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CN102081070B - Carbon nano tube film three-electrode acetylene sensor and concentration measuring method thereof - Google Patents

Carbon nano tube film three-electrode acetylene sensor and concentration measuring method thereof Download PDF

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CN102081070B
CN102081070B CN 201110039165 CN201110039165A CN102081070B CN 102081070 B CN102081070 B CN 102081070B CN 201110039165 CN201110039165 CN 201110039165 CN 201110039165 A CN201110039165 A CN 201110039165A CN 102081070 B CN102081070 B CN 102081070B
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acetylene
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CN102081070A (en
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张勇
姜为华
王进
张晶园
王影花
宋晓慧
方静
张建业
牛国平
王晓冰
李昕
唐建文
刘君华
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Xian Jiaotong University
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Abstract

The invention discloses a carbon nanotube film three-electrode acetylene sensor and a concentration measurement method thereof, wherein the sensor comprises a first electrode, a second electrode and a third electrode which are sequentially distributed, the first electrode is provided with air holes, and the inner surface of the first electrode is bonded with a substrate distributed with a carbon nanotube film; the center of the second electrode is provided with a lead-out hole; a blind hole is formed in the surface of the third electrode; the three electrodes are isolated from each other. The method comprises the following steps: 1) the acetylene sensors with different inter-polar distances, the temperature sensors and the humidity sensors are placed in acetylene gas to be detected; 2) applying a voltage across the electrodes; 3) measuring ion flow values of the sensors; 4) the measured values and acetylene concentration, temperature and humidity calibration values form a sample, and the sample and an interpolation sample construct an acetylene concentration measurement database; 5) constructing a data fusion instrument and establishing an acetylene concentration measurement model; 6) and inputting the actual measurement value of the sensor into the measurement model to obtain the accurate acetylene concentration measurement value. The sensor has high sensitivity, good linearity and high accuracy in acetylene measurement.

Description

碳纳米管薄膜三电极乙炔传感器及其浓度测量方法Carbon nanotube film three-electrode acetylene sensor and its concentration measurement method

技术领域 technical field

本发明涉及气体传感领域,特别是一种基于碳纳米管薄膜及气体放电原理的三电极乙炔传感器及其测量乙炔浓度的方法。The invention relates to the field of gas sensing, in particular to a three-electrode acetylene sensor based on carbon nanotube film and gas discharge principle and a method for measuring acetylene concentration.

背景技术 Background technique

随着各行各业气体测量的迫切需要以及纳米技术的发展,纳米传感器已获得长足的进展。尤其是随着20世纪末期碳纳米管的发现,碳纳米管在气体、温度、湿度测量领域展现出诱人的应用前景。碳纳米管气敏、温敏、湿敏传感器中的薄膜两电极传感器,以其测量灵敏度高、测量气体范围宽、响应快等优点,成为气体、温度、湿度测量领域的研究热点。碳纳米管薄膜两电极气敏传感器基于气体放电原理,克服了其它类型的碳纳米管气敏传感器在被测气体中饱和中毒的缺点,气体浓度测量范围及被测气体种类范围更宽。用碳纳米管作为敏感材料构成的气敏、温敏、湿敏传感器,具有常规传感器不可替代的优点:一是碳纳米管的比表面积大,在传感器整体尺寸较小的情况下,可大大提高电极的面积;二是基于碳纳米管纳米级的尖端曲率半径,使传感器工作电压极大降低,并在碳纳米管尖端附近获得极强的电场强度,在低电压下使被测气体电离;三是大大缩小了传感器的尺寸,动态响应快。因此,它在生物、化学、机械、航空、军事、反恐等方面具有广泛的发展前途。With the urgent need of gas measurement in all walks of life and the development of nanotechnology, nanosensors have made great progress. Especially with the discovery of carbon nanotubes at the end of the 20th century, carbon nanotubes have shown attractive application prospects in the fields of gas, temperature and humidity measurement. The thin-film two-electrode sensor among carbon nanotube gas, temperature, and humidity sensors has become a research hotspot in the field of gas, temperature, and humidity measurement due to its high measurement sensitivity, wide gas range, and fast response. Carbon nanotube film two-electrode gas sensor is based on the principle of gas discharge, which overcomes the shortcomings of other types of carbon nanotube gas sensors that are saturated and poisoned in the measured gas, and has a wider gas concentration measurement range and a wider range of gas types to be measured. Gas-sensitive, temperature-sensitive, and humidity-sensitive sensors made of carbon nanotubes as sensitive materials have irreplaceable advantages of conventional sensors: First, carbon nanotubes have a large specific surface area, which can greatly improve the overall size of the sensor when the overall size of the sensor is small. The area of the electrode; the second is based on the nanoscale tip curvature radius of the carbon nanotubes, which greatly reduces the operating voltage of the sensor, and obtains a very strong electric field strength near the tip of the carbon nanotubes, ionizing the measured gas at a low voltage; The size of the sensor is greatly reduced, and the dynamic response is fast. Therefore, it has broad development prospects in biology, chemistry, machinery, aviation, military affairs, and anti-terrorism.

