CN102120526B - Pressure-free conveying method and device of special-shaped bottles - Google Patents
Pressure-free conveying method and device of special-shaped bottles Download PDFInfo
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- CN102120526B CN102120526B CN 201110050291 CN201110050291A CN102120526B CN 102120526 B CN102120526 B CN 102120526B CN 201110050291 CN201110050291 CN 201110050291 CN 201110050291 A CN201110050291 A CN 201110050291A CN 102120526 B CN102120526 B CN 102120526B
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Abstract
The invention relates to a pressure-free conveying method and device of special-shaped bottles. In the invention, the multi-row-bottle pressure conveyance of special-shaped bottles or circular bottles is transited to single-row-bottle pressure conveyance; the conveyance speed is fully-automatically controlled by a program controller and a frequency converter; if a device which can enable a reversed bottle to automatically enter a bottle receiving hopper without plugging and blocking other bottles is positioned at the rear stage of a filling line, the bottle conveyance is controlled by adopting a warped conveying chain, a unilaterally-bent guardrail and differential closed loop feedback. The pressure-free conveying device comprises a multi-row differential bottle supply section, a differential bottom sorting and integrating section, a single-row bottle conveying transition section, a single-row density-adjusting bottle supply section, the bottle receiving hopper and an electric control device.24,000 bottles are outputted singly in one hour.
Description
Technical field
The present invention relates to the realization of a kind of special-shape bottle (unconventional round vase, flat bottle) without pressure carrying method and device, belong to the liquid packaging machine technical field.
Background technology
Along with the high speed development of economic society, drinks glass containers manufacturing line is to the high speed development in pluralism, and particularly the liquid high-speed packaging manufacturing line of glass bottle to be many row's bottles and to carry in order to raise the efficiency; But the machine imports such as bottle cleaning machine, bottle placer, labelling machine are single bottle input, in the course of conveying from the unordered active conveying bottle of the many rows key link that to be transitioned into single orderly active conveying bottle be whole active conveying bottle baling line, low speed manufacturing line cylindrical bottle can be blocked bar by trumpet type and is transitioned into single bottle from many row's bottles, but trumpet type blocks bar and carries too large vase body even the crowded broken bottle of squeezing easily of squeese pressure, for the special-shape bottle manufacturing line, when needs are transitioned into single particularly high speed (per hour 24000 bottles) conveying by many rows, can't be realized by above-mentioned conventional carrying method.
Chinese utility model patent " bottle turns single-row device by multiple row in the beer no-pressure conveyor " (application number: 200820170752.2 applyings date: 2008-12-25) carry by disclosed bottle for beer filling.Comprise the multiple row load-transfer device of transformation segment, single-row load-transfer device, sideboard, drive motor, speed-changing mechanism, transmission device; The multiple row load-transfer device of transformation segment is horizontally disposed with, and the bottle delivery port of this multiple row load-transfer device connects single-row load-transfer device with the middle part, and the feeder connection end that breast board surrounds is large, and exit end is little, and joins with single-row load-transfer device.Its weak point is to adopt trumpet type to block bar to carry, and is not suitable for particularly carrying without pressure of flat bottle of special-shape bottle; Chinese utility model patent " beer machine section in beer filling without pressure bottle-conveying control device " (application number: 200820170754.1 applyings date: 2008-12-25) and " beer bottling whole line pressure-free bottle conveying control setup " (application number: 200820170755.6 applyings date: 2008-12-25) disclosed is a kind ofly can avoid frequent starting, do not fall bottle, can realize whole line without pressure bottle-conveying control device, not relate to without pressure machine conveyor tool aspects.
A kind of special-shape bottle is transitioned into single bottle pressure from many rows bottle and carries, if had down bottle automatically to enter to connect the bottle bucket and the equipment that can not block stifled bottle of bottle necessitates by programming controller and frequency converter automatic speed regulating.
Summary of the invention
The objective of the invention is for the described deficiency of background technology, provide a kind of special-shape bottle filling production lines after-stage without the pressure feedway, be transitioned into single bottle by many row's bottles without the pressure arrangement, in order to after-stage reason bottle packing without pressure carrying method and device, supply bottle section, differential reason bottle integration section, single active conveying bottle transition phase, single density adjustment to form for bottle section and electrical control gear by many rows differential, single bottle of output speed reaches per hour 24000, connects bottle bucket and can not block the stifled bottle of bottle if there is down bottle automatically to enter.Simultaneously, this machinery also is applicable to carrying without pressure of conventional round vase.
