CN102510871B - Oxidant/dopant solution for conductive polymer production, a conductive polymer and a solid electrolyte capacitor - Google Patents
Oxidant/dopant solution for conductive polymer production, a conductive polymer and a solid electrolyte capacitor Download PDFInfo
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Abstract
本发明提供一种适合用于制造导电性高分子的氧化剂兼掺杂剂溶液,该导电性高分子在作为固体电解质使用时,能提供击穿电压高、耐电压性优异而且很少产生漏电不良的固体电解电容器;另外,提供使用该氧化剂兼掺杂剂溶液且具有上述性质的导电性高分子和固体电解电容器。在包含作为氧化剂兼掺杂剂的有机磺酸铁与碳原子数为1~4的醇的导电性高分子制造用氧化剂兼掺杂剂溶液中,添加具有缩水甘油基的化合物或其开环化合物。另外最好进一步添加多元醇。然后,使用这些氧化剂兼掺杂剂溶液,将噻吩或其衍生物氧化聚合,制造导电性高分子,使用该导电性高分子作为固体电解质,构成固体电解电容器。The present invention provides an oxidizing agent and dopant solution suitable for producing conductive polymers. When the conductive polymers are used as solid electrolytes, they can provide high breakdown voltage, excellent voltage resistance and little leakage failure. A solid electrolytic capacitor; In addition, a conductive polymer and a solid electrolytic capacitor using the oxidizing agent and dopant solution and having the above-mentioned properties are provided. A compound having a glycidyl group or a ring-opened compound thereof is added to an oxidizing agent and dopant solution for producing a conductive polymer containing organic iron sulfonate as an oxidizing agent and dopant and an alcohol having 1 to 4 carbon atoms . In addition, it is preferable to further add a polyhydric alcohol. Then, thiophene or its derivatives are oxidatively polymerized using these oxidizing agent and dopant solutions to produce a conductive polymer, and the conductive polymer is used as a solid electrolyte to form a solid electrolytic capacitor.
Description
技术领域 technical field
本发明涉及导电性高分子制造用氧化剂兼掺杂剂溶液、使用该溶液将噻吩或其衍生物氧化聚合而制造的导电性高分子、以该导电性高分子作为固体电解质的固体电解电容器及其制造方法。 The present invention relates to an oxidizing agent and dopant solution for producing conductive polymers, a conductive polymer produced by oxidatively polymerizing thiophene or its derivatives using the solution, a solid electrolytic capacitor using the conductive polymer as a solid electrolyte, and the like Manufacturing method. the
背景技术 Background technique
导电性高分子由于其高导电性,能作为例如铝固体电解电容器、钽固体电解电容器、铌固体电解电容器等固体电解电容器的固体电解质而使用。 Conductive polymers can be used as solid electrolytes for solid electrolytic capacitors such as aluminum solid electrolytic capacitors, tantalum solid electrolytic capacitors, and niobium solid electrolytic capacitors due to their high conductivity. the
作为该用途中的导电性高分子,从使导电性和耐热性均衡,从而有用性高的理由考虑,大多使用将噻吩或其衍生物氧化聚合(化学氧化聚合)而得到的导电性高分子(专利文献1~2)。 As the conductive polymer in this application, conductive polymers obtained by oxidative polymerization (chemical oxidative polymerization) of thiophene or its derivatives are often used because of the balance between conductivity and heat resistance and high usefulness. (Patent Documents 1 to 2). the
作为进行上述噻吩或其衍生物等的化学氧化聚合时的掺杂剂,使用有机磺酸,作为氧化剂使用过渡金属,其中公认为三价铁最合适,通常将有机磺酸的三价铁盐作为在噻吩或其衍生物的化学氧化聚合时的氧化剂兼掺杂剂使用。 As a dopant in the chemical oxidation polymerization of the above-mentioned thiophene or its derivatives, etc., an organic sulfonic acid is used, and a transition metal is used as an oxidizing agent. Among them, it is recognized that ferric iron is the most suitable, and ferric salt of organic sulfonic acid is usually used as It is used as an oxidizing agent and dopant in the chemical oxidation polymerization of thiophene or its derivatives. the
而且,在制造将该导电性高分子作为固体电解质使用的固体电解电容器时,例如,将电容器元件浸渍到单体溶液中,取出后将该电容器元件浸渍到氧化剂兼掺杂剂溶液中,取出后进行聚合;或者将电容器元件浸渍到氧化剂兼掺杂剂溶液中,取出后将该电容器元件浸渍到单体溶液中,取出进行聚合;或者在氧化剂兼掺杂剂和单 体溶液混合制备的混合溶液中浸渍电容器元件,取出进行聚合。 Moreover, when producing a solid electrolytic capacitor using the conductive polymer as a solid electrolyte, for example, the capacitor element is immersed in a monomer solution, and after taking it out, the capacitor element is immersed in an oxidizing agent and dopant solution, and after taking it out, Polymerization; or immerse the capacitor element in the oxidant and dopant solution, take it out and immerse the capacitor element in the monomer solution, take it out and polymerize; or mix the oxidant and dopant and the monomer solution in the mixed solution prepared Immerse the capacitor element in the medium and take it out for polymerization. the
然而,在制造上述这种固体电解电容器时,到目前为止,据报告一直使用对甲苯磺酸铁作为氧化剂兼掺杂剂,将噻吩或其衍生物氧化聚合时,虽然可以得到ESR(等效串联电阻)低、静电容量大的固体电解电容器,但是耐电压性(击穿电压)低,因此无法用于制造高电压型的固体电解电容器(专利文献3)。 Yet, when making above-mentioned this solid electrolytic capacitor, so far, it has been reported that iron p-toluenesulfonate is used as oxidant and dopant concurrently. When thiophene or its derivatives are oxidatively polymerized, although ESR (equivalent series It is a solid electrolytic capacitor with low electrical resistance and large electrostatic capacity, but its withstand voltage (breakdown voltage) is low, so it cannot be used to manufacture high-voltage solid electrolytic capacitors (Patent Document 3). the
专利文献 Patent Documents
专利文献1:日本特开2003-160647号公报 Patent Document 1: Japanese Patent Laid-Open No. 2003-160647
专利文献2:日本特开2004-265927号公报 Patent Document 2: Japanese Patent Laid-Open No. 2004-265927
专利文献3:日本特开2008-172277号公报 Patent Document 3: Japanese Patent Laid-Open No. 2008-172277
发明内容 Contents of the invention
本发明基于上述这种问题,其目的在于提供一种适合用于制造导电性高分子的导电性高分子制造用氧化剂兼掺杂剂溶液,该导电性高分子在作为固体电解质使用时,可以提供ESR低,而且保持较大的静电容量,同时耐电压高的固体电解电容器;另外,提供使用该氧化剂兼掺杂剂溶液且具有上述性质的导电性高分子和固体电解电容器。 The present invention is based on the above-mentioned problems, and its object is to provide a conductive polymer production oxidizing agent and dopant solution suitable for the production of conductive polymers. When the conductive polymer is used as a solid electrolyte, it can provide A solid electrolytic capacitor with low ESR, high capacitance while maintaining a large electrostatic capacity, and a high withstand voltage; also, a conductive polymer and a solid electrolytic capacitor using the oxidizing agent and dopant solution and having the above-mentioned properties are provided. the
本发明通过在导电性高分子制造用氧化剂兼掺杂剂溶液中,添加具有缩水甘油基的化合物或其开环化合物,实现上述目的,基于该内容完成本发明。 The present invention achieves the above object by adding a compound having a glycidyl group or a ring-opened compound thereof to a solution of an oxidizing agent and dopant for producing a conductive polymer, and the present invention was completed based on this fact. the
也就是,本发明涉及一种导电性高分子制造用氧化剂兼掺杂剂溶液,该导电性高分子制造用氧化剂兼掺杂剂溶液是包含作为导电性高分子制造用氧化剂兼掺杂剂的有机磺酸铁与碳原子数为1~4的醇的溶液,其特征在于:添加了具有缩水甘油基的化合物或其开环化合物。 That is, the present invention relates to an oxidizing agent and dopant solution for producing a conductive polymer containing an organic The solution of iron sulfonate and alcohol with 1 to 4 carbon atoms is characterized in that a compound having a glycidyl group or a ring-opening compound thereof is added. the
另外,本发明涉及一种导电性高分子制造用氧化剂兼掺杂剂,其中除了上述具有缩水甘油基的化合物或其开环化合物以外,还添加了多元醇。 Also, the present invention relates to an oxidizing agent and dopant for conductive polymer production, wherein a polyhydric alcohol is added in addition to the above-mentioned compound having a glycidyl group or a ring-opened compound thereof. the
另外,本发明涉及一种导电性高分子,其特征在于:该导电性高分子是通过使用上述导电性高分子制造用氧化剂兼掺杂剂溶液,将噻吩或其衍生物氧化聚合而制造的。 Also, the present invention relates to a conductive polymer characterized in that the conductive polymer is produced by oxidatively polymerizing thiophene or a derivative thereof using the above-mentioned oxidizing agent and dopant solution for producing a conductive polymer. the
此外,本发明涉及固体电解电容器及其制造方法,其特征在于:使用上述导电性高分子制造用氧化剂兼掺杂剂溶液,将噻吩或其衍生物氧化聚合而制造的导电性高分子作为固体电解质使用。 Furthermore, the present invention relates to a solid electrolytic capacitor and a method for producing the same, characterized in that a conductive polymer produced by oxidative polymerization of thiophene or a derivative thereof is used as a solid electrolyte using the above-mentioned oxidizing agent and dopant solution for producing a conductive polymer use. the
本发明的导电性高分子制造用氧化剂兼掺杂剂溶液(以下,简称为“氧化剂兼掺杂剂溶液”)通过添加具有1~4个缩水甘油基的化合物或其开环化合物,使用该氧化剂兼掺杂剂,将噻吩或其衍生物氧化聚合,制造导电性高分子,使用得到的导电性高分子作为固体电解质,制造固体电解电容器时,能提供ESR低(小),且保持大的(高的)静电容量,而且耐电压高的固体电解电容器。 The oxidizing agent and dopant solution for producing conductive polymers of the present invention (hereinafter, simply referred to as "oxidizing agent and dopant solution") is obtained by adding a compound having 1 to 4 glycidyl groups or a ring-opened compound thereof, and using the oxidizing agent As a concurrent dopant, thiophene or its derivatives are oxidatively polymerized to produce conductive polymers, and the resulting conductive polymers are used as solid electrolytes to provide low (small) ESR and maintain large ( High) electrostatic capacity, and solid electrolytic capacitors with high withstand voltage. the
另外,使用本发明的氧化剂兼掺杂剂溶液,将噻吩或其衍生物氧化聚合而制造的导电性高分子作为固体电解质而制造固体电解电容器时,能提供产生漏电不佳少的固体电解电容器。 In addition, when a solid electrolytic capacitor is produced by using a conductive polymer produced by oxidative polymerization of thiophene or its derivatives as a solid electrolyte using the oxidizing agent and dopant solution of the present invention, a solid electrolytic capacitor with less occurrence of leakage defects can be provided. the
具体实施方式 Detailed ways
在本发明中,作为形成氧化剂兼掺杂剂溶液的有机磺酸铁的有机磺酸,适合使用例如苯磺酸或其衍生物、萘磺酸或其衍生物、蒽醌磺酸或其衍生物等的芳香族磺酸,以及聚苯乙烯磺酸、磺化聚酯、苯酚磺酸酚醛清漆树脂等的高分子磺酸。 In the present invention, as the organic sulfonic acid of iron organic sulfonate forming the oxidizing agent and dopant solution, for example, benzenesulfonic acid or its derivatives, naphthalenesulfonic acid or its derivatives, anthraquinonesulfonic acid or its derivatives are suitably used. Such as aromatic sulfonic acid, and polymer sulfonic acid such as polystyrene sulfonic acid, sulfonated polyester, phenol sulfonic acid novolac resin, etc. the
作为上述苯磺酸或其衍生物中的苯磺酸衍生物,能列举出例如甲苯磺酸、乙基苯磺酸、丙基苯磺酸、丁基苯磺酸、十二烷基苯磺 酸、甲氧基苯磺酸、乙氧基苯磺酸、丙氧基苯磺酸、丁氧基苯磺酸、苯酚磺酸、甲酚磺酸、苯二磺酸等,作为萘磺酸或其衍生物中的萘磺酸衍生物,能列举出例如萘二磺酸、萘三磺酸、甲基萘磺酸、乙基萘磺酸、丙基萘磺酸、丁基萘磺酸等,作为蒽醌磺酸或其衍生物中的蒽醌磺酸衍生物,能列举出例如蒽醌二磺酸、蒽醌三磺酸等,作为这些芳香族磺酸特别优选甲苯磺酸、甲氧基苯磺酸、苯酚磺酸、萘磺酸、萘三磺酸等,特别优选对甲苯磺酸、甲氧基苯磺酸,尤其是优选对甲苯磺酸。 As the benzenesulfonic acid derivatives in the above-mentioned benzenesulfonic acid or its derivatives, for example, toluenesulfonic acid, ethylbenzenesulfonic acid, propylbenzenesulfonic acid, butylbenzenesulfonic acid, dodecylbenzenesulfonic acid , methoxybenzenesulfonic acid, ethoxybenzenesulfonic acid, propoxybenzenesulfonic acid, butoxybenzenesulfonic acid, phenolsulfonic acid, cresolsulfonic acid, benzene disulfonic acid, etc., as naphthalenesulfonic acid or Naphthalenesulfonic acid derivatives in the derivatives include, for example, naphthalene disulfonic acid, naphthalene trisulfonic acid, methylnaphthalenesulfonic acid, ethylnaphthalenesulfonic acid, propylnaphthalenesulfonic acid, butylnaphthalenesulfonic acid, etc., as Anthraquinonesulfonic acid derivatives in anthraquinonesulfonic acid or derivatives thereof include, for example, anthraquinonedisulfonic acid, anthraquinonetrisulfonic acid, and the like. As these aromatic sulfonic acids, toluenesulfonic acid, methoxybenzene Sulfonic acid, phenolsulfonic acid, naphthalenesulfonic acid, naphthalenetrisulfonic acid, etc., p-toluenesulfonic acid and methoxybenzenesulfonic acid are particularly preferred, and p-toluenesulfonic acid is especially preferred. the
另外,上述有机磺酸铁,优选相对于该铁的有机磺酸摩尔比小于1∶3的有机磺酸。这是因为通过使有机磺酸是相对于铁的摩尔比比作为其化学理论摩尔比的1∶3更少的有机磺酸,可以略微减少该有机磺酸铁的反应速度,有机磺酸相对于铁的摩尔比优选到1∶2左右,更优选到1∶2.2左右,特别是1∶2.4左右,进一步优选到1∶2.75左右。 In addition, the organic sulfonic acid iron is preferably an organic sulfonic acid having an organic sulfonic acid molar ratio of less than 1:3 with respect to the iron. This is because the reaction rate of the ferric organosulfonate can be slightly reduced by making the organosulfonic acid less than the 1:3 molar ratio relative to the iron relative to the iron The molar ratio of is preferably about 1:2, more preferably about 1:2.2, especially about 1:2.4, further preferably about 1:2.75. the
碳原子数为1~4的醇是用于溶解作为上述氧化剂兼掺杂剂的有机磺酸铁而形成溶液的物质,作为该碳原子数为1~4的醇,能列举出甲醇(甲基醇)、乙醇(乙基醇)、丙醇(丙基醇)、丁醇(丁基醇)等,丙醇或丁醇可以是直链状的或者也可以是支链状的。 Alcohols with 1 to 4 carbon atoms are used to dissolve the organic iron sulfonate as the above-mentioned oxidizing agent and dopant to form a solution. As the alcohols with 1 to 4 carbon atoms, methanol (methyl alcohol), ethanol (ethyl alcohol), propanol (propyl alcohol), butanol (butyl alcohol), etc., propanol or butanol may be linear or branched. the
而且,作为具有缩水甘油基的化合物,能列举出例如下述的通式(1)所示的单缩水甘油基化合物、通式(2)所示的二缩水甘油基化合物、通式(3)所示的二缩水甘油基化合物、甘油三缩水甘油基醚、二甘油四缩水甘油基醚、甲基丙烯酸缩水甘油基酯、苯基缩水甘油基醚、甲苯基缩水甘油基醚、环己烷二甲醇二缩水甘油基醚、间苯二酚二缩水甘油基醚、三羟甲基丙烷三缩水甘油基醚、醇可溶性环氧树脂、醇可溶性聚甘油聚缩水甘油基醚以及它们的开环化合物等 作为合适的物质。 Furthermore, as a compound having a glycidyl group, for example, a monoglycidyl compound represented by the following general formula (1), a diglycidyl compound represented by the general formula (2), a The indicated diglycidyl compounds, glycerol triglycidyl ether, diglyceryl tetraglycidyl ether, glycidyl methacrylate, phenyl glycidyl ether, cresyl glycidyl ether, cyclohexanedi Methanol diglycidyl ether, resorcinol diglycidyl ether, trimethylolpropane triglycidyl ether, alcohol-soluble epoxy resin, alcohol-soluble polyglycerol polyglycidyl ether and their ring-opening compounds, etc. as a suitable substance. the
通式(1): General formula (1):
(式中的R1是羟基、碳原子数为1~5的烷基或碳原子数为1~7的烷氧基) ( R1 in the formula is a hydroxyl group, an alkyl group with 1 to 5 carbon atoms or an alkoxy group with 1 to 7 carbon atoms)
通式(2): General formula (2):
(式中的R2是碳原子数为2~6的亚烷基) ( R2 in the formula is an alkylene group with 2 to 6 carbon atoms)
通式(3): General formula (3):
(式中的R3是碳原子数为2~4的亚烷基,n是2~20) ( R3 in the formula is an alkylene group with 2 to 4 carbon atoms, and n is 2 to 20)
而且,上述的甘油三缩水甘油醚如下述式(4)所示。 In addition, the above-mentioned glycerol triglycidyl ether is represented by the following formula (4). the
式(4): Formula (4):
另外,上述的二甘油四缩水甘油醚如下述式(5)所示。 In addition, the above-mentioned diglycerol tetraglycidyl ether is represented by the following formula (5). the
式(5): Formula (5):
然后,所述的上述通式(1)所示的单缩水甘油基化合物、通式(2)所示的二缩水甘油基化合物、通式(3)所示的二缩水甘油基化合物、甘油三缩水甘油醚、二甘油四缩水甘油醚、甲基丙烯酸缩水甘油基酯、苯基缩水甘油基醚、甲苯基缩水甘油基醚、环己烷二甲醇二缩水甘油基醚、间苯二酚二缩水甘油基醚、三羟甲基丙烷三缩水甘油基醚等的开环化合物,是指这些具有缩水甘油基的化合物的缩水甘油基如下述式(6)所示开环,形成二醇。 Then, the monoglycidyl compound represented by the above general formula (1), the diglycidyl compound represented by the general formula (2), the diglycidyl compound represented by the general formula (3), the triglyceride Glycidyl ether, diglyceryl tetraglycidyl ether, glycidyl methacrylate, phenyl glycidyl ether, cresyl glycidyl ether, cyclohexanedimethanol diglycidyl ether, resorcinol diglycidyl ether Ring-opened compounds such as glyceryl ether and trimethylolpropane triglycidyl ether mean that the glycidyl group of these compounds having a glycidyl group is ring-opened as shown in the following formula (6) to form a diol. the
式(6): Formula (6):
