CN102504264B - Preparation method of flame retarding antibacterial agent - Google Patents
Preparation method of flame retarding antibacterial agent Download PDFInfo
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- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 claims abstract description 6
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- Agricultural Chemicals And Associated Chemicals (AREA)
- Fireproofing Substances (AREA)
Abstract
Description
技术领域: Technical field:
本发明涉及到一种阻燃型抗菌剂的制备方法,属于新型染整助剂的开发技术领域。可用作棉织物的功能整理剂,赋予纯棉织物双重功能性。The invention relates to a preparation method of a flame-retardant antibacterial agent, and belongs to the technical field of development of new dyeing and finishing auxiliaries. It can be used as a functional finishing agent for cotton fabrics, endowing pure cotton fabrics with dual functions.
背景技术: Background technique:
本发明采用3-氨丙基三乙氧基硅烷与双氰胺为原料,以五氧化二磷水解为磷酸作酯化剂,合成含硅的抗菌型阻燃化合物。合成的化合物中既含有硅、磷、氮等阻燃元素,又含有抗菌性能的胍分子结构,从而得到一种多功能整理剂,赋予织物抗菌阻燃双重功能。The invention adopts 3-aminopropyltriethoxysilane and dicyandiamide as raw materials, and uses phosphorus pentoxide hydrolyzed to phosphoric acid as an esterification agent to synthesize a silicon-containing antibacterial flame-retardant compound. The synthesized compound contains not only silicon, phosphorus, nitrogen and other flame retardant elements, but also antibacterial guanidine molecular structure, so as to obtain a multifunctional finishing agent, which endows the fabric with dual functions of antibacterial and flame retardant.
目前国内阻燃剂的研究已经逐渐转向无卤型阻燃剂,含卤系阻燃剂虽然具有较高的阻燃性能,且添加量少,长期以来得到广泛应用。但当发生火灾时,这些材料的分解和燃烧会产生大量有刺激性与腐蚀性的卤化氢气体,不仅严重妨碍人员的疏散和救火,还腐蚀仪器和设备,造成“二次灾害”,而且燃烧产物具有很长的大气寿命,严重污染大气环境,甚至破坏臭氧层,同时含卤类阻燃剂在火灾和焚烧时可能放出卤化二苯二噁英和二苯呋喃,对人体的免疫和再生系统造成破坏。因此这类阻燃剂已逐步被淘汰,为无卤阻燃剂所替代。At present, domestic research on flame retardants has gradually turned to halogen-free flame retardants. Although halogen-containing flame retardants have high flame retardant properties and are added in a small amount, they have been widely used for a long time. However, when a fire breaks out, the decomposition and combustion of these materials will produce a large amount of irritating and corrosive hydrogen halide gas, which not only seriously hinders the evacuation of personnel and fire fighting, but also corrodes instruments and equipment, causing "secondary disasters" and burning The product has a long atmospheric life, seriously pollutes the atmospheric environment, and even destroys the ozone layer. At the same time, halogenated flame retardants may release halogenated diphenyldioxins and diphenylfurans during fire and incineration, which will damage the immune and regeneration systems of the human body. . Therefore, such flame retardants have been phased out and replaced by halogen-free flame retardants.
硅类阻燃剂由于含硅基团具有极高的热稳定性、氧稳定性、以及良好的柔韧性,利用聚合、接枝、交联技术可将其导入纤维的主链、侧链等部位,而且受热分解后产物主要是二氧化碳、水蒸汽和二氧化硅,所以有机硅阻燃剂被认为是高效、生态友好、防熔滴并抑烟的新一代非卤阻燃剂。本发明中引入的硅、磷、氮等阻燃元素符合我国阻燃剂开发的趋势。Silicon-based flame retardants have extremely high thermal stability, oxygen stability, and good flexibility due to the silicon-containing group, and can be introduced into the main chain and side chain of the fiber by polymerization, grafting, and cross-linking techniques. , and the products after thermal decomposition are mainly carbon dioxide, water vapor and silicon dioxide, so silicone flame retardants are considered to be a new generation of non-halogenated flame retardants that are efficient, eco-friendly, anti-melt droplet and smoke-suppressing. Flame retardant elements such as silicon, phosphorus, and nitrogen introduced in the present invention are in line with the development trend of flame retardants in my country.
