CN104437529A - SCR catalyst for efficiently oxidizing elemental mercury and preparation method of SCR catalyst - Google Patents
SCR catalyst for efficiently oxidizing elemental mercury and preparation method of SCR catalyst Download PDFInfo
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- 239000003054 catalyst Substances 0.000 title claims abstract description 93
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- 238000002360 preparation method Methods 0.000 title claims abstract description 11
- 230000001590 oxidative effect Effects 0.000 title abstract description 5
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- 238000007254 oxidation reaction Methods 0.000 claims abstract description 28
- 230000003647 oxidation Effects 0.000 claims abstract description 26
- 229910010413 TiO 2 Inorganic materials 0.000 claims abstract description 12
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- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 claims description 48
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- 238000003756 stirring Methods 0.000 claims description 24
- 238000001035 drying Methods 0.000 claims description 21
- UNTBPXHCXVWYOI-UHFFFAOYSA-O azanium;oxido(dioxo)vanadium Chemical compound [NH4+].[O-][V](=O)=O UNTBPXHCXVWYOI-UHFFFAOYSA-O 0.000 claims description 19
- XAYGUHUYDMLJJV-UHFFFAOYSA-Z decaazanium;dioxido(dioxo)tungsten;hydron;trioxotungsten Chemical compound [H+].[H+].[NH4+].[NH4+].[NH4+].[NH4+].[NH4+].[NH4+].[NH4+].[NH4+].[NH4+].[NH4+].O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.[O-][W]([O-])(=O)=O.[O-][W]([O-])(=O)=O.[O-][W]([O-])(=O)=O.[O-][W]([O-])(=O)=O.[O-][W]([O-])(=O)=O.[O-][W]([O-])(=O)=O XAYGUHUYDMLJJV-UHFFFAOYSA-Z 0.000 claims description 19
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 18
- 235000006408 oxalic acid Nutrition 0.000 claims description 16
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- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 abstract description 35
- 239000003546 flue gas Substances 0.000 abstract description 35
- 238000006243 chemical reaction Methods 0.000 abstract description 16
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- 230000008901 benefit Effects 0.000 abstract description 3
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- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 17
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 16
- 239000007789 gas Substances 0.000 description 15
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 14
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 14
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 14
- 239000008367 deionised water Substances 0.000 description 13
- 229910021641 deionized water Inorganic materials 0.000 description 13
- 239000000460 chlorine Substances 0.000 description 9
- 238000004088 simulation Methods 0.000 description 9
- 229910052720 vanadium Inorganic materials 0.000 description 9
- 229910021592 Copper(II) chloride Inorganic materials 0.000 description 8
- 229910021529 ammonia Inorganic materials 0.000 description 8
- 238000001354 calcination Methods 0.000 description 8
- ORTQZVOHEJQUHG-UHFFFAOYSA-L copper(II) chloride Chemical compound Cl[Cu]Cl ORTQZVOHEJQUHG-UHFFFAOYSA-L 0.000 description 8
- -1 ferrous metals Chemical class 0.000 description 8
- 239000002594 sorbent Substances 0.000 description 8
- 239000004408 titanium dioxide Substances 0.000 description 8
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 7
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- RCTYPNKXASFOBE-UHFFFAOYSA-M chloromercury Chemical compound [Hg]Cl RCTYPNKXASFOBE-UHFFFAOYSA-M 0.000 description 4
- 238000006477 desulfuration reaction Methods 0.000 description 4
- 230000023556 desulfurization Effects 0.000 description 4
- 239000003344 environmental pollutant Substances 0.000 description 4
- 238000002347 injection Methods 0.000 description 4
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- 231100000719 pollutant Toxicity 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical class [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- UKWHYYKOEPRTIC-UHFFFAOYSA-N mercury(ii) oxide Chemical compound [Hg]=O UKWHYYKOEPRTIC-UHFFFAOYSA-N 0.000 description 3
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 2
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- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- JJWSNOOGIUMOEE-UHFFFAOYSA-N Monomethylmercury Chemical compound [Hg]C JJWSNOOGIUMOEE-UHFFFAOYSA-N 0.000 description 1
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Abstract
本发明公开了一种用于高效氧化单质汞的SCR催化剂及其制备方法,其中,该催化剂由活性组分、助剂和载体三部分组成,活性组分为CuCl2和V2O5的混合物,助剂为WO3,载体为:TiO2;催化剂质量以载体质量为基准,活性组分和助剂的质量分别占载体质量的1%-10%、1%-8%;在活性组分中,CuCl2与V2O5的质量比为1-10:10。本发明的有益之处在于:本发明的SCR催化剂对烟气中Cl含量依赖性较低,在保证较高的脱硝效率的同时,能够高效氧化单质汞;两种活性组分CuCl2和V2O5的有效配比,大大提高了催化剂对单质汞的催化氧化效率;本发明的SCR催化剂的制备方法,采用浸渍法,步骤简单,反应过程容易控制,稳定性好。The invention discloses an SCR catalyst for efficiently oxidizing elemental mercury and a preparation method thereof, wherein the catalyst consists of three parts: an active component, an auxiliary agent and a carrier, and the active component is a mixture of CuCl 2 and V 2 O 5 , the auxiliary agent is WO 3 , the carrier is: TiO 2 ; the mass of the catalyst is based on the mass of the carrier, and the mass of the active component and the auxiliary agent account for 1%-10% and 1%-8% of the mass of the carrier respectively; In , the mass ratio of CuCl 2 to V 2 O 5 is 1-10:10. The benefit of the present invention is that: the SCR catalyst of the present invention is less dependent on the Cl content in the flue gas, and can efficiently oxidize elemental mercury while ensuring high denitrification efficiency; the two active components CuCl 2 and V 2 The effective ratio of O 5 greatly improves the catalytic oxidation efficiency of the catalyst to elemental mercury; the preparation method of the SCR catalyst of the present invention adopts the impregnation method, and the steps are simple, the reaction process is easy to control, and the stability is good.
Description
技术领域technical field
本发明涉及一种催化剂及其制备方法,具体涉及一种用于高效氧化单质汞的SCR催化剂及其制备方法,属于催化剂技术领域。The invention relates to a catalyst and a preparation method thereof, in particular to an SCR catalyst for efficiently oxidizing elemental mercury and a preparation method thereof, belonging to the technical field of catalysts.
背景技术Background technique
汞是一个全球性的污染物,它通过大气传播,流动性非常强,在沉降之后,进一步转化为甲基汞,从而对人类健康和环境造成危害。Mercury is a global pollutant that travels through the atmosphere and is very mobile. After deposition, it is further converted into methylmercury, thereby causing harm to human health and the environment.
