CN102689440A - Device for indexing and resetting paper-based friction plate during attaching - Google Patents
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Abstract
本发明公开了一种纸基摩擦片贴片用分度和复位装置,用于解决现有的纸基摩擦片贴基片工序中需要同时定位、分度和复位的技术问题。技术方案是由底座(2)、蜗杆轴(3)、蜗轮(4)、上座(5)、分度主轴(12)、联轴器(18)、伺服电机(19)组成分度机构;由定位座(7)、定位圈(8)、导轨块(13)、定位块(14)、弹性体(15)、移动块(16)、气缸固定板(17)、复位弹簧(20)、三角凸轮(21)和摆动气缸(22)构成夹具部分;由复位气缸(1)、轴承盖(6)、定位座(7)、芯轴(9)、轴承垫圈(10)和角接触球轴承(11)构成复位机构。由于对定位、分度和复位进行了一体化设计,满足了纸基摩擦片贴片时的定位、分度和复位要求。
The invention discloses an indexing and resetting device for pasting a paper-based friction plate, which is used to solve the technical problem that simultaneous positioning, indexing and resetting are required in the existing process of pasting a substrate of a paper-based friction plate. The technical solution is composed of a base (2), a worm shaft (3), a worm wheel (4), an upper seat (5), an indexing spindle (12), a coupling (18), and a servo motor (19); Positioning seat (7), positioning ring (8), guide rail block (13), positioning block (14), elastic body (15), moving block (16), cylinder fixing plate (17), return spring (20), triangle The cam (21) and the swing cylinder (22) constitute the fixture part; it consists of the reset cylinder (1), the bearing cover (6), the positioning seat (7), the mandrel (9), the bearing washer (10) and the angular contact ball bearing ( 11) Constitute a reset mechanism. Due to the integrated design of positioning, indexing and reset, the positioning, indexing and reset requirements of the paper-based friction plate are met.
Description
技术领域 technical field
本发明涉及一种分度和复位装置,特别是涉及一种纸基摩擦片贴片用分度和复位装置。The invention relates to an indexing and resetting device, in particular to an indexing and resetting device for a paper-based friction plate patch.
背景技术 Background technique
纸基摩擦片是由纸基摩擦材料和基片经过涂胶、贴片后,热压固化而成,根据生产工艺的要求,纸基摩擦材料通常冲裁成小片后贴于基片上,而贴片质量的好坏将直接影响到摩擦片的性能,这就决定了纸基摩擦片连续生产过程中贴片工序能够根据要求实现分度动作,并且贴片完成后,定位夹具相对于冲裁机构进行“让刀”复位,以提高生产效率和便于自动化生产。The paper-based friction plate is made of the paper-based friction material and the substrate after being glued and pasted, and then hot-pressed and solidified. According to the requirements of the production process, the paper-based friction material is usually punched into small pieces and then pasted on the substrate. The quality of the sheet will directly affect the performance of the friction sheet, which determines that the placement process in the continuous production process of the paper-based friction sheet can realize the indexing action according to the requirements, and after the placement is completed, the positioning fixture relative to the punching mechanism Carry out the reset of "letting the knife" to improve production efficiency and facilitate automatic production.
参照图3,文献1“专利号为ZL 200820212106.8的中国专利”公开了一种槽轮分度机构,由马达1、蜗杆2、双联齿轮3、输出齿轮4、槽轮5和输出轴6所组成,通过马达1带动蜗杆2和双联齿轮3传动,通过输出齿轮4上的圆销与槽轮5的分度轮槽相啮合,将马达1的转动动力转化成一定时间的间歇运动动力,从而实现分度。该分度机构的特点是结构简单,应用时在槽轮的输出轴上直接安装应用装置即可。Referring to Fig. 3, document 1 "Chinese Patent No. ZL 200820212106.8" discloses a sheave indexing mechanism, which is composed of a motor 1, a
参照图4,文献2“专利号为ZL200910116670.9的中国专利”公开了一种自动消隙蜗轮分度机构,由箱体1、蜗轮2、蜗杆3、伺服电机7、联轴器6、活塞9、缸体8及缸盖8a所组成,由伺服电机7通过联轴器6驱动在箱体1内设置的相互啮合的蜗轮2和蜗杆3,从而实现分度,通过在箱体1内部设置的由带有活塞杆的活塞9和缸体8及缸盖8a构成的消隙机构消除蜗轮2和蜗杆3之间的间隙,该机构的特点是重复精度较高,可任意角度分度,能承受较大切削力冲击。由上述分析可知,上述机构无法实现纸基摩擦片连续生产过程中贴片工序完成后定位夹具下移相对于冲裁机构进行“让刀”复位的要求,因此上述机构均不适合于纸基摩擦片的连续生产。Referring to Figure 4,
发明内容 Contents of the invention
为了解决现有技术纸基摩擦片连续生产过程中贴片工序基片需要同时定位、分度和复位的问题,本发明提供一种纸基摩擦片贴片用分度和复位装置,通过定位夹具设计、分度动作设计及复位动作的设计,可以实现纸基摩擦片基片的精确定位、分度和复位于一体,提高纸基摩擦片的生产效率,并且有利于保证纸基摩擦片贴片的稳定性和准确性。In order to solve the problem that the substrate needs to be positioned, indexed and reset at the same time in the pasting process in the continuous production process of the paper-based friction disc in the prior art, the present invention provides an indexing and resetting device for the pasting of the paper-based friction disc. The design, indexing action design and reset action design can realize the precise positioning, indexing and reset of the paper-based friction plate substrate, improve the production efficiency of the paper-based friction plate, and help ensure the paper-based friction plate stability and accuracy.
