CN102514396A - Multifunctional combined panel for conduction band type digital ink-jet printing machine - Google Patents
Multifunctional combined panel for conduction band type digital ink-jet printing machine Download PDFInfo
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Abstract
本发明涉及一种适用于导带式数字喷墨印花机的多功能组合平板。针对现有印花设备成本较高、功能单一的现象,在将平板设备引入到导带式喷墨印花机上的基础,通过采用一种多功能组合式平板,使得改造后的印花设备即可做导带式又可做平板式,从而实现一机双用,有效降低设备成本,提高整机性能。该装置可以直接应用于一般的导带式数字喷墨印花机的改造,设备整体安装简便、便于维护、性价比高。
The invention relates to a multifunctional combined flat plate suitable for a belt-guided digital ink-jet printing machine. In view of the high cost and single function of the existing printing equipment, on the basis of introducing the flatbed equipment into the guide belt inkjet printing machine, by adopting a multifunctional combined flatbed, the modified printing equipment can be used as a guide The belt type can also be used as a flat type, so as to realize the dual-use of one machine, effectively reduce the equipment cost and improve the performance of the whole machine. The device can be directly applied to the transformation of general belt-type digital inkjet printing machines. The overall equipment is easy to install, easy to maintain, and cost-effective.
Description
技术领域 technical field
本发明涉及到数字喷墨印花新技术领域,具体的说是一种适用于导带式数字喷墨印花机的多功能组合平板,通过采用一种多功能组合式平板,并将其应用于导带式数字喷墨印花机上,使得改造后的印花设备即可做导带式又可做平板式,从而实现一机双用,有效降低设备成本,提高整机性能。The present invention relates to the new technology field of digital ink-jet printing, specifically a multi-functional combined flat plate suitable for a belt-type digital ink-jet printing machine, by adopting a multi-functional combined flat On the belt-type digital inkjet printing machine, the modified printing equipment can be used as a belt-type and a flat-bed type, so as to realize a dual-purpose machine, effectively reduce equipment costs, and improve the performance of the whole machine.
背景技术 Background technique
数字喷墨印花技术是随着计算机技术不断发展而逐渐形成的一种集机械、计算机机电子信息技术为一体的高新技术产品,最早出现于20世纪90年代中期,这项技术的出现与不断完善,给纺织印染行业带来了一个全新的概念,其先进的生产原理及手段,给纺织印染带来了一个前所未有的发展机遇,被誉为21世纪纺织工业革命技术,它将逐步取代传统的印花方式成为纺织品印花的主要设备。近年来,国内外数字喷墨印花技术取得了长足的发展,其中导带式数字喷墨印花机因其可实现连续性批量化打印,而平板式数字喷墨印花机则更加适合个性化需求,因此两种印花设备技术不断完善,产品的种类和功能也不断完善。Digital inkjet printing technology is a high-tech product that integrates machinery, computer, electronic information technology and gradually formed with the continuous development of computer technology. It first appeared in the mid-1990s. The emergence and continuous improvement of this technology , has brought a new concept to the textile printing and dyeing industry, and its advanced production principles and methods have brought an unprecedented development opportunity to textile printing and dyeing. It is known as the textile industry revolution technology in the 21st century, and it will gradually replace traditional printing. The method has become the main equipment for textile printing. In recent years, digital inkjet printing technology at home and abroad has made great progress. Among them, the belt-type digital inkjet printing machine can realize continuous batch printing, while the flat-bed digital inkjet printing machine is more suitable for individual needs. Therefore, the technology of the two kinds of printing equipment has been continuously improved, and the types and functions of the products have also been continuously improved.
