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CN102081067B - Carbon nano tube film ionization type nitrogen dioxide sensor and concentration measuring method thereof - Google Patents

Carbon nano tube film ionization type nitrogen dioxide sensor and concentration measuring method thereof Download PDF

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CN102081067B
CN102081067B CN 201110038488 CN201110038488A CN102081067B CN 102081067 B CN102081067 B CN 102081067B CN 201110038488 CN201110038488 CN 201110038488 CN 201110038488 A CN201110038488 A CN 201110038488A CN 102081067 B CN102081067 B CN 102081067B
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nitrogen dioxide
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tube film
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CN102081067A (en
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张勇
方静
王进
张晶园
姜为华
宋晓慧
王影花
张建业
牛国平
王晓冰
李昕
唐建文
刘君华
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Xian Jiaotong University
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Abstract

The invention discloses a carbon nanotube film ionization type nitrogen dioxide sensor and a concentration measurement method thereof, wherein the sensor comprises a first electrode, a second electrode and a third electrode which are sequentially distributed, the first electrode is provided with air holes, and the inner surface of the first electrode is attached with a metal film substrate distributed with a carbon nanotube film; the center of the second electrode is provided with a lead-out hole; a blind hole is formed in the surface of the third electrode; the three electrodes are isolated from each other. The method comprises the following steps: 1) placing three sensors with different inter-polar distances; 2) applying a voltage across the electrodes; 3) measuring ion flow values of the sensors; 4) the measured value and the calibration values of the concentration, the temperature and the humidity of the nitrogen dioxide gas form a sample, and the sample and an interpolation sample construct a gas concentration measurement database; 5) constructing a data fusion instrument and establishing an accurate measurement model of the concentration of the nitrogen dioxide gas; 6) and inputting the actual measurement value of the sensor into the measurement model to obtain the accurate measurement value of the concentration of the nitrogen dioxide gas. The sensor has the advantages of high gas detection sensitivity, good linearity and high accuracy.

Description

碳纳米管薄膜电离式二氧化氮传感器及其浓度测量方法Carbon nanotube film ionized nitrogen dioxide sensor and its concentration measurement method

技术领域 technical field

本发明涉及气体传感领域,特别是一种基于碳纳米管薄膜及气体放电原理的电离式二氧化氮传感器及其测量二氧化氮浓度的方法。The invention relates to the field of gas sensing, in particular to an ionized nitrogen dioxide sensor based on carbon nanotube film and gas discharge principle and a method for measuring the concentration of nitrogen dioxide.

背景技术 Background technique

随着各行各业气体测量的迫切需要以及纳米技术的发展,纳米传感器已获得长足的进展。尤其是随着20世纪末期碳纳米管的发现,碳纳米管在气体、温度、湿度测量领域展现出诱人的应用前景。碳纳米管气敏、温敏、湿敏传感器中的碳纳米管薄膜两电极电离式传感器,以其测量灵敏度高、测量气体范围宽、响应快等优点,成为气体、温度、湿度测量领域的研究热点。碳纳米管薄膜两电极电离式气敏传感器基于气体放电原理,克服了其它类型的碳纳米管气敏传感器在被测气体中饱和中毒的缺点,气体浓度测量范围及被测气体种类范围更宽。用碳纳米管作为敏感材料构成的气敏、温敏、湿敏传感器,具有常规传感器不可替代的优点:一是碳纳米管的比表面积大,在传感器整体尺寸较小的情况下,可大大提高电极的面积;二是基于碳纳米管纳米级的尖端曲率半径,使传感器工作电压极大降低,并在碳纳米管尖端附近获得极强的电场强度,在低电压下使被测气体电离;三是大大缩小了传感器的尺寸,动态响应快。因此,它在生物、化学、机械、航空、军事、反恐等方面具有广泛的发展前途。With the urgent need of gas measurement in all walks of life and the development of nanotechnology, nanosensors have made great progress. Especially with the discovery of carbon nanotubes at the end of the 20th century, carbon nanotubes have shown attractive application prospects in the fields of gas, temperature and humidity measurement. The carbon nanotube thin film two-electrode ionization sensor in the carbon nanotube gas sensor, temperature sensor and humidity sensor has become a research field in the field of gas, temperature and humidity measurement due to its advantages of high measurement sensitivity, wide gas measurement range and fast response. hotspot. The carbon nanotube film two-electrode ionization gas sensor is based on the principle of gas discharge, which overcomes the shortcomings of other types of carbon nanotube gas sensors that are saturated and poisoned in the measured gas, and has a wider gas concentration measurement range and a wider range of gas types to be measured. Gas-sensitive, temperature-sensitive, and humidity-sensitive sensors made of carbon nanotubes as sensitive materials have irreplaceable advantages of conventional sensors: First, carbon nanotubes have a large specific surface area, which can greatly improve the overall size of the sensor when the overall size of the sensor is small. The area of the electrode; the second is based on the nanoscale tip curvature radius of the carbon nanotubes, which greatly reduces the operating voltage of the sensor, and obtains a very strong electric field strength near the tip of the carbon nanotubes, ionizing the measured gas at a low voltage; The size of the sensor is greatly reduced, and the dynamic response is fast. Therefore, it has broad development prospects in biology, chemistry, machinery, aviation, military affairs, and anti-terrorism.