本发明解决其技术问题所采用的技术方案是:一种纸基摩擦片贴片用分度和复位装置,包括蜗杆轴3、蜗轮4、联轴器18和伺服电机19,其特点是还包括复位气缸1、底座2、上座5、轴承盖6、定位座7、定位圈8、芯轴9、轴承垫圈10、角接触球轴承11、导轨块13、分度主轴12、定位块14、弹性体15、移动块16、气缸固定板17、复位弹簧20、三角凸轮21和摆动气缸22。The technical solution adopted by the present invention to solve the technical problem is: a kind of indexing and reset device for paper-based friction plate patching, including the
底座2、蜗杆轴3、蜗轮4、上座5、分度主轴12、联轴器18、伺服电机19组成了本装置的分度机构。所述的底座2具有半个蜗杆轴3安装孔;所述的上座5也具有半个蜗杆轴3安装孔,底座2和上座5一起形成蜗杆轴3的安装孔;所述的分度主轴12为空心结构,内刻有花键孔并装有芯轴9,分度主轴12上刻有外花键,并通过外花键与蜗轮4相连接,外花键以内径为定心方式;所述的蜗杆轴3与蜗轮4相啮合,蜗杆轴3的一端通过联轴器18与伺服电机19相连。
定位座7、定位圈8、导轨块13、定位块14、弹性体15、移动块16、气缸固定板17、复位弹簧20、三角凸轮21和摆动气缸22构成了本装置的夹具部分。所述的定位座7为中空结构,内装有摆动气缸22和复位机构,定位座7的下端刻有外花键并与刻有花键孔的分度主轴12相配合,定位座7能够沿分度主轴12的花键孔上下移动,实现定位夹具的分度和复位;所述的移动块16呈120°均布放置,通过导轨块13与定位座7相连接,移动块16在导轨块13上可自由滑动,移动块16上设有复位弹簧20和弹性体15;所述的定位圈8固连于定位座7上方,定位圈8内为环状槽结构,槽上均布放置有3个定位块14;所述的定位块14的下方通过螺钉与移动块16固连,定位块14的高度高于定位圈8的高度;所述的摆动气缸22通过气缸固定板17与定位座7固连,摆动气缸22的轴上装有盘状三角凸轮21;所述的盘状三角凸轮21的工作面由三段相同的复合曲线组成,在摆动气缸22的作用下,当盘状三角凸轮21作主动件转动时,通过弹性体15控制三个移动块16可带动三个定位块14同时沿径向在导轨块13上移动,复位弹簧20实现对纸基摩擦片基片的夹紧和松开。Positioning
复位气缸1、轴承盖6、定位座7、芯轴9、轴承垫圈10和角接触球轴承11构成了本装置的复位机构。所述的芯轴9上装有角接触球轴承11、轴承垫圈10和轴承盖6,芯轴9的下端与复位气缸1固连,使定位夹具上下复位;所述的角接触球轴承11内圈以轴肩定位,外圈以轴承盖6定位,轴承盖6通过螺钉与定位座7固连,角接触球轴承11外圈回转而内圈不动,分度时芯轴9不旋转。Reset cylinder 1, bearing
本发明的有益效果是:由于对定位、分度和复位进行了一体化设计,使得在分度的同时进行精确定位和复位。满足了纸基摩擦片连续生产过程中贴片工序基片精确定位、分度和复位的要求,由于采用花键连接,提高了分度精度,而复位气缸和定位夹具的存在,提高了纸基摩擦片的生产效率。装置同时实现了纸基摩擦片贴片过程中基片的定位、分度和复位,具有结构紧凑、方便可靠的特点,扩大了应用范围。The beneficial effects of the present invention are: due to the integrated design of positioning, indexing and reset, precise positioning and reset can be performed while indexing. It meets the requirements of accurate positioning, indexing and reset of the substrate in the continuous production process of the paper-based friction disc. Due to the use of spline connection, the indexing accuracy is improved, and the existence of the reset cylinder and positioning fixture improves the accuracy of the paper-based friction plate. Friction plate production efficiency. The device simultaneously realizes the positioning, indexing and resetting of the substrate during the paper-based friction plate placement process, and has the characteristics of compact structure, convenience and reliability, and expands the application range.
