CN102490489B - A kind of four transmission-medium conveying flat sheets - Google Patents
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Abstract
本发明涉及一种适用于平板式数字喷墨印花机上的四传动介质传送平板。针对现有平板式数字喷墨印花机存在的一次印花规模较小等问题,开发一种适用于平板式数字喷墨印花机上的四传送介质传送平板,通过采用一种含有四个传送部分且各个传送部分由同一电机控制转动的多功能介质传送平板相组合代替原导带传送装置,配合相应的机头组件一次可同时对四个传送部分上的打印织物进行相同图案的打印,从而在满足个性化打印的同时有效提高印花规模。该装置可以直接应用于一般的平板式数字喷墨印花机的改造,设备整体安装简便、便于维护、性价比高。
The invention relates to a four-transmission-medium conveying plate suitable for a flat-bed digital ink-jet printing machine. Aiming at the problems of a small printing scale in the existing flat-bed digital inkjet printing machine, a four-transmission medium transmission plate suitable for the flat-bed digital inkjet printing machine is developed. The transmission part is combined with a multifunctional medium transmission plate controlled by the same motor to replace the original guide belt transmission device. With the corresponding head assembly, the same pattern can be printed on the printing fabrics on the four transmission parts at the same time, so as to meet the individual needs. While optimizing printing, it can effectively increase the printing scale. The device can be directly applied to the transformation of general flat-bed digital inkjet printing machines, and the overall equipment is easy to install, easy to maintain, and cost-effective.
Description
技术领域technical field
本发明涉及到数字喷墨印花新技术领域,具体的说是一种适用于平板式数字喷墨印花机上的四传动介质传送平板,通过采用一种含有四个传送部分且各个传送部分由同一电机控制转动的多功能介质传送平板相组合代替原导带传送装置,一次可同时对四个传送部分上的打印织物进行相同图案的打印,有效提高印花规模。The present invention relates to the new technology field of digital ink-jet printing, specifically a four-transmission medium transmission plate suitable for flat-bed digital ink-jet printing machines. The combination of multi-functional medium conveying flat plate controlled to rotate replaces the original guide belt conveying device, which can simultaneously print the same pattern on the printed fabrics on the four conveying parts at one time, effectively increasing the printing scale.
背景技术Background technique
数字喷墨印花技术是随着计算机技术不断发展而逐渐形成的一种集机械、计算机机电子信息技术为一体的高新技术产品,最早出现于20世纪90年代中期,这项技术的出现与不断完善,给纺织印染行业带来了一个全新的概念,其先进的生产原理及手段,给纺织印染带来了一个前所未有的发展机遇,被誉为21世纪纺织工业革命技术,它将逐步取代传统的印花方式成为纺织品印花的主要设备。近年来,国内外数字喷墨印花技术取得了长足的发展,其中平板式数字喷墨印花机因其可实现成衣等的个性化打印,技术不断完善,产品的种类和功能也不断完善。Digital inkjet printing technology is a high-tech product that integrates machinery, computer, electronic information technology and gradually formed with the continuous development of computer technology. It first appeared in the mid-1990s. The emergence and continuous improvement of this technology , has brought a new concept to the textile printing and dyeing industry, and its advanced production principles and methods have brought an unprecedented development opportunity to textile printing and dyeing. It is known as the textile industry revolution technology in the 21st century, and it will gradually replace traditional printing. The method has become the main equipment for textile printing. In recent years, digital inkjet printing technology at home and abroad has made great progress. Among them, the flatbed digital inkjet printing machine can realize personalized printing of garments, etc., and the technology has been continuously improved, and the types and functions of products have also been continuously improved.