上述通式(1)所示的单缩水甘油基化合物、通式(2)所示的二缩水甘油基化合物、通式(3)所示的二缩水甘油基化合物、甘油三缩水甘油基醚、二甘油四缩水甘油基醚、甲基丙烯酸缩水甘油基酯、苯基缩水甘油基醚、甲苯基缩水甘油基醚、环己烷二甲醇二缩水甘油基醚、间苯二酚二缩水甘油基醚、三羟甲基丙烷三缩水甘油醚等是具有1~4个缩水甘油基的化合物,在本发明中,适合使用这些具有1~4个缩水甘油基的化合物以及它们的开环化合物;但是作为本发明中的具有缩水甘油基的化合物或开环化合物,除了上述具有 1~4个缩水甘油基的化合物或其开环化合物以外,还可以使用醇可溶性环氧树脂或其开环化合物以及醇可溶性聚甘油聚缩水甘油基醚或其开环化合物等。而且,作为上述醇可溶性环氧树脂,例如适合使用来自DIC公司以商品名“ウオ一タ一ゾルBC-3010”销售的产品。另外,作为上述醇可溶性聚甘油聚缩水甘油基醚,例如适合使用例如阪本药品工业公司以商品名“SR-4GLS”销售的产品。如上述式(6)所示,这些醇可溶性环氧树脂以及醇可溶性聚甘油聚缩水甘油醚的开环化合物也是它们所具有的缩水甘油基开环形成二醇。 The monoglycidyl compound represented by the general formula (1), the diglycidyl compound represented by the general formula (2), the diglycidyl compound represented by the general formula (3), glycerol triglycidyl ether, Diglycerol tetraglycidyl ether, glycidyl methacrylate, phenyl glycidyl ether, cresyl glycidyl ether, cyclohexanedimethanol diglycidyl ether, resorcinol diglycidyl ether , trimethylolpropane triglycidyl ether, etc. are compounds with 1 to 4 glycidyl groups. In the present invention, these compounds with 1 to 4 glycidyl groups and their ring-opening compounds are suitable for use; but as Compounds or ring-opening compounds having glycidyl groups in the present invention, in addition to the above-mentioned compounds having 1 to 4 glycidyl groups or ring-opening compounds thereof, alcohol-soluble epoxy resins or ring-opening compounds thereof and alcohol-soluble epoxy resins can also be used. Polyglycerol polyglycidyl ether or its ring-opened compound, etc. In addition, as the above-mentioned alcohol-soluble epoxy resin, for example, a product sold under the trade name "Wootall BC-3010" from DIC Corporation can be used suitably. In addition, as the alcohol-soluble polyglycerol polyglycidyl ether, for example, a product sold under the trade name "SR-4GLS" by Sakamoto Pharmaceutical Co., Ltd. is suitably used. As shown in the above formula (6), the ring-opened compounds of these alcohol-soluble epoxy resins and alcohol-soluble polyglycerol polyglycidyl ethers are also ring-opened diols formed by the glycidyl groups they have. the
另外,上述具有缩水甘油基的化合物的开环化合物,在具有两个以上缩水甘油基的化合物的场合,也可以是部分开环,不一定所有的缩水甘油基都开环。 In addition, the ring-opened compound of the above-mentioned compound having a glycidyl group may be partially ring-opened in the case of a compound having two or more glycidyl groups, and not all glycidyl groups are necessarily ring-opened. the
这里,对于上述式(1)所示的单缩水甘油基化合物或其开环化合物,如果举具体例子,能列举出例如环氧丙醇(也就是缩水甘油)、甲基缩水甘油基醚、乙基缩水甘油基醚、丙基缩水甘油基醚、丁基缩水甘油基醚、环氧丁烷(也就是缩水甘油基甲烷)、环氧戊烷(也就是缩水甘油基乙烷)、环氧己烷(也就是,缩水甘油基丙烷)、环氧庚烷(也就是缩水甘油基丁烷)、环氧辛烷(也就是,缩水甘油基戊烷)、环氧环己烯等,特别优选环氧丙醇、丁基缩水甘油基醚、环氧丁烷等。该通式(1)所示的单缩水甘油基化合物是具有一个缩水甘油基的化合物,前述的甲基丙烯酸缩水甘油酯、苯基缩水甘油基醚、甲苯基缩水甘油基醚等虽然没有包含在通式(1)所示的单缩水甘油基化合物的范围内,但是和通式(1)所示的单缩水甘油基化合物同样地是具有一个缩水甘油基的化合物,这些甲基丙烯酸缩水甘油基酯、苯基缩水甘油基醚、甲苯基缩水甘油基醚,在本发明中是包含在特别适合使用的物质的范围内的。 Here, as specific examples of the monoglycidyl compound represented by the above formula (1) or its ring-opened compound, for example, glycidyl alcohol (that is, glycidol), methyl glycidyl ether, ethyl Glycidyl ether, propyl glycidyl ether, butyl glycidyl ether, butylene oxide (that is, glycidyl methane), pentylene oxide (that is, glycidyl ethane), hexylene oxide alkanes (i.e., glycidylpropane), epoxyheptanes (i.e., glycidylbutanes), epoxyoctanes (i.e., glycidylpentanes), epoxycyclohexenes, etc., particularly preferred cyclohexene oxides Oxypropanol, butyl glycidyl ether, butylene oxide, etc. The monoglycidyl compound represented by the general formula (1) is a compound having one glycidyl group. Although the aforementioned glycidyl methacrylate, phenyl glycidyl ether, cresyl glycidyl ether, etc. are not included in Within the scope of the monoglycidyl compound represented by the general formula (1), but the same as the monoglycidyl compound represented by the general formula (1), it is a compound having one glycidyl group, and these glycidyl methacrylate Esters, phenyl glycidyl ethers, and cresyl glycidyl ethers are included in the range of substances particularly suitable for use in the present invention. the
另外,作为通式(2)所示的二缩水甘油基化合物,能列举出例如乙二醇二缩水甘油醚、丙二醇二缩水甘油醚、丁二醇二缩水甘油醚、戊二醇二缩水甘油醚、己二醇二缩水甘油醚、甘油二缩水甘油醚等,特别优选乙二醇二缩水甘油醚、丙二醇二缩水甘油醚、丁二醇二缩水甘油醚、己二醇二缩水甘油醚等。该通式(2)所示的二缩水甘油基化合物是具有两个缩水甘油基的化合物,虽然前述的环己烷二甲醇二缩水甘油醚、间苯二酚缩水甘油醚等没有包含在通式(2)所示的二缩水甘油基化合物的范围内,但是和该通式(2)所示的二缩水甘油基化合物同样地,是具有两个缩水甘油基的化合物。 In addition, examples of the diglycidyl compound represented by the general formula (2) include ethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, butanediol diglycidyl ether, and pentanediol diglycidyl ether. , hexanediol diglycidyl ether, glycerin diglycidyl ether, etc., particularly preferably ethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, butanediol diglycidyl ether, hexanediol diglycidyl ether, and the like. The diglycidyl compound represented by the general formula (2) is a compound having two glycidyl groups, although the aforementioned cyclohexanedimethanol diglycidyl ether, resorcinol glycidyl ether, etc. are not included in the general formula The diglycidyl compound represented by (2) is within the range, but it is a compound having two glycidyl groups similarly to the diglycidyl compound represented by the general formula (2). the
然后,作为通式(3)所示的二缩水甘油基化合物,能列举出例如二乙二醇二缩水甘油醚、二丙二醇二缩水甘油醚、三乙二醇二缩水甘油醚、三丙二醇二缩水甘油醚、聚乙二醇二缩水甘油醚、聚丙二醇二缩水甘油醚、聚1,4-丁二醇二缩水甘油醚等,特别优选聚乙二醇二缩水甘油醚、聚1,4-丁二醇二缩水甘油醚。 Then, examples of the diglycidyl compound represented by the general formula (3) include diethylene glycol diglycidyl ether, dipropylene glycol diglycidyl ether, triethylene glycol diglycidyl ether, tripropylene glycol diglycidyl ether, and tripropylene glycol diglycidyl ether. Glyceryl ether, polyethylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether, poly 1,4-butylene glycol diglycidyl ether, etc., particularly preferably polyethylene glycol diglycidyl ether, poly 1,4-butyl Diol diglycidyl ether. the
上述具有缩水甘油基的化合物或其开环化合物可以分别单独使用,或者也可以将两种以上一起使用。 The above-mentioned compound having a glycidyl group or its ring-opened compound may be used alone, or two or more thereof may be used in combination. the
上述具有缩水甘油基的化合物或其开环化合物是高沸点的化合物(例如,乙二醇二缩水甘油醚的沸点是112℃/0.6kPa),它们在一般的干燥下,无法除去,可能残留在导电性高分子中,但是即使如果有残留,如后述的实施例所示,不会导致ESR增加或静电容量降低,而且不会导致耐电压的降低。 The above-mentioned compounds having a glycidyl group or their ring-opened compounds are high-boiling compounds (for example, the boiling point of ethylene glycol diglycidyl ether is 112°C/0.6kPa), and they cannot be removed under normal drying, and may remain in the In the conductive polymer, even if it remains, it does not cause an increase in ESR or a decrease in capacitance as shown in Examples described later, and also does not cause a decrease in withstand voltage. the
上述具有缩水甘油基的化合物或其开环化合物相对有机磺酸铁的添加量,以质量基准计优选2~40%(也就是,相对于100质量份有机磺酸铁,具有缩水甘油基的化合物或其开环化合物是2~40质量份),具有缩水甘油基的化合物或其开环化合物的添加量在比上述更少时,可能无法充分发挥出减少漏电的作用以及提高耐电压 的作用;另外,在具有缩水甘油基的化合物或其开环化合物的添加量在比上述更多时,随着添加量的增加而引起的效果的增加少,导致成本高,而且变得不混合,降低氧化剂兼掺杂剂溶液的贮藏稳定性。而且,该具有缩水甘油基的化合物或其开环化合物相对有机磺酸铁的添加量在上述范围内,以质量基准计,更优选5%以上,进一步优选10%以上,且36%以下。特别是,为了更可靠地发挥出提高耐电压的作用,具有缩水甘油基的化合物或其开环化合物相对于有机磺酸铁的添加量以质量基准计,优选为10~40%(也就是,相对于100质量份有机磺酸铁,具有缩水甘油基的化合物或其开环化合物是10~40质量份),更优选为14%以上,而且更优选为36%以下。 The above-mentioned compound with glycidyl group or its ring-opening compound relative to the addition amount of organic sulfonate iron is preferably 2 to 40% on a mass basis (that is, with respect to 100 parts by mass of organic sulfonate iron, the compound with glycidyl group or its ring-opening compound is 2 to 40 parts by mass), when the added amount of the compound having a glycidyl group or its ring-opening compound is less than the above, it may not be able to fully exert the effect of reducing leakage and improving the withstand voltage; in addition , when the addition amount of the compound having glycidyl group or its ring-opening compound is more than the above, the increase of the effect caused by the increase of the addition amount is small, resulting in high cost, and it becomes unmixed, reducing the oxidant and Storage stability of dopant solutions. Furthermore, the added amount of the compound having a glycidyl group or its ring-opened compound relative to the organic iron sulfonate is within the above range, more preferably 5% or more, further preferably 10% or more and 36% or less on a mass basis. In particular, in order to more reliably exert the effect of improving the withstand voltage, the addition amount of the compound having a glycidyl group or its ring-opened compound relative to the organic sulfonate iron is preferably 10 to 40% by mass (that is, The compound having a glycidyl group or its ring-opened compound is 10 to 40 parts by mass), more preferably 14% or more, and more preferably 36% or less with respect to 100 parts by mass of organic iron sulfonate. the
在添加了上述具有缩水甘油基的化合物或其开环化合物的氧化剂兼掺杂剂溶液中,如果进一步添加多元醇,则能进一步提高基于添加具有缩水甘油基的化合物产生的提高耐电压的作用,而且能进一步降低ESR。 In the oxidant and dopant solution to which the above-mentioned compound having a glycidyl group or its ring-opening compound is added, if a polyhydric alcohol is further added, the effect of improving the withstand voltage based on the addition of the compound having a glycidyl group can be further enhanced, And can further reduce ESR. the
作为该多元醇,优选碳原子数为2~10的脂肪族烃中具有2~3个羟基的那些,作为这种多元醇的具体例子,能列举例如乙二醇、丙二醇、丁二醇、戊二醇、己二醇、庚二醇、辛二醇、壬二醇、癸二醇、丙三醇等,特别优选丙三醇、乙二醇、丙二醇、丁二醇。 As the polyhydric alcohol, those having 2 to 3 hydroxyl groups in aliphatic hydrocarbons having 2 to 10 carbon atoms are preferable, and specific examples of such a polyhydric alcohol include ethylene glycol, propylene glycol, butanediol, amyl glycol, Glycol, hexanediol, heptanediol, octanediol, nonanediol, decanediol, glycerin, etc., particularly preferably glycerin, ethylene glycol, propylene glycol, butanediol. the
假如少量添加多元醇,通过添加该多元醇的效果对应于该添加量有所增加,为了更明确地表现出添加的效果,优选使多元醇的添加量相对于有机磺酸铁,以质量基准计是4%(也就是,相对于100质量份有机磺酸铁,多元醇的添加量是4质量份)以上;另外,由于随着多元醇的添加量的增加,氧化剂兼掺杂剂溶液的粘度增加,所以多元醇的添加量相对于有机磺酸铁,以质量基准计,优选为20%以下。 If a small amount of polyhydric alcohol is added, the effect of adding the polyhydric alcohol will increase corresponding to the amount of addition. In order to show the effect of adding more clearly, it is preferable to make the amount of polyhydric alcohol added relative to the organic sulfonate, on a mass basis It is more than 4% (that is, relative to 100 mass parts of organic iron sulfonate, the addition of polyhydric alcohol is 4 mass parts); Therefore, the amount of polyhydric alcohol to be added is preferably 20% or less on a mass basis relative to the organic iron sulfonate. the
另外,具有缩水甘油基的化合物或其开环化合物与多元醇的添加顺序没有任何的限制,可以两者同时添加,或者也可以先添加其中一种后,再添加另一种,此外,可以使具有缩水甘油基的化合物或其开环化合物与多元醇预先反应,作为反应物添加。 In addition, there is no restriction on the order of addition of the compound having a glycidyl group or its ring-opening compound and the polyhydric alcohol, both can be added at the same time, or one of them can be added first, and then the other can be added. In addition, A compound having a glycidyl group or a ring-opened compound thereof reacts with a polyhydric alcohol in advance and is added as a reactant. the
导电性高分子制造用的氧化剂兼掺杂剂溶液中的有机磺酸铁的浓度,根据形成溶液时的醇的种类而异,一般越高越好,优选为25~60质量%的范围,更优选为30~60质量%的范围。 The concentration of the organic iron sulfonate in the oxidizing agent and dopant solution for the production of conductive polymers varies depending on the type of alcohol used to form the solution, and generally the higher the better, the range is preferably 25 to 60% by mass, and more preferably Preferably it is the range of 30-60 mass %. the
在本发明中,作为制造导电性高分子时的单体,能使用噻吩或其衍生物。如前述所述,基于下述理由:噻吩或其衍生物聚合得到的导电性高分子的导电性和耐热性均衡,与其它单体相比,更容易得到电容器的性质优异的固体电解电容器。 In the present invention, thiophene or a derivative thereof can be used as a monomer for producing a conductive polymer. As mentioned above, the conductive polymer obtained by polymerizing thiophene or its derivatives has a balanced conductivity and heat resistance, and it is easier to obtain a solid electrolytic capacitor having excellent capacitor properties than other monomers. the
然后,作为该噻吩或其衍生物中的噻吩的衍生物,能列举出例如3,4-亚乙基二氧噻吩、3-烷基噻吩、3-烷氧基噻吩、3-烷基-4-烷氧基噻吩、3,4-烷基噻吩、3,4-烷氧基噻吩以及用烷基修饰上述3,4-亚乙基二氧噻吩形成的烷基化亚乙基二氧噻吩等,作为该烷基或烷氧基的碳原子数,优选1~16,特别优选为1~4。 Then, examples of thiophene derivatives in the thiophene or its derivatives include 3,4-ethylenedioxythiophene, 3-alkylthiophene, 3-alkoxythiophene, 3-alkyl-4 -Alkoxythiophene, 3,4-alkylthiophene, 3,4-alkoxythiophene, and alkylated ethylenedioxythiophene formed by modifying the above-mentioned 3,4-ethylenedioxythiophene with an alkyl group, etc. , the number of carbon atoms in the alkyl or alkoxy group is preferably 1-16, particularly preferably 1-4. the
详细说明上述用烷基修饰3,4-亚乙基二氧噻吩形成的烷基化亚乙基二氧噻吩进行,则上述3,4-亚乙基二氧噻吩以及烷基化亚乙基二氧噻吩相当于下述通式(7)所示的化合物。 The above-mentioned alkylated ethylenedioxythiophene formed by modifying 3,4-ethylenedioxythiophene with an alkyl group is carried out, then the above-mentioned 3,4-ethylenedioxythiophene and alkylated ethylenedioxythiophene Oxythiophene corresponds to a compound represented by the following general formula (7). the
通式7: Formula 7:
(式中,R4是氢或烷基) (wherein, R 4 is hydrogen or alkyl)
而且,上述通式(7)中的R4为氢的化合物是3,4-亚乙基二氧噻 吩,如果以IUPAC名称表示,是“2,3-二氢-噻吩并[3,4-b][1,4]二噁英(2,3-Dihydro-thieno[3,4-b][1,4]dioxine)”,与IUPAC的名称表示相比,该化合物更多以通用名“3,4-亚乙基二氧噻吩”表示,所以在本说明书中,以下,该“2,3-二氢-噻吩并[3,4-b][1,4]二噁英”以“3,4-亚乙基二氧噻吩”表示。而且,在上述通式(7)中的R4是烷基时,作为该烷基是碳原子数为1~4的烷基,也就是优选甲基、乙基、丙基、丁基,如果以它们的具体例子表示,则通式(7)中的R4为甲基的化合物,如果以IUPAC名称表示,则是“2-甲基-2,3-二氢-噻吩并[3,4-b][1,4]二噁英(2-Methyl-2,3-dihydro-thieno[3,4-b][1,4]dioxine)”,在本说明书中,将其简化以“甲基化亚乙基二氧噻吩”表示。通式(7)中的R4为乙基的化合物,如果以IUPAC名称表示,则是“2-乙基-2,3-二氢-噻吩并[3,4-b][1,4]二噁英(2-Ethyl-2,3-dihydro-thieno[3,4-b][1,4]dioxine)”,在本说明书中,将其简化以“乙基化亚乙基二氧噻吩”表示。通式(7)中的R4为丙基的化合物,如果以IUPAC名称表示,则是“2-丙基-2,3-二氢-噻吩并[3,4-b][1,4]二噁英(2-Propyl-2,3-dihydro-thieno[3,4-b][1,4]dioxine)”,在本说明书中,将其简化以“丙基化亚乙基二氧噻吩”表示。然后,通式(7)中的R4为丁基的化合物,如果以IUPAC名称表示,则是“2-丁基-2,3-二氢-噻吩并[3,4-b][1,4]二噁英(2-Butyl-2,3-dihydro-thieno[3,4-b][1,4]dioxine)”,在本说明书中,将其简化以“丁基化亚乙基二氧噻吩”表示。另外,“2-烷基-2,3-二氢-噻吩并[3,4-b][1,4]二噁英”在本说明书中,简化以“烷基化亚乙基二氧噻吩”表示。然后,这些烷基化亚乙基二氧噻吩中,优选甲基化亚乙基二氧噻吩、乙基化亚乙基二氧噻吩、丙基化亚乙基二氧噻吩、丁基化亚乙基二氧噻吩,特别优选乙基化亚乙基二氧噻吩、丙基化亚乙基二氧噻吩。 Moreover, the compound in which R 4 is hydrogen in the above-mentioned general formula (7) is 3,4-ethylenedioxythiophene, and if represented by the IUPAC name, it is "2,3-dihydro-thieno[3,4- b][1,4]dioxin (2,3-Dihydro-thieno[3,4-b][1,4]dioxine)", compared with the name of IUPAC, the compound is more common name"3,4-Ethylenedioxythiophene" means, so in this specification, hereinafter, the "2,3-dihydro-thieno[3,4-b][1,4]dioxin" is represented by "3,4-ethylenedioxythiophene" means. And, when R in the above general formula (7) is an alkyl group, as the alkyl group is an alkyl group with 1 to 4 carbon atoms, that is, preferably a methyl group, an ethyl group, a propyl group, a butyl group, if Represented by their specific examples, the compound in which R in the general formula (7) is a methyl group, if represented by the IUPAC name, is "2-methyl-2,3-dihydro-thieno[3,4 -b] [1, 4] dioxin (2-Methyl-2, 3-dihydro-thieno [3, 4-b] [1, 4] dioxine)", in this specification, it will be simplified as "a Alkylated ethylenedioxythiophene" means. The compound in which R in the general formula (7) is ethyl is "2-ethyl-2,3-dihydro-thieno[3,4-b][1,4] if represented by the IUPAC name Dioxin (2-Ethyl-2,3-dihydro-thieno[3,4-b][1,4]dioxine)", in this specification, it is simplified as "ethylated ethylenedioxythiophene "express. R in the general formula (7) is a compound of propyl, if represented by the IUPAC name, it is "2-propyl-2,3-dihydro-thieno[3,4-b][1,4] Dioxin (2-Propyl-2,3-dihydro-thieno[3,4-b][1,4]dioxine)", in this specification, it is simplified as "propylated ethylenedioxythiophene "express. Then, the compound in which R in the general formula (7) is butyl , if represented by the IUPAC name, is "2-butyl-2,3-dihydro-thieno[3,4-b][1, 4] Dioxin (2-Butyl-2, 3-dihydro-thieno [3, 4-b] [1, 4] dioxine)", in this specification, it is simplified as "butylated ethylene di Oxythiophene" said. In addition, "2-alkyl-2,3-dihydro-thieno[3,4-b][1,4]dioxin" is simplified as "alkylated ethylenedioxythiophene" in this specification "express. Then, among these alkylated ethylenedioxythiophenes, methylated ethylenedioxythiophene, ethylated ethylenedioxythiophene, propylated ethylenedioxythiophene, butylated ethylenedioxythiophene, and butylated ethylenedioxythiophene are preferred. ethylenedioxythiophene, particularly preferably ethylated ethylenedioxythiophene, propylated ethylenedioxythiophene.
