CN102909440A - Synchronous tapping machine with retractable inner shaft of motor - Google Patents
Synchronous tapping machine with retractable inner shaft of motor Download PDFInfo
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Abstract
本发明涉及一种利用气缸实现空行程快速进退,利用电机正反转及通过皮带和齿轮的变速带动螺母旋转,丝杆送进和后退来实现同步螺纹加工的攻牙机。包括机架、鼠笼式电机、变速箱、丝杆螺母传动机构、气缸空行程快速机构和停机刹车机构;所述鼠笼式电机的内轴可自由伸缩,其下端部安装有刀具,鼠笼式电机固定在机架上,变速箱安装在鼠笼式电机的后盖上,丝杆螺母传动机构和停机刹车机构固定安装在变速箱内,气缸空行程快速机构安装在丝杆螺母传动机构的丝杆上端,所述鼠笼式电机通过变速箱与丝杆螺母传动机构相配合驱动鼠笼式电机的内轴的伸缩和转动,通过气缸空行程快速机构和停机刹车机构控制鼠笼式电机的内轴的空行程前进和停机刹车。
The invention relates to a tapping machine which utilizes a cylinder to realize rapid advance and retreat in idle strokes, utilizes the forward and reverse rotation of a motor, and drives the nut to rotate through the speed change of a belt and a gear, and realizes synchronous thread processing by feeding and retreating a screw rod. It includes a frame, a squirrel-cage motor, a gearbox, a screw nut transmission mechanism, a fast cylinder idle travel mechanism and a parking brake mechanism; The motor is fixed on the frame, the gearbox is installed on the back cover of the squirrel-cage motor, the screw nut transmission mechanism and the parking brake mechanism are fixedly installed in the gearbox, and the cylinder idle stroke fast mechanism is installed on the screw nut transmission mechanism. At the upper end of the screw, the squirrel-cage motor drives the expansion and rotation of the inner shaft of the squirrel-cage motor through the gearbox and the screw nut transmission mechanism, and controls the movement of the squirrel-cage motor through the cylinder idle stroke fast mechanism and the parking brake mechanism Free-travel forward and parking brakes for inner axles.
Description
技术领域 technical field
本发明涉及一种机械加工设备中的攻牙机,特别是一种利用气缸实现空行程快速进退,利用电机正反转及通过皮带和齿轮的变速带动螺母旋转,丝杆送进和后退来实现同步螺纹加工的攻牙机。 The invention relates to a tapping machine in mechanical processing equipment, in particular to a tapping machine that utilizes a cylinder to realize rapid advance and retreat in idle strokes, utilizes the forward and reverse rotation of the motor and drives the nut to rotate through the speed change of the belt and the gear, and the screw rod feeds and retreats to realize Tapping machine for simultaneous threading.
背景技术 Background technique
现有的同步攻牙机,一般由三相异步电机、皮带、主轴、升降套、电磁离合器、丝杆及齿轮组成,电机通过齿轮和皮带与主轴和丝杆相连。快速进退和同步攻牙时需要的进给速度利用电磁离合器,使不同大小齿数的齿轮进行切换齿合完成,利用开关使电源换相实现电机正反转带动主轴及丝杆正反转,控制主轴前进和后退来实现同步攻牙。 Existing synchronous tapping machine generally is made up of three-phase asynchronous motor, belt, main shaft, lifting cover, electromagnetic clutch, screw mandrel and gear, and motor is connected with main shaft and screw mandrel by gear and belt. The feed speed required for rapid advance and retreat and synchronous tapping uses electromagnetic clutches to switch gears with different sizes of teeth to complete the meshing. Use the switch to commutate the power supply to realize the positive and negative rotation of the motor to drive the main shaft and the screw to control the main shaft. Forward and reverse to achieve simultaneous tapping.
这种结构的缺陷在于:应用电机控制主轴,电磁离合器进行切换齿合来完成空行程快进退和工作行程按螺距进退,结构相对复杂,制造精度要求高,成本也高。 The disadvantage of this structure is that the motor is used to control the main shaft, and the electromagnetic clutch is used to switch gears to complete the fast forward and retreat of the idle stroke and the advance and retreat of the working stroke according to the pitch. The structure is relatively complicated, the manufacturing precision is high, and the cost is also high.