现有的碳纳米管薄膜两电极传感器包括由西安交通大学的刘君华、张勇、李昕、朱长纯教授等人在2001年的第14届IVMC国际真空微电子学国际会议公开的碳纳米管薄膜两电极气体传感器(图1所示)。该传感器工作之后由于极间放电后空间电荷难以扩散,传感器难以恢复到初始状态,并且传感器击穿电压、击穿电流与气体浓度之间呈现多值关系(图2,图3),无法对气体浓度进行测量。美国伦斯勒工业学院(Rensselaer Polytechnic Institute)的NikhilKoratkar与Pulickel M Ajayan教授等人研制了碳纳米管薄膜阳极两电极气体传感器。该传感器击穿电压与气体浓度之间呈现非线性关系,击穿放电电流与气体浓度之间线性误差较大;放电电压和放电电流较大;无法实现碳纳米管薄膜阳极对单一气体的测量。浙江大学生物医学工程与仪器科学学院的惠国华、陈裕泉教授在120微米极间距的条件下对碳纳米管薄膜阴极两电极气体传感器进行了研制,研究了传感器在三种单一气体中的放电特性,由于灵敏度较低,没有构成测量浓度的气体传感器。Existing carbon nanotube film two-electrode sensors include carbon nanotube film two-electrode sensors disclosed by professors Liu Junhua, Zhang Yong, Li Xin, Zhu Changchun, etc. of Xi'an Jiaotong University at the 14th IVMC International Vacuum Microelectronics International Conference in 2001. Electrode gas sensor (shown in Figure 1). After the sensor works, because the space charge is difficult to diffuse after the discharge between the electrodes, the sensor is difficult to return to the initial state, and the breakdown voltage, breakdown current and gas concentration of the sensor show a multi-valued relationship (Figure 2, Figure 3), and the gas concentration cannot be measured. Concentration is measured. Professor Nikhil Koratkar and Pulickel M Ajayan of Rensselaer Polytechnic Institute in the United States developed a carbon nanotube film anode two-electrode gas sensor. The breakdown voltage of the sensor shows a nonlinear relationship with the gas concentration, and the linear error between the breakdown discharge current and the gas concentration is large; the discharge voltage and discharge current are large; and the carbon nanotube thin film anode cannot measure a single gas. Professor Hui Guohua and Professor Chen Yuquan from the School of Biomedical Engineering and Instrument Science of Zhejiang University developed a carbon nanotube film cathode two-electrode gas sensor under the condition of 120 micron electrode spacing, and studied the discharge characteristics of the sensor in three single gases , due to low sensitivity, does not constitute a gas sensor for measuring concentration.

因此,目前对敏感各类单一气体包括乙炔的碳纳米管薄膜电极传感器及其测量乙炔气体浓度的方法的研究,成为亟待解决的技术问题。Therefore, the current research on carbon nanotube thin film electrode sensors sensitive to various single gases including acetylene and the method for measuring the concentration of acetylene gas has become a technical problem to be solved urgently.

发明内容 Contents of the invention

本发明的目的之一,是提供一种碳纳米管薄膜三电极乙炔传感器,将传统碳纳米管薄膜两电极传感器的输出电流分为电子流与离子流,建立本发明三电极乙炔传感器收集极收集的离子流与乙炔浓度、温度、湿度的单值对应关系,克服碳纳米管薄膜两电极传感器气敏特性及湿敏特性的多值非线性问题。该传感器结构简单,成本低,测量气体灵敏度高。One of the purposes of the present invention is to provide a carbon nanotube thin film three-electrode acetylene sensor, which divides the output current of the traditional carbon nanotube thin film two-electrode sensor into electron flow and ion flow, and establishes the collector of the three-electrode acetylene sensor of the present invention. The single-value corresponding relationship between ion flow and acetylene concentration, temperature, and humidity overcomes the multi-value nonlinear problem of carbon nanotube film two-electrode sensor gas-sensing characteristics and humidity-sensing characteristics. The sensor has the advantages of simple structure, low cost and high sensitivity for measuring gas.

本发明的另一目的,是提供一种基于碳纳米管薄膜三电极乙炔传感器测量乙炔浓度的方法;由不同极间距碳纳米管薄膜三电极传感器组成传感器阵列分别测量待测乙炔浓度、温度与湿度;该浓度测量方法要求的硬件结构简单,采用数据融合算法,测量气体准确度高。Another object of the present invention is to provide a method for measuring acetylene concentration based on a carbon nanotube film three-electrode acetylene sensor; a sensor array composed of carbon nanotube film three-electrode sensors with different pole spacings measures the acetylene concentration, temperature and humidity to be measured respectively ; The hardware structure required by the concentration measurement method is simple, and the data fusion algorithm is adopted to measure the gas with high accuracy.

本发明的目的是通过下述技术方案来实现的。The purpose of the present invention is achieved through the following technical solutions.

碳纳米管薄膜三电极乙炔传感器,其特征在于:包括三个自上而下依次分布的第一电极、第二电极和第三电极,所述第一电极由内表面粘接有分布着碳纳米管薄膜的基底以及设有透气孔的电极构成;第二电极由中心设有引出孔的引出极极板构成;第三电极由板面设有盲孔的收集极构成;该三个电极分别通过绝缘支柱相互隔离。The carbon nanotube film three-electrode acetylene sensor is characterized in that it includes three first electrodes, second electrodes and third electrodes distributed sequentially from top to bottom, and the first electrode is bonded with carbon nanotubes distributed on the inner surface. The substrate of the tube film and the electrode with air holes; the second electrode is composed of the lead-out plate with the lead-out hole in the center; the third electrode is composed of the collector with the blind hole on the plate surface; the three electrodes are respectively passed through The insulating posts are isolated from each other.

本发明的结构特征还在于:Structural feature of the present invention is also in:

所述三个电极中相邻两个电极的极间距为30~250μm;The distance between two adjacent electrodes among the three electrodes is 30-250 μm;

所述第一电极与第二电极极板正对面积为0.01~17mm2,第二电极与第三电极极板正对面积为0.01~190mm2The facing area of the first electrode and the second electrode plate is 0.01-17 mm 2 , and the facing area of the second electrode and the third electrode plate is 0.01-190 mm 2 .

