CN102081069B - Carbon nanotube film three-electrode sensor and method for detecting concentration of single gas by using same - Google Patents
Carbon nanotube film three-electrode sensor and method for detecting concentration of single gas by using same Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及气体传感领域,特别是一种基于碳纳米管薄膜及气体放电原理的三电极传感器及其检测单一气体浓度的方法。The invention relates to the field of gas sensing, in particular to a three-electrode sensor based on carbon nanotube film and gas discharge principle and a method for detecting single gas concentration.
背景技术 Background technique
随着各行各业气体检测的迫切需要以及纳米技术的发展,纳米传感器已获得长足的进展。尤其是随着20世纪末期碳纳米管的发现,碳纳米管在气体、温度、湿度检测领域展现出诱人的应用前景。碳纳米管气敏、温敏、湿敏传感器中的碳纳米管薄膜两电极传感器,以其检测灵敏度高、检测气体范围宽、响应快等优点,成为气体、温度、湿度检测领域的研究热点。碳纳米管薄膜两电极气敏传感器基于气体放电原理,克服了其它类型的碳纳米管气敏传感器在被测气体中饱和中毒的缺点,气体浓度测量范围及被测气体种类范围更宽。用碳纳米管作为敏感材料构成的气敏、温敏、湿敏传感器,具有常规传感器不可替代的优点:一是碳纳米管的比表面积大,在传感器整体尺寸较小的情况下,可大大提高电极的面积;二是基于碳纳米管纳米级的尖端曲率半径,使传感器工作电压极大降低,并在碳纳米管尖端附近获得极强的电场强度,在低电压下使被测气体电离;三是大大缩小了传感器的尺寸,动态响应快。因此,它在生物、化学、机械、航空、军事、反恐等方面具有广泛的发展前途。With the urgent need of gas detection in all walks of life and the development of nanotechnology, nanosensors have made great progress. Especially with the discovery of carbon nanotubes at the end of the 20th century, carbon nanotubes have shown attractive application prospects in the fields of gas, temperature and humidity detection. The carbon nanotube film two-electrode sensor among carbon nanotube gas, temperature and humidity sensors has become a research hotspot in the field of gas, temperature and humidity detection due to its advantages of high detection sensitivity, wide detection gas range and fast response. Carbon nanotube film two-electrode gas sensor is based on the principle of gas discharge, which overcomes the shortcomings of other types of carbon nanotube gas sensors that are saturated and poisoned in the measured gas, and has a wider gas concentration measurement range and a wider range of gas types to be measured. Gas-sensitive, temperature-sensitive, and humidity-sensitive sensors made of carbon nanotubes as sensitive materials have irreplaceable advantages of conventional sensors: First, carbon nanotubes have a large specific surface area, which can greatly improve the overall size of the sensor when the overall size of the sensor is small. The area of the electrode; the second is based on the nanoscale tip curvature radius of the carbon nanotubes, which greatly reduces the operating voltage of the sensor, and obtains a very strong electric field strength near the tip of the carbon nanotubes, ionizing the measured gas at a low voltage; The size of the sensor is greatly reduced, and the dynamic response is fast. Therefore, it has broad development prospects in biology, chemistry, machinery, aviation, military affairs, and anti-terrorism.
现有的碳纳米管薄膜两电极传感器包括由西安交通大学的刘君华、张勇、李昕、朱长纯教授等人在2001年的第14届IVMC国际真空微电子学国际会议公开的碳纳米管薄膜两电极气体传感器(图1所示)。该传感器工作之后由于极间放电后空间电荷难以扩散,传感器难以恢复到初始状态,并且传感器击穿电压、击穿电流与气体浓度之间呈现多值关系(图2,图3),无法对气体浓度进行测量。美国伦斯勒工业学院(Rensselaer Polytechnic Institute)的NikhilKoratkar与Pulickel M Ajayan教授等人研制了碳纳米管薄膜阳极两电极气体传感器。该传感器击穿电压与气体浓度之间呈现非线性关系,击穿放电电流与气体浓度之间线性误差较大;放电电压和放电电流较大;无法实现碳纳米管薄膜阳极对单一气体的测量。浙江大学生物医学工程与仪器科学学院的惠国华、陈裕泉教授在120微米极间距的条件下对碳纳米管薄膜阴极两电极气体传感器进行了研制,研究了传感器在三种单一气体中的放电特性,由于灵敏度较低,没有构成测量浓度的气体传感器。Existing carbon nanotube film two-electrode sensors include carbon nanotube film two-electrode sensors disclosed by professors Liu Junhua, Zhang Yong, Li Xin, Zhu Changchun, etc. of Xi'an Jiaotong University at the 14th IVMC International Vacuum Microelectronics International Conference in 2001. Electrode gas sensor (shown in Figure 1). After the sensor works, because the space charge is difficult to diffuse after the discharge between the electrodes, the sensor is difficult to return to the initial state, and the sensor breakdown voltage, breakdown current and gas concentration show a multi-valued relationship (Figure 2, Figure 3), and the gas concentration cannot be determined. Concentration is measured. Professor Nikhil Koratkar and Pulickel M Ajayan of Rensselaer Polytechnic Institute in the United States developed a carbon nanotube film anode two-electrode gas sensor. The breakdown voltage of the sensor shows a nonlinear relationship with the gas concentration, and the linear error between the breakdown discharge current and the gas concentration is large; the discharge voltage and discharge current are large; and the carbon nanotube thin film anode cannot measure a single gas. Professor Hui Guohua and Professor Chen Yuquan from the School of Biomedical Engineering and Instrument Science of Zhejiang University developed a carbon nanotube film cathode two-electrode gas sensor under the condition of 120 micron electrode spacing, and studied the discharge characteristics of the sensor in three single gases , due to low sensitivity, does not constitute a gas sensor for measuring concentration.