对于机头固定式平板式数字喷墨印花机,客户端将文档提交到印花设备的PC主机,PC主机经过图像转化以及色彩分析软件的处理,将图像信息转化为相应的喷印控制命令并将控制命令传递给喷印控制器控制喷印。打印过程中,首先喷头组在织物宽度方向上的运动一个导程,运动过程中喷印控制器根据所得到的喷印控制命令控制喷嘴是否喷墨;其次伺服电机控制打印平板在织物长度方向上向前移动一个打印宽度,两种运动相互协调重复上述过程直至完成打印任务。相比导带式数字喷墨印花机,对于平板式数字喷墨印花设备,如何提高印花速度或者每一次打印成衣等的数量是当前面临的主要问题,针对此,本发明开发一种适用于平板式数字喷墨印花机上的多功能介质传送平板,通过采用一种含有四个传送部分且各个传送部分由同一电机控制的多功能介质传送平板相组合代替原导带传送装置,一次可同时对四个传送部分上的打印织物进行相同图案的打印,也即每次打印可以完成四件成衣等的打印,从而在满足个性化打印的同时有效提高印花规模有效提高印花规模。For the fixed-head flatbed digital inkjet printing machine, the client submits the document to the PC host of the printing equipment, and the PC host converts the image information into corresponding printing control commands and The control command is sent to the printing controller to control the printing. During the printing process, firstly, the nozzle group moves a lead in the width direction of the fabric. During the movement, the jet printing controller controls whether the nozzles spray ink according to the obtained jet printing control command; secondly, the servo motor controls the printing plate in the direction of the fabric length. Move one printing width forward, and the two movements coordinate with each other to repeat the above process until the printing task is completed. Compared with the belt-type digital inkjet printing machine, for flat-bed digital inkjet printing equipment, how to increase the printing speed or the number of garments printed each time is the main problem currently faced. The multifunctional medium conveying flatbed on the digital inkjet printing machine replaces the original guide belt conveying device by using a multifunctional medium conveying flatbed containing four conveying parts and each conveying part is controlled by the same motor. The printed fabrics on each transfer part can be printed with the same pattern, that is, four garments can be printed each time, so that the printing scale can be effectively improved while satisfying the personalized printing.
发明内容Contents of the invention
本发明所要解决的技术问题是将一种四传送介质传送平板引入到平板式喷墨印花机上,通过采用一种含有四个传送部分且各个传送部分由同一电机控制的多功能介质传送平板相组合代替原导带传送装置,一次可同时对四个传送部分上的打印织物进行相同图案的打印,有效提高印花规模。The technical problem to be solved by the present invention is to introduce a four-transmission medium transmission flatbed into the flatbed inkjet printing machine, by using a multifunctional medium transmission flatbed that contains four transmission parts and each transmission part is controlled by the same motor. Instead of the original guide belt transmission device, the same pattern can be printed on the printed fabrics on the four transmission parts at the same time, effectively increasing the printing scale.
为了达到上述目的,本发明涉及到一种四传动介质传送平板:包括四个两边为外部由皮带包裹的传送部分,一个上面可安装隔板的固定部分;一个隔板;一组高度可调支撑杆,支撑杆高度调节控制系统,四传送介质传送平板由八个高度可调支撑杆支撑在机架底座上;放置在四个传送部分上的打印介质进行相同图案的打印,也即每次打印可以完成四件成衣等的打印,从而在满足个性化打印的同时有效提高印花规模。In order to achieve the above purpose, the present invention relates to a four-transmission medium transmission plate: including four transmission parts with two sides wrapped by belts on the outside, a fixed part on which a partition can be installed; a partition; a group of height-adjustable supports Rods, support rods height adjustment control system, four conveying media The conveying flat plate is supported on the frame base by eight height-adjustable support rods; the printing media placed on the four conveying parts are printed with the same pattern, that is, each printing It can complete the printing of four pieces of garments, etc., thereby effectively increasing the printing scale while satisfying personalized printing.