在人类活动中,化石燃料燃烧是汞排放的最大来源。据统计,美国目前燃煤电厂每年排放的汞达到48t,占人类活动排放汞总量的三分之一;我国环境保护部污防司对主要涉汞行业汞排放清单与汞削减进行了研究,报告表明,2007年我国火电汞排放量为138.5吨,编制组基于协同控制的技术路线,测算2007年火电汞产生量为205吨,并按照目前装机容量发展趋势预测,到2010年,火电厂汞产生量为257吨,到2015年和2020年分别为359吨和431吨。Combustion of fossil fuels is the largest source of mercury emissions from human activities. According to statistics, the coal-fired power plants in the United States currently emit 48 tons of mercury per year, accounting for one-third of the total amount of mercury emitted by human activities; the Pollution Prevention Department of the Ministry of Environmental Protection of my country has conducted research on the mercury emission inventory and mercury reduction of major mercury-related industries. The report shows that in 2007 my country's thermal power mercury emissions were 138.5 tons. Based on the technical route of collaborative control, the compilation team calculated that the thermal power mercury production in 2007 was 205 tons. According to the current installed capacity development trend, by 2010, the thermal power Production was 257 tonnes, 359 tonnes in 2015 and 431 tonnes in 2020.
所以,采取措施控制燃煤产生的汞成为各国关注的焦点。2009年2月份,联合国环境规划署执行理事会就建立一个具有约束力的机制达成一致。由于中国向环境中排放的汞量相当可观,国务院高度重视汞污染防治工作。2009年下发的《国务院办公厅转发环境保护部等部门关于加强重金属污染防治工作指导意见的通知》中将汞污染防治列为工作重点。2011年国务院批复的《重金属污染综合防治“十二五”规划》和正在编制的《“十二五”重点区域大气污染联防联控规划》中,都对燃煤电厂大气汞排放控制工作作了安排。里面明确指出:“深入开展燃煤电厂大气汞排放工作,积极推进汞污染协同控制,编制燃煤、有色金属、水泥、废物焚烧等重点行业大气汞排放清单,研究制定控制对策”。为控制火电厂汞的排放,支持履约工作,在2011年7月颁布的《火电厂大气污染物排放标准》中增加了汞的排放限制为0.03mg/m3,自2015年1月1日起执行。Therefore, taking measures to control mercury produced by coal combustion has become the focus of attention of various countries. In February 2009, the Executive Council of the United Nations Environment Program agreed to establish a binding mechanism. Due to the considerable amount of mercury discharged into the environment in China, the State Council attaches great importance to the prevention and control of mercury pollution. In the "Notice of the General Office of the State Council Forwarding the Guiding Opinions of the Ministry of Environmental Protection and Other Departments on Strengthening the Prevention and Control of Heavy Metal Pollution" issued in 2009, the prevention and control of mercury pollution was listed as the focus of work. In 2011, the "Twelfth Five-Year Plan for Comprehensive Prevention and Control of Heavy Metal Pollution" approved by the State Council and the "Twelfth Five-Year Plan for Joint Prevention and Control of Air Pollution in Key Areas" under preparation, both control atmospheric mercury emissions from coal-fired power plants. arrange. It clearly stated: "Deeply carry out work on atmospheric mercury emissions from coal-fired power plants, actively promote coordinated control of mercury pollution, compile lists of atmospheric mercury emissions from key industries such as coal-fired, non-ferrous metals, cement, and waste incineration, and study and formulate control measures." In order to control the emission of mercury from thermal power plants and support the implementation of the Convention, the "Emission Standards of Air Pollutants from Thermal Power Plants" promulgated in July 2011 increased the emission limit of mercury to 0.03mg/m 3 , starting from January 1, 2015 implement.
燃煤烟气中汞的形态主要有三种,即单质汞(Hg0)、二价汞(Hg2+,包括氧化汞HgO和氯化汞HgCl2等化合物)以及颗粒态汞(HgP)。HgP吸附在烟气中的飞灰和粉尘中,可以通过除尘设备(静电除尘器ESP和过滤式除尘器FF)脱除。Hg2+易溶于水,可以通过湿式吸收法进行脱除。原子态的Hg0不溶于水,易挥发,以气体形式存在于烟气中,除尘和湿式吸收设备很难直接捕获,可随烟气几乎全部排放到大气环境中。因此,对于燃煤烟气脱汞,其难点是要解决Hg0的脱除问题。There are three main forms of mercury in coal-fired flue gas, namely elemental mercury (Hg 0 ), divalent mercury (Hg 2+ , including compounds such as mercury oxide HgO and mercury chloride HgCl 2 ), and particulate mercury (Hg P ). Hg P is adsorbed in the fly ash and dust in the flue gas, and can be removed by dust removal equipment (electrostatic precipitator ESP and filter dust collector FF). Hg 2+ is easily soluble in water and can be removed by wet absorption. Atomic Hg 0 is insoluble in water, volatile, and exists in the flue gas in the form of gas. It is difficult to capture directly by dust removal and wet absorption equipment, and can be almost completely discharged into the atmosphere with the flue gas. Therefore, for mercury removal from coal-fired flue gas, the difficulty is to solve the problem of Hg 0 removal.
目前,所研究的脱汞的方法主要集中在两个方面,一是吸附剂喷射技术(Sorbent Injection),利用吸附剂将烟气中的汞吸附在吸附剂上,再通过除尘等设备收集吸附剂,如采用向烟气中喷入活性炭粉体、飞灰粉体和钙基类化合物粉体等,实现脱汞的目的;另一方面是利用现有的空气污染控制装置(主要包括除尘器、脱硝装置及脱硫装置)为基础的同时脱汞方法(Co-benefit Mercury Removal)。吸附剂喷射技术虽具有较高的脱汞效率,但其成本很高,如采用烟道喷入活性炭吸附剂脱汞的成本约为8-10万美元/千克,另外,吸附剂后续处理难,若处理不当易造成二次污染。利用现有污染控制装置脱汞的方法在这一方面具有相对较大的优势。我国燃煤电厂95%以上安装静电除尘器(ESP)作为主要的大气污染控制设备,少量用布袋除尘器控制颗粒物的排放。近年来,几乎全部电厂已经安装烟气脱硫设备(FGD),以湿法脱硫装置(WFGD)为主。越来越多的电厂已经安装或者计划安装烟气脱硝设备,主要是选择性催化还原(SCR)技术。这些大气污染控制设备在电厂的应用,在控制NOx、SOx、颗粒物排放的同时,也会不同程度的改变汞在烟气中的转化规律和电厂汞的排放特性。At present, the researched mercury removal methods mainly focus on two aspects, one is the sorbent injection technology (Sorbent Injection), which uses the sorbent to adsorb the mercury in the flue gas on the sorbent, and then collects the sorbent through dust removal and other equipment , such as spraying activated carbon powder, fly ash powder and calcium-based compound powder into the flue gas to achieve the purpose of mercury removal; on the other hand, the use of existing air pollution control devices (mainly including dust collectors, Denitrification device and desulfurization device) based simultaneous mercury removal method (Co-benefit Mercury Removal). Although the sorbent injection technology has high mercury removal efficiency, its cost is very high. For example, the cost of mercury removal by injecting activated carbon sorbent into the flue is about 80,000-100,000 US dollars/kg. In addition, the follow-up treatment of the sorbent is difficult. If it is not handled properly, it will easily cause secondary pollution. The method of mercury removal using existing pollution control devices has a relatively large advantage in this regard. More than 95% of my country's coal-fired power plants install electrostatic precipitators (ESP) as the main air pollution control equipment, and a small amount of bag dust collectors are used to control the emission of particulate matter. In recent years, almost all power plants have installed flue gas desulfurization equipment (FGD), mainly wet desulfurization equipment (WFGD). More and more power plants have installed or plan to install flue gas denitrification equipment, mainly selective catalytic reduction (SCR) technology. The application of these air pollution control equipment in power plants will not only control NOx, SOx, and particulate matter emissions, but also change the conversion law of mercury in flue gas and the emission characteristics of mercury in power plants to varying degrees.
