CN105780453B - One kind is based on antiflaming finishing agent, its preparation method and its application of montmorillonite/DNA hydrosols - Google Patents
One kind is based on antiflaming finishing agent, its preparation method and its application of montmorillonite/DNA hydrosols Download PDFInfo
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- CN105780453B CN105780453B CN201610176164.9A CN201610176164A CN105780453B CN 105780453 B CN105780453 B CN 105780453B CN 201610176164 A CN201610176164 A CN 201610176164A CN 105780453 B CN105780453 B CN 105780453B
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- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 title claims abstract description 79
- 229910052901 montmorillonite Inorganic materials 0.000 title claims abstract description 72
- 239000003795 chemical substances by application Substances 0.000 title claims abstract description 32
- 238000002360 preparation method Methods 0.000 title claims abstract description 8
- 239000008131 herbal destillate Substances 0.000 title 1
- 239000003063 flame retardant Substances 0.000 claims abstract description 55
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims abstract description 49
- 239000004744 fabric Substances 0.000 claims abstract description 49
- 229920000742 Cotton Polymers 0.000 claims abstract description 40
- 239000002131 composite material Substances 0.000 claims abstract description 27
- 239000007822 coupling agent Substances 0.000 claims abstract description 16
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 12
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims abstract description 12
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims abstract description 12
- 239000000243 solution Substances 0.000 claims abstract description 8
- 239000007864 aqueous solution Substances 0.000 claims abstract description 6
- 229910000029 sodium carbonate Inorganic materials 0.000 claims abstract description 6
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 12
- 238000003756 stirring Methods 0.000 claims description 9
- 239000006087 Silane Coupling Agent Substances 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 6
- 239000002244 precipitate Substances 0.000 claims description 5
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 4
- 238000007730 finishing process Methods 0.000 claims description 3
- 239000000835 fiber Substances 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 12
- 239000000463 material Substances 0.000 abstract description 6
- 238000002485 combustion reaction Methods 0.000 abstract description 3
- 108020004414 DNA Proteins 0.000 description 29
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 4
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 4
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 4
- 229910052698 phosphorus Inorganic materials 0.000 description 4
- 239000011574 phosphorus Substances 0.000 description 4
- 229920000728 polyester Polymers 0.000 description 4
- USDJGQLNFPZEON-UHFFFAOYSA-N [[4,6-bis(hydroxymethylamino)-1,3,5-triazin-2-yl]amino]methanol Chemical compound OCNC1=NC(NCO)=NC(NCO)=N1 USDJGQLNFPZEON-UHFFFAOYSA-N 0.000 description 3
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 3
- 229910052794 bromium Inorganic materials 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- NVFRHTFJDGAFQS-UHFFFAOYSA-N 1-(3,4,5-trihydroxyphenyl)nonan-1-one Chemical compound CCCCCCCCC(=O)C1=CC(O)=C(O)C(O)=C1 NVFRHTFJDGAFQS-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- 102000053602 DNA Human genes 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- YUWBVKYVJWNVLE-UHFFFAOYSA-N [N].[P] Chemical compound [N].[P] YUWBVKYVJWNVLE-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- LJCFOYOSGPHIOO-UHFFFAOYSA-N antimony pentoxide Chemical compound O=[Sb](=O)O[Sb](=O)=O LJCFOYOSGPHIOO-UHFFFAOYSA-N 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000003610 charcoal Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 2
- -1 nitrogen-containing flame retardant series Chemical class 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- DEIGXXQKDWULML-UHFFFAOYSA-N 1,2,5,6,9,10-hexabromocyclododecane Chemical compound BrC1CCC(Br)C(Br)CCC(Br)C(Br)CCC1Br DEIGXXQKDWULML-UHFFFAOYSA-N 0.000 description 1