本发明所述的四传动介质传送平板传送部分由皮带包裹,左右两个侧面均设置为圆弧形状,前后两个侧面均装有两个驱动轮,前或者后侧面的两个驱动轮可由电机带动,从而带动包裹在外面的皮带绕驱动轮做圆周运动。The transmission part of the four-transmission medium transmission flat plate of the present invention is wrapped by a belt, and the left and right sides are all set in an arc shape. Drive, so as to drive the belt wrapped outside to make a circular motion around the drive wheel.
本发明所述的四传动介质传送平板固定部分由质地较为坚硬的金属组成,其左右两个侧面均设置为圆弧形状,固定部分上钻有小孔,隔板侧面有铆钉,铆钉口径与小孔口径大小相同,隔板通过其上的铆钉嵌入到固定部分的孔洞里面而将中间的两个传送部分隔开。The fixed part of the four-transmitting medium conveying plate of the present invention is composed of relatively hard metal. The diameters of the holes are the same, and the rivets on the partition are embedded in the holes of the fixed part to separate the two transmission parts in the middle.
本发明所述的四传动介质传送平板传送部分上平面底部装有加热装置,位于喷头组的右侧,加热装置可以是电热丝或微波、红外加热器,加热装置的大小可根据实际需要设置。The bottom of the upper plane of the transmission part of the four-transmission medium transmission plate of the present invention is equipped with a heating device located on the right side of the nozzle group. The heating device can be an electric heating wire or a microwave or infrared heater. The size of the heating device can be set according to actual needs.
本发明所述的四传动介质传送平板底部由八个高度可调支撑杆支撑在机架底座上。The bottom of the four-transmission medium conveying plate of the present invention is supported on the frame base by eight height-adjustable support rods.
本发明所述的高度可调支撑杆包括两部分:支撑杆部分与旋转部分。The height-adjustable support rod of the present invention includes two parts: a support rod part and a rotating part.
本发明所述的高度可调支撑杆可通过旋转部分的转动改变支撑杆部分的高度。The height-adjustable support pole of the present invention can change the height of the support pole part through the rotation of the rotating part.
本发明所述的高度可调支撑杆的旋转部分逆时针(顺时针)方向转动可调高(低)支撑杆部分的高度。The rotating part of the height-adjustable support rod of the present invention can be rotated counterclockwise (clockwise) to adjust the height of the part of the support rod (lower).
本发明所述的伺服电机以及触摸屏通过相关外围电路与可编程逻辑控制器相连。The servo motor and the touch screen of the present invention are connected with a programmable logic controller through related peripheral circuits.
本发明所述的高度调节操作可通过触摸屏实现。The height adjustment operation described in the present invention can be realized through the touch screen.
本发明所述的触摸屏可实时显示当前介质传送平板距离喷头组的高度。The touch screen of the present invention can display the height of the current medium conveying plate from the spray head group in real time.
本发明所述的四传动介质传送平板由四个传送部分与一个固定部分组成,其中中间的两个传送部分保持水平,两个传送部分通过两者之间的固定部分上的隔板隔开;两端的两个传送部分分别于其相邻的中间传送部分交错排列,交错距离等于传送部分的宽度,也即两端的传送部分前排的两个驱动轮与其相邻的中间传送部分的后排驱动轮保持水平。The four-transmission medium transmission plate of the present invention is composed of four transmission parts and a fixed part, wherein the two transmission parts in the middle are kept horizontal, and the two transmission parts are separated by a partition on the fixed part between the two; The two transmission parts at both ends are respectively staggered with the adjacent middle transmission part, and the staggered distance is equal to the width of the transmission part, that is, the two driving wheels in the front row of the two ends of the transmission part and the back row of the adjacent middle transmission part drive The wheel remains level.
本发明所述的四传动介质传送平板底部的八个高度可调支撑杆的旋转部分由一皮带相连,皮带由伺服电机控制转动。The rotation parts of the eight height-adjustable support rods at the bottom of the four-transmission medium conveying flat plate of the present invention are connected by a belt, and the rotation of the belt is controlled by a servo motor.