胍类抗菌剂是一类抗菌性良好的环保型抗菌剂,由于大部分有机抗菌剂具有毒副作用,能引起皮肤病,对人体有害,(甚至某些单体有致癌作用),耐热性差、易分解、有气味,使用寿命短,而胍类抗菌剂处理到纺织品上后不但无毒(对人体不存在致癌性、致变性和致畸性)、无味、无刺激性、耐高温、抗菌性好,而且耐洗性也很好,抗菌效果持久。胍基化合物中的胍基团是有效的活性基团,可以与微生物体中的基团或元素相互作用,破坏其正常的物质和能量代谢,被认为是目前应用较好的抗菌整理剂。本发明中引进的胍结构作为抗菌元素的方法符合抗菌剂发展的趋势,属于环境友好型试剂的开发。Guanidine antibacterial agents are a kind of environmentally friendly antibacterial agents with good antibacterial properties. Since most organic antibacterial agents have toxic and side effects, they can cause skin diseases and are harmful to the human body (even some monomers have carcinogenic effects), poor heat resistance, It is easy to decompose, smelly, and has a short service life. After being treated with guanidine antibacterial agents on textiles, it is not only non-toxic (no carcinogenicity, mutagenesis, and teratogenicity to the human body), tasteless, non-irritating, high temperature resistance, and antibacterial. Good, and the washability is also very good, and the antibacterial effect is long-lasting. The guanidine group in the guanidine compound is an effective active group, which can interact with groups or elements in microorganisms and destroy its normal substance and energy metabolism. It is considered to be a better antibacterial finishing agent currently used. The method of using the guanidine structure introduced in the present invention as an antibacterial element conforms to the development trend of antibacterial agents and belongs to the development of environment-friendly reagents.
随着人们对纺织品服用性要求的提高及对功能性的关注,纺织品越来越向多功能性方向发展,多组分、功能化已成为当前纺织产品研究和开发的主流。迄今为止还没有一种纤维能足以全面满足人们对面料的多层次、多功能的需求,故新型的多功能服用纺织面料的研究开发已成为一种趋势。本发明所涉及到的合成产物属于反应型抗菌阻燃剂,耐久性好,符合目前国内关于抗菌阻燃剂的研究现状,对纯棉织物进行功能整理后能够赋予织物抗菌阻燃双重功能。With the improvement of people's requirements for the wearability of textiles and their attention to functionality, textiles are increasingly developing towards multi-functionality. Multi-component and functionalization have become the mainstream of current textile product research and development. So far, there is no fiber that can fully satisfy people's multi-level and multi-functional needs for fabrics, so the research and development of new multi-functional textile fabrics for clothing has become a trend. The synthetic product involved in the present invention belongs to the reactive antibacterial flame retardant, has good durability, conforms to the current domestic research status on antibacterial flame retardants, and can endow the fabric with dual functions of antibacterial and flame retardant after functional finishing of pure cotton fabrics.
目前,国内外专利和文献尚未报道本发明涉及的阻燃型胍类抗菌剂的制备与整理方法,而此整理剂在纺织品整理方面具有广泛的应用价值和前景。At present, domestic and foreign patents and documents have not reported the preparation and finishing method of the flame-retardant guanidine antibacterial agent involved in the present invention, and this finishing agent has wide application value and prospect in textile finishing.
发明内容: Invention content:
本发明在于合成一种新型多功能的染整助剂,提供了一种阻燃型抗菌剂的合成和对棉织物的整理方法,可以赋予棉织物抗菌与阻燃双重功能。The invention aims at synthesizing a novel multifunctional dyeing and finishing auxiliary agent, provides a method for synthesizing a flame-retardant antibacterial agent and finishing a cotton fabric, and can endow the cotton fabric with dual functions of antibacterial and flame retardancy.
