CN202226091U - Special-shaped bottle conveyor - Google Patents
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Abstract
Description
技术领域 technical field
本实用新型涉及一种异型瓶输送机。 The utility model relates to a special-shaped bottle conveyor. the
背景技术 Background technique
随着社会经济的高速发展,工业生产也在不断追求高效率、高产量,酒类玻璃瓶容器生产线也在向高速多元化发展,特别是玻璃瓶液态高速包装生产线为了提高效率,均为多排输送,但冲瓶机、灌装机、贴标机等机器进口均为单排瓶输入,因此,输送过程中从多排输瓶过渡到单排输瓶是整个输瓶包装线的关键环节。目前低速生产线圆柱形瓶可以通过喇叭型栏杆从多排瓶过渡到单排瓶,但喇叭型栏杆输送挤压力太大容易挤花瓶身和挤碎瓶子,而且这种输送方式只适合圆柱形瓶,异型瓶多排过渡到单排输送根本无法由此种方式来完成。 With the rapid development of the social economy, industrial production is also constantly pursuing high efficiency and high output. The wine glass bottle container production line is also developing at a high speed and diversification. In particular, the glass bottle liquid high-speed packaging production line is multi-row However, the imports of machines such as bottle rinsing machines, filling machines, and labeling machines are all single-row bottle input. Therefore, the transition from multi-row bottle conveying to single-row bottle conveying during the conveying process is a key link in the entire bottle conveying and packaging line. At present, the cylindrical bottles of the low-speed production line can transition from multi-row bottles to single-row bottles through the horn-shaped railings, but the extrusion force of the horn-shaped railings is too large to squeeze the vase body and crush the bottle, and this conveying method is only suitable for cylindrical bottles. Therefore, the transition from multi-row to single-row conveying of special-shaped bottles cannot be completed in this way. the
实用新型内容 Utility model content
本实用新型要解决的技术问题是,提供一种异型瓶输送机,能够实现异型瓶多排过渡到单排输送,而且输送无压力,从而可避免挤花瓶身和挤碎瓶子。 The technical problem to be solved by the utility model is to provide a special-shaped bottle conveyor, which can realize the transition from multi-row to single-row conveying of special-shaped bottles, and convey without pressure, so as to avoid squeezing the body of the vase and crushing the bottle. the
本实用新型的技术解决方案是,提供一种具有以下结构的异型瓶输送机,包括均与控制箱连接的依次平行排列且相互紧靠的可多排放置异型瓶的上瓶供瓶链、差速过渡链、将多排异型瓶整成单排的转向理瓶整合链及能调整单排异型瓶的疏密的单排疏密调整供瓶链;所述的差速过渡链的运输方向与上瓶供瓶链的运输方向一致,所述的差速过渡链的运输速度比上瓶供瓶链的运输速度慢;所述的转向理瓶整合链的运输方向与上瓶供瓶链的运输方向相反;所述的单排疏密调整供瓶链的运输方向与上瓶供瓶链的运输方向相反;所述的上瓶供瓶链与差速过渡链之间设有用于将异型瓶从上瓶供瓶链揽到差速过渡链的斜通道;所述的转向理瓶整合链上设有用于将异型瓶从转向理瓶整合链揽到单排疏密调整供瓶链的斜护栏,所述的斜护栏与斜通道连接。 The technical solution of the utility model is to provide a special-shaped bottle conveyor with the following structure, including the bottle-feeding chains that are connected to the control box, arranged in parallel and close to each other, and can place the special-shaped bottles in multiple rows. Speed transition chain, multiple rows of special-shaped bottles are integrated into a single row of turning to unscramble bottle integration chain and single-row density adjustment bottle supply chain that can adjust the density of single row of special-shaped bottles; the transport direction of the differential speed transition chain is the same as The transport direction of the upper bottle supply chain is the same, and the transport speed of the differential transition chain is slower than the transport speed of the upper bottle supply chain; The direction is opposite; the transport direction of the single-row density adjustment bottle supply chain is opposite to the transport direction of the upper bottle supply chain; the bottle supply chain and the differential transition chain are provided between the bottle supply chain for special-shaped bottles from The inclined channel from the upper bottle supply chain to the differential transition chain; the integrated chain for turning to bottle unscrambling is provided with an inclined guardrail for moving special-shaped bottles from the integrated chain of turning to bottle unscrambling to the single-row density adjustment bottle supply chain, The inclined guardrail is connected with the inclined channel. the