- ASJSAQIRZKANQN-CRCLSJGQSA-N 2-deoxy-D-ribose Chemical compound OC[C@@H](O)[C@@H](O)CC=O ASJSAQIRZKANQN-CRCLSJGQSA-N 0.000 description 1
- ZEYUSQVGRCPBPG-UHFFFAOYSA-N 4,5-dihydroxy-1,3-bis(hydroxymethyl)imidazolidin-2-one Chemical compound OCN1C(O)C(O)N(CO)C1=O ZEYUSQVGRCPBPG-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- LXWPJAGZRHTAOO-UHFFFAOYSA-N [Sb].[Br] Chemical compound [Sb].[Br] LXWPJAGZRHTAOO-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 1
- 229940058905 antimony compound for treatment of leishmaniasis and trypanosomiasis Drugs 0.000 description 1
- 150000001463 antimony compounds Chemical class 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001649 bromium compounds Chemical class 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- WHHGLZMJPXIBIX-UHFFFAOYSA-N decabromodiphenyl ether Chemical compound BrC1=C(Br)C(Br)=C(Br)C(Br)=C1OC1=C(Br)C(Br)=C(Br)C(Br)=C1Br WHHGLZMJPXIBIX-UHFFFAOYSA-N 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000005547 deoxyribonucleotide Substances 0.000 description 1
- 125000002637 deoxyribonucleotide group Chemical group 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- AIRPJJGSWHWBKS-UHFFFAOYSA-N hydroxymethylphosphanium;chloride Chemical compound [Cl-].OC[PH3+] AIRPJJGSWHWBKS-UHFFFAOYSA-N 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- YIEDHPBKGZGLIK-UHFFFAOYSA-L tetrakis(hydroxymethyl)phosphanium;sulfate Chemical compound [O-]S([O-])(=O)=O.OC[P+](CO)(CO)CO.OC[P+](CO)(CO)CO YIEDHPBKGZGLIK-UHFFFAOYSA-L 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- WVLBCYQITXONBZ-UHFFFAOYSA-N trimethyl phosphate Chemical compound COP(=O)(OC)OC WVLBCYQITXONBZ-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- DXZMANYCMVCPIM-UHFFFAOYSA-L zinc;diethylphosphinate Chemical compound [Zn+2].CCP([O-])(=O)CC.CCP([O-])(=O)CC DXZMANYCMVCPIM-UHFFFAOYSA-L 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/77—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof
- D06M11/79—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof with silicon dioxide, silicic acids or their salts
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/322—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
- D06M13/35—Heterocyclic compounds
- D06M13/355—Heterocyclic compounds having six-membered heterocyclic rings
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/04—Vegetal fibres
- D06M2101/06—Vegetal fibres cellulosic
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
本发明公开了一种基于蒙脱土/DNA水溶胶的阻燃整理剂,以重量份数计,所述阻燃整理剂中各组分的含量如下:1重量份的蒙脱土、0.1~10重量份的DNA、0.1~10重量份的偶联剂。上述阻燃整理剂的制备方法包括:蒙脱土经过双氧水处理、离心分离及碳酸钠溶液处理得到剥分的蒙脱土样品;剥分后的蒙脱土分散在乙醇水溶液中,再加入偶联剂,得到改性后的蒙脱土;改性后的蒙脱土与DNA混合制得复合水溶胶。上述制备得到的复合水溶胶作为阻燃整理剂应用于涤棉织物的后整理中,复合水溶胶中的蒙脱土片晶在涤棉纤维表面组装,使整理后的涤棉织物具有一定的阻燃功能。该阻燃整理剂可以降低阻燃体系的阻燃剂添加量,在保证阻燃效果的同时保证材料的力学性能。The invention discloses a flame retardant finishing agent based on montmorillonite/DNA hydrosol. The content of each component in the flame retardant finishing agent is as follows in parts by weight: 1 part by weight of montmorillonite, 0.1- 10 parts by weight of DNA, 0.1-10 parts by weight of coupling agent. The preparation method of the above flame retardant finishing agent comprises: the montmorillonite is treated with hydrogen peroxide, centrifuged and treated with sodium carbonate solution to obtain a stripped montmorillonite sample; the stripped montmorillonite is dispersed in an ethanol aqueous solution, and then coupled agent to obtain modified montmorillonite; the modified montmorillonite is mixed with DNA to obtain a composite hydrosol. The composite hydrosol prepared above is used as a flame-retardant finishing agent in the post-finishing of polyester-cotton fabrics. The montmorillonite platelets in the composite hydrosol are assembled on the surface of polyester-cotton fibers, so that the polyester-cotton fabrics after finishing have certain flame-retardant properties. combustion function. The flame retardant finishing agent can reduce the addition amount of the flame retardant in the flame retardant system, and guarantee the mechanical properties of the material while ensuring the flame retardant effect.