发明内容 Contents of the invention
本发明的目的在于克服上述缺陷,提供一种利用气缸实现空行程快速进退,利用电机正反转及通过皮带和齿轮的变速带动丝杆送进和后退来实现同步螺纹加工的攻牙机。 The purpose of the present invention is to overcome the above-mentioned defects, and provide a tapping machine that utilizes the cylinder to realize rapid advance and retreat in idle strokes, utilizes the forward and reverse rotation of the motor, and drives the screw to advance and retreat through the speed change of the belt and gear to realize synchronous thread processing.
本发明所采用的方案是:一种电机内轴能伸缩的同步攻牙机,其特征在于:包括机架(9)、鼠笼式电机(1)、变速箱(19)、丝杆螺母传动机构、气缸空行程快速机构和停机刹车机构;所述鼠笼式电机(1)的内轴可自由伸缩,其下端部安装有刀具,鼠笼式电机(1)固定在机架(9)上,变速箱(19)安装在鼠笼式电机(1)的后盖上,丝杆螺母传动机构和停机刹车机构固定安装在变速箱(19)内,气缸空行程快速机构安装在丝杆螺母传动机构的丝杆上端,所述鼠笼式电机(1)通过变速箱(19)与丝杆螺母传动机构相配合驱动鼠笼式电机(1)的内轴的伸缩和转动,通过气缸空行程快速机构和停机刹车机构控制鼠笼式电机(1)的内轴的空行程前进和停机刹车。 The solution adopted in the present invention is: a synchronous tapping machine with telescopic inner shaft of the motor, characterized in that it includes a frame (9), a squirrel-cage motor (1), a gearbox (19), a screw nut drive Mechanism, cylinder idle stroke fast mechanism and parking brake mechanism; the inner shaft of the squirrel-cage motor (1) can be freely retracted, and a cutter is installed at the lower end, and the squirrel-cage motor (1) is fixed on the frame (9) , the gearbox (19) is installed on the rear cover of the squirrel-cage motor (1), the screw nut transmission mechanism and the parking brake mechanism are fixedly installed in the gearbox (19), and the cylinder idle stroke fast mechanism is installed on the screw nut drive The upper end of the screw rod of the mechanism, the squirrel-cage motor (1) drives the expansion and rotation of the inner shaft of the squirrel-cage motor (1) through the gearbox (19) in cooperation with the screw nut transmission mechanism, and quickly Mechanism and Parking Brake The mechanism controls the idle travel forward and parking brake of the inner shaft of the squirrel cage motor (1).
所述的鼠笼式电机(1)的转子铁芯(2)中央孔扩孔,扩孔后的转子铁芯(2)内径不大于转子铁芯(2)中栅栏笼的内径;电机主轴由分体式的中段带内花键的轴套体(3)与相对应的中段带外花键的内轴(4)套合组成,轴套体(3)内孔前段和后段为圆柱孔,中间段为内花键,前段外径为外螺纹,轴套体(3)外圆紧配合固定在转子铁芯(2)中央孔中,内轴(4)前段和后段为光轴,中间段为外花键,光轴的下端部设置有用于安装夹头的内锥孔及外螺纹,使用一个台阶轴(5)前端螺纹柱拧合固定在内轴(4)后端面设置的中央螺纹孔中,台阶轴(5)同时将回位弹簧(6)压迫在轴套体(3)的内孔后段即内花键后的内孔与内轴(4)的后段光轴形成的空间中,台阶轴(5)上端面中央孔中套放一个钢球(7);防水盖(8)拧合固定在轴套体(3)前段外径的外螺纹上,和鼠笼式电机(1)的端盖有一定的间隙配合。 The central hole of the rotor core (2) of the squirrel-cage motor (1) is reamed, and the inner diameter of the rotor core (2) after reaming is not greater than the inner diameter of the fence cage in the rotor core (2); the motor shaft is composed of The split-type shaft sleeve body (3) with internal splines in the middle section is fitted with the corresponding inner shaft (4) with external splines in the middle section. The front and rear sections of the inner hole of the shaft sleeve body (3) are cylindrical holes. The middle section is an internal spline, the outer diameter of the front section is an external thread, the outer circle of the sleeve body (3) is tightly fitted and fixed in the central hole of the rotor core (2), the front section and the rear section of the inner shaft (4) are optical axes, and the middle section is External spline, the lower end of the optical shaft is provided with an internal taper hole and external thread for installing the collet, and a stepped shaft (5) front threaded column is screwed and fixed in the central threaded hole provided on the rear end of the inner shaft (4) , the stepped shaft (5) simultaneously presses the return spring (6) into the space formed by the rear section of the inner hole of the sleeve body (3), that is, the inner hole behind the inner spline and the rear optical axis of the inner shaft (4) , put a steel ball (7) in the central hole on the upper end surface of the stepped shaft (5); the waterproof cover (8) is screwed and fixed on the external thread of the outer diameter of the front section of the shaft sleeve body (3), and the squirrel cage motor (1 ) end caps with a certain clearance fit.