现有的碳纳米管薄膜两电极电离式传感器包括由西安交通大学的刘君华、张勇、李昕、朱长纯教授等人在2001年的第14届IVMC国际真空微电子学国际会议公开的碳纳米管薄膜两电极电离式气体传感器(图1所示)。该传感器工作之后由于极间放电后空间电荷难以扩散,传感器难以恢复到初始状态,并且传感器击穿电压、击穿电流与气体浓度之间呈现多值关系(图2,图3),无法对气体浓度进行测量。美国伦斯勒工业学院(Rensselaer Polytechnic Institute)的Nikhil Koratkar与Pulickel M Ajayan教授等人研制了碳纳米管薄膜阳极两电极气体传感器。该传感器击穿电压与气体浓度之间呈现非线性关系,击穿放电电流与气体浓度之间线性误差较大;放电电压和放电电流较大;无法实现碳纳米管薄膜阳极对单一气体的测量。浙江大学生物医学工程与仪器科学学院的惠国华、陈裕泉教授在120微米极间距的条件下对碳纳米管薄膜阴极两电极气体传感器进行了研制,研究了传感器在三种单一气体中的放电特性,由于灵敏度较低,没有构成测量浓度的气体传感器。Existing carbon nanotube film two-electrode ionization sensors include carbon nanotubes disclosed by professors Liu Junhua, Zhang Yong, Li Xin, Zhu Changchun, etc. of Xi'an Jiaotong University at the 14th IVMC International Vacuum Microelectronics International Conference in 2001. Thin-film two-electrode ionization gas sensor (shown in Figure 1). After the sensor works, because the space charge is difficult to diffuse after the discharge between the electrodes, the sensor is difficult to return to the initial state, and the breakdown voltage, breakdown current and gas concentration of the sensor show a multi-valued relationship (Figure 2, Figure 3), and the gas concentration cannot be measured. Concentration is measured. Professor Nikhil Koratkar and Pulickel M Ajayan from Rensselaer Polytechnic Institute in the United States developed a carbon nanotube film anode two-electrode gas sensor. The breakdown voltage of the sensor shows a nonlinear relationship with the gas concentration, and the linear error between the breakdown discharge current and the gas concentration is large; the discharge voltage and discharge current are large; and the carbon nanotube thin film anode cannot measure a single gas. Professor Hui Guohua and Professor Chen Yuquan from the School of Biomedical Engineering and Instrument Science of Zhejiang University developed a carbon nanotube film cathode two-electrode gas sensor under the condition of 120 micron electrode spacing, and studied the discharge characteristics of the sensor in three single gases , due to low sensitivity, does not constitute a gas sensor for measuring concentration.

因此,目前对敏感各类单一气体包括二氧化氮的碳纳米管薄膜电离式传感器及其测量二氧化氮单一气体浓度的方法的研究,成为亟待解决的技术问题。Therefore, the current research on the carbon nanotube film ionization sensor sensitive to various single gases including nitrogen dioxide and the method for measuring the concentration of nitrogen dioxide single gas has become a technical problem to be solved urgently.

发明内容 Contents of the invention

本发明的目的之一,是提供一种碳纳米管薄膜电离式二氧化氮传感器,将传统碳纳米管薄膜两电极传感器的输出电流分为电子流与离子流,建立本发明电离式二氧化氮传感器收集极收集的离子流与二氧化氮气体浓度、温度、湿度的单值对应关系,克服碳纳米管薄膜两电极传感器气体浓度敏感特性及湿敏特性的多值非线性问题。该传感器结构简单,成本低,检测气体灵敏度高。One of the purposes of the present invention is to provide a carbon nanotube thin film ionized nitrogen dioxide sensor, which divides the output current of the traditional carbon nanotube thin film two-electrode sensor into electron flow and ion flow, and establishes the ionized nitrogen dioxide sensor of the present invention. The single-value correspondence between the ion flow collected by the collector of the sensor and the nitrogen dioxide gas concentration, temperature, and humidity overcomes the multi-value non-linear problem of the carbon nanotube film two-electrode sensor gas concentration sensitivity and humidity sensitivity. The sensor has the advantages of simple structure, low cost and high gas detection sensitivity.

本发明的另一目的,是提供一种基于碳纳米管薄膜电离式二氧化氮传感器检测二氧化氮气体浓度的方法,由不同极间距碳纳米管薄膜电离式传感器组成传感器阵列,分别测量待测二氧化氮气体浓度、气体温度与湿度;该浓度测量方法要求的硬件结构简单,采用数据融合算法,检测气体准确度高。Another object of the present invention is to provide a method for detecting the concentration of nitrogen dioxide gas based on a carbon nanotube thin film ionization nitrogen dioxide sensor. The sensor array is composed of carbon nanotube thin film ionization sensors with different electrode spacings, respectively measuring the concentration of nitrogen dioxide to be measured. Nitrogen dioxide gas concentration, gas temperature and humidity; the hardware structure required by the concentration measurement method is simple, the data fusion algorithm is adopted, and the gas detection accuracy is high.

本发明的目的是通过下述技术方案来实现的。The purpose of the present invention is achieved through the following technical solutions.

碳纳米管薄膜电离式二氧化氮传感器,其特征在于:包括三个自上而下依次分布的第一电极、第二电极和第三电极,所述第一电极由内表面附着有分布着碳纳米管薄膜的金属膜基底以及设有透气孔的电极构成;第二电极由中心设有引出孔的引出极极板构成;第三电极由板面设有盲孔的收集极构成;该三个电极分别通过绝缘支柱相互隔离。The carbon nanotube thin film ionized nitrogen dioxide sensor is characterized in that it includes three first electrodes, second electrodes and third electrodes distributed sequentially from top to bottom, and the first electrodes are attached with carbon electrodes distributed on the inner surface. The metal film base of the nanotube film and the electrode with air holes; the second electrode is composed of the lead-out electrode plate with the lead-out hole in the center; the third electrode is composed of the collector with the blind hole on the plate surface; the three The electrodes are respectively separated from each other by insulating struts.

本发明的结构特征还在于:Structural feature of the present invention is also in:

所述三个电极中相邻两个电极间的极间距为30~250μm;The electrode spacing between two adjacent electrodes among the three electrodes is 30-250 μm;

所述第一电极与第二电极极板正对面积为0.01~170mm2,第二电极与第三电极极板正对面积为0.01~190mm2The facing area of the first electrode and the second electrode plate is 0.01-170 mm 2 , and the facing area of the second electrode and the third electrode plate is 0.01-190 mm 2 .