本发明的阻燃型抗菌剂的合成方法,按如下步骤操作:The synthetic method of fire-retardant type antibacterial agent of the present invention operates as follows:
1、取1倍摩尔量的3-氨丙基三乙氧基硅烷,放入三口烧瓶中,在冰水浴(温度0-5℃)下加入4.4倍摩尔量的蒸馏水,滴加稀醋酸调节PH=4-5,均匀搅拌使其进行水解反应,反应时间20min,得到无色透明液体A,逐渐升温至室温,加入1M NaOH溶液调节PH=8-9,加入0.05倍摩尔量的缓冲剂CaCO3保护硅羟基,进行缩聚反应,反应时间120min,得到乳白色的乳液,其主要产物为B。主要反应方程式如下:1. Take 1 times the molar amount of 3-aminopropyltriethoxysilane, put it into a three-necked flask, add 4.4 times the molar amount of distilled water in an ice-water bath (temperature 0-5°C), and drop dilute acetic acid to adjust the pH = 4-5, stir evenly to make it carry out hydrolysis reaction, the reaction time is 20min, obtain colorless transparent liquid A, gradually warm up to room temperature, add 1M NaOH solution to adjust PH = 8-9, add 0.05 times the molar amount of buffer agent CaCO 3 Protect the silanol group, carry out the polycondensation reaction, the reaction time is 120min, obtain milky white emulsion, and its main product is B. The main reaction equation is as follows:
2、调节产物B溶液的PH=7,称取2倍摩尔量的双氰胺,加入上述三口烧瓶里并搅拌均匀,用铁架台将其固定在恒温水浴锅中,氮气保护下,水浴锅温度保持在60℃,冷凝回流60min后,加入4倍摩尔量的五氧化二磷,反应过程中不断搅拌,使反应均匀进行,反应时间50min,得到无色透明的溶液,其主要产物为C的阻燃型抗菌剂。主要的反应方程式如下:2. Adjust the pH of the product B solution to 7, weigh 2 times the molar amount of dicyandiamide, add it to the above-mentioned three-neck flask and stir evenly, fix it in a constant temperature water bath with an iron stand, under the protection of nitrogen, the temperature of the water bath is Keep at 60°C, condense and reflux for 60 minutes, add 4 times the molar amount of phosphorus pentoxide, and stir continuously during the reaction to make the reaction uniform. The reaction time is 50 minutes, and a colorless and transparent solution is obtained. The main product is C. Flammable antibacterial agent. The main reaction equation is as follows:
3、将合成的主要产物为C的阻燃型抗菌剂作为整理液应用于纯棉织物进行整理,将1重量份的纯棉织物浸入50重量份的整理液中,不断用玻璃棒搅拌,使棉纤维与整理液充分发生反应,处理时间为30min,然后用台式气压电动小轧车轧压,调节轧车压力为0.4Mpa,使轧余率为80%,两浸两轧,在80℃的烘箱内烘干3min,然后置于160℃条件下焙烘4min,取出水洗后再烘干。整理后能够赋予织物抗菌阻燃双重功能。3, the flame retardant type antibacterial agent that the main product of synthesis is C is applied to pure cotton fabric as finishing liquid and is finished, and the pure cotton fabric of 1 weight part is immersed in the finishing liquid of 50 weight parts, constantly stirs with glass rod, makes Cotton fiber fully reacts with the finishing liquid, the treatment time is 30min, and then rolled with a small bench-type pneumatic electric padding machine, adjusting the pressure of the padding machine to 0.4Mpa, so that the excess rolling rate is 80%, two dipping and two rolling, at 80 ℃ Dry it in an oven for 3 minutes, then bake it at 160°C for 4 minutes, take it out, wash it with water, and then dry it. After finishing, the fabric can be endowed with dual functions of antibacterial and flame retardant.