美国环保局(EPA)和美国能源部(DOE)现场测试数据表明,对于安装电除尘器(ESP)和WFGD的电厂(这也是我国电厂安装的典型的空气污染控制装置),根据燃煤种类的不同,对汞的脱除效率在0%-74%的范围内,脱除效率不高的主要原因是WFGD只能脱除易溶于水的Hg2+,而不能脱除烟气中的Hg0。Field test data from the U.S. Environmental Protection Agency (EPA) and the U.S. Department of Energy (DOE) show that for power plants installed with electric precipitators (ESP) and WFGD (this is also a typical air pollution control device installed in power plants in China), according to the type of coal fired Different, the removal efficiency of mercury is in the range of 0%-74%. The main reason for the low removal efficiency is that WFGD can only remove Hg 2+ which is easily soluble in water, but not Hg in flue gas. 0 .
SCR脱硝装置,在350℃以上反应温度及SCR脱硝催化剂的作用下,通过加入NH3把烟气中的NOx转化为N2和H2O,使烟气中的NOx去除。在这一过程中,SCR脱硝催化剂同时参加了汞的氧化反应,单质汞在SCR脱硝催化剂的作用下,与烟气中的Cl2和O2反应生成Hg2+,使Hg0的含量下降,Hg2+的含量上升。SCR脱硝系统并没有脱除Hg,主要作用是将烟气中的Hg0氧化成Hg2+,增加烟气中Hg2+的比例。SCR催化剂潜在的单质汞催化氧化能力使得利用燃煤电站现有的污染物控制设备来实现烟气中汞污染排放的控制成为可能,利用SCR脱硝装置实现Hg0向Hg2+的形态转化,进而利用后续的WFGD脱硫设备进行Hg2+的洗涤脱除。在燃煤电站利用现有污染物控制设备实现控制燃煤烟气汞排放无需增加额外的控制设备,是一种低成本控制技术,然而这种技术的关键是如何在WFGD进口之前利用SCR催化剂最大程度的实现Hg0向Hg2+的形态转化。The SCR denitrification device converts NOx in the flue gas into N 2 and H 2 O by adding NH 3 under the action of the reaction temperature above 350°C and the SCR denitrification catalyst, so as to remove the NOx in the flue gas. In this process, the SCR denitration catalyst also participates in the oxidation reaction of mercury. Under the action of the SCR denitration catalyst, the elemental mercury reacts with Cl 2 and O 2 in the flue gas to form Hg 2+ , which reduces the content of Hg 0 . The content of Hg 2+ rises. The SCR denitrification system does not remove Hg, but its main function is to oxidize Hg 0 in the flue gas to Hg 2+ and increase the proportion of Hg 2+ in the flue gas. The potential ability of SCR catalysts to catalyze the oxidation of elemental mercury makes it possible to use the existing pollutant control equipment in coal-fired power plants to control the emission of mercury pollution in flue gas, and use SCR denitrification devices to realize the form conversion of Hg 0 to Hg 2+ , and then Use subsequent WFGD desulfurization equipment to wash and remove Hg 2+ . Utilizing existing pollutant control equipment in coal-fired power stations to control coal-fired flue gas mercury emissions without adding additional control equipment is a low-cost control technology. However, the key to this technology is how to maximize the use of SCR catalysts before WFGD imports To a certain extent, the form transformation of Hg 0 to Hg 2+ is realized.
钒系SCR催化剂(V2O5-WO3/TiO2)是目前应用范围最广泛的SCR脱硝催化剂,其中,V2O5是催化反应进行的活性中心,具有高效和良好的抗中毒性能。钒系SCR催化剂对Hg0的催化氧化效率受各种条件的限制具有很大的起伏变化。比如煤种、喷氨量以及HCl的含量都会影响到SCR催化氧化单质汞的效率。Vanadium-based SCR catalyst (V 2 O 5 -WO 3 /TiO 2 ) is currently the most widely used SCR denitration catalyst, in which V 2 O 5 is the active center of the catalytic reaction, which has high efficiency and good anti-poisoning performance. The catalytic oxidation efficiency of vanadium-based SCR catalysts to Hg0 is limited by various conditions and has great fluctuations. For example, the type of coal, the amount of ammonia injection and the content of HCl will all affect the efficiency of SCR to catalyze the oxidation of elemental mercury.
大量的研究表明,煤中氯元素的含量对烟气通过SCR系统后汞形态的转变有较大影响,且煤中氯元素含量越高,SCR出口二价汞浓度越高,越有利于下游湿法FGD系统对汞的脱除。现场测试数据表明,在燃烧高Cl烟煤的电厂,SCR装置对汞的氧化效率可高达90%;而在燃用低Cl亚烟煤燃烧次烟煤的电厂,SCR装置中汞的氧化效率低于30%。A large number of studies have shown that the content of chlorine in coal has a great influence on the change of mercury form after the flue gas passes through the SCR system, and the higher the chlorine content in coal, the higher the concentration of divalent mercury at the SCR outlet, which is more conducive to the downstream humidity. The removal of mercury by FGD system. Field test data show that in a power plant burning high Cl bituminous coal, the mercury oxidation efficiency of the SCR device can be as high as 90%; while in a power plant burning subbituminous coal with low Cl, the oxidation efficiency of mercury in the SCR device is lower than 30% .
鉴于我国煤中Cl含量普遍偏低,本发明旨在寻找一种对烟气中Cl含量依赖性低的脱汞催化剂。In view of the generally low Cl content in coal in my country, the present invention aims to find a mercury removal catalyst with low dependence on Cl content in flue gas.