Description
技术领域technical field
本发明涉及功能纺织品领域,更具体地说涉及一种基于蒙脱土/DNA水溶胶的阻燃整理剂、其制备方法及其应用。The invention relates to the field of functional textiles, in particular to a flame retardant finishing agent based on montmorillonite/DNA hydrosol, its preparation method and its application.
背景技术Background technique
涤棉混纺织物因其涤棉组分理化性质互补,不仅具有强度高、耐磨性好、色牢度高、耐酸耐热性好等优点,而且还具有优良的吸湿性、透气性和手感柔软舒适等服用性能,广泛使用于服装行业和装饰领域。但涤棉织物由于燃烧时的“灯芯效应”可燃性高,一旦着火,难以熄灭,容易引发火灾,在日常生活中留下了不小的安全隐患,因而应用受到了限制。依据棉纤维与涤纶的燃烧及阻燃机理,一般是通过对织物进行阻燃后处理而达到阻燃目的。Due to the complementary physical and chemical properties of polyester and cotton components, polyester-cotton blended fabrics not only have the advantages of high strength, good abrasion resistance, high color fastness, good acid and heat resistance, but also have excellent hygroscopicity, air permeability and soft hand feeling. Comfortable and other wearing properties, widely used in the clothing industry and decoration fields. However, due to the high flammability of polyester-cotton fabrics due to the "wick effect" when burning, once it catches fire, it is difficult to extinguish, and it is easy to cause fires, leaving a lot of safety hazards in daily life, so its application is limited. According to the combustion and flame retardant mechanism of cotton fiber and polyester, the purpose of flame retardant is generally achieved by performing flame retardant post-treatment on the fabric.
国外涤棉混纺织物阻燃剂可归结为以下两大类:含磷氮类阻燃剂系列、在含磷氮阻燃剂中加入卤素(溴)的阻燃剂系列和含锑及含溴化合物阻燃剂系列。磷氮系阻燃剂常用的有N-羟甲基化合物(如DMDHEU),四羟甲基氯化鳞(THPC),三羟甲基三聚氰酰胺(TMM),三甲基磷酸酯(TMP),THPN(四羟甲基鳞盐THPS与氨的预缩物)等。由THPN、尿素和TMM整理50/50涤棉混纺织物,施加量达20~30%时,可获得很高的阻燃性,但此时织物的手感稍硬,较难适应各方面的使用要求。卤系阻燃剂这是目前使用较多的涤棉混纺织物阻燃剂,包括溴系和氯系,常用的为溴锑复合阻燃剂。常用的溴化物有十溴联苯醚、六溴环十二烷等,锑化物主要为三氧化二锑、五氧化二锑。含溴化合物的衍生物与三氧化二锑协同作用,采用浸轧焙烘工艺整理得到LOI≥27%,损毁长度<150cm,续燃时间≤5s,阴燃时间≤5s的织物,具有较好的阻燃效果。但这些阻燃剂的缺点是燃烧时发烟量大,产生有毒、有害、有强列腐蚀性的卤化物。Foreign polyester-cotton blended fabric flame retardants can be classified into the following two categories: phosphorus and nitrogen-containing flame retardant series, flame retardant series with halogen (bromine) added to phosphorus and nitrogen-containing flame retardants, and antimony and bromine-containing compounds Flame retardant series. Commonly used phosphorus nitrogen flame retardants are N-methylol compounds (such as DMDHEU), tetrakis hydroxymethyl phosphonium chloride (THPC), trimethylol melamine (TMM), trimethyl phosphate (TMP ), THPN (pre-condensation of tetrahydroxymethylphosphonium salt THPS and ammonia), etc. When the 50/50 polyester-cotton blended fabric is finished by THPN, urea and TMM, when the application amount reaches 20-30%, high flame retardancy can be obtained, but at this time the fabric feels a little hard, and it is difficult to adapt to the use requirements of various aspects . Halogenated flame retardants are currently the most widely used flame retardants for polyester-cotton blended fabrics, including bromine and chlorine, and bromine-antimony composite flame retardants are commonly used. Commonly used bromides include decabromodiphenyl ether, hexabromocyclododecane, etc., and antimony compounds are mainly antimony trioxide and antimony pentoxide. Derivatives of bromine compounds and antimony trioxide act synergistically, and the padding and baking process is used to obtain fabrics with LOI ≥ 27%, damage length < 150 cm, after-flame time ≤ 5s, and smoldering time ≤ 5s, which has good Flame retardant effect. However, the disadvantage of these flame retardants is that they generate a large amount of smoke when they burn, and produce toxic, harmful, and strongly corrosive halides.
