The board-like pulsating heat pipe of single face wave
Technical field
The invention discloses the board-like pulsating heat pipe of a kind of single face wave.Belong to the heat-exchange apparatus technical field.Be applicable to that the Air conditioner air exchange energy reclaims and the dissipation from electronic devices cooling.
Background technology
Along with expanding economy, air-conditioning uses more and more widely, but energy consumption and air quality perplex consumers in general day by day.According to " IAQ standard " regulation, be to guarantee air quality, need to outdoor exhaust, send new wind to indoor.The new wind of sending into must be handled through the air-conditioning unit and just can reach requirement, and the air that exhaust is treated, the both wants consumed energy.When turnover is indoor, can carry out the primary energy exchange as exhaust and new wind, the air-conditioning unit load will greatly be reduced, save a large amount of energy.Data shows that the new wind load duty is transferred 20~30% of load, and visible new wind load power consumption is surprising.In view of the foregoing, reclaim energy of exhaust air and flow to new wind, seem very necessary and meaningful.
Air conditioner air exchange energy recovery technology is divided into several like this classes at present: fixed-plate heat exchangers, rotary heat exchanger, middle refrigerant type interchanger, heat exchange of heat pipe.Wherein heat exchange of heat pipe has heat exchange efficiency height, no cross pollution, movement-less part because of it, unique advantages such as little different transfer of heat, thereby be widely used in Air conditioner air exchange energy recovery field.From the data of grasping, the heat pipe that uses in the Air conditioner air exchange energy reclaims only is confined to traditional gravity assisted heat pipe at present, and new heat pipe is seldom used such as pulsating heat pipe, and the Air conditioner air exchange energy of announcement reclaims pulsating heat pipe quantity also seldom.
Electronics microelectronic chip, dynamo-electric field IGCT, silicon controlled rectifier (SCR), semiconductor light emitting diode (LED), large scale integrated circuit electronic devices and components such as (LSLchip) use very extensive in producing, living.Produce big calorimetric during these components and parts work, must in time dispel the heat to guarantee device security stable operation.Studies show that the CPU operating temperature is generally-5~+ 70 ℃, surpass this scope, 10 ℃ of the every risings of single semiconductor element temperature, system reliability descends 50%, and the electronic equipment above 55% lost efficacy and caused owing to temperature is too high.As seen, the heat radiation of chip and electronic devices and components is extremely important.
For the heat radiation of components and parts, generally adopt the radiator of following two kinds of forms at present, i.e. aluminium extrusion radiator and band imbibition core heat-pipe radiator.
Aluminium extrusion radiator heat-dissipation principle is, utilize aluminium extrusion radiator metab to contact, the components and parts heat is reached spreader surface, utilize fan that radiator is carried out forced-convection heat transfer again by heat-conducting mode with heater element, make heat reach ambient atmosphere, realize the heat radiation of components and parts.The heat transfer essence of this kind mode is that heat conduction adds convection current, belongs to inefficient heat transfer type.
Band imbibition core heat-pipe radiator has utilized heat-pipe working medium, and heat absorption becomes steam mutually in the hot junction, and the heat release of steam flow cold junction is condensed into liquid, gets back to the hot junction heat absorption by gravity or imbibition core capillary force then, and then the transmission heat that moves in circles.Because phase-change heat transfer, its heat-sinking capability improves a lot than the aluminium extrusion radiator, belongs to the more higher leveled form of cooling electronic component.
Along with the progress of science and technology, practice shows that its heat-sinking capability of aluminium extrusion radiator has performed to the limit, will be difficult to satisfy the needs of components and parts heat radiation future.Though its radiating effect of band imbibition core heat-pipe radiator is stronger than the aluminium extrusion radiator, its heat-sinking capability is about to or has faced a severe test.For example, because of heating influences its steady operation, exaggerate and cause the thing of computer crash, fault even damage to take place by heating with regard to often for notebook computer.
At the electronics microelectronic, just towards the high-power direction develop rapidly of high density, the heat flow density of chip unit are increases progressively rapidly integrated circuit, has reached MW/m at present especially
2Or the above order of magnitude, heating has seriously restricted the further raising of chip dominant frequency, becomes a big bottleneck of electronics microelectronics technology development, seeks a kind of new technology and solves the high heat flux heat dissipation problem, becomes the task of top priority.
