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CN102513095B - Medium temperature denitration catalyst with carbon-based material loaded with cerium tungsten and preparation method of medium temperature denitration catalyst - Google Patents

Medium temperature denitration catalyst with carbon-based material loaded with cerium tungsten and preparation method of medium temperature denitration catalyst Download PDF

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CN102513095B
CN102513095B CN 201110375073 CN201110375073A CN102513095B CN 102513095 B CN102513095 B CN 102513095B CN 201110375073 CN201110375073 CN 201110375073 CN 201110375073 A CN201110375073 A CN 201110375073A CN 102513095 B CN102513095 B CN 102513095B
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denitration catalyst
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CN102513095A (en
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王海强
陈雄波
吴忠标
曹爽
高珊
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Zhejiang University ZJU
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Abstract

本发明公开了一种具有良好活性和选择性的中温选择性还原脱硝催化剂,以载体为炭基材料,铈的氧化物为活性物质,三氧化钨为助催化剂,所述的炭基材料为活性炭、活性炭纤维或碳纳米管中的一种。本发明还公开了该类催化剂的制备工艺,即先用浓硝酸对炭基材料进行纯化处理和表面活化处理,然后采用浸渍法负载活性物质和助催化剂。本发明的催化剂在230~420℃范围内具有良好的脱硝活性和选择性,是一种很好的中温脱硝催化剂,具有较好的应用前景。The invention discloses a medium-temperature selective reduction denitrification catalyst with good activity and selectivity. The carrier is a carbon-based material, cerium oxide is an active substance, tungsten trioxide is a cocatalyst, and the carbon-based material is activated carbon. , activated carbon fiber or carbon nanotube. The invention also discloses a preparation process of the catalyst, that is, the carbon-based material is purified and surface-activated with concentrated nitric acid, and then the impregnation method is used to load active substances and co-catalysts. The catalyst of the invention has good denitrification activity and selectivity in the range of 230-420° C., is a good medium-temperature denitrification catalyst, and has good application prospects.

Description

Middle temperature denitrating catalyst of a kind of carbon based material cerium-carrying tungsten and preparation method thereof
Technical field
The present invention relates to the air pollution control technique field, be specifically related to a kind of denitrifying catalyst with selective catalytic reduction and preparation technology thereof, be applicable to flue-gas temperature and be the denitrating flue gas of 230~420 ℃.
Background technology
Sulfur dioxide and nitrogen oxide are the main gas pollutants that causes acid rain, and wherein nitrogen oxide also can cause the generation of photochemical fog.Along with generally applying of flue gas desulfurization technique, the discharge capacity of sulfur dioxide is effectively controlled, but the discharge capacity of nitrogen oxide but is not effectively controlled.For satisfying the needs of sustainable development and environmental protection, China had carried forward vigorously control and the improvement of nitrogen oxide in recent years, and new discharged nitrous oxides standard is also ready to appear.
Nitrogen oxide can be divided into moving source and stationary source according to the source, and stationary source is take various discharged from coal-fired boiler as main, and the denitration technology of its main flow is SCR (SCR) denitration technology.The SCR denitration technology is applied in developed countries such as Europe, the United States, days at present, is gas denitrifying technology most widely used in world wide, that occupation rate of market is the highest, operation is the most reliable and the most stable.That most SCR denitrification apparatus adopts is V 2O 5-WO 3/ TiO 2Or V 2O 5-MoO 3/ TiO 2Catalyst, this class catalytic component based on vanadium active temperature windows focuses mostly at 300~450 ℃.
The SCR denitration technology can be divided into the SCR of the high grey SCR that arranges, the low grey SCR that arranges and end layout according to the position difference.The SCR device that high ash is arranged is between economizer and air preheater, and flue-gas temperature is many at 300~400 ℃, so V 2O 5-WO 3/ TiO 2And V 2O 5-MoO 3/ TiO 2Catalyst is very applicable; After the SCR device that end is arranged was positioned at dust arrester and desulfurizer, its flue-gas temperature was too low, and the SCR device that early stage Europe and Japanese end are arranged all needs flue gas is carried out heat again, and this arrangement can cause cost to increase; After the SCR device that low ash is arranged was positioned at dust arrester, arrangement can effectively be alleviated arsenic in ash content, alkali and alkaline earth metal ions etc. to the murder by poisoning of catalyst like this, but flue-gas temperature has decline before than dedusting, and in most of situation, flue-gas temperature is not at V 2O 5-WO 3/ TiO 2And V 2O 5-MoO 3/ TiO 2In the optimum working temperature scope of catalyst, cause denitration efficiency as one wishes not to the utmost.Therefore in the situation that not to flue gas reheat, if select the catalyst (middle temperature denitrating catalyst) of optimum working temperature in the SCR device flue-gas temperature scope that low ash is arranged, effective life-span of extending catalyst, and then reduction denitration cost.