长期以来,已开发的涤棉织物阻燃整理工艺技术和其阻燃剂性能难以满足某些用途的要求。存在的问题主要是整理后的织物手感或机械强度不尽如人意,其次是生产生态学方面还需改善。本发明申请是基于环境保护和可持续发展的要求,无卤阻燃体系具有非常广阔的发展前景,天然存在的层状黏土-蒙脱土属于无机纳米阻燃剂,在地壳中分布极广,具有优良的力学性能、气体阻隔及阻燃效应,完全可作为新一代纺织品用阻燃剂。For a long time, the developed polyester-cotton fabric flame retardant finishing technology and its flame retardant properties are difficult to meet the requirements of some applications. The existing problems are mainly that the fabric feel or mechanical strength after finishing are not satisfactory, and secondly, the production ecology needs to be improved. The application of the present invention is based on the requirements of environmental protection and sustainable development. The halogen-free flame retardant system has very broad development prospects. The naturally occurring layered clay-montmorillonite belongs to the inorganic nano flame retardant and is widely distributed in the earth's crust. With excellent mechanical properties, gas barrier and flame retardant effects, it can be used as a new generation of textile flame retardants.
发明内容Contents of the invention
针对现有技术的不足,本发明提出了一种基于蒙脱土/DNA水溶胶的阻燃整理剂,其制备方法及其在涤棉织物后整理中的应用,该阻燃整理剂可以降低阻燃体系的阻燃剂添加量,在保证阻燃效果的同时保证材料的力学性能。Aiming at the deficiencies in the prior art, the present invention proposes a flame retardant finishing agent based on montmorillonite/DNA hydrosol, its preparation method and its application in the finishing of polyester-cotton fabrics, the flame retardant finishing agent can reduce the The amount of flame retardant added to the flame retardant system can ensure the mechanical properties of the material while ensuring the flame retardant effect.
本发明解决技术问题所采用的技术方案是:一种基于蒙脱土/DNA水溶胶的阻燃整理剂,所述阻燃整理剂主要包括以下组分:蒙脱土、DNA、偶联剂;以重量份数计,所述阻燃整理剂中各组分的含量如下:1重量份的蒙脱土、0.1~10重量份的DNA、0.1~10重量份的偶联剂。The technical solution adopted by the present invention to solve the technical problem is: a flame retardant finishing agent based on montmorillonite/DNA hydrosol, the flame retardant finishing agent mainly includes the following components: montmorillonite, DNA, coupling agent; In terms of parts by weight, the content of each component in the flame retardant finishing agent is as follows: 1 part by weight of montmorillonite, 0.1-10 parts by weight of DNA, and 0.1-10 parts by weight of coupling agent.
进一步地,所述蒙脱土是商品化的蒙脱土经剥分、改性后得到纳米蒙脱土;所述改性后的纳米蒙脱土的平均晶片厚度小于25nm。改性后的纳米蒙脱土片层厚度变得更小,整理后可以更平整地包覆在织物表面,提高了蒙脱土片晶在织物表面的分布均匀性,更有利于蒙脱土包覆膜与纤维间结合力的提升,在火焰接触涤棉织物时,对其具有一定的阻燃隔热效果。Further, the montmorillonite is commercialized montmorillonite which is stripped and modified to obtain nano-montmorillonite; the average wafer thickness of the modified nano-montmorillonite is less than 25nm. The thickness of the modified nano-montmorillonite sheet becomes smaller, and it can be more evenly coated on the surface of the fabric after finishing, which improves the uniformity of the distribution of the montmorillonite platelets on the surface of the fabric, and is more conducive to the coating of montmorillonite. The improvement of the binding force between the film and the fiber has a certain flame-retardant and heat-insulating effect on the polyester-cotton fabric when the flame contacts it.