所速变速箱包括安装在轴套体(3)后段上的同步带轮(10)、下同步带轮与齿轮固定装置,上同步带轮与齿轮固定装置、第一同步带(11)、第二同步带(12)、同步带轮(30)和变速箱外壳(20),变速箱外壳(20)通过螺钉整体固定在鼠笼式电机(1)的后盖上。 The speed gearbox includes a synchronous pulley (10), a lower synchronous pulley and gear fixing device, an upper synchronous pulley and gear fixing device, the first synchronous belt (11), The second synchronous belt (12), the synchronous pulley (30) and the gearbox casing (20), the gearbox casing (20) are integrally fixed on the rear cover of the squirrel-cage motor (1) by screws.
所述同步带轮(10),其内孔与轴套体(3)后段的外径静配合;内孔中的键槽也与轴套体(3)后段外径上的键槽对应,并通过键与轴套体(3)连在一起。 The inner hole of the synchronous pulley (10) is statically fitted with the outer diameter of the rear section of the shaft sleeve body (3); the keyway in the inner hole also corresponds to the keyway on the outer diameter of the rear section of the shaft sleeve body (3), and Connect together with the shaft sleeve body (3) by a key.
所述下同步带轮与齿轮固定装置:包括下同步带轮(12)、轴承(15)、下轴承固定座(13)、轴承压板(14)、齿轮固定板(16)、齿轮(18)和定位钉(17);下同步带轮(12)内有同心台阶孔,中段配合装有轴承(15),有一台阶轴状的下轴承固定座(13),大端通过螺钉固定在变速箱外壳(20)上,小端与轴承(15)内孔静配合。台阶盘状的轴承压板(14)大端压在轴承(15)内圈上,小端与下轴承固定座(13)的内台阶孔成间隙配合,一只螺钉穿过轴承压板(14)的内孔,把轴承压板(14)连轴承(15)固定在下轴承固定座(13)的中央螺纹孔上;带有内螺纹的台阶盘状齿轮固定板(16),通过螺钉同心固定在下同步带轮(12)中央,内有同心台阶井孔的齿轮(18),其台阶井内径与齿轮固定板(16)外台阶静配合,通过螺钉和定位钉(17)同心固定在齿轮固定板(16)的中央。 The lower synchronous pulley and gear fixing device: including lower synchronous pulley (12), bearing (15), lower bearing fixing seat (13), bearing pressure plate (14), gear fixing plate (16), gear (18) and positioning nails (17); there is a concentric step hole in the lower synchronous pulley (12), the middle section is equipped with a bearing (15), and there is a lower bearing fixing seat (13) in the shape of a stepped shaft, and the big end is fixed on the gearbox by screws On the shell (20), the small end is in static fit with the inner hole of the bearing (15). The large end of the disc-shaped bearing plate (14) is pressed against the inner ring of the bearing (15), the small end is in clearance fit with the inner step hole of the lower bearing holder (13), and a screw passes through the inner ring of the bearing plate (14). Inner hole, fix the bearing pressure plate (14) and the bearing (15) on the central threaded hole of the lower bearing fixing seat (13); the stepped disk-shaped gear fixing plate (16) with internal thread is concentrically fixed on the lower timing belt by screws In the center of the wheel (12), there is a gear (18) with a concentric step well hole inside. The inner diameter of the step well is statically matched with the outer step of the gear fixing plate (16), and is concentrically fixed on the gear fixing plate (16) by screws and positioning nails (17). ) of the center.
