Background technology
Sulfur dioxide and nitrogen oxide are the main gas pollutants that causes acid rain, and wherein nitrogen oxide also can cause the generation of photochemical fog.Along with generally applying of flue gas desulfurization technique, the discharge capacity of sulfur dioxide is effectively controlled, but the discharge capacity of nitrogen oxide but is not effectively controlled.For satisfying the needs of sustainable development and environmental protection, China had carried forward vigorously control and the improvement of nitrogen oxide in recent years, and new discharged nitrous oxides standard is also ready to appear.
Nitrogen oxide can be divided into moving source and stationary source according to the source, and stationary source is take various discharged from coal-fired boiler as main, and the denitration technology of its main flow is SCR (SCR) denitration technology.The SCR denitration technology is applied in developed countries such as Europe, the United States, days at present, is gas denitrifying technology most widely used in world wide, that occupation rate of market is the highest, operation is the most reliable and the most stable.That most SCR denitrification apparatus adopts is V
2O
5-WO
3/ TiO
2Or V
2O
5-MoO
3/ TiO
2Catalyst, this class catalytic component based on vanadium active temperature windows focuses mostly at 300~450 ℃.
The SCR denitration technology can be divided into the SCR of the high grey SCR that arranges, the low grey SCR that arranges and end layout according to the position difference.The SCR device that high ash is arranged is between economizer and air preheater, and flue-gas temperature is many at 300~400 ℃, so V
2O
5-WO
3/ TiO
2And V
2O
5-MoO
3/ TiO
2Catalyst is very applicable; After the SCR device that end is arranged was positioned at dust arrester and desulfurizer, its flue-gas temperature was too low, and the SCR device that early stage Europe and Japanese end are arranged all needs flue gas is carried out heat again, and this arrangement can cause cost to increase; After the SCR device that low ash is arranged was positioned at dust arrester, arrangement can effectively be alleviated arsenic in ash content, alkali and alkaline earth metal ions etc. to the murder by poisoning of catalyst like this, but flue-gas temperature has decline before than dedusting, and in most of situation, flue-gas temperature is not at V
2O
5-WO
3/ TiO
2And V
2O
5-MoO
3/ TiO
2In the optimum working temperature scope of catalyst, cause denitration efficiency as one wishes not to the utmost.Therefore in the situation that not to flue gas reheat, if select the catalyst (middle temperature denitrating catalyst) of optimum working temperature in the SCR device flue-gas temperature scope that low ash is arranged, effective life-span of extending catalyst, and then reduction denitration cost.
Less about the patent of middle temperature denitrating catalyst both at home and abroad at present, application number is that 200710121422.4 Chinese invention patent discloses the ferrotitanium composite oxides thing catalyst that is used for ammine selectivity catalytic reduction nitrous oxides, and this catalyst can be used for the SCR denitrification apparatus that low ash is arranged.In document, (Catalysis Communications 12 (2011) 394-398) have reported that cerium oxide loads on that to have good low-temperature denitration on NACF active.Disclosed by the invention is a kind of catalyst of carbon based material cerium-carrying tungsten, this catalyst has higher activity and selectivity between 250~400 ℃, therefore be highly suitable for the SCR denitrification apparatus that low ash is arranged, these catalyst raw material wide material sources, preparation technology are simple, are a kind of good middle temperature catalysts.
Summary of the invention
The invention provides a kind of have excellent activity and optionally in warm denitrating catalyst and preparation technology thereof, described middle temperature denitrating catalyst take carbon based material as carrier, the oxide of cerium is co-catalyst as active material, tungstic acid.
The raw material of described middle temperature denitrating catalyst consists of the soluble-salt of carbon based material, water, cerium and the soluble-salt of tungsten, and the mol ratio between each raw material is:
Carbon based material: 1
Water: 10~1000
The soluble-salt of cerium: 0.0001~0.1
The soluble-salt of tungsten: 0.0001~0.2
Described carbon based material is a kind of in active carbon, NACF or CNT.Described active carbon is a kind of in cocoanut active charcoal, active fruit shell carbon, coal mass active carbon or wood powder shaped activated carbon, and described CNT is single-walled nanotube or many walls nanotube.