进一步地,所述偶联剂为硅烷偶联剂或钛酸酯偶联剂中的至少一种。偶联剂的作用是改善无机物与有机物之间的界面作用,从而大大提高复合材料的性能,如物理性能、电性能、热性能、光性能等。Further, the coupling agent is at least one of a silane coupling agent or a titanate coupling agent. The role of the coupling agent is to improve the interface between inorganic and organic substances, thereby greatly improving the performance of composite materials, such as physical properties, electrical properties, thermal properties, optical properties, etc.
优选地,所述的硅烷偶联剂为KH550、KH560,所述的钛酸酯偶联剂为HY311。Preferably, the silane coupling agent is KH550, KH560, and the titanate coupling agent is HY311.
DNA,又称脱氧核糖核酸,是一种分子,双链结构,由脱氧核糖核苷酸(成分为:脱氧核糖、磷酸及四种含氮碱基)组成。DNA是双螺旋结构,是称为B型的水结合型DNA,DNA中含有大量的氨基、羧基等极性基团,在改性蒙脱土与织物的结合过程中形成大量的氢键。DNA分子中大量的磷、氮元素在受到热量攻击时起到协同阻燃的作用,在磷-氮复合体系中,磷作为酸源,高温受热情况下可以分解出促进隔热炭层在聚合物表面形成;氮则作为气源,在热分解过程中释放不可燃气体,可使上述炭层膨胀发泡,并最终形成膨胀炭层。膨胀炭层可有效隔绝物质交换和热交换,从而达到良好的阻燃效果。DNA, also known as deoxyribonucleic acid, is a molecule with a double-stranded structure composed of deoxyribonucleotides (composition: deoxyribose, phosphoric acid and four nitrogenous bases). DNA is a double helix structure, which is called B-type water-binding DNA. DNA contains a large number of polar groups such as amino groups and carboxyl groups, and a large number of hydrogen bonds are formed during the combination of modified montmorillonite and fabrics. A large amount of phosphorus and nitrogen elements in the DNA molecule play a synergistic role in flame retardancy when subjected to heat attack. In the phosphorus-nitrogen composite system, phosphorus is used as an acid source. Nitrogen is used as a gas source to release non-combustible gas during thermal decomposition, which can make the above-mentioned charcoal layer expand and foam, and finally form an expanded charcoal layer. The expanded carbon layer can effectively isolate material exchange and heat exchange, so as to achieve a good flame retardant effect.
一种基于蒙脱土/DNA水溶胶的阻燃整理剂的制备方法,所述制备方法主要包括以下步骤:A preparation method of a flame retardant finishing agent based on montmorillonite/DNA hydrosol, the preparation method mainly includes the following steps:
1)将1重量份的蒙脱土加至10~100重量份的30%的双氧水中,于-10~30℃下反应24~100 h,3000~9000 r/min条件下离心5~60分钟,分离出的沉淀物重新分散在5~30%的碳酸钠溶液中,搅拌2~20h,5~50KHz下超声处理0.5~10小时,在3000~9000 r/min条件下离心,得到剥分的蒙脱土样品;1) Add 1 part by weight of montmorillonite to 10-100 parts by weight of 30% hydrogen peroxide, react at -10-30°C for 24-100 h, and centrifuge at 3000-9000 r/min for 5-60 minutes , the separated precipitate was redispersed in 5-30% sodium carbonate solution, stirred for 2-20 hours, ultrasonically treated at 5-50KHz for 0.5-10 hours, and centrifuged at 3000-9000 r/min to obtain the stripped Montmorillonite samples;
2)将1)中得到的1重量份的剥分的蒙脱土分散在5~150重量份的75%乙醇水溶液中,搅拌均匀,加热至30~80℃,再加入0.1~10重量份的偶联剂,搅拌反应1~6小时,得到改性蒙脱土样品;2) Disperse 1 part by weight of the stripped montmorillonite obtained in 1) in 5-150 parts by weight of 75% ethanol aqueous solution, stir evenly, heat to 30-80°C, and then add 0.1-10 parts by weight of Coupling agent, stirred and reacted for 1 to 6 hours to obtain a modified montmorillonite sample;
3)将2)中得到的1重量份的改性蒙脱土与0.1~10重量份的DNA混合,0~60℃下搅拌0.5~6h,制得蒙脱土与DNA复合水溶胶,即为基于蒙脱土/DNA水溶胶的阻燃整理剂。3) Mix 1 part by weight of modified montmorillonite obtained in 2) with 0.1-10 parts by weight of DNA, and stir at 0-60°C for 0.5-6 hours to prepare a composite hydrosol of montmorillonite and DNA, which is Flame retardant finishing agent based on montmorillonite/DNA hydrosol.