所述第一电极的电极表面的透气孔为1~4个,在电极内侧表面附着的金属膜基底上生长或者丝网印刷有碳纳米管薄膜;The electrode surface of the first electrode has 1 to 4 air holes, and a carbon nanotube film is grown or screen-printed on the metal film substrate attached to the inner surface of the electrode;

所述第二电极引出极中心设有1~4个引出孔;The center of the second electrode lead-out pole is provided with 1 to 4 lead-out holes;

所述第三电极收集极盲孔与第二电极的引出孔相对应,盲孔的数量为1~4个。The collector blind hole of the third electrode corresponds to the lead-out hole of the second electrode, and the number of blind holes is 1-4.

本发明还给出了一种基于碳纳米管薄膜电离式二氧化氮传感器测量二氧化氮气体浓度的方法,该方法包括下述步骤:The present invention also provides a method for measuring the concentration of nitrogen dioxide gas based on a carbon nanotube thin film ionization nitrogen dioxide sensor, the method comprising the following steps:

(1)选择三个电极相邻两个电极的极间距设定为30~250μm的碳纳米管薄膜电离式传感器;(1) Select a carbon nanotube thin film ionization sensor with three electrodes whose electrode spacing between two adjacent electrodes is set to 30-250 μm;

(2)分别将设定的三个不同极间距的碳纳米管薄膜电离式二氧化氮传感器、碳纳米管薄膜电离式温度传感器、碳纳米管薄膜电离式湿度传感器放置在含有待测二氧化氮气体的气氛中;(2) Place the carbon nanotube thin film ionization nitrogen dioxide sensor, carbon nanotube thin film ionization temperature sensor, and carbon nanotube thin film ionization humidity sensor with three different electrode spacings in the atmosphere containing the nitrogen dioxide to be measured. in a gaseous atmosphere;

(3)分别对三个碳纳米管薄膜电离式二氧化氮传感器、温度传感器和湿度传感器的第一电极加载电压为0V,第二电极加载电压2~200V,第三电极加载电压1~180V;(3) The first electrodes of the three carbon nanotube film ionized nitrogen dioxide sensors, the temperature sensor and the humidity sensor are loaded with a voltage of 0V, the second electrode is loaded with a voltage of 2-200V, and the third electrode is loaded with a voltage of 1-180V;

(4)在待测二氧化氮气体浓度、温度和湿度测量范围内,对应不同的浓度、温度和湿度标定值,分别测量步骤(2)中所有传感器输出的气体放电离子流值;(4) within the measurement range of nitrogen dioxide gas concentration, temperature and humidity to be measured, corresponding to different concentration, temperature and humidity calibration values, respectively measure the gas discharge ion current values output by all sensors in step (2);

(5)将步骤(4)中在浓度、温度和湿度测量范围内测得的所有传感器输出离子流值,与相应的二氧化氮气体浓度、温度和湿度标定值,组成不同的样本,组成不同的实验标定样本,然后采用分段插值技术对实验标定样本进行插值,获得插值数据,得到插值样本,并根据包含了实验标定样本及插值样本的所有样本组建二氧化氮气体浓度测量数据库;(5) All the sensor output ion current values measured in the concentration, temperature and humidity measurement ranges in step (4) are combined with the corresponding nitrogen dioxide gas concentration, temperature and humidity calibration values to form different samples, and the composition is different The experimental calibration samples, and then use the segmental interpolation technology to interpolate the experimental calibration samples to obtain the interpolation data, get the interpolation samples, and build the nitrogen dioxide gas concentration measurement database according to all samples including the experimental calibration samples and interpolation samples;

(6)采用数据融合技术,构建数据融合仪,建立二氧化氮传感器、温度传感器及湿度传感器的测量模型;以二氧化氮气体浓度测量数据库中的数据作为数据融合仪的输入样本和期望输出样本,并以量程范围内不同的数据分别作为数据融合仪的训练样本和检验样本进行训练和检验,检验结果满足实测误差要求时,数据融合仪输出二氧化氮传感器的浓度准确测量模型;(6) Using data fusion technology, build a data fusion instrument, and establish measurement models for nitrogen dioxide sensors, temperature sensors and humidity sensors; use the data in the nitrogen dioxide gas concentration measurement database as the input samples and expected output samples of the data fusion instrument , and use different data within the range as the training samples and inspection samples of the data fusion instrument for training and inspection. When the inspection results meet the actual measurement error requirements, the data fusion instrument outputs an accurate measurement model for the concentration of the nitrogen dioxide sensor;

(7)将碳纳米管薄膜电离式二氧化氮传感器、温度传感器和湿度传感器实测时输出的离子流值输入步骤(6)获得的二氧化氮气体浓度准确测量模型,该模型输出二氧化氮气体浓度的准确测量值。(7) The ion current value output during the actual measurement of carbon nanotube film ionized nitrogen dioxide sensor, temperature sensor and humidity sensor is input into the accurate measurement model of nitrogen dioxide gas concentration obtained in step (6), and the model outputs nitrogen dioxide gas Accurate measurement of concentration.

本发明方法特征还在于:The inventive method is also characterized in that:

所述碳纳米管薄膜电离式二氧化氮传感器中,第二电极电位高于第一电极电位,第三电极电位低于第二电极电位且高于第一电极电位。In the carbon nanotube film ionization nitrogen dioxide sensor, the potential of the second electrode is higher than the potential of the first electrode, and the potential of the third electrode is lower than the potential of the second electrode and higher than the potential of the first electrode.

