CN102490466B - The fixed dull and stereotyped digital inkjet printing machine of a kind of hyperchannel head - Google Patents
The fixed dull and stereotyped digital inkjet printing machine of a kind of hyperchannel head Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及到数字喷墨印花新技术领域,具体的说是一种含有多导轴多喷头组的多通道机头固定式平板数字喷墨印花设备,通过采用一多通道介质传送平板带动印花后的织物经加热后不断向前运动,增加织物传送的稳定性,有效提高打印速度,同时传送平板高度在一定范围内可调,为设备的“多用途”奠定基石出。The present invention relates to the new technology field of digital inkjet printing, specifically a multi-channel head-fixed flat-panel digital ink-jet printing equipment with multi-guide shafts and multi-nozzle groups. The heated fabric moves forward continuously, which increases the stability of the fabric transmission and effectively increases the printing speed. At the same time, the height of the transmission plate can be adjusted within a certain range, laying the foundation for the "multi-purpose" of the equipment.
背景技术Background technique
数字喷墨印花技术是随着计算机技术不断发展而逐渐形成的一种集机械、计算机机电子信息技术为一体的高新技术产品,最早出现于20世纪90年代中期,这项技术的出现与不断完善,给纺织印染行业带来了一个全新的概念,其先进的生产原理及手段,给纺织印染带来了一个前所未有的发展机遇,被誉为21世纪纺织工业革命技术,它将逐步取代传统的印花方式成为纺织品印花的主要设备。近年来,国内外数字喷墨印花技术取得了长足的发展,其中平板式数字喷墨印花机因其可实现成衣等个性化打印,技术不断完善,产品的种类和功能也不断完善。Digital inkjet printing technology is a high-tech product that integrates machinery, computer, electronic information technology and gradually formed with the continuous development of computer technology. It first appeared in the mid-1990s. The emergence and continuous improvement of this technology , has brought a new concept to the textile printing and dyeing industry, and its advanced production principles and methods have brought an unprecedented development opportunity to textile printing and dyeing. It is known as the textile industry revolution technology in the 21st century, and it will gradually replace traditional printing. The method has become the main equipment for textile printing. In recent years, digital inkjet printing technology at home and abroad has made great progress. Among them, the flatbed digital inkjet printing machine can realize personalized printing such as garments, and the technology has been continuously improved, and the types and functions of products have also been continuously improved.
相比于导带式数字喷墨印花机,平板式数字喷墨印花机更加满足个性化需求,适合打印成衣等。平板式数字喷墨印花机主要包括两种类型:机头固定式与机头移动式,对于机头固定式平板数字喷墨印花机,其印花过程中,主要涉及两种运动控制:喷头组字车在织物宽度方向上的运动,平板在织物长度方向上的水平运动。打印过程中,打印织物放置在平板上的,因而可实现成衣等的个性化打印,而且相比于导带传送,平板更加稳定。针对此,本发明给出一种含有多导轴多喷头组的多通道机头固定式平板数字喷墨印花设备,通过采用一多通道介质传送平板带动印花后的织物经加热后不断向前运动,增加织物传送的稳定性,有效提高打印速度,同时传送平板高度在一定范围内可调,为设备的“多用途”奠定基础。Compared with the belt-type digital ink-jet printing machine, the flat-bed digital ink-jet printing machine can better meet the individual needs and is suitable for printing ready-to-wear. Flatbed digital inkjet printing machines mainly include two types: fixed head and movable head. For fixed head flatbed digital inkjet printing machines, two kinds of motion control are mainly involved in the printing process: nozzle group word The movement of the car in the direction of the width of the fabric, and the horizontal movement of the flat plate in the direction of the length of the fabric. During the printing process, the printed fabric is placed on the flat plate, so that personalized printing of garments can be realized, and the flat plate is more stable than the guide belt transmission. In view of this, the present invention provides a multi-channel head fixed flat-panel digital inkjet printing equipment with multi-guide shafts and multi-nozzle groups, which drives the printed fabric to move forward continuously after being heated by a multi-channel medium conveying flat panel. , increase the stability of fabric transmission, effectively increase the printing speed, and at the same time, the height of the transmission plate can be adjusted within a certain range, laying the foundation for the "multi-purpose" of the equipment.
发明内容Contents of the invention
本发明所要解决的技术问题是解决多通道机头固定式平板数字喷墨印花机中平板运动控制,开发一种多通道机头固定式平板数字喷墨印花设备,使得介质在传送过程中更加平整、稳定,从而达到提高数码印花设备整机性能的目的。The technical problem to be solved by the present invention is to solve the motion control of the flat panel in the multi-channel fixed-head flat-bed digital inkjet printing machine, and develop a multi-channel fixed-head flat-bed digital inkjet printing equipment to make the medium more smooth during the transmission process , stable, so as to achieve the purpose of improving the performance of the digital printing equipment.