发明内容Contents of the invention
本发明的目的在于提供一种对烟气中Cl含量依赖性较低、在保证较高的脱硝效率的同时能够高效氧化单质汞的SCR催化剂,以及该催化剂的制备方法。The object of the present invention is to provide an SCR catalyst which is less dependent on Cl content in the flue gas and can efficiently oxidize elemental mercury while ensuring high denitrification efficiency, and a preparation method of the catalyst.
为了实现上述目标,本发明采用如下的技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种用于高效氧化单质汞的SCR催化剂,其特征在于,由活性组分、助剂和载体三部分组成,其中:An SCR catalyst for efficiently oxidizing elemental mercury is characterized in that it consists of three parts: an active component, an auxiliary agent and a carrier, wherein:
前述活性组分为:CuCl2和V2O5的混合物;The aforementioned active components are: a mixture of CuCl 2 and V 2 O 5 ;
前述助剂为:WO3;The aforementioned additives are: WO 3 ;
前述载体为:TiO2。The aforementioned carrier is: TiO 2 .
前述的用于高效氧化单质汞的SCR催化剂,其特征在于,催化剂质量以载体质量为基准,活性组分的质量占载体质量的1%-10%,助剂的质量占载体质量的1%-8%。The aforementioned SCR catalyst for efficient oxidation of elemental mercury is characterized in that the quality of the catalyst is based on the mass of the carrier, the mass of the active component accounts for 1%-10% of the mass of the carrier, and the mass of the auxiliary agent accounts for 1%-10% of the mass of the carrier. 8%.
前述的用于高效氧化单质汞的SCR催化剂,其特征在于,在前述活性组分中,CuCl2与V2O5的质量比为1-10:10。The aforementioned SCR catalyst for efficient oxidation of elemental mercury is characterized in that, in the aforementioned active components, the mass ratio of CuCl 2 to V 2 O 5 is 1-10:10.
前述的用于高效氧化单质汞的SCR催化剂,其特征在于,制备过程如下:The aforementioned SCR catalyst for efficient oxidation of elemental mercury is characterized in that the preparation process is as follows:
(1)、将仲钨酸铵与偏钒酸铵溶解于草酸溶液中,加热搅拌,得到仲钨酸铵与偏钒酸铵混合溶液;(1), ammonium paratungstate and ammonium metavanadate are dissolved in oxalic acid solution, heated and stirred to obtain ammonium paratungstate and ammonium metavanadate mixed solution;
(2)、将二氧化钛粉末加入到步骤(1)所得的混合溶液中,充分搅拌后,超声浸渍1-3小时;(2), adding titanium dioxide powder into the mixed solution obtained in step (1), after fully stirring, ultrasonically impregnating for 1-3 hours;
(3)、将步骤(2)所得的浸渍产物置于干燥箱中干燥,然后置于马弗炉中焙烧,焙烧后研磨,过80目筛;(3), the impregnation product obtained in step (2) is placed in a drying oven to dry, then placed in a muffle furnace for roasting, ground after roasting, and passed through an 80-mesh sieve;
(4)、将步骤(3)所得的煅烧产物置于CuCl2溶液中,充分搅拌后,超声浸渍1-3小时;(4), the calcined product obtained in step (3) is placed in CuCl 2 solution, after fully stirring, ultrasonic impregnation for 1-3 hours;
(5)、将步骤(4)所得的浸渍产物置于干燥箱中再次干燥,然后置于马弗炉中再次焙烧;(5), the impregnated product obtained in step (4) is placed in a drying box to dry again, and then placed in a muffle furnace to roast again;
(6)、将步骤(5)所得的煅烧产物进行研磨过筛,取40-60目的部分,即所需的催化剂。(6) Grinding and sieving the calcined product obtained in step (5), and taking the 40-60 mesh part, which is the required catalyst.
前述的用于高效氧化单质汞的SCR催化剂,其特征在于,在步骤(3)和步骤(5)中,干燥箱的温度为100-120℃,干燥时间为1-2小时。The aforementioned SCR catalyst for efficiently oxidizing elemental mercury is characterized in that, in step (3) and step (5), the temperature of the drying oven is 100-120° C., and the drying time is 1-2 hours.
前述的用于高效氧化单质汞的SCR催化剂,其特征在于,在步骤(3)和步骤(5)中,焙烧温度为400-650℃,焙烧时间为2-4小时。The aforementioned SCR catalyst for highly efficient oxidation of elemental mercury is characterized in that in step (3) and step (5), the calcination temperature is 400-650° C., and the calcination time is 2-4 hours.
本发明的有益之处在于:The benefits of the present invention are:
1、本发明的SCR催化剂对烟气中Cl含量依赖性较低,在保证较高的脱硝效率的同时,能够高效氧化单质汞;1. The SCR catalyst of the present invention is less dependent on Cl content in flue gas, and can efficiently oxidize elemental mercury while ensuring high denitrification efficiency;
2、两种活性组分CuCl2和V2O5的有效配比,大大提高了催化剂对单质汞的催化氧化效率;2. The effective ratio of the two active components CuCl 2 and V 2 O 5 greatly improves the catalytic oxidation efficiency of the catalyst to elemental mercury;
3、本发明的SCR催化剂的制备方法,采用浸渍法,步骤简单,反应过程容易控制,稳定性好;3. The preparation method of the SCR catalyst of the present invention adopts the impregnation method, the steps are simple, the reaction process is easy to control, and the stability is good;
4、采用本发明的浸渍法制备而来的催化剂,具有温度窗口大、活性高、对HCl依赖性弱等特点。4. The catalyst prepared by the impregnation method of the present invention has the characteristics of large temperature window, high activity, and weak dependence on HCl.
具体实施方式Detailed ways
以下结合具体实施例对本发明作具体的介绍。The present invention will be specifically introduced below in conjunction with specific embodiments.
首先介绍本发明的催化剂。First, the catalyst of the present invention is introduced.
本发明的催化剂由活性组分、助剂和载体三部分组成,其中,活性组分为CuCl2和V2O5的混合物,助剂为WO3,载体为TiO2。催化剂质量以载体质量为基准,活性组分的质量占载体质量的1%-10%,助剂的质量占载体质量的1-8%。在活性组分中,CuCl2与V2O5的质量比为1-10:10。The catalyst of the present invention consists of three parts: active component, auxiliary agent and carrier, wherein the active component is a mixture of CuCl 2 and V 2 O 5 , the auxiliary agent is WO 3 , and the carrier is TiO 2 . The mass of the catalyst is based on the mass of the carrier, the mass of the active component accounts for 1%-10% of the mass of the carrier, and the mass of the auxiliary agent accounts for 1-8% of the mass of the carrier. In the active components, the mass ratio of CuCl 2 to V 2 O 5 is 1-10:10.