因此,目前对敏感各类单一气体的碳纳米管薄膜电极传感器及其检测单一气体浓度的方法的研究,成为亟待解决的技术问题。Therefore, the current research on carbon nanotube thin film electrode sensors sensitive to various single gases and methods for detecting the concentration of single gases has become a technical problem to be solved urgently.
发明内容 Contents of the invention
本发明的目的之一,是提供一种碳纳米管薄膜三电极传感器,将传统碳纳米管薄膜两电极传感器的输出电流分为电子流与离子流,建立本发明三电极传感器收集极收集的离子流与单一气体浓度、温度和湿度的单值对应关系,克服碳纳米管薄膜两电极传感器气敏特性及湿敏特性的多值非线性问题。该传感器结构简单,成本低,检测气体灵敏度高。One of the purposes of the present invention is to provide a carbon nanotube film three-electrode sensor, which divides the output current of the traditional carbon nanotube film two-electrode sensor into electron flow and ion flow, and establishes the ion flow collected by the collector electrode of the three-electrode sensor of the present invention. The single-value corresponding relationship between flow and single gas concentration, temperature and humidity overcomes the multi-value non-linear problem of gas-sensing characteristics and humidity-sensing characteristics of carbon nanotube film two-electrode sensor. The sensor has the advantages of simple structure, low cost and high gas detection sensitivity.
本发明的另一目的,是提供一种基于碳纳米管薄膜三电极传感器检测单一气体浓度的方法,由不同极间距碳纳米管薄膜三电极传感器组成传感器阵列分别测量待测单一气体浓度、气体温度与湿度;该浓度测量方法要求的硬件结构简单,能测量任何单一气体,采用数据融合算法,检测气体准确度高。Another object of the present invention is to provide a method for detecting the concentration of a single gas based on a carbon nanotube thin film three-electrode sensor. The sensor array is composed of carbon nanotube thin film three-electrode sensors with different electrode spacings to measure the single gas concentration and gas temperature to be measured respectively. and humidity; the concentration measurement method requires a simple hardware structure, can measure any single gas, and adopts a data fusion algorithm to detect gas with high accuracy.
本发明的目的是通过下述技术方案来实现的。The purpose of the present invention is achieved through the following technical solutions.
碳纳米管薄膜三电极传感器,其特征在于:包括三个自上而下依次分布的第一电极、第二电极和第三电极,所述第一电极由内表面粘接有分布着碳纳米管薄膜的基底以及设有透气孔的电极构成;第二电极由中心设有引出孔的引出极极板构成;第三电极由板面设有盲孔的收集极构成;该三个电极分别通过绝缘支柱相互隔离。The carbon nanotube film three-electrode sensor is characterized in that it includes three first electrodes, second electrodes and third electrodes distributed sequentially from top to bottom, and the first electrode is bonded with carbon nanotubes distributed on the inner surface. The substrate of the film is composed of electrodes with air holes; the second electrode is composed of a lead-out plate with a lead-out hole in the center; the third electrode is composed of a collector with a blind hole on the plate surface; the three electrodes are respectively insulated The struts are isolated from each other.
本发明的结构特征还在于:Structural feature of the present invention is also in:
所述三个电极中相邻两个电极的极间距为30~250μm;The electrode distance between two adjacent electrodes among the three electrodes is 30-250 μm;
所述第一电极与第二电极极板正对面积为0.01~17mm2,第二电极与第三电极极板正对面积为0.01~190mm2。The facing area of the first electrode and the second electrode plate is 0.01-17mm 2 , and the facing area of the second electrode and the third electrode plate is 0.01-190mm 2 .
所述第一电极的电极表面的透气孔为1~4个,在电极内侧表面粘接的碳纳米管薄膜基底上附着有碳纳米管薄膜;The electrode surface of the first electrode has 1 to 4 air holes, and a carbon nanotube film is attached to the carbon nanotube film substrate bonded to the inner surface of the electrode;
所述第二电极引出极中心设有1~4个透气孔;There are 1 to 4 ventilation holes in the center of the lead-out pole of the second electrode;
所述第三电极收集极盲孔与第二电极的引出孔相对应,盲孔的数量为1~4个。The collector blind hole of the third electrode corresponds to the lead-out hole of the second electrode, and the number of blind holes is 1-4.