一种基于蒙脱土/DNA水溶胶的阻燃整理剂的应用,所述的阻燃整理剂主要应用于涤棉织物的后整理工序中。所述阻燃整理剂的应用主要包括以下步骤:以重量份数计,将丙酮清洗过的1份涤棉布在一定张力条件下浸没在30~150份蒙脱土与DNA复合水溶胶中,20~50℃下烘干,促使复合水溶胶中的蒙脱土片晶在涤棉纤维表面组装,得到具有一定阻燃功能的涤棉织物。An application of a flame retardant finishing agent based on montmorillonite/DNA hydrosol, the flame retardant finishing agent is mainly used in the post-finishing process of polyester-cotton fabrics. The application of the flame retardant finishing agent mainly includes the following steps: in parts by weight, 1 part of polyester cotton cloth washed with acetone is immersed in 30 to 150 parts of montmorillonite and DNA composite hydrosol under a certain tension condition, Dry at ~50°C to promote the assembly of montmorillonite platelets in the composite hydrosol on the surface of polyester-cotton fibers, and obtain polyester-cotton fabrics with a certain flame-retardant function.
本发明的有益效果是:与现有技术相比,本发明选用剥分、改性后的蒙脱土与DNA制得的一种绿色、环保的复合溶胶,同时添加偶联剂提高蒙脱土与DNA的复合;整理到涤棉织物上时,可通过较小用量达到较好的阻燃效果,符合绿色整理剂发展的需要,同时,对材料的机械性能影响较小,提高阻燃效果同时也可保持织物较好的强度。The beneficial effects of the present invention are: compared with the prior art, the present invention selects a kind of green, environment-friendly composite sol prepared by stripping and modifying montmorillonite and DNA, and adds a coupling agent to improve the montmorillonite Composite with DNA; when finishing on polyester-cotton fabrics, it can achieve a better flame-retardant effect with a small amount, which meets the needs of the development of green finishing agents. At the same time, it has little impact on the mechanical properties of the material, improving the flame-retardant effect while It can also maintain the better strength of the fabric.
具体实施方式Detailed ways
下面结合实施例对本发明作进一步说明。以下实施例中各物料的用量均以重量份数计。The present invention will be further described below in conjunction with embodiment. The consumption of each material in the following examples is all in parts by weight.
实施例1Example 1
将1份的蒙脱土分散于30份30%的双氧水中,4℃下静置72 h,5000 r/min条件下离心20 min,分离出的沉淀物重新分散在10%的碳酸钠溶液中,搅拌20 h,20KHz下超声6 h,在6000 r/min条件下离心,得到剥分的蒙脱土样品;将1份剥分的蒙脱土分散在50份的75%乙醇水溶液中,搅拌均匀,加热至70℃,再加入0.1份的KH560硅烷偶联剂,搅拌反应3 h,得到改性蒙脱土样品;将1份改性蒙脱土与2份的DNA混合,60℃下搅拌2 h,制得蒙脱土与DNA的复合水溶胶。将丙酮清洗过的1份涤棉布在一定张力条件下浸没在50份复合水溶胶中,30℃下烘干,促使蒙脱土片晶在涤棉纤维表面组装,得到复合水溶胶处理的涤棉织物。Disperse 1 part of montmorillonite in 30 parts of 30% hydrogen peroxide, let stand at 4°C for 72 h, centrifuge at 5000 r/min for 20 min, and redisperse the separated precipitate in 10% sodium carbonate solution , stirred for 20 h, ultrasonicated at 20KHz for 6 h, and centrifuged at 6000 r/min to obtain a stripped montmorillonite sample; 1 part of stripped montmorillonite was dispersed in 50 parts of 75% ethanol aqueous solution, stirred Evenly, heat to 70°C, then add 0.1 part of KH560 silane coupling agent, stir and react for 3 hours to obtain a modified montmorillonite sample; mix 1 part of modified montmorillonite with 2 parts of DNA, and stir at 60°C 2 h, the composite hydrosol of montmorillonite and DNA was prepared. One part of polyester-cotton cloth washed with acetone was immersed in 50 parts of composite hydrosol under certain tension conditions, and dried at 30 °C to promote the assembly of montmorillonite platelets on the surface of polyester-cotton fibers to obtain composite hydrosol-treated polyester-cotton fabrics. fabric.