Pulsating heat pipe is a kind of new and effective heat transfer element that proposes the nineties in 20th century, is specially adapted to the heat transfer under little space, the little temperature difference, low-temperature heat source, the high heat flux situation.The working mechanism of pulsating heat pipe and traditional gravity assisted heat pipe tool are very different.The tradition gravity assisted heat pipe course of work is, working medium hot junction heat absorption evaporation → steam flow cold junction heat release condensation → liquid cold junction again is back to the circulation heat transfer form in hot junction.Pulsating heat pipe heat transfer cycle process is, working medium hot junction heat absorption evaporation → working medium mobile and exothermic phenomenon (pulsatile impact concussion behavior) → working medium that the vapour-liquid plug produces disappearance at random takes place when flowing to cold junction utilizes self capillarity backflow hot junction to circulate again.Because pulsating heat pipe the vapour-liquid plug occurred and has produced the mobile exothermic process of disappearance at random, cause the diabatic process thermal boundary layer to destroy, thermal resistance greatly reduces, and has greatly strengthened heat pipe heat transmittability.Pulsating heat pipe has self capillary backflow effect in addition, so it is to still have good heat-transfer capability under zero the level at the inclination angle, needs just can finish heat transfer by the imbibition core unlike traditional gravity assisted heat pipe, has simplified technology, has strengthened applicability, flexibility.As a kind of heat transfer original paper that still is in the development phase, it is few that pulsating heat pipe practical technique, product are seen in report.From the data that can inquire about at present, pulsating heat pipe has mainly been carried out some researchs at both direction.A direction is the tubulose pulsating heat pipe.The basic structure of tubulose pulsating heat pipe is snakelike tubulose pulsating heat pipe, and process bends to snakelike formation pulsating heat pipe as required for the elongated metal thin tube with capillary function.This class pulsating heat pipe is mainly used in the heat transfer of fluid media (medium) thermal source, owing to not having slab construction, can not be used for the heat transfer or the heat radiation of solid thermal source.Another direction is tabular pulsating heat pipe.The basic structure of tabular pulsating heat pipe is the dull and stereotyped container that the two sides is all the plane, and internal placement has the pulsation conduit about capillary.This class heat pipe can be used for the heat transfer of fluid media (medium) thermal source, solid thermal source, applicable surface is wider than tubulose pulsating heat pipe, therefore also be convenient to industrialized mass production, board-like pulsating heat pipe is generally acknowledged it is present heat transfer property height by engineering circle, and a kind of pulsating heat pipe of tool application prospect.But the present inventor thinks that there are two major defects in addition in this kind plank frame pulsating heat pipe, influences heat transfer property.Two major defects are respectively: the heat pipe surface is complete to be separate between plane, the inside heat pipe conduit, sealing.For the heat pipe surface is the situation on plane entirely, when air and heat pipe heat exchanging, because the heat pipe wall is the plane entirely, then air will skim over flat board fast, air and interplanar will form thicker thermal boundary layer, increase the heat exchange thermal resistance, the heat exchange of unfavorable air, thereby, make its heat exchange efficiency not perform to maximum.Separate between the inner conduit of opposite heat tube, as to seal situation, when then heat pipe was worked, independent conduit internal working medium will be only by its corresponding thermodynamic state variation, certain vapour, the liquid plug change at random of occurrence frequency under capillarity, the transmission of realization heat; After, working medium type certain when the conduit equivalent diameter determined, vapour, liquid plug change frequency were certain, therefore, can't by increase vapour, liquid plug change frequency improve the Heat Transfer of Heat Pipe on Heat Pipe performance.So do not reach the purpose of augmentation of heat transfer.
Chinese patent 200820054984 has proposed a kind of pulsating heat pipe formula air-conditioning exhaust system waste-heat recovery device.This device core component promptly is a kind of pulsating heat pipe element, and this pulsating heat pipe is to be bent into plane snakelike tube bank by the capillary metal tube to form.Though be pulsating heat pipe, it is few than flat-plate heat pipe to understand its heat exchange area easily, and inside heat pipe does not have transversal flow yet, and the thin easy deformation of coiled pipe causes the adopting heat pipes for heat transfer performance still not ideal enough, installs and uses also inconvenient.Chinese patent 200710304125 has proposed a kind of heat energy reclaiming equipment.This device core component is so-called pulsating heat pipe module, and this module is still and a kind ofly is bent into plane snakelike tube bank by the capillary metal tube in fact.The deficiency that has above-mentioned existence equally.