本发明的催化剂用于控制燃煤锅炉烟气中的氮氧化物与单质汞的排放,具体是将单质汞氧化成二价汞,无需增设其他脱汞设备,利用现有污染物控制装备完成脱汞。其催化原理如下:The catalyst of the present invention is used to control the emission of nitrogen oxides and elemental mercury in the flue gas of coal-fired boilers, specifically to oxidize elemental mercury into divalent mercury without adding other mercury removal equipment, and the existing pollutant control equipment can be used to complete the removal of mercury. HG. Its catalytic principle is as follows:
在催化氧化反应过程中,烟气中的Hg0吸附在催化剂表面,与CuCl2中的Cl原子反应生成HgCl2,与此同时CuCl2被还原成CuCl。反应生成的CuCl与烟气中的HCl和O2反应,通过中间产物Cu2OCl2,最后氧化成CuCl2。在整个反应过程中,CuCl2起到催化剂的作用,反应式如下:During the catalytic oxidation reaction, Hg 0 in the flue gas is adsorbed on the surface of the catalyst and reacts with the Cl atoms in CuCl 2 to form HgCl 2 , while CuCl 2 is reduced to CuCl at the same time. The CuCl produced by the reaction reacts with HCl and O 2 in the flue gas, passes through the intermediate product Cu 2 OCl 2 , and finally oxidizes to CuCl 2 . During the whole reaction process, CuCl2 acts as a catalyst, and the reaction formula is as follows:
Hg(0)+2CuCl2→HgCl2+2CuClHg(0)+2CuCl 2 →HgCl 2 +2CuCl
Cu2OCl2+2HCl→2CuCl2+H2OCu 2 OCl 2 +2HCl→2CuCl 2 +H 2 O
总反应式: The overall reaction formula:
接下来介绍本发明的催化剂的制备方法。Next, the preparation method of the catalyst of the present invention is introduced.
在制备本发明的催化剂时,用仲钨酸铵作为WO3的前驱体,用偏钒酸铵作为V2O5的前驱体。When preparing the catalyst of the present invention, ammonium paratungstate is used as the precursor of WO 3 , and ammonium metavanadate is used as the precursor of V 2 O 5 .
实施例1Example 1
(1)、取1g草酸溶解于20ml去离子水中,称取0.3459g仲钨酸铵与0.0763g偏钒酸铵溶解于草酸溶液中,加热搅拌,得到仲钨酸铵与偏钒酸铵溶液。(1) Dissolve 1 g of oxalic acid in 20 ml of deionized water, weigh 0.3459 g of ammonium paratungstate and 0.0763 g of ammonium metavanadate and dissolve them in the oxalic acid solution, heat and stir to obtain a solution of ammonium paratungstate and ammonium metavanadate.
(2)、将5g二氧化钛粉末加入步骤(1)所得混合溶液中,充分搅拌后,超声浸渍2小时。(2) Add 5 g of titanium dioxide powder into the mixed solution obtained in step (1), stir thoroughly, and ultrasonically impregnate for 2 hours.
(3)、将步骤(2)所得浸渍产物置于干燥箱中在100℃干燥2小时,然后置于马弗炉中焙烧,温度550℃,焙烧时间3小时,研磨,过80目筛。(3) Place the impregnated product obtained in step (2) in a drying oven at 100° C. for 2 hours, then place it in a muffle furnace for roasting at a temperature of 550° C. for 3 hours, grind it, and pass through an 80-mesh sieve.
(4)、称取0.0274g CuCl2溶于10ml去离子水中,将步骤(3)所得煅烧产物置于CuCl2溶液中,充分搅拌后,超声浸渍2小时。(4) Weigh 0.0274g CuCl 2 and dissolve it in 10ml deionized water, place the calcined product obtained in step (3) in the CuCl 2 solution, stir thoroughly, and ultrasonically impregnate for 2 hours.
(5)、将步骤(4)所得浸渍产物置于干燥箱中在100℃干燥2小时,然后置于马弗炉中焙烧,温度550℃,焙烧时间4小时。(5) Place the impregnated product obtained in step (4) in a drying oven to dry at 100°C for 2 hours, and then place it in a muffle furnace for calcination at a temperature of 550°C for 4 hours.
(6)、将步骤(5)所得煅烧产物进行研磨过筛,取40-60目的部分,即所需的催化剂。(6) Grind and sieve the calcined product obtained in step (5), and take the 40-60 mesh part, which is the required catalyst.
在该催化剂中,各组分的质量含量为:1wt% V2O5—5wt%WO3—0.5wt% CuCl2/TiO2。In the catalyst, the mass content of each component is: 1wt% V 2 O 5 -5wt% WO 3 -0.5wt% CuCl 2 /TiO 2 .
将该催化剂置于固定床反应器中进行脱汞效率模拟实验。模拟烟气为6%氧气、12%二氧化碳、600ppm二氧化硫、200ppm一氧化氮、200ppm氨气、15μg/m3的Hg0,氮气为平衡气体,总气体流量为15L/min,反应温度为350摄氏度,催化剂装载量为500mg。测得该催化剂对单质汞的氧化效率为79%。The catalyst was placed in a fixed-bed reactor to conduct a simulation experiment of mercury removal efficiency. The simulated flue gas is 6% oxygen, 12% carbon dioxide, 600ppm sulfur dioxide, 200ppm nitric oxide, 200ppm ammonia, 15μg/ m3 Hg 0 , nitrogen is the balance gas, the total gas flow rate is 15L/min, and the reaction temperature is 350 degrees Celsius , the catalyst loading was 500mg. It is measured that the oxidation efficiency of the catalyst to elemental mercury is 79%.
实施例2Example 2
(1)、取1g草酸溶解于20ml去离子水中,称取0.3459g仲钨酸铵与0.0763g偏钒酸铵溶解于草酸溶液中,加热搅拌,得到仲钨酸铵与偏钒酸铵溶液。(1) Dissolve 1 g of oxalic acid in 20 ml of deionized water, weigh 0.3459 g of ammonium paratungstate and 0.0763 g of ammonium metavanadate and dissolve them in the oxalic acid solution, heat and stir to obtain a solution of ammonium paratungstate and ammonium metavanadate.
(2)、将5g二氧化钛粉末加入步骤(1)所得混合溶液中,充分搅拌后,超声浸渍2小时。(2) Add 5 g of titanium dioxide powder into the mixed solution obtained in step (1), stir thoroughly, and ultrasonically impregnate for 2 hours.
(3)、将步骤(2)所得浸渍产物置于干燥箱中在100℃干燥2小时,然后置于马弗炉中焙烧,温度550℃,焙烧时间3小时,研磨,过80目筛。(3) Place the impregnated product obtained in step (2) in a drying oven at 100° C. for 2 hours, then place it in a muffle furnace for roasting at a temperature of 550° C. for 3 hours, grind it, and pass through an 80-mesh sieve.
