The ultralow temperature burnishing device
Technical field
The present invention provides a kind of ultralow temperature burnishing device, belongs to the polissoir technical field.
Background technology
Machinery removal method is traditional finishing method, and it is that rely on polishing particles and finished surface direct contacts and rub and obtain super-smooth surface.The clearance of mechanical polishing method is bigger, also can access the surface roughness of inferior nanometer scale, but owing to be direct contact, makes the surface produce scuffing and internal stress etc. easily, also is difficult to avoid the damage of affected layer and subsurface stratum.Develop on this basis and the polishing without abrasive method.The polishing without abrasive method is to utilize the ice that condenses to polish, and must just can form below 0 ℃ owing to ice, so polishing without abrasive is cryogenic polishing again.Polishing without abrasive is an innovation greatly, and it has broken through traditional polishing or has ground the constraint that can not lack abrasive material.The polishing machine that no abrasive material cryogenic polishing is used is common grinder, and polishing disk is the ice pan that water is frozen into, because the effect of no abrasive material in the polishing reduced defectives such as surface scratch, affected layer, but polishing material is not under the low temperature environment.In order further to improve polishing effect; Reduce the surface and produce scuffing and internal stress, utilize material under low temperature environment, the atom vibrations diminish; The characteristic that hardness improves improves the scratch resistance ability of material and does not still have the research report with the ultralow temperature glossing that improves material polishing degree.
Summary of the invention
The purpose of this invention is to provide and a kind ofly can overcome the ultralow temperature burnishing device that above-mentioned defective, polishing degree are high, environment do not caused secondary pollution.Its technical scheme is:
Comprise the uncovered housing in top, motor, the polishing disk that has tapered sleeve, polishing pad, sample holder and top cover, wherein motor is fixed on the bottom in the housing, and the polishing disk that has tapered sleeve is positioned at the workspace; And be fixedly mounted on the output shaft of motor; Sample holder is arranged on the inwall of housing and is positioned on the polishing pad, and top cover is fastened on the housing, it is characterized in that: housing is made up of metal inner casing, heat-insulation layer and metal shell; Temperature sensor, liquid level sensor, glass peephole and liquid nitrogen container have been set up; Wherein the lower end of liquid nitrogen container connection one is provided with the conduit of magnetic valve, and the outlet of conduit is positioned at the top of polishing pad, and liquid level sensor is arranged on the bottom in the workspace; Temperature sensor and glass peephole are arranged on the sidewall that housing is positioned at the workspace, and top cover is provided with the pore that runs through.
Described ultralow temperature burnishing device, polishing pad adopt a kind of of water, colloidal alumina or colloidal zirconia to process.
Its operation principle is: because material hardness under low temperature environment is higher; Therefore use liquid nitrogen as polishing fluid; Sample is under the environment about subzero 180 degree polishes, the burnishing surface smoothness is further improved, improve material surface scratch resistance ability simultaneously and reduce the subsurface stratum damage.During polishing, unload polishing disk earlier, in polishing disk, add entry or colloidal alumina or colloidal zirconia and form ice, ice attitude aluminium oxide or the zirconic polishing pad of ice attitude in household freezer (subzero) refrigeration; Install polishing disk then, fix the polishing sample again, cover top cover; Make the workspace be in the environment about subzero 180 degree through the inflow of solenoid control liquid nitrogen,, close magnetic valve when liquid level is too high through the amount of liquid level sensor surveying work district liquid nitrogen; Through the Motor Control polishing velocity; After the polish end, observe in the liquid nitrogen container and do not have liquid nitrogen, the temperature through temperature sensor test job district is for above zero; Observe no liquid nitrogen through glass peephole, just can open top cover.
The present invention compared with prior art has following advantage:
1, material hardness under the environment about subzero 180 degree is higher, helps the raising of degree of polishing.
2, material hardness under the environment about subzero 180 degree is higher, the scratch resistance ability of material surface and the damage of minimizing subsurface stratum when having improved polishing.
3, subzero 180 degree in workspace make polishing pad combine closely with polishing disk.
4, environmental pollution of the present invention is little, adapts to the developing direction of green processing.
Description of drawings
Fig. 1 is the structural representation of the embodiment of the invention.
Among the figure: 1, motor 2, polishing disk 3, polishing pad 4, sample holder 5, top cover 6, workspace 7, output shaft 8, metal inner casing 9, heat-insulation layer 10, metal shell 11, temperature sensor 12, liquid level sensor 13, liquid nitrogen container 14, magnetic valve 15, conduit 16, glass peephole 17, pore 18, polishing material
The specific embodiment
In the embodiment shown in fig. 1: comprise the uncovered housing in top, motor 1, the polishing disk 2 that has tapered sleeve, polishing pad 3, sample holder 4 and top cover 5; Its middle shell is made up of metal inner casing 8, heat-insulation layer 9 and metal shell 10, and polishing pad 3 adopts ice to process, and motor 1 is fixed on the bottom in the housing; The polishing disk 2 that has tapered sleeve is positioned at workspace 6; And be fixedly mounted on the output shaft 7 of motor 1, sample holder 4 is arranged on the inwall of metal inner casing 8 and is positioned on the polishing pad 3, and top cover 5 is fastened on the housing; Temperature sensor 11, liquid level sensor 12, glass peephole 16 and liquid nitrogen container 13 have been set up; Wherein the lower end of liquid nitrogen container 13 connection one is provided with the conduit 15 of magnetic valve 14, and the outlet of conduit 15 is positioned at the top of polishing pad 3, and liquid level sensor 12 is arranged on the bottom in the workspace 6; Temperature sensor 11 and glass peephole 16 are arranged on the sidewall that housing is positioned at workspace 6, and top cover 5 is provided with the pore 17 that runs through.