然后,优选将3,4-亚乙基二氧噻吩(也就是,2,3-二氢-噻吩并 [3,4-b][1,4]二噁英)与烷基化亚乙基二氧噻吩(也就是,2-烷基-2,3-二氢-噻吩并[3,4-b][1,4]二噁英)混合使用,其混合比以摩尔比计,是0.1∶1~1∶0.1,更优选为0.2∶1~1∶0.2,尤其优选为0.3∶1~1∶0.3。 3,4-Ethylenedioxythiophene (i.e., 2,3-dihydro-thieno[3,4-b][1,4]dioxin) is then preferably combined with alkylated ethylene Dioxythiophene (that is, 2-alkyl-2,3-dihydro-thieno[3,4-b][1,4]dioxin) is used in combination, and the mixing ratio is 0.1 in molar ratio :1 to 1:0.1, more preferably 0.2:1 to 1:0.2, especially preferably 0.3:1 to 1:0.3. the
使用本发明的氧化剂兼掺杂剂溶液制造导电性高分子,能适用于制造一般的导电性高分子的情形和在制造固体电解电容器时制造导电性高分子这两个统称为通过“原位聚合”而制造导电性高分子。 The use of the oxidant and dopant solution of the present invention to produce conductive polymers can be applied to the production of general conductive polymers and the production of conductive polymers in the manufacture of solid electrolytic capacitors. These two collectively referred to as "in-situ polymerization" "To make conductive polymers. the
成为单体的噻吩或其衍生物由于在常温下是液态,所以在聚合时,可以直接使用,或者为了更顺利地进行聚合反应,能用例如甲醇、乙醇、丙醇、丁醇、丙酮、乙腈等有机溶剂稀释单体,作为有机溶剂溶液使用。 Thiophene or its derivatives as monomers are liquid at room temperature, so they can be used directly during polymerization, or in order to carry out the polymerization reaction more smoothly, for example, methanol, ethanol, propanol, butanol, acetone, acetonitrile, etc. can be used and other organic solvents to dilute the monomer and use it as an organic solvent solution. the
在制造一般的导电性高分子的情况下(所述的制造一般的导电性高分子的情况是指并不是在制造固体电解电容器时,通过“原位聚合”制造导电性高分子的情况),使用混合本发明的氧化剂兼掺杂剂溶液和单体的噻吩或其衍生物形成的混合物(其混合比例,以质量基准计,优选氧化剂兼掺杂剂∶单体是5∶1~15∶1),例如在5~95℃下,氧化聚合1~72小时进行。 In the case of producing general conductive polymers (the above-mentioned production of general conductive polymers refers not to the case of producing conductive polymers by "in-situ polymerization" when manufacturing solid electrolytic capacitors), Use the mixture formed by mixing the oxidant and dopant solution of the present invention and monomer thiophene or its derivatives (the mixing ratio is based on mass, preferably oxidant and dopant:monomer is 5:1~15:1 ), for example, at 5-95° C., oxidative polymerization is carried out for 1-72 hours. the
本发明的氧化剂兼掺杂剂溶液由于特别适合在制造固体电解电容器时,开发出将单体的噻吩或其衍生物以所谓的“原位聚合”,制造导电性高分子,所以对其进行下述详细说明。 The oxidizing agent and dopant solution of the present invention is particularly suitable for the so-called "in-situ polymerization" of monomeric thiophene or its derivatives in the manufacture of solid electrolytic capacitors to produce conductive polymers. described in detail. the
另外,固体电解电容器还包括铝固体电解电容器、钽固体电解电容器、铌固体电解电容器等,该铝固体电解电容器中也包括卷绕型铝固体电解电容器和层叠型铝固体电解电容器,本发明的氧化剂兼掺杂剂溶液由于特别适合卷绕型铝固体电解电容器的制造进行的开发,所以特别对其进行详细说明。 In addition, solid electrolytic capacitors also include aluminum solid electrolytic capacitors, tantalum solid electrolytic capacitors, niobium solid electrolytic capacitors, etc., and the aluminum solid electrolytic capacitors also include wound aluminum solid electrolytic capacitors and laminated aluminum solid electrolytic capacitors. The oxidant of the present invention Since the co-dopant solution is particularly suitable for development for the manufacture of wound-type aluminum solid electrolytic capacitors, it will be specifically described in detail. the
首先,作为卷绕型铝固体电解电容器的电容器元件,使用下述电容器元件:对铝箔的表面进行蚀刻处理后,进行化学转换处理,在形成介电体层的阳极上安装引线端子,而且在由铝箔形成的阴极上安装引线端子,通过隔片将这些带引线端子的阳极和阴极卷绕,制造电容器元件。 First, as a capacitor element of a wound-type aluminum solid electrolytic capacitor, a capacitor element is used in which the surface of an aluminum foil is etched and then chemically converted, and a lead terminal is attached to an anode on which a dielectric layer is formed. Lead terminals are attached to cathodes formed of aluminum foil, and these anodes and cathodes with lead terminals are wound through separators to manufacture capacitor elements. the
然后,使用上述电容器元件制造卷绕型铝固体电解电容器例如下述进行。 Then, a wound aluminum solid electrolytic capacitor is manufactured using the capacitor element described above, for example, as follows. the
也就是,将上述电容器元件浸渍到本发明的氧化剂兼掺杂剂溶液和单体(噻吩或其衍生物)的混合物中,取出后,在室温或加热下使单体聚合,形成由以噻吩或其衍生物的聚合物为聚合物骨架的导电性高分子形成的固体电解质层后,用外部封装材料,将具有该固体电解质层的电容器元件外部封装,制造卷绕型铝固体电解电容器。 That is, the above-mentioned capacitor element is immersed in the mixture of the oxidizing agent and dopant solution of the present invention and the monomer (thiophene or its derivatives), and after taking it out, the monomer is polymerized at room temperature or under heating to form a capacitor composed of thiophene or its derivatives. After the polymer of its derivatives is a solid electrolyte layer formed by the conductive polymer of the polymer skeleton, the capacitor element with the solid electrolyte layer is externally encapsulated with an external packaging material to manufacture a wound aluminum solid electrolytic capacitor. the
另外,如上所述,为了代替将电容器元件浸渍到本发明的氧化剂兼掺杂剂溶液和单体的混合物中,可以将单体(噻吩或其衍生物)用前述甲醇等有机溶剂稀释,在该单体溶液中浸渍电容器元件,取出干燥后,将该电容器元件浸渍到本发明的氧化剂兼掺杂剂溶液中,取出后在室温或加热下使单体聚合;或者将电容器元件预先浸渍到本发明的氧化剂兼掺杂剂溶液中,取出后将该电容器元件浸渍到单体中,取出后在室温或加热下使单体聚合,之后,和前述同样地,制造卷绕型铝固体电解电容器。 In addition, as described above, instead of immersing the capacitor element in the mixture of the oxidizing agent and dopant solution of the present invention and the monomer, the monomer (thiophene or its derivative) may be diluted with the aforementioned organic solvent such as methanol. Immerse the capacitor element in the monomer solution, take it out and dry it, immerse the capacitor element in the oxidizing agent and dopant solution of the present invention, polymerize the monomer at room temperature or under heating after taking it out; or impregnate the capacitor element in the present invention The oxidizing agent and dopant solution, after taking out, the capacitor element is immersed in the monomer, and after taking out, the monomer is polymerized at room temperature or under heating, and thereafter, a wound aluminum solid electrolytic capacitor is manufactured in the same manner as above. the
在制造上述卷绕型铝固体电解电容器以外的固体电解电容器,例如层叠型铝固体电解电容器、钽固体电解电容器、铌固体电解电容器等时,作为电容器元件使用具有由铝、钽、铌等阀金属的多孔物形成的阳极,与由这些阀金属的氧化涂膜形成的介电体层的元件,该电容器元件和前述卷绕型铝固体电解电容器的情形同样地,浸渍到本发明的氧化剂兼掺杂剂溶液和单体的混合物中,取出在室 温或加热下使单体(噻吩或其衍生物)聚合;或者将电容器元件浸渍到单体溶液中,取出干燥后,将该电容器元件浸渍到本发明的氧化剂兼掺杂剂溶液中,取出在室温或加热下,使单体聚合;或者将电容器元件浸渍到本发明的氧化剂兼掺杂剂溶液中,取出后将该电容器元件浸渍到单体中,取出后在室温或加热下使单体聚合,洗涤该电容器元件后干燥。然后,重复这些工序,形成由导电性高分子形成的固体电解质层后,施加碳糊浆、银糊浆,干燥后进行外部封装,从而制造层叠型铝固体电解电容器、钽固体电解电容器、铌固体电解电容器等。 When manufacturing solid electrolytic capacitors other than the above-mentioned winding type aluminum solid electrolytic capacitors, such as laminated aluminum solid electrolytic capacitors, tantalum solid electrolytic capacitors, and niobium solid electrolytic capacitors, as capacitor elements, valve metals such as aluminum, tantalum, and niobium are used. The anode formed of the porous material, and the element of the dielectric layer formed by the oxide coating film of these valve metals, this capacitor element is the same as the case of the above-mentioned wound type aluminum solid electrolytic capacitor, impregnated with the oxidant of the present invention. In the mixture of impurity solution and monomer, take it out and polymerize the monomer (thiophene or its derivatives) at room temperature or under heating; or immerse the capacitor element in the monomer solution, take it out and dry it, then immerse the capacitor element in In the oxidizing agent and dopant solution of the present invention, take it out at room temperature or under heating to polymerize the monomer; or immerse the capacitor element in the oxidizing agent and dopant solution of the present invention, and then immerse the capacitor element in the monomer after taking it out. After taking it out, the monomer is polymerized at room temperature or under heating, and the capacitor element is washed and dried. Then, repeating these steps, after forming a solid electrolyte layer made of conductive polymers, applying carbon paste and silver paste, drying, and external packaging, thereby manufacturing laminated aluminum solid electrolytic capacitors, tantalum solid electrolytic capacitors, and niobium solid electrolytic capacitors. electrolytic capacitors, etc. the
上述这种导电性高分子的制造以及固体电解电容器的制造时的“原位聚合”制造导电性高分子时,本发明的氧化剂兼掺杂剂溶液与单体(噻吩或其衍生物)或者单体溶液的使用比例,是作为氧化剂兼掺杂剂的有机磺酸铁与单体以质量比计是2∶1~8∶1,“原位聚合”例如在10~300℃下进行1~180分钟。 "In situ polymerization" during the manufacture of the above-mentioned conductive polymers and the manufacture of solid electrolytic capacitors. The use ratio of the bulk solution is 2:1 to 8:1 in terms of mass ratio between the organic iron sulfonate and the monomer as the oxidizing agent and dopant, and the "in-situ polymerization" is carried out at 10 to 300°C for example at 1 to 180°C. minute. the
另外,制造固体电解电容器时,将电容器元件浸渍到本发明的氧化剂兼掺杂剂溶液和单体混合物中的情况下,通常,预先制备本发明的氧化剂兼掺杂剂溶液,将其和单体混合物,也可以不进行这种预先制备,而是将有机磺酸铁的醇溶液(碳原子数为1~4的醇溶液)与具有缩水甘油基的化合物或其开环化合物,进而根据需要和多元醇、单体混合,在这种混合状态下,可以存在相当于本发明的氧化剂兼掺杂剂溶液的有机磺酸铁的醇溶液和具有缩水甘油基的化合物或其开环化合物,进而根据需要也可以存在多元醇。 In addition, when manufacturing a solid electrolytic capacitor, when the capacitor element is immersed in the oxidizing agent and dopant solution of the present invention and the monomer mixture, usually, the oxidizing agent and dopant solution of the present invention is prepared in advance, and it is mixed with the monomer Mixture, also can not carry out this pre-preparation, but the alcoholic solution (alcoholic solution that carbon number is 1~4) of organic sulfonate iron and the compound or its ring-opening compound that have glycidyl group, and then according to need and Polyhydric alcohol, monomer are mixed, and in this mixing state, can exist the alcoholic solution of the organic sulfonate ferric that is equivalent to the oxygenant of the present invention and dopant solution concurrently and have glycidyl compound or its ring-opening compound, and then according to Polyols may also be present if desired. the
实施例 Example
接着,举出实施例对本发明进行更具体地说明,但是本发明并不只限定于这些实施例中例示的内容。另外,在以下的实施例中,表示浓度以及添加量时的%只要没有标记其标准,是质量基准的%。 Next, although an Example is given and this invention is demonstrated more concretely, this invention is not limited only to the content illustrated in these Examples. In addition, in the following examples, % at the time of expressing a density|concentration and an addition amount is a mass basis % unless the standard is marked. the
[氧化剂兼掺杂剂溶液的制备(1)] [Preparation of oxidant and dopant solution (1)]
实施例1~30和比较例1~3 Embodiment 1~30 and comparative example 1~3
在该实施例1~30和比较例1~3中,作为形成氧化剂兼掺杂剂的有机磺酸铁,使用对甲苯磺酸铁,作为具有缩水甘油基的化合物(以下,简称为“缩水甘油基化合物”),在实施例1~10中使用属于通式(3)所示的二缩水甘油基化合物的聚乙二醇二缩水甘油基醚[阪本药品工业公司制造的SR-8EGS(商品名),通式(3)中的n是该聚乙二醇二缩水甘油基醚的中间值8],在实施例11、12、13中分别使用属于通式(2)所示的二缩水甘油基化合物的乙二醇二缩水甘油基醚、丙二醇二缩水甘油基醚、丁二醇二缩水甘油基醚,在实施例14、15、16、17、18中分别使用属于通式(3)所示的二缩水甘油基化合物的二乙二醇二缩水甘油基醚、二丙二醇二缩水甘油基醚、三乙二醇二缩水甘油基醚、三丙二醇二缩水甘油基醚、聚丙二醇二缩水甘油基醚[阪本药品工业公司制造的SR-4PG(商品名),通式(3)中的n是该聚丙二醇二缩水甘油基醚的中间值7],在实施例19中,使用甘油三缩水甘油基醚,在实施例20中使用二甘油四缩水甘油基醚,在实施例21中,使用属于通式(1)所示的单缩水甘油基化合物的环氧丙醇,在实施例22、23中分别使用属于通式(1)所示的单缩水甘油基化合物的开环化合物的环氧丁烷、环氧辛烷,在实施例24中,使用属于通式(1)所示的单缩水甘油基化合物的丁基缩水甘油基醚,在实施例25~27中分别使用具有一个缩水甘油基的甲基丙烯酸缩水甘油基酯、苯基缩水甘油基醚、甲苯基缩水甘油基醚,在实施例28中,使用属于通式(2)所示的二缩水甘油基化合物的己二醇二缩水甘油基醚,在实施例29中,使用属于通式(3)所示的二缩水甘油基化合物的聚1,4-丁二醇缩水甘油基醚,在实施例30中,使用下述所示的制备例1制备的甲基丙烯酸缩水甘油基酯和丁二醇的反应物;作为多元醇,在实施例1~6、实施例8、比较例2~3 中,使用丙三醇(甘油),在实施例9、实施例11~20和实施例25~30中,使用丁二醇,在实施例10、实施例21~24中使用己二醇,如下制备氧化剂兼掺杂剂溶液。其中,缩水甘油基化合物的种类、其添加量、其相对于对甲苯磺酸铁的添加比例、多元醇的种类、其添加量、其相对于对甲苯磺酸铁的添加比例,在表1~表2所示的关系中,在下述所示的氧化剂兼掺杂剂溶液的制备方法(1)中,将缩水甘油基化合物的种类用X表示,缩水甘油基化合物的添加量用A(g)表示,其相对于对甲苯磺酸铁的添加比例用B(%)表示,多元醇的种类用Y表示,多元醇的添加量用C(g)表示,其相对于对甲苯磺酸铁的添加比例用D(%)表示,丁醇的添加量用E(g)表示。另外,在实施例中,有只添加二缩水甘油基化合物,不添加多元醇的实施例(实施例7),另外,在比较例中,有不添加二缩水甘油基化合物、多元醇的任意一种的例子以及只添加多元醇的例子等。 In Examples 1-30 and Comparative Examples 1-3, iron p-toluenesulfonate was used as an organic iron sulfonate forming an oxidizing agent and a dopant, and as a compound having a glycidyl group (hereinafter referred to simply as "glycidol") base compound"), in Examples 1 to 10, polyethylene glycol diglycidyl ether belonging to the diglycidyl compound represented by general formula (3) [SR-8EGS (trade name ), n in the general formula (3) is the middle value 8] of this polyethylene glycol diglycidyl ether, use respectively in embodiment 11,12,13 belong to the diglycidol shown in general formula (2) Ethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, and butanediol diglycidyl ether of the base compound are respectively used in embodiments 14, 15, 16, 17, and 18 and belong to the formula (3). Diethylene glycol diglycidyl ether, dipropylene glycol diglycidyl ether, triethylene glycol diglycidyl ether, tripropylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether of the diglycidyl compounds shown Ether [SR-4PG (trade name) manufactured by Sakamoto Pharmaceutical Co., Ltd., n in the general formula (3) is the median value 7 of the polypropylene glycol diglycidyl ether], in Example 19, glycerol triglycidyl Base ether, use diglycerol tetraglycidyl ether in embodiment 20, in embodiment 21, use the glycidyl alcohol that belongs to the monoglycidyl compound shown in general formula (1), in embodiment 22,23 In Example 24, the monoglycidyl compound represented by the general formula (1) was used to use butylene oxide and octyl oxide, which belong to the ring-opening compound of the monoglycidyl compound represented by the general formula (1). The butyl glycidyl ether of the glyceryl compound uses glycidyl methacrylate, phenyl glycidyl ether, and cresyl glycidyl ether with one glycidyl group respectively in Examples 25 to 27. In Example 28, hexanediol diglycidyl ether belonging to the diglycidyl compound represented by the general formula (2) was used, and in Example 29, a diglycidyl compound belonging to the general formula (3) was used Poly 1,4-butanediol glycidyl ether, in Example 30, using the reactant of glycidyl methacrylate and butanediol prepared in Preparation Example 1 shown below; as polyhydric alcohol, In embodiment 1~6, embodiment 8, comparative example 2~3, use glycerol (glycerin), in embodiment 9, embodiment 11~20 and embodiment 25~30, use butanediol, in In Example 10 and Examples 21 to 24, hexanediol was used to prepare the oxidizing agent and dopant solution as follows. Among them, the type of glycidyl compound, its addition amount, its addition ratio relative to iron p-toluenesulfonate, the type of polyol, its addition amount, and its addition ratio relative to p-toluenesulfonate iron are listed in Table 1- In the relationship shown in Table 2, in the preparation method (1) of the oxidizing agent and dopant solution shown below, the type of glycidyl compound is represented by X, and the added amount of glycidyl compound is represented by A (g) Indicates that its addition ratio relative to iron p-toluenesulfonate is represented by B (%), the type of polyol is represented by Y, the amount of polyol added is represented by C (g), and its addition to iron p-toluenesulfonate The ratio is represented by D (%), and the amount of butanol added is represented by E (g). In addition, in the examples, there is an example (Example 7) in which only a diglycidyl compound is added and no polyhydric alcohol is added. In addition, in the comparative example, either a diglycidyl compound or a polyhydric alcohol is not added. Examples of species and examples of adding only polyols, etc. the
制备例1甲基丙烯酸缩水甘油基酯和丁二醇的反应物的制备 The preparation of the reactant of preparation example 1 glycidyl methacrylate and butanediol
在反应容器中加入284.3g(2.00mol)甲基丙烯酸缩水甘油基酯、90.1g(1.00mol)丁二醇和1.0g对甲苯磺酸1水合物,将反应容器内保持在80℃的同时搅拌12小时。将反应液冷却到室温,得到375g作为产物的甲基丙烯酸缩水甘油基酯和丁二醇的反应物。另外,该甲基丙烯酸缩水甘油基酯和丁二醇的反应物在表中表示时,简化用“制备例1”表示。 284.3g (2.00mol) of glycidyl methacrylate, 90.1g (1.00mol) of butanediol and 1.0g of p-toluenesulfonic acid monohydrate were added to the reaction vessel, and the reaction vessel was kept at 80°C while stirring for 12 Hour. The reaction liquid was cooled to room temperature to obtain 375 g of a reaction product of glycidyl methacrylate and butanediol as a product. In addition, when the reactant of this glycidyl methacrylate and butanediol is shown in a table|surface, it shows with "production example 1" for simplicity. the
[氧化剂兼掺杂剂溶液的制备方法(1)] [The preparation method (1) of oxidant and dopant solution]
将テイカ公司制造的浓度40%的对甲苯磺酸铁的丁醇溶液(铁和对甲苯磺酸的摩尔比是1∶2.74),通过蒸馏浓缩。干燥固体成分是67.2%。相对于100g上述溶液,添加Ag缩水甘油基化合物X、Cg多元醇Y以及Eg丁醇,在60℃下加热1小时后,用アドバンテツク东洋公司制造的玻璃过滤器-GF75(GF75是商品号,以下简称公司名表示)过滤,该滤液分别形成实施例1~30和比较例1~3 的氧化剂兼掺杂剂溶液。该溶液的计算上的固体成分浓度是43.0%。另外,在表1或表2中,这些氧化剂兼掺杂剂溶液中的缩水甘油基化合物X相对于对甲苯磺酸铁的添加比例B%、多元醇Y相对于对甲苯磺酸铁的添加比例D%,也分别和这些实施例和比较例相对应。其中,在表1~表2中,由于空间关系,缩水甘油基化合物和多元醇以如下简称表示。另外,这些实施例1~30和比较例1~3的氧化剂兼掺杂剂溶液以及后述的实施例31~32和比较例4~6的氧化剂兼掺杂剂溶液的评价通过后述的从[固体电解电容器的评价(1)]到[固体电解电容器的评价(8)]中的固体电解电容器的评价进行。 A 40% butanol solution of iron p-toluenesulfonate (the molar ratio of iron and p-toluenesulfonic acid: 1:2.74) manufactured by Teika Co., Ltd. was concentrated by distillation. The dry solids content was 67.2%. Add Ag glycidyl compound X, Cg polyol Y, and Eg butanol to 100 g of the above solution, and heat at 60° C. for 1 hour, then use a glass filter-GF75 manufactured by Advantec Toyo Co., Ltd. (GF75 is a product number, Hereinafter referred to as company name representation) filtration, this filtrate forms respectively the oxidizing agent solution of embodiment 1~30 and comparative example 1~3 concurrently dopant. The calculated solid content concentration of this solution was 43.0%. In addition, in Table 1 or Table 2, the addition ratio B% of glycidyl compound X to iron p-toluenesulfonate in these oxidizing agent and dopant solutions, the addition ratio of polyol Y to iron p-toluenesulfonate D% also corresponds to these Examples and Comparative Examples, respectively. Wherein, in Tables 1 to 2, glycidyl compounds and polyhydric alcohols are represented by the following abbreviations due to spatial relations. In addition, the evaluation of the oxidizing agent and dopant solutions of Examples 1 to 30 and Comparative Examples 1 to 3, and the oxidizing agent and dopant solutions of Examples 31 to 32 and Comparative Examples 4 to 6 described later was carried out from The evaluation of the solid electrolytic capacitor in [Evaluation (1) of the solid electrolytic capacitor] to [Evaluation of the solid electrolytic capacitor (8)] was performed. the