Technical scheme of the present invention is: special-shape bottle is without the pressure feedway, supply bottle section, differential reason bottle integration section, single active conveying bottle transition phase, single density adjustment to form for bottle section and electrical control gear by many rows differential, the described differentials of arranging are that bottle input end, single density adjustment are the bottle mouths for a bottle section for the bottle section more; It is characterized in that: the described differentials of arranging supply the first to the 6th conveyer chain road that has first drive motor to drive on the bottle section, in addition interior guardrail, outer guardrail and the bottle detecting device that falls more, the first to the 3rd conveyer chain road is horizontal arrangement, can control for the bottle amount what for a bottle chain road, the the 4th to the 6th conveyer chain road is the accelerating chain road, and the 4th to the 6th conveyer chain road is step by step acclivitous mode and arranges on the basis, the first to the 3rd conveyer chain road of horizontal arrangement; Described interior guardrail is to extend to single density adjustment for the vertical side plate that is continuous long arc wire of bottle section from many row's differentials for the bottle section, supply in the bottle section at many row's differentials, in protect and block and enter a bottle angular separation, successively by parallelly becoming 24 degree, being transitioned into 18 degree again and being the long arc wire; Described outer guardrail is the vertical side plate that is extended to single active conveying bottle transition phase end by many rows differential for bottle section straight line; Described differential reason bottle is integrated the 7th, the 8th, the 9th conveyer chain road that has second drive motor to drive on the section, also has from many row's differentials and extends interior guardrail, the outer guardrail of coming and connect the bottle bucket for the bottle section; Described the 7th to the 9th conveyer chain road continues to tilt step by step and arrange on same inclined-plane with the 4th to the 6th conveyer chain road being the basis, the 4th to the 6th conveyer chain road that is in tilted layout; Differential reason bottle is integrated interior guardrail and active conveying bottle angular separation in the section and is the long arc wire by 18 degree and is transitioned into 5 and spends and be the skew lines shape; The the tenth, the 11 conveyer chain road that has the 3rd drive motor to drive on the described single active conveying bottle transition phase, also have differential reason bottle to integrate section and extend interior guardrail, the outer guardrail of coming and connect the bottle bucket, described the tenth, the 11 conveyer chain road continues to tilt step by step and arrange on same inclined-plane with the 7th to the 9th conveyer chain road being the basis, the 7th to the 9th conveyer chain road that is in tilted layout; Interior guardrail in the single active conveying bottle transition phase is the skew lines shape with the active conveying bottle angular separation by 5 degree and is transitioned into the linearity parallel with outer guardrail, and outer guardrail has a breach between the terminal and single density adjustment of single active conveying bottle transition phase is for bottle section head end; Described single density adjustment is for the 12 conveyer chain road that has the 4th drive motor to drive on the bottle section, described the 12 conveyer chain road is arranged horizontally, described single density adjustment for the interior guardrail, the outer guardrail that also have parallel distribution in the bottle section, connect the bottle bucket and detect the photoelectric switch of bottle spacing and detect the photoelectric switch of bottle; Described differential reason bottle integration section, single active conveying bottle transition phase and single density adjustment are the oblong rustless steel container for the bottle bucket that connects of the outer guardrail downside installation of bottle section.
A kind of use aforesaid special-shape bottle without the pressure feedway carry special-shape bottle without the pressure carrying method, it is characterized in that: described special-shape bottle is driven by four drive motor without 12 conveyer chain roads in the pressure feedway, the setting speed operation is pressed respectively in each conveyer chain road, wherein the first to the 3rd conveyer chain road speed is identical, the 4th conveyer chain road speed is 2 times of the 3rd conveyer chain road speed, the 5th, the 6th conveyer chain road speed is 1.55 times of the 4th conveyer chain road speed, the 7th conveyer chain road speed is higher than the 6th conveyer chain road, the 7th conveyer chain road to the 11 conveyer chain road speed rise on the basis of the 6th conveyer chain road speed successively step by step, the speed in the 12 conveyer chain road is lower than the 11 conveyer chain road, the speed in each conveyer chain road is pressed the variety classes bottle by electrical control gear and is set, and detects photoelectric switch by spacing simultaneously and carries out closed loop feedback control.