The electronic device cooling flat-plate heat pipe that Chinese patent 200810119311 proposes, its operation principle is that non-pulsation is conducted heat.Heat pipe framework and support member adopt integral braze-welded, and separate between the passage, sealing does not produce interchannel augmentation of heat transfer effect, and integral braze-weldedly will increase whole metal thickness and cause the thermal resistance increase.The tabular heat pipe that Chinese patent 200520011723 proposes, its operation principle are that non-pulsation is conducted heat.The heat pipe passage is square in addition, does not have sharp-pointed acute angle, the passage capillarity a little less than.Chinese patent 201010170205 proposes a kind of sintered flat plate heat pipe, and its passage is by filling metal powder sintered formation.This kind method can increase the thickness of whole housing, increases thermal resistance, and powder be difficult to fill closely knit evenly, also separate between the passage, sealing, can't by increase vapour, liquid plug change frequency improve the Heat Transfer of Heat Pipe on Heat Pipe performance.The flat-plate heat pipe that Chinese patent 200920246791 proposes, its passage are also separate between garden type, the passage, sealing.Then a little less than self capillarity, increase capillarity as desire needs process microflute, complex process to circle in circular channel.Also separate between the passage, sealing can't improve the Heat Transfer of Heat Pipe on Heat Pipe performance by increase vapour, liquid plug change frequency.
Technological document from above-mentioned open report, existing technology or patent are owing to the working mechanism that is adopted limits, or be subjected to structural limitations own, it is better that its heat transfer property does not all reach as yet, the needs that the Air conditioner air exchange energy that can not well meet the demands more and more harsh reclaims and cooling electronic component cools off.
Technical characterstic based on pulsating heat pipe, in conjunction with the application present situation of Air conditioner air exchange energy recovery with cooling electronic component, the present invention proposes a kind of board-like pulsating heat pipe of single face wave that is applicable to recovery of Air conditioner air exchange energy and cooling electronic component, a kind of novel, efficient, practical in the hope of forming, be suitable for the heat exchange elements of recovery of Air conditioner air exchange energy and cooling electronic component, also the progress and development for association area science and technology provides strong help and support.
Summary of the invention
The objective of the invention is to overcome the deficiency of prior art, provide a kind of simple and reasonable, volume is little, good heat-transfer, startup and operating temperature is low, can realize little different transfer of heat, is applicable to that the Air conditioner air exchange energy reclaims the board-like pulsating heat pipe of single face wave with cooling electronic component.
The present invention adopts following technical scheme to realize.
The board-like pulsating heat pipe of single face wave comprises base plate, wave plate, the first UNICOM chamber, and it is characterized in that: described base plate is a planar metal plate; One end of described base plate is provided with first a UNICOM chamber that is tightly connected with described base plate, and described wave plate is the curved slab that one-period property meander-shaped constitutes; Two ends and described base plate along the bearing of trend of described wave Lamb wave are tightly connected, and are tightly connected perpendicular to an end and the described first UNICOM chamber of the bearing of trend of described wave Lamb wave, and the other end and described base plate are tightly connected; On described base plate, form many pulsation conduits by spot-welded between adjacent two troughs of described wave plate, make and form slit UNICOM between the adjacent conduit perpendicular to the bearing of trend of described wave Lamb wave; The board-like pulsating heat pipe of described single face wave vacuumizes, filling working medium, sealing.
In the board-like pulsating heat pipe of single face wave of the present invention, the two ends of described base plate respectively are provided with the first UNICOM chamber, the second UNICOM chamber that are tightly connected with described base plate, are tightly connected with the described first UNICOM chamber, the second UNICOM chamber respectively perpendicular to the two ends of the bearing of trend of described wave Lamb wave.
In the board-like pulsating heat pipe of single face wave of the present invention, the length of described slit is 5~50mm, and the slit width is 3~30 μ m.
In the board-like pulsating heat pipe of single face wave of the present invention, described pulsation conduit equivalent diameter is 0.5~3.5mm.
In the board-like pulsating heat pipe of single face wave of the present invention, the cross section of the periodicity meander-shaped of described wave plate is a kind of in triangle, trapezoidal, the sinusoidal waveform.
In the board-like pulsating heat pipe of single face wave of the present invention, a kind of manufacturing in copper alloy, aluminium alloy, the stainless steel is selected in described base plate, wave plate, the first UNICOM chamber, the second UNICOM chamber for use.