本发明还给出了一种基于碳纳米管薄膜三电极传感器检测单一气体浓度的方法,该方法包括下述步骤:The present invention also provides a method for detecting a single gas concentration based on a carbon nanotube film three-electrode sensor, the method comprising the following steps:
(1)选择三个电极中相邻两个电极的极间距设定为30~250μm的碳纳米管薄膜三电极传感器;(1) Choose a carbon nanotube film three-electrode sensor with the electrode spacing of two adjacent electrodes set at 30-250 μm among the three electrodes;
(2)分别将设定的三个不同极间距的碳纳米管薄膜三电极传感器作为碳纳米管薄膜三电极单一气体传感器、碳纳米管薄膜三电极温度传感器和碳纳米管薄膜三电极湿度传感器放置在含有待测单一气体的气氛中;(2) Place three carbon nanotube film three-electrode sensors with different electrode spacings as the carbon nanotube film three-electrode single gas sensor, carbon nanotube film three-electrode temperature sensor and carbon nanotube film three-electrode humidity sensor respectively. In an atmosphere containing a single gas to be measured;
(3)分别对三个碳纳米管薄膜三电极单一气体传感器、碳纳米管薄膜三电极、温度传感器和碳纳米管薄膜三电极湿度传感器的第一电极加载电压为0V,第二电极加载电压2~200V,第三电极加载电压1~180V;(3) The first electrode of the three carbon nanotube film three-electrode single gas sensor, the carbon nanotube film three-electrode temperature sensor and the carbon nanotube film three-electrode humidity sensor are loaded with a voltage of 0V, and the second electrode is loaded with a voltage of 2 ~200V, the loading voltage of the third electrode is 1~180V;
(4)在待测单一气体浓度、温度和湿度测量范围内,对应不同的浓度、温度和湿度标定值,分别测量步骤(2)中所有传感器输出的气体放电离子流值;(4) Within the measurement range of single gas concentration, temperature and humidity to be measured, corresponding to different concentration, temperature and humidity calibration values, respectively measure the gas discharge ion current values output by all sensors in step (2);
(5)将步骤(4)中在浓度、温度和湿度测量范围内测得的所有传感器输出离子流值,与相应的单一气体浓度、温度和湿度标定值,组成不同的实验标定样本,然后采用分段插值技术对实验标定样本进行插值,获得插值数据,得到插值样本,并根据包含了实验标定样本及插值样本的所有样本组建单一气体浓度测量数据库;(5) Combine all the sensor output ion current values measured in the concentration, temperature and humidity measurement ranges in step (4) with the corresponding single gas concentration, temperature and humidity calibration values to form different experimental calibration samples, and then use Segmented interpolation technology interpolates the experimental calibration samples, obtains interpolation data, obtains interpolation samples, and builds a single gas concentration measurement database based on all samples including experimental calibration samples and interpolation samples;
(6)采用数据融合技术,构建数据融合仪,建立碳纳米管薄膜三电极单一气体传感器、碳纳米管薄膜三电极温度传感器及碳纳米管薄膜三电极湿度传感器的测量模型;以单一气体浓度测量数据库中的数据作为数据融合仪的输入样本和期望输出样本,并以量程范围内不同的数据分别作为数据融合仪的训练样本和检验样本进行训练和检验,检验结果满足实测误差要求时,数据融合仪输出单一气体传感器的浓度准确测量模型;(6) Using data fusion technology, build a data fusion instrument, establish a measurement model of a carbon nanotube film three-electrode single gas sensor, a carbon nanotube film three-electrode temperature sensor and a carbon nanotube film three-electrode humidity sensor; measure with a single gas concentration The data in the database is used as the input sample and the expected output sample of the data fusion instrument, and different data within the range are used as the training sample and the test sample of the data fusion instrument for training and testing. When the test results meet the requirements of the measured error, the data fusion The instrument outputs a single gas sensor concentration accurate measurement model;
(7)将碳纳米管薄膜三电极单一气体传感器、温度传感器和湿度传感器实测时输出的离子流值输入步骤(6)获得的单一气体浓度准确测量模型,该模型输出单一气体浓度的准确测量值。(7) Input the ion current value output by the carbon nanotube film three-electrode single gas sensor, temperature sensor and humidity sensor into the accurate measurement model of single gas concentration obtained in step (6), and the model outputs the accurate measurement value of single gas concentration .
本发明方法特征还在于:The inventive method is also characterized in that:
所述碳纳米管薄膜三电极传感器中,第二电极电位高于第一电极电位,第三电极电位低于第二电极电位且高于第一电极电位。In the carbon nanotube film three-electrode sensor, the potential of the second electrode is higher than the potential of the first electrode, and the potential of the third electrode is lower than the potential of the second electrode and higher than the potential of the first electrode.
所述建立单一气体浓度测量数据库,是将实验标定数据与插值数据组成数据库,将各传感器输出离子流值及其插值数据作为输入样本,将单一气体浓度、温度和湿度标定值及其插值数据作为期望输出样本。The establishment of a single gas concentration measurement database is to form a database with experimental calibration data and interpolation data, use the ion current value output by each sensor and its interpolation data as an input sample, and use a single gas concentration, temperature and humidity calibration value and its interpolation data as an input sample. Expected output sample.