所述第一电极的电极表面的透气孔为1~4个,在电极内侧表面粘接的基底上附着有碳纳米管薄膜;The first electrode has 1 to 4 air holes on the electrode surface, and a carbon nanotube film is attached to the substrate bonded to the inner surface of the electrode;

所述第二电极引出极中心设有1~4个引出孔;The center of the second electrode lead-out pole is provided with 1 to 4 lead-out holes;

所述第三电极收集极盲孔与第二电极的引出孔相对应,盲孔的数量为1~4个。The collector blind hole of the third electrode corresponds to the lead-out hole of the second electrode, and the number of blind holes is 1-4.

本发明还给出了一种基于碳纳米管薄膜三电极乙炔传感器测量乙炔浓度的方法,该方法包括下述步骤:The present invention also provides a method for measuring acetylene concentration based on a carbon nanotube film three-electrode acetylene sensor, the method comprising the following steps:

(1)选择三个电极中相邻两个电极的极间距设定为30~250μm的碳纳米管薄膜三电极传感器;(1) Select a carbon nanotube film three-electrode sensor with the electrode spacing of two adjacent electrodes in the three electrodes set to 30-250 μm;

(2)分别将设定的三个不同极间距的碳纳米管薄膜三电极乙炔传感器、碳纳米管薄膜三电极温度传感器和碳纳米管薄膜三电极湿度传感器放置在含有待测乙炔气体的气氛中;(2) Place the carbon nanotube film three-electrode acetylene sensor, the carbon nanotube film three-electrode temperature sensor and the carbon nanotube film three-electrode humidity sensor with three different electrode spacings in the atmosphere containing the acetylene gas to be measured. ;

(3)分别对三个三电极结构的碳纳米管薄膜乙炔传感器、温度传感器和湿度传感器的第一电极加载电压为0V,第二电极加载电压2~200V,第三电极加载电压1~180V;(3) Applying a voltage of 0V to the first electrode of the carbon nanotube film acetylene sensor, a temperature sensor and a humidity sensor of three three-electrode structures respectively, the loading voltage of the second electrode is 2-200V, and the loading voltage of the third electrode is 1-180V;

(4)在待测乙炔浓度、温度和湿度测量范围内,对应不同的浓度、温度和湿度标定值,分别测量步骤(2)中所有传感器输出的气体放电离子流值;(4) within the measurement range of acetylene concentration to be measured, temperature and humidity, corresponding to different concentration, temperature and humidity calibration values, measure the gas discharge ion current values output by all sensors in step (2) respectively;

(5)将步骤(4)中在浓度、温度和湿度测量范围内测得的所有传感器输出离子流值,与相应的乙炔浓度、温度和湿度标定值,组成不同的实验标定样本,然后采用分段插值技术对实验标定样本进行插值,获得插值数据,得到插值样本,并根据包含了实验标定样本及插值样本的所有样本组建乙炔浓度测量数据库;(5) All the sensor output ion current values measured in the concentration, temperature and humidity measurement ranges in step (4) are combined with the corresponding acetylene concentration, temperature and humidity calibration values to form different experimental calibration samples, and then use Segment interpolation technology interpolates the experimental calibration samples to obtain interpolation data and interpolation samples, and builds the acetylene concentration measurement database based on all samples including the experimental calibration samples and interpolation samples;

(6)采用数据融合技术,构建数据融合仪,建立乙炔传感器、温度传感器及湿度传感器的测量模型;以乙炔浓度测量数据库中的数据作为数据融合仪的输入样本和期望输出样本,并以量程范围内不同的数据分别作为数据融合仪的训练样本和检验样本进行训练和检验,检验结果满足实测误差要求时,数据融合仪输出乙炔传感器的浓度准确测量模型;(6) Using data fusion technology, build a data fusion instrument, establish the measurement model of acetylene sensor, temperature sensor and humidity sensor; use the data in the acetylene concentration measurement database as the input sample and expected output sample of the data fusion instrument, and use the measurement range The different data in the data fusion instrument are respectively used as training samples and inspection samples for training and inspection of the data fusion instrument. When the inspection results meet the actual measurement error requirements, the data fusion instrument outputs an accurate measurement model of the concentration of the acetylene sensor;

(7)将碳纳米管薄膜三电极乙炔传感器、温度传感器和湿度传感器实测时输出的离子流值输入步骤(6)获得的乙炔浓度准确测量模型,该模型输出乙炔浓度的准确测量值。(7) Input the ion current value output by the carbon nanotube film three-electrode acetylene sensor, the temperature sensor and the humidity sensor into the accurate measurement model of the acetylene concentration obtained in step (6), and the model outputs the accurate measurement value of the acetylene concentration.

本发明方法特征还在于:The inventive method is also characterized in that:

所述三电极结构的碳纳米管薄膜传感器中,第二电极电位高于第一电极电位,第三电极电位低于第二电极电位且高于第一电极电位。In the carbon nanotube film sensor with the three-electrode structure, the potential of the second electrode is higher than that of the first electrode, and the potential of the third electrode is lower than the potential of the second electrode and higher than that of the first electrode.

所述建立乙炔浓度测量数据库,是将实验标定数据与插值数据组成数据库,将各传感器输出离子流值及其插值数据作为输入样本,将乙炔浓度、温度和湿度标定值及其插值数据作为期望输出样本。The establishment of the acetylene concentration measurement database is to form a database with experimental calibration data and interpolation data, use the ion current value output by each sensor and its interpolation data as input samples, and use the acetylene concentration, temperature and humidity calibration values and their interpolation data as expected output sample.

