantially identical with WHO/FAO.Especially aspect the essential amino acid formation, demonstrate preferably fitting result.Can be found out by the essential amino acid analysis, although compensated some deficiency that certain quality plant albumen of single use brings by the multiple protein built-up section, but or can see, first limiting amino acid of this product still is tryptophan (Trp), is very important so add tryptophan in prescription.
Can find out according to aforesaid all analysis result, the breakfast cereal powder that adopts 22 kinds of cereal, potato class, beans and nut combination to make has many-sided advantage.Because be that multiple natural edible material cooperation is processed into, nutrient consists of fully, the scientific and reasonable key character of ratio so have; As breakfast food, in the nutrient that necessity can be provided for the consumer, the characteristics of breakfast and body metabolism activity in morning and the present situation of Modern Urban Living crowd nutrition supply have been taken into account.The food grain breakfast flour can be alleviated psychology and the physiological strains situation in morning; Because the nutrition supply level is consistent with human body actual demand level, do not take in so do not have excessive nutrition, can not cause blood fat to raise and fat generation; Increased the compositions such as wheat embryo, fructus hordei germinatus in the breakfast cereal powder prescription, wherein contain abundant human body digestion activity is had promote and enzyme and the zymoexciter of benefiting action, be conducive to digesting and assimilating nutriment; Wheat embryo in the prescription and nut fruits also can be the consumer the abundant ω such as gamma-Linolenic acid-3 are provided are high unsaturated fatty acid, have softening cardiovascular and cerebrovascular, function that prevention of arterial is atherosis.
Claims (4)
1. the preparation method of breakfast cereal powder is characterized in that the preparation method of breakfast cereal powder is carried out in the steps below:
Step 1,20kg pine nut, 15kg Semen sesami nigrum and 15kg walnut cleaned be placed in the fiberizer, add again the water of 100kg, be warming up to 65 ℃ and grind 30min ~ 1h, cross 65 mesh sieves, the filter residue correct grinding after below 65 orders and filtrate be mixed to get compound A;
Step 2, the 20kg seed of Job's tears is cleaned rear with soaking 4 hours under the hydroecium temperature of 40kg, then boil, add again the 320kg rice, the 105kg soyabean protein powder, the 80kg millet, the 55kg yam flour, the 40kg waxy corn, the 40kg red bean, the 40kg wheat embryo, the 35kg fructus hordei germinatus, the 30kg soya bean, the 30kg pea, the 30kg mung bean, the 25kg Chinese chestnut, the 25kg fibert, the 25kg oat, the 15kg almond, the 15kg black soya bean, the 10kg buckwheat, the black scented rice of 10kg and step 1 obtain compound A, then place in the fiberizer, the water that adds again 1800kg ~ 1900kg, be warming up to 65 ℃ and grind 30min ~ 1h, cross 65 mesh sieves, the filter residue correct grinding mixes with filtrate after below 65 orders, add again the 200kg white granulated sugar, 50kg maltose, 8.0kg calcium gluconae and 0.066kg zinc gluconate, again finish grind, spray-drying is crushed to below 65 orders; Obtain the breakfast cereal powder.
2. the preparation method of breakfast cereal powder according to claim 1 is characterized in that the described rice of step 2 is the northeast rice.
3. the preparation method of breakfast cereal powder according to claim 1 is characterized in that the described rice of step 2 is 5 constant virtues rice.
4. according to claim 1, the preparation method of 2 or 3 described breakfast cereal powder, it is characterized in that the described spray-drying of step 2 is that solid content in feed liquid is 50% in mass, temperature is to carry out under 150 ℃ of conditions.
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| CN107279741A (en) * | 2017-06-09 | 2017-10-24 | 阳纪香 | Breakfast milk powder |
| CN111972604A (en) * | 2020-08-31 | 2020-11-24 | 厦门市味正实业有限公司 | Cereal flour and preparation method thereof |
| CN112890174A (en) * | 2021-02-07 | 2021-06-04 | 北京农业职业学院 | Preparation method of walnut nutritional meal replacement powder and product thereof |
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| CN1194633C (en) * | 2002-09-17 | 2005-03-30 | 刘洪涛 | Multiple element nutritive powder |
| CN101057610B (en) * | 2007-05-20 | 2010-05-19 | 山西金绿禾燕麦研究所 | Preparation technology for oats biological fermented milk |
| CN101167572B (en) * | 2007-10-30 | 2012-03-07 | 李海港 | Method for preparing fruit and vegetable coarse cereals toxin-expelling anti-senility health-preserving food |
| CN102018219A (en) * | 2009-09-16 | 2011-04-20 | 南通市百味食品有限公司 | Protein nutritive powder food and processing technology thereof |
| CN102018203A (en) * | 2009-09-16 | 2011-04-20 | 刘秀英 | Breakfast-type comprehensive nutrition powder |
| CN102048138A (en) * | 2009-10-30 | 2011-05-11 | 成都市龙泉驿龙东桃片厂 | Method for preparing walnut nutritional powder |
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