基于碳纳米管薄膜三电极传感器检测单一气体浓度的测量方法,由不同极间距碳纳米管薄膜三电极传感器组成传感器阵列分别测量待测单一气体浓度、温度与湿度;由传感器电压源供电;由pA级电流测量系统检测传感器输出;调整电极间距,调整电极电压,在待测单一气体中,在温度、湿度环境中进行传感器的标定实验;基于分段插值技术对实验标定数据进行插值,获得插值数据;将包含了实验标定数据及插值数据的所有数据组成单一气体浓度测量数据库,获得待测单一气体的单值气敏特性、单值温度敏感特性和单值湿度敏感特性;根据单一气体浓度测量数据库中的数据,基于数据融合技术,消除温度、湿度的影响,建立单一气体传感器的浓度准确测量模型;将实测时传感器阵列的输出实时地输入单一气体浓度测量模型,就可以得到单一气体浓度的实测结果。该单一气体浓度测量方法克服了碳纳米管薄膜两电极传感器气敏特性及湿敏特性的多值非线性问题,要求的硬件结构简单,能测量任何单一气体,并且成本低,检测气体灵敏度高、准确度高,适合于推广使用。Based on the measurement method of single gas concentration detected by carbon nanotube film three-electrode sensor, the sensor array is composed of carbon nanotube film three-electrode sensors with different electrode spacing to measure the single gas concentration, temperature and humidity respectively; powered by sensor voltage source; powered by pA The output of the sensor is detected by the level current measurement system; the electrode spacing is adjusted, the electrode voltage is adjusted, and the sensor calibration experiment is carried out in the temperature and humidity environment in the single gas to be tested; the experimental calibration data is interpolated based on the segmental interpolation technology to obtain the interpolation data ;Compose all the data including the experimental calibration data and interpolation data into a single gas concentration measurement database, and obtain the single-value gas-sensing characteristics, single-value temperature-sensing characteristics and single-value humidity-sensing characteristics of the single gas to be measured; according to the single-gas concentration measurement database Based on the data fusion technology, the influence of temperature and humidity is eliminated, and an accurate measurement model of the concentration of a single gas sensor is established; the output of the sensor array during actual measurement is input into the single gas concentration measurement model in real time, and the actual measurement of the concentration of a single gas can be obtained result. The single gas concentration measurement method overcomes the multi-valued non-linear problem of the carbon nanotube film two-electrode sensor's gas-sensing characteristics and humidity-sensing characteristics. It has high accuracy and is suitable for popularization.
本发明所述的单一气体浓度检测方法,可实现单一气体的浓度测量,准确度为1%。该新型浓度检测方法与已有的离子化探测器色谱仪中使用的传统三电极探测器的浓度检测方法相比,由于采用碳纳米管薄膜做电极,传感器对所有单一气体包括易燃易爆及有毒气体都具有高灵敏度以及1%的浓度测量准确度,因此测量过程中克服了色谱仪需要针对不同气体更换不同种类探测器的难题。并且碳纳米管三电极传感器以碳纳米管纳米级的尖端曲率半径可实现将传感器工作电压,从离子化探测器的600伏高压降至200伏以下的安全实用范围。本发明的新型单一气体浓度测量方法将不同极间距的传感器阵列技术、pA级电流测量技术、分段插值技术以及数据融合技术集成在一起,可消除温度、湿度的影响,可实现单一气体浓度的准确测量。The single gas concentration detection method of the present invention can realize the concentration measurement of a single gas with an accuracy of 1%. Compared with the concentration detection method of the traditional three-electrode detector used in the existing ionization detector chromatograph, the new concentration detection method uses the carbon nanotube film as the electrode, and the sensor is sensitive to all single gases including flammable and explosive Toxic gases have high sensitivity and 1% concentration measurement accuracy, so the measurement process overcomes the problem that the chromatograph needs to replace different types of detectors for different gases. Moreover, the carbon nanotube three-electrode sensor can reduce the working voltage of the sensor from the high voltage of 600 volts of the ionization detector to a safe and practical range below 200 volts with the nanoscale tip curvature radius of the carbon nanotubes. The new single gas concentration measurement method of the present invention integrates sensor array technology with different pole spacing, pA level current measurement technology, segmental interpolation technology and data fusion technology, can eliminate the influence of temperature and humidity, and can realize the single gas concentration. Measure accurately.
附图说明 Description of drawings
图1是碳纳米管薄膜阴极两电极传感器结构示意图。Fig. 1 is a schematic diagram of the structure of a carbon nanotube film cathode two-electrode sensor.
图2是现有技术碳纳米管薄膜两电极气体传感器的击穿电压与气体浓度的多值非线性气敏特性。Fig. 2 shows the multi-valued nonlinear gas sensing characteristics of the breakdown voltage and gas concentration of the carbon nanotube film two-electrode gas sensor in the prior art.
图3是现有技术碳纳米管薄膜两电极气体传感器的击穿电流与气体浓度的非线性多值气敏特性。Fig. 3 is the non-linear multi-valued gas sensing characteristics of the breakdown current and gas concentration of the carbon nanotube film two-electrode gas sensor in the prior art.