对于一般的数字喷墨印花机,其印花过程中,主要涉及两种运动控制,第一是喷头组字车在织物宽度方向上的运动,第二是导带或者平板在织物长度方向上的水平运动。打印过程中,对于导带式数字喷墨印花机,打印织物放置在导带上由导带带动,导带由导带驱动辊带动沿着导带被动辊、导带纠偏辊和辅助纠偏辊做圆周运动,因而可实现连续性批量化打印,为使打印织物能在导带上平整的传送,需要通过机体下部的上胶槽在导带上涂上导带胶。同时,为使导带保持清洁,需要通过一水洗装置对导带进行自动的清洗和脱水干燥以及时去除导带上的废物和线头;对于机头固定式式平板数字喷墨印花机,打印织物放置在平板上,平板由电机带动在打印织物长度方向上运动,相比于导带式数字喷墨印花机,平板式数字喷墨印花机更加满足个性化需求,适合打印成衣等。对于两种印花设备,两种运动控制的相互协调是保证印花精度的关键。For the general digital inkjet printing machine, the printing process mainly involves two kinds of motion control, the first is the movement of the nozzle group car in the width direction of the fabric, and the second is the level of the guide belt or flat plate in the direction of the fabric length. sports. During the printing process, for the guide belt type digital inkjet printing machine, the printed fabric is placed on the guide belt and driven by the guide belt, and the guide belt is driven by the guide belt driving roller along the guide belt. Circular motion, so continuous batch printing can be realized. In order to make the printed fabrics be conveyed smoothly on the guide belt, it is necessary to apply guide belt glue on the guide belt through the gluing groove at the lower part of the machine body. At the same time, in order to keep the guide belt clean, it is necessary to automatically clean and dehydrate the guide belt through a washing device to remove waste and thread ends on the guide belt in time; Placed on a flat plate, the flat plate is driven by a motor to move in the length direction of the printed fabric. Compared with the belt-type digital inkjet printing machine, the flat-bed digital inkjet printing machine can better meet individual needs and is suitable for printing ready-made garments. For the two kinds of printing equipment, the mutual coordination of the two kinds of motion control is the key to ensure the printing accuracy.
相比于导带传送,平板更加稳定。因此,可将平板设备引入到导带式喷墨印花机上,通过采用一介质传送平板代替导带传送装置,可使得设备同时兼具导带式与平板式的优点,增加打印织物传送的稳定性。在上述基础上,本发明开发一种适用于导带式数字喷墨印花机的多功能组合平板,通过采用一种多功能组合式平板,并将其应用于导带式数字喷墨印花机上,使得改造后的印花设备即可做导带式又可做平板式,从而实现一机双用,有效降低设备成本,提高整机性能。Flat plates are more stable than belt conveyors. Therefore, the flatbed equipment can be introduced into the belt-guided inkjet printing machine, and by using a medium-transfer flatbed instead of the belt-guided conveying device, the equipment can have both the advantages of the belt-guided and flatbed types, increasing the stability of printing fabric transmission . On the basis of the above, the present invention develops a multifunctional combined flat panel suitable for a belt-type digital ink-jet printing machine. By adopting a multi-functional combined flat panel and applying it to a belt-type digital ink-jet printing machine, The modified printing equipment can be used as a guide belt type or as a flat plate type, so as to realize a dual-purpose machine, effectively reduce the equipment cost, and improve the performance of the whole machine.
发明内容 Contents of the invention
本发明所要解决的技术问题是将一种多功能组合平板设备引入到导带式喷墨印花机上,开发一种多功能数字喷墨印花设备,使得改造后的印花设备即可做导带式又可做平板式,从而实现一机双用,有效降低设备成本,从而达到提高数码印花设备整机性能的目的。The technical problem to be solved by the present invention is to introduce a multi-functional combined tablet device into a belt-type ink-jet printing machine, and develop a multi-functional digital ink-jet printing device, so that the modified printing device can be used as a belt-type ink-jet printing machine. It can be used as a flat plate, so as to realize the double use of one machine, effectively reduce the equipment cost, and achieve the purpose of improving the performance of the digital printing equipment.