具体实施方式 Detailed ways
实施例1:Example 1:
1、用铁架台固定一只三口200ml烧瓶,安装氮气循环保护装置,取10ml(0.04mol)的3-氨丙基三乙氧基硅烷,放入三口烧瓶中,在冰水浴(温度0-5℃)下加入40ml的蒸馏水,滴加稀醋酸调节PH=4-5,均匀搅拌使其进行水解反应,反应时间20min,得到无色透明液体A,逐渐升温至室温,滴加1M NaOH溶液调节PH=8-9,加入0.2g的缓冲剂CaCO3保护硅羟基,进行缩聚反应,反应时间120min,得到乳白色的乳液,其主要产物为B。1. Fix a three-necked 200ml flask with an iron stand, install a nitrogen circulation protection device, take 10ml (0.04mol) of 3-aminopropyltriethoxysilane, put it into a three-necked flask, and place it in an ice-water bath (temperature 0-5 Add 40ml of distilled water under the temperature of ℃), add dilute acetic acid dropwise to adjust PH=4-5, stir evenly to make it undergo hydrolysis reaction, reaction time is 20min, and obtain colorless transparent liquid A, gradually warm up to room temperature, add 1M NaOH solution dropwise to adjust PH =8-9, add 0.2g buffer CaCO 3 to protect silanol, carry out polycondensation reaction, reaction time 120min, obtain milky white emulsion, its main product is B.
2、调节产物B溶液的PH=7,称取6.8g的双氰胺,加入上述三口烧瓶里并搅拌均匀,用铁架台将其固定在恒温水浴锅中,氮气保护下,水浴锅温度保持在60℃,冷凝回流60min后,加入17.0g的五氧化二磷,反应过程中不断搅拌,使反应均匀进行,反应时间50min,得到无色透明的溶液,其主要产物为C的阻燃型抗菌剂。2. Adjust the pH of the product B solution to 7, weigh 6.8g of dicyandiamide, add it to the above-mentioned three-neck flask and stir evenly, fix it in a constant temperature water bath with an iron stand, and keep the temperature of the water bath at 60°C, after reflux for 60 minutes, add 17.0g of phosphorus pentoxide, and stir continuously during the reaction to make the reaction go on evenly. The reaction time is 50 minutes, and a colorless and transparent solution is obtained. The main product is a flame-retardant antibacterial agent of C .
3、将合成的主要产物为C的阻燃型抗菌剂作为整理液应用于纯棉织物进行整理,浴比为1∶50(织物与整理液的质量比),不断用玻璃棒搅拌,使棉纤维与整理液充分发生反应,处理时间为30min,然后用台式气压电动小轧车轧压,调节轧车压力为0.4Mpa,使轧余率为80%,两浸两轧,在80℃的烘箱内烘干3min,然后置于160℃条件下焙烘4min,取出水洗后再烘干。3, the flame retardant type antibacterial agent that the main product of synthesis is C is applied to pure cotton fabric as finishing liquid and finishes, bath ratio is 1: 50 (mass ratio of fabric and finishing liquid), constantly stirs with glass rod, makes cotton Fully react the fibers with the finishing solution, the treatment time is 30min, and then use a bench-top pneumatic electric small rolling machine to roll, adjust the rolling pressure to 0.4Mpa, so that the rolling rate is 80%, two dipping and two rolling, in the oven at 80 Dry it inside for 3 minutes, then bake it at 160°C for 4 minutes, take it out, wash it with water, and then dry it.
4、根据GB/T5455-1997纺织品阻燃性能试验氧指数法测试整理后织物的极限氧指数。根据GB/T20944.1-2007纺织品抗菌性能的评价方法测试抗菌性能。4. According to GB/T5455-1997 Textile Flame Retardant Performance Test Oxygen Index Method Test the limit oxygen index of the finished fabric. The antibacterial performance was tested according to GB/T20944.1-2007 Evaluation method of textile antibacterial performance.
抗菌性能测试(定性):Antibacterial performance test (qualitative):
H=(D-d)/2H=(D-d)/2
H-----抑菌带宽度;H ----- the width of the antibacterial zone;
D-----抑菌带外径的平均值;D ----- the average value of the outer diameter of the antibacterial zone;
d------试样直径。d------sample diameter.