Less about the patent of middle temperature denitrating catalyst both at home and abroad at present, application number is that 200710121422.4 Chinese invention patent discloses the ferrotitanium composite oxides thing catalyst that is used for ammine selectivity catalytic reduction nitrous oxides, and this catalyst can be used for the SCR denitrification apparatus that low ash is arranged.In document, (Catalysis Communications 12 (2011) 394-398) have reported that cerium oxide loads on that to have good low-temperature denitration on NACF active.Disclosed by the invention is a kind of catalyst of carbon based material cerium-carrying tungsten, this catalyst has higher activity and selectivity between 250~400 ℃, therefore be highly suitable for the SCR denitrification apparatus that low ash is arranged, these catalyst raw material wide material sources, preparation technology are simple, are a kind of good middle temperature catalysts.
Summary of the invention
The invention provides a kind of have excellent activity and optionally in warm denitrating catalyst and preparation technology thereof, described middle temperature denitrating catalyst take carbon based material as carrier, the oxide of cerium is co-catalyst as active material, tungstic acid.
The raw material of described middle temperature denitrating catalyst consists of the soluble-salt of carbon based material, water, cerium and the soluble-salt of tungsten, and the mol ratio between each raw material is:
Carbon based material: 1
Water: 10~1000
The soluble-salt of cerium: 0.0001~0.1
The soluble-salt of tungsten: 0.0001~0.2
Described carbon based material is a kind of in active carbon, NACF or CNT.Described active carbon is a kind of in cocoanut active charcoal, active fruit shell carbon, coal mass active carbon or wood powder shaped activated carbon, and described CNT is single-walled nanotube or many walls nanotube.
The preparation technology of above-mentioned catalyst comprises the following steps:
(1) purification process of carbon based material and surface activation process: be that 60%~90% red fuming nitric acid (RFNA) soaks carbon based material with mass fraction, and stirred in the water bath with thermostatic control of 70~90 ℃ 2~10 hours, then be 6~7 with deionized water rinsing to pH, oven dry under 60~150 ℃ at last;
(2) infusion process carrying active substance and co-catalyst: first the soluble-salt of cerium and the soluble-salt decibel of tungsten are configured to cerium solution and tungsten solution; then the carrier carbon based material that step (1) is obtained joins in the mixed solution of cerium solution and tungsten solution and stirred 2~20 hours; then oven dry under 60~150 ℃; under last nitrogen protection, calcination is 2~10 hours, and calcination temperature is 300~700 ℃.
A lot of carbon based materials contain many impurity, and Fe, Co, Ni such as containing a small amount of amorphous carbon and trace in coal mass active carbon contain a small amount of amorphous carbon in CNT, and the nitric acid purification process can be got rid of these impurity to the impact of catalyst.Simultaneously the carbon based material surface after nitric acid treatment has been introduced into a large amount of oxy radicals and nitrogen-containing group, and this is conducive to the Uniform Dispersion of active component.
Cerium oxide because of environmental friendliness, have the characteristic such as oxygen storage capacity, in recent years by extensively with and catalytic field.In the catalyst take cerium oxide as active material, cerous existence has important function to the activity of catalyst, manages to improve cerous content and often can effectively improve the activity of catalyst.In the present invention, the oxide of cerium and tungstic acid all form in the calcination process, strong reciprocation can occur between both, finally cause more trivalent cerium to generate.In addition, the interpolation of tungstic acid has increased catalyst surface can be for the adsorption potential of reacting gas absorption, and this is conducive to the carrying out of catalytic reaction.Therefore, the interpolation of tungsten can effectively improve the activity of catalyst.
Catalyst preparation process disclosed by the invention is simple and practical, the denitrating catalyst of preparation has good denitration activity, selective and stable, be that 230~420 ℃, air speed are that the denitration efficiency of catalyst under the condition of 100000h-1 can be kept more than 80% in reaction temperature, substantially can't detect the generation of laughing gas, in 250~400 ℃, reaction temperature interval, denitration efficiency is stabilized in more than 90%.This catalyst be a kind of well in warm denitrating catalyst, have application prospect preferably.