为了达到上述目的,本发明涉及到两种可组合平板:主要包括前后两个侧面可加装固定装置且固定装置上含有凹槽且凹槽内含有螺纹的介质传送平板,前后两个侧面装有固定薄板且薄板上有螺纹的普通光滑平板。一方面,通过单独采用介质传送平板代替原导带传送装置,使得打印介质经扩幅卷绕后贴于介质传送平板上,机头组件固定位于平板上方,喷头组子车在打印介质宽度方向上运动,同时介质传送平板上装有加热装置,可使的打印后的介质被及时烘干,烘干后的介质经传送平板带动由卷布辊不断被卷绕到卷布架上,实现连续化打印,也即导带式数字喷墨印花机;另一方面,通过将普通光滑平板与介质传送平板相组合,使得打印介质可放于组合后的平板上,介质在传送平板的带动下沿着组合平板移动,实现成衣等得个性化打印,也即平板式数字喷墨印花机。In order to achieve the above-mentioned purpose, the present invention relates to two kinds of combinable flat plates: it mainly includes a media conveying flat plate that can be equipped with fixing devices on the front and rear sides and has grooves on the fixing devices and threads in the grooves, and the front and rear sides are equipped with A plain smooth flat plate that holds a sheet and has threads on the sheet. On the one hand, by using the medium conveying flat plate alone instead of the original guide belt conveying device, the printing medium is pasted on the medium conveying flat plate after being wound up in a widening width, the head assembly is fixed above the flat plate, and the nozzle group sub-cart is in the width direction of the printing medium At the same time, there is a heating device on the medium conveying plate, which can make the printed medium be dried in time. The dried medium is driven by the conveying plate and is continuously wound onto the cloth roll by the cloth roll to realize continuous printing. , that is, the belt-guided digital inkjet printing machine; on the other hand, by combining an ordinary smooth flat plate with a medium conveying flat plate, the printing medium can be placed on the combined flat plate, and the medium is driven by the conveying flat plate along the combined The tablet moves to realize personalized printing of garments, that is, the flatbed digital inkjet printing machine.
本发明所述的介质传送平板,外部由摩擦系数较大的皮带包裹。The medium conveying flat plate of the present invention is wrapped by a belt with a relatively large friction coefficient.
本发明所述的介质传送平板,前后两个侧面均装有两个驱动轮,驱动轮由电机带动,从而带动包裹在外面的皮带绕驱动轮做圆周运动。The medium conveying plate of the present invention has two driving wheels on the front and rear sides, and the driving wheels are driven by a motor, thereby driving the belt wrapped outside to move in a circle around the driving wheels.
本发明所述的介质传送平板前后两个侧面分别设置有固定装置,固定装置上有凹槽且凹槽内含有螺纹。The front and rear sides of the medium conveying plate according to the present invention are respectively provided with fixing devices, and the fixing devices have grooves and threads in the grooves.
本发明所述的介质传送平板前后两个侧面的固定装置可自由拆卸,固定装置的安装原则是不影响介质传送平板外部包裹的皮带正常的圆周运动。The fixing devices on the front and rear sides of the medium conveying plate described in the present invention can be disassembled freely, and the installation principle of the fixing device is not to affect the normal circular motion of the belt wrapped outside the medium conveying plate.
本发明所述的介质传送平板,上平面底部装有加热装置,加热装置可以是电热丝或微波、红外加热器。In the medium conveying plate of the present invention, a heating device is installed at the bottom of the upper plane, and the heating device may be an electric heating wire or a microwave or an infrared heater.
本发明所述的介质传送平板,其四角由四个支撑杆支撑,且四个支撑杆的高度在一定范围内可自由调节。The four corners of the medium conveying plate according to the present invention are supported by four support rods, and the heights of the four support rods can be freely adjusted within a certain range.
本发明所述的普通光滑平板前后两个侧面的右侧有固定薄板,薄板的大小和厚度与介质传送平板上的固定装置上的凹槽的大小和深度相同。There are fixed thin plates on the right side of the front and rear sides of the ordinary smooth flat plate described in the present invention, and the size and thickness of the thin plate are the same as the size and depth of the groove on the fixing device on the medium conveying flat plate.
本发明所述的普通光滑平板长度与介质传送平板加装上固定装置以后的总长度相同。The length of the ordinary smooth flat plate described in the present invention is the same as the total length of the medium conveying flat plate after the fixing device is added.
本发明所述的普通光滑平板满足平板摩擦系数要远远小于介质传送平板外表皮带的摩擦系数。The ordinary smooth flat plate of the present invention satisfies that the friction coefficient of the flat plate is much smaller than that of the outer belt of the medium conveying flat plate.
本发明所述的组合平板以介质传送平板为中心,其左右两侧分别与相同数量的普通光滑平板组合,所需的普通光滑平板数量选取原则为:组合后的平板长度大于打印介质长度的两倍。The combination flat plate of the present invention takes the medium conveying flat plate as the center, and its left and right sides are respectively combined with the same number of common smooth flat plates. times.