The preparation technology of above-mentioned catalyst comprises the following steps:
(1) purification process of carbon based material and surface activation process: be that 60%~90% red fuming nitric acid (RFNA) soaks carbon based material with mass fraction, and stirred in the water bath with thermostatic control of 70~90 ℃ 2~10 hours, then be 6~7 with deionized water rinsing to pH, oven dry under 60~150 ℃ at last;
(2) infusion process carrying active substance and co-catalyst: first the soluble-salt of cerium and the soluble-salt decibel of tungsten are configured to cerium solution and tungsten solution; then the carrier carbon based material that step (1) is obtained joins in the mixed solution of cerium solution and tungsten solution and stirred 2~20 hours; then oven dry under 60~150 ℃; under last nitrogen protection, calcination is 2~10 hours, and calcination temperature is 300~700 ℃.
A lot of carbon based materials contain many impurity, and Fe, Co, Ni such as containing a small amount of amorphous carbon and trace in coal mass active carbon contain a small amount of amorphous carbon in CNT, and the nitric acid purification process can be got rid of these impurity to the impact of catalyst.Simultaneously the carbon based material surface after nitric acid treatment has been introduced into a large amount of oxy radicals and nitrogen-containing group, and this is conducive to the Uniform Dispersion of active component.
Cerium oxide because of environmental friendliness, have the characteristic such as oxygen storage capacity, in recent years by extensively with and catalytic field.In the catalyst take cerium oxide as active material, cerous existence has important function to the activity of catalyst, manages to improve cerous content and often can effectively improve the activity of catalyst.In the present invention, the oxide of cerium and tungstic acid all form in the calcination process, strong reciprocation can occur between both, finally cause more trivalent cerium to generate.In addition, the interpolation of tungstic acid has increased catalyst surface can be for the adsorption potential of reacting gas absorption, and this is conducive to the carrying out of catalytic reaction.Therefore, the interpolation of tungsten can effectively improve the activity of catalyst.
Catalyst preparation process disclosed by the invention is simple and practical, the denitrating catalyst of preparation has good denitration activity, selective and stable, be that 230~420 ℃, air speed are that the denitration efficiency of catalyst under the condition of 100000h-1 can be kept more than 80% in reaction temperature, substantially can't detect the generation of laughing gas, in 250~400 ℃, reaction temperature interval, denitration efficiency is stabilized in more than 90%.This catalyst be a kind of well in warm denitrating catalyst, have application prospect preferably.
The specific embodiment
Embodiment 1:
Catalyst raw material mol ratio is CNT, water, cerium nitrate and ammonium tungstate.CNT makes with chemical vapour deposition technique, first soaks CNT with 68% red fuming nitric acid (RFNA), and stirs 2 hours in the water bath with thermostatic control of 80 ℃, is then 6.5 with deionized water rinsing to pH, oven dry under 80 ℃ at last.Get the CNT that 2 gram nitric acid treatment are crossed, toward wherein adding 0.2 gram Ce (NO
3)
36H
2O (with appropriate water-soluble solution) and 0.5 gram ammonium tungstate (with appropriate saturated oxalic acid solution dissolving), the rear 80 ℃ of oven dry that stir, then 350 ℃ of calcinations namely got the catalyst finished product in 3 hours under nitrogen protection.
The catalyst of preparation is put into the fixed bed quartz tube reactor carry out activity and selectivity test, reaction temperature is that 230~420 ℃, air speed are 100000h
-1Condition under, denitration efficiency is stabilized in more than 85%, substantially can't detect the generation of laughing gas, in 250~400 ℃, reaction temperature interval, denitration efficiency is stabilized in more than 95%.Simulated flue gas is by N
2, O
2, NO, NH
3And SO
2Form NO 600ppm wherein, NH
3600ppm, SO
21000ppm, O
25%.