采用以上结构后,本实用新型异型瓶输送机与现有技术相比,具有以下优点: After adopting the above structure, the special-shaped bottle conveyor of the utility model has the following advantages compared with the prior art:
本实用新型的异型瓶输送机包括上瓶供瓶链、差速过渡链、转向理瓶整合链及单排疏密调整供瓶链,所述的上瓶供瓶链上可放置多排异型瓶,所述的斜通道将上瓶供瓶链上的异型瓶揽到差速过渡链上,由于差速过渡链的速度比上瓶供瓶链的速度慢,差速过渡链会将异型瓶整合到转向理瓶整合链,而且异型瓶之间还不会有相互挤压的现象,又由于转向理瓶整合链的方向与差速过渡链的方向相反,因此,会将差速过渡链整合过来的异型瓶转向掉头顺着斜护栏单排输送,从而可实现异型瓶多排过渡到单排输送,而且异型瓶之间不会有挤压,可做到无压力输送,避免挤花瓶身和挤碎瓶子。 The special-shaped bottle conveyor of the utility model includes a bottle feeding chain for bottles, a differential speed transition chain, an integrated chain for turning to unscrambling bottles, and a single-row density adjustment bottle supply chain, and multiple rows of special-shaped bottles can be placed on the bottle feeding chain. , the inclined channel will take the special-shaped bottle on the bottle supply chain to the differential transition chain, because the speed of the differential transition chain is slower than the speed of the bottle supply chain, the differential transition chain will integrate the special-shaped bottle To turn to the bottle unscrambler integration chain, and there will be no mutual extrusion between the special-shaped bottles, and because the direction of the turn to bottle unscrambler integration chain is opposite to the direction of the differential speed transition chain, therefore, the differential speed transition chain will be integrated The special-shaped bottles are turned around and conveyed in a single row along the inclined guardrail, so that multi-rows of special-shaped bottles can be transferred to single-row conveyance, and there will be no extrusion between the special-shaped bottles, and pressure-free conveying can be achieved to avoid squeezing the vase body and squeezing Broken bottle.
作为本实用新型的一种改进,所述的上瓶供瓶链包括多条第一单链,多条第一单链的运输方向及运输速度均相同。所述的差速过渡链包括一条第二单链,该第二单链的运输方向与第一单链的运输方向相同、运输速度比第一单链的运输速度慢。采用此种结构后,可实现多排上瓶,提高效率。 As an improvement of the present utility model, the bottle loading and supplying chain includes a plurality of first single chains, and the transport direction and transport speed of the plurality of first single chains are the same. The differential transition chain includes a second single chain, the transport direction of the second single chain is the same as that of the first single chain, and the transport speed is slower than that of the first single chain. After adopting this structure, it can realize multi-row bottle loading and improve efficiency. the
作为本实用新型的另一种改进,所述的转向理瓶整合链包括多条第三单链,多条第三单链的运输方向均与第一单链的运输方向相反;多条第三单链的运输速度均不相同且沿远离第二单链的方向逐渐递增。采用此种结构后,利用差速,多条第三单链可将转向理瓶整合链上的异型瓶逐渐拉开间距并顺着斜护栏纵向排列,实现单排输送。 As another improvement of the present utility model, the integrated chain for turning to bottle unscrambling includes multiple third single chains, and the transportation direction of the multiple third single chains is opposite to that of the first single chain; The transport speeds of the single chains are all different and gradually increase along the direction away from the second single chain. After adopting this structure, using the differential speed, multiple third single chains can gradually distance the special-shaped bottles on the integrated bottle unscrambling chain and arrange them longitudinally along the inclined guardrail to realize single-row conveying. the