本发明所述的普通光滑平板前后两个侧面的左侧有凹槽,凹槽的大小和深度与介质传送平板固定装置上的凹槽大小和深度相同。There are grooves on the left sides of the front and rear sides of the ordinary smooth flat plate described in the present invention, and the size and depth of the grooves are the same as the size and depth of the grooves on the medium conveying plate fixing device.
本发明可以直接应用于一般的导带式数字喷墨印花机改造,设备整体简洁、有效,便于安装、维护,性价比高。The present invention can be directly applied to the transformation of general belt-guiding digital ink-jet printing machines, and the overall equipment is simple and effective, easy to install and maintain, and has high cost performance.
附图说明 Description of drawings
图1为本发明的传送平板结构示意图。Fig. 1 is a schematic diagram of the structure of the conveying plate of the present invention.
图2为本发明的普通平板结构示意图。Fig. 2 is a schematic diagram of the structure of a common flat plate of the present invention.
图3为本发明的导带式数字喷墨印花机结构示意图。Fig. 3 is a structural schematic diagram of the belt-guided digital inkjet printing machine of the present invention.
图4为本发明的平板式数字喷墨印花机结构示意图。Fig. 4 is a schematic structural view of the flatbed digital inkjet printing machine of the present invention.
具体实施方式 Detailed ways
参见图1,图2,图3,图4,本发明主要由介质传送平板(I)、前后两个侧面装有固定薄板的普通光滑平板(II)、扩幅卷绕装置(III)、高度可调支撑杆(IV)、机头组件(V)、组合平板(VI)组成。其中,介质传送平板(I)前后两个侧面可加装固定装置(7~8),固定装置(7~8)的四个边角上有四个凹槽(1~4),前后两个侧面各有两个驱动轮(9~10),上平面底部装有加热装置(5),平板外部包裹着摩擦系数较大的皮带(6);普通光滑平板(II)前后两个侧面的右侧有固定薄板(11~12),前后两个侧面的左侧有两个凹槽(13~14);扩幅卷绕装置(III)包括放布架(23)、张力架(24)、扩幅辊1(25)、导布辊(26)、扩幅辊2(27)、卷布辊(28);高度可调支撑杆(IV)由四个高度在一定范围内可调的支撑杆组成;机头组件(V)包括导轴(15)、喷头组(17)、喷头组(17)与导轴(15)的链接螺丝(16),链接螺丝(16)可沿着导轴(15)自由滑动;组合平板(VI)由介质传送平板(I)和普通光滑平板(II)组合而成,介质传送平板(I)和普通光滑平板(II)相互组合时,两个普通光滑平板(II)上的固定薄板(11~12)分别嵌入到介质传送平板(I)的凹槽(1~4)中,然后分别采用螺丝(30)固定,普通光滑平板(II)之间相互组合时,其中一个的固定薄板(11~12)嵌入到另一个的凹槽(13~14)中,然后采用螺丝(29)固定。Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, the present invention mainly is equipped with the common smooth flat plate (II) of fixed thin plate (II) of medium conveying plate (I), front and rear two sides, expansion winding device (III), height It consists of an adjustable support rod (IV), a head assembly (V), and a combined flat plate (VI). Among them, the front and rear sides of the medium transmission plate (1) can be equipped with fixing devices (7-8). There are four grooves (1-4) on the four corners of the fixing device (7-8). There are two driving wheels (9-10) on each side, a heating device (5) is installed on the bottom of the upper plane, and a belt (6) with a large friction coefficient is wrapped outside the flat plate; There are fixed thin plates (11-12) on the side, and there are two grooves (13-14) on the left side of the front and rear sides; Expanding roller 1 (25), cloth guide roller (26), expanding roller 2 (27), cloth rolling roller (28); the height-adjustable support bar (IV) is supported by four adjustable heights within a certain range Rod composition; head assembly (V) includes guide shaft (15), nozzle group (17), nozzle group (17) and the link screw (16) of guide shaft (15), and link screw (16) can be along the guide shaft (15) Free sliding; the combined flat plate (VI) is composed of a medium conveying flat plate (I) and an ordinary smooth flat plate (II). The fixed thin plates (11-12) on the plate (II) are respectively embedded in the grooves (1-4) of the medium conveying plate (I), and then respectively fixed with screws (30), and the common smooth plates (II) are mutually When assembling, one of the fixed thin plates (11-12) is embedded in the groove (13-14) of the other, and then fixed with screws (29).