实施例2Example 2
将1份的蒙脱土分散于40份30%的双氧水中,4℃下静置72 h,5000 r/min条件下离心20 min,分离出的沉淀物重新分散在10%的碳酸钠溶液中,搅拌20 h,20KHz下超声6 h,在6000 r/min条件下离心,得到剥分的蒙脱土样品;将1份剥分的蒙脱土分散在50份的75%乙醇水溶液中,搅拌均匀,加热至70℃,再加入0.2份的HY311偶联剂,搅拌反应3 h,得到改性蒙脱土样品;将1份改性蒙脱土与2份的DNA混合,60℃下搅拌2 h,制得蒙脱土与DNA的复合水溶胶。将丙酮清洗过的1份涤棉布在一定张力条件下浸没在100份复合水溶胶中,40℃下烘干,促使蒙脱土片晶在涤棉纤维表面组装,得到复合水溶胶处理的涤棉织物。Disperse 1 part of montmorillonite in 40 parts of 30% hydrogen peroxide, let it stand at 4°C for 72 h, centrifuge at 5000 r/min for 20 min, and redisperse the separated precipitate in 10% sodium carbonate solution , stirred for 20 h, ultrasonicated at 20KHz for 6 h, and centrifuged at 6000 r/min to obtain a stripped montmorillonite sample; 1 part of stripped montmorillonite was dispersed in 50 parts of 75% ethanol aqueous solution, stirred uniform, heated to 70°C, then added 0.2 parts of HY311 coupling agent, stirred and reacted for 3 h to obtain a modified montmorillonite sample; mixed 1 part of modified montmorillonite with 2 parts of DNA, and stirred at 60°C for 2 h, Composite hydrosol of montmorillonite and DNA was prepared. 1 part of polyester-cotton cloth washed with acetone is immersed in 100 parts of composite hydrosol under a certain tension condition, and dried at 40°C to promote the assembly of montmorillonite platelets on the surface of polyester-cotton fibers, and obtain composite hydrosol-treated polyester-cotton fabrics. fabric.
实施例3Example 3
与实施例1的区别在于,将丙酮清洗过的1份涤棉布在一定张力条件下浸没在100份复合水溶胶中,其余步骤均与实施例1相同。The difference from Example 1 is that 1 part of polyester cotton cloth washed with acetone is immersed in 100 parts of composite hydrosol under certain tension conditions, and the rest of the steps are the same as in Example 1.
实施例4Example 4
将1份的蒙脱土分散于50份30%的双氧水中,4℃下静置72 h,5000 r/min条件下离心20 min,分离出的沉淀物重新分散在5%的碳酸钠溶液中,搅拌20 h,20KHz下超声6 h,在6000 r/min条件下离心,得到剥分的蒙脱土样品;将1份剥分的蒙脱土分散在100份的75%乙醇水溶液中,搅拌均匀,加热至80℃,再加入0.2份的KH560硅烷偶联剂,搅拌反应3 h,得到改性蒙脱土样品;将1份改性蒙脱土与2份的DNA混合,60℃下搅拌2 h,制得蒙脱土与DNA的复合水溶胶。将丙酮清洗过的1份涤棉布在一定张力条件下浸没在100份复合水溶胶中,40℃下烘干,促使蒙脱土片晶在涤棉纤维表面组装,得到复合水溶胶处理的涤棉织物。Disperse 1 part of montmorillonite in 50 parts of 30% hydrogen peroxide, let stand at 4°C for 72 h, centrifuge at 5000 r/min for 20 min, and redisperse the separated precipitate in 5% sodium carbonate solution , stirred for 20 h, ultrasonicated at 20KHz for 6 h, and centrifuged at 6000 r/min to obtain a stripped montmorillonite sample; disperse 1 part of stripped montmorillonite in 100 parts of 75% ethanol aqueous solution, stir Evenly, heat to 80°C, then add 0.2 parts of KH560 silane coupling agent, stir and react for 3 hours to obtain a modified montmorillonite sample; mix 1 part of modified montmorillonite with 2 parts of DNA, and stir at 60°C 2 h, the composite hydrosol of montmorillonite and DNA was prepared. 1 part of polyester-cotton cloth washed with acetone is immersed in 100 parts of composite hydrosol under a certain tension condition, and dried at 40°C to promote the assembly of montmorillonite platelets on the surface of polyester-cotton fibers, and obtain composite hydrosol-treated polyester-cotton fabrics. fabric.