图4是本发明碳纳米管薄膜三电极传感器结构示意图。Fig. 4 is a schematic diagram of the structure of the carbon nanotube film three-electrode sensor of the present invention.
图5是本发明碳纳米管薄膜三电极传感器立体结构侧视图。Fig. 5 is a side view of the stereoscopic structure of the carbon nanotube film three-electrode sensor of the present invention.
图6是本发明碳纳米管薄膜三电极传感器在单一气体氢气中输出的气体放电离子流与气体浓度的单值关系。Fig. 6 is the single-value relationship between the gas discharge ion current and the gas concentration output by the carbon nanotube thin film three-electrode sensor in the single gas hydrogen of the present invention.
图7是本发明碳纳米管薄膜三电极传感器在单一气体乙炔中输出的气体放电离子流与气体浓度的单值关系。Fig. 7 is the single-value relationship between the gas discharge ion current and the gas concentration output by the carbon nanotube thin film three-electrode sensor of the present invention in a single gas acetylene.
图8是本发明碳纳米管薄膜三电极传感器在单一气体一氧化氮中输出的气体放电离子流与气体浓度的单值关系。Fig. 8 is the single-value relationship between the gas discharge ion current and the gas concentration output by the carbon nanotube film three-electrode sensor in the single gas nitric oxide of the present invention.
图中:1、第一电极;2、第二电极;3、第三电极;4、设有透气孔的电极;5、碳纳米管薄膜基底;6、碳纳米管薄膜;7、绝缘支柱。In the figure: 1, the first electrode; 2, the second electrode; 3, the third electrode; 4, the electrode provided with air holes; 5, the carbon nanotube film substrate; 6, the carbon nanotube film; 7, the insulating support.
具体实施方式 Detailed ways
下面结合附图及具体实施例对本发明做进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
实施例1Example 1
如图4、图5所示,该碳纳米管薄膜三电极传感器,包括由三个依次自上而下相互叠加的电极构成,该三个相互叠加电极分别为第一电极1、第二电极2和第三电极3,所述第一电极1由内表面粘接有分布着碳纳米管薄膜6的基底5以及设有透气孔的电极4构成;第二电极2由中心设有引出孔的引出极极板构成;第三电极3由电极板面设有盲孔的收集极构成;该三个电极分别通过绝缘支柱7相互隔离。As shown in Figure 4 and Figure 5, the carbon nanotube thin film three-electrode sensor consists of three electrodes that are stacked from top to bottom in sequence, and the three stacked electrodes are respectively the
图4所示的碳纳米管薄膜三电极传感器实施例中,第一电极1的电极表面的透气孔有2个,透气孔为圆形;在该第一电极1的内侧表面粘接有碳纳米管薄膜基底5,其上分布有碳纳米管薄膜6,且该碳纳米管管口向下。第二电极2中心设有1个引出孔、且引出孔为圆形。第三电极3收集极盲孔与第二电极的引出孔相对应,图4、图5中给出了设置一个盲孔、且盲孔为圆柱体结构的实施例。绝缘支柱7分别设置在碳纳米管薄膜基底5与第二电极2之间、第二电极2与第三电极3之间,即绝缘支柱7分布于第二电极2正对第一电极1的碳纳米管薄膜基底两端的表面两侧及第三电极3的内侧表面的两侧。In the carbon nanotube thin film three-electrode sensor embodiment shown in Fig. 4, there are 2 vent holes on the electrode surface of the
本发明设有透气孔的电极4板面与碳纳米管薄膜基底5均采用硅片材料制作;所述碳纳米管薄膜6,可采用酞菁铁做为催化剂,并采用碳源,在基底5上生长制作碳纳米管薄膜6,或者丝网印刷碳纳米管薄膜6。第二电极2和第三电极3均采用硅片制作。设有透气孔的电极4和第三电极3内侧面、第二电极2的两侧面均设有金属膜。The present invention is provided with the plate surface of the
本发明第一电极1中的电极上有2个透气孔,便于待检测气体进入电极间隙;碳纳米管薄膜的硅片基底具有导电能力,并牢固粘接在第一电极内侧表面;经第二电极2的引出孔,第三电极3收集极可收集气体电离产生的正离子流。第一电极1与第二电极3之间、第二电极2与第三电极3之间通过绝缘支柱7相互隔离;被测气体通过传感器周边电极间的间隙进入传感器相邻两个电极的间隙中。There are 2 air holes on the electrode in the
本发明采取上述结构的碳纳米管薄膜三电极传感器在测量单一气体浓度时,第二电极电位高于第一电极电位,第三电极电位低于第二电极电位并高于第一电极电位。第二电极与第一电极形成电子流回路,第三电极与第一电极形成离子流回路,实现将电子流与离子流分离。碳纳米管薄膜三电极传感器输出的离子流与单一气体浓度、气体温度和湿度之间,在第二电极施加一定电压的基础上,呈现单值关系(图6~图8)。通过分段插值及数据融合技术,实现了单一气体浓度1%的测量准确度。不同极间距的碳纳米管薄膜三电极传感器阵列技术、pA级电流测量技术、分段插值技术以及数据融合技术是本发明浓度测量方法的特征。When the carbon nanotube film three-electrode sensor with the above structure measures the concentration of a single gas, the potential of the second electrode is higher than that of the first electrode, and the potential of the third electrode is lower than the potential of the second electrode and higher than that of the first electrode. The second electrode forms an electron flow loop with the first electrode, and the third electrode forms an ion flow loop with the first electrode, so as to separate the electron flow from the ion flow. The relationship between the ion flow output by the carbon nanotube thin film three-electrode sensor and the concentration of a single gas, gas temperature and humidity, based on a certain voltage applied to the second electrode, presents a single value relationship (Figure 6~Figure 8). Through segmental interpolation and data fusion technology, the measurement accuracy of single gas concentration is 1%. The carbon nanotube film three-electrode sensor array technology with different pole spacing, pA level current measurement technology, segmental interpolation technology and data fusion technology are the characteristics of the concentration measurement method of the present invention.