Embodiment 2:
Catalyst raw material mol ratio is active carbon, water, cerium nitrate and ammonium tungstate.Active carbon is coal mass active carbon, first soaks active carbon with 68% red fuming nitric acid (RFNA), and stirs 4 hours in the water bath with thermostatic control of 80 ℃, is then 6 with deionized water rinsing to pH, oven dry under 100 ℃ at last.Get the active carbon that 2 gram nitric acid treatment are crossed, toward wherein adding 0.05 gram Ce (NO
3)
36H
2O (with appropriate water-soluble solution) and 0.08 gram ammonium tungstate (with appropriate saturated oxalic acid solution dissolving), the rear 80 ℃ of oven dry that stir, then 450 ℃ of calcinations namely got the catalyst finished product in 3 hours under nitrogen protection.
The catalyst of preparation is put into the fixed bed quartz tube reactor carry out activity and selectivity test, reaction temperature is that 230~420 ℃, air speed are 100000h
-1Condition under, denitration efficiency is stabilized in more than 80%, substantially can't detect the generation of laughing gas, in 250~400 ℃, reaction temperature interval, denitration efficiency is stabilized in more than 90%.Simulated flue gas is by N
2, O
2, NO, NH
3And SO
2Form NO 600ppm wherein, NH
3600ppm, SO
21000ppm, O
25%.
Embodiment 3:
Catalyst raw material mol ratio is NACF, water, cerium nitrate and ammonium tungstate.First soaking NACF with 68% red fuming nitric acid (RFNA), and stirred 4 hours in the water bath with thermostatic control of 80 ℃, is then 6.5 with deionized water rinsing to pH, oven dry under 80 ℃ at last.Get the NACF that 2 gram nitric acid treatment are crossed, toward wherein adding 1 gram Ce (NO
3)
36H
2O (with appropriate water-soluble solution) and 1.2 gram ammonium tungstates (with appropriate saturated oxalic acid solution dissolving), the rear 60 ℃ of oven dry that stir, then 550 ℃ of calcinations namely got the catalyst finished product in 3 hours under nitrogen protection.
The catalyst of preparation is put into the fixed bed quartz tube reactor carry out activity and selectivity test, reaction temperature is that 230~420 ℃, air speed are 100000h
-1Condition under, denitration efficiency is stabilized in more than 80%, substantially can't detect the generation of laughing gas, in 250~400 ℃, reaction temperature interval, denitration efficiency is stabilized in more than 90%.Simulated flue gas is by N
2, O
2, NO, NH
3And SO
2Form NO 600ppm wherein, NH
3600ppm, SO
21000ppm, O
25%.
Embodiment 4:
Catalyst raw material mol ratio is active carbon, water, cerium nitrate and ammonium tungstate.Active carbon is active fruit shell carbon, first soaks active carbon with 68% red fuming nitric acid (RFNA), and stirs 5 hours in the water bath with thermostatic control of 80 ℃, is then 6.5 with deionized water rinsing to pH, oven dry under 100 ℃ at last.Get the active carbon that 2 gram nitric acid treatment are crossed, toward wherein adding 1.5 gram Ce (NO
3)
36H
2O (with appropriate water-soluble solution) and 2 gram ammonium tungstates (with appropriate saturated oxalic acid solution dissolving), the rear 80 ℃ of oven dry that stir, then 650 ℃ of calcinations namely got the catalyst finished product in 4 hours under nitrogen protection.
The catalyst of preparation is put into the fixed bed quartz tube reactor carry out activity and selectivity test, reaction temperature is that 230~420 ℃, air speed are 100000h
-1Condition under, denitration efficiency is stabilized in more than 80%, substantially can't detect the generation of laughing gas, in 250~400 ℃, reaction temperature interval, denitration efficiency is stabilized in more than 90%.Simulated flue gas is by N
2, O
2, NO, NH
3And SO
2Form NO 600ppm wherein, NH
3600ppm, SO
21000ppm, O
25%.