本发明可以直接应用于一般的平板式数字喷墨印花机改造,设备整体简洁、有效,便于安装、维护,性价比高。The present invention can be directly applied to the transformation of general flat-bed digital ink-jet printing machines, and the overall equipment is simple and effective, easy to install and maintain, and has high cost performance.
附图说明Description of drawings
图1为本发明的四传动介质传送平板结构示意图。Fig. 1 is a schematic diagram of the structure of the four-transmission medium transmission plate of the present invention.
图2为本发明的支撑杆高度调节控制系统示意图。Fig. 2 is a schematic diagram of the height adjustment control system of the support rod of the present invention.
具体实施方式detailed description
参见图1,本发明主要由高度可调支撑杆(I)、四传送介质传送部分(II)、固定部分(III)、支撑杆高度调节控制系统(IV)组成。Referring to Fig. 1, the present invention mainly consists of a height-adjustable support rod (I), four transmission medium transmission parts (II), a fixed part (III), and a support rod height adjustment control system (IV).
高度可调支撑杆(I)包括两部分:支撑杆部分(1)与旋转部分(2),旋转部分(2)的转动改变支撑杆部分(1)的高度;支撑杆高度调节控制系统(IV)包括伺服电机(14),可编程逻辑控制器(16),皮带(13),触摸屏(17)以及相关外围电路(15);四传动介质传送平板底部的八个高度可调支撑杆(I)的旋转部分(2)由皮带(13)相连,皮带(13)由伺服电机(14)控制转动,伺服电机(14)以及触摸屏(17)通过相关外围电路(15)与可编程逻辑控制器(16)相连。The height-adjustable support rod (I) includes two parts: the support rod part (1) and the rotating part (2), and the rotation of the rotating part (2) changes the height of the supporting rod part (1); the supporting rod height adjustment control system (IV ) comprises servomotor (14), programmable logic controller (16), belt (13), touch screen (17) and relevant peripheral circuit (15); Eight height-adjustable support rods (I ) of the rotating part (2) is connected by a belt (13), and the belt (13) is controlled by a servo motor (14) to rotate, and the servo motor (14) and the touch screen (17) communicate with the programmable logic controller through the relevant peripheral circuit (15) (16) CONNECTED.
每个传送部分(II)前后两个侧面均装有两个驱动轮:前排驱动轮(11)与后排驱动轮(12),外部包裹着皮带(18),皮带可绕四个驱动轮(11~12)做圆周运动,上平面底部装有加热装置(19),位于喷头组的右侧,该加热装置的长度略小于每一部分平板的宽度,大于最大打印宽幅,宽度可根据实际需要选定;固定部分(III)上表面有按照一定顺序排列的含有螺纹的小孔(6),四传动介质传送平板底部均由八个高度可调支撑杆(I)支撑。Two driving wheels are installed on the front and rear sides of each transmission part (II): the front driving wheel (11) and the rear driving wheel (12), the outside is wrapped with a belt (18), and the belt can be wound around four driving wheels (11~12) do circular motion, the bottom of the upper plane is equipped with a heating device (19), located on the right side of the nozzle group, the length of the heating device is slightly smaller than the width of each part of the flat plate, greater than the maximum printing width, the width can be according to the actual It needs to be selected; the upper surface of the fixed part (III) has threaded small holes (6) arranged in a certain order, and the bottoms of the four transmission medium transmission plates are all supported by eight height-adjustable support rods (I).
本发明的隔板(5)下侧面有铆钉,铆钉口径与固定部分(III)上表面的小孔(6)的口径相同,隔板(5)安装时,通过其下侧面的铆钉嵌入到固定部分(III)表面的孔洞(6)。There are rivets on the lower side of the partition (5) of the present invention, and the caliber of the rivet is the same as that of the small hole (6) on the upper surface of the fixed part (III). Holes (6) on the surface of part (III).