作为本实用新型的还有一种改进,所述的单排疏密调整供瓶链包括一条第四单链,所述的第四单链的运输方向与第一单链的运输方向相反;所述的第四单链上设有第一光电开关,所述的第一光电开关与控制箱连接;所述的第一光电开关发射的光线与第四单链相垂直。采用此种结构后,利用第一光电开关检测第四单链上的异型瓶之间的间距,第四单链上的异型瓶疏密程度不一致时,第一光电开关会将检测到的信息传输给控制箱,所述的控制箱会调节上瓶供瓶链、差速过渡链、转向理瓶整合链及单排疏密调整供瓶链的输送速度来达到第四单链上的异型瓶疏密程度一致的效果。 As another improvement of the present invention, the single-row density adjustment bottle supply chain includes a fourth single chain, and the transport direction of the fourth single chain is opposite to that of the first single chain; The fourth single chain is provided with a first photoelectric switch, and the first photoelectric switch is connected to the control box; the light emitted by the first photoelectric switch is perpendicular to the fourth single chain. After adopting this structure, use the first photoelectric switch to detect the distance between the special-shaped bottles on the fourth single chain, and when the density of the special-shaped bottles on the fourth single chain is inconsistent, the first photoelectric switch will transmit the detected information To the control box, the control box will adjust the conveying speed of the bottle feeding chain, the differential transition chain, the steering bottle unscrambling integrated chain and the single-row density adjustment bottle supply chain to achieve the special-shaped bottle on the fourth single chain. The effect of consistent density. the
作为本实用新型的还有一种改进,所述的转向理瓶整合链上设有第二光电开关,所述的第二光电开关发射的光线与斜护栏平行。正常运行时,所述的异型瓶在斜护栏与第二光电开关发射的光线之间通行,出现异型瓶堆积的情况时,异型瓶就会阻断第二光电开关发射的光线,此时,第二光电开关就会将信号发送给控制箱,控制箱通过调节上瓶供瓶链、差速过渡链、转向理瓶整合链及单排疏密调整供瓶链的输送速度来疏散堆积在一起的异型瓶,或者控制箱会发出报警声,提醒工作人员人工疏散堆积在一起的异型瓶。 As another improvement of the present utility model, a second photoelectric switch is provided on the integrated chain of steering and unscrambling, and the light emitted by the second photoelectric switch is parallel to the inclined guardrail. During normal operation, the special-shaped bottles pass between the inclined guardrail and the light emitted by the second photoelectric switch. When the special-shaped bottles accumulate, the special-shaped bottles will block the light emitted by the second photoelectric switch. The second photoelectric switch will send the signal to the control box, and the control box will evacuate the piled up bottles by adjusting the conveying speed of the bottle feeding chain, the differential transition chain, the steering bottle unscrambling chain and the single-row density adjustment bottle supply chain. Special-shaped bottles, or the control box will send out an alarm to remind the staff to manually evacuate the piled-up special-shaped bottles. the
所述的斜通道的一端阻断上瓶供瓶链且与上瓶供瓶链的轨道相通,所述的斜通道的另一端与转向理瓶整合链的轨道相通,所述的斜通道的中段横卧在差速过渡链上。 One end of the inclined passage blocks the upper bottle supply chain and communicates with the track of the upper bottle supply chain, the other end of the inclined passage communicates with the track of the steering bottle unscrambling integrated chain, and the middle section of the inclined passage Recumbent on the differential transition chain. the
所述的斜护栏的一端连接在斜通道靠近转向理瓶整合链的一端上,所述的斜通道的另一端连接在单排疏密调整供瓶链上,所述的斜护栏的中段倾斜地横卧在所述的转向理瓶整合链上。 One end of the inclined guardrail is connected to the end of the inclined channel close to the integrated chain for turning to bottle unscrambling, the other end of the inclined channel is connected to the single-row density adjustment bottle supply chain, and the middle section of the inclined guardrail is inclined Recumbent on the described integration chain of turning to unscrambling bottles. the
附图说明 Description of drawings
图1是本实用新型的异型瓶输送机的结构示意图。 Fig. 1 is a schematic structural view of the special-shaped bottle conveyor of the present invention. the
图中所示:1、控制箱,2、上瓶供瓶链,2.1、第一单链,3差速过渡链,3.1、第二单链,4、转向理瓶整合链,4.1、第三单链,5、单排疏密调整供瓶链,5.1、第四单链,6、第一光电开关,7、第二光电开关,8、斜通道,9、斜护栏,10、第一电机,11、第二电机,12、第三电机,13、异型瓶。 As shown in the figure: 1. Control box, 2. Bottle feeding chain, 2.1, the first single chain, 3 differential transition chain, 3.1, the second single chain, 4. Steering bottle unscrambler integration chain, 4.1, the third Single chain, 5, single-row density adjustment bottle supply chain, 5.1, the fourth single chain, 6, the first photoelectric switch, 7, the second photoelectric switch, 8, inclined channel, 9, inclined guardrail, 10, the first motor , 11, the second motor, 12, the third motor, 13, special-shaped bottle. the
具体实施方式 Detailed ways
下面结合附图和具体实施例对本实用新型作进一步说明。 Below in conjunction with accompanying drawing and specific embodiment the utility model is further described.