所述上同步带轮与齿轮固定装置:包括上同步带轮(24)、轴承(25)、上轴承固定座(26)、轴承压板(23)、齿轮固定板(22)、齿轮(21)、定位钉(17) 、压板(27)和固定螺母(28);上轴承固定座(26)安装轴承一端的结构和连着的其他零件的安装方式和下轴承固定座(13)雷同;另一端系圆柱状、头部带有外螺纹,穿过变速箱外壳(20)上部孔位和压板(27)中心孔,通过固定螺母(28),拧合固定在变速箱外壳(20)上。 The upper synchronous pulley and gear fixing device: including upper synchronous pulley (24), bearing (25), upper bearing fixing seat (26), bearing pressure plate (23), gear fixing plate (22), gear (21) , positioning nail (17), pressure plate (27) and fixing nut (28); the structure of the bearing end of the upper bearing fixing seat (26) and the installation method of other connected parts are similar to the lower bearing fixing seat (13); One end is cylindrical, with an external thread on the head, which passes through the upper hole of the gearbox casing (20) and the center hole of the pressure plate (27), and is screwed and fixed on the gearbox casing (20) through a fixing nut (28).
所述的丝杆螺母传动机构:包括固定在气缸底板(37)上的带内孔的丝杆(35),通过螺钉固定在同步带轮(30)上,外型呈同心台阶轴、小端带外螺纹的主螺母(31),轴承(32),压紧螺母(34)和轴承盖板(33);轴承(32)的内径和主螺母(31)的台阶轴中部外径成静配合。压紧螺母(34)拧合在主螺母(31)的螺纹处,压住轴承(32)的内圈;轴承(32)的外径和变速箱外壳(20)的台阶孔成静配合;带台阶孔的盘状轴承盖板(33)压住轴承(32)的外圈,固定在变速箱外壳(20)上,丝杆(35)拧合并穿过主螺母(31)。 The screw nut transmission mechanism: includes a screw rod (35) with an inner hole fixed on the cylinder bottom plate (37), fixed on the synchronous pulley (30) by screws, and has a concentric stepped shaft with a small end The main nut (31) with external thread, the bearing (32), the compression nut (34) and the bearing cover plate (33); the inner diameter of the bearing (32) and the outer diameter of the stepped shaft middle of the main nut (31) form a static fit . The compression nut (34) is screwed on the thread of the main nut (31) to press the inner ring of the bearing (32); the outer diameter of the bearing (32) and the stepped hole of the gearbox housing (20) form a static fit; the stepped hole The disc-shaped bearing cover plate (33) presses the outer ring of the bearing (32), and is fixed on the gearbox housing (20), and the screw mandrel (35) is screwed and passed through the main nut (31).
所述的气缸空行程快速机构:包括气缸(38)、气缸底板(37)、推杆(36)、限位螺母(42),气缸(38)固定在气缸底板(37)上,气缸杆下端与圆柱状头部带外螺纹的推杆(36)拧合固定,推杆(36)外径和丝杆(35)内孔成间隙配合,两个限位螺母(42)并紧固定在气缸(38)上端的气缸杆上。 The cylinder idle stroke fast mechanism: includes the cylinder (38), the cylinder bottom plate (37), the push rod (36), the limit nut (42), the cylinder (38) is fixed on the cylinder bottom plate (37), and the lower end of the cylinder rod It is screwed and fixed with the push rod (36) with external thread on the cylindrical head, the outer diameter of the push rod (36) and the inner hole of the screw rod (35) form a clearance fit, and the two limit nuts (42) are tightly fixed on the cylinder (38) on the cylinder rod at the upper end.