从数据可以看出,使用革兰氏阴性大肠杆菌对整理后试样测试,抑菌带宽度H=1~1.5mm。革兰氏阳性金黄色葡萄球菌处理后试样的抑菌带宽度H=1mm。根据GB/T 20944.1-2007,抑菌带宽度大于等于1mm,且试样下面没有细菌繁殖,表明抗菌效果好。It can be seen from the data that the bacteriostatic zone width H=1-1.5mm was tested by using Gram-negative Escherichia coli to test the sample after finishing. The bacteriostatic zone width H=1mm of the sample after Gram-positive Staphylococcus aureus treatment. According to GB/T 20944.1-2007, the width of the antibacterial zone is greater than or equal to 1mm, and there is no bacterial reproduction under the sample, indicating that the antibacterial effect is good.
根据GB/T20944.2-2007纺织品抗菌性能的评价第2部分:吸收法,使用革兰氏阴性大肠杆菌对整理后试样测试,抑菌率为97%。革兰氏阳性金黄色葡萄球菌处理后试样的抑菌率为96%。According to GB/T20944.2-2007 Evaluation of antibacterial properties of textiles Part 2: Absorption method, use Gram-negative Escherichia coli to test the finished sample, and the antibacterial rate is 97%. The bacteriostatic rate of the sample treated with Gram-positive Staphylococcus aureus was 96%.
阻燃性能测试:Flame retardant performance test:
根据GB/T 5454-1997,当LOI≥26%的属于难燃材料,整理后试样的极限氧指数LOI=45.7%,说明使用本发明助剂处理棉织物后,织物具有较高的阻燃性能。According to GB/T 5454-1997, when the LOI ≥ 26% belongs to the flame retardant material, the limiting oxygen index LOI of the sample after finishing is 45.7%, indicating that after the cotton fabric is treated with the auxiliary agent of the present invention, the fabric has higher flame retardancy performance.
实施例2:Example 2:
1、用铁架台固定一只三口200ml烧瓶,安装氮气循环保护装置,取10ml(0.04mol)的3-氨丙基三乙氧基硅烷,放入三口烧瓶中,在冰水浴(温度0-5℃)下加入40ml的蒸馏水,滴加稀醋酸调节PH=4-5,均匀搅拌使其进行水解反应,反应时间20min,得到无色透明液体A,逐渐升温至室温,滴加1M NaOH溶液调节PH=8-9,加入0.2g的缓冲剂CaCO3保护硅羟基,进行缩聚反应,反应时间120min,得到乳白色的乳液,其主要产物为B。1. Fix a three-necked 200ml flask with an iron stand, install a nitrogen circulation protection device, take 10ml (0.04mol) of 3-aminopropyltriethoxysilane, put it into a three-necked flask, and place it in an ice-water bath (temperature 0-5 Add 40ml of distilled water under the temperature of ℃), add dilute acetic acid dropwise to adjust PH=4-5, stir evenly to make it undergo hydrolysis reaction, reaction time is 20min, and obtain colorless transparent liquid A, gradually warm up to room temperature, add 1M NaOH solution dropwise to adjust PH =8-9, add 0.2g buffer CaCO 3 to protect silanol, carry out polycondensation reaction, reaction time 120min, obtain milky white emulsion, its main product is B.
2、调节产物B溶液的PH=7,称取6.8g的双氰胺,加入上述三口烧瓶里并搅拌均匀,用铁架台将其固定在恒温水浴锅中,氮气保护下,水浴锅温度保持在60℃,冷凝回流60min后,加入8.5g的五氧化二磷,反应过程中不断搅拌,使反应均匀进行,反应时间50min,得到无色透明的溶液,其主要产物为C的阻燃型抗菌剂。2. Adjust the pH of the product B solution to 7, weigh 6.8g of dicyandiamide, add it to the above-mentioned three-neck flask and stir evenly, fix it in a constant temperature water bath with an iron stand, and keep the temperature of the water bath at 60°C, after reflux for 60 minutes, add 8.5g of phosphorus pentoxide, and stir continuously during the reaction to make the reaction go on evenly. The reaction time is 50 minutes, and a colorless and transparent solution is obtained. The main product is a flame-retardant antibacterial agent of C .