请参阅附图所示,本实用新型的异型瓶输送机包括控制箱1、上瓶供瓶链2、差速过渡链3、转向理瓶整合链4及单排疏密调整供瓶链5。所述的上瓶供瓶链2、差速过渡链3、转向理瓶整合链4及单排疏密调整供瓶链5均与控制箱1连接。所述的上瓶供瓶链2、差速过渡链3、转向理瓶整合链4及单排疏密调整供瓶链5依次平行排列且相互紧靠。 Please refer to the accompanying drawings, the special-shaped bottle conveyor of the present invention includes a control box 1, a bottle feeding chain 2, a differential transition chain 3, an integrated chain for turning to unscrambling bottles 4 and a single-row density adjustment bottle feeding chain 5. The bottle feeding chain 2 for loading, the differential speed transition chain 3 , the integrated chain for turning to unscramble bottles 4 and the single row density adjustment bottle feeding chain 5 are all connected to the control box 1 . The bottle feeding chain 2, the differential transition chain 3, the integrated chain for turning and unscrambling bottles 4, and the single-row density adjustment bottle feeding chain 5 are arranged in parallel in sequence and close to each other. the
所述的上瓶供瓶链2包括多条第一单链2.1,多条第一单链2.1由第一电机10控制,所述的第一电机10与控制箱1连接,多条第一单链2.1的运输方向及运输速度均相同,因此,上瓶供瓶链2可多排放置异型瓶,本具体实施例中,所述的上瓶供瓶链2包括两条第一单链2.1,操作时,人工将异型瓶13放置在上瓶供瓶链2上。 The bottle feeding chain 2 includes a plurality of first single chains 2.1, the plurality of first single chains 2.1 are controlled by the first motor 10, the first motor 10 is connected with the control box 1, and the plurality of first single chains 2.1 are controlled by the first motor 10. The transportation direction and transportation speed of the chain 2.1 are all the same, therefore, the bottle supply chain 2 for loading bottles can be placed in multiple rows of special-shaped bottles. In this specific embodiment, the bottle supply chain 2 for supplying bottles includes two first single chains 2.1, During operation, the special-shaped bottle 13 is placed on the bottle supply chain 2 manually. the
所述的差速过渡链3包括一条第二单链3.1,所述的第二单链3.1也由第一电机10控制,所述的第二单链3.1的运输方向与第一单链2.1的运输方向相同,运输速度比第一单链2.1的运输速度慢,第一单链2.1与第二单链3.1两者之间的速度差通过安装齿轮组来实现。 The differential transition chain 3 includes a second single chain 3.1, the second single chain 3.1 is also controlled by the first motor 10, the transport direction of the second single chain 3.1 is the same as that of the first single chain 2.1 The transportation direction is the same, and the transportation speed is slower than that of the first single chain 2.1, and the speed difference between the first single chain 2.1 and the second single chain 3.1 is realized by installing a gear set. the
所述的转向理瓶整合链4包括多条第三单链4.1,多条第三单链4.1由第二电机11控制,所述的第二电机11与控制箱1连接,多条第三单链4.1的运输方向均与第一单链2.1的运输方向相反,多条第三单链4.1的运输速度均不相同且沿远离第二单链3.1的方向逐渐递增,多条第三单链4.1之间的速度差通过安装齿轮组来实现,本具体实施例中,所述的第三单链4.1有四条。 The integrated chain 4 for turning to unscrambled bottles includes a plurality of third single chains 4.1, the plurality of third single chains 4.1 are controlled by the second motor 11, the second motor 11 is connected with the control box 1, and the plurality of third single chains 4.1 are controlled by the second motor 11. The transport direction of the chain 4.1 is opposite to that of the first single chain 2.1, the transport speeds of the multiple third single chains 4.1 are all different and gradually increase along the direction away from the second single chain 3.1, and the multiple third single chains 4.1 The speed difference between them is realized by installing gear sets. In this specific embodiment, there are four described third single chains 4.1. the