为了达到上述目的,本发明涉及到一种多通道介质传送平板,多个隔板,多通道介质传送平板利用隔板沿着打印织物宽度方向均分为多个部分,三种端点有不同截面的导轴,一种由三种不同导轴相互连接而成的多导轴且每个导轴上带有一个喷头组的机头组件,每一部分与其上对应的一个导轴组成一个打印通道。通过采用该多通道介质传送平板,使得打印介质经导带胶贴于介质传送平板的每个通道的传送平板上,含有多导轴多喷头组的机头组件固定位于平板上方,各喷头组子车沿着所在导轴在打印介质宽度方向上运动,同时介质传送平板的每个通道上装有加热装置,可使的打印后的介质被及时烘干,烘干后的介质经介质传送平板带动不断向前移动。In order to achieve the above purpose, the present invention relates to a multi-channel medium conveying plate, a plurality of partitions, the multi-channel medium conveying plate is divided into multiple parts along the width direction of the printing fabric by the partitions, and the three end points have different cross-sections. The guide shaft is a multi-guide shaft assembly composed of three different guide shafts connected to each other and each guide shaft has a nozzle group. Each part and a corresponding guide shaft form a printing channel. By adopting the multi-channel medium conveying plate, the printing medium is glued on the conveying plate of each channel of the medium conveying plate through the guide belt, and the head assembly containing the multi-guiding shaft and the multi-nozzle group is fixed above the plate, and each nozzle group The car moves along the guide shaft in the width direction of the printing medium. At the same time, each channel of the medium conveying plate is equipped with a heating device, so that the printed medium can be dried in time, and the dried medium is continuously driven by the medium conveying plate. Move forward.
本发明所述的多通道介质传送平板包括两部分:外部由皮带包裹的传送部分与上面可安装隔板的固定部分。The multi-channel medium conveying plate of the present invention includes two parts: the conveying part wrapped by belts and the fixed part on which partitions can be installed.
本发明所述的多通道介质传送平板的每个通道的传送部分左右两个侧面均设置为圆弧形状。The left and right sides of the conveying part of each channel of the multi-channel medium conveying plate according to the present invention are both arranged in the shape of an arc.
本发明所述的多通道介质传送平板的每个通道的传送部分外部由摩擦系数较大的皮带包裹。The outside of the conveying part of each channel of the multi-channel medium conveying flat plate of the present invention is wrapped by a belt with a relatively large friction coefficient.
本发明所述的多通道介质传送平板的每个通道的传送部分前后两个侧面均装有两个驱动轮:主动驱动轮与被动驱动轮,主动驱动轮由电机带动,从而带动包裹在外面的皮带绕四个驱动轮做圆周运动。The front and rear sides of the transmission part of each channel of the multi-channel medium transmission plate according to the present invention are equipped with two driving wheels: the active driving wheel and the passive driving wheel. The active driving wheel is driven by a motor to drive the wrapped outside The belt moves in a circle around the four drive wheels.
本发明所述的多通道介质传送平板的每个通道的传送部分上平面底部装有固定的加热装置,加热装置可以是电热丝或微波、红外加热器。A fixed heating device is installed on the bottom of the upper plane of the conveying part of each channel of the multi-channel medium conveying plate of the present invention, and the heating device can be an electric heating wire or a microwave or an infrared heater.
本发明所述的加热装置位于机头组件喷头组的右侧。The heating device of the present invention is located on the right side of the spray head group of the head assembly.
本发明所述的介质传送平板两个侧面可加装固定装置,固定装置四角由四个支撑杆支撑在机架底座上,且四个支撑杆的高度在一定范围内可自由调节。The two sides of the media conveying plate described in the present invention can be equipped with fixing devices, and the four corners of the fixing device are supported on the frame base by four support rods, and the height of the four support rods can be freely adjusted within a certain range.
本发明所述的多通道介质传送平板的每个通道的传送部分可以涂导带胶。The conveying part of each channel of the multi-channel medium conveying flat plate of the present invention can be coated with conductive tape glue.
本发明所述的介质传送平板的长度大于打印介质最大长度的两倍。The length of the media delivery plate of the present invention is greater than twice the maximum length of the printing media.
本发明所述的固定机头组件位于介质传送平板的中间部位。The fixed head assembly of the present invention is located in the middle of the medium conveying plate.