基于碳纳米管薄膜三电极乙炔传感器测量乙炔浓度的方法,由不同极间距碳纳米管薄膜三电极传感器组成传感器阵列分别测量待测乙炔浓度、温度与湿度;由传感器电压源供电;由pA级电流测量系统检测传感器输出;调整电极间距,调整电极电压,在待测乙炔中,在温度、湿度环境中进行传感器的标定实验;基于分段插值技术对实验标定数据进行插值,获得插值数据;将包含了实验标定数据及插值数据的所有数据组成乙炔浓度测量数据库,获得乙炔的单值气敏特性、单值温度敏感特性、单值湿度敏感特性;根据乙炔浓度测量数据库中的数据,基于数据融合技术,消除温度、湿度的影响,建立乙炔传感器的浓度准确测量模型;将实测时传感器阵列的输出实时地输入乙炔浓度测量模型,就可以得到乙炔浓度的实测结果。该乙炔浓度测量方法克服了碳纳米管薄膜两电极传感器气敏特性及湿敏特性的多值非线性问题,要求的硬件结构简单,并且成本低,测量乙炔气体灵敏度高、准确度高,适合于推广使用。Based on the method of measuring acetylene concentration with carbon nanotube thin film three-electrode acetylene sensor, the sensor array is composed of carbon nanotube thin film three-electrode sensors with different electrode spacing to measure the concentration of acetylene, temperature and humidity respectively; powered by sensor voltage source; powered by pA level current The measurement system detects the output of the sensor; adjusts the electrode spacing, adjusts the electrode voltage, and performs the sensor calibration experiment in the temperature and humidity environment in the acetylene to be tested; interpolates the experimental calibration data based on the segmental interpolation technology to obtain the interpolation data; will include All the data of the experimental calibration data and interpolation data constitute the acetylene concentration measurement database, and the single-value gas-sensing characteristics, single-value temperature-sensing characteristics, and single-value humidity-sensing characteristics of acetylene are obtained; according to the data in the acetylene concentration measurement database, based on data fusion technology , to eliminate the influence of temperature and humidity, and establish an accurate concentration measurement model of the acetylene sensor; input the output of the sensor array during the actual measurement into the acetylene concentration measurement model in real time, and the actual measurement result of the acetylene concentration can be obtained. The acetylene concentration measurement method overcomes the multi-valued non-linear problem of the carbon nanotube film two-electrode sensor's gas-sensing characteristics and humidity-sensing characteristics, requires a simple hardware structure and low cost, and has high sensitivity and high accuracy for measuring acetylene gas, which is suitable for Promotional use.

本发明所述的乙炔浓度测量方法,可实现乙炔的浓度测量,准确度为1%。该新型乙炔浓度测量方法与已有的离子化探测器色谱仪中使用的传统三电极探测器的浓度测量方法相比,由于采用碳纳米管薄膜做电极,传感器对乙炔具有高灵敏度以及1%的浓度测量准确度。并且碳纳米管薄膜三电极传感器以碳纳米管纳米级的尖端曲率半径可实现将传感器工作电压,从离子化探测器的600伏高压降至200伏以下的安全实用范围。本发明的新型乙炔浓度测量方法将不同极间距的传感器阵列技术、pA级电流测量技术、分段插值技术以及数据融合技术集成在一起,可消除温度、湿度的影响,可实现乙炔浓度的准确测量。The acetylene concentration measurement method of the invention can realize the concentration measurement of acetylene with an accuracy of 1%. Compared with the concentration measurement method of the traditional three-electrode detector used in the existing ionization detector chromatograph, the new acetylene concentration measurement method has high sensitivity to acetylene and a 1% concentration due to the use of carbon nanotube films as electrodes. Concentration measurement accuracy. In addition, the carbon nanotube film three-electrode sensor can reduce the working voltage of the sensor from the high voltage of 600 volts of the ionization detector to a safe and practical range below 200 volts with the tip curvature radius of the carbon nanotube nanoscale. The novel acetylene concentration measurement method of the present invention integrates sensor array technology with different pole spacing, pA level current measurement technology, segmental interpolation technology and data fusion technology, can eliminate the influence of temperature and humidity, and can realize accurate measurement of acetylene concentration .

附图说明 Description of drawings

图1是碳纳米管薄膜阴极两电极传感器结构示意图。Fig. 1 is a schematic diagram of the structure of a carbon nanotube film cathode two-electrode sensor.

图2是现有技术碳纳米管薄膜两电极气体传感器的击穿电压与气体浓度的多值非线性气敏特性。Fig. 2 shows the multi-valued nonlinear gas sensing characteristics of the breakdown voltage and gas concentration of the carbon nanotube film two-electrode gas sensor in the prior art.

图3是现有技术碳纳米管薄膜两电极气体传感器的击穿电流与气体浓度的非线性多值气敏特性。Fig. 3 is the non-linear multi-valued gas sensing characteristics of the breakdown current and gas concentration of the carbon nanotube film two-electrode gas sensor in the prior art.

图4是本发明碳纳米管薄膜三电极乙炔传感器结构示意图;Fig. 4 is the structural representation of carbon nanotube film three-electrode acetylene sensor of the present invention;

图5是本发明碳纳米管薄膜三电极乙炔传感器立体结构侧视图。Fig. 5 is a side view of the stereoscopic structure of the carbon nanotube film three-electrode acetylene sensor of the present invention.