缩水甘油基化合物Glycidyl compounds
PEG-DG:聚乙二醇二缩水甘油基醚 PEG-DG: polyethylene glycol diglycidyl ether
EG-DG:乙二醇二缩水甘油基醚 EG-DG: Ethylene glycol diglycidyl ether
PG-DG:丙二醇二缩水甘油基醚 PG-DG: Propylene Glycol Diglycidyl Ether
BG-DG:丁二醇二缩水甘油基醚 BG-DG: Butanediol diglycidyl ether
DEG-DG:二乙二醇二缩水甘油基醚 DEG-DG: Diethylene glycol diglycidyl ether
DPG-DG:二丙二醇二缩水甘油基醚 DPG-DG: Dipropylene Glycol Diglycidyl Ether
TEG-DG:三乙二醇二缩水甘油基醚 TEG-DG: Triethylene glycol diglycidyl ether
TPG-DG:三丙二醇二缩水甘油基醚 TPG-DG: Tripropylene Glycol Diglycidyl Ether
PPG-DG:聚丙二醇二缩水甘油基醚 PPG-DG: polypropylene glycol diglycidyl ether
GL-TrG:甘油三缩水甘油基醚 GL-TrG: Glycerol Triglycidyl Ether
DGL-TtG:二甘油四缩水甘油基醚 DGL-TtG: Diglycerol Tetraglycidyl Ether
EPPOL:环氧丙醇 EPPOL: glycidyl alcohol
EPBTN:环氧丁烷 EPBTN: butylene oxide
EPOTN:环氧辛烷 EPOTN: Epoxy octane
BU-GE:丁基缩水甘油基醚 BU-GE: Butyl glycidyl ether
Meth-G:甲基丙烯酸缩水甘油基醚 Meth-G: Glycidyl Methacrylate Ether
Ph-G:苯基缩水甘油基醚 Ph-G: Phenyl glycidyl ether
Cr-G:甲苯基缩水甘油基醚 Cr-G: cresyl glycidyl ether
HexG-DG:己二醇二缩水甘油基醚 HexG-DG: Hexylene Glycol Diglycidyl Ether
PMG-DG:聚1,4-丁二醇二缩水甘油基醚 PMG-DG: poly 1,4-butanediol diglycidyl ether
多元醇Polyol
GLYOL:甘油 GLYOL: Glycerin
BUDOL:丁二醇 BUDOL: butanediol
HEDOL:己二醇 HEDOL: hexanediol
另外,在比较例3中,对代替缩水甘油基化合物添加的聚乙二醇400简化用PEG400表示。 In addition, in Comparative Example 3, the polyethylene glycol 400 added instead of the glycidyl compound is simply represented by PEG400. the
[表1] [Table 1]
[表2] [Table 2]
[氧化剂兼掺杂剂溶液的制备(2)] [Preparation of oxidizing agent and dopant solution (2)]
实施例31~32和比较例4~6 Embodiment 31~32 and comparative example 4~6
在实施例31~32和比较例4~6中,作为有机磺酸铁,使用甲氧基苯磺酸铁;作为缩水甘油基化合物,在实施例31中使用属于通式(3)所示的二缩水甘油基化合物的聚乙二醇二缩水甘油基醚(和实施例1中同样的物质),在实施例32中,使用属于通式(1)所示的单缩水甘油基化合物的环氧丙醇,作为多元醇,在实施例 31~32、比较例5~6中,使用甘油,如下所示,制备氧化剂兼掺杂剂溶液。其中,使用甲氧基苯磺酸铁作为该氧化剂兼掺杂剂的氧化剂兼掺杂剂溶液的制备,也是将缩水甘油基化合物的种类、其添加量、其相对于甲氧基苯磺酸铁的添加比例、多元醇的种类、其添加量、其相对于甲氧基苯磺酸铁的添加比例,以表3所示的关系,在下述所示的[氧化剂兼掺杂剂溶液的制备方法(2)]中,也是将缩水甘油基化合物的种类用X表示,缩水甘油基化合物的添加量用A(g)表示,其相对于甲氧基苯磺酸铁的添加比例用B(%)表示,多元醇的种类用Y表示,多元醇的添加量用C(g)表示,其相对于甲氧基苯磺酸铁的添加比例用D(%)表示,乙醇的添加量用E(g)表示。 In Examples 31 to 32 and Comparative Examples 4 to 6, iron methoxybenzenesulfonate was used as organic iron sulfonate; Polyethylene glycol diglycidyl ether (the same substance as in Example 1) of a diglycidyl compound. In Example 32, an epoxy resin belonging to a monoglycidyl compound represented by the general formula (1) is used. Propanol was used as the polyhydric alcohol in Examples 31-32 and Comparative Examples 5-6, and glycerin was used to prepare oxidizing agent and dopant solutions as follows. Wherein, the preparation of the oxidant and dopant solution using iron methoxybenzenesulfonate as the oxidant and dopant also involves the type of glycidyl compound, its addition amount, and its relative to iron methoxybenzenesulfonate The addition ratio of the polyhydric alcohol, the type of polyhydric alcohol, its addition amount, and its addition ratio to iron methoxybenzene sulfonate, with the relationship shown in Table 3, in the following [Preparation method of oxidizing agent and dopant solution In (2)], the type of glycidyl compound is also represented by X, the amount of glycidyl compound added is represented by A (g), and the ratio of its addition to iron methoxybenzenesulfonate is represented by B (%) Indicates that the type of polyol is represented by Y, the amount of polyol added is represented by C (g), the ratio of its addition to iron methoxybenzenesulfonate is represented by D (%), and the amount of ethanol added is represented by E (g )express. the
[氧化剂兼掺杂剂溶液的制备方法(2)] [The preparation method of oxidant and dopant solution (2)]
将テイカ公司制造的浓度40%的甲氧基苯磺酸铁的乙醇溶液(铁和甲氧基苯磺酸的摩尔比是1∶2.72),通过蒸馏浓缩。干燥固体成分是64.5%。相对于100g上述溶液,添加Ag缩水甘油基化合物X、Cg多元醇Y以及Eg乙醇,在60℃下加热1小时后,用アドバンテツク东洋公司制造的玻璃过滤器GF75过滤,该滤液分别形成实施例31~32和比较例4~6的氧化剂兼掺杂剂溶液。该溶液的计算上的固体成分浓度是45.0%,缩水甘油基化合物X相对于甲氧基苯磺酸铁的添加比例是B%、多元醇Y相对于甲氧基苯磺酸铁的添加比例是D%。上述X、Y、A、B、C、D、E在表3中具体表示。另外,在该表3中,也将聚乙二醇二缩水甘油基醚简化用“PEG-DG”表示,将环氧丙醇简化用“EPPOL”表示,将甘油简化用“GLYOL”表示。 A 40% ethanol solution of iron methoxybenzenesulfonate (the molar ratio of iron and methoxybenzenesulfonic acid: 1:2.72) manufactured by Teika Co., Ltd. was concentrated by distillation. The dry solids content was 64.5%. Add Ag glycidyl compound X, Cg polyol Y, and Eg ethanol to 100 g of the above solution, heat at 60° C. for 1 hour, and filter with a glass filter GF75 manufactured by Advantec Toyo Co., Ltd. 31-32 and the oxidizing agent and dopant solutions of Comparative Examples 4-6. The calculated solid content concentration of this solution is 45.0%, the addition ratio of glycidyl compound X to iron methoxybenzenesulfonate is B%, and the addition ratio of polyol Y to iron methoxybenzenesulfonate is D%. The aforementioned X, Y, A, B, C, D, and E are specifically shown in Table 3. Also in Table 3, polyethylene glycol diglycidyl ether is abbreviated as "PEG-DG", glycidol is abbreviated as "EPPOL", and glycerin is abbreviated as "GLYOL". the
[表3] [table 3]
[固体电解电容器的评价(1)] [Evaluation of solid electrolytic capacitors (1)]
在该[固体电解电容器的评价(1)]中,作为单体,使用3,4-亚乙基二氧噻吩,使用如前所述制备的实施例1~30的氧化剂兼掺杂剂溶液,制造设定静电容量为10μF以上、设定ESR为40mΩ以下的实施例33~62的卷绕型铝固体电解电容器,将它们与使用前述制备的比较例1~3的氧化剂兼掺杂剂溶液制造的比较例7~9的卷绕型铝固体电解电容器的电容器性质相比较,同时由此,评价制造这些卷绕型铝固体电解电容器时使用的实施例1~30和比较例1~3的氧化剂兼掺杂剂溶液的性质。 In this [Evaluation of Solid Electrolytic Capacitor (1)], 3,4-ethylenedioxythiophene was used as a monomer, and the oxidizing agent and dopant solutions of Examples 1 to 30 prepared as described above were used, The winding-type aluminum solid electrolytic capacitors of Examples 33 to 62 with a set electrostatic capacity of 10 μF or more and a set ESR of 40 mΩ or less were produced, and they were produced by using the oxidizing agent and dopant solution of Comparative Examples 1 to 3 prepared above. The capacitor properties of the winding type aluminum solid electrolytic capacitors of Comparative Examples 7 to 9 were compared, and at the same time, the oxidizing agents of Examples 1 to 30 and Comparative Examples 1 to 3 used in the manufacture of these winding type aluminum solid electrolytic capacitors were evaluated. properties of the dopant solution. the
实施例33~62和比较例7~9 Embodiment 33~62 and comparative example 7~9
首先,表示使用实施例1的氧化剂兼掺杂剂溶液,制造实施例33的卷绕型铝固体电解电容器的情形。 First, the state of manufacturing the wound type aluminum solid electrolytic capacitor of Example 33 using the oxidizing agent and dopant solution of Example 1 is shown. the
对铝箔表面进行蚀刻处理,将该蚀刻处理后的铝箔浸渍到12%氨水溶液中,对该氨水溶液中的铝箔施加80V的电压,在铝箔表面形成介电体层作为阳极,在该阳极上安装引线端子,另外,在由铝箔形成的阴极上安装引线端子,这些带引线端子的阳极和阴极通过隔片卷绕,制造设定静电容量为10μF以上、设定ESR为40mΩ 以下的卷绕型铝固体电解电容器制造用电容器元件。 Etch the surface of the aluminum foil, dip the etched aluminum foil into a 12% ammonia solution, apply a voltage of 80V to the aluminum foil in the ammonia solution, form a dielectric layer on the surface of the aluminum foil as an anode, and install on the anode In addition, lead terminals are attached to cathodes formed of aluminum foil, and these anodes and cathodes with lead terminals are wound with separators to manufacture winding-type aluminum with a set capacitance of 10μF or more and a set ESR of 40mΩ or less. Capacitor elements for the manufacture of solid electrolytic capacitors. the
将上述电容器元件浸渍到对20ml的3,4-亚乙基二氧噻吩(テイカ公司制造)添加80ml甲醇制备的单体溶液中,取出后在50℃下干燥10分钟。之后,将上述电容器元件浸渍到100ml实施例1的氧化剂兼掺杂剂溶液中,取出后在70℃下加热2小时,在180℃下加热1小时,使作为单体的3,4-亚乙基二氧噻吩聚合,形成由以3,4-亚乙基二氧噻吩的聚合物作为聚合物骨架的导电性高分子形成的固体电解质层。将其用外部封装材料外部封装,制造实施例33的卷绕型铝固体电解电容器。 The above-mentioned capacitor element was immersed in a monomer solution prepared by adding 80 ml of methanol to 20 ml of 3,4-ethylenedioxythiophene (manufactured by Teika Co., Ltd.), taken out, and dried at 50° C. for 10 minutes. Afterwards, the above-mentioned capacitor element was immersed in 100 ml of the oxidizing agent and dopant solution of Example 1, and after taking it out, it was heated at 70° C. for 2 hours, and then at 180° C. for 1 hour, so that 3,4-ethylene as a monomer 3,4-ethylenedioxythiophene is polymerized to form a solid electrolyte layer formed of a conductive polymer with a polymer of 3,4-ethylenedioxythiophene as a polymer skeleton. This was externally sealed with an external sealing material to manufacture a wound aluminum solid electrolytic capacitor of Example 33. the
然后,除了分别使用实施例2~30和比较例1~3的氧化剂兼掺杂剂溶液代替上述实施例1的氧化剂兼掺杂剂溶液以外,和使用实施例1的氧化剂兼掺杂剂溶液的情形同样地,制造分别使用了氧化剂兼掺杂剂溶液的卷绕型铝固体电解电容器,将它们作为实施例34~62和比较例7~9的卷绕型铝固体电解电容器。 Then, except that the oxidizing agent and dopant solution of Examples 2 to 30 and Comparative Examples 1 to 3 were used instead of the oxidizing agent and dopant solution of Example 1, and the oxidizing agent and dopant solution of Example 1 were used. In the same manner, wound-type aluminum solid electrolytic capacitors using the oxidizing agent and dopant solutions were manufactured, and these were used as the wound-type aluminum solid electrolytic capacitors of Examples 34-62 and Comparative Examples 7-9. the
对如上制造的实施例33~62和比较例7~9的卷绕型铝固体电解电容器,使用HEWLETTPACKARD公司制造的LCR仪(4284A),在25℃的条件下,在100kHz下测定ESR,在120Hz下测定静电容量,击穿电压使用松定プレシジヨン公司制造的PRk650-2.5,在25℃的条件下,以1V/分钟的速度升高地测定。其结果在表4~表5中表示。这些测定都是对各种试样分别进行50个,表4和表5中表示的ESR值和静电容量值是求得这些50个的平均值,四舍五入小数点第二位表示的值,击穿电压是四舍五入小数点以下表示的值。另外,对使用的氧化剂兼掺杂剂溶液以实施例编号和比较例编号表示。 For the winding-type aluminum solid electrolytic capacitors of Examples 33-62 and Comparative Examples 7-9 manufactured as above, the ESR was measured at 100 kHz at 25°C using an LCR meter (4284A) manufactured by HEWLETT PACKARD, and at 120 Hz The electrostatic capacitance was measured under the condition of 25° C., and the breakdown voltage was measured at a rate of 1 V/min using PRk650-2.5 manufactured by Matsudaka Pressiyo Corporation. The results are shown in Tables 4 to 5. These measurements were carried out on 50 samples of each type. The ESR values and capacitance values shown in Table 4 and Table 5 are the average values of these 50 samples, and the values indicated by the second decimal point are rounded off. The breakdown voltage is the value expressed below the rounded decimal point. In addition, the oxidizing agent and dopant solution used is represented by an example number and a comparative example number. the
[表4] [Table 4]
[表5] [table 5]
如表4~表5所示,实施例33~62的卷绕型铝固体电解电容器、比较例7~9的卷绕型铝固体电解电容器都是静电容量是11μF的程度,满足设定静电容量的10μF以上,ESR都是30mΩ的程度,满足设定ESR的40mΩ以下,但是比较例7~9的卷绕型铝固体电解电容器的击穿电压是21~22V,相对于此,实施例33~62的卷绕型铝固体电解电容器的击穿电压是40V的程度,实施例33~62的卷绕型铝固体电解电容器具有比较例7~9的卷绕型铝固体电解电容器的约两倍高的击穿电压,耐电压性优异。 As shown in Tables 4 to 5, the winding type aluminum solid electrolytic capacitors of Examples 33 to 62 and the winding type aluminum solid electrolytic capacitors of Comparative Examples 7 to 9 all have a capacitance of about 11 μF, which satisfies the set capacitance. 10μF or more, the ESR is about 30mΩ, which satisfies the set ESR of 40mΩ or less, but the breakdown voltage of the wound aluminum solid electrolytic capacitors of Comparative Examples 7-9 is 21-22V. In contrast, Examples 33- The breakdown voltage of the winding type aluminum solid electrolytic capacitor of 62 is about 40V, and the winding type aluminum solid electrolytic capacitors of Examples 33 to 62 are about twice as high as the winding type aluminum solid electrolytic capacitors of Comparative Examples 7 to 9 Breakdown voltage, excellent voltage resistance. the
也就是,使用只添加缩水甘油基化合物的实施例7的氧化剂兼掺杂剂溶液制造的实施例39的卷绕型铝固体电解电容器,满足设定静电容量、设定ESR的同时,击穿电压为41V,显示出比较例7~9的卷绕型铝固体电解电容器接近两倍高的击穿电压,耐电压性优异;此外,使用除了添加缩水甘油基化合物以外,还添加多元醇的实施例1~6、实施例8~30的氧化剂兼掺杂剂溶液制造的实施例33~38、实施例40~62的卷绕型铝固体电解电容器,更满足设定静电容量、设定ESR的同时,与上述实施例39的卷绕型铝固体电解电容器相比,具有更高的击穿电压,耐电压性更优异,同时ESR也比实施例39的卷绕型铝固体电解电容器更低,在这方面能确认性质提高。 That is, the wound-type aluminum solid electrolytic capacitor of Example 39 manufactured using the oxidizing agent and dopant solution of Example 7 to which only a glycidyl compound was added satisfies the specified capacitance and ESR, and the breakdown voltage It is 41V, which shows that the wound-type aluminum solid electrolytic capacitors of Comparative Examples 7 to 9 have a breakdown voltage nearly twice as high, and the withstand voltage is excellent; in addition, in addition to the glycidyl compound, an example in which a polyhydric alcohol is added 1-6. The wound-type aluminum solid electrolytic capacitors of Examples 33-38 and Examples 40-62 manufactured by the oxidizing agent and dopant solution of Examples 8-30 are more satisfied with the set electrostatic capacity and set ESR. , compared with the winding type aluminum solid electrolytic capacitor of Example 39 above, it has a higher breakdown voltage and better withstand voltage, and at the same time, the ESR is also lower than that of the winding type aluminum solid electrolytic capacitor of Example 39. In In this respect, improvement in properties can be confirmed. the
相对于此,使用不添加缩水甘油基化合物、也不添加多元醇的比较例1的氧化剂兼掺杂剂溶液;使用添加多元醇、不添加缩水甘油基化合物的比较例2的氧化剂兼掺杂剂溶液;使用添加多元醇、将缩水甘油基化合物改变为添加聚乙二醇400(PEG400)的比较例3的氧化剂兼掺杂剂溶液而制造的比较例7~9的卷绕型铝固体电解电容器,虽然满足设定静电容量和设定ESR,但是击穿电压低,耐电压性比实施例的更差。 In contrast, the oxidizing agent and dopant solution of Comparative Example 1 in which no glycidyl compound and polyol was added was used; the oxidizing agent and dopant solution of Comparative Example 2 was used in which polyhydric alcohol was added and no glycidyl compound was added. Solution: Winding type aluminum solid electrolytic capacitors of Comparative Examples 7 to 9 manufactured using the oxidizing agent and dopant solution of Comparative Example 3 in which polyethylene glycol 400 (PEG400) was added and the glycidyl compound was changed to add polyhydric alcohol , although the set electrostatic capacity and set ESR are satisfied, the breakdown voltage is low, and the withstand voltage is worse than that of the embodiment. the
然后,根据该结果可以知道实施例33~62的卷绕型铝固体电解电容器制造时使用的实施例1~30的氧化剂兼掺杂剂溶液,与比较例7~9的卷绕型铝固体电解电容器的制造时使用的比较例1~3的氧化剂兼掺杂剂溶液相比,作为导电性高分子制造用的氧化剂兼掺杂剂溶液的性质更优异,而且可以知道使用实施例1~30的氧化剂兼掺杂剂溶液,将3,4-乙氧基二氧噻吩氧化聚合而制造的导电性高分子的性质优异。 Then, from the results, it can be known that the oxidizing agent and dopant solutions of Examples 1-30 used in the manufacture of wound-type aluminum solid electrolytic capacitors of Examples 33-62 are different from the wound-type aluminum solid electrolytic capacitors of Comparative Examples 7-9. Compared with the oxidizing agent and dopant solutions of Comparative Examples 1 to 3 used in the production of capacitors, the properties as oxidizing agent and dopant solutions for the production of conductive polymers are superior, and it can be seen that the oxidizing agent and dopant solutions of Examples 1 to 30 are The oxidant and dopant solution is excellent in the properties of a conductive polymer produced by oxidative polymerization of 3,4-ethoxydioxythiophene. the
[固体电解电容器的评价(2)] [Evaluation of solid electrolytic capacitors (2)]
在该[固体电解电容器的评价(2)]中,使用3,4-亚乙基二氧噻吩作为单体,使用将以甲氧基苯磺酸铁作为氧化剂兼掺杂剂的实施例31~32的氧化剂兼掺杂剂溶液,进行氧化聚合而制造设定静电容量为10μF以上、设定ESR为40mΩ以下的实施例63~64的卷绕型铝固体电解电容器,将它们和使用前述制备的比较例4~6的氧化剂兼掺杂剂溶液而制造的比较例10~12的卷绕型铝固体电解电容器性质相比较,同时,由此评价这些卷绕型铝固体电解电容器制造时使用的实施例31~32和比较例4~6的氧化剂兼掺杂剂溶液的性质。 In this [Evaluation of Solid Electrolytic Capacitor (2)], 3,4-ethylenedioxythiophene was used as a monomer, and Examples 31 to 31 were used in which iron methoxybenzenesulfonate was used as an oxidant and dopant. 32 oxidizing agent and dopant solution, carry out oxidative polymerization to manufacture winding-type aluminum solid electrolytic capacitors of Examples 63-64 with a set electrostatic capacitance of 10 μF or more and a set ESR of 40 mΩ or less, and use them and the above-mentioned prepared The properties of the coiled aluminum solid electrolytic capacitors of Comparative Examples 10 to 12 manufactured by using the oxidant and dopant solutions of Comparative Examples 4 to 6 were compared, and at the same time, the implementation of these coiled aluminum solid electrolytic capacitors was evaluated. Properties of the oxidizing agent and dopant solutions of Examples 31-32 and Comparative Examples 4-6. the
实施例63~64和比较例10~12 Embodiment 63~64 and comparative example 10~12
首先,如下表示使用实施例31的氧化剂兼掺杂剂溶液,制造实施例63的卷绕型铝固体电解电容器的情形。 First, the state of manufacturing the wound aluminum solid electrolytic capacitor of Example 63 using the oxidizing agent and dopant solution of Example 31 is shown below. the