下面通过一个具体实例,对本发明碳纳米管薄膜三电极传感器检测单一气体浓度的方法做进一步说明。The method for detecting the concentration of a single gas by the carbon nanotube thin film three-electrode sensor of the present invention will be further described through a specific example.
采用极间距固定的碳纳米管薄膜三电极传感器,实验获得了单一气体氢气的单值气敏特性(图6所示),传感器输出的离子流数据输入数据融合建立的单一气体浓度测量模型,获得了准确度小于1%的单一气体氢气浓度测量值。Using a carbon nanotube film three-electrode sensor with a fixed electrode spacing, the single-valued gas-sensing characteristics of a single gas hydrogen (as shown in Figure 6) were experimentally obtained. The ion current data output by the sensor was input into the single-gas concentration measurement model established by data fusion, and obtained A single gas hydrogen concentration measurement with an accuracy of less than 1% was achieved.
图6所示的碳纳米管薄膜三电极传感器检测单一气体氢气浓度实施例中,实验环境条件为温度27.0℃、相对湿度22.6%RH、大气压力93.3KPa。单一气体传感器第一电极1与第二电极2极间距、第二电极2与第三电极3极间距均为100μm;监测温度用的碳纳米管薄膜三电极传感器相邻电极的极间距均为170μm;监测湿度用的碳纳米管薄膜三电极传感器相邻电极的极间距分别为200μm、100μm。上述三个碳纳米管薄膜三电极传感器的第一电极1与第二电极2极板正对面积为17mm2,第二电极2与第三电极3极板正对面积为190mm2。单一气体传感器第一电极1阴极电压为0V,第二电极2引出极加载电压80V,第三电极3收集极加载电压10V;温度传感器第一、第二、第三电极电压分别为0V、70V、10V;湿度传感器第一、第二、第三电极电压分别为0V、90V、10V。随着氢气浓度的增加,单一气体传感器收集极收集到的离子流减小,离子流与氢气浓度之间呈现单值下降关系;温度、湿度传感器敏感特性与单一气体传感器类似。在0~400ppm氢气浓度范围内,获得了11组实验标定数据。三个传感器离子流值作为输入样本,氢气浓度标定值作为期望输出样本数据。采用线性插值对11组实验标定样本数据插值,在0~400ppm氢气浓度范围内以10ppm为间距进行等间距插值,获得39组插值数据,并与11组实验标定数据组成数据库;选用39组插值数据及2组实验标定数据共41组数据作为训练样本,选用不同于训练样本的9组实验标定数据作为检验样本,输入数据融合仪,通过训练检验,获得单一气体氢气的浓度测量模型。单一气体氢气浓度测量模型的线性度为0.31%,9组检验样本的检验结果引用误差最大值为0.37%,达到了1%的单一气体氢气浓度测量准确度。In the example of detecting the concentration of hydrogen in a single gas by the carbon nanotube film three-electrode sensor shown in Figure 6, the experimental environment conditions are temperature 27.0°C, relative humidity 22.6%RH, and atmospheric pressure 93.3KPa. The distance between the
实施例2Example 2
本实施例传感器基本结构同实施例1,所不同的是:The basic structure of the sensor of this embodiment is the same as that of
碳纳米管薄膜三电极乙炔传感器的三个电极中相邻两个电极的极间距固定为200μm,第一电极1的透气孔为2个、第二电极2的引出孔为1个,第三电极3的盲孔为1个。Among the three electrodes of the carbon nanotube film three-electrode acetylene sensor, the electrode spacing between two adjacent electrodes is fixed at 200 μm, the
采用上述极间距固定的碳纳米管薄膜三电极乙炔传感器,实验获得了单一气体乙炔的单值气敏特性(图7所示),传感器输出的离子流数据输入数据融合建立的乙炔浓度测量模型,获得了准确度小于1%的单一气体乙炔浓度测量值。Using the carbon nanotube thin film three-electrode acetylene sensor with a fixed electrode spacing, the single-valued gas-sensing characteristics of a single gas acetylene were experimentally obtained (as shown in Figure 7). A single gas acetylene concentration measurement with an accuracy of less than 1% was obtained.