所述的单排疏密调整供瓶链5包括一条第四单链5.1,所述的第四单链5.1由第三电机12控制,所述的第三电机12与控制箱1连接,所述的第四单链5.1的运输方向与第一单链2.1和第二单链3.1的运输方向相反,第四单链5.1的运输方向与第三单链4.1的运输方向相同。所述的第四单链5.1上设有第一光电开关6,所述的第一光电开关6与控制箱1连接,所述的第一光电开关6发射的光线与第四单链5.1相垂直。 The single-row density adjustment bottle supply chain 5 includes a fourth single chain 5.1, and the fourth single chain 5.1 is controlled by a third motor 12, and the third motor 12 is connected to the control box 1. The transportation direction of the fourth single chain 5.1 is opposite to that of the first single chain 2.1 and the second single chain 3.1, and the transportation direction of the fourth single chain 5.1 is the same as that of the third single chain 4.1. The fourth single chain 5.1 is provided with a first photoelectric switch 6, the first photoelectric switch 6 is connected to the control box 1, and the light emitted by the first photoelectric switch 6 is perpendicular to the fourth single chain 5.1 . the
所述的上瓶供瓶链2与差速过渡链3之间设有斜通道8,所述的斜通道8的一端阻断上瓶供瓶链2且与上瓶供瓶链2的轨道相通,所述的斜通道8的另一端与转向理瓶整合链4的轨道相通,所述的斜通道8的中段横卧在差速过渡链3上,所述的斜通道8用于将异型瓶13从上瓶供瓶链2揽到差速过渡链3。 An inclined channel 8 is provided between the bottle-up bottle supply chain 2 and the differential transition chain 3, and one end of the inclined channel 8 blocks the bottle-up bottle supply chain 2 and communicates with the track of the bottle-up bottle supply chain 2 The other end of the inclined channel 8 communicates with the track of the integrated bottle unscrambling chain 4, the middle section of the inclined channel 8 lies on the differential transition chain 3, and the inclined channel 8 is used to transfer special-shaped bottles 13 from bottle supply chain 2 to differential transition chain 3. the
所述的转向理瓶整合链4上设有斜护栏9,所述的斜护栏9的一端连接在斜通道8靠近转向理瓶整合链4的一端上,所述的斜护栏9的另一端连接在单排疏密调整供瓶链5上,所述的斜护栏9的中段倾斜地横卧在所述的转向理瓶整合链4上。所述的转向理瓶整合链4上设有第二光电开关7,所述的第二光电开关7与控制箱1连接,所述的第二光电开关7发射的光线与斜护栏9平行。所述的第二光电开关7发射的光线与斜护栏9之间的通道可供一个异型瓶13纵向通过。 Said turning to bottle unscrambling integrated chain 4 is provided with an inclined guardrail 9, one end of said inclined guardrail 9 is connected to the end of inclined channel 8 close to turning to bottle unscrambling integrated chain 4, and the other end of said inclined guardrail 9 is connected to On the single-row density adjustment bottle supply chain 5 , the middle section of the inclined guardrail 9 is obliquely lying on the integrated bottle unscrambling chain 4 . The second photoelectric switch 7 is arranged on the integrated chain 4 for turning to bottle unscrambling, and the second photoelectric switch 7 is connected with the control box 1, and the light emitted by the second photoelectric switch 7 is parallel to the inclined guardrail 9. The passage between the light emitted by the second photoelectric switch 7 and the inclined guardrail 9 can allow a special-shaped bottle 13 to pass through longitudinally. the
使用时,人工先将异型瓶放上上瓶供瓶链,上瓶供瓶链将其上的异型瓶输送至斜通道。异型瓶再通过斜通道(即差速过渡链)输送至转向理瓶整合链,转向理瓶整合链使异型瓶转向输送,并利用多条第三单链的运输速度均不相同且沿远离第二单链的方向逐渐递增的特点,将转向理瓶整合链上的异型瓶的间距拉开并顺着斜护栏纵向排列单排输送。在转向理瓶整合链上的异型瓶出现堆积现象时,异型瓶就会阻断第二光电开关发射的光线,此时,第二光电开关就会将信号发送给控制箱,控制箱通过调节上瓶供瓶链、差速过渡链、转向理瓶整合链及单排疏密调整供瓶链的输送速度来疏散堆积在一起的异型瓶,或者控制箱会发出报警声,提醒工作人员人工疏散堆积在一起的异型瓶,采用何种方式可根据实际情况确定。异型瓶经转向理瓶整合链输送后到达单排疏密调整供瓶链,利用第一光电开关检测第四单链上的异型瓶之间的间距,第四单链上的异型瓶疏密程度不一致时,第一光电开关会将检测到的信息传输给控制箱,所述的控制箱会调节上瓶供瓶链、差速过渡链、转向理瓶整合链及单排疏密调整供瓶链的输送速度来达到第四单链上的异型瓶疏密程度一致的效果。 