将和前述实施例33等使用的相同的电容器元件浸渍到对20ml的3,4-亚乙基二氧噻吩(テイカ公司制造)添加80ml甲醇制备的单体溶液中,取出后在50℃下干燥10分钟。之后,将上述电容器元件浸渍到100ml实施例25的氧化剂兼掺杂剂溶液中,取出后在70℃下加热2小时,在180℃下加热1小时,使单体3,4-亚乙基二氧噻吩聚合,形成由以3,4-亚乙基二氧噻吩的聚合物作为聚合物骨架的导电性高分子形成的固体电解质层。将其用外部封装材料外部封装,制造实施例63的卷绕型铝固体电解电容器。 The same capacitor element as used in Example 33 above was immersed in a monomer solution prepared by adding 80 ml of methanol to 20 ml of 3,4-ethylenedioxythiophene (manufactured by Teika Co.), and dried at 50°C after taking it out. 10 minutes. Afterwards, the above-mentioned capacitor element was immersed in 100 ml of the oxidizing agent and dopant solution of Example 25, and after taking it out, it was heated at 70°C for 2 hours, and at 180°C for 1 hour, so that the monomer 3,4-ethylenedi Oxythiophene is polymerized to form a solid electrolyte layer made of a conductive polymer having a polymer of 3,4-ethylenedioxythiophene as a polymer skeleton. This was externally encapsulated with an external sealing material to manufacture a wound aluminum solid electrolytic capacitor of Example 63. the
然后,除了使用实施例32和比较例4~6的氧化剂兼掺杂剂溶液代替上述实施例31的氧化剂兼掺杂剂溶液以外,和使用上述实施例31的氧化剂兼掺杂剂溶液的情形同样地,使用各种氧化剂兼掺杂剂溶液,制造卷绕型铝固体电解电容器,将它们作为实施例64和比较例10~12的卷绕型铝固体电解电容器。 Then, except that the oxidizing agent and dopant solution of Example 32 and Comparative Examples 4 to 6 were used instead of the oxidizing agent and dopant solution of the above-mentioned Example 31, it was the same as the case of using the oxidizing agent and dopant solution of the above-mentioned Example 31. In this way, wound-type aluminum solid electrolytic capacitors were produced using various oxidizing agent and dopant solutions, and these were used as wound-type aluminum solid electrolytic capacitors of Example 64 and Comparative Examples 10-12. the
对如上制造的实施例63~64和比较例10~11的卷绕型铝固体电解电容器,和前述实施例33同样地测定,其结果在表6中表示。 The winding-type aluminum solid electrolytic capacitors of Examples 63 to 64 and Comparative Examples 10 to 11 produced as above were measured in the same manner as in Example 33, and the results are shown in Table 6. the
[表6] [Table 6]
如表6所示,实施例63~64的卷绕型铝固体电解电容器、比较例10~12的卷绕型铝固体电解电容器都是静电容量为11μF的程度,满足设定静电容量的10μF以上,ESR都是30μΩ的程度,满足设定ESR的40mΩ以下,但是实施例63~64的卷绕型铝固体电解电容器的击穿电压较高是48V,相对于此,比较例10~12的卷绕型铝固体电解电容器的击穿电压是24~25V,只不过是实施例63~64的卷绕型铝固体电解电容器的击穿电压的约一半。 As shown in Table 6, the wound-type aluminum solid electrolytic capacitors of Examples 63-64 and the wound-type aluminum solid electrolytic capacitors of Comparative Examples 10-12 all have a capacitance of about 11 μF, satisfying the set capacitance of 10 μF or more , ESR are all about 30μΩ, satisfying the set ESR of 40mΩ or less, but the breakdown voltage of the wound aluminum solid electrolytic capacitors of Examples 63-64 is as high as 48V. In contrast, the coils of Comparative Examples 10-12 The breakdown voltage of the wound type aluminum solid electrolytic capacitor was 24 to 25 V, which was only about half of that of the wound type aluminum solid electrolytic capacitor of Examples 63 to 64. the
也就是,可以知道实施例63~64的卷绕型铝固体电解电容器满足设定静电容量和设定ESR,而且击穿电压较高是48V,与比较例10~12的卷绕型铝固体电解电容器相比,耐电压性优异,使用甲氧基苯磺酸铁作为氧化剂兼掺杂剂的情形也发现和使用对甲苯磺酸铁作为氧化剂兼掺杂剂的情形同样的倾向;实施例31~32的氧化剂兼掺杂剂溶液与比较例4~6的氧化剂兼掺杂剂溶液相比,作为导电性高分子制造用的氧化剂兼掺杂剂溶液的性质更优异,而且,还可以知道使用实施例31~32的氧化剂兼掺杂剂溶液将3,4-亚乙基二氧噻吩氧化聚合而制造的导线高分子的性质优异。 That is, it can be seen that the wound-type aluminum solid electrolytic capacitors of Examples 63-64 satisfy the set electrostatic capacity and set ESR, and the breakdown voltage is as high as 48V, which is different from that of the wound-type aluminum solid electrolytic capacitors of Comparative Examples 10-12. Compared with capacitors, the withstand voltage is excellent, and the situation using iron methoxybenzenesulfonate as an oxidizing agent and a dopant also finds the same tendency as the situation using iron p-toluenesulfonate as an oxidizing agent and a dopant; Examples 31- Compared with the oxidizing agent and dopant solutions of Comparative Examples 4 to 6, the oxidizing agent and dopant solution of 32 has better properties as an oxidizing agent and dopant solution for the production of conductive polymers. The oxidizing agent and dopant solutions of Examples 31 to 32 were excellent in the properties of wire polymers produced by oxidatively polymerizing 3,4-ethylenedioxythiophene. the
以下所示的[固体电解电容器的评价(3)]到[固体电解电容器的评价(8)]由于使用烷基化亚乙基二氧噻吩作为用于制造导电性高分子的单体,所以在这些[固体电解电容器的评价(3)]到[固体电解电容器的评价(8)]的说明之前,表示合成烷基化二氧噻吩的合成例。 [Evaluation of solid electrolytic capacitors (3)] to [Evaluation of solid electrolytic capacitors (8)] shown below use alkylated ethylenedioxythiophene as a monomer for the production of conductive polymers, so in Before the description of [Evaluation of Solid Electrolytic Capacitor (3)] to [Evaluation of Solid Electrolytic Capacitor (8)], a synthesis example for synthesizing alkylated dioxythiophene is shown. the
合成例1甲基化亚乙基二氧噻吩(也就是2-甲基-2,3-二氢-噻吩并[3,4-b][1,4]二噁英)的合成 Synthesis Example 1 Synthesis of methylated ethylenedioxythiophene (that is, 2-methyl-2,3-dihydro-thieno[3,4-b][1,4]dioxin)
经过之后的1-(1)~1-(3)的工序,合成甲基化亚乙基二氧噻吩。 Through the subsequent steps 1-(1) to 1-(3), methylated ethylenedioxythiophene was synthesized. the
1-(1)丙-1,2-二基-二(4-甲基苯磺酸酯)的合成 Synthesis of 1-(1)propane-1,2-diyl-bis(4-methylbenzenesulfonate)
在冰冷却下,在反应容器中加入7.86kg(40mol)甲苯磺酰氯和7kg的1,2-二氯乙烷,将容器内的温度到10℃搅拌,在其中滴加5.11kg(50mol)三乙胺。 Under ice cooling, add 7.86kg (40mol) toluenesulfonyl chloride and 7kg of 1,2-dichloroethane to the reaction vessel, stir the temperature in the vessel to 10°C, and drop 5.11kg (50mol) triethyl amine. the
边搅拌上述混合物,边使容器内的温度不超过40℃,同时分60分钟时刻注意地在该混合物中滴加1.55kg(20mol)1,2-丙二醇,将容器内的温度保持在40℃,同时搅拌混合物6小时。 While stirring the above mixture, while keeping the temperature in the container not exceeding 40°C, 1.55kg (20mol) of 1,2-propanediol was carefully added dropwise to the mixture in 60 minutes at the same time, and the temperature in the container was kept at 40°C. At the same time the mixture was stirred for 6 hours. the
将反应结束后的液体冷却到室温,加入4kg水搅拌之后静置。将反应结束后的液体分为水相和有机相两层,浓缩有机相,得到黑红色的油状物。 Cool the liquid after the reaction to room temperature, add 4kg of water and stir, then let stand. The liquid after the reaction was divided into two layers, an aqueous phase and an organic phase, and the organic phase was concentrated to obtain a black-red oil. the
冰冷下,在反应容器中加入500g甲醇进行搅拌,边在其中滴加如上得到的黑红色油状物边搅拌,滤取沉淀的白色固体。该白色固体用少量甲醇洗涤,然后干燥,得到3.87kg作为产物的丙-1,2-二基-二(4-甲基苯磺酸酯)。 Under ice-cooling, 500 g of methanol was added to the reaction vessel for stirring, and the black-red oil obtained above was added dropwise therein while stirring, and the precipitated white solid was collected by filtration. The white solid was washed with a small amount of methanol and then dried to obtain 3.87 kg of propane-1,2-diyl-bis(4-methylbenzenesulfonate) as a product. the
1-(2)2-甲基-2,3-二氢-噻吩并[3,4-b][1,4]二噁英-5,7-二甲酸的合成 Synthesis of 1-(2) 2-methyl-2,3-dihydro-thieno[3,4-b][1,4]dioxin-5,7-dicarboxylic acid
在反应容器中加入508g(1.67mol)二钠-2,5-二(烷氧基羰基)噻吩-3,4-二醇盐、960g(2.5mol)如上述1-(1)得到的丙-1,2-二基-二(4-甲基苯磺酸酯)、46g(0.33mol)碳酸钾和2.5kg二甲基甲酰胺,边保持容器内的温度为120℃,边搅拌混合物4小时。 Add 508g (1.67mol) disodium-2,5-bis(alkoxycarbonyl)thiophene-3,4-dioxolate, 960g (2.5mol) propane- 1,2-diyl-bis(4-methylbenzenesulfonate), 46g (0.33mol) of potassium carbonate and 2.5kg of dimethylformamide, while keeping the temperature in the container at 120°C, the mixture was stirred for 4 hours . the
浓缩反应结束后的液体,在残留的茶色固体中加入3.7kg的5% 碳酸氢钠水溶液,室温下,搅拌15分钟,滤取茶色固体。在反应容器中加入滤取的茶色固体和2.47kg的7%氢氧化钠水溶液,边将容器内的温度保持为80℃,边搅拌2小时。 Concentrate the liquid after the completion of the reaction, add 3.7kg of 5% aqueous sodium bicarbonate solution to the remaining brown solid, stir at room temperature for 15 minutes, and filter the brown solid. The filtered brown solid and 2.47 kg of a 7% aqueous sodium hydroxide solution were added to a reaction container, and stirred for 2 hours while maintaining the temperature in the container at 80°C. the
将容器内冷却到室温,使容器内的温度不超过30℃,同时时刻注意地在反应结束后的液体中滴加759g的98%硫酸,边保持容器内的温度为80℃,边搅拌2小时。 Cool the container to room temperature so that the temperature in the container does not exceed 30°C, and at the same time carefully add 759g of 98% sulfuric acid dropwise to the liquid after the reaction, and stir for 2 hours while keeping the temperature in the container at 80°C . the
边搅拌边使容器内冷却到室温,滤取沉淀的灰色固体。然后,冷却反应结束后的液体,滤取灰色固体。用少量的水洗涤这些灰色固体后干燥,得到310g作为产物的2-甲基-2,3-二氢-噻吩并[3,4-b][1,4]二噁英-5,7-二甲酸。 The inside of the container was cooled to room temperature while stirring, and the precipitated gray solid was collected by filtration. Then, the liquid after the reaction was cooled, and the gray solid was collected by filtration. These gray solids were washed with a small amount of water and dried to obtain 310 g of 2-methyl-2,3-dihydro-thieno[3,4-b][1,4]dioxin-5,7- Diformic acid. the
1-(3)甲基化亚乙基二氧噻吩(2-甲基-2,3-二氢-噻吩并[3,4-b][1,4]二噁英)的合成 Synthesis of 1-(3)methylated ethylenedioxythiophene (2-methyl-2,3-dihydro-thieno[3,4-b][1,4]dioxin)
将880g(3.6mol)上述1-(2)得到的2-甲基-2,3-二氢-噻吩并[3,4-b][1,4]二噁英-5,7-二甲酸在反应容器内,溶解到3kg聚乙二醇300(林纯药工业公司制造)中,加入176g氧化铜,混合物在内压20hpa下缓慢升温进行蒸馏,馏出水和初馏分,在含有聚乙二醇300的主馏分中加入400g水搅拌静置。 880g (3.6mol) of 2-methyl-2,3-dihydro-thieno[3,4-b][1,4]dioxin-5,7-dicarboxylic acid obtained in the above 1-(2) In the reaction vessel, dissolve in 3kg polyethylene glycol 300 (manufactured by Hayashi Pure Pharmaceutical Industry Co., Ltd.), add 176g of copper oxide, and the mixture slowly heats up under an internal pressure of 20hpa for distillation. Add 400g of water in the main distillate of alcohol 300, stir and let stand. the
将分为两层的溶液分液,得到345g其中下层的黄色透明液体,是产物的甲基化亚乙基二氧噻吩。 The two-layered solution was separated to obtain 345 g of the yellow transparent liquid in the lower layer, which was the product methylated ethylenedioxythiophene. the
合成例2乙基化亚乙基二氧噻吩(也就是2-乙基-2,3-二氢-噻吩并[3,4-b][1,4]二噁英)的合成 Synthesis Example 2 Synthesis of ethylated ethylenedioxythiophene (that is, 2-ethyl-2,3-dihydro-thieno[3,4-b][1,4]dioxin)
除了使用1,2-丁二醇代替1,2-丙二醇以外,完全进行和合成例1同样的操作,得到130g黄色透明液体的乙基化亚乙基二氧噻吩。 Except for using 1,2-butanediol instead of 1,2-propanediol, the same operation as in Synthesis Example 1 was carried out to obtain 130 g of ethylated ethylenedioxythiophene as a yellow transparent liquid. the
合成例3丙基化亚乙基二氧噻吩(也就是2-丙基-2,3-二氢-噻吩并[3,4-b][1,4]二噁英)的合成 Synthesis Example 3 Synthesis of propylated ethylenedioxythiophene (that is, 2-propyl-2,3-dihydro-thieno[3,4-b][1,4]dioxin)
除了使用1,2-戊二醇代替1,2-丙二醇以外,进行和合成例1同 样的操作,得到180g黄色透明液体的丙基化亚乙基二氧噻吩。 Except for using 1,2-pentanediol instead of 1,2-propanediol, the same operation as in Synthesis Example 1 was carried out to obtain 180 g of propylated ethylenedioxythiophene as a yellow transparent liquid. the
合成例4丁基化亚乙基二氧噻吩(也就是2-丁基-2,3-二氢-噻吩并[3,4-b][1,4]二噁英)的合成 Synthesis Example 4 Synthesis of butylated ethylenedioxythiophene (that is, 2-butyl-2,3-dihydro-thieno[3,4-b][1,4]dioxin)
除了使用1,2-己二醇代替1,2-丙二醇以外,进行和合成例1同样的操作,得到100g黄色透明液体的丁基化亚乙基二氧噻吩。 Except for using 1,2-hexanediol instead of 1,2-propanediol, the same operation as in Synthesis Example 1 was carried out to obtain 100 g of butylated ethylenedioxythiophene as a yellow transparent liquid. the
[固体电解电容器的评价(3)] [Evaluation of solid electrolytic capacitors (3)]
在该[固体电解电容器的评价(3)]中,使用3,4-亚乙基二氧噻吩和甲基化亚乙基二氧噻吩的混合物作为单体,使用实施例3、4、7的氧化剂兼掺杂剂溶液将其氧化聚合,制造卷绕型铝固体电解电容器,评价其电容器性质。 In this [Evaluation of Solid Electrolytic Capacitor (3)], a mixture of 3,4-ethylenedioxythiophene and methylated ethylenedioxythiophene was used as a monomer, and the samples of Examples 3, 4, and 7 were used. The oxidant and dopant solution were used to oxidize and polymerize it to manufacture a wound aluminum solid electrolytic capacitor, and evaluate its capacitor properties. the
实施例65~67 Examples 65-67
首先,如下表示使用实施例3的氧化剂兼掺杂剂溶液,制造实施例65的卷绕型铝固体电解电容器的情形。另外,这些实施例65~67中使用的电容器元件也和实施例33等使用的相同,卷绕型铝固体电解电容器的设定静电容量是10μF以上,设定ESR是40mΩ以下。 First, the state of manufacturing the wound aluminum solid electrolytic capacitor of Example 65 using the oxidizing agent and dopant solution of Example 3 is shown below. In addition, the capacitor elements used in Examples 65 to 67 are the same as those used in Example 33, etc., and the set capacitance of the wound aluminum solid electrolytic capacitor is 10 μF or more, and the set ESR is 40 mΩ or less. the
也就是,在混合了5ml的3,4-亚乙基二氧噻吩(テイカ公司制造)和15ml合成例1合成的甲基化亚乙基二氧噻吩的混合溶液中,添加80ml甲醇,在制备的单体溶液中浸渍电容器元件,取出后在50℃下干燥10分钟。之后,将上述电容器元件浸渍到100ml实施例3的氧化剂兼掺杂剂溶液中,取出后在70℃下加热2小时,在180℃下加热1小时,使单体聚合,形成由以3,4-亚乙基二氧噻吩和甲基化亚乙基二氧噻吩的混合物的聚合物作为聚合物骨架的导电性高分子形成的固体电解质层,将其用外部封装材料外部封装,制造实施例65的卷绕型铝固体电解电容器。 That is, 80 ml of methanol was added to a mixed solution of 5 ml of 3,4-ethylenedioxythiophene (manufactured by Teika Co., Ltd.) and 15 ml of methylated ethylenedioxythiophene synthesized in Synthesis Example 1. Immerse the capacitor element in the monomer solution, take it out and dry it at 50°C for 10 minutes. Afterwards, the above-mentioned capacitor element was immersed in 100ml of the oxidizing agent and dopant solution of Example 3, and after taking it out, it was heated at 70°C for 2 hours and at 180°C for 1 hour to polymerize the monomers and form a compound composed of 3,4 -The polymer of the mixture of ethylenedioxythiophene and methylated ethylenedioxythiophene is used as the solid electrolyte layer formed by the conductive polymer of the polymer skeleton, and it is externally encapsulated with an external packaging material to manufacture Example 65 Winding type aluminum solid electrolytic capacitors. the
然后,除了使用实施例4和实施例7的氧化剂兼掺杂剂溶液代 替上述实施例3的氧化剂兼掺杂剂溶液以外,和使用上述实施例3的氧化剂兼掺杂剂溶液的情形同样地,制造分别使用氧化剂兼掺杂剂溶液的卷绕型铝固体电解电容器,将它们作为实施例66和实施例67卷绕型铝固体电解电容器。 Then, except that the oxidizing agent and dopant solution of Example 4 and Example 7 were used instead of the oxidizing agent and dopant solution of the above-mentioned Example 3, the situation of using the oxidizing agent and dopant solution of the above-mentioned Example 3 was the same , Fabricated wound-type aluminum solid electrolytic capacitors using oxidizing agent and dopant solutions, respectively, and used them as Example 66 and Example 67 wound-type aluminum solid electrolytic capacitors. the
对如上制造的实施例65~67的卷绕型铝固体电解电容器,和前述实施例33同样地测定ESR、静电容量和击穿电压,其结果在表7中表示。 For the wound aluminum solid electrolytic capacitors of Examples 65 to 67 manufactured as described above, ESR, capacitance, and breakdown voltage were measured in the same manner as in Example 33, and the results are shown in Table 7. the
[表7] [Table 7]
如表7所示,实施例65~67的卷绕型铝固体电解电容器的静电容量是11.7~11.8μF,满足10μF以上的设定静电容量;ESR是32.4~32.9mΩ,满足40mΩ以下这样的设定ESR;击穿电压显示出48~54这样高的值,耐电压性优异。 As shown in Table 7, the electrostatic capacitance of the winding type aluminum solid electrolytic capacitors of Examples 65 to 67 is 11.7 to 11.8 μF, which meets the set capacitance of 10 μF or more; the ESR is 32.4 to 32.9 mΩ, which meets the setting of 40 mΩ or less. The ESR was determined; the breakdown voltage showed a high value of 48 to 54, and the voltage resistance was excellent. the
然后,将这些实施例65~67的卷绕型铝固体电解电容器和使用相同的氧化剂兼掺杂剂溶液的实施例35、36、39的卷绕型铝固体电解电容器进行比较,使用3,4-亚乙基二氧噻吩和甲基化亚乙基二氧噻吩的混合物作为单体的实施例65~67的卷绕型铝固体电解电容器,与单独使用3,4-亚乙基二氧噻吩作为单体的实施例35、36、39的卷绕型铝固体电解电容器相比,击穿电压更高,静电容量更大,ESR更低,电容器性质更优异。 Then, the wound-type aluminum solid electrolytic capacitors of Examples 65 to 67 were compared with the wound-type aluminum solid electrolytic capacitors of Examples 35, 36, and 39 using the same oxidizing agent and dopant solution. -A mixture of ethylenedioxythiophene and methylated ethylenedioxythiophene as a monomer of the wound-type aluminum solid electrolytic capacitors of Examples 65 to 67, and 3,4-ethylenedioxythiophene alone Compared with the wound-type aluminum solid electrolytic capacitors of Examples 35, 36, and 39 as a single body, the breakdown voltage is higher, the electrostatic capacity is larger, the ESR is lower, and the capacitor properties are more excellent. the
也就是,实施例65的卷绕型铝固体电解电容器和实施例35的卷绕型铝固体电解电容器两者都使用实施例3的氧化剂兼掺杂剂溶液,但是单独使用3,4-亚乙基二氧噻吩作为单体的实施例35 的卷绕型铝固体电解电容器如表4所示,击穿电压是46V,静电容量是11.5μF,ESR是34.7mΩ,而使用3,4-亚乙基二氧噻吩和甲基化亚乙基二氧噻吩的混合物作为单体的实施例65的卷绕型铝固体电解电容器如表7所示,击穿电压是56V,静电容量是11.8μF,ESR是31.1mΩ,与实施例35的卷绕型铝固体电解电容器相比,击穿电压更高,静电容量更大,ESR更低,电容器性质更优异。 That is, both the wound type aluminum solid electrolytic capacitor of Example 65 and the wound type aluminum solid electrolytic capacitor of Example 35 used the oxidizing agent-cum-dopant solution of Example 3, but 3,4-ethylene The wound-type aluminum solid electrolytic capacitor of Example 35 in which dioxythiophene is used as a monomer is shown in Table 4. The breakdown voltage is 46V, the electrostatic capacity is 11.5μF, and the ESR is 34.7mΩ, while using 3,4-ethylene A mixture of ethylenedioxythiophene and methylated ethylenedioxythiophene as a monomer, the winding type aluminum solid electrolytic capacitor of Example 65 is shown in Table 7, the breakdown voltage is 56V, the electrostatic capacity is 11.8μF, and the ESR It was 31.1 mΩ, and compared with the wound aluminum solid electrolytic capacitor of Example 35, the breakdown voltage was higher, the electrostatic capacity was larger, the ESR was lower, and the capacitor properties were more excellent. the
另外,将使用相同的实施例4的氧化剂兼掺杂剂溶液的实施例66的卷绕型铝固体电解电容器与实施例36的卷绕型铝固体电解电容器进行比较,也是使用3,4-亚乙基二氧噻吩和甲基化亚乙基二氧噻吩的混合物作为单体的实施例66的卷绕型铝固体电解电容器,与单独使用3,4-亚乙基二氧噻吩作为单体的实施例36的卷绕型铝固体电解电容器相比,击穿电压更高,静电容量更大,ESR更低,电容器性质更优异。 In addition, comparing the wound-type aluminum solid electrolytic capacitor of Example 66 and the wound-type aluminum solid electrolytic capacitor of Example 36 using the same oxidizing agent and dopant solution of Example 4, the 3,4-submerged solid electrolytic capacitor was also used. The wound type aluminum solid electrolytic capacitor of Example 66 in which a mixture of ethyldioxythiophene and methylated ethylenedioxythiophene was used as a monomer, and the capacitor using 3,4-ethylenedioxythiophene alone as a monomer Compared with the wound aluminum solid electrolytic capacitor of Example 36, the breakdown voltage is higher, the electrostatic capacity is larger, the ESR is lower, and the capacitor properties are more excellent. the