四传动介质传送平板由四个传送部分(7~10)与一个固定部分(III)组成,其中中间两个传送部分(9~10)保持水平,两个传送部分通过两者之间的固定部分(III)上的隔板(5)隔开;两端的两个传送部分(7~8)分别与其相邻的中间传送部分(9~10)交错排列,交错距离等于传送部分的宽度,也即传送部分(7)前排的两个驱动轮与传送部分(9)的后排驱动轮保持水平,传送部分(8)前排的两个驱动轮与传送部分(10)的后排驱动轮保持水平,且处于同一水平线的八个驱动轮,即中间两个传送部分(9~10)的后排驱动轮与两端两个传送部分(7~8)的前排驱动轮通过连杆(3)由电机(4)控制转动。The four-transmission medium transmission plate is composed of four transmission parts (7~10) and a fixed part (III), in which the middle two transmission parts (9~10) are kept horizontal, and the two transmission parts pass through the fixed part between them The partition (5) on the (III) is separated; the two transmission parts (7-8) at the two ends are respectively arranged in a staggered manner with the adjacent middle transmission part (9-10), and the stagger distance is equal to the width of the transmission part, that is, The two driving wheels of the front row of the transmission part (7) are kept level with the rear driving wheels of the transmission part (9), and the two driving wheels of the front row of the transmission part (8) are kept level with the rear driving wheels of the transmission part (10). The eight drive wheels that are horizontal and on the same horizontal line, that is, the rear drive wheels of the two transmission parts (9-10) in the middle and the front drive wheels of the two transmission parts (7-8) at both ends pass through the connecting rod (3 ) is controlled to rotate by motor (4).
装置主要工作方式为:打印时,首先根据需要打印的介质的厚度,利用支撑杆高度调节控制系统(IV)调节多功能平板到喷头组的距离,其次将四个相同的打印介质分别放置在四个传送部分(II)上,机头组件固定,位于平板的上方,打印时,喷头组在打印介质宽度方向上沿着所在的导轴不断往复运动对对应传送部分(II)上的介质进行打印,同时传送部分上的加热装置(19)对打印后的介质进行及时烘干,烘干后的介质由平板带动不断前进,直到完成打印任务。The main working mode of the device is as follows: when printing, firstly, according to the thickness of the medium to be printed, use the height adjustment control system (IV) of the support bar to adjust the distance from the multi-function flat panel to the nozzle group, and then place four identical printing media on four On the first conveying part (II), the head assembly is fixed and located above the flat plate. When printing, the nozzle group continuously reciprocates along the guide shaft where it is located in the width direction of the printing medium to print on the medium on the corresponding conveying part (II). At the same time, the heating device (19) on the transmission part dries the printed medium in time, and the dried medium is driven by the flat plate to continuously advance until the printing task is completed.
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CN105459632B (en) * | 2016-02-14 | 2017-12-08 | 绍兴悦植贸易有限公司 | A kind of symmetrical cascade formula medium conveying tablet |
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1219652C (en) * | 1999-12-29 | 2005-09-21 | 株式会社伊泰克 | Ink-jet printer for digital textile printing |
CN2424014Y (en) * | 2000-02-16 | 2001-03-21 | 北京科技大学机械工程学院 | Multifunctional credentials printer |
EP1974929A1 (en) * | 2007-03-29 | 2008-10-01 | Brother Kogyo Kabushiki Kaisha | Printing apparatus |
CN201941271U (en) * | 2011-01-11 | 2011-08-24 | 于丰 | Digital garment printing machine with double work benches and multiple stations |
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Effective date of registration: 20170810 Address after: 215228 Shengze, Jiangsu, China Town, Shengze, West No. two ring road, No. 1188, China Textile Science and Technology Park, Wujiang, building 10 Patentee after: Suzhou Jiang Sai textile technology company limited Address before: 214122 Jiangsu Province, Wuxi City Lake Road No. 1800, Jiangnan University Patentee before: Jiangnan University |