图6是本发明碳纳米管薄膜三电极乙炔传感器在乙炔中输出的气体放电离子流与气体浓度的单值关系。Fig. 6 is the single-value relationship between the gas discharge ion current and the gas concentration output by the carbon nanotube film three-electrode acetylene sensor in acetylene of the present invention.

图中:1、第一电极;2、第二电极;3、第三电极;4、设有透气孔的电极;5、碳纳米管薄膜基底;6、碳纳米管薄膜;7、绝缘支柱。In the figure: 1, the first electrode; 2, the second electrode; 3, the third electrode; 4, the electrode provided with air holes; 5, the carbon nanotube film substrate; 6, the carbon nanotube film; 7, the insulating support.

具体实施方式 Detailed ways

下面结合附图及具体实施例对本发明做进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.

实施例1Example 1

如图4、图5所示,该碳纳米管薄膜三电极乙炔传感器,包括由三个依次自上而下相互叠加的电极构成,该三个相互叠加电极分别设有第一电极1、第二电极2和第三电极3,其第一电极1由内表面粘接有分布着碳纳米管薄膜6的基底5以及设有透气孔的电极4构成;第二电极2由中心设有引出孔的引出极极板构成;第三电极3由电极板面设有盲孔的收集极构成;该三个电极分别通过绝缘支柱7相互隔离。As shown in Fig. 4 and Fig. 5, the carbon nanotube thin film three-electrode acetylene sensor comprises three electrodes stacked from top to bottom in sequence, and the three stacked electrodes are respectively provided with a first electrode 1, a second electrode 1, and a second electrode 1. Electrode 2 and the third electrode 3, its first electrode 1 is bonded with the base 5 that distributes carbon nanotube thin film 6 and the electrode 4 that is provided with vent hole by inner surface and is made of; The third electrode 3 is composed of a collector with blind holes on the surface of the electrode plate; the three electrodes are separated from each other by insulating pillars 7 .

图4所示的碳纳米管薄膜三电极乙炔传感器实施例中,第一电极1的电极表面的透气孔有2个,透气孔为圆形;在该透气孔的一侧表面粘接有碳纳米管薄膜基底5,其上分布有碳纳米管薄膜6,且该碳纳米管管口向下。第二电极2中心设有1个引出孔、且引出孔为圆形。第三电极3收集极盲孔与第二电极的引出孔相对应,图4、图5中给出了设置一个盲孔、且盲孔为圆柱体结构的实施例。绝缘支柱7分别设置在碳纳米管薄膜基底5与第二电极2之间、第二电极2与第三电极3之间,即绝缘支柱7分布于第二电极2正对第一电极1的碳纳米管薄膜基底两端的表面两侧及第三电极3的内侧表面的两侧。In the embodiment of the carbon nanotube film three-electrode acetylene sensor shown in Figure 4, there are 2 vent holes on the electrode surface of the first electrode 1, and the vent holes are circular; one side surface of the vent holes is bonded with carbon nanometer The tube film substrate 5 is distributed with a carbon nanotube film 6, and the carbon nanotube tube mouth is downward. A lead-out hole is provided in the center of the second electrode 2, and the lead-out hole is circular. The collector blind hole of the third electrode 3 corresponds to the lead-out hole of the second electrode. Fig. 4 and Fig. 5 show an embodiment in which a blind hole is provided and the blind hole is a cylindrical structure. The insulating pillars 7 are respectively arranged between the carbon nanotube film substrate 5 and the second electrode 2, and between the second electrode 2 and the third electrode 3, that is, the insulating pillars 7 are distributed on the carbon surface of the second electrode 2 facing the first electrode 1. The two sides of the surface of both ends of the nanotube film substrate and the two sides of the inner surface of the third electrode 3 .

本发明设有透气孔的电极4板面与碳纳米管薄膜基底5均采用硅片材料制作;所述碳纳米管薄膜6,可采用酞菁铁做为催化剂,并采用碳源,在碳纳米管薄膜基底5上生长制作碳纳米管薄膜6,或者丝网印刷碳纳米管薄膜6。第二电极2和第三电极3均采用硅片制作。设有透气孔的电极4和第三电极3内侧面、第二电极2的两侧面均设有金属膜。The present invention is provided with the plate surface of the electrode 4 with vent holes and the carbon nanotube film substrate 5 all adopts silicon sheet material to make; Described carbon nanotube film 6, can adopt iron phthalocyanine as catalyst, and adopt carbon source, in The carbon nanotube film 6 is grown on the tube film substrate 5, or the carbon nanotube film 6 is screen-printed. Both the second electrode 2 and the third electrode 3 are made of silicon wafers. Metal films are provided on the inner surfaces of the electrode 4 and the third electrode 3 provided with air holes, and on both sides of the second electrode 2 .

本发明第一电极1中的电极上有2个透气孔,便于待测量气体进入电极间隙;碳纳米管薄膜的硅片基底具有导电能力,并牢固粘接在第一电极内侧表面;经第二电极2的引出孔,第三电极3收集极可收集气体电离产生的正离子流。第一电极1与第二电极2之间、第二电极2与第三电极3之间通过绝缘支柱7相互隔离;被测气体通过传感器周边电极间的间隙进入传感器相邻两个电极的间隙中。There are 2 air holes on the electrode in the first electrode 1 of the present invention, which is convenient for the gas to be measured to enter the electrode gap; the silicon chip substrate of the carbon nanotube film has conductivity, and is firmly bonded to the inner surface of the first electrode; The extraction hole of the electrode 2 and the collector of the third electrode 3 can collect the positive ion flow generated by gas ionization. Between the first electrode 1 and the second electrode 2, between the second electrode 2 and the third electrode 3 are isolated from each other by insulating pillars 7; the gas to be measured enters the gap between two adjacent electrodes of the sensor through the gap between the peripheral electrodes of the sensor .