然后,将使用相同的实施例7的氧化剂兼掺杂剂溶液的实施例67的卷绕型铝固体电解电容器与实施例39的卷绕型铝固体电解电容器进行比较,也是使用3,4-亚乙基二氧噻吩和甲基化亚乙基二氧噻吩的混合物作为单体的实施例67的卷绕型铝固体电解电容器,与单独使用3,4-亚乙基二氧噻吩作为单体的实施例39的卷绕型铝固体电解电容器相比,击穿电压更高,静电容量更大,ESR更低,电容器性质更优异。 Then, the wound-type aluminum solid electrolytic capacitor of Example 67 using the same oxidizing agent and dopant solution of Example 7 was compared with the wound-type aluminum solid electrolytic capacitor of Example 39, also using 3,4-substrate The wound-type aluminum solid electrolytic capacitor of Example 67 in which a mixture of ethyldioxythiophene and methylated ethylenedioxythiophene was used as a monomer, and the capacitor using 3,4-ethylenedioxythiophene alone as a monomer Compared with the wound aluminum solid electrolytic capacitor of Example 39, the breakdown voltage is higher, the electrostatic capacity is larger, the ESR is lower, and the capacitor properties are more excellent. the
[固体电解电容器的评价(4)] [Evaluation of solid electrolytic capacitors (4)]
在该[固体电解电容器的评价(4)]中,使用3,4-亚乙基二氧噻吩和乙基化亚乙基二氧噻吩的混合物作为单体,使用实施例3、4、7的氧化剂兼掺杂剂溶液将其氧化聚合,制造卷绕型铝固体电解电容器,评价其电容器性质。 In this [Evaluation of Solid Electrolytic Capacitor (4)], a mixture of 3,4-ethylenedioxythiophene and ethylated ethylenedioxythiophene was used as a monomer, and the samples of Examples 3, 4, and 7 were used. The oxidant and dopant solution were used to oxidize and polymerize it to manufacture a wound aluminum solid electrolytic capacitor, and evaluate its capacitor properties. the
实施例68~70 Examples 68-70
首先,如下表示使用实施例3的氧化剂兼掺杂剂溶液,制造实施例68的卷绕型铝固体电解电容器的情形。另外,这些实施例68~70中使用的电容器元件也和实施例33等使用的相同,卷绕型铝固体电解电容器的设定静电容量是10μF以上,设定ESR是40mΩ以下。 First, the state of manufacturing the wound aluminum solid electrolytic capacitor of Example 68 using the oxidizing agent and dopant solution of Example 3 is shown below. Note that the capacitor elements used in Examples 68 to 70 are the same as those used in Example 33 and the like, and the wound-type aluminum solid electrolytic capacitor has a set capacitance of 10 μF or more and a set ESR of 40 mΩ or less. the
也就是,在混合了10ml的3,4-亚乙基二氧噻吩(テイカ公司制造)和10ml合成例2合成的乙基化亚乙基二氧噻吩的混合溶液中,添加80ml甲醇,在制备的单体溶液中浸渍电容器元件,取出后在50℃下干燥10分钟。之后,将上述电容器元件浸渍到100ml实施例3的氧化剂兼掺杂剂溶液中,取出后在70℃下加热2小时,在180℃下加热1小时,使单体聚合,形成由以3,4-亚乙基二氧噻吩和乙基化亚乙基二氧噻吩的混合物的聚合物作为聚合物骨架的导电性高分子形成的固体电解质层,将其用外部封装材料外部封装,制造实施例68的卷绕型铝固体电解电容器。 That is, 80 ml of methanol was added to a mixed solution of 10 ml of 3,4-ethylenedioxythiophene (manufactured by Teika Corporation) and 10 ml of ethylated ethylenedioxythiophene synthesized in Synthesis Example 2. Immerse the capacitor element in the monomer solution, take it out and dry it at 50°C for 10 minutes. Afterwards, the above-mentioned capacitor element was immersed in 100ml of the oxidizing agent and dopant solution of Example 3, and after taking it out, it was heated at 70°C for 2 hours and at 180°C for 1 hour to polymerize the monomers and form a compound composed of 3,4 -The polymer of the mixture of ethylenedioxythiophene and ethylated ethylenedioxythiophene is used as the solid electrolyte layer formed by the conductive polymer of the polymer skeleton, and it is externally encapsulated with an external packaging material to manufacture Example 68 Winding type aluminum solid electrolytic capacitors. the
然后,除了使用实施例4和实施例7的氧化剂兼掺杂剂溶液代替上述实施例3的氧化剂兼掺杂剂溶液以外,和使用上述实施例3的氧化剂兼掺杂剂溶液的情形同样地,制造分别使用氧化剂兼掺杂剂溶液的卷绕型铝固体电解电容器,将它们作为实施例69和实施例70卷绕型铝固体电解电容器。 Then, except that the oxidizing agent and dopant solution of Example 4 and Example 7 were used instead of the oxidizing agent and dopant solution of the above-mentioned Example 3, as in the case of using the oxidizing agent and dopant solution of the above-mentioned Example 3, Wound-type aluminum solid electrolytic capacitors using oxidizing agent and dopant solutions were manufactured, and these were used as Example 69 and Example 70 wound-type aluminum solid electrolytic capacitors. the
对如上制造的实施例68~70的卷绕型铝固体电解电容器,和前述实施例33同样地测定ESR、静电容量和击穿电压,其结果在表8中表示。 For the wound aluminum solid electrolytic capacitors of Examples 68 to 70 manufactured as described above, ESR, electrostatic capacitance, and breakdown voltage were measured in the same manner as in Example 33, and the results are shown in Table 8. the
[表8] [Table 8]
如表8所示,实施例68~70的卷绕型铝固体电解电容器的静电容量是11.8μF,满足10μF以上的设定静电容量;ESR是31.1~31.8mΩ,满足40mΩ以下这样的设定ESR;击穿电压显示出49~56V这样高的值,耐电压性优异。 As shown in Table 8, the electrostatic capacitance of the wound aluminum solid electrolytic capacitors of Examples 68 to 70 is 11.8 μF, satisfying the set electrostatic capacity of 10 μF or more; the ESR is 31.1 to 31.8 mΩ, satisfying the set ESR of 40 mΩ or less ; The breakdown voltage showed a high value of 49 to 56V, and the voltage resistance was excellent. the
然后,将这些实施例68~70的卷绕型铝固体电解电容器和使用相同的氧化剂兼掺杂剂溶液的实施例35、36、39的卷绕型铝固体电解电容器进行比较,使用3,4-亚乙基二氧噻吩和乙基化亚乙基二氧噻吩的混合物作为单体的实施例68~70的卷绕型铝固体电解电容器,与单独使用3,4-亚乙基二氧噻吩作为单体的实施例35、36、39的卷绕型铝固体电解电容器相比,击穿电压更高,静电容量更大,ESR更低,电容器性质更优异。 Then, the wound-type aluminum solid electrolytic capacitors of Examples 68 to 70 were compared with the wound-type aluminum solid electrolytic capacitors of Examples 35, 36, and 39 using the same oxidizing agent and dopant solution. -A mixture of ethylenedioxythiophene and ethylated ethylenedioxythiophene as a monomer for the wound-type aluminum solid electrolytic capacitors of Examples 68 to 70, and 3,4-ethylenedioxythiophene alone Compared with the wound-type aluminum solid electrolytic capacitors of Examples 35, 36, and 39 as a single body, the breakdown voltage is higher, the electrostatic capacity is larger, the ESR is lower, and the capacitor properties are more excellent. the
也就是,实施例68的卷绕型铝固体电解电容器和实施例35的卷绕型铝固体电解电容器两者都使用实施例3的氧化剂兼掺杂剂溶液,但是单独使用3,4-亚乙基二氧噻吩作为单体的实施例35的卷绕型铝固体电解电容器如表4所示,击穿电压是46V,静电容量是11.5μF,ESR是34.7mΩ,而使用3,4-亚乙基二氧噻吩和乙基化亚乙基二氧噻吩的混合物作为单体的实施例68的卷绕型铝固体电解电容器如表8所示,击穿电压是56V,静电容量是11.8μF,ESR是31.1mΩ,与实施例35的卷绕型铝固体电解电容器相比,击穿电压更高,静电容量更大,ESR更低,电容器性质更优异。 That is, both the wound type aluminum solid electrolytic capacitor of Example 68 and the wound type aluminum solid electrolytic capacitor of Example 35 used the oxidizing agent-cum-dopant solution of Example 3, but 3,4-ethylene The wound-type aluminum solid electrolytic capacitor of Example 35 in which dioxythiophene is used as a monomer is shown in Table 4. The breakdown voltage is 46V, the electrostatic capacity is 11.5μF, and the ESR is 34.7mΩ, while using 3,4-ethylene A mixture of ethylenedioxythiophene and ethylated ethylenedioxythiophene as a monomer, the winding type aluminum solid electrolytic capacitor of Example 68 is shown in Table 8, the breakdown voltage is 56V, the electrostatic capacity is 11.8μF, and the ESR It was 31.1 mΩ, and compared with the wound aluminum solid electrolytic capacitor of Example 35, the breakdown voltage was higher, the electrostatic capacity was larger, the ESR was lower, and the capacitor properties were more excellent. the
另外,将使用相同的实施例4的氧化剂兼掺杂剂溶液的实施例69的卷绕型铝固体电解电容器与实施例36的卷绕型铝固体电解电容器进行比较,也是使用3,4-亚乙基二氧噻吩和乙基化亚乙基二氧噻吩的混合物作为单体的实施例69的卷绕型铝固体电解电容器,与单独使用3,4-亚乙基二氧噻吩作为单体的实施例36的卷绕型铝固体电解电容器相比,击穿电压更高,静电容量更大,ESR更低, 电容器性质更优异。 In addition, comparing the wound-type aluminum solid electrolytic capacitor of Example 69 and the wound-type aluminum solid electrolytic capacitor of Example 36 using the same oxidizing agent and dopant solution of Example 4, the 3,4-submerged solid electrolytic capacitor was also used. The wound type aluminum solid electrolytic capacitor of Example 69 in which a mixture of ethyldioxythiophene and ethylated ethylenedioxythiophene was used as a monomer, and 3,4-ethylenedioxythiophene alone was used as a monomer Compared with the wound aluminum solid electrolytic capacitor of Example 36, the breakdown voltage is higher, the electrostatic capacity is larger, the ESR is lower, and the capacitor properties are more excellent. the
然后,将使用相同的实施例7的氧化剂兼掺杂剂溶液的实施例70的卷绕型铝固体电解电容器与实施例39的卷绕型铝固体电解电容器进行比较,也是使用3,4-亚乙基二氧噻吩和乙基化亚乙基二氧噻吩的混合物作为单体的实施例70的卷绕型铝固体电解电容器,与单独使用3,4-亚乙基二氧噻吩作为单体的实施例39的卷绕型铝固体电解电容器相比,击穿电压更高,静电容量更大,ESR更低,电容器性质更优异。 Then, the wound-type aluminum solid electrolytic capacitor of Example 70 using the same oxidizing agent-cum-dopant solution of Example 7 was compared with the wound-type aluminum solid electrolytic capacitor of Example 39, also using 3,4-substrate A mixture of ethyldioxythiophene and ethylated ethylenedioxythiophene as a monomer of the winding type aluminum solid electrolytic capacitor of Example 70, and a single use of 3,4-ethylenedioxythiophene as a monomer Compared with the wound aluminum solid electrolytic capacitor of Example 39, the breakdown voltage is higher, the electrostatic capacity is larger, the ESR is lower, and the capacitor properties are more excellent. the
[固体电解电容器的评价(5)] [Evaluation of solid electrolytic capacitors (5)]
在该[固体电解电容器的评价(5)]中,使用3,4-亚乙基二氧噻吩和丙基化亚乙基二氧噻吩的混合物作为单体,使用实施例3、4、7的氧化剂兼掺杂剂溶液将其氧化聚合,制造卷绕型铝固体电解电容器,评价其电容器性质。 In this [Evaluation of Solid Electrolytic Capacitor (5)], a mixture of 3,4-ethylenedioxythiophene and propylated ethylenedioxythiophene was used as a monomer, and the samples of Examples 3, 4, and 7 were used. The oxidant and dopant solution were used to oxidize and polymerize it to manufacture a wound aluminum solid electrolytic capacitor, and evaluate its capacitor properties. the
实施例71~73 Examples 71-73
首先,如下表示使用实施例3的氧化剂兼掺杂剂溶液,制造实施例71的卷绕型铝固体电解电容器的情形。另外,这些实施例71~73中使用的电容器元件也和实施例33等使用的相同,卷绕型铝固体电解电容器的设定静电容量是10μF以上,设定ESR是40mΩ以下。 First, the state of manufacturing the wound-type aluminum solid electrolytic capacitor of Example 71 using the oxidizing agent and dopant solution of Example 3 is shown below. The capacitor elements used in Examples 71 to 73 are also the same as those used in Example 33, and the wound-type aluminum solid electrolytic capacitor has a set capacitance of 10 μF or more and a set ESR of 40 mΩ or less. the
也就是,在混合了13ml的3,4-亚乙基二氧噻吩(テイカ公司制造)和7ml合成例3合成的丙基化亚乙基二氧噻吩的混合溶液中,添加80ml甲醇,在制备的单体溶液中浸渍电容器元件,取出后在50℃下干燥10分钟。之后,将上述电容器元件浸渍到100ml实施例3的氧化剂兼掺杂剂溶液中,取出后在70℃下加热2小时,在180℃下加热1小时,使单体聚合,形成由以3,4-亚乙基二氧噻吩和丙基化亚乙基二氧噻吩的混合物的聚合物作为聚合物骨架的导 电性高分子形成的固体电解质层,将其用外部封装材料外部封装,制造实施例71的卷绕型铝固体电解电容器。 That is, 80 ml of methanol was added to a mixed solution of 13 ml of 3,4-ethylenedioxythiophene (manufactured by Teika Co., Ltd.) and 7 ml of propylated ethylenedioxythiophene synthesized in Synthesis Example 3. Immerse the capacitor element in the monomer solution, take it out and dry it at 50°C for 10 minutes. Afterwards, the above-mentioned capacitor element was immersed in 100ml of the oxidizing agent and dopant solution of Example 3, and after taking it out, it was heated at 70°C for 2 hours and at 180°C for 1 hour to polymerize the monomers and form a compound composed of 3,4 -The polymer of the mixture of ethylenedioxythiophene and propylated ethylenedioxythiophene is used as the solid electrolyte layer formed by the conductive polymer of the polymer skeleton, which is externally encapsulated with an external packaging material, and the manufacturing example 71 winding type aluminum solid electrolytic capacitors. the
然后,除了使用实施例4和实施例7的氧化剂兼掺杂剂溶液代替上述实施例3的氧化剂兼掺杂剂溶液以外,和使用上述实施例3的氧化剂兼掺杂剂溶液的情形同样地,制造分别使用氧化剂兼掺杂剂溶液的卷绕型铝固体电解电容器,将它们作为实施例72和实施例73卷绕型铝固体电解电容器。 Then, except that the oxidizing agent and dopant solution of Example 4 and Example 7 were used instead of the oxidizing agent and dopant solution of the above-mentioned Example 3, as in the case of using the oxidizing agent and dopant solution of the above-mentioned Example 3, Wound-type aluminum solid electrolytic capacitors using oxidizing agent and dopant solutions were manufactured, and these were used as Example 72 and Example 73 wound-type aluminum solid electrolytic capacitors. the
对如上制造的实施例71~73的卷绕型铝固体电解电容器,和前述实施例33同样地测定ESR、静电容量和击穿电压,其结果在表9中表示。 For the wound aluminum solid electrolytic capacitors of Examples 71 to 73 manufactured as described above, ESR, capacitance, and breakdown voltage were measured in the same manner as in Example 33, and the results are shown in Table 9. the
[表9] [Table 9]
如表9所示,实施例71~73的卷绕型铝固体电解电容器的静电容量是11.7~11.8μF,满足10μF以上的设定静电容量;ESR是31.2~31.9mΩ,满足40mΩ以下这样的设定ESR;击穿电压显示出48~55V这样高的值,耐电压性优异。 As shown in Table 9, the electrostatic capacitance of the wound aluminum solid electrolytic capacitors of Examples 71 to 73 is 11.7 to 11.8 μF, satisfying the set capacitance of 10 μF or more; the ESR is 31.2 to 31.9 mΩ, meeting the setting of 40 mΩ or less The ESR was fixed; the breakdown voltage showed a high value of 48 to 55V, and the voltage resistance was excellent. the
然后,将这些实施例71~73的卷绕型铝固体电解电容器和使用相同的氧化剂兼掺杂剂溶液的实施例35、36、39的卷绕型铝固体电解电容器进行比较,使用3,4-亚乙基二氧噻吩和丙基化亚乙基二氧噻吩的混合物作为单体的实施例71~73的卷绕型铝固体电解电容器,与单独使用3,4-亚乙基二氧噻吩作为单体的实施例35、36、39的卷绕型铝固体电解电容器相比,击穿电压更高,静电容量更大,ESR更低,电容器性质更优异。 Then, the wound-type aluminum solid electrolytic capacitors of Examples 71 to 73 were compared with the wound-type aluminum solid electrolytic capacitors of Examples 35, 36, and 39 using the same oxidizing agent and dopant solution. -A mixture of ethylenedioxythiophene and propylated ethylenedioxythiophene as a monomer of the wound-type aluminum solid electrolytic capacitors of Examples 71 to 73, and 3,4-ethylenedioxythiophene alone Compared with the wound-type aluminum solid electrolytic capacitors of Examples 35, 36, and 39 as a single body, the breakdown voltage is higher, the electrostatic capacity is larger, the ESR is lower, and the capacitor properties are more excellent. the
也就是,实施例71的卷绕型铝固体电解电容器和实施例35的卷绕型铝固体电解电容器两者都使用实施例3的氧化剂兼掺杂剂溶液,但是单独使用3,4-亚乙基二氧噻吩作为单体的实施例35的卷绕型铝固体电解电容器如表4所示,击穿电压是46V,静电容量是11.5μF,ESR是34.7mΩ,而使用3,4-亚乙基二氧噻吩和丙基化亚乙基二氧噻吩的混合物作为单体的实施例71的卷绕型铝固体电解电容器如表9所示,击穿电压是55V,静电容量是11.8μF,ESR是31.2mΩ,与实施例35的卷绕型铝固体电解电容器相比,击穿电压更高,静电容量更大,ESR更低,电容器性质更优异。 That is, both the wound type aluminum solid electrolytic capacitor of Example 71 and the wound type aluminum solid electrolytic capacitor of Example 35 used the oxidizing agent-cum-dopant solution of Example 3, but 3,4-ethylene The wound-type aluminum solid electrolytic capacitor of Example 35 in which dioxythiophene is used as a monomer is shown in Table 4. The breakdown voltage is 46V, the electrostatic capacity is 11.5μF, and the ESR is 34.7mΩ, while using 3,4-ethylene A mixture of ethylenedioxythiophene and propylated ethylenedioxythiophene as a monomer, the winding type aluminum solid electrolytic capacitor of Example 71 is shown in Table 9, the breakdown voltage is 55V, the electrostatic capacity is 11.8μF, and the ESR It was 31.2 mΩ, and compared with the wound aluminum solid electrolytic capacitor of Example 35, the breakdown voltage was higher, the electrostatic capacity was larger, the ESR was lower, and the capacitor properties were more excellent. the
另外,将使用相同的实施例4的氧化剂兼掺杂剂溶液的实施例72的卷绕型铝固体电解电容器与实施例36的卷绕型铝固体电解电容器进行比较,也是使用3,4-亚乙基二氧噻吩和丙基化亚乙基二氧噻吩的混合物作为单体的实施例72的卷绕型铝固体电解电容器,与单独使用3,4-亚乙基二氧噻吩作为单体的实施例36的卷绕型铝固体电解电容器相比,击穿电压更高,静电容量更大,ESR更低,电容器性质更优异。 In addition, comparing the wound-type aluminum solid electrolytic capacitor of Example 72 and the wound-type aluminum solid electrolytic capacitor of Example 36 using the same oxidizing agent and dopant solution of Example 4, 3,4-substrate A mixture of ethyldioxythiophene and propylated ethylenedioxythiophene as a monomer of the winding type aluminum solid electrolytic capacitor of Example 72, and a single use of 3,4-ethylenedioxythiophene as a monomer Compared with the wound aluminum solid electrolytic capacitor of Example 36, the breakdown voltage is higher, the electrostatic capacity is larger, the ESR is lower, and the capacitor properties are more excellent. the
然后,将使用相同的实施例7的氧化剂兼掺杂剂溶液的实施例73的卷绕型铝固体电解电容器与实施例39的卷绕型铝固体电解电容器进行比较,也是使用3,4-亚乙基二氧噻吩和丙基化亚乙基二氧噻吩的混合物作为单体的实施例73的卷绕型铝固体电解电容器,与单独使用3,4-亚乙基二氧噻吩作为单体的实施例39的卷绕型铝固体电解电容器相比,击穿电压更高,静电容量更大,ESR更低,电容器性质更优异。 Then, the wound-type aluminum solid electrolytic capacitor of Example 73 using the same oxidizing agent-cum-dopant solution of Example 7 was compared with the wound-type aluminum solid electrolytic capacitor of Example 39, also using 3,4-substrate A mixture of ethyldioxythiophene and propylated ethylenedioxythiophene as a monomer of the winding type aluminum solid electrolytic capacitor of Example 73, and a single use of 3,4-ethylenedioxythiophene as a monomer Compared with the wound aluminum solid electrolytic capacitor of Example 39, the breakdown voltage is higher, the electrostatic capacity is larger, the ESR is lower, and the capacitor properties are more excellent. the
[固体电解电容器的评价(6)] [Evaluation of solid electrolytic capacitors (6)]
在该[固体电解电容器的评价(6)]中,使用3,4-亚乙基二氧噻吩和丁基化亚乙基二氧噻吩的混合物作为单体,使用实施例3、4、7 的氧化剂兼掺杂剂溶液将其氧化聚合,制造卷绕型铝固体电解电容器,评价其电容器性质。 In this [Evaluation of Solid Electrolytic Capacitor (6)], a mixture of 3,4-ethylenedioxythiophene and butylated ethylenedioxythiophene was used as a monomer, and the compounds of Examples 3, 4, and 7 were used. The oxidant and dopant solution were used to oxidize and polymerize it to manufacture a wound aluminum solid electrolytic capacitor, and evaluate its capacitor properties. the
实施例74~76 Examples 74-76