所述建立二氧化氮气体浓度测量数据库,是将实验标定数据与插值数据组成数据库,将各传感器输出离子流值及其插值数据作为输入样本,将二氧化氮气体浓度、温度和湿度标定值及其插值数据作为期望输出样本。The establishment of the nitrogen dioxide gas concentration measurement database is to form a database with experimental calibration data and interpolation data, and use the output ion current value of each sensor and its interpolation data as input samples, and use the nitrogen dioxide gas concentration, temperature and humidity calibration values and Its interpolated data serves as the desired output samples.

基于碳纳米管薄膜电离式二氧化氮传感器的二氧化氮气体浓度测量方法,由不同极间距碳纳米管薄膜电离式传感器组成传感器阵列分别测量待测二氧化氮气体浓度、温度与湿度;由传感器电压源供电;由pA级电流测量系统检测传感器输出;调整电极间距,调整电极电压,在待测二氧化氮气体中,在温度、湿度环境中进行传感器的标定实验;基于分段插值技术对实验标定数据进行插值,获得插值数据;将包含了实验标定数据及插值数据的所有数据组成二氧化氮气体浓度测量数据库,获得待测二氧化氮气体的单值气敏特性、单值温度敏感特性、单值湿度敏感特性;根据二氧化氮气体浓度测量数据库中的数据,基于分段插值技术及数据融合技术,消除温度、湿度的影响,建立二氧化氮气体传感器的浓度准确测量模型;将实测时传感器阵列的输出实时地输入二氧化氮气体浓度测量模型,就可以得到二氧化氮气体浓度的实测结果。该二氧化氮气体浓度测量方法克服了碳纳米管薄膜两电极传感器气敏特性及湿敏特性的多值非线性问题,要求的硬件结构简单,能测量二氧化氮气体,采用数据融合算法,成本低,检测气体灵敏度高、准确度高,适合于推广使用。The nitrogen dioxide gas concentration measurement method based on the carbon nanotube thin film ionization nitrogen dioxide sensor, the sensor array is composed of carbon nanotube thin film ionization sensors with different electrode spacings to measure the concentration, temperature and humidity of the nitrogen dioxide gas to be measured respectively; Voltage source power supply; sensor output is detected by pA level current measurement system; electrode spacing is adjusted, electrode voltage is adjusted, sensor calibration experiment is carried out in temperature and humidity environment in nitrogen dioxide gas to be measured; experiment is performed based on segmental interpolation technology The calibration data is interpolated to obtain the interpolation data; all the data including the experimental calibration data and interpolation data are composed of the nitrogen dioxide gas concentration measurement database, and the single-value gas-sensing characteristics, single-value temperature-sensing characteristics, Single-value humidity sensitivity characteristics; according to the data in the nitrogen dioxide gas concentration measurement database, based on the segmental interpolation technology and data fusion technology, eliminate the influence of temperature and humidity, and establish an accurate measurement model for the concentration of nitrogen dioxide gas sensors; The output of the sensor array is input into the nitrogen dioxide gas concentration measurement model in real time, and the actual measurement result of the nitrogen dioxide gas concentration can be obtained. The nitrogen dioxide gas concentration measurement method overcomes the multi-valued non-linear problem of the carbon nanotube film two-electrode sensor's gas-sensing characteristics and humidity-sensing characteristics, requires a simple hardware structure, can measure nitrogen dioxide gas, and adopts a data fusion algorithm. Low, high gas detection sensitivity, high accuracy, suitable for popularization and use.

本发明所述的二氧化氮气体浓度检测方法,可实现二氧化氮气体的浓度测量,准确度为1%。该新型气体浓度检测方法与已有的离子化探测器色谱仪中使用的传统三电极探测器的气体浓度检测方法相比,由于采用碳纳米管薄膜做电极,传感器对二氧化氮气体具有高灵敏度以及1%的浓度测量准确度。并且碳纳米管薄膜电离式传感器以碳纳米管纳米级的尖端曲率半径可实现将传感器工作电压,从离子化探测器的600伏高压降至200伏以下的安全实用范围。本发明的新型二氧化氮气体浓度测量方法将不同极间距的传感器阵列技术、pA级电流测量技术、分段插值技术以及数据融合技术集成在一起,可消除温度、湿度的影响,可实现二氧化氮气体浓度的准确测量。The nitrogen dioxide gas concentration detection method of the invention can realize the concentration measurement of the nitrogen dioxide gas, and the accuracy is 1%. Compared with the gas concentration detection method of the traditional three-electrode detector used in the existing ionization detector chromatograph, this new gas concentration detection method has high sensitivity to nitrogen dioxide gas due to the use of carbon nanotube films as electrodes and a concentration measurement accuracy of 1%. In addition, the carbon nanotube film ionization sensor can reduce the working voltage of the sensor from the high voltage of 600 volts of the ionization detector to a safe and practical range below 200 volts with the nanoscale tip curvature radius of the carbon nanotubes. The novel nitrogen dioxide gas concentration measurement method of the present invention integrates sensor array technology with different pole spacing, pA level current measurement technology, segmental interpolation technology and data fusion technology, which can eliminate the influence of temperature and humidity, and can realize Accurate measurement of nitrogen gas concentration.

附图说明 Description of drawings

图1是现有技术碳纳米管薄膜阴极两电极传感器结构示意图。Fig. 1 is a schematic structural diagram of a carbon nanotube film cathode two-electrode sensor in the prior art.

图2是现有技术碳纳米管薄膜两电极气体传感器的击穿电压与气体浓度的多值非线性气敏特性。Fig. 2 shows the multi-valued nonlinear gas sensing characteristics of the breakdown voltage and gas concentration of the carbon nanotube film two-electrode gas sensor in the prior art.

图3是现有技术碳纳米管薄膜两电极气体传感器的击穿电流与气体浓度的非线性多值气敏特性。Fig. 3 is the non-linear multi-valued gas sensing characteristics of the breakdown current and gas concentration of the carbon nanotube film two-electrode gas sensor in the prior art.