(4)、称取0.0411g CuCl2溶于10ml去离子水中,将步骤(3)所得煅烧产物置于CuCl2溶液中,充分搅拌后,超声浸渍2小时。(4) Weigh 0.0411g of CuCl2 and dissolve it in 10ml of deionized water, place the calcined product obtained in step (3) in the CuCl2 solution, stir thoroughly, and ultrasonically impregnate for 2 hours.
(5)、将步骤(4)所得浸渍产物置于干燥箱中在100℃干燥2小时,然后置于马弗炉中焙烧,温度550℃,焙烧时间4小时。(5) Place the impregnated product obtained in step (4) in a drying oven to dry at 100°C for 2 hours, and then place it in a muffle furnace for calcination at a temperature of 550°C for 4 hours.
(6)、将步骤(5)所得煅烧产物进行研磨过筛,取40-60目的部分,即所需的催化剂。(6) Grind and sieve the calcined product obtained in step (5), and take the 40-60 mesh part, which is the required catalyst.
在该催化剂中,各组分的质量含量为:1wt% V2O5—5wt%WO3—0.75wt% CuCl2/TiO2。In the catalyst, the mass content of each component is: 1wt% V 2 O 5 -5wt% WO 3 -0.75wt% CuCl 2 /TiO 2 .
将该催化剂置于固定床反应器中进行脱汞效率模拟实验。模拟烟气为6%氧气、12%二氧化碳、600ppm二氧化硫、200ppm一氧化氮、200ppm氨气、15μg/m3的Hg0,氮气为平衡气体,总气体流量为15L/min,反应温度为350摄氏度,催化剂装载量为500mg。测得该催化剂对单质汞的氧化效率为87%。The catalyst was placed in a fixed-bed reactor to conduct a simulation experiment of mercury removal efficiency. The simulated flue gas is 6% oxygen, 12% carbon dioxide, 600ppm sulfur dioxide, 200ppm nitric oxide, 200ppm ammonia, 15μg/ m3 Hg 0 , nitrogen is the balance gas, the total gas flow rate is 15L/min, and the reaction temperature is 350 degrees Celsius , the catalyst loading was 500mg. It is measured that the oxidation efficiency of the catalyst to elemental mercury is 87%.
实施例3Example 3
(1)、取1g草酸溶解于20ml去离子水中,称取0.3459g仲钨酸铵与0.0763g偏钒酸铵溶解于草酸溶液中,加热搅拌,得到仲钨酸铵与偏钒酸铵溶液。(1) Dissolve 1 g of oxalic acid in 20 ml of deionized water, weigh 0.3459 g of ammonium paratungstate and 0.0763 g of ammonium metavanadate and dissolve them in the oxalic acid solution, heat and stir to obtain a solution of ammonium paratungstate and ammonium metavanadate.
(2)、将5g二氧化钛粉末加入步骤(1)所得混合溶液中,充分搅拌后,超声浸渍2小时。(2) Add 5 g of titanium dioxide powder into the mixed solution obtained in step (1), stir thoroughly, and ultrasonically impregnate for 2 hours.
(3)、将步骤(2)所得浸渍产物置于干燥箱中在100℃干燥2小时,然后置于马弗炉中焙烧,温度550℃,焙烧时间3小时,研磨,过80目筛。(3) Place the impregnated product obtained in step (2) in a drying oven at 100° C. for 2 hours, then place it in a muffle furnace for roasting at a temperature of 550° C. for 3 hours, grind it, and pass through an 80-mesh sieve.
(4)、称取0.0548g CuCl2溶于10ml去离子水中,将步骤(3)所得煅烧产物置于CuCl2溶液中,充分搅拌后,超声浸渍2小时。(4) Weigh 0.0548g of CuCl2 and dissolve it in 10ml of deionized water, place the calcined product obtained in step (3) in the CuCl2 solution, stir thoroughly, and ultrasonically impregnate for 2 hours.
(5)、将步骤(4)所得浸渍产物置于干燥箱中在100℃干燥2小时,然后置于马弗炉中焙烧,温度550℃,焙烧时间4小时。(5) Place the impregnated product obtained in step (4) in a drying oven to dry at 100°C for 2 hours, and then place it in a muffle furnace for calcination at a temperature of 550°C for 4 hours.
(6)、将步骤(5)所得煅烧产物进行研磨过筛,取40-60目的部分,即所需的催化剂。(6) Grind and sieve the calcined product obtained in step (5), and take the 40-60 mesh part, which is the required catalyst.
在该催化剂中,各组分的质量含量为:1wt% V2O5—5wt% WO3—1wt%CuCl2/TiO2。In the catalyst, the mass content of each component is: 1wt% V 2 O 5 -5wt% WO 3 -1wt% CuCl 2 /TiO 2 .
将该催化剂置于固定床反应器中进行脱汞效率模拟实验。模拟烟气为6%氧气、12%二氧化碳、600ppm二氧化硫、200ppm一氧化氮、200ppm氨气、15μg/m3的Hg0,氮气为平衡气体,总气体流量为15L/min,反应温度为350摄氏度,催化剂装载量为500mg。测得该催化剂对单质汞的氧化效率为98%。The catalyst was placed in a fixed-bed reactor to conduct a simulation experiment of mercury removal efficiency. The simulated flue gas is 6% oxygen, 12% carbon dioxide, 600ppm sulfur dioxide, 200ppm nitric oxide, 200ppm ammonia, 15μg/ m3 Hg 0 , nitrogen is the balance gas, the total gas flow rate is 15L/min, and the reaction temperature is 350 degrees Celsius , the catalyst loading was 500 mg. It is measured that the oxidation efficiency of the catalyst to elemental mercury is 98%.
实施例4Example 4
(1)、取1g草酸溶解于20ml去离子水中,称取0.3459g仲钨酸铵与0.0763g偏钒酸铵溶解于草酸溶液中,加热搅拌,得到仲钨酸铵与偏钒酸铵溶液。(1) Dissolve 1 g of oxalic acid in 20 ml of deionized water, weigh 0.3459 g of ammonium paratungstate and 0.0763 g of ammonium metavanadate and dissolve them in the oxalic acid solution, heat and stir to obtain a solution of ammonium paratungstate and ammonium metavanadate.
(2)、将5g二氧化钛粉末加入步骤(1)所得混合溶液中,充分搅拌后,超声浸渍2小时。(2) Add 5 g of titanium dioxide powder into the mixed solution obtained in step (1), stir thoroughly, and ultrasonically impregnate for 2 hours.
(3)、将步骤(2)所得浸渍产物置于干燥箱中在100℃干燥2小时,然后置于马弗炉中焙烧,温度550℃,焙烧时间3小时,研磨,过80目筛。(3) Place the impregnated product obtained in step (2) in a drying oven at 100° C. for 2 hours, then place it in a muffle furnace for roasting at a temperature of 550° C. for 3 hours, grind it, and pass through an 80-mesh sieve.