In the board-like pulsating heat pipe of single face wave of the present invention, described working medium is selected from a kind of among distilled water, methyl alcohol, absolute ethyl alcohol, acetone, R123, the R134a.
Board-like pulsating heat pipe operation principle of single face wave of the present invention and advantage are summarized as follows.
Vapour-liquid two-phase random distribution takes place in working medium in conduit, the vapour-liquid plug produces at random and disappearance, steam main body flow to condensation segment, condensate liquid main body are flowed to evaporator section by condensation segment TRANSFER BY PULSATING FLOW diabatic process by evaporator section.The transverse movement and the heat and mass transfer process that have part working medium between the pulsation conduit.
Owing to adopt the wave plate, when air blows when plunderring heat pipe, the wave zig zag plane will produce disturbance to air, make the thermal boundary layer attenuation until destruction, thereby strengthen wind side heat convection, improve the coefficient of heat transfer of heat pipe.
Owing to adopt the wave plate, increased the heat exchange area of heat pipe, thereby improved the heat pipe heat exchanging ability.
Owing to adopt the slit conduit, transverse movement takes place in part working medium during heat pipe work in conduit, produces the disturbance between conduit, causes the increase that vapour, liquid plug produce the frequency that vanishes at random in the conduit, thereby make boundary layer attenuation of conduit inner surface heat or destruction, improve the Heat Transfer of Heat Pipe on Heat Pipe performance.
Owing to adopt a side for dull and stereotyped, a side are the plank frame of wave plate, make this heat pipe can be suitable for the recovery of Air conditioner air exchange energy well and also can be suitable for the cooling electronic component cooling well.
Must there be one at least in the first UNICOM chamber of heat pipe of the present invention, the second UNICOM chamber, are used for UNICOM's internal pulsations conduit, heat pipe is vacuumized and irritate that liquid is more convenient, respectively the conduit working medium of pulsing is uniform, is beneficial to the heat pipe uniformly transfer heat.
The equivalent diameter of conduit is between 0.5~3.5mm among the present invention, the a plurality of sharp-pointed acute angles of sectional tool, become capillary channel, capillary channel can overcome traditional gravity do not have the imbibition core heat pipe established angle angle of horizontal plane (on the horizontal plane with) must be greater than 15 ° restriction, even level is installed the good heat transfer ability of still having, it is very convenient to install and use.
The present invention adopts good conductor copper alloy, aluminium alloy, the stainless steel of heat, and the board-like pulsating heat pipe of work sheet ground roll wave can effectively improve Heat Transfer of Heat Pipe on Heat Pipe efficient.
The present invention adopts distilled water, methyl alcohol, absolute ethyl alcohol, acetone, R123, R134a as working medium, and material source is wide, and price is low.
The board-like pulsating heat pipe of single face wave of the present invention is applicable to the heat transmission of heat source temperature between 20 ℃~120 ℃ of scopes.
The present invention is because to adopt one side be the wave zig zag plane, and one side keeps the structure of the constant and slit conduit in plane, has broken through the inertial confinement of existing pulsating heat pipe research and thinking, and the board-like pulsating heat pipe of single face wave of design has effectively improved the Heat Transfer of Heat Pipe on Heat Pipe performance.Having solved present Air conditioner air exchange energy efficient reclaims and the bad difficulty of cooling electronic component, provide a kind of pulsation heat transfer, panelized, capillaryization, augmentation of heat transfer four directions surface function of merging in novel, efficient, the practical board-like pulsating heat pipe of basic heat transfer element----single face wave of one, this heat pipe is specially adapted to the Air conditioner air exchange energy and reclaims and the cooling electronic component cooling.
In sum, the board-like pulsating heat pipe of single face wave of the present invention has pulsation heat transfer, panelized, capillaryization, augmentation of heat transfer concurrently, and its equivalent heat conductivity exceeds two more than the order of magnitude than aluminium extrusion radiator, higher more than 2~3 times than flat-plate heat pipe, have excellent heat transfer property.The conduit of capillary effect makes its level that the also good heat transmission function of tool is installed, and it is very convenient to install and use.The originality of its structure becomes it and not only is suitable for the recovery of Air conditioner air exchange energy but also be suitable for a kind of efficient, practical, basic flat plate heat tube that cooling electronic component cools off.