The specific embodiment
Embodiment 1:
Catalyst raw material mol ratio is CNT, water, cerium nitrate and ammonium tungstate.CNT makes with chemical vapour deposition technique, first soaks CNT with 68% red fuming nitric acid (RFNA), and stirs 2 hours in the water bath with thermostatic control of 80 ℃, is then 6.5 with deionized water rinsing to pH, oven dry under 80 ℃ at last.Get the CNT that 2 gram nitric acid treatment are crossed, toward wherein adding 0.2 gram Ce (NO 3) 36H 2O (with appropriate water-soluble solution) and 0.5 gram ammonium tungstate (with appropriate saturated oxalic acid solution dissolving), the rear 80 ℃ of oven dry that stir, then 350 ℃ of calcinations namely got the catalyst finished product in 3 hours under nitrogen protection.
The catalyst of preparation is put into the fixed bed quartz tube reactor carry out activity and selectivity test, reaction temperature is that 230~420 ℃, air speed are 100000h -1Condition under, denitration efficiency is stabilized in more than 85%, substantially can't detect the generation of laughing gas, in 250~400 ℃, reaction temperature interval, denitration efficiency is stabilized in more than 95%.Simulated flue gas is by N 2, O 2, NO, NH 3And SO 2Form NO 600ppm wherein, NH 3600ppm, SO 21000ppm, O 25%.
Embodiment 2:
Catalyst raw material mol ratio is active carbon, water, cerium nitrate and ammonium tungstate.Active carbon is coal mass active carbon, first soaks active carbon with 68% red fuming nitric acid (RFNA), and stirs 4 hours in the water bath with thermostatic control of 80 ℃, is then 6 with deionized water rinsing to pH, oven dry under 100 ℃ at last.Get the active carbon that 2 gram nitric acid treatment are crossed, toward wherein adding 0.05 gram Ce (NO 3) 36H 2O (with appropriate water-soluble solution) and 0.08 gram ammonium tungstate (with appropriate saturated oxalic acid solution dissolving), the rear 80 ℃ of oven dry that stir, then 450 ℃ of calcinations namely got the catalyst finished product in 3 hours under nitrogen protection.
The catalyst of preparation is put into the fixed bed quartz tube reactor carry out activity and selectivity test, reaction temperature is that 230~420 ℃, air speed are 100000h -1Condition under, denitration efficiency is stabilized in more than 80%, substantially can't detect the generation of laughing gas, in 250~400 ℃, reaction temperature interval, denitration efficiency is stabilized in more than 90%.Simulated flue gas is by N 2, O 2, NO, NH 3And SO 2Form NO 600ppm wherein, NH 3600ppm, SO 21000ppm, O 25%.
Embodiment 3:
Catalyst raw material mol ratio is NACF, water, cerium nitrate and ammonium tungstate.First soaking NACF with 68% red fuming nitric acid (RFNA), and stirred 4 hours in the water bath with thermostatic control of 80 ℃, is then 6.5 with deionized water rinsing to pH, oven dry under 80 ℃ at last.Get the NACF that 2 gram nitric acid treatment are crossed, toward wherein adding 1 gram Ce (NO 3) 36H 2O (with appropriate water-soluble solution) and 1.2 gram ammonium tungstates (with appropriate saturated oxalic acid solution dissolving), the rear 60 ℃ of oven dry that stir, then 550 ℃ of calcinations namely got the catalyst finished product in 3 hours under nitrogen protection.
The catalyst of preparation is put into the fixed bed quartz tube reactor carry out activity and selectivity test, reaction temperature is that 230~420 ℃, air speed are 100000h -1Condition under, denitration efficiency is stabilized in more than 80%, substantially can't detect the generation of laughing gas, in 250~400 ℃, reaction temperature interval, denitration efficiency is stabilized in more than 90%.Simulated flue gas is by N 2, O 2, NO, NH 3And SO 2Form NO 600ppm wherein, NH 3600ppm, SO 21000ppm, O 25%.
Embodiment 4:
Catalyst raw material mol ratio is active carbon, water, cerium nitrate and ammonium tungstate.Active carbon is active fruit shell carbon, first soaks active carbon with 68% red fuming nitric acid (RFNA), and stirs 5 hours in the water bath with thermostatic control of 80 ℃, is then 6.5 with deionized water rinsing to pH, oven dry under 100 ℃ at last.Get the active carbon that 2 gram nitric acid treatment are crossed, toward wherein adding 1.5 gram Ce (NO 3) 36H 2O (with appropriate water-soluble solution) and 2 gram ammonium tungstates (with appropriate saturated oxalic acid solution dissolving), the rear 80 ℃ of oven dry that stir, then 650 ℃ of calcinations namely got the catalyst finished product in 4 hours under nitrogen protection.