(4)、称取0.0055g CuCl2溶于10ml去离子水中,将步骤(3)所得煅烧产物置于CuCl2溶液中,充分搅拌后,超声浸渍2小时。(4) Weigh 0.0055g CuCl 2 and dissolve it in 10ml deionized water, place the calcined product obtained in step (3) in the CuCl 2 solution, stir thoroughly, and ultrasonically impregnate for 2 hours.
(5)、将步骤(4)所得浸渍产物置于干燥箱中在100℃干燥2小时,然后置于马弗炉中焙烧,温度550℃,焙烧时间4小时。(5) Place the impregnated product obtained in step (4) in a drying oven to dry at 100°C for 2 hours, and then place it in a muffle furnace for calcination at a temperature of 550°C for 4 hours.
(6)、将步骤(5)所得煅烧产物进行研磨过筛,取40-60目的部分,即所需的催化剂。(6) Grind and sieve the calcined product obtained in step (5), and take the 40-60 mesh part, which is the required catalyst.
在该催化剂中,各组分的质量含量为:1wt% V2O5—5wt%WO3—0.1wt% CuCl2/TiO2。In the catalyst, the mass content of each component is: 1wt% V 2 O 5 -5wt% WO 3 -0.1wt% CuCl 2 /TiO 2 .
将该催化剂置于固定床反应器中进行脱汞效率模拟实验。模拟烟气为6%氧气、12%二氧化碳、600ppm二氧化硫、200ppm一氧化氮、200ppm氨气、15μg/m3的Hg0,氮气为平衡气体,总气体流量为15L/min,反应温度为350摄氏度,催化剂装载量为500mg。测得该催化剂对单质汞的氧化效率为68%。The catalyst was placed in a fixed-bed reactor to conduct a simulation experiment of mercury removal efficiency. The simulated flue gas is 6% oxygen, 12% carbon dioxide, 600ppm sulfur dioxide, 200ppm nitric oxide, 200ppm ammonia, 15μg/ m3 Hg 0 , nitrogen is the balance gas, the total gas flow rate is 15L/min, and the reaction temperature is 350 degrees Celsius , the catalyst loading was 500 mg. It is measured that the oxidation efficiency of the catalyst to elemental mercury is 68%.
实施例5Example 5
(1)、取1g草酸溶解于20ml去离子水中,称取0.0692g仲钨酸铵与0.3052g偏钒酸铵溶解于草酸溶液中,加热搅拌,得到仲钨酸铵与偏钒酸铵溶液。(1) Dissolve 1 g of oxalic acid in 20 ml of deionized water, weigh 0.0692 g of ammonium paratungstate and 0.3052 g of ammonium metavanadate and dissolve them in the oxalic acid solution, heat and stir to obtain a solution of ammonium paratungstate and ammonium metavanadate.
(2)、将5g二氧化钛粉末加入步骤(1)所得混合溶液中,充分搅拌后,超声浸渍2小时。(2) Add 5 g of titanium dioxide powder into the mixed solution obtained in step (1), stir thoroughly, and ultrasonically impregnate for 2 hours.
(3)、将步骤(2)所得浸渍产物置于干燥箱中在100℃干燥2小时,然后置于马弗炉中焙烧,温度550℃,焙烧时间3小时,研磨,过80目筛。(3) Place the impregnated product obtained in step (2) in a drying oven at 100° C. for 2 hours, then place it in a muffle furnace for roasting at a temperature of 550° C. for 3 hours, grind it, and pass through an 80-mesh sieve.
(4)、称取0.0548g CuCl2溶于10ml去离子水中,将步骤(3)所得煅烧产物置于CuCl2溶液中,充分搅拌后,超声浸渍2小时。(4) Weigh 0.0548g of CuCl2 and dissolve it in 10ml of deionized water, place the calcined product obtained in step (3) in the CuCl2 solution, stir thoroughly, and ultrasonically impregnate for 2 hours.
(5)、将步骤(4)所得浸渍产物置于干燥箱中在100℃干燥2小时,然后置于马弗炉中焙烧,温度550℃,焙烧时间4小时。(5) Place the impregnated product obtained in step (4) in a drying oven to dry at 100°C for 2 hours, and then place it in a muffle furnace for calcination at a temperature of 550°C for 4 hours.
(6)、将步骤(5)所得煅烧产物进行研磨过筛,取40-60目的部分,即所需的催化剂。(6) Grind and sieve the calcined product obtained in step (5), and take the 40-60 mesh part, which is the required catalyst.
在该催化剂中,各组分的质量含量为:4wt% V2O5—1wt% WO3—1wt%CuCl2/TiO2。In the catalyst, the mass content of each component is: 4wt% V 2 O 5 - 1wt% WO 3 - 1wt% CuCl 2 /TiO 2 .
将该催化剂置于固定床反应器中进行脱汞效率模拟实验。模拟烟气为6%氧气、12%二氧化碳、600ppm二氧化硫、200ppm一氧化氮、200ppm氨气、15μg/m3的Hg0,氮气为平衡气体,总气体流量为15L/min,反应温度为350摄氏度,催化剂装载量为500mg。测得该催化剂对单质汞的氧化效率为88%。The catalyst was placed in a fixed-bed reactor to conduct a simulation experiment of mercury removal efficiency. The simulated flue gas is 6% oxygen, 12% carbon dioxide, 600ppm sulfur dioxide, 200ppm nitric oxide, 200ppm ammonia, 15μg/ m3 Hg 0 , nitrogen is the balance gas, the total gas flow rate is 15L/min, and the reaction temperature is 350 degrees Celsius , the catalyst loading was 500mg. It is measured that the oxidation efficiency of the catalyst to elemental mercury is 88%.
实施例6Example 6
(1)、取1g草酸溶解于20ml去离子水中,称取0.5534g仲钨酸铵与0.5341g偏钒酸铵溶解于草酸溶液中,加热搅拌,得到仲钨酸铵与偏钒酸铵溶液。(1) Dissolve 1 g of oxalic acid in 20 ml of deionized water, weigh 0.5534 g of ammonium paratungstate and 0.5341 g of ammonium metavanadate and dissolve them in the oxalic acid solution, heat and stir to obtain a solution of ammonium paratungstate and ammonium metavanadate.
(2)、将5g二氧化钛粉末加入步骤(1)所得混合溶液中,充分搅拌后,超声浸渍2小时。(2) Add 5 g of titanium dioxide powder into the mixed solution obtained in step (1), stir thoroughly, and ultrasonically impregnate for 2 hours.
(3)、将步骤(2)所得浸渍产物置于干燥箱中在100℃干燥2小时,然后置于马弗炉中焙烧,温度550℃,焙烧时间3小时,研磨,过80目筛。(3) Place the impregnated product obtained in step (2) in a drying oven at 100° C. for 2 hours, then place it in a muffle furnace for roasting at a temperature of 550° C. for 3 hours, grind it, and pass through an 80-mesh sieve.