图7所示的碳纳米管薄膜三电极传感器检测单一气体乙炔浓度的实施例中,实验环境条件为温度26.5℃、相对湿度23.0%RH、大气压力93.7KPa。传感器第一电极与第二电极极间距、第二电极与第三电极极间距均为200μm;监测温度用的碳纳米管薄膜三电极传感器相邻电极的极间距均为170μm;监测湿度用的碳纳米管薄膜三电极传感器相邻电极的极间距分别为200μm、100μm。上述三个碳纳米管薄膜三电极传感器的第一电极1与第二电极2极板正对面积为17mm2,第二电极2与第三电极3极板正对面积为190mm2。单一气体传感器第一电极阴极电压为0V,第二电极引出极加载电压80V,第三电极收集极加载电压10V;温度传感器第一、第二、第三电极电压分别为0V、70V、10V;湿度传感器第一、第二、第三电极电压分别为0V、90V、10V。随着乙炔浓度的增加,收集极收集到的离子流减小,离子流与乙炔浓度之间呈现单值下降关系;温度、湿度传感器敏感特性与单一气体传感器类似。在0~30ppm乙炔浓度范围内,获得了13组实验标定数据。三个传感器离子流值作为输入样本,乙炔浓度标定值作为期望输出样本数据。采用线性插值对13组实验标定样本数据插值,在0~30ppm乙炔浓度范围内采用步长为0.2ppm进行插值,获得151组插值数据,并与13组实验标定数据组成数据库;选用151组插值数据和1组实验标定数据共152组数据作为训练样本,12组不同于训练样本的实验标定数据及已用作训练样本的1组实验标定数据共13组实验标定数据作为检验样本,输入数据融合仪,通过训练检验,获得单一气体乙炔浓度测量模型。单一气体乙炔浓度测量模型的线性度为0.09%,13组检验样本的检验结果引用误差最大值为0.25%,达到了1%的单一气体乙炔浓度测量准确度。In the embodiment of the carbon nanotube film three-electrode sensor detecting the concentration of a single gas acetylene shown in FIG. 7 , the experimental environment conditions are temperature 26.5°C, relative humidity 23.0%RH, and atmospheric pressure 93.7KPa. The distance between the first electrode and the second electrode of the sensor, and the distance between the second electrode and the third electrode are all 200 μm; the distance between the adjacent electrodes of the carbon nanotube film three-electrode sensor for monitoring temperature is 170 μm; The distance between adjacent electrodes of the nanotube film three-electrode sensor is 200 μm and 100 μm, respectively. In the three carbon nanotube film three-electrode sensors, the facing area of the
实施例3Example 3
本实施例传感器基本结构同实施例1,所不同的是:The basic structure of the sensor of this embodiment is the same as that of
碳纳米管薄膜三电极一氧化氮传感器的三个电极中相邻两个电极的极间距分别固定为200μm、100μm,第一电极1的透气孔为2个、第二电极2的引出孔为1个,第三电极3的盲孔为1个。Among the three electrodes of the carbon nanotube thin-film three-electrode nitric oxide sensor, the electrode spacing between two adjacent electrodes is fixed at 200 μm and 100 μm respectively, the
采用上述极间距固定的碳纳米管薄膜三电极一氧化氮传感器,实验获得了单一气体一氧化氮的单值气敏特性(图8所示),传感器输出的离子流数据输入数据融合建立的一氧化氮浓度测量模型,获得了准确度小于1%的单一气体一氧化氮浓度测量值。Using the carbon nanotube thin-film three-electrode nitric oxide sensor with a fixed electrode spacing, the single-valued gas-sensing characteristics of a single gas nitric oxide were experimentally obtained (as shown in Figure 8). The nitric oxide concentration measurement model obtained a single gas nitric oxide concentration measurement with an accuracy of less than 1%.