本发明采取上述结构的碳纳米管薄膜三电极乙炔传感器在测量乙炔浓度时,第二电极电位高于第一电极电位,第三电极电位低于第二电极电位并高于第一电极电位。第二电极与第一电极形成电子流回路,第三电极与第一电极形成离子流回路,实现将电子流与离子流分离。碳纳米管薄膜三电极乙炔传感器输出的离子流与乙炔浓度、温度、湿度之间,在第二电极施加一定电压的基础上,呈现单值关系(图6)。通过分段插值及数据融合,实现了乙炔浓度1%的测量准确度。不同极间距的碳纳米管薄膜三电极传感器阵列技术、pA级电流测量技术、分段插值技术以及数据融合技术是本发明浓度测量方法的特征。When the carbon nanotube film three-electrode acetylene sensor with the above structure measures the acetylene concentration, the potential of the second electrode is higher than the potential of the first electrode, and the potential of the third electrode is lower than the potential of the second electrode and higher than the potential of the first electrode. The second electrode forms an electron flow loop with the first electrode, and the third electrode forms an ion flow loop with the first electrode, so as to separate the electron flow from the ion flow. The relationship between the ion current output by the carbon nanotube film three-electrode acetylene sensor and the concentration of acetylene, temperature, and humidity presents a single-valued relationship on the basis of a certain voltage applied to the second electrode (Figure 6). Through segmental interpolation and data fusion, the measurement accuracy of acetylene concentration is 1%. The carbon nanotube film three-electrode sensor array technology with different pole spacing, pA level current measurement technology, segmental interpolation technology and data fusion technology are the characteristics of the concentration measurement method of the present invention.

下面通过一个具体实例,对本发明碳纳米管薄膜三电极乙炔传感器测量乙炔浓度的方法做进一步说明。The method for measuring the concentration of acetylene by the carbon nanotube film three-electrode acetylene sensor of the present invention will be further described through a specific example.

采用极间距固定的碳纳米管薄膜三电极乙炔传感器,实验获得了单一气体乙炔的单值气敏特性(图6所示),传感器输出的离子流数据输入数据融合建立的乙炔浓度测量模型,获得了准确度小于1%的单一气体乙炔浓度测量值。Using a carbon nanotube thin-film three-electrode acetylene sensor with a fixed pole spacing, the single-value gas-sensing characteristics of a single gas acetylene were experimentally obtained (as shown in Figure 6). A single gas acetylene concentration measurement with an accuracy of less than 1%.

图6所示的碳纳米管薄膜三电极乙炔传感器测量乙炔浓度的实施例中,实验环境条件为温度26.5℃、相对湿度23.0%RH、大气压力93.7KPa。传感器第一电极1与第二电极2极间距、第二电极2与第三电极3极间距均为200μm;监测温度用的碳纳米管薄膜三电极传感器相邻电极的极间距均为170μm;监测湿度用的碳纳米管薄膜三电极传感器相邻电极的极间距分别为200μm、100μm。上述三个碳纳米管薄膜三电极传感器的第一电极1与第二电极2极板正对面积为17mm2,第二电极2与第三电极3极板正对面积为190mm2。乙炔传感器第一电极1阴极电压为0V,第二电极2引出极加载电压80V,第三电极3收集极加载电压10V;温度传感器第一、第二、第三电极电压分别为0V、70V、10V;湿度传感器第一、第二、第三电极电压分别为0V、90V、10V。随着乙炔浓度的增加,收集极收集到的离子流减小,离子流与乙炔浓度之间呈现单值下降关系;温度、湿度传感器敏感特性与乙炔传感器类似。在0~30ppm乙炔浓度范围内,获得了13组实验标定数据。三个传感器离子流值作为输入样本,乙炔浓度标定值作为期望输出样本数据。采用线性插值对13组实验标定样本数据插值,在0~30ppm乙炔浓度范围内采用步长为0.2ppm进行插值,获得151组插值数据,并与13组实验标定数据组成数据库;选用151组插值数据和1组实验标定数据共152组数据作为训练样本,12组不同于训练样本的实验标定数据及已用作训练样本的1组实验标定数据共13组实验标定数据作为检验样本,输入数据融合仪,通过训练检验,获得单一气体乙炔浓度测量模型。单一气体乙炔浓度测量模型的线性度为0.09%,13组检验样本的检验结果引用误差最大值为0.25%,达到了1%的单一气体乙炔浓度测量准确度。In the example of measuring acetylene concentration by the carbon nanotube film three-electrode acetylene sensor shown in FIG. 6 , the experimental environment conditions are temperature 26.5°C, relative humidity 23.0%RH, and atmospheric pressure 93.7KPa. The distance between the first electrode 1 and the second electrode 2 of the sensor, and the distance between the second electrode 2 and the third electrode 3 are all 200 μm; the distance between the adjacent electrodes of the carbon nanotube film three-electrode sensor for monitoring temperature is 170 μm; The carbon nanotube thin-film three-electrode sensor for humidity has an electrode spacing of 200 μm and 100 μm between adjacent electrodes, respectively. In the three carbon nanotube film three-electrode sensors, the facing area of the first electrode 1 and the second electrode 2 is 17 mm 2 , and the facing area of the second electrode 2 and the third electrode 3 is 190 mm 2 . The cathode voltage of the first electrode 1 of the acetylene sensor is 0V, the loading voltage of the second electrode 2 is 80V, and the loading voltage of the third electrode 3 is 10V; the voltage of the first, second, and third electrodes of the temperature sensor is 0V, 70V, and 10V respectively ; The voltages of the first, second and third electrodes of the humidity sensor are 0V, 90V and 10V respectively. As the concentration of acetylene increases, the ion flow collected by the collector decreases, and the relationship between the ion flow and the concentration of acetylene shows a single value decrease; the sensitivity characteristics of temperature and humidity sensors are similar to those of acetylene sensors. In the range of 0-30ppm acetylene concentration, 13 sets of experimental calibration data were obtained. The ion current values of the three sensors are used as input samples, and the calibration value of acetylene concentration is used as the expected output sample data. Using linear interpolation to interpolate 13 sets of experimental calibration sample data, interpolating with a step size of 0.2ppm in the range of 0-30ppm acetylene concentration, obtaining 151 sets of interpolation data, and forming a database with 13 sets of experimental calibration data; selecting 151 sets of interpolation data A total of 152 sets of data and 1 set of experimental calibration data are used as training samples, 12 sets of experimental calibration data different from training samples and 1 set of experimental calibration data that have been used as training samples, a total of 13 sets of experimental calibration data are used as test samples, and input data fusion instrument , through training and testing, a single gas acetylene concentration measurement model is obtained. The linearity of the single-gas acetylene concentration measurement model is 0.09%, and the maximum quoted error of the test results of the 13 groups of test samples is 0.25%, reaching a single-gas acetylene concentration measurement accuracy of 1%.