本发明所述的多通道介质传送平板的固定部分上表面钻有小孔,隔板侧面有铆钉,小孔口径大小与铆钉口径相同,隔板通过其上的铆钉嵌入固定平板的孔洞里面而将整个平板隔开。Small holes are drilled on the upper surface of the fixed part of the multi-channel medium conveying plate of the present invention, and rivets are provided on the side of the partition. The diameter of the small hole is the same as that of the rivet. The entire panel is spaced.
本发明所述的隔板,其上有支撑杆,用于支撑导轴。The dividing plate of the present invention has a support rod on it for supporting the guide shaft.
本发明所述的三种导轴彼此相互连接顺序如下:左边采用右端点具有上半截面的导轴,中间采用左右端点分别具有下上半截面的导轴,右边采用左端点具有下半截面的导轴。The three kinds of guide shafts described in the present invention are connected to each other in the following order: the left side adopts the guide shaft with the right end point having the upper half section, the middle adopts the guide shaft with the left and right end points respectively having the lower upper half section, and the right side adopts the guide shaft with the left end point having the lower half section. guide shaft.
本发明所述的隔板上的支撑杆上部有铆钉,铆钉口径与导轴截面的小孔口径相同。There is a rivet on the upper part of the supporting rod on the dividing plate of the present invention, and the diameter of the rivet is the same as that of the small hole in the section of the guide shaft.
本发明可以直接应用于一般的导带式数字喷墨印花机改造,设备整体简洁、有效,便于安装、维护,性价比高。The present invention can be directly applied to the transformation of general belt-guiding digital ink-jet printing machines, and the overall equipment is simple and effective, easy to install and maintain, and has high cost performance.
附图说明Description of drawings
图1为本发明的多通道介质传送平板结构示意图。Fig. 1 is a schematic diagram of the structure of the multi-channel medium conveying plate of the present invention.
图2为本发明的安装示意图。Figure 2 is a schematic diagram of the installation of the present invention.
具体实施方式detailed description
参见图1,图2,本发明主要由介质传送平板:介质传送部分(I)与固定部分(II)、固定装置(III)、高度可调支撑杆(IV)、含有多导轴多喷头组的机头组件(V)、隔板(17)组成。Referring to Fig. 1 and Fig. 2, the present invention mainly consists of a medium conveying plate: a medium conveying part (I) and a fixed part (II), a fixing device (III), a height-adjustable support rod (IV), and a group of multi-guiding shafts and multi-nozzles The machine head assembly (V) and dividing plate (17) are formed.
参见图1,多通道介质传送平板由外部由皮带包裹的介质传送部分(I)与上面可安装隔板的固定部分(II)依次连接而成;每个介质传送部分(II)前后两个侧面均装有两个驱动轮:主动驱动轮(1~2)和被动驱动轮(3~4),各个介质传送部分(I)的主动驱动轮由电机(7)通过连接轴(8)带动,从而带动包裹在外面的摩擦系数较大的皮带(18)绕四个驱动轮(1~4)做圆周运动,皮带转动带动贴于其上的打印介质移动,各个介质传送部分(I)的上平面底部装有加热装置(5),位于喷头组(15)的右侧,该加热装置(5)的长度略小于每个通道传送部分的宽度,大于最大打印宽幅,宽度可根据实际需要选定;固定部分(II)上表面有按照一定顺序排列的含有螺纹的小孔(6)。Referring to Figure 1, the multi-channel medium transmission plate is composed of a medium transmission part (I) wrapped by a belt and a fixed part (II) on which a partition can be installed; each medium transmission part (II) has two front and rear sides Both are equipped with two driving wheels: active driving wheels (1-2) and passive driving wheels (3-4). The active driving wheels of each medium transmission part (I) are driven by the motor (7) through the connecting shaft (8). Thereby driving the belt (18) wrapped in the outside with a larger friction coefficient to do circular motion around the four driving wheels (1-4), the belt rotation drives the printing medium affixed thereon to move, and the upper part of each medium transmission part (I) The bottom of the plane is equipped with a heating device (5), which is located on the right side of the nozzle group (15). The length of the heating device (5) is slightly smaller than the width of the transmission part of each channel, and is larger than the maximum printing width. The width can be selected according to actual needs. fixed; the upper surface of the fixed part (II) has small holes (6) containing threads arranged in a certain order.