Description of drawings
Accompanying drawing 1 is the front view of the embodiment of the invention 1.
Accompanying drawing 2 is the side view of accompanying drawing 1.
Accompanying drawing 3 is the vertical view of accompanying drawing 1.
Accompanying drawing 4 is an I portion enlarged drawing in the accompanying drawing 2.
Accompanying drawing 5 is the front view of the embodiment of the invention 2.
Accompanying drawing 6 is the left view of accompanying drawing 5.
In the accompanying drawing: the 1-first UNICOM chamber, the 2-second UNICOM chamber, 3-wave plate, the 4-conduit of pulsing, 5-spot welding node, 6-base plate, 7-slit.
The specific embodiment
Below in conjunction with accompanying drawing two embodiment are further elaborated.Embodiment only is used to the present invention is described and is not used in and limits the scope of the invention.After having read content of the present invention, those skilled in the art belong to appended claims limited range of the present invention equally to various changes and modification that the present invention did.
Embodiment one
Referring to accompanying drawing 1,2,3,4.The board-like pulsating heat pipe of single face wave of the present invention comprises base plate 6, wave plate 3, the first UNICOM chamber 1, it is characterized in that: described base plate 6 is planar metal plate; One end of described base plate 6 is provided with first a UNICOM chamber 1 that is tightly connected with described base plate; Described wave plate 3 is the curved slab that one-period property meander-shaped constitutes; Described baffle plate is a planar metal plate; Two ends and described base plate 6 along the bearing of trend of described wave plate 3 ripples are tightly connected, and are tightly connected perpendicular to an end and the described first UNICOM chamber 1 of the bearing of trend of described wave plate 3 ripples, and the other end and described base plate 6 are tightly connected; Be welded on many pulsation conduits 4 of formation on the described base plate by spot welding 5 between described wave plate 3 adjacent two troughs, make and form slit 7 UNICOMs between the adjacent conduit perpendicular to the bearing of trend of described wave Lamb wave; The board-like pulsating heat pipe of described single face wave vacuumizes, filling working medium, sealing.
Described pulsation conduit 4 cross sectional shapes are that triangle, equivalent diameter are 0.5~1.2mm; The red copper manufacturing is selected in described base plate 6, wave plate 3, the first UNICOM chamber 1 for use; The length of described slit 7 is that 5~50mm, width are 10~30 μ m.Working medium is selected distilled water for use.
Embodiment two
Referring to accompanying drawing 5,6, the board-like pulsating heat pipe of single face wave of the present invention comprises base plate 6, wave plate 3,1, the second UNICOM chamber 2, the first UNICOM chamber, it is characterized in that: described base plate 6 is planar metal plate; The two ends of described base plate 6 respectively are provided with the first UNICOM chamber 1, the second UNICOM chamber 2 that are tightly connected with described base plate 6, and described wave plate 3 is the curved slab that one-period property meander-shaped constitutes; Two ends and described base plate 6 along the bearing of trend of described wave plate 3 ripples are tightly connected, an end and the described first UNICOM chamber 1 perpendicular to the bearing of trend of described wave plate 3 ripples are tightly connected, the other end and the described second UNICOM chamber 2 are tightly connected, be welded on many pulsation conduits 4 of formation on the described base plate by spot welding 5 between described wave plate 3 adjacent two troughs, make and form slit 7 UNICOMs between the adjacent conduit perpendicular to the bearing of trend of described wave Lamb wave; The board-like pulsating heat pipe of described single face wave vacuumizes, filling working medium, sealing.
Described pulsation conduit 4 cross sectional shapes are that triangle, equivalent diameter are 0.5~1.5mm; The stainless steel manufacturing is selected in described base plate 6, wave plate 3, the first UNICOM chamber 1, the second UNICOM chamber 2 for use; The length of described slit 7 is that 20~50mm, width are 20~30 μ m.Working medium is selected acetone for use.
In the embodiment of the invention one, have only the first UNICOM chamber 1, heat pipe its internal working medium of when work distributes and heat transfer uniformity poor slightly than example two, but can make the heat pipe processing and fabricating more easy.And among the embodiment two, the first UNICOM chamber 1, the second UNICOM chamber 2 exist simultaneously, and the uniformity that internal working medium distributes and conducts heat during heat pipe work is better, but processing is complicated slightly.During actual the use, can be selected as the case may be.