实施例2Example 2

本实施例基本结构同实施例1,所不同的是:碳纳米管薄膜三电极乙炔传感器三个电极中相邻两个电极间的极间距分别为250μm、30μm,第一电极1与第二电极2极板正对面积为0.01mm2,第二电极2与第三电极3极板正对面积为0.01mm2The basic structure of this embodiment is the same as that of Embodiment 1, except that the distance between two adjacent electrodes in the three electrodes of the carbon nanotube film three-electrode acetylene sensor is 250 μm and 30 μm respectively, and the first electrode 1 and the second electrode The facing area of the second electrode 2 and the third electrode 3 is 0.01 mm 2 .

第一电极1的电极表面的透气孔有1个,透气孔为四边形、五边形或六边形;第二电极2中心引出孔为4个,引出孔为四边形、五边形或六边形;第三电极3盲孔的数量为4个,盲孔为3~6棱柱或棱锥体。There is one vent hole on the electrode surface of the first electrode 1, and the vent hole is quadrilateral, pentagonal or hexagonal; the second electrode 2 has 4 center lead-out holes, and the lead-out holes are quadrilateral, pentagonal or hexagonal ; The number of blind holes in the third electrode 3 is 4, and the blind holes are 3-6 prisms or pyramids.

本实施例的检测方法与实施例1基本相同,所不同的是:The detection method of the present embodiment is basically the same as embodiment 1, the difference is:

传感器的第一电极阴极电压为0V,第二电极引出极加载电压2V,第三电极收集极加载电压1V。The cathode voltage of the first electrode of the sensor is 0V, the lead-out pole of the second electrode is loaded with a voltage of 2V, and the collector of the third electrode is loaded with a voltage of 1V.

实施例3Example 3

本实施例基本结构同实施例1,所不同的是:碳纳米管薄膜三电极乙炔传感器三个电极中相邻两个电极间的极间距分别为250μm、30μm,第一电极1与第二电极2极板正对面积为10mm2,第二电极2与第三电极3极板正对面积为100mm2The basic structure of this embodiment is the same as that of Embodiment 1, except that the distance between two adjacent electrodes in the three electrodes of the carbon nanotube film three-electrode acetylene sensor is 250 μm and 30 μm respectively, and the first electrode 1 and the second electrode The facing area of the second electrode 2 and the third electrode 3 is 10mm 2 .

第一电极1的电极表面的透气孔有4个,透气孔为四边形、五边形或六边形;第二电极2中心引出孔为2个,引出孔为四边形、五边形或六边形;第三电极3盲孔的数量为2个,盲孔为3~6棱柱或棱锥体。There are 4 vent holes on the electrode surface of the first electrode 1, and the vent holes are quadrilateral, pentagonal or hexagonal; the second electrode 2 has 2 central lead-out holes, and the lead-out holes are quadrilateral, pentagonal or hexagonal ; The number of blind holes in the third electrode 3 is 2, and the blind holes are 3-6 prisms or pyramids.

本实施例的检测方法与实施例1基本相同,所不同的是:The detection method of the present embodiment is basically the same as embodiment 1, the difference is:

传感器的第一电极阴极电压为0V,第二电极引出极加载电压200V,第三电极收集极加载电压180V。The cathode voltage of the first electrode of the sensor is 0V, the lead-out electrode of the second electrode is loaded with a voltage of 200V, and the collector of the third electrode is loaded with a voltage of 180V.