首先,如下表示使用实施例3的氧化剂兼掺杂剂溶液,制造实施例74的卷绕型铝固体电解电容器的情形。另外,这些实施例74~76中使用的电容器元件也和实施例33等使用的相同,卷绕型铝固体电解电容器的设定静电容量是10μF以上,设定ESR是40mΩ以下。 First, the state of manufacturing the wound-type aluminum solid electrolytic capacitor of Example 74 using the oxidizing agent and dopant solution of Example 3 is shown below. In addition, the capacitor elements used in Examples 74 to 76 are the same as those used in Example 33, etc., and the set capacitance of the wound-type aluminum solid electrolytic capacitor is 10 μF or more, and the set ESR is 40 mΩ or less. the
也就是,在混合了15ml的3,4-亚乙基二氧噻吩(テイカ公司制造)和5ml合成例4合成的丁基化亚乙基二氧噻吩的混合溶液中,添加80ml甲醇,在制备的单体溶液中浸渍电容器元件,取出后在50℃下干燥10分钟。之后,将上述电容器元件浸渍到100ml实施例3的氧化剂兼掺杂剂溶液中,取出后在70℃下加热2小时,在180℃下加热1小时,使单体聚合,形成由以3,4-亚乙基二氧噻吩和丁基化亚乙基二氧噻吩的混合物的聚合物作为聚合物骨架的导电性高分子形成的固体电解质层,将其用外部封装材料外部封装,制造实施例74的卷绕型铝固体电解电容器。 That is, 80 ml of methanol was added to a mixed solution of 15 ml of 3,4-ethylenedioxythiophene (manufactured by Teika Co., Ltd.) and 5 ml of butylated ethylenedioxythiophene synthesized in Synthesis Example 4. Immerse the capacitor element in the monomer solution, take it out and dry it at 50°C for 10 minutes. Afterwards, the above-mentioned capacitor element was immersed in 100ml of the oxidizing agent and dopant solution of Example 3, and after taking it out, it was heated at 70°C for 2 hours and at 180°C for 1 hour to polymerize the monomers and form a compound composed of 3,4 -The polymer of the mixture of ethylenedioxythiophene and butylated ethylenedioxythiophene is used as the solid electrolyte layer formed by the conductive polymer of the polymer skeleton, and it is externally encapsulated with an external packaging material to manufacture Example 74 Winding type aluminum solid electrolytic capacitors. the
然后,除了使用实施例4和实施例7的氧化剂兼掺杂剂溶液代替上述实施例3的氧化剂兼掺杂剂溶液以外,和使用上述实施例3的氧化剂兼掺杂剂溶液的情形同样地,制造分别使用氧化剂兼掺杂剂溶液的卷绕型铝固体电解电容器,将它们作为实施例75和实施例76卷绕型铝固体电解电容器。 Then, except that the oxidizing agent and dopant solution of Example 4 and Example 7 were used instead of the oxidizing agent and dopant solution of the above-mentioned Example 3, as in the case of using the oxidizing agent and dopant solution of the above-mentioned Example 3, Wound-type aluminum solid electrolytic capacitors using oxidizing agent and dopant solutions were manufactured, and these were used as Example 75 and Example 76 wound-type aluminum solid electrolytic capacitors. the
对如上制造的实施例74~76的卷绕型铝固体电解电容器,和前述实施例33同样地测定ESR、静电容量和击穿电压,其结果在表10中表示。 For the wound aluminum solid electrolytic capacitors of Examples 74 to 76 manufactured as described above, ESR, electrostatic capacity, and breakdown voltage were measured in the same manner as in Example 33, and the results are shown in Table 10. the
[表10] [Table 10]
如表10所示,实施例74~76的卷绕型铝固体电解电容器的静电容量是11.4~11.5μF,满足10μF以上的设定静电容量;ESR是31.9~32.1mΩ,满足40mΩ以下这样的设定ESR;击穿电压显示出48~54V这样高的值,耐电压性优异。 As shown in Table 10, the electrostatic capacitance of the winding type aluminum solid electrolytic capacitors of Examples 74 to 76 is 11.4 to 11.5 μF, which meets the set capacitance of 10 μF or more; the ESR is 31.9 to 32.1 mΩ, which meets the setting of 40 mΩ or less. The ESR was fixed; the breakdown voltage showed a high value of 48 to 54V, and the voltage resistance was excellent. the
然后,将这些实施例74~76的卷绕型铝固体电解电容器和使用相同的氧化剂兼掺杂剂溶液的实施例35、36、39的卷绕型铝固体电解电容器进行比较,使用3,4-亚乙基二氧噻吩和丁基化亚乙基二氧噻吩的混合物作为单体的实施例74~76的卷绕型铝固体电解电容器,与单独使用3,4-亚乙基二氧噻吩作为单体的实施例35、36、39的卷绕型铝固体电解电容器相比,击穿电压更高,静电容量更大,ESR更低,电容器性质更优异。 Then, the wound-type aluminum solid electrolytic capacitors of Examples 74 to 76 were compared with the wound-type aluminum solid electrolytic capacitors of Examples 35, 36, and 39 using the same oxidizing agent and dopant solution. The wound-type aluminum solid electrolytic capacitors of Examples 74 to 76 in which a mixture of ethylenedioxythiophene and butylated ethylenedioxythiophene is used as a monomer, and 3,4-ethylenedioxythiophene alone Compared with the wound-type aluminum solid electrolytic capacitors of Examples 35, 36, and 39 as a single body, the breakdown voltage is higher, the electrostatic capacity is larger, the ESR is lower, and the capacitor properties are more excellent. the
也就是,实施例74的卷绕型铝固体电解电容器和实施例35的卷绕型铝固体电解电容器两者都使用实施例3的氧化剂兼掺杂剂溶液,但是单独使用3,4-亚乙基二氧噻吩作为单体的实施例35的卷绕型铝固体电解电容器如表4所示,击穿电压是46V,静电容量是11.5μF,ESR是34.7mΩ,而使用3,4-亚乙基二氧噻吩和丁基化亚乙基二氧噻吩的混合物作为单体的实施例74的卷绕型铝固体电解电容器如表10所示,击穿电压是53V,静电容量是11.4μF,ESR是32.1mΩ,与实施例35的卷绕型铝固体电解电容器相比,击穿电压更高,静电容量更大,ESR更低,电容器性质更优异。 That is, both the wound type aluminum solid electrolytic capacitor of Example 74 and the wound type aluminum solid electrolytic capacitor of Example 35 used the oxidizing agent-cum-dopant solution of Example 3, but 3,4-ethylene The wound-type aluminum solid electrolytic capacitor of Example 35 in which dioxythiophene is used as a monomer is shown in Table 4. The breakdown voltage is 46V, the electrostatic capacity is 11.5μF, and the ESR is 34.7mΩ, while using 3,4-ethylene A mixture of ethylenedioxythiophene and butylated ethylenedioxythiophene as a monomer, the winding type aluminum solid electrolytic capacitor of Example 74 is shown in Table 10, the breakdown voltage is 53V, the electrostatic capacity is 11.4μF, and the ESR It was 32.1 mΩ, and compared with the wound aluminum solid electrolytic capacitor of Example 35, the breakdown voltage was higher, the electrostatic capacity was larger, the ESR was lower, and the capacitor properties were more excellent. the
另外,将使用相同的实施例4的氧化剂兼掺杂剂溶液的实施例 75的卷绕型铝固体电解电容器与实施例36的卷绕型铝固体电解电容器进行比较,也是使用3,4-亚乙基二氧噻吩和丁基化亚乙基二氧噻吩的混合物作为单体的实施例75的卷绕型铝固体电解电容器,与单独使用3,4-亚乙基二氧噻吩作为单体的实施例36的卷绕型铝固体电解电容器相比,击穿电压更高,静电容量更大,ESR更低,电容器性质更优异。 In addition, comparing the wound-type aluminum solid electrolytic capacitor of Example 75 and the wound-type aluminum solid electrolytic capacitor of Example 36 using the same oxidizing agent and dopant solution of Example 4, 3,4-substrate A mixture of ethyldioxythiophene and butylated ethylenedioxythiophene as a monomer of the winding type aluminum solid electrolytic capacitor of Example 75, and a single use of 3,4-ethylenedioxythiophene as a monomer Compared with the wound aluminum solid electrolytic capacitor of Example 36, the breakdown voltage is higher, the electrostatic capacity is larger, the ESR is lower, and the capacitor properties are more excellent. the
然后,将使用相同的实施例7的氧化剂兼掺杂剂溶液的实施例76的卷绕型铝固体电解电容器与实施例39的卷绕型铝固体电解电容器进行比较,也是使用3,4-亚乙基二氧噻吩和丁基化亚乙基二氧噻吩的混合物作为单体的实施例76的卷绕型铝固体电解电容器,与单独使用3,4-亚乙基二氧噻吩作为单体的实施例39的卷绕型铝固体电解电容器相比,击穿电压更高,静电容量更大,ESR更低,电容器性质更优异。 Then, the wound-type aluminum solid electrolytic capacitor of Example 76 using the same oxidizing agent and dopant solution of Example 7 was compared with the wound-type aluminum solid electrolytic capacitor of Example 39, also using 3,4-substrate The wound type aluminum solid electrolytic capacitor of Example 76 in which a mixture of ethyldioxythiophene and butylated ethylenedioxythiophene was used as a monomer, and 3,4-ethylenedioxythiophene alone was used as a monomer Compared with the wound aluminum solid electrolytic capacitor of Example 39, the breakdown voltage is higher, the electrostatic capacity is larger, the ESR is lower, and the capacitor properties are more excellent. the
[固体电解电容器的评价(7)] [Evaluation of solid electrolytic capacitors (7)]
在该[固体电解电容器的评价(7)]中,使用3,4-亚乙基二氧噻吩和乙基化亚乙基二氧噻吩、丙基化亚乙基二氧噻吩的混合物作为单体,使用实施例3、4、7的氧化剂兼掺杂剂溶液将其氧化聚合,制造卷绕型铝固体电解电容器,评价其电容器性质。 In this [Evaluation of Solid Electrolytic Capacitor (7)], a mixture of 3,4-ethylenedioxythiophene, ethylated ethylenedioxythiophene, and propylated ethylenedioxythiophene was used as a monomer , using the oxidant and dopant solutions of Examples 3, 4, and 7 to oxidize and polymerize it to manufacture a wound aluminum solid electrolytic capacitor, and evaluate its capacitor properties. the
实施例77~79 Examples 77-79
首先,如下表示使用实施例3的氧化剂兼掺杂剂溶液,制造实施例77的卷绕型铝固体电解电容器的情形。另外,这些实施例77~79中使用的电容器元件也和实施例33等使用的相同,卷绕型铝固体电解电容器的设定静电容量是10μF以上,设定ESR是40mΩ以下。 First, the state of manufacturing the wound aluminum solid electrolytic capacitor of Example 77 using the oxidizing agent and dopant solution of Example 3 is shown below. Note that the capacitor elements used in Examples 77 to 79 are the same as those used in Example 33, and the wound-type aluminum solid electrolytic capacitor has a set capacitance of 10 μF or more and a set ESR of 40 mΩ or less. the
也就是,在混合了10ml的3,4-亚乙基二氧噻吩(テイカ公司制造)、5ml合成例2得到的乙基化亚乙基二氧噻吩和5ml合成例3 合成的丙基化亚乙基二氧噻吩的混合溶液中,添加80ml甲醇,在制备的单体溶液中浸渍电容器元件,取出后在50℃下干燥10分钟。之后,将上述电容器元件浸渍到100ml实施例3的氧化剂兼掺杂剂溶液中,取出后在70℃下加热2小时,在180℃下加热1小时,使单体聚合,形成由以3,4-亚乙基二氧噻吩和乙基化亚乙基二氧噻吩和丙基化亚乙基二氧噻吩的混合物的聚合物作为聚合物骨架的导电性高分子形成的固体电解质层,将其用外部封装材料外部封装,制造实施例77的卷绕型铝固体电解电容器。 That is, 10 ml of 3,4-ethylenedioxythiophene (manufactured by Teika Corporation), 5 ml of ethylated ethylenedioxythiophene obtained in Synthesis Example 2, and 5 ml of propylated ethylenedioxythiophene synthesized in Synthesis Example 3 were mixed. 80 ml of methanol was added to the mixed solution of ethyldioxythiophene, and the capacitor element was immersed in the prepared monomer solution, taken out, and dried at 50° C. for 10 minutes. Afterwards, the above-mentioned capacitor element was immersed in 100ml of the oxidizing agent and dopant solution of Example 3, and after taking it out, it was heated at 70°C for 2 hours and at 180°C for 1 hour to polymerize the monomers and form a compound composed of 3,4 -The polymer of ethylenedioxythiophene and the mixture of ethylated ethylenedioxythiophene and propylated ethylenedioxythiophene is used as the solid electrolyte layer formed by the conductive polymer of the polymer skeleton, which is used The external packaging material was externally packaged to manufacture the wound aluminum solid electrolytic capacitor of Example 77. the
然后,除了使用实施例4和实施例7的氧化剂兼掺杂剂溶液代替上述实施例3的氧化剂兼掺杂剂溶液以外,和使用上述实施例3的氧化剂兼掺杂剂溶液的情形同样地,制造分别使用氧化剂兼掺杂剂溶液的卷绕型铝固体电解电容器,将它们作为实施例78和实施例79卷绕型铝固体电解电容器。 Then, except that the oxidizing agent and dopant solution of Example 4 and Example 7 were used instead of the oxidizing agent and dopant solution of the above-mentioned Example 3, as in the case of using the oxidizing agent and dopant solution of the above-mentioned Example 3, Wound-type aluminum solid electrolytic capacitors using oxidizing agent and dopant solutions were manufactured, and these were used as Example 78 and Example 79 wound-type aluminum solid electrolytic capacitors. the
对如上制造的实施例77~79的卷绕型铝固体电解电容器,和前述实施例33同样地测定ESR、静电容量和击穿电压,其结果在表11中表示。 For the wound aluminum solid electrolytic capacitors of Examples 77 to 79 produced as described above, ESR, capacitance, and breakdown voltage were measured in the same manner as in Example 33, and the results are shown in Table 11. the
[表11] [Table 11]
如表11所示,实施例77~79的卷绕型铝固体电解电容器的静电容量是11.6μF,满足10μF以上的设定静电容量;ESR是30.2~30.9mΩ,满足40mΩ以下这样的设定ESR;击穿电压显示出48~54V这样高的值,耐电压性优异。 As shown in Table 11, the electrostatic capacitance of the winding type aluminum solid electrolytic capacitors of Examples 77 to 79 is 11.6 μF, which satisfies the set capacitance of 10 μF or more; the ESR is 30.2 to 30.9 mΩ, which satisfies the set ESR of 40 mΩ or less ; The breakdown voltage showed a high value of 48 to 54V, and the voltage resistance was excellent. the
然后,将这些实施例77~79的卷绕型铝固体电解电容器和使用相同的氧化剂兼掺杂剂溶液的实施例35、36、39的卷绕型铝固体电解电容器进行比较,使用3,4-亚乙基二氧噻吩、乙基化亚乙基二氧噻吩和丙基化亚乙基二氧噻吩的混合物作为单体的实施例77~79的卷绕型铝固体电解电容器,与单独使用3,4-亚乙基二氧噻吩作为单体的实施例35、36、39的卷绕型铝固体电解电容器相比,击穿电压更高,静电容量更大,ESR更低,电容器性质更优异。 Then, the wound-type aluminum solid electrolytic capacitors of Examples 77 to 79 were compared with the wound-type aluminum solid electrolytic capacitors of Examples 35, 36, and 39 using the same oxidizing agent and dopant solution. -A mixture of ethylenedioxythiophene, ethylated ethylenedioxythiophene and propylated ethylenedioxythiophene as a monomer of the wound-type aluminum solid electrolytic capacitors of Examples 77 to 79, and used alone Compared with the winding aluminum solid electrolytic capacitors of Examples 35, 36, and 39 in which 3,4-ethylenedioxythiophene is used as a monomer, the breakdown voltage is higher, the electrostatic capacity is larger, the ESR is lower, and the capacitor properties are better. excellent. the
也就是,实施例77的卷绕型铝固体电解电容器和实施例35的卷绕型铝固体电解电容器两者都使用实施例3的氧化剂兼掺杂剂溶液,但是单独使用3,4-亚乙基二氧噻吩作为单体的实施例35的卷绕型铝固体电解电容器如表4所示,击穿电压是46V,静电容量是11.5μF,ESR是34.7mΩ,而使用3,4-亚乙基二氧噻吩、乙基化亚乙基二氧噻吩和丙基化亚乙基二氧噻吩的混合物作为单体的实施例77的卷绕型铝固体电解电容器如表11所示,击穿电压是57V,静电容量是11.6μF,ESR是30.9mΩ,与实施例35的卷绕型铝固体电解电容器相比,击穿电压更高,静电容量更大,ESR更低,电容器性质更优异。 That is, both the wound type aluminum solid electrolytic capacitor of Example 77 and the wound type aluminum solid electrolytic capacitor of Example 35 used the oxidizing agent-cum-dopant solution of Example 3, but 3,4-ethylene The wound-type aluminum solid electrolytic capacitor of Example 35 in which dioxythiophene is used as a monomer is shown in Table 4. The breakdown voltage is 46V, the electrostatic capacity is 11.5μF, and the ESR is 34.7mΩ, while using 3,4-ethylene The mixture of ethylenedioxythiophene, ethylated ethylenedioxythiophene and propylated ethylenedioxythiophene as a monomer of the wound-type aluminum solid electrolytic capacitor of Example 77 is shown in Table 11, and the breakdown voltage It is 57V, the capacitance is 11.6μF, and the ESR is 30.9mΩ. Compared with the wound aluminum solid electrolytic capacitor of Example 35, the breakdown voltage is higher, the capacitance is larger, the ESR is lower, and the capacitor properties are more excellent. the
另外,将使用相同的实施例4的氧化剂兼掺杂剂溶液的实施例78的卷绕型铝固体电解电容器与实施例36的卷绕型铝固体电解电容器进行比较,也是使用3,4-亚乙基二氧噻吩、乙基化亚乙基二氧噻吩和丙基化亚乙基二氧噻吩的混合物作为单体的实施例78的卷绕型铝固体电解电容器,与单独使用3,4-亚乙基二氧噻吩作为单体的实施例36的卷绕型铝固体电解电容器相比,击穿电压更高,静电容量更大,ESR更低,电容器性质更优异。 In addition, comparing the wound-type aluminum solid electrolytic capacitor of Example 78 using the same oxidizing agent-cum-dopant solution of Example 4 and the wound-type aluminum solid electrolytic capacitor of Example 36, 3,4-substrate was also used. The mixture of ethyldioxythiophene, ethylated ethylenedioxythiophene and propylated ethylenedioxythiophene as the winding type aluminum solid electrolytic capacitor of embodiment 78 of the monomer, and the single use of 3,4- Compared with the wound aluminum solid electrolytic capacitor of Example 36 in which ethylenedioxythiophene is used as a monomer, the breakdown voltage is higher, the electrostatic capacity is larger, the ESR is lower, and the capacitor properties are more excellent. the
然后,将使用相同的实施例7的氧化剂兼掺杂剂溶液的实施例79的卷绕型铝固体电解电容器与实施例39的卷绕型铝固体电解电容器进行比较,也是使用3,4-亚乙基二氧噻吩、乙基化亚乙基二氧 噻吩和丙基化亚乙基二氧噻吩的混合物作为单体的实施例79的卷绕型铝固体电解电容器,与单独使用3,4-亚乙基二氧噻吩作为单体的实施例39的卷绕型铝固体电解电容器相比,击穿电压更高,静电容量更大,ESR更低,电容器性质更优异。 Then, the wound-type aluminum solid electrolytic capacitor of Example 79 using the same oxidizing agent and dopant solution of Example 7 was compared with the wound-type aluminum solid electrolytic capacitor of Example 39, also using 3,4-substrate The mixture of ethyldioxythiophene, ethylated ethylenedioxythiophene and propylated ethylenedioxythiophene is used as the winding type aluminum solid electrolytic capacitor of embodiment 79 of the monomer, and 3,4- Compared with the wound aluminum solid electrolytic capacitor of Example 39 in which ethylenedioxythiophene is used as a monomer, the breakdown voltage is higher, the electrostatic capacity is larger, the ESR is lower, and the capacitor properties are more excellent. the
[固体电解电容器的评价(8)] [Evaluation of solid electrolytic capacitors (8)]
在该[固体电解电容器的评价(8)]中,使用3,4-亚乙基二氧噻吩和甲基化亚乙基二氧噻吩、丁基化亚乙基二氧噻吩的混合物作为单体,使用实施例3、4、7的氧化剂兼掺杂剂溶液将其氧化聚合,制造卷绕型铝固体电解电容器,评价其电容器性质。 In this [Evaluation of Solid Electrolytic Capacitor (8)], a mixture of 3,4-ethylenedioxythiophene, methylated ethylenedioxythiophene, and butylated ethylenedioxythiophene was used as a monomer , using the oxidant and dopant solutions of Examples 3, 4, and 7 to oxidize and polymerize it to manufacture a wound aluminum solid electrolytic capacitor, and evaluate its capacitor properties. the
实施例80~82 Examples 80-82
首先,如下表示使用实施例3的氧化剂兼掺杂剂溶液,制造实施例80的卷绕型铝固体电解电容器的情形。另外,这些实施例80~82中使用的电容器元件也和实施例33等使用的相同,卷绕型铝固体电解电容器的设定静电容量是10μF以上,设定ESR是40mΩ以下。 First, the state of manufacturing the wound aluminum solid electrolytic capacitor of Example 80 using the oxidizing agent and dopant solution of Example 3 is shown below. Note that the capacitor elements used in Examples 80 to 82 are the same as those used in Example 33, and the wound-type aluminum solid electrolytic capacitor has a set capacitance of 10 μF or more and a set ESR of 40 mΩ or less. the
也就是,在混合了10ml的3,4-亚乙基二氧噻吩(テイカ公司制造)、5ml合成例1得到的甲基化亚乙基二氧噻吩和5ml合成例4合成的丁基化亚乙基二氧噻吩的混合溶液中,添加80ml甲醇,在制备的单体溶液中浸渍电容器元件,取出后在50℃下干燥10分钟。之后,将上述电容器元件浸渍到100ml实施例3的氧化剂兼掺杂剂溶液中,取出后在70℃下加热2小时,在180℃下加热1小时,使单体聚合,形成由以3,4-亚乙基二氧噻吩和甲基化亚乙基二氧噻吩、丁基化亚乙基二氧噻吩的混合物的聚合物作为聚合物骨架的导电性高分子形成的固体电解质层,将其用外部封装材料外部封装,制造实施例80的卷绕型铝固体电解电容器。 That is, 10 ml of 3,4-ethylenedioxythiophene (manufactured by Teika Corporation), 5 ml of methylated ethylenedioxythiophene obtained in Synthesis Example 1, and 5 ml of butylated ethylenedioxythiophene synthesized in Synthesis Example 4 were mixed. 80 ml of methanol was added to the mixed solution of ethyldioxythiophene, and the capacitor element was immersed in the prepared monomer solution, taken out, and dried at 50° C. for 10 minutes. Afterwards, the above-mentioned capacitor element was immersed in 100ml of the oxidizing agent and dopant solution of Example 3, and after taking it out, it was heated at 70°C for 2 hours and at 180°C for 1 hour to polymerize the monomers and form a compound composed of 3,4 -The polymer of ethylenedioxythiophene and the mixture of methylated ethylenedioxythiophene and butylated ethylenedioxythiophene is used as the solid electrolyte layer formed by the conductive polymer of the polymer skeleton. The external packaging material was externally packaged to manufacture the wound type aluminum solid electrolytic capacitor of Example 80. the