图4是本发明碳纳米管薄膜电离式二氧化氮传感器结构示意图;Fig. 4 is the structural representation of carbon nanotube thin film ionization nitrogen dioxide sensor of the present invention;

图5是本发明碳纳米管薄膜电离式二氧化氮传感器立体结构侧视图。Fig. 5 is a side view of the three-dimensional structure of the carbon nanotube film ionized nitrogen dioxide sensor of the present invention.

图6是本发明碳纳米管薄膜电离式二氧化氮传感器输出的气体放电离子流与二氧化氮气体浓度的单值关系;Fig. 6 is the single-value relationship between the gas discharge ion current output by the carbon nanotube film ionization nitrogen dioxide sensor of the present invention and the nitrogen dioxide gas concentration;

图中:1、第一电极;2、第二电极;3、第三电极;4、设有透气孔的电极;5、金属膜基底;6、碳纳米管薄膜;7、绝缘支柱。In the figure: 1, the first electrode; 2, the second electrode; 3, the third electrode; 4, the electrode provided with air holes; 5, the metal film substrate; 6, the carbon nanotube film; 7, the insulating support.

具体实施方式 Detailed ways

下面结合附图及具体实施例对本发明做进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.

实施例1Example 1

如图4、图5所示,该碳纳米管薄膜电离式二氧化氮传感器,包括由三个依次自上而下相互叠加的电极构成,该三个相互叠加电极分别设有第一电极1、第二电极2和第三电极3,所述第一电极由内表面附着有分布着碳纳米管薄膜的金属膜基底5以及设有透气孔的电极4构成;第二电极2由中心设有引出孔的引出极极板构成;第三电极3由电极板面设有盲孔的收集极构成;该三个电极分别通过绝缘支柱7相互隔离。As shown in Fig. 4 and Fig. 5, the carbon nanotube thin film ionized nitrogen dioxide sensor includes three electrodes stacked from top to bottom in sequence, and the three stacked electrodes are respectively provided with a first electrode 1, The second electrode 2 and the third electrode 3, the first electrode is composed of a metal film substrate 5 with a carbon nanotube thin film attached to the inner surface and an electrode 4 with air holes; The third electrode 3 is composed of a collector with blind holes on the surface of the electrode plate; the three electrodes are separated from each other by insulating pillars 7 respectively.

图4所示的碳纳米管薄膜电离式二氧化氮传感器实施例中,第一电极1的电极表面的透气孔有2个,透气孔为圆形;在该透气孔的一侧表面附着有金属膜基底5,其上分布有碳纳米管薄膜6,且该碳纳米管管口向下。第二电极2中心设有1~4个引出孔,图4、图5中给出了设置一个引出孔、且引出孔为圆形的实施例。第三电极3收集极盲孔与第二电极的引出孔相对应,盲孔的数量为1~4个,图4、图5中给出了设置一个盲孔、且盲孔为圆柱体结构的实施例。绝缘支柱7分别设置在分布着碳纳米管薄膜的金属膜基底5与第二电极2之间、第二电极2与第三电极3之间,即绝缘支柱7分布于第二电极2正对第一电极1的表面两侧及第三电极3的内侧金膜表面的两侧。In the carbon nanotube thin film ionized nitrogen dioxide sensor embodiment shown in Fig. 4, there are 2 vent holes on the electrode surface of the first electrode 1, and the vent holes are circular; The film substrate 5 is distributed with a carbon nanotube thin film 6 , and the carbon nanotube tube mouth is downward. The center of the second electrode 2 is provided with 1 to 4 lead-out holes. Figure 4 and Figure 5 show an embodiment in which one lead-out hole is provided and the lead-out hole is circular. The third electrode 3 collector blind hole corresponds to the lead-out hole of the second electrode, and the number of blind holes is 1 to 4. Figures 4 and 5 show the configuration of setting a blind hole and the blind hole is a cylindrical structure. Example. The insulating pillars 7 are arranged between the metal film base 5 and the second electrode 2 and between the second electrode 2 and the third electrode 3 respectively, that is, the insulating pillars 7 are distributed on the second electrode 2 facing the second electrode. The two sides of the surface of the first electrode 1 and the two sides of the inner gold film surface of the third electrode 3 .

本发明第一电极1采用硅片材料制作,第一电极1的一侧表面附着有金属膜基底5;所述碳纳米管薄膜6,可采用酞菁铁做为催化剂,并采用碳源,在金属膜基底5上生长制作碳纳米管薄膜6,或者丝网印刷碳纳米管薄膜6。第二电极2和第三电极3均采用硅片制作。第一电极1和第三电极3内侧面、第二电极2的两侧面均设有金属膜。The first electrode 1 of the present invention is made of a silicon chip material, and a metal film substrate 5 is attached to the surface of the first electrode 1; the carbon nanotube film 6 can use iron phthalocyanine as a catalyst, and adopts a carbon source, in The carbon nanotube film 6 is grown on the metal film substrate 5 , or the carbon nanotube film 6 is screen printed. Both the second electrode 2 and the third electrode 3 are made of silicon wafers. Metal films are provided on the inner surfaces of the first electrode 1 and the third electrode 3 and on both sides of the second electrode 2 .

本发明第一电极1中的电极上有2个透气孔,便于待检测气体进入电极间隙;金属膜基底5附着在第一电极1一侧表面;第二电极2上有引出孔;第三电极3收集极可收集气体电离产生的正离子流。第一电极1与第二电极2之间、第二电极2与第三电极3之间通过绝缘支柱7相互隔离;被测气体通过传感器周边电极间的间隙进入传感器相邻两个电极的间隙中。There are two air holes on the electrode in the first electrode 1 of the present invention, which is convenient for the gas to be detected to enter the electrode gap; the metal film substrate 5 is attached to the surface of the first electrode 1; the second electrode 2 has an extraction hole; the third electrode 3 The collector can collect the positive ion flow generated by gas ionization. Between the first electrode 1 and the second electrode 2, between the second electrode 2 and the third electrode 3 are isolated from each other by insulating pillars 7; the gas to be measured enters the gap between two adjacent electrodes of the sensor through the gap between the peripheral electrodes of the sensor .