The catalyst of preparation is put into the fixed bed quartz tube reactor carry out activity and selectivity test, reaction temperature is that 230~420 ℃, air speed are 100000h -1Condition under, denitration efficiency is stabilized in more than 80%, substantially can't detect the generation of laughing gas, in 250~400 ℃, reaction temperature interval, denitration efficiency is stabilized in more than 90%.Simulated flue gas is by N 2, O 2, NO, NH 3And SO 2Form NO 600ppm wherein, NH 3600ppm, SO 21000ppm, O 25%.
Embodiment 5:
Catalyst raw material mol ratio is CNT, water, cerium nitrate and ammonium tungstate.CNT makes with chemical vapour deposition technique, first soaks CNT with 68% red fuming nitric acid (RFNA), and stirs 4 hours in the water bath with thermostatic control of 80 ℃, is then 6.5 with deionized water rinsing to pH, oven dry under 150 ℃ at last.Get the CNT that 2 gram nitric acid treatment are crossed, toward wherein adding 0.2 gram Ce (NO 3) 36H 2O (with appropriate water-soluble solution) and 0.2 gram ammonium tungstate (with appropriate saturated oxalic acid solution dissolving), the rear 80 ℃ of oven dry that stir, then 300 ℃ of calcinations namely got the catalyst finished product in 3 hours under nitrogen protection.
The catalyst of preparation is put into the fixed bed quartz tube reactor carry out activity and selectivity test, reaction temperature is that 230~420 ℃, air speed are 100000h -1Condition under, denitration efficiency is stabilized in more than 85%, substantially can't detect the generation of laughing gas, in 250~400 ℃, reaction temperature interval, denitration efficiency is stabilized in more than 95%.Simulated flue gas is by N 2, O 2, NO, NH 3And SO 2Form NO 600ppm wherein, NH 3600ppm, SO 21000ppm, O 25%.
Embodiment 6:
Catalyst raw material mol ratio is CNT, water, cerium nitrate and ammonium tungstate.CNT makes with chemical vapour deposition technique, first soaks CNT with 68% red fuming nitric acid (RFNA), and stirs 4 hours in the water bath with thermostatic control of 80 ℃, is then 6.5 with deionized water rinsing to pH, oven dry under 80 ℃ at last.Get the CNT that 2 gram nitric acid treatment are crossed, toward wherein adding 3 gram Ce (NO 3) 36H 2O (with appropriate water-soluble solution) and 2 gram ammonium tungstates (with appropriate saturated oxalic acid solution dissolving), the rear 80 ℃ of oven dry that stir, then 350 ℃ of calcinations namely got the catalyst finished product in 3 hours under nitrogen protection.
The catalyst of preparation is put into the fixed bed quartz tube reactor carry out activity and selectivity test, reaction temperature is that 230~420 ℃, air speed are 100000h -1Condition under, denitration efficiency is stabilized in more than 85%, substantially can't detect the generation of laughing gas, in 250~400 ℃, reaction temperature interval, denitration efficiency is stabilized in more than 95%.Simulated flue gas is by N 2, O 2, NO, NH 3And SO 2Form NO 600ppm wherein, NH 3600ppm, SO 21000ppm, O2 5%.
Embodiment 7:
Catalyst raw material mol ratio is CNT, water, cerium nitrate and ammonium tungstate.CNT makes with chemical vapour deposition technique, first soaks CNT with 68% red fuming nitric acid (RFNA), and stirs 10 hours in the water bath with thermostatic control of 60 ℃, is then 6.5 with deionized water rinsing to pH, oven dry under 80 ℃ at last.Get the CNT that 2 gram nitric acid treatment are crossed, toward wherein adding 5 gram Ce (NO 3) 36H 2O (with appropriate water-soluble solution) and 3 gram ammonium tungstates (with appropriate saturated oxalic acid solution dissolving), the rear 80 ℃ of oven dry that stir, then 700 ℃ of calcinations namely got the catalyst finished product in 3 hours under nitrogen protection.
The catalyst of preparation is put into the fixed bed quartz tube reactor carry out activity and selectivity test, reaction temperature is that 230~420 ℃, air speed are 100000h -1Condition under, denitration efficiency is stabilized in more than 85%, substantially can't detect the generation of laughing gas, in 250~400 ℃, reaction temperature interval, denitration efficiency is stabilized in more than 95%.Simulated flue gas is by N 2, O 2, NO, NH 3And SO 2Form NO 600ppm wherein, NH 3600ppm, SO 21000ppm, O 25%.