然后,除了使用实施例4和实施例7的氧化剂兼掺杂剂溶液代 替上述实施例3的氧化剂兼掺杂剂溶液以外,和使用上述实施例3的氧化剂兼掺杂剂溶液的情形同样地,制造分别使用氧化剂兼掺杂剂溶液的卷绕型铝固体电解电容器,将它们作为实施例81和实施例82卷绕型铝固体电解电容器。 Then, except that the oxidizing agent and dopant solution of Example 4 and Example 7 were used instead of the oxidizing agent and dopant solution of the above-mentioned Example 3, the situation of using the oxidizing agent and dopant solution of the above-mentioned Example 3 was the same , Wound-type aluminum solid electrolytic capacitors using oxidizing agent and dopant solutions were manufactured, and they were used as Example 81 and Example 82 winding-type aluminum solid electrolytic capacitors. the
对如上制造的实施例80~82的卷绕型铝固体电解电容器,和前述实施例33同样地测定ESR、静电容量和击穿电压,其结果在表12中表示。 For the wound aluminum solid electrolytic capacitors of Examples 80 to 82 manufactured as described above, ESR, capacitance, and breakdown voltage were measured in the same manner as in Example 33, and the results are shown in Table 12. the
[表12] [Table 12]
如表12所示,实施例80~82的卷绕型铝固体电解电容器的静电容量是11.3~11.5μF,满足10μF以上的设定静电容量;ESR是32.1~32.4mΩ,满足40mΩ以下这样的设定ESR;击穿电压显示出48~54V这样高的值,耐电压性优异。 As shown in Table 12, the electrostatic capacitance of the winding type aluminum solid electrolytic capacitors of Examples 80 to 82 is 11.3 to 11.5 μF, meeting the set capacitance of 10 μF or more; the ESR is 32.1 to 32.4 mΩ, meeting the setting of 40 mΩ or less. The ESR was fixed; the breakdown voltage showed a high value of 48 to 54V, and the voltage resistance was excellent. the
然后,将这些实施例80~82的卷绕型铝固体电解电容器和使用相同的氧化剂兼掺杂剂溶液的实施例35、36、39的卷绕型铝固体电解电容器进行比较,使用3,4-亚乙基二氧噻吩、甲基化亚乙基二氧噻吩和丁基化亚乙基二氧噻吩的混合物作为单体的实施例80~82的卷绕型铝固体电解电容器,与单独使用3,4-亚乙基二氧噻吩作为单体的实施例35、36、39的卷绕型铝固体电解电容器相比,击穿电压更高,静电容量更大,ESR更低,电容器性质更优异。 Then, the wound-type aluminum solid electrolytic capacitors of Examples 80 to 82 were compared with the wound-type aluminum solid electrolytic capacitors of Examples 35, 36, and 39 using the same oxidizing agent and dopant solution. -A mixture of ethylenedioxythiophene, methylated ethylenedioxythiophene and butylated ethylenedioxythiophene as a monomer of the wound-type aluminum solid electrolytic capacitors of Examples 80 to 82, and used alone Compared with the winding aluminum solid electrolytic capacitors of Examples 35, 36, and 39 in which 3,4-ethylenedioxythiophene is used as a monomer, the breakdown voltage is higher, the electrostatic capacity is larger, the ESR is lower, and the capacitor properties are better. excellent. the
也就是,实施例80的卷绕型铝固体电解电容器和实施例35的卷绕型铝固体电解电容器两者都使用实施例3的氧化剂兼掺杂剂溶液,但是单独使用3,4-亚乙基二氧噻吩作为单体的实施例35 的卷绕型铝固体电解电容器如表4所示,击穿电压是46V,静电容量是11.5μF,ESR是34.7mΩ,而使用3,4-亚乙基二氧噻吩、甲基化亚乙基二氧噻吩和丁基化亚乙基二氧噻吩的混合物作为单体的实施例80的卷绕型铝固体电解电容器如表12所示,击穿电压是54V,静电容量是11.4μF,ESR是32.2mΩ,与实施例35的卷绕型铝固体电解电容器相比,击穿电压更高,静电容量更大,ESR更低,电容器性质更优异。 That is, both the wound type aluminum solid electrolytic capacitor of Example 80 and the wound type aluminum solid electrolytic capacitor of Example 35 used the oxidizing agent and dopant solution of Example 3, but 3,4-ethylene The wound-type aluminum solid electrolytic capacitor of Example 35 in which dioxythiophene is used as a monomer is shown in Table 4. The breakdown voltage is 46V, the electrostatic capacity is 11.5μF, and the ESR is 34.7mΩ, while using 3,4-ethylene A mixture of ethylenedioxythiophene, methylated ethylenedioxythiophene and butylated ethylenedioxythiophene as a monomer of the wound-type aluminum solid electrolytic capacitor of Example 80 is shown in Table 12, and the breakdown voltage It is 54V, the capacitance is 11.4μF, and the ESR is 32.2mΩ. Compared with the wound aluminum solid electrolytic capacitor of Example 35, the breakdown voltage is higher, the capacitance is larger, the ESR is lower, and the capacitor properties are better. the
另外,将使用相同的实施例4的氧化剂兼掺杂剂溶液的实施例81的卷绕型铝固体电解电容器与实施例36的卷绕型铝固体电解电容器进行比较,也是使用3,4-亚乙基二氧噻吩、甲基化亚乙基二氧噻吩和丁基化亚乙基二氧噻吩的混合物作为单体的实施例81的卷绕型铝固体电解电容器,与单独使用3,4-亚乙基二氧噻吩作为单体的实施例36的卷绕型铝固体电解电容器相比,击穿电压更高,静电容量更大,ESR更低,电容器性质更优异。 In addition, comparing the wound-type aluminum solid electrolytic capacitor of Example 81 using the same oxidizing agent-cum-dopant solution of Example 4 and the wound-type aluminum solid electrolytic capacitor of Example 36, 3,4-substrate was also used. Ethyldioxythiophene, a mixture of methylated ethylenedioxythiophene and butylated ethylenedioxythiophene as a monomer of the wound-type aluminum solid electrolytic capacitor of Example 81, and the use of 3,4- Compared with the wound aluminum solid electrolytic capacitor of Example 36 in which ethylenedioxythiophene is used as a monomer, the breakdown voltage is higher, the electrostatic capacity is larger, the ESR is lower, and the capacitor properties are more excellent. the
然后,将使用相同的实施例7的氧化剂兼掺杂剂溶液的实施例82的卷绕型铝固体电解电容器与实施例39的卷绕型铝固体电解电容器进行比较,也是使用3,4-亚乙基二氧噻吩、甲基化亚乙基二氧噻吩和丁基化亚乙基二氧噻吩的混合物作为单体的实施例82的卷绕型铝固体电解电容器,与单独使用3,4-亚乙基二氧噻吩作为单体的实施例39的卷绕型铝固体电解电容器相比,击穿电压更高,静电容量更大,ESR更低,电容器性质更优异。 Then, the wound-type aluminum solid electrolytic capacitor of Example 82 using the same oxidizing agent and dopant solution of Example 7 was compared with the wound-type aluminum solid electrolytic capacitor of Example 39, also using 3,4-substrate Ethyldioxythiophene, a mixture of methylated ethylenedioxythiophene and butylated ethylenedioxythiophene as a monomer of the wound-type aluminum solid electrolytic capacitor of Example 82, and the use of 3,4- Compared with the wound aluminum solid electrolytic capacitor of Example 39 in which ethylenedioxythiophene is used as a monomer, the breakdown voltage is higher, the electrostatic capacity is larger, the ESR is lower, and the capacitor properties are more excellent. the
[氧化剂兼掺杂剂溶液的制备(3)] [Preparation of oxidizing agent and dopant solution (3)]
实施例83~88和比较例13~15 Embodiment 83~88 and comparative example 13~15
在该实施例83~88和比较例10~12中,作为有机磺酸铁,使用对甲苯磺酸铁,作为缩水甘油基化合物,在实施例83、84、85中使用属于通式(1)所示的单缩水甘油基化合物的环氧丙醇,在实施例86中,使用属于通式(3)所示的二缩水甘油基化合物的聚乙二醇二缩水甘油基醚[阪本药品工业公司制造的SR-8EGS(商品名),通式(3)中的n是该聚乙二醇二缩水甘油基醚的中间值为8],在实施例87中,使用甲基丙烯酸缩水甘油基酯,在实施例88中使用前述制备例1制备的甲基丙烯酸缩水甘油基酯和丁二醇的反应物;作为多元醇,在实施例83~86中,使用甘油,在实施例87中使用丁二醇,如下所示制备氧化剂兼掺杂剂溶液。其中,使用对甲苯磺酸铁作为氧化剂兼掺杂剂的氧化剂兼掺杂剂溶液的制备,也是将缩水甘油基化合物的种类、其添加量、其相对于对甲苯磺酸铁的添加比例、多元醇的种类、其添加量、相对于对甲苯磺酸铁的添加比例,以表13所示的关系,在下述所示的[氧化剂兼掺杂剂溶液的制备方法(3)]中,也是将缩水甘油基化合物的种类用X表示,缩水甘油基化合物的添加量用A(g)表示,其相对于对甲苯磺酸铁的添加比例用B(%)表示,多元醇的种类用Y表示,多元醇的添加量用C(g)表示,其相对于对甲苯磺酸铁的添加比例用D(%)表示,丁醇的添加量用E(g) 表示。 In Examples 83 to 88 and Comparative Examples 10 to 12, iron p-toluenesulfonate was used as organic iron sulfonate, and as glycidyl compound, a compound belonging to general formula (1) was used in Examples 83, 84, and 85. As the glycidyl alcohol of the monoglycidyl compound shown, in Example 86, polyethylene glycol diglycidyl ether belonging to the diglycidyl compound represented by the general formula (3) was used [Sakamoto Pharmaceutical Co., Ltd. Manufactured SR-8EGS (trade name), n in the general formula (3) is the median value of the polyethylene glycol diglycidyl ether is 8], in Example 87, using glycidyl methacrylate , In Example 88, the reactant of glycidyl methacrylate prepared in Preparation Example 1 and butanediol was used; as a polyhydric alcohol, in Examples 83-86, glycerin was used, and in Example 87, butanediol was used. Diols, oxidizer-dopant solutions were prepared as follows. Among them, the preparation of the oxidizing agent and dopant solution using iron p-toluenesulfonate as the oxidizing agent and dopant also involves the type of glycidyl compound, its addition amount, its addition ratio relative to iron p-toluenesulfonate, multiple The type of alcohol, the amount to be added, and the ratio to be added to iron p-toluenesulfonate are in the relationship shown in Table 13. In the following [Preparation method (3) of oxidizing agent and dopant solution], The type of glycidyl compound is represented by X, the amount of glycidyl compound added is represented by A (g), its ratio relative to iron p-toluenesulfonate is represented by B (%), the type of polyol is represented by Y, The amount of polyol added is represented by C (g), the ratio of its addition to iron p-toluenesulfonate is represented by D (%), and the amount of butanol added is represented by E (g). the
[氧化剂兼掺杂剂溶液的制备方法(3)] [The preparation method of oxidant and dopant solution (3)]
将テイカ公司制造的浓度40%的对甲苯磺酸铁的丁醇溶液(铁和对甲苯磺酸的摩尔比是1∶2.74),通过蒸馏浓缩。干燥固体成分是67.2%。相对于100g上述溶液,添加Ag缩水甘油基化合物X、Cg多元醇Y以及Eg丁醇,在60℃下加热1小时后,用玻璃过滤器GF75过滤,该滤液分别形成实施例83~88和比较例13~15的氧化剂兼掺杂剂溶液。该溶液的计算上的固体成分浓度是45.0%,另外,在表13中,这些氧化剂兼掺杂剂溶液中的缩水甘油基化合物X相对于对甲苯磺酸铁的添加比例B%、多元醇Y相对于对甲苯磺酸铁的添加比例D%也与各实施例和比较例相对应地表示。其中, 在该表13中,由于空间关系,也是缩水甘油基化合物和多元醇如下简称表示。 A 40% butanol solution of iron p-toluenesulfonate (the molar ratio of iron and p-toluenesulfonic acid: 1:2.74) manufactured by Teika Co., Ltd. was concentrated by distillation. The dry solids content was 67.2%. To 100 g of the above solution, Ag glycidyl compound X, Cg polyol Y, and Eg butanol were added, heated at 60°C for 1 hour, and then filtered with a glass filter GF75, and the filtrates were obtained from Examples 83 to 88 and Comparative The oxidant and dopant solutions of Examples 13-15. The calculated solid content concentration of this solution is 45.0%. In addition, in Table 13, in these oxidizing agent and dopant solutions, the addition ratio B% of glycidyl compound X to iron p-toluenesulfonate, polyol Y The addition ratio D% with respect to iron p-toluenesulfonate is also shown corresponding to each Example and a comparative example. Wherein, in this Table 13, due to the spatial relationship, glycidyl compounds and polyols are also abbreviated as follows. the
缩水甘油基化合物:Glycidyl compounds:
EPPOL:环氧丙醇 EPPOL: glycidyl alcohol
PEG-DG:聚乙二醇二缩水甘油基醚 PEG-DG: polyethylene glycol diglycidyl ether
Meth-G:甲基丙烯酸缩水甘油基酯 Meth-G: Glycidyl Methacrylate
制备例1:甲基丙烯酸缩水甘油基酯和丁二醇的反应物 Preparation Example 1: Reactant of Glycidyl Methacrylate and Butylene Glycol
多元醇:Polyol:
GLYOL:甘油 GLYOL: Glycerin
BUDOL:丁醇 BUDOL: butanol
[表13] [Table 13]
[固体电解电容器的评价(9)] [Evaluation of solid electrolytic capacitors (9)]
在该[固体电解电容器的评价(9)]中,使用3,4-亚乙基二氧噻吩作为单体,使用如前所述制备的实施例83~88的氧化剂兼掺杂剂溶液,制造设定静电容量为10μF以上、设定ESR为40mΩ以下的实施例89~94的卷绕型铝固体电解电容器,将它们和使用如前所述制 备的比较例13~15的氧化剂兼掺杂剂溶液制造的比较例16~18的卷绕型铝固体电解电容器比较电容器性质进行比较,同时,由此评价这些卷绕型铝固体电解电容器制造时使用的实施例83~88和比较例13~15的氧化剂兼掺杂剂溶液的性质。 In this [Evaluation of Solid Electrolytic Capacitor (9)], 3,4-ethylenedioxythiophene was used as a monomer, and the oxidizing agent and dopant solutions of Examples 83 to 88 prepared as described above were used to produce The wound-type aluminum solid electrolytic capacitors of Examples 89 to 94 whose capacitance is set to be 10 μF or more and ESR to be 40 mΩ or less were co-doped with the oxidizing agents of Comparative Examples 13 to 15 prepared as described above. The winding-type aluminum solid electrolytic capacitors of Comparative Examples 16 to 18 manufactured from the solvent solution were compared to compare the capacitor properties, and at the same time, the evaluation of Examples 83 to 88 and Comparative Examples 13 to 18 used in the manufacture of these wound-type aluminum solid electrolytic capacitors was performed. 15 Properties of oxidant-cum-dopant solutions. the
实施例89~94和比较例16~18 Embodiment 89~94 and comparative example 16~18
首先,如下表示使用实施例83的氧化剂兼掺杂剂溶液,制造实施例89的卷绕型铝固体电解电容器的情形。另外,这些实施例89~94和比较例16~18中使用的电容器元件也和实施例33等使用的相同,卷绕型铝固体电解电容器的设定静电容量是10μF以上,设定ESR是40mΩ以下。 First, the state of manufacturing the wound aluminum solid electrolytic capacitor of Example 89 using the oxidizing agent and dopant solution of Example 83 is shown below. In addition, the capacitor elements used in these Examples 89 to 94 and Comparative Examples 16 to 18 are also the same as those used in Example 33. The set capacitance of the winding type aluminum solid electrolytic capacitor is 10 μF or more, and the set ESR is 40 mΩ. the following. the
也就是,在20ml的3,4-亚乙基二氧噻吩(テイカ公司制造)中添加80ml甲醇制备的单体溶液中,浸渍电容器元件,取出后在50℃下干燥10分钟。之后,将上述电容器元件浸渍到100ml实施例83的氧化剂兼掺杂剂溶液中,取出后在70℃下加热2小时,在180℃下加热1小时,使单体聚合,形成由以3,4-亚乙基二氧噻吩和甲基化亚乙基二氧噻吩的混合物的聚合物作为聚合物骨架的导电性高分子形成的固体电解质层,将其用外部封装材料外部封装,制造实施例89的卷绕型铝固体电解电容器。 That is, the capacitor element was immersed in a monomer solution prepared by adding 80 ml of methanol to 20 ml of 3,4-ethylenedioxythiophene (manufactured by Teika Co., Ltd.), and dried at 50° C. for 10 minutes after taking it out. Afterwards, the above-mentioned capacitor element was immersed in 100ml of the oxidizing agent and dopant solution of Example 83, and after taking it out, it was heated at 70°C for 2 hours and at 180°C for 1 hour to polymerize the monomers, forming -The polymer of the mixture of ethylenedioxythiophene and methylated ethylenedioxythiophene is used as the solid electrolyte layer formed by the conductive polymer of the polymer skeleton, and it is externally encapsulated with an external packaging material to manufacture Example 89 Winding type aluminum solid electrolytic capacitors. the
然后,除了分别使用实施例84~88和比较例13~15的氧化剂兼掺杂剂溶液代替上述实施例83的氧化剂兼掺杂剂溶液以外,和使用上述实施例83的氧化剂兼掺杂剂溶液的情形同样地,制造分别使用氧化剂兼掺杂剂溶液的卷绕型铝固体电解电容器,将它们作为实施例90~94和比较例16~18的卷绕型铝固体电解电容器。 Then, in addition to using the oxidizing agent and dopant solution of Examples 84-88 and Comparative Examples 13-15 to replace the oxidizing agent and dopant solution of the above-mentioned embodiment 83, and using the oxidizing agent and dopant solution of the above-mentioned embodiment 83 In the same manner as in the case of , wound-type aluminum solid electrolytic capacitors using oxidizing agent and dopant solutions were manufactured, and these were used as wound-type aluminum solid electrolytic capacitors of Examples 90 to 94 and Comparative Examples 16 to 18. the
对如上制造的实施例89~94和比较例16~18的卷绕型铝固体电解电容器,测定ESR、静电容量,而且测定漏电,研究是否产生漏电不良,其结果在表14中表示。另外,ESR和静电容量的测 定是使用HEWLETT PACKARD公司制造的LCR仪(4284A),在25℃的条件下,在100kHz下测定ESR,在120Hz下测定静电容量。另外,漏电的测定方法和漏电不良产生的评价方法如下所示。 For the wound aluminum solid electrolytic capacitors of Examples 89 to 94 and Comparative Examples 16 to 18 produced as above, ESR, capacitance, and leakage were measured to investigate whether leakage failure occurred. The results are shown in Table 14. In addition, the measurement of ESR and electrostatic capacity is to use the LCR instrument (4284A) manufactured by HEWLETT PACKARD company, under the condition of 25 ℃, measure ESR at 100kHz, measure electrostatic capacity at 120Hz. In addition, the measurement method of electric leakage and the evaluation method of occurrence of electric leakage failure are as follows. the
漏电:Leakage:
在卷绕型铝固体电解电容器中,在25℃下,施加60秒的16V的额定电压后,通过数字示波器测定漏电。 In the winding type aluminum solid electrolytic capacitor, the leakage current was measured with a digital oscilloscope after applying a rated voltage of 16 V at 25° C. for 60 seconds. the
漏电不良的产生:The occurrence of poor leakage:
和测定上述漏电的情形同样地测定电流,漏电为100μA以上的评价为产生漏电不良。 The electric current was measured in the same manner as in the case of measuring the above-mentioned electric leakage, and the case where the electric leakage was 100 μA or more was evaluated as occurrence of defective electric leakage. the
另外,测定是对各试样分别进行50个,表14中所示的ESR和静电容量的数值是求得这50个的平均值,将小数点第二位四舍五入表示的值。另外,研究有无漏电不良产生的结果是将用于试验的全部电容器的个数表示为分母,产生了漏电不良的电容器的个数表示为分子,在该状态下,以“漏电不良产生个数”表示。 In addition, the measurement was performed on 50 samples of each sample, and the values of ESR and capacitance shown in Table 14 were the average value of these 50 samples and rounded off to the second decimal place. In addition, the results of research on the occurrence of leakage defects are represented by the number of all capacitors used in the test as the denominator, and the number of capacitors with leakage defects as the numerator. In this state, the "Number of leakage defects "express. the
[表14] [Table 14]
如表14所示,实施例89~94的卷绕型铝固体电解电容器、比较例16~18的卷绕型铝固体电解电容器的静电容量都是11μF的程 度,满足设定静电容量的10μF以上,ESR都是30mΩ的程度,满足设定的ESR的40mΩ以下,但是在实施例89~94的卷绕型铝固体电解电容器中没有产生漏电不良,或者即使产生,产生的漏电不良也少,相对于此,比较例16~18的卷绕型铝固体电解电容器大量产生漏电不良。 As shown in Table 14, the capacitances of the wound aluminum solid electrolytic capacitors of Examples 89 to 94 and the wound aluminum solid electrolytic capacitors of Comparative Examples 16 to 18 are all about 11 μF, satisfying the set capacitance of 10 μF In the above, the ESR is about 30mΩ, which satisfies the set ESR of 40mΩ or less. However, in the wound-type aluminum solid electrolytic capacitors of Examples 89 to 94, there is no leakage defect, or even if it occurs, the occurrence of leakage defect is small. On the other hand, in the wound-type aluminum solid electrolytic capacitors of Comparative Examples 16 to 18, a large number of leakage defects occurred. the
工业实用性 Industrial applicability
根据本发明,能提供确保ESR低且静电容量大,同时耐电压高的固体电解电容器。另外,根据本发明,还能提供漏电不良产生少的固体电解电容器。 According to the present invention, it is possible to provide a solid electrolytic capacitor that ensures a low ESR, a large capacitance, and a high withstand voltage. In addition, according to the present invention, it is possible to provide a solid electrolytic capacitor with less occurrence of leakage defects. the
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