下面结合附图和实施例对本发明作详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and embodiments.
附图说明 Description of drawings
图1是本发明纸基摩擦片贴片用分度和复位装置的主视图。Fig. 1 is a front view of the indexing and resetting device for pasting paper-based friction discs of the present invention.
图2是图1的俯视图。FIG. 2 is a top view of FIG. 1 .
图3是本发明纸基摩擦片贴片用分度和复位装置贴片过程动作流程图。Fig. 3 is a flow chart of the pasting process of the indexing and reset device for pasting paper-based friction discs of the present invention.
图4是文献1公开的分度机构示意图。FIG. 4 is a schematic diagram of an indexing mechanism disclosed in Document 1. FIG.
图5是文献2公开的分度机构示意图。FIG. 5 is a schematic diagram of an indexing mechanism disclosed in
图中,1-复位气缸;2-底座;3-蜗杆轴;4-蜗轮;5-上座;6-轴承盖;7-定位座;8-定位圈;9-芯轴;10-轴承垫圈;11-角接触球轴承;12-分度主轴;13-导轨块;14-定位块;15-弹性体;16-移动块;17-气缸固定板;18-联轴器;19-伺服电机;20-复位弹簧;21-三角凸轮;22-摆动气缸。In the figure, 1-reset cylinder; 2-base; 3-worm shaft; 4-worm gear; 5-upper seat; 6-bearing cover; 7-locating seat; 8-locating ring; 11-angular contact ball bearing; 12-indexing spindle; 13-rail block; 14-positioning block; 15-elastic body; 16-moving block; 17-cylinder fixed plate; 18-coupling; 19-servo motor; 20-return spring; 21-triangular cam; 22-swing cylinder.
具体实施方式 Detailed ways
参照图1~3,本发明纸基摩擦片贴片用分度和复位装置包括复位气缸1、底座2、蜗杆轴3、蜗轮4、上座5、轴承盖6、定位座7、定位圈8、芯轴9、轴承垫圈10、角接触球轴承11、导轨块13、分度主轴12、定位块14、弹性体15、移动块16、气缸固定板17、联轴器18、伺服电机19、复位弹簧20、三角凸轮21和摆动气缸22。Referring to Figures 1 to 3, the indexing and reset device for the paper-based friction plate patch of the present invention includes a reset cylinder 1, a
底座2、蜗杆轴3、蜗轮4、上座5、分度主轴12、联轴器18、伺服电机19组成了本装置的分度机构。所述的底座2具有半个蜗杆轴3安装孔;所述的上座5也具有半个蜗杆轴3安装孔,底座2和上座5一起形成蜗杆轴3的安装孔;所述的分度主轴12为空心结构,内刻有花键孔并装有芯轴9,分度主轴12上刻有外花键,并通过外花键与蜗轮4相连接,外花键以内径为定心方式,以提高定位精度;所述的蜗杆轴3与蜗轮4相啮合,蜗杆头数根据实际要求选择,并在此基础上确定蜗轮蜗杆的传动比,蜗杆轴3的一端通过联轴器18与伺服电机19相连。
定位座7、定位圈8、导轨块13、定位块14、弹性体15、移动块16、气缸固定板17、复位弹簧20、三角凸轮21和摆动气缸22构成了本装置的夹具部分。所述的定位座7为中空结构,内装有摆动气缸22和复位机构,定位座7的下端刻有外花键并与刻有花键孔的分度主轴12相配合,定位座7能够沿分度主轴12的花键孔上下移动,从而实现定位夹具的分度和复位;所述的移动块16呈120°均布放置,通过导轨块13与定位座7相连接,移动块16在导轨块13上可自由滑动,移动块16上设有复位弹簧20和弹性体15;所述的定位圈8固连于定位座7上方,定位圈8内为环状槽结构,槽上均布放置有3个定位块14;所述的定位块14的下方通过螺钉与移动块16固连,定位块14的高度稍高于定位圈8的高度,以起到定位纸基摩擦片基片的作用;所述的摆动气缸22通过气缸固定板17与定位座7固连,摆动气缸22的轴上装有盘状三角凸轮21;所述的盘状三角凸轮21的工作面由三段相同的复合曲线组成,在摆动气缸22的作用下,当盘状三角凸轮21作主动件转动时,通过弹性体15控制三个移动块16可带动三个定位块14同时沿径向在导轨块13上移动,由于复位弹簧20的存在,从而实现了对纸基摩擦片基片进行夹紧和松开。Positioning
复位气缸1、轴承盖6、定位座7、芯轴9、轴承垫圈10和角接触球轴承11构成了本装置的复位机构。所述的芯轴9上装有角接触球轴承11、轴承垫圈10和轴承盖6,芯轴9的下端与复位气缸1固连,以起到使定位夹具进行上下复位的作用;所述的角接触球轴承11内圈以轴肩定位,外圈以轴承盖6定位,轴承盖6通过螺钉与定位座7固连,角接触球轴承11外圈回转而内圈不动,以保证分度时芯轴9不旋转。Reset cylinder 1, bearing