(4)、称取0.1644g CuCl2溶于10ml去离子水中,将步骤(3)所得煅烧产物置于CuCl2溶液中,充分搅拌后,超声浸渍2小时。(4) Weigh 0.1644g CuCl 2 and dissolve it in 10ml deionized water, place the calcined product obtained in step (3) in the CuCl 2 solution, stir thoroughly, and ultrasonically impregnate for 2 hours.
(5)、将步骤(4)所得浸渍产物置于干燥箱中在100℃干燥2小时,然后置于马弗炉中焙烧,温度550℃,焙烧时间4小时。(5) Place the impregnated product obtained in step (4) in a drying oven to dry at 100°C for 2 hours, and then place it in a muffle furnace for calcination at a temperature of 550°C for 4 hours.
(6)、将步骤(5)所得煅烧产物进行研磨过筛,取40-60目的部分,即所需的催化剂。(6) Grind and sieve the calcined product obtained in step (5), and take the 40-60 mesh part, which is the required catalyst.
在该催化剂中,各组分的质量含量为:7wt% V2O5—8wt% WO3—3wt%CuCl2/TiO2。In the catalyst, the mass content of each component is: 7wt% V 2 O 5 -8wt% WO 3 -3wt% CuCl 2 /TiO 2 .
将该催化剂置于固定床反应器中进行脱汞效率模拟实验。模拟烟气为6%氧气、12%二氧化碳、600ppm二氧化硫、200ppm一氧化氮、200ppm氨气、15μg/m3的Hg0,氮气为平衡气体,总气体流量为15L/min,反应温度为350摄氏度,催化剂装载量为500mg。测得该催化剂对单质汞的氧化效率为74%。The catalyst was placed in a fixed-bed reactor to conduct a simulation experiment of mercury removal efficiency. The simulated flue gas is 6% oxygen, 12% carbon dioxide, 600ppm sulfur dioxide, 200ppm nitric oxide, 200ppm ammonia, 15μg/ m3 Hg 0 , nitrogen is the balance gas, the total gas flow rate is 15L/min, and the reaction temperature is 350 degrees Celsius , the catalyst loading was 500 mg. It is measured that the oxidation efficiency of the catalyst to elemental mercury is 74%.
实施例7Example 7
(1)、取1g草酸溶解于20ml去离子水中,称取0.3459g仲钨酸铵与0.0763g偏钒酸铵溶解于草酸溶液中,加热搅拌,得到仲钨酸铵与偏钒酸铵溶液。(1) Dissolve 1 g of oxalic acid in 20 ml of deionized water, weigh 0.3459 g of ammonium paratungstate and 0.0763 g of ammonium metavanadate and dissolve them in the oxalic acid solution, heat and stir to obtain a solution of ammonium paratungstate and ammonium metavanadate.
(2)、将5g二氧化钛粉末加入步骤(1)所得混合溶液中,充分搅拌后,超声浸渍2小时。(2) Add 5 g of titanium dioxide powder into the mixed solution obtained in step (1), stir thoroughly, and ultrasonically impregnate for 2 hours.
(3)、将步骤(2)所得浸渍产物置于干燥箱中在100℃干燥2小时,然后置于马弗炉中焙烧,温度550℃,焙烧时间4小时,研磨,过40-60目筛,所得部分即所需的催化剂。(3) Place the impregnated product obtained in step (2) in a drying oven and dry at 100°C for 2 hours, then place it in a muffle furnace for roasting at a temperature of 550°C for 4 hours, grind it, and pass through a 40-60 mesh sieve , the resulting part is the desired catalyst.
在该催化剂中,各组分的质量含量为:1wt% V2O5—5wt% WO3/TiO2。In the catalyst, the mass content of each component is: 1wt% V 2 O 5 -5wt% WO 3 /TiO 2 .
将该催化剂置于固定床反应器中进行脱汞效率模拟实验。模拟烟气为6%氧气、12%二氧化碳、600ppm二氧化硫、200ppm一氧化氮、200ppm氨气、15μg/m3的Hg0,氮气为平衡气体,总气体流量为15L/min,反应温度为350摄氏度,催化剂装载量为500mg。测得该催化剂对单质汞的氧化效率为7%。The catalyst was placed in a fixed-bed reactor to conduct a simulation experiment of mercury removal efficiency. The simulated flue gas is 6% oxygen, 12% carbon dioxide, 600ppm sulfur dioxide, 200ppm nitric oxide, 200ppm ammonia, 15μg/ m3 Hg 0 , nitrogen is the balance gas, the total gas flow rate is 15L/min, and the reaction temperature is 350 degrees Celsius , the catalyst loading was 500mg. The oxidation efficiency of the catalyst to elemental mercury was measured to be 7%.
由实施例1-6可见:在催化剂中添加CuCl2活性成分后,将该催化剂置于固定床反应器中进行脱汞效率模拟实验,实验结果表明催化剂在活性组分质量占载体质量的1%-10%、助剂的质量占载体质量的1%-8%的条件下,该催化剂对烟气中单质汞的催化氧化效率达到68%-98%。As can be seen from Examples 1-6: after adding CuCl active ingredient in the catalyst, the catalyst is placed in a fixed-bed reactor to carry out a mercury removal efficiency simulation experiment, and the experimental results show that the catalyst is 1% of the mass of the carrier when the mass of the active component accounts for 1% of the mass of the carrier. Under the condition that -10% and the mass of the additive accounts for 1%-8% of the mass of the carrier, the catalytic oxidation efficiency of the catalyst for elemental mercury in flue gas reaches 68%-98%.
由实施例7可见:未添加CuCl2活性成分的催化剂,将该催化剂置于固定床反应器中进行脱汞效率模拟实验,实验结果表明催化剂在活性组分质量占载体质量的1%、助剂的质量占载体质量的5%的条件下,该催化剂对烟气中单质汞的催化氧化效率为7%,效果远低于添加CuCl2活性成分的催化剂。Visible by embodiment 7: do not add CuCl catalyzer of active ingredient, this catalyst is placed in fixed-bed reactor and carries out mercury removal efficiency simulation experiment, and experimental result shows that catalyst accounts for 1% of carrier mass in active component mass, auxiliary agent Under the condition that the mass accounts for 5% of the mass of the carrier, the catalytic oxidation efficiency of the catalyst for elemental mercury in the flue gas is 7%, which is much lower than that of the catalyst added with CuCl2 active component.
需要说明的是,上述实施例不以任何形式限制本发明,凡采用等同替换或等效变换的方式所获得的技术方案,均落在本发明的保护范围内。It should be noted that the above embodiments do not limit the present invention in any form, and all technical solutions obtained by means of equivalent replacement or equivalent transformation fall within the protection scope of the present invention.
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