本发明通过不同极间距碳纳米管薄膜三电极传感器组成传感器阵列、pA级电流测量系统测量传感器输出、分段插值及数据融合方法,形成一种新型、可以测量乙炔气体、抗干扰能力强、准确度高的乙炔浓度测量方法。传感器阵列里不同极间距的传感器,实时测量温度、湿度的干扰影响,直接测量乙炔浓度;pA级电流测量系统可同时测量对应各组份气体浓度、温度和湿度的各传感器输出的pA级电流;分段插值及数据融合方法,可消除温度、湿度干扰,输出准确度高的乙炔浓度测量值。In the present invention, a sensor array is composed of carbon nanotube thin film three-electrode sensors with different pole spacings, a pA level current measurement system measures sensor output, segmental interpolation and data fusion methods to form a new type that can measure acetylene gas, has strong anti-interference ability and is accurate Highly accurate acetylene concentration measurement method. Sensors with different pole spacing in the sensor array can measure the interference effect of temperature and humidity in real time, and directly measure the concentration of acetylene; the pA level current measurement system can simultaneously measure the pA level current output by each sensor corresponding to the gas concentration, temperature and humidity of each component; Segmental interpolation and data fusion methods can eliminate temperature and humidity interference, and output high-accuracy acetylene concentration measurement values.

虽然本发明以上述较佳的实施例对本发明做出了详细的描述,但上述实施例并不用于限定本发明。在不脱离本发明技术方案所给出的技术特征和结构范围的情况下,对技术特征所作的增加、变形或以本领域同样内容的替换,均应属本发明的保护范围。Although the present invention has been described in detail with the above preferred embodiments, the above embodiments are not intended to limit the present invention. Without departing from the technical features and structural scope provided by the technical solution of the present invention, any addition, deformation or replacement of the technical features with the same content in the field shall belong to the protection scope of the present invention.

Claims (5)

1. carbon nano-tube film three electrode acetylene sensors, it is characterized in that: comprise three the first electrode, the second electrode and third electrodes that distribute successively from top to bottom, the electrode that described the first electrode is bonded with the substrate of the carbon nano-tube film that distributing by inside surface and is provided with bleeder vent consists of; The second electrode is made of the extraction pole pole plate that the center is provided with fairlead; Third electrode is made of the collector that the plate face is provided with blind hole; These three electrodes are isolated mutually by insulation column respectively.
2. carbon nano-tube film three electrode acetylene sensors according to claim 1, it is characterized in that: the die opening of adjacent two electrodes is 30~250 μ m in described three electrodes; Described the first electrode and the second electrode pad are 0.01~17mm over against area 2, the second electrode and third electrode pole plate are 0.01~190mm over against area 2
3. carbon nano-tube film three electrode acetylene sensors according to claim 1, it is characterized in that: the bleeder vent of the electrode surface of described the first electrode is 1~4, is attached with carbon nano-tube film in the bonding substrate of the first electrode inner surface;
Described the second electrode extraction pole center is provided with 1~4 fairlead;
Described third electrode collector blind hole is corresponding with the fairlead of the second electrode, and the quantity of blind hole is 1~4.
4. measure the method for concentration of acetylene based on carbon nano-tube film three electrode acetylene sensors as claimed in claim 1, it is characterized in that the method comprises the steps:
(1) select the die opening of adjacent two electrodes in three electrodes to be set as carbon nano-tube film three electrode acetylene sensors of 30~250 μ m;
Carbon nano-tube film three electrode acetylene sensors of three different poles spacings (2) will setting respectively, carbon nano-tube film three electrode temperature sensors and carbon nano-tube film three electrode humidity sensors are placed in the atmosphere that contains acetylene gas to be measured;
(3) be 0V to the first electrode on-load voltage of carbon nano-tube film three electrode acetylene sensors, carbon nano-tube film three electrode temperature sensors and the carbon nano-tube film three electrode humidity sensors of three three-electrode structures respectively, the second electrode on-load voltage 2~200V, third electrode on-load voltage 1~180V;
(4) in concentration of acetylene to be measured, temperature and humidity measurement range, corresponding different concentration, temperature and humidity calibration value, respectively the gas discharge ion flow valuve of all the sensors output in the measuring process (2);
(5) with all the sensors output ion flow valuve that in concentration, temperature and humidity measurement range, records in the step (4), with corresponding concentration of acetylene, temperature and humidity calibration value, form different experimental calibration samples, then adopt the piecewise interpolation technology that the experimental calibration sample is carried out interpolation, obtain interpolated data, obtain interpolated sample, and set up the concentration of acetylene measured database according to all samples that comprised experimental calibration sample and interpolated sample;
(6) adopt Data fusion technique, make up the data fusion instrument, set up the measurement model of acetylene sensor, temperature sensor and humidity sensor; With input sample and the desired output sample of the data in the concentration of acetylene measured database as the data fusion instrument, and train and check as training sample and the test samples of data fusion instrument respectively with data different in the range ability, when assay satisfies the measurement error requirement, the concentration Measurement accuracy model of data fusion instrument output acetylene sensor;
The concentration of acetylene Measurement accuracy model that the ion flow valuve input step (6) of output obtains during (7) with carbon nano-tube film three electrode acetylene sensors, carbon nano-tube film three electrode temperature sensors and the actual measurement of carbon nano-tube film three electrode humidity sensors, the Measurement accuracy value of this model output concentration of acetylene;
In the carbon nano-tube film sensor of described three-electrode structure, the second electrode potential is higher than the first electrode potential, and the third electrode current potential is lower than the second electrode potential and is higher than the first electrode potential.
5. the method for measuring concentration of acetylene based on carbon nano-tube film three electrode acetylene sensors according to claim 4, it is characterized in that: the described concentration of acetylene measured database of setting up, that experimental calibration data and interpolated data are formed database, with each sensor output ion flow valuve and interpolated data thereof as the input sample, with concentration of acetylene, temperature and humidity calibration value and interpolated data thereof as the desired output sample.
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