以实施例4所得的涤棉织物为例进行材料性能表征,如下:Taking the polyester-cotton fabric gained in Example 4 as an example to carry out material performance characterization, as follows:
制备与后整理工艺条件均与实施例4相同的情况下,试验一是考察不同蒙脱土含量的复合整理剂整理前后涤棉织物燃烧后的碳化面积,试验二是考察不同蒙脱土含量的复合整理剂整理前后涤棉织物的断裂拉伸强力,具体对比测试数据见表1、表2。Preparation and after-finishing process conditions are all identical with embodiment 4 under the situation, test one is to investigate the carbonized area of the polyester-cotton fabric after burning before and after finishing with the composite finishing agent of different montmorillonite content, test two is to investigate the effect of different montmorillonite content The tensile strength at break of polyester-cotton fabrics before and after finishing with composite finishing agent, see Table 1 and Table 2 for specific comparative test data.
表1涤棉织物经过不同含量蒙脱土和DNA组装后燃烧的炭化面积Table 1 The carbonization area of polyester-cotton fabrics after being assembled with different contents of montmorillonite and DNA
从表1的数据可以看出,涤棉原布的炭化面积为58.44 cm²,布样损毁较多;0.1g蒙脱土与0.2gDNA组装的织物炭化面积为21.59 cm²,与原布相比具有较好的阻燃效果;当蒙脱土含量逐渐增加到0.5g、0.9g时,炭化面积分别减小为14.21 cm² 以及6.57 cm²,说明经过整理的织物抵抗火焰燃烧的能力是在逐步增强的,即在一定范围内复合整理剂中蒙脱土的含量越高阻燃效果越好。From the data in Table 1, it can be seen that the carbonized area of the polyester-cotton raw fabric is 58.44 cm², and the fabric sample is more damaged; the carbonized area of the fabric assembled with 0.1g montmorillonite and 0.2g DNA is 21.59 cm², which is relatively larger than the original fabric. Good flame retardant effect; when the content of montmorillonite gradually increased to 0.5g and 0.9g, the carbonized area decreased to 14.21 cm² and 6.57 cm² respectively, indicating that the ability of the finished fabric to resist flame combustion is gradually enhanced, that is, Within a certain range, the higher the content of montmorillonite in the composite finishing agent, the better the flame retardant effect.
表2处理后与处理前涤棉织物的断裂拉伸强力Tensile strength at break of polyester-cotton fabrics after table 2 treatment and before treatment
从表2可以看出,0.1g蒙脱土与0.2gDNA组装的涤棉织物相比于未处理的涤棉织物,强力并没有明显的变化;蒙脱土含量逐渐增加至0.5g、0.9g时,涤棉织物的平均强力稍微有所提升。可见,本发明探索的整理剂的组成及工艺对织物使用时的强力不会造成太大影响。It can be seen from Table 2 that the polyester-cotton fabric assembled with 0.1g montmorillonite and 0.2g DNA has no obvious change in strength compared with the untreated polyester-cotton fabric; when the montmorillonite content gradually increases to 0.5g and 0.9g , the average strength of polyester-cotton fabrics is slightly improved. It can be seen that the composition and process of the finishing agent explored in the present invention will not have a great impact on the strength of the fabric during use.
以上实施方式仅用于说明本发明,而并非对本发明的限制,有关技术领域的普通技术人员,在不脱离本发明的精神和范围的情况下,还可以做出各种变化和变型,因此所有等同的技术方案也属于本发明的范畴,本发明的专利保护范围应由权利要求限定。The above embodiments are only used to illustrate the present invention, but not to limit the present invention. Those of ordinary skill in the relevant technical field can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, all Equivalent technical solutions also belong to the category of the present invention, and the scope of patent protection of the present invention should be defined by the claims.
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