Above-described embodiment is several typical specific embodiments of the present invention, and those skilled in the art can make various modifications within the scope of the appended claims.

Claims (5)

1.一种炭基材料负载铈钨的中温脱硝催化剂,其特征在于:所述的中温脱硝催化剂以炭基材料为载体,以铈的氧化物为活性物质,以三氧化钨为助催化剂;1. A medium-temperature denitration catalyst with cerium-tungsten supported on a carbon-based material, characterized in that: the medium-temperature denitration catalyst uses a carbon-based material as a carrier, cerium oxide as an active substance, and tungsten trioxide as a cocatalyst; 所述的中温脱硝催化剂的制备方法,包括以下步骤:以炭基材料、水、铈的可溶性盐和钨的可溶性盐为原料,先用质量分数为60%~90%的浓硝酸对炭基材料进行纯化处理及表面活化处理,再用浸渍法在炭基材料载体上负载活性物质和助催化剂;The preparation method of the medium-temperature denitrification catalyst comprises the following steps: using carbon-based materials, water, soluble salts of cerium and soluble tungsten as raw materials, first using concentrated nitric acid with a mass fraction of 60% to 90% to treat the carbon-based materials Perform purification treatment and surface activation treatment, and then use the impregnation method to load active substances and co-catalysts on the carbon-based material carrier; 所述的炭基材料的纯化处理及表面活化处理为:用质量分数为60%~90%的浓硝酸浸泡炭基材料,并在70~90℃的恒温水浴中搅拌2~10小时,然后用去离子水冲洗至pH为6~7,最后在60~150℃下烘干;The purification treatment and surface activation treatment of the carbon-based material is as follows: the carbon-based material is soaked in concentrated nitric acid with a mass fraction of 60% to 90%, and stirred in a constant temperature water bath of 70 to 90°C for 2 to 10 hours, and then used Rinse with deionized water until the pH is 6-7, and finally dry at 60-150°C; 所述的用浸渍法在炭基材料载体上负载活性物质和助催化剂的方法为:先将铈的可溶性盐和钨的可溶性盐配置成铈溶液和钨溶液,然后将经纯化处理及表面活化处理后的炭基材料加入到铈溶液和钨溶液的混合溶液中搅拌2~20小时,接着在60~150℃下烘干,最后氮气保护下灼烧2~10小时,灼烧温度为300~700℃。The method of using the impregnation method to load active substances and cocatalysts on the carbon-based material carrier is: first configure the soluble salt of cerium and the soluble salt of tungsten into a cerium solution and a tungsten solution, and then put the The final carbon-based material is added to the mixed solution of cerium solution and tungsten solution and stirred for 2-20 hours, then dried at 60-150°C, and finally burned for 2-10 hours under nitrogen protection, and the burning temperature is 300-700 ℃. 2.如权利要求1所述的中温脱硝催化剂,其特征在于:所述的炭基材料为活性炭、活性炭纤维或碳纳米管中的一种。2. The medium temperature denitration catalyst according to claim 1, characterized in that: the carbon-based material is one of activated carbon, activated carbon fiber or carbon nanotube. 3.如权利要求2所述的中温脱硝催化剂,其特征在于:所述的活性炭为椰壳活性炭、果壳活性炭、煤质活性炭或木质粉状活性炭中的一种。3. The medium-temperature denitrification catalyst according to claim 2, wherein the activated carbon is one of coconut shell activated carbon, fruit shell activated carbon, coal-based activated carbon or wood powdered activated carbon. 4.如权利要求2所述的中温脱硝催化剂,其特征在于:所述的碳纳米管为单壁纳米管或多壁纳米管。4. The medium temperature denitration catalyst according to claim 2, characterized in that: the carbon nanotubes are single-walled nanotubes or multi-walled nanotubes. 5.如权利要求1所述的中温脱硝催化剂,其特征在于:所述的中温脱硝催化剂的制备方法的原料的摩尔比为:5. The medium temperature denitration catalyst as claimed in claim 1, characterized in that: the molar ratio of the raw materials of the preparation method of the medium temperature denitration catalyst is: 炭基材料:1;Carbon-based material: 1; 水:10~1000;Water: 10~1000; 铈的可溶性盐:0.0001~0.1;Soluble salt of cerium: 0.0001~0.1; 钨的可溶性盐:0.0001~0.2。Soluble salt of tungsten: 0.0001~0.2.
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