所述的停机刹车机构: 包括套装在轴套体(3)的上端台阶处与同步带轮(10)固定在一起、由螺母(41)压紧在轴套体(3)上的盘状动磨擦盘(40)、磨擦盘(39)、拉杆(46)、预压缩弹簧(51)、上板(43)、螺钉(44)和螺母(45);所述圆柱状拉杆(46)的一端固定在磨擦盘(39)上,穿过变速箱外壳(20)上端和气缸底板(37),接触位成间隙配合,另一端与上板(43)通过螺钉固定;上板(43)对应气缸杆位,有一螺纹孔,拧合并紧固定装有可调节高低的螺钉(44)和螺母(45),套在拉杆(46)下端的预压缩弹簧(51),压缩装在变速箱外壳(20内上端面与摩擦盘(39)之间。 The parking brake mechanism: includes a disc-shaped moving wheel set on the upper end step of the bushing body (3) and fixed with the synchronous pulley (10) and pressed on the bushing body (3) by a nut (41). Friction disc (40), friction disc (39), pull rod (46), pre-compression spring (51), upper plate (43), screw (44) and nut (45); one end of the cylindrical pull rod (46) It is fixed on the friction disc (39), passes through the upper end of the transmission case (20) and the bottom plate of the cylinder (37), and the contact position forms a clearance fit, and the other end is fixed with the upper plate (43) by screws; the upper plate (43) corresponds to the cylinder There is a threaded hole in the rod position, screw and fix the height-adjustable screw (44) and nut (45), and the pre-compression spring (51) set on the lower end of the pull rod (46) is compressed and mounted on the gearbox casing (20 Between the inner upper end surface and the friction disc (39).
本发明的有益效果为:直接使用电机内轴作为升降轴,省却传统攻牙机的传动轴、升降套,使结构简化;同时可以利用气缸实现空行程快速进退,利用电机正反转及通过皮带和齿轮的变速带动丝杆送进和后退来实现攻牙机的同步螺纹加工。 The beneficial effects of the present invention are: directly use the inner shaft of the motor as the lifting shaft, save the transmission shaft and the lifting sleeve of the traditional tapping machine, and simplify the structure; The speed change of the gear and the gear drives the screw to feed and retreat to realize the synchronous thread processing of the tapping machine.
附图说明 Description of drawings
图1为本发明的结构俯视图。 Fig. 1 is a top view of the structure of the present invention.
图2为图1的A-A剖切和B-B剖切、结构简化的示意组图。 Fig. 2 is a schematic group diagram of A-A section and B-B section and simplified structure of Fig. 1 .
图3为图1的C-C剖切、局部结构简化的示意图。 Fig. 3 is a schematic diagram of a cut-away section along line C-C of Fig. 1 and a simplified partial structure.
图4为图2的D-D剖切图。 FIG. 4 is a D-D sectional view of FIG. 2 .
图5为图1的E-E剖切图。 FIG. 5 is a sectional view along line E-E of FIG. 1 .
图6为外形造型例图。 Figure 6 is an example of the shape.
图7为变速箱外壳部分隐藏的造型例图。 Figure 7 is an example of the partially hidden shape of the gearbox casing.
图中:1、鼠笼式电机 2、转子铁芯 3、轴套体 4、内轴 5、台阶轴 6、回位弹簧 、7、钢球 8、防水盖 9、机架 10、同步带轮 11、同步带 12、下同步带轮 13、下轴承固定座 14、轴承压板 15、轴承 16、齿轮固定板 17、定位钉 18、齿轮 19、变速箱 20、变速箱外壳 21、齿轮 22、齿轮固定板 23、轴承压板 24、同步带轮 25、轴承 26、上轴承固定座 27、压板 28、固定螺母 29、同步带 30、同步带轮 31、主螺母 32、轴承 33、轴承盖板 34、压紧螺母 35、丝杆 36、推杆 37、气缸底板 38、气缸 39、磨擦盘 40、动磨擦盘 41、螺母 42、限位螺母 43、上板 44、螺钉 45、螺母 46、拉杆 47、限位螺钉 48、行程开关 49、停车螺钉 50、行程开关 51、预压缩弹簧。
In the figure: 1. Squirrel cage motor 2. Rotor core 3.