When in use, manually put the special-shaped bottle on the upper bottle supply chain, and the upper bottle supply chain will transport the special-shaped bottle on it to the inclined channel. The special-shaped bottle is then transported to the integrated bottle unscrambling chain through the inclined channel (ie, the differential speed transition chain), and the integrated bottle unscrambling chain is turned to make the special-shaped bottle turn to convey, and the transportation speed of multiple third single chains is not the same. The direction of the two-single chain is gradually increasing, and the distance between the special-shaped bottles on the integrated chain of turning to the bottle unscrambler is opened, and the single-row transportation is arranged longitudinally along the inclined guardrail. When the special-shaped bottles on the unscrambling integration chain are piled up, the special-shaped bottles will block the light emitted by the second photoelectric switch. At this time, the second photoelectric switch will send a signal to the control box. Bottle supply chain, differential speed transition chain, integrated chain for turning and unscrambling bottles and single-row density adjustment bottle supply chain conveying speed to evacuate the accumulated special-shaped bottles, or the control box will send out an alarm to remind the staff to manually evacuate the accumulation The special-shaped bottles together can be determined according to the actual situation. The special-shaped bottles are conveyed by the integrated chain of turning and unscrambling to the single-row density adjustment bottle supply chain. The first photoelectric switch is used to detect the distance between the special-shaped bottles on the fourth single chain, and the density of the special-shaped bottles on the fourth single chain. In case of inconsistency, the first photoelectric switch will transmit the detected information to the control box, and the control box will adjust the bottle feeding chain, differential speed transition chain, steering bottle unscrambling integration chain and single row density adjustment bottle supply chain The conveying speed is high to achieve the effect that the density of the special-shaped bottles on the fourth single chain is consistent. the
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105197546A (en) * | 2015-09-09 | 2015-12-30 | 尚宝泰机械科技(昆山)有限公司 | Separate conveying mechanism for drink bottles |
CN105253601A (en) * | 2015-10-10 | 2016-01-20 | 广州市万世德智能装备科技有限公司 | Bottle pressure-free conveying control method |
CN110733863A (en) * | 2019-10-26 | 2020-01-31 | 万丹 | glassware manufacturing and conveying machine and method |
CN113071899A (en) * | 2021-03-19 | 2021-07-06 | 浙江平川智能装备股份有限公司 | Feeding machine |
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2011
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105197546A (en) * | 2015-09-09 | 2015-12-30 | 尚宝泰机械科技(昆山)有限公司 | Separate conveying mechanism for drink bottles |
CN105197546B (en) * | 2015-09-09 | 2018-05-18 | 尚宝泰机械科技(昆山)有限公司 | A kind of lane of beverage bottles conveying mechanism |
CN105253601A (en) * | 2015-10-10 | 2016-01-20 | 广州市万世德智能装备科技有限公司 | Bottle pressure-free conveying control method |
CN110733863A (en) * | 2019-10-26 | 2020-01-31 | 万丹 | glassware manufacturing and conveying machine and method |
CN110733863B (en) * | 2019-10-26 | 2020-12-22 | 沙洋弘德包装科技有限公司 | Conveying machine and method for glassware production and manufacturing |
CN113071899A (en) * | 2021-03-19 | 2021-07-06 | 浙江平川智能装备股份有限公司 | Feeding machine |
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