Description of drawings
Accompanying drawing 1 is embodiment of the invention schematic top plan view;
Accompanying drawing 2 is each section driving principle figure;
Accompanying drawing 3 is A section birds-eye view;
Accompanying drawing 4 is for to analyse and observe along I-I direction;
Accompanying drawing 5 is B section birds-eye view;
Accompanying drawing 6 is along II-II direction cutaway view;
Accompanying drawing 7 is C section birds-eye view;
Accompanying drawing 8 is along III-III direction cutaway view;
Accompanying drawing 9 is D section birds-eye view;
Accompanying drawing 10 is along IV-IV direction cutaway view;
Accompanying drawing 11 is E place amplification plan view in the accompanying drawing 7;
Accompanying drawing 12 is the elevational view of accompanying drawing 11.
The specific embodiment
Mark in the accompanying drawing:
In accompanying drawing 1～accompanying drawing 12: the 1～12-the first to the 12 conveyer chain road, 13-interior guardrail, 14-A section drive motor, 15-B section drive motor, 16-C section drive motor, 17-D section drive motor, 18-outer guardrail, 19-connect bottle to struggle against 20-bottle detecting devices, 21-spacing photoelectric detection system.
Below in conjunction with attached inventive embodiments is described further:
With reference to accompanying drawing 1～12, special-shape bottle is without the pressure feedway, A is that differential reason bottle is integrated section, C is that single active conveying bottle transition phase, D are that single density adjustment is for the bottle section for many row's differentials for bottle section, B among the figure, also has electrical control gear (not marking among the figure), described many row's differentials are the bottle input end for bottle section A, D is the bottle mouth, connect next process, whole 12 chain roads are by 4 decelerating through motor transmissions (14,15,16,17), guardrail 13, outer guardrail 18 in also having, connect bottle bucket 19, fall bottle detecting device 20 and spacing photoelectric detection system 21.
With reference to accompanying drawing 4, the first to the 3rd conveyer chain road (1～3) is arranged horizontally, to control to supply bottle to measure what bottle chain road that supplies, the the 4th to the 6th conveyer chain road (4～6) is the accelerating chain road, their carrying bottles simultaneously are and carrying bottle plane, the first to the 3rd conveyer chain road, become the layout that is inclined upwardly step by step on the plane with the active conveying bottle perpendicular direction, interior guardrail 13 is for extend to single density adjustment for the continuous curve shape side board type guardrail of bottle section D always from the bottle input end, in this section A, in protect block 13 with enter a bottle angular separation, by parallel 24 degree that become, be transitioned into again 18 degree and be the long arc wire successively; Outer guardrail 18 is for extending to the side board type guardrail of single active conveying bottle transition phase C end from this section straight line, acclivitous the 4th to the 6th conveyer chain road forces bottle after entering this chain road, guardrail 13 directions tilt inwardly, guardrail 13 walkings in pasting, add the poor step by step Accelerating running of 3 step velocitys, so that arrange unordered bottle more, protect along interior that to block 13 bars thinning gradually, pull open near 1 row, half to 2 row's bottles.
With reference to accompanying drawing 5, accompanying drawing 6, for differential reason bottle is integrated section B, drive motor 15 drives the 7th, the 8th, the 9th conveyer chain road (7～9), also have from many row's differentials and extend interior guardrail 13, the outer guardrail 18 of coming and connect bottle bucket 19 for bottle section A, three conveyer chain roads (7～9) carryings bottle one side warping basis on the 4th to the 6th conveyer chain road continues to upwarp, and interior guardrail 13 and active conveying bottle angular separation are the long arc wire by 18 degree and are transitioned into 5 degree and are the skew lines shape; Unordered 1 row, half to the 2 row's bottles that transported by the higher level, by 3 grades of differential chain roads (7～9) of this section B along interior guardrail 13 bars space out and along all vertical single arrangements of interior guardrail 13 bars gradually.
With reference to accompanying drawing 7, accompanying drawing 8, be single active conveying bottle transition phase C, the tenth of drive motor 16 drives, the 11 conveyer chain road (10,11), also have differential reason bottle to integrate section B and extend the interior guardrail 13 of coming, outer guardrail 18 and connect bottle bucket 19,10,11 2 conveyer chain road carrying bottle one sides continue to be inclined upwardly on acclivitous basis, the 7th to the 9th conveyer chain road, interior guardrail 13 is the skew lines shape with the active conveying bottle angular separation by 5 degree and is transitioned into parallel lines, outer guardrail 18 is this section end and rear section guard 18 disconnected opening a gap, 10,11 chain road secondary differentials make bottle longitudinal extension in motion process; Make and do not insert that single bottle is last to be inserted and under guardrail 13,18 effect, carry in order, make simultaneously on the B chain road fall bottle outside guardrail 18 indentation, there fall into and connect bottle bucket 19.By Fig. 4～Fig. 8 as can be known, the 4th to the 11 conveyer chain road all is to be arranged on the same inclined-plane.