具体实施方式 Detailed ways
下面通过具体实施例对本发明进一步说明: The present invention is further described below by specific embodiment:
本发明结构包括机架9,鼠笼式电机1,变速箱19,丝杆螺母传动机构,气缸空行程快速机构和停机刹车机构,鼠笼式电机1固定在机架9上,变速箱19安装在鼠笼式电机1的后盖上,丝杆螺母传动机构和停机刹车机构固定安装在变速箱19上,气缸空行程快速机构安装在丝杆上。
The structure of the present invention comprises frame 9, squirrel-cage motor 1,
所述的鼠笼式电机1的转子铁芯2中央孔扩孔,扩孔后的转子铁芯2内径不大于转子铁芯2中栅栏笼的内径;电机主轴由分体式的中段带内花键的轴套体3与相对应的中段带外花键的内轴4套合组成,轴套体3内孔前段和后段为圆柱孔,中间段为内花键,前段外径为外螺纹,轴套体3外圆紧配合固定在转子铁芯2中央孔中,内轴4前段和后段为光轴,中间段为外花键,光轴的下端部设置有用于安装夹头的内锥孔及外螺纹,使用一个台阶轴5前端螺纹柱拧合固定在内轴4后端面设置的中央螺纹孔中,台阶轴5同时将回位弹簧6压迫在轴套体3的内孔后段即内花键后的内孔与内轴4的后段光轴形成的空间中,台阶轴5上端面中央孔中套放一个钢球7。防水盖8拧合固定在轴套体3前段外径的外螺纹上,和鼠笼式电机1的端盖有一定的间隙配合。
The central hole of the rotor iron core 2 of the squirrel-cage motor 1 is reamed, and the inner diameter of the rotor iron core 2 after reaming is not greater than the inner diameter of the fence cage in the rotor iron core 2; The shaft sleeve body 3 is fitted with the corresponding
所速变速箱19:包括安装在轴套体3后段上的同步带轮10、下同步带轮与齿轮固定装置,上同步带轮与齿轮固定装置、第一同步带11、第二同步带12、同步带轮30和变速箱外壳20,变速箱外壳20通过螺钉整体固定在鼠笼式电机1的后盖上。
The speed gearbox 19: including the
所述同步带轮10,其内孔与轴套体3后段的外径静配合。内孔中的键槽也与轴套体3后段外径上的键槽对应,并通过键与轴套体3连在一起。
The inner hole of the
所述下同步带轮与齿轮固定装置:包括下同步带轮12、轴承15、下轴承固定座13、轴承压板14、齿轮固定板16、齿轮18和定位钉17。下同步带轮12内有同心台阶孔,中段配合装有轴承15,有一台阶轴状的下轴承固定座13,大端通过螺钉固定在变速箱外壳20上,小端与轴承15内孔静配合。台阶盘状的轴承压板14大端压在轴承15内圈上,小端与下轴承固定座13的内台阶孔成间隙配合,一只螺钉穿过轴承压板14的内孔,把轴承压板14连轴承15固定在下轴承固定座13的中央螺纹孔上。带有内螺纹的台阶盘状齿轮固定板16,通过螺钉同心固定在下同步带轮12中央,内有同心台阶井孔的齿轮18,其台阶井内径与齿轮固定板16外台阶静配合,通过螺钉和定位钉17同心固定在齿轮固定板16的中央。
Described lower synchronous pulley and gear fixing device: comprise lower
所述上同步带轮与齿轮固定装置:包括上同步带轮24、轴承25、上轴承固定座26、轴承压板23、齿轮固定板22、齿轮21、定位钉17 、压板27和固定螺母28。上轴承固定座26安装轴承一端的结构和连着的其他零件的安装方式和下轴承固定座13雷同。另一端系圆柱状、头部带有外螺纹,穿过变速箱外壳20上部孔位和压板27中心孔,通过固定螺母28,拧合固定在变速箱外壳20上。
Described upper synchronous pulley and gear fixture: comprise upper
所述的丝杆螺母传动机构:包括固定在气缸底板37上的带内孔的丝杆35,通过螺钉固定在同步带轮30上,外型呈同心台阶轴、小端带外螺纹的主螺母31,轴承32,压紧螺母34和轴承盖板33。轴承32的内径和主螺母31的台阶轴中部外径成静配合。压紧螺母34拧合在主螺母31的螺纹处,压住轴承32的内圈。轴承32的外径和变速箱外壳20的台阶孔成静配合。带台阶孔的盘状轴承盖板33压住轴承32的外圈,固定在变速箱外壳20上。丝杆35拧合并穿过主螺母31。