本发明采取上述结构的碳纳米管薄膜电离式二氧化氮传感器在测量二氧化氮气体浓度时,第二电极电位高于第一电极电位,第三电极电位低于第二电极电位并高于第一电极电位。第二电极与第一电极形成电子流回路,第三电极与第一电极形成离子流回路,实现将电子流与离子流分离。碳纳米管薄膜电离式传感器输出的离子流与二氧化氮气体浓度、气体温度和湿度之间,在第二电极施加一定电压的基础上,呈现单值气体浓度敏感关系(图6)、单值温度敏感关系、单值湿度敏感关系。通过分段插值及数据融合,实现了二氧化氮气体浓度1%的测量准确度。不同极间距的碳纳米管薄膜电离式传感器阵列技术、pA级电流测量技术、分段插值技术以及数据融合技术是本发明浓度测量方法的特征。When the carbon nanotube film ionization nitrogen dioxide sensor with the above-mentioned structure is used in the present invention to measure the concentration of nitrogen dioxide gas, the potential of the second electrode is higher than the potential of the first electrode, and the potential of the third electrode is lower than the potential of the second electrode and higher than the potential of the first electrode. an electrode potential. The second electrode forms an electron flow loop with the first electrode, and the third electrode forms an ion flow loop with the first electrode, so as to separate the electron flow from the ion flow. Between the ion flow output by the carbon nanotube film ionization sensor and the nitrogen dioxide gas concentration, gas temperature and humidity, on the basis of applying a certain voltage to the second electrode, there is a single value gas concentration sensitive relationship (Figure 6), single value Temperature-sensitive relationship, single-value humidity-sensitive relationship. Through segmental interpolation and data fusion, the measurement accuracy of nitrogen dioxide gas concentration is 1%. The carbon nanotube thin film ionization sensor array technology with different pole spacing, pA level current measurement technology, segmental interpolation technology and data fusion technology are the characteristics of the concentration measurement method of the present invention.

下面通过一个具体实例,对本发明碳纳米管薄膜电离式二氧化氮传感器检测二氧化氮气体浓度的方法做进一步说明。The method for detecting the concentration of nitrogen dioxide gas by the carbon nanotube film ionization nitrogen dioxide sensor of the present invention will be further described through a specific example.

采用极间距固定的碳纳米管薄膜电离式二氧化氮传感器,实验获得了单一气体二氧化氮的单值气敏特性(图6所示),传感器输出的离子流输入数据融合建立的二氧化氮浓度测量模型,获得了准确度小于1%的单一气体二氧化氮气体浓度测量值。Using a carbon nanotube film ionized nitrogen dioxide sensor with a fixed pole spacing, the experiment obtained the single-value gas-sensing characteristics of a single gas nitrogen dioxide (as shown in Figure 6), and the nitrogen dioxide sensor output ion current input data fusion established The concentration measurement model obtains the measurement value of the single gas nitrogen dioxide gas concentration with an accuracy of less than 1%.

图6所示的碳纳米管薄膜电离式二氧化氮传感器检测二氧化氮气体浓度的实施例中,实验环境条件为温度40.7℃、相对湿度18.5%RH、大气压力93.5KPa。碳纳米管薄膜电离式二氧化氮传感器三个电极相邻两个电极间的极间距均为200μm;监测温度用的碳纳米管薄膜电离式传感器相邻电极的极间距均为170μm;监测湿度用的碳纳米管薄膜电离式传感器相邻电极的极间距分别为200μm、100μm。上述三个碳纳米管薄膜电离式传感器的第一电极1与第二电极2极板正对面积为170mm2,第二电极2与第三电极3极板正对面积为190mm2。二氧化氮传感器第一电极1阴极电压为0V,第二电极2引出极加载电压130V,第三电极3收集极加载电压10V。温度传感器第一、第二、第三电极电压分别为0V、70V、10V;湿度传感器第一、第二、第三电极电压分别为0V、90V、10V。随着二氧化氮气体浓度的升高,收集极收集到的离子流减小,离子流随二氧化氮浓度增加呈现单值下降的关系;温度、湿度传感器敏感特性与二氧化氮传感器类似。在0~734.795ppm二氧化氮浓度范围内,获得了10组实验标定数据。三个传感器离子流值作为输入样本,单一气体二氧化氮浓度标定值作为期望输出样本数据。采用线性插值对对10组实验标定样本数据插值,在0~734.795ppm浓度范围内以5ppm为间距进行等间距插值,并在注意值(即气体浓度临界值)附近进行密集插值,共获得266组插值数据,并与10组实验数据组成数据库;选用266组插值数据与1组实验标定数据共267组数据作为训练样本,9组实验数据作为检验样本,采用数据融合技术,获得二氧化氮气体浓度测量模型。二氧化氮浓度测量模型的线性度为0.185%,9组检验样本的检验结果引用误差最大值为0.187%,达到了1%的二氧化氮浓度测量准确度。In the embodiment of the carbon nanotube film ionization nitrogen dioxide sensor shown in FIG. 6 detecting the concentration of nitrogen dioxide gas, the experimental environment conditions are temperature 40.7°C, relative humidity 18.5%RH, and atmospheric pressure 93.5KPa. The carbon nanotube thin film ionization nitrogen dioxide sensor has three electrodes with an electrode spacing of 200 μm between two adjacent electrodes; the carbon nanotube thin film ionization sensor for temperature monitoring has an electrode spacing of 170 μm; for humidity monitoring The distance between adjacent electrodes of the carbon nanotube film ionization sensor is 200 μm and 100 μm, respectively. For the three carbon nanotube thin film ionization sensors, the facing area of the first electrode 1 and the second electrode 2 is 170 mm 2 , and the facing area of the second electrode 2 and the third electrode 3 is 190 mm 2 . The cathode voltage of the first electrode 1 of the nitrogen dioxide sensor is 0V, the lead-out electrode of the second electrode 2 is loaded with a voltage of 130V, and the collector of the third electrode 3 is loaded with a voltage of 10V. The voltages of the first, second and third electrodes of the temperature sensor are 0V, 70V and 10V respectively; the voltages of the first, second and third electrodes of the humidity sensor are 0V, 90V and 10V respectively. As the concentration of nitrogen dioxide gas increases, the ion flow collected by the collector decreases, and the ion flow shows a single value decrease relationship with the increase of nitrogen dioxide concentration; the sensitivity characteristics of temperature and humidity sensors are similar to those of nitrogen dioxide sensors. In the concentration range of 0-734.795ppm nitrogen dioxide, 10 sets of experimental calibration data were obtained. The ion current values of the three sensors are used as input samples, and the calibration value of the nitrogen dioxide concentration of a single gas is used as the expected output sample data. Linear interpolation is used to interpolate the data of 10 sets of experimental calibration samples. In the concentration range of 0-734.795ppm, the interpolation is performed at equal intervals at 5ppm intervals, and dense interpolation is performed near the attention value (ie, the gas concentration critical value), and a total of 266 sets are obtained. Interpolation data, and 10 sets of experimental data to form a database; 266 sets of interpolation data and 1 set of experimental calibration data, a total of 267 sets of data were selected as training samples, and 9 sets of experimental data were used as test samples, using data fusion technology to obtain the concentration of nitrogen dioxide gas Measurement model. The linearity of the nitrogen dioxide concentration measurement model is 0.185%, and the maximum quoted error of the test results of the 9 groups of test samples is 0.187%, reaching the measurement accuracy of 1% nitrogen dioxide concentration.