Embodiment 5:
Catalyst raw material mol ratio is CNT, water, cerium nitrate and ammonium tungstate.CNT makes with chemical vapour deposition technique, first soaks CNT with 68% red fuming nitric acid (RFNA), and stirs 4 hours in the water bath with thermostatic control of 80 ℃, is then 6.5 with deionized water rinsing to pH, oven dry under 150 ℃ at last.Get the CNT that 2 gram nitric acid treatment are crossed, toward wherein adding 0.2 gram Ce (NO
3)
36H
2O (with appropriate water-soluble solution) and 0.2 gram ammonium tungstate (with appropriate saturated oxalic acid solution dissolving), the rear 80 ℃ of oven dry that stir, then 300 ℃ of calcinations namely got the catalyst finished product in 3 hours under nitrogen protection.
The catalyst of preparation is put into the fixed bed quartz tube reactor carry out activity and selectivity test, reaction temperature is that 230~420 ℃, air speed are 100000h
-1Condition under, denitration efficiency is stabilized in more than 85%, substantially can't detect the generation of laughing gas, in 250~400 ℃, reaction temperature interval, denitration efficiency is stabilized in more than 95%.Simulated flue gas is by N
2, O
2, NO, NH
3And SO
2Form NO 600ppm wherein, NH
3600ppm, SO
21000ppm, O
25%.
Embodiment 6:
Catalyst raw material mol ratio is CNT, water, cerium nitrate and ammonium tungstate.CNT makes with chemical vapour deposition technique, first soaks CNT with 68% red fuming nitric acid (RFNA), and stirs 4 hours in the water bath with thermostatic control of 80 ℃, is then 6.5 with deionized water rinsing to pH, oven dry under 80 ℃ at last.Get the CNT that 2 gram nitric acid treatment are crossed, toward wherein adding 3 gram Ce (NO
3)
36H
2O (with appropriate water-soluble solution) and 2 gram ammonium tungstates (with appropriate saturated oxalic acid solution dissolving), the rear 80 ℃ of oven dry that stir, then 350 ℃ of calcinations namely got the catalyst finished product in 3 hours under nitrogen protection.
The catalyst of preparation is put into the fixed bed quartz tube reactor carry out activity and selectivity test, reaction temperature is that 230~420 ℃, air speed are 100000h
-1Condition under, denitration efficiency is stabilized in more than 85%, substantially can't detect the generation of laughing gas, in 250~400 ℃, reaction temperature interval, denitration efficiency is stabilized in more than 95%.Simulated flue gas is by N
2, O
2, NO, NH
3And SO
2Form NO 600ppm wherein, NH
3600ppm, SO
21000ppm, O2 5%.
Embodiment 7:
Catalyst raw material mol ratio is CNT, water, cerium nitrate and ammonium tungstate.CNT makes with chemical vapour deposition technique, first soaks CNT with 68% red fuming nitric acid (RFNA), and stirs 10 hours in the water bath with thermostatic control of 60 ℃, is then 6.5 with deionized water rinsing to pH, oven dry under 80 ℃ at last.Get the CNT that 2 gram nitric acid treatment are crossed, toward wherein adding 5 gram Ce (NO
3)
36H
2O (with appropriate water-soluble solution) and 3 gram ammonium tungstates (with appropriate saturated oxalic acid solution dissolving), the rear 80 ℃ of oven dry that stir, then 700 ℃ of calcinations namely got the catalyst finished product in 3 hours under nitrogen protection.
The catalyst of preparation is put into the fixed bed quartz tube reactor carry out activity and selectivity test, reaction temperature is that 230~420 ℃, air speed are 100000h
-1Condition under, denitration efficiency is stabilized in more than 85%, substantially can't detect the generation of laughing gas, in 250~400 ℃, reaction temperature interval, denitration efficiency is stabilized in more than 95%.Simulated flue gas is by N
2, O
2, NO, NH
3And SO
2Form NO 600ppm wherein, NH
3600ppm, SO
21000ppm, O
25%.
Above-described embodiment is several typical specific embodiments of the present invention, and those skilled in the art can make various modifications within the scope of the appended claims.