[0014]With reference to accompanying drawing 9, accompanying drawing 10, for single density adjustment supplies a bottle section D, drive motor 17 drives the 12 conveyer chain road (12), this chain road (12) is arranged horizontally, have again parallel distribution interior guardrail 13, outer guardrail 18, connect bottle bucket 19, detect in addition bottle spacing photoelectric switch 21 and detect the photoelectric switch 20 of bottle, regulate drive motor 17 speed, make the bottle spacing meet the needs of rear end packing.
Referring to accompanying drawing 5, accompanying drawing 7～12, differential reason bottle integration section B, single active conveying bottle transition phase C and single density adjustment are equipped with for bottle section D and are connect a bottle bucket 19, connect bottle bucket 19 and be the oblong rustless steel container, be contained in outer guardrail 18 downsides without the pressure machine conveyor, hoot is fallen bottle and is squeezed a breach that is positioned at C section rear end by outer rear guardrail 18 in the power at carrier bar operation and tilting interior guardrail 13 and fall into and connect bottle bucket 19.
With reference to accompanying drawing 2, accompanying drawing 1, bottle carrying method of the present invention is as follows: whole 12 conveyer chain roads (1～12) are driven by four drive motor (14～17), the first to the 3rd conveyer chain road (1～3) speed is identical, the 4th conveyer chain road 4 speed are 2 times of speed in the 3rd conveyer chain road 3, the 5th, the 6th conveyer chain road (5～6) speed is identical, its speed is 1.55 times of the 4th conveyer chain road 4 speed, the 7th conveyer chain road 7 speed are higher than the 6th conveyer chain road 6, the 7th conveyer chain road to the 11 conveyer chain road (7～11) speed, on the speed basis in the 6th conveyer chain road 6, rise step by step successively, the speed in the 12 conveyer chain road 12 is lower than the 11 conveyer chain road 11, each conveyer chain road (1～12) speed is pressed the variety classes bottle by electrical control gear and is set, detect photoelectric switch 21 by spacing simultaneously and carry out closed loop feedback control, regulate each section motor speed, can guarantee that this device output bottle spacing meets the needs of rear end packing.
Claims (2)
1. special-shape bottle is without the pressure feedway, supply bottle section, differential reason bottle integration section, single active conveying bottle transition phase, single density adjustment to form for bottle section and electrical control gear by many rows differential, the described differentials of arranging are that bottle input end, single density adjustment are the bottle mouths for a bottle section for the bottle section more; It is characterized in that: the described differentials of arranging supply the first to the 6th conveyer chain road that has first drive motor to drive on the bottle section, in addition interior guardrail, outer guardrail and the bottle detecting device that falls more, the first to the 3rd conveyer chain road is horizontal arrangement, can control for the bottle amount what for a bottle chain road, the the 4th to the 6th conveyer chain road is the accelerating chain road, and the 4th to the 6th conveyer chain road is step by step acclivitous mode and arranges on the basis, the first to the 3rd conveyer chain road of horizontal arrangement; Described interior guardrail is to extend to single density adjustment for the vertical side plate that is continuous long arc wire of bottle section from many row's differentials for the bottle section, supply in the bottle section at many row's differentials, in protect and block and enter a bottle angular separation, successively by parallelly becoming 24 degree, being transitioned into 18 degree again and being the long arc wire; Described outer guardrail is the vertical side plate that is extended to single active conveying bottle transition phase end by many rows differential for bottle section straight line; Described differential reason bottle is integrated the 7th, the 8th, the 9th conveyer chain road that has second drive motor to drive on the section, also has from many row's differentials and extends interior guardrail, the outer guardrail of coming and connect the bottle bucket for the bottle section; Described the 7th to the 9th conveyer chain road continues to tilt step by step and arrange on same inclined-plane with the 4th to the 6th conveyer chain road being the basis, the 4th to the 6th conveyer chain road that is in tilted layout; Differential reason bottle is integrated interior guardrail and active conveying bottle angular separation in the section and is the long arc wire by 18 degree and is transitioned into 5 and spends and be the skew lines shape; The the tenth, the 11 conveyer chain road that has the 3rd drive motor to drive on the described single active conveying bottle transition phase, also have differential reason bottle to integrate section and extend interior guardrail, the outer guardrail of coming and connect the bottle bucket, the tenth, the 11 conveyer chain road continues to tilt step by step and arrange on same inclined-plane with the 7th to the 9th conveyer chain road being the basis, the 7th to the 9th conveyer chain road that is in tilted layout; Interior guardrail in the single active conveying bottle transition phase is the skew lines shape with the active conveying bottle angular separation by 5 degree and is transitioned into the linearity parallel with outer guardrail, and outer guardrail has a breach between the terminal and single density adjustment of single active conveying bottle transition phase is for bottle section head end; Described single density adjustment is for the 12 conveyer chain road that has the 4th drive motor to drive on the bottle section, described the 12 conveyer chain road is arranged horizontally, described single density adjustment for the interior guardrail, the outer guardrail that also have parallel distribution in the bottle section, connect the bottle bucket and detect the photoelectric switch of bottle spacing and detect the photoelectric switch of bottle; Described differential reason bottle integration section, single active conveying bottle transition phase and single density adjustment are the oblong rustless steel container for the bottle bucket that connects of the outer guardrail downside installation of bottle section.