实施例2Example 2

本实施例基本结构同实施例1,所不同的是:碳纳米管薄膜电离式二氧化氮传感器的三个电极相邻两个电极间的极间距分别为250μm、30μm,第一电极1与第二电极2极板正对面积为0.01mm2,第二电极2与第三电极3极板正对面积为0.01mm2The basic structure of this embodiment is the same as that of Embodiment 1, except that the distance between the three electrodes of the carbon nanotube film ionization nitrogen dioxide sensor is 250 μm and 30 μm respectively, and the first electrode 1 and the second electrode The facing area of the plates of the second electrode 2 is 0.01 mm 2 , and the facing area of the plates of the second electrode 2 and the third electrode 3 is 0.01 mm 2 .

第一电极1的电极表面的透气孔有1个,透气孔为四边形、五边形或六边形;第二电极2中心引出孔为4个,引出孔为四边形、五边形或六边形;第三电极3盲孔的数量为4个,盲孔为3~6棱柱或棱锥体。There is one vent hole on the electrode surface of the first electrode 1, and the vent hole is quadrilateral, pentagonal or hexagonal; the second electrode 2 has 4 center lead-out holes, and the lead-out holes are quadrilateral, pentagonal or hexagonal ; The number of blind holes in the third electrode 3 is 4, and the blind holes are 3-6 prisms or pyramids.

本实施例的检测方法与实施例1基本相同,所不同的是:The detection method of the present embodiment is basically the same as embodiment 1, the difference is:

碳纳米管薄膜电离式二氧化氮传感器的第一电极阴极电压为0V,第二电极引出极加载电压2V,第三电极收集极加载电压1V。The cathode voltage of the first electrode of the carbon nanotube thin film ionization nitrogen dioxide sensor is 0V, the second electrode is loaded with a voltage of 2V, and the third electrode is loaded with a voltage of 1V.

实施例3Example 3

本实施例基本结构同实施例1,所不同的是:碳纳米管薄膜电离式二氧化氮传感器的三个电极中相邻两个电极间的极间距分别为250μm、30μm,第一电极1与第二电极2极板正对面积为10mm2,第二电极2与第三电极3极板正对面积为100mm2The basic structure of this embodiment is the same as that of Embodiment 1, the difference is that: among the three electrodes of the carbon nanotube film ionized nitrogen dioxide sensor, the electrode spacing between two adjacent electrodes is 250 μm and 30 μm respectively, and the first electrode 1 and The facing area of the plates of the second electrode 2 is 10 mm 2 , and the facing area of the plates of the second electrode 2 and the third electrode 3 is 100 mm 2 .

第一电极1的电极表面的透气孔有4个,透气孔为四边形、五边形或六边形;第二电极2中心引出孔为2个,引出孔为四边形、五边形或六边形;第三电极3盲孔的数量为2个,盲孔为3~6棱柱或棱锥体。There are 4 vent holes on the electrode surface of the first electrode 1, and the vent holes are quadrilateral, pentagonal or hexagonal; the second electrode 2 has 2 central lead-out holes, and the lead-out holes are quadrilateral, pentagonal or hexagonal ; The number of blind holes in the third electrode 3 is 2, and the blind holes are 3-6 prisms or pyramids.

本实施例的检测方法与实施例1基本相同,所不同的是:The detection method of the present embodiment is basically the same as embodiment 1, the difference is:

碳纳米管薄膜电离式二氧化氮传感器的第一电极阴极电压为0V,第二电极引出极加载电压200V,第三电极收集极加载电压180V。The cathode voltage of the first electrode of the carbon nanotube thin-film ionization nitrogen dioxide sensor is 0V, the second electrode is loaded with a voltage of 200V, and the third electrode is loaded with a voltage of 180V.