工作时,首先机械手夹取纸基摩擦片基片放置在定位夹具上,在摆动气缸22作用下,当三角凸轮21作主动件转动时,通过弹性体15控制三个移动块16带动三个定位块14同时沿径向向外移动,从而将纸基摩擦片基片夹紧。然后,在复位气缸1作用下,通过芯轴9带动定位夹具上移至所要求的位置,而后,伺服电机19通过联轴器18驱动上述的蜗轮蜗杆分度机构转动,将通过花键与分度主轴12相连接的定位夹具转动至所要求的分度位置,从而实现对纸基摩擦片基片的分度和贴片。由于定位座7中的角接触球轴承11外圈回转而内圈不动,因此,分度时芯轴9并不旋转。贴片工序完成后,在复位气缸1作用下通过芯轴9带动定位夹具下移,首先相对于冲裁机构进行“让刀”,之后,在复位弹簧20和摆动气缸22的共同作用下,当三角凸轮21作主动件转动时,通过弹性体15控制三个移动块16带动三个定位块14同时沿径向向内移动,将纸基摩擦片基片松开,以便于机械手将贴片完成后的纸基摩擦片取走,并放入下一个纸基摩擦片基片,定位夹具将纸基摩擦片基片夹紧后,在复位气缸1的作用下实现复位,此后进入下一个工作循环。When working, the manipulator first grabs the paper-based friction plate and places it on the positioning fixture. Under the action of the
该装置也可用于纸基摩擦片连续生产过程中的涂胶工序。The device can also be used in the gluing process in the continuous production of paper-based friction discs.
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Cited By (4)
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CN103411824A (en) * | 2013-07-18 | 2013-11-27 | 西北工业大学 | Paper-based friction material test clamp and test method thereof |
CN106332540A (en) * | 2015-07-08 | 2017-01-11 | 杭州职业技术学院 | Mounter and method |
CN109319554A (en) * | 2018-11-06 | 2019-02-12 | 湖南河豚机电设备有限公司 | A kind of motorcycle gear box friction plate rushes paper equipment automatically |
CN109335788A (en) * | 2018-11-06 | 2019-02-15 | 湖南河豚机电设备有限公司 | A friction plate rotating mechanism of a friction plate automatic paper flushing device |
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CN103411824A (en) * | 2013-07-18 | 2013-11-27 | 西北工业大学 | Paper-based friction material test clamp and test method thereof |
CN103411824B (en) * | 2013-07-18 | 2015-03-04 | 西北工业大学 | Paper-based friction material test clamp and test method thereof |
CN106332540A (en) * | 2015-07-08 | 2017-01-11 | 杭州职业技术学院 | Mounter and method |
CN106332540B (en) * | 2015-07-08 | 2023-11-28 | 杭州职业技术学院 | Chip mounter and method |
CN109319554A (en) * | 2018-11-06 | 2019-02-12 | 湖南河豚机电设备有限公司 | A kind of motorcycle gear box friction plate rushes paper equipment automatically |
CN109335788A (en) * | 2018-11-06 | 2019-02-15 | 湖南河豚机电设备有限公司 | A friction plate rotating mechanism of a friction plate automatic paper flushing device |
CN109335788B (en) * | 2018-11-06 | 2020-04-10 | 湖南河豚机电设备有限公司 | Friction plate rotating mechanism of automatic paper punching equipment for friction plate |
CN109319554B (en) * | 2018-11-06 | 2020-05-15 | 安徽长命摩擦材料科技有限公司 | Automatic paper punching equipment for friction plate of motorcycle gearbox |
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Denomination of invention: Indexing and resetting device for paper-based friction plate patch Effective date of registration: 20220419 Granted publication date: 20140702 Pledgee: Shaanxi Aviation Industry Development Group Co.,Ltd. Pledgor: SHAANXI HANGFENG NEW MATERIAL Co.,Ltd. Registration number: Y2022610000156 |