本发明的介质传送平板的两侧可加装固定装置(III),固定装置(III)四角由四个支撑杆(9~12)支撑,且四个支撑杆(9~12)高度在一定范围内可调,打印时,可根据所需打印的介质的厚度调整介质传送平板的高度,以保持喷头组子车到打印介质之间的距离恒定。The two sides of the medium transmission plate of the present invention can be equipped with fixing devices (III), the four corners of the fixing device (III) are supported by four support rods (9-12), and the height of the four support rods (9-12) is within a certain range Internally adjustable, during printing, the height of the media conveying plate can be adjusted according to the thickness of the media to be printed, so as to keep the distance between the nozzle group sub-cart and the printing media constant.
机头组件(V)内的多导轴装置由三种端点具有不同截面的导轴:右端点具有上半截面的导轴,左右端点分别具有下上半截面的导轴,左端点具有下半截面的导轴依次按顺序连接而成,每个导轴(14)上装有一个喷头组子车(13),喷头组子车通过螺丝(15)连接在导轴上,可沿着所在的导轴自由滑动,导轴各个截面大小相同,截面的中心处有小孔。The multi-guide shaft device in the head assembly (V) has three kinds of guide shafts with different cross-sections: the right end has a guide shaft with an upper half section, the left and right ends have a guide shaft with a lower and upper half section, and the left end has a lower half. The guide shafts on the surface are connected sequentially. Each guide shaft (14) is equipped with a nozzle group sub-car (13). The nozzle group sub-car is connected to the guide shaft by screws (15). The shaft slides freely, each section of the guide shaft has the same size, and there is a small hole in the center of the section.
本发明的隔板(17)通过其下侧面的铆钉嵌入到传送平板固定部分(II)表面的孔洞(6)里面而将平板隔开,每个隔板(17)上均有一个支撑杆(16),支撑杆上有铆钉,铆钉嵌入到导轴连接截面的小孔以支撑导轴。The dividing plate (17) of the present invention is embedded in the hole (6) on the surface of the conveying plate fixing part (II) through the rivets on its lower side to separate the plate, and each dividing plate (17) has a support rod ( 16), there is a rivet on the support rod, and the rivet is embedded in the small hole of the connecting section of the guide shaft to support the guide shaft.
在本实施例中,为保证打印后的介质及时烘干卷绕,在多通道介质传送平板介质传送平板的每个通道的介质传送部分(I)上平面底部装有加热装置(5),该加热装置位于传送平板上平面底部,喷头组子车(13)右侧,该加热装置的长度略小于质传送部分(I)平板宽度,大于最大打印宽幅,宽度可根据实际需要选定。In this embodiment, in order to ensure that the printed medium is dried and wound in time, a heating device (5) is installed at the bottom of the upper plane of the medium conveying part (I) of each channel of the multi-channel medium conveying plate. The heating device is positioned at the bottom of the plane on the conveying flat plate, on the right side of the nozzle assembly sub-cart (13), and the length of the heating device is slightly less than the width of the quality conveying part (1) flat plate, greater than the maximum printing width, and the width can be selected according to actual needs.
本发明所述的介质传送平板的本发明的多通道介质传送平板介质传送平板的每个通道的介质传送部分(I)可以涂导带胶,每次打印结束后可利用水洗装置将导带胶清洗。The medium conveying part (I) of each channel of the multi-channel medium conveying flat plate of the present invention of the medium conveying flat plate of the present invention can be coated with the guide tape glue, and can utilize the water washing device to remove the guide tape glue after each printing. cleaning.
装置主要工作方式为:多个打印介质经导带胶黏贴后贴于多通道介质传送平板介质传送平板的每个通道的介质传送部分(I)上,含有多导轴多喷头组的机头组件(V)固定位于多通道介质传送平板的上方。打印时,喷头组子车(13)在打印介质宽度方向上沿着所在导轴不断往复运动对介质进行打印,同时多通道介质传送平板介质传送平板的每个通道的介质传送部分(I)上的加热装置(5)对打印后的介质进行及时烘干,烘干后的介质由介质传送部分(I)带动不断向前移动。The main working mode of the device is as follows: multiple printing media are pasted on the media conveying part (I) of each channel of the multi-channel media conveying plate after being pasted by the guide tape, and the machine head containing multiple guide shafts and multiple nozzle groups Assembly (V) is fixedly positioned above the multi-channel media transport plate. When printing, the print head group sub-cart (13) continuously reciprocates along the guide shaft in the width direction of the printing medium to print on the medium, and at the same time, the medium conveying part (I) of each channel of the multi-channel medium conveying plate media conveying plate The heating device (5) in the heating device promptly dries the printed medium, and the dried medium is continuously moved forward by the medium transmission part (1).
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