图8所示的碳纳米管薄膜三电极传感器检测单一气体一氧化氮浓度的实施例中,实验环境条件为温度24.5℃、相对湿度24.5%RH、大气压力93.4KPa。传感器第一电极与第二电极极间距为200μm,第二电极与第三电极极间距为100μm;监测温度用的碳纳米管薄膜三电极传感器相邻电极的极间距均为170μm;监测湿度用的碳纳米管薄膜三电极传感器相邻电极的极间距分别为200μm、100m。上述三个碳纳米管薄膜三电极传感器的第一电极1与第二电极2极板正对面积为17mm2,第二电极2与第三电极3极板正对面积为190mm2。单一气体传感器第一电极阴极电压为0V,第二电极引出极加载电压130V,第三电极收集极加载电压10V;温度传感器第一、第二、第三电极电压分别为0V、70V、10V;湿度传感器第一、第二、第三电极电压分别为0V、90V、10V。随着一氧化氮浓度的增加,收集极收集到的离子流减小,离子流与一氧化氮浓度之间呈现单值下降关系;温度、湿度传感器敏感特性与单一气体传感器类似。在0~1208.998ppm一氧化氮浓度范围内,获得了12组实验标定数据。三个传感器离子流值作为输入样本,一氧化氮浓度标定值作为期望输出样本数据。采用线性插值对12组实验标定样本数据插值,在0~1208.998ppm浓度范围内,其中489.570ppm~828.778ppm浓度范围内以5ppm为间距,其他区间以15ppm为间距进行等间距插值,获得127组插值数据,并与12组实验标定数据组成数据库;选用118组插值数据作为训练样本,12组实验标定数据作为检验样本,输入数据融合仪,通过训练检验,获得单一气体一氧化氮浓度测量模型。浓度测量模型的线性度为0.1%,12组检验样本的检验结果引用误差最大值为0.46%,达到了1%的浓度测量准确度。In the embodiment of the carbon nanotube film three-electrode sensor detecting the concentration of nitric oxide in a single gas shown in Fig. 8, the experimental environment conditions are temperature 24.5°C, relative humidity 24.5%RH, and atmospheric pressure 93.4KPa. The distance between the first electrode and the second electrode of the sensor is 200 μm, and the distance between the second electrode and the third electrode is 100 μm; the distance between adjacent electrodes of the carbon nanotube film three-electrode sensor for temperature monitoring is 170 μm; The distance between adjacent electrodes of the carbon nanotube film three-electrode sensor is 200 μm and 100 m, respectively. In the three carbon nanotube film three-electrode sensors, the facing area of the
实施例4Example 4
本实施例基本结构同实施例1,所不同的是:碳纳米管薄膜三电极传感器三个电极中相邻两个电极间的极间距分别为250μm、30μm,第一电极1与第二电极2极板正对面积为0.01mm2,第二电极2与第三电极3极板正对面积为0.01mm2。The basic structure of this embodiment is the same as that of
第一电极1的电极表面的透气孔有1个,透气孔为四边形、五边形或六边形;第二电极2中心引出孔为4个,引出孔为四边形、五边形或六边形;第三电极3盲孔的数量为4个,盲孔为3~6棱柱或棱锥体。There is one vent hole on the electrode surface of the
本实施例的检测方法与实施例1基本相同,所不同的是:The detection method of the present embodiment is basically the same as
传感器的第一电极阴极电压为0V,第二电极引出极加载电压2V,第三电极收集极加载电压1V。The cathode voltage of the first electrode of the sensor is 0V, the lead-out pole of the second electrode is loaded with a voltage of 2V, and the collector of the third electrode is loaded with a voltage of 1V.
实施例5Example 5
本实施例基本结构同实施例1,所不同的是:三电极中相邻两个电极间的极间距分别为250μm、30μm,第一电极1与第二电极2极板正对面积为10mm2,第二电极2与第三电极3极板正对面积为100mm2。The basic structure of this embodiment is the same as that of
第一电极1的电极表面的透气孔有4个,透气孔为四边形、五边形或六边形;第二电极2中心引出孔为2个,引出孔为四边形、五边形或六边形;第三电极3盲孔的数量为2个,盲孔为3~6棱柱或棱锥体。There are 4 vent holes on the electrode surface of the
本实施例的检测方法与实施例1基本相同,所不同的是:The detection method of the present embodiment is basically the same as
传感器的第一电极阴极电压为0V,第二电极引出极加载电压200V,第三电极收集极加载电压180V。The cathode voltage of the first electrode of the sensor is 0V, the lead-out electrode of the second electrode is loaded with a voltage of 200V, and the collector of the third electrode is loaded with a voltage of 180V.
本发明通过不同极间距传感器组成传感器阵列、pA级电流测量系统检测传感器输出、分段插值及数据融合方法,形成一种新型、可以测量各种单一待测气体、抗干扰能力强、准确度高的单一气体浓度测量方法。传感器阵列里不同极间距的传感器,实时检测温度、湿度的干扰影响,直接检测单一气体浓度;pA级电流测量系统可同时检测对应单一气体浓度、温度和湿度的各传感器输出的pA级电流;分段插值及数据融合方法,可消除温度、湿度干扰,输出准确度高的单一气体浓度测量值。In the present invention, a sensor array composed of sensors with different pole spacing, a pA level current measurement system to detect sensor output, segmental interpolation and data fusion methods form a new type that can measure various single gases to be measured, has strong anti-interference ability and high accuracy Single gas concentration measurement method. The sensors with different pole spacing in the sensor array can detect the interference effect of temperature and humidity in real time, and directly detect the concentration of a single gas; the pA-level current measurement system can simultaneously detect the pA-level current output by each sensor corresponding to a single gas concentration, temperature and humidity; Segment interpolation and data fusion methods can eliminate temperature and humidity interference, and output a single gas concentration measurement value with high accuracy.
虽然本发明以上述较佳的实施例对本发明做出了详细的描述,但上述实施例并不用于限定本发明。在不脱离本发明技术方案所给出的技术特征和结构范围的情况下,对技术特征所作的增加、变形或以本领域同样内容的替换,均应属本发明的保护范围。Although the present invention has been described in detail with the above preferred embodiments, the above embodiments are not intended to limit the present invention. Without departing from the technical features and structural scope provided by the technical solution of the present invention, any addition, deformation or replacement of the technical features with the same content in the field shall belong to the protection scope of the present invention.
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