本发明的介质传送平板(I)利用由同一电机控制的四个驱动轮(9~10)的转动,从而带动包裹在其外部的摩擦系数较大的皮带(6)转动,皮带(6)转动带动其上的打印介质移动。The medium transmission plate (1) of the present invention utilizes the rotation of four drive wheels (9-10) controlled by the same motor, thereby driving the belt (6) with a large friction coefficient wrapped outside it to rotate, and the belt (6) rotates Drive the printing medium on it to move.
本发明的介质传送平板(I)四角由四个支撑杆(V)支撑,且四个支撑杆高度在一定范围内可调,打印时,可根据所需打印的介质的厚度调整介质传送平板(I)的高度,以保持打印喷头组到打印介质之间的距离恒定。The four corners of the medium conveying plate (I) of the present invention are supported by four support rods (V), and the height of the four support rods is adjustable within a certain range. When printing, the medium conveying plate (I) can be adjusted according to the thickness of the medium to be printed. The height of I) to keep the distance between the print head group and the print medium constant.
为保证打印后的介质及时烘干卷绕,在介质传送平板(I)上平面底部装有加热装置(5),该加热装置位于传送平板上平面底部,喷头组子车(17)右侧,该加热装置的长度略小于平板宽度,大于最大打印宽幅,宽度可根据实际需要选定。In order to ensure that the printed medium is dried and wound in time, a heating device (5) is installed at the bottom of the upper plane of the medium conveying plate (I), the heating device is located at the bottom of the upper plane of the conveying plate, on the right side of the nozzle group sub-cart (17), The length of the heating device is slightly smaller than the width of the flat plate, but larger than the maximum printing width, and the width can be selected according to actual needs.
本发明的组合平板将以介质传送平板(I)为中心,其左右两侧分别与相同数量的普通光滑平板(II)组合,所需的普通光滑平板(II)数量可根据实际打印需要设置。The composite plate of the present invention will be centered on the medium conveying plate (I), and its left and right sides are respectively combined with the same number of common smooth plates (II), and the required number of common smooth plates (II) can be set according to actual printing needs.
装置主要工作方式为:作为导带式数字喷墨印花机,单独采用介质传送平板(I)代替原导带传送装置,打印介质经扩幅装置(III)后贴于介质传送平板(I)上,机头组件(IV)固定位于平板(I)上方。打印时,喷头组子车(17)在打印介质宽度方向上沿着导轴(15)不断往复运动对介质进行打印,同时介质传送平板(I)上的加热装置(5)对打印后的介质进行及时烘干,烘干后的介质由传送平板(I)带动经卷布辊(28)不断被卷绕到卷布架上;作为平板式数字喷墨印花机,首先将扩幅卷绕装置(III)拆除,根据实际打印要求选择合适数量的普通光滑平板(II)以介质传送平板(I)为中心进行组合,打印时,打印介质被放置在组合平板上,喷头组子车(17)在打印介质宽度方向上沿着导轴(15)不断往复运动对介质进行打印,同时介质传送平板(I)上的加热装置(5)对打印后的介质进行及时烘干,烘干后的介质由介质传送平板(I)带动沿着平板不断前行,最终完成打印任务。The main working mode of the device is: as a belt-guiding digital inkjet printing machine, the medium conveying plate (I) is used alone to replace the original guide belt conveying device, and the printing medium is pasted on the medium conveying plate (I) after passing through the expansion device (III) , the head assembly (IV) is fixedly located above the flat plate (I). When printing, the print head group sub-cart (17) continuously reciprocates along the guide shaft (15) in the width direction of the printing medium to print on the medium, and at the same time the heating device (5) on the medium conveying plate (I) heats the printed medium Dry in time, and the dried medium is driven by the conveying plate (1) and continuously wound onto the cloth roll frame through the cloth roll (28); (III) Dismantling, select an appropriate number of ordinary smooth flat plates according to the actual printing requirements. (II) Combine with the medium conveying flat plate (I) as the center. When printing, the printing medium is placed on the combined flat plate, and the nozzle group sub-cart (17) Continuously reciprocate along the guide shaft (15) in the width direction of the printing medium to print on the medium, and at the same time, the heating device (5) on the medium conveying plate (I) dries the printed medium in time, and the dried medium Driven by the medium conveying plate (I), it moves forward continuously along the plate, and finally completes the printing task.
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