The screw nut transmission mechanism: includes a
所述的气缸空行程快速机构:包括气缸38、气缸底板37、推杆36、限位螺母42。气缸38固定在气缸底板37上,气缸杆下端与圆柱状头部带外螺纹的推杆36拧合固定,推杆36外径和丝杆35内孔成间隙配合,两个限位螺母42并紧固定在气缸38上端的气缸杆上。
Described air cylinder idle stroke fast mechanism: comprises
所述的停机刹车机构:包括套装在轴套体3的上端台阶处与同步带轮10固定在一起、由螺母41压紧在轴套体3上的盘状动磨擦盘40、磨擦盘39、拉杆46、预压缩弹簧51、上板43、螺钉44和螺母45。两只圆柱状拉杆46的一端固定在磨擦盘39上,穿过变速箱外壳20上端和气缸底板37,接触位成间隙配合,另一端与上板43通过螺钉固定。上板43对应气缸杆位,有一螺纹孔,拧合并紧固定装有可调节高低的螺钉44和螺母45。套在拉杆46下端的两支预压缩弹簧51,压缩装在变速箱外壳20内上端面与摩擦盘39之间。
The parking brake mechanism: includes a disc-shaped
其工作原理如下: It works as follows:
开机时,气缸38进气,连着气缸杆的推杆36向下顶着钢球7和连着钢球7的台阶轴5、内轴4带着装夹的刀具,克服回位弹簧6的压力向下快速前进。固定在气缸杆上端的限位螺母42碰到气缸38上端面时受阻停止下行,空行程前进到位。同时,鼠笼式电机1通电与转子铁芯2连着的轴套体3、带动防水盖8、花键结构的内轴4、台阶轴5、钢球7、回位弹簧6、同步带轮10、动磨擦盘40、螺母41同步旋转。同步带轮10通过第一同步带11带动下同步带轮12和与之相连的齿轮固定板16、齿轮18做同一方向旋转。齿轮18与齿轮21齿合,齿轮18旋转时同步带动齿轮21做相反方向旋转,与齿轮21相连的齿轮固定板22和同步带轮24通过同步带29带动同步轮30和连着的主螺母31与压紧螺母34也同时做相反方向旋转。
When starting up, the
受固定在变速箱外壳20上的轴承32和压紧螺母34的限制,主螺母31转动但上下无法运动。套在主螺母31内的丝杆35,受两只穿过不动的变速箱外壳20上端的拉杆46限制,不能旋转,受主螺母31反转控制,带着气缸底板37和气缸38同步向下直线运动。根据丝杆35的螺距,通过设计各个同步带轮的大小和两个齿轮的齿数,即变速箱变速后就可以达到。同步带轮10每转动一圈,变速后的主螺母31控制着丝杆35按设计的定值向下直线运动,与丝杆35连着的气缸底板37,气缸38也同步向下直线运动, 连着已伸出的气缸杆的推杆36,继续顶着钢球7同步向下直线运动,和连着钢球7的台阶轴5,内轴4带着装夹的刀具,也继续克服回位弹簧6的压力与丝杆35同步按设计的定值向下运动。旋转的内轴4中部花键与轴套体3的内花键套合,使装在内轴4上的刀具边旋转边向下运动,进入工作行程。
Restricted by the
工作中,钢球7同台阶轴5一起旋转,与不旋转的推杆36始终接触并摩擦。当固定在气缸底板37上的限位螺钉47向下运动碰到行程开关48时,外控电器促使鼠笼式电机1反转,主螺母31受控同步向另一方向旋转,丝杆35、推杆36、气缸38和气缸底板37也同步按设计的定值向上直线运动,当固定在气缸底板37上的停车螺钉49碰到行程开关50时,外控电器促使鼠笼式电机1停机,气缸38向上回位,气缸杆上端顶到固定在上板43的螺钉44,带动连着上板43的两支拉杆46和同磨擦盘39,克服两支预压缩弹簧51的压力向上运动,当磨擦盘39接触到因电机惯性旋转和与之相连在一起旋转的动磨擦盘40时,阻力瞬间增大,克服了动磨擦盘39的惯性旋转,使之停止,与之相连的装有刀具的内轴4和所有的旋转件同步停止旋转,一个工作程序完成。
During work, the
再工作起动时,气缸杆快速下行,脱离接触的螺钉44,受预压缩弹簧51的作用,磨擦盘39同步下行到贴着变速箱外壳20的下端内壁上面为止,脱离了与动磨擦盘40的接触,不干扰新工作周期完成。
When working again, the cylinder rod descends quickly, and the
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