3、将合成的主要产物为C的阻燃型抗菌剂作为整理液应用于纯棉织物进行整理,浴比为1∶50(织物与整理剂的质量比),不断用玻璃棒搅拌,使棉纤维与整理液充分发生反应,处理时间为30min,然后用台式气压电动小轧车轧压,调节轧车压力为0.4Mpa,使轧余率为80%,两浸两轧,在80℃的烘箱内烘干3min,然后置于160℃条件下焙烘4min,取出水洗后再烘干。3. The flame-retardant antibacterial agent whose main product is synthesized is C as a finishing liquid and applied to pure cotton fabrics for finishing. The bath ratio is 1:50 (mass ratio of fabric to finishing agent), and it is constantly stirred with a glass rod to make the cotton fabric Fully react the fibers with the finishing solution, the treatment time is 30min, and then use a bench-top pneumatic electric small rolling machine to roll, adjust the rolling pressure to 0.4Mpa, so that the rolling rate is 80%, two dipping and two rolling, in the oven at 80 Dry it inside for 3 minutes, then bake it at 160°C for 4 minutes, take it out, wash it with water, and then dry it.
4、根据GB/T5455-1997纺织品阻燃性能试验氧指数法测试整理后织物的极限氧指数。根据GB/T20944.1-2007纺织品抗菌性能的评价方法测试抗菌性能。4. According to GB/T5455-1997 Textile Flame Retardant Performance Test Oxygen Index Method Test the limit oxygen index of the finished fabric. The antibacterial performance was tested according to GB/T20944.1-2007 Evaluation method of textile antibacterial performance.
抗菌性能测试(定性):Antibacterial performance test (qualitative):
H=(D-d)/2H=(D-d)/2
H-----抑菌带宽度;H ----- the width of the antibacterial zone;
D-----抑菌带外径的平均值;D ----- the average value of the outer diameter of the antibacterial zone;
d------试样直径。d------sample diameter.
从数据可以看出,使用革兰氏阴性大肠杆菌对整理后试样测试,抑菌带宽度H=1~1.25mm。革兰氏阳性金黄色葡萄球菌处理后试样的抑菌带宽度H=1mm。根据GB/T20944.1-2007,抑菌带宽度大于等于1mm,且试样下面没有细菌繁殖,表明抗菌效果好。It can be seen from the data that the bacteriostatic zone width H=1-1.25mm was tested by using Gram-negative Escherichia coli to test the sample after finishing. The bacteriostatic zone width H=1mm of the sample after Gram-positive Staphylococcus aureus treatment. According to GB/T20944.1-2007, the width of the antibacterial zone is greater than or equal to 1mm, and there is no bacterial reproduction under the sample, indicating that the antibacterial effect is good.
根据GB/T20944.2-2007纺织品抗菌性能的评价第2部分:吸收法,使用革兰氏阴性大肠杆菌对整理后试样测试,抑菌率为95%。革兰氏阳性金黄色葡萄球菌处理后试样的抑菌率为94%。According to GB/T20944.2-2007 Evaluation of Antibacterial Properties of Textiles Part 2: Absorption Method, Gram-negative Escherichia coli was used to test the finished sample, and the antibacterial rate was 95%. The bacteriostatic rate of the sample treated with Gram-positive Staphylococcus aureus was 94%.
阻燃性能测试:Flame retardant performance test:
根据GB/T 5454-1997,当LOI≥26%的属于难燃材料,整理后试样的极限氧指数LOI=30%,说明使用本发明助剂处理棉织物后,织物具有较高的阻燃性能。According to GB/T 5454-1997, when the LOI ≥ 26% is a flame retardant material, the limiting oxygen index LOI of the sample after finishing is 30%, indicating that after the cotton fabric is treated with the auxiliary agent of the present invention, the fabric has higher flame retardancy performance.
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