One kind use special-shape bottle as claimed in claim 1 without the pressure feedway carry special-shape bottle without the pressure carrying method, it is characterized in that: described special-shape bottle is driven by four drive motor without 12 conveyer chain roads in the pressure feedway, the setting speed operation is pressed respectively in each conveyer chain road, wherein the first to the 3rd conveyer chain road speed is identical, the 4th conveyer chain road speed is 2 times of the 3rd conveyer chain road speed, the 5th, the 6th conveyer chain road speed is 1.55 times of the 4th conveyer chain road speed, the 7th conveyer chain road speed is higher than the 6th conveyer chain road, the 7th conveyer chain road to the 11 conveyer chain road speed rise on the basis of the 6th conveyer chain road speed successively step by step, the speed in the 12 conveyer chain road is lower than the 11 conveyer chain road, the speed in each conveyer chain road is pressed the variety classes bottle by electrical control gear and is set, and detects photoelectric switch by spacing simultaneously and carries out closed loop feedback control.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110050291 CN102120526B (en) | 2011-03-03 | 2011-03-03 | Pressure-free conveying method and device of special-shaped bottles |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110050291 CN102120526B (en) | 2011-03-03 | 2011-03-03 | Pressure-free conveying method and device of special-shaped bottles |
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| Publication Number | Publication Date |
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| CN102120526A CN102120526A (en) | 2011-07-13 |
| CN102120526B true CN102120526B (en) | 2013-04-17 |
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| CN 201110050291 Active CN102120526B (en) | 2011-03-03 | 2011-03-03 | Pressure-free conveying method and device of special-shaped bottles |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103569631A (en) * | 2013-11-06 | 2014-02-12 | 江苏新美星包装机械股份有限公司 | Entire-line non-pressure conveying method for bottle belts |
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| CN102849668B (en) * | 2012-09-06 | 2014-07-02 | 南京乐惠轻工装备制造有限公司 | Wine filling machine glass bottle conveying line |
| CN103879759B (en) * | 2014-02-21 | 2016-04-20 | 楚天科技股份有限公司 | A kind of bottle conveying device preventing squeezing bottle or emit bottle |
| CN105253601B (en) * | 2015-10-10 | 2017-11-07 | 广州市万世德智能装备科技有限公司 | A kind of bottle no pressure conveyance control method |
| CN106081584B (en) * | 2016-08-08 | 2019-04-19 | 燕京啤酒(玉林)有限公司 | A kind of effective storage bottle continuous operation control method of packaging production line and its device |
| CN110077648A (en) * | 2019-05-21 | 2019-08-02 | 张家港兆恒机械有限公司 | A kind of packaging pipeline |
| CN114890128B (en) * | 2022-05-31 | 2023-10-27 | 安丘市鼎正机械设备有限公司 | Full-automatic robot bottle unloading machine |
| CN117985444A (en) * | 2024-03-18 | 2024-05-07 | 泸州老窖股份有限公司 | Bottle cap conveying device |
| CN118904734B (en) * | 2024-09-29 | 2025-02-18 | 山东明佳科技有限公司 | An adaptive mixed production bottle mouth detection method |
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| CN102120526A (en) | 2011-07-13 |
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