本发明通过不同极间距碳纳米管薄膜电离式传感器组成传感器阵列、pA级电流测量系统检测传感器输出、分段插值及数据融合方法,形成一种新型、可以测量二氧化氮气体、抗干扰能力强、准确度高的二氧化氮气体浓度测量方法。传感器阵列里不同极间距的传感器,实时检测温度、湿度的干扰影响,直接检测二氧化氮气体浓度;pA级电流测量系统可同时检测对应二氧化氮气体浓度、温度和湿度的各传感器输出的pA级电流;分段插值及数据融合方法,可消除温度、湿度干扰,输出准确度高的二氧化氮气体浓度测量值。In the present invention, a sensor array is composed of carbon nanotube film ionization sensors with different pole spacings, a pA-level current measurement system detects sensor output, segmental interpolation and data fusion methods, forming a new type that can measure nitrogen dioxide gas and has strong anti-interference ability , High-accuracy nitrogen dioxide gas concentration measurement method. Sensors with different pole spacing in the sensor array can detect the interference effect of temperature and humidity in real time, and directly detect the concentration of nitrogen dioxide gas; the pA current measurement system can simultaneously detect the pA output by each sensor corresponding to the concentration of nitrogen dioxide gas, temperature and humidity Level current; segmental interpolation and data fusion methods, which can eliminate temperature and humidity interference, and output high-accuracy nitrogen dioxide gas concentration measurement values.

虽然本发明以上述较佳的实施例对本发明做出了详细的描述,但上述实施例并不用于限定本发明。在不脱离本发明技术方案所给出的技术特征和结构范围的情况下,对技术特征所作的增加、变形或以本领域同样内容的替换,均应属本发明的保护范围。Although the present invention has been described in detail with the above preferred embodiments, the above embodiments are not intended to limit the present invention. Without departing from the technical features and structural scope provided by the technical solution of the present invention, any addition, deformation or replacement of the technical features with the same content in the field shall belong to the protection scope of the present invention.

Claims (5)

1. carbon nano-tube film ionization type nitrogen dioxide sensor, it is characterized in that: comprise three the first electrode, the second electrode and third electrodes that distribute successively from top to bottom, the electrode that described the first electrode adheres to the metallic film base that the carbon nano-tube film that distributing is arranged by inside surface and is provided with bleeder vent consists of; The second electrode is made of the extraction pole pole plate that the center is provided with fairlead; Third electrode is made of the collector that the plate face is provided with blind hole; These three electrodes are isolated mutually by insulation column respectively.
2. carbon nano-tube film ionization type nitrogen dioxide sensor according to claim 1, it is characterized in that: adjacent two interelectrode die openings are 30 ~ 250 μ m in described three electrodes; Described the first electrode and the second electrode pad are 0.01 ~ 170mm over against area 2, the second electrode and third electrode pole plate are 0.01 ~ 190mm over against area 2
3. carbon nano-tube film ionization type nitrogen dioxide sensor according to claim 1, it is characterized in that: the bleeder vent of the electrode surface of described the first electrode is 1 ~ 4, and the metallic film base growth or the screen printing that adhere at the first electrode inner surface are brushed with carbon nano-tube film;
Described the second electrode extraction pole center is provided with 1 ~ 4 fairlead;
Described third electrode collector blind hole is corresponding with the fairlead of the second electrode, and the quantity of blind hole is 1 ~ 4.
4. based on the nitrogen dioxide gas concentration measuring method of carbon nano-tube film ionization type nitrogen dioxide sensor as claimed in claim 1, it is characterized in that, the method comprises the steps:
(1) die opening of three adjacent two electrodes of electrode of selection is set as the carbon nano-tube film ionization type nitrogen dioxide sensor of 30 ~ 250 μ m;
The carbon nano-tube film ionization type nitrogen dioxide sensor of three different poles spacings (2) will setting respectively, carbon nano-tube film ionization type temperature sensor and carbon nano-tube film ionization type humidity sensor are placed in the atmosphere that contains nitrogen dioxide gas to be measured;
(3) be 0V to the first electrode on-load voltage of three carbon nano-tube film ionization type nitrogen dioxide sensors, carbon nano-tube film ionization type temperature sensor and carbon nano-tube film ionization type humidity sensor respectively, the second electrode on-load voltage 2 ~ 200V, third electrode on-load voltage 1 ~ 180V;
(4) in nitrogen dioxide gas concentration to be measured, temperature and humidity measurement range, corresponding different concentration, temperature and humidity calibration value, respectively the gas discharge ion flow valuve of all the sensors output in the measuring process (2);
(5) with all the sensors output ion flow valuve that in concentration, temperature and humidity measurement range, records in the step (4), with corresponding nitrogen dioxide gas concentration, temperature and humidity calibration value, form different samples, form different experimental calibration samples, then adopt the piecewise interpolation technology that the experimental calibration sample is carried out interpolation, obtain interpolated data, obtain interpolated sample, and set up the nitrogen dioxide gas concentration measured database according to all samples that comprised experimental calibration sample and interpolated sample;
(6) adopt Data fusion technique, make up the data fusion instrument, set up the measurement model of nitrogen dioxide sensor, temperature sensor and humidity sensor; With input sample and the desired output sample of the data in the nitrogen dioxide gas concentration measured database as the data fusion instrument, and train and check as training sample and the test samples of data fusion instrument respectively with data different in the range ability, when assay satisfies the measurement error requirement, the concentration Measurement accuracy model of data fusion instrument output nitrogen dioxide sensor;
The nitrogen dioxide gas concentration Measurement accuracy model that the ion flow valuve input step (6) of output obtains during (7) with carbon nano-tube film ionization type nitrogen dioxide sensor, carbon nano-tube film ionization type temperature sensor and the actual measurement of carbon nano-tube film ionization type humidity sensor, the Measurement accuracy value of this model output nitrogen dioxide gas concentration;
In the described carbon nano-tube film ionization type nitrogen dioxide sensor, the second electrode potential is higher than the first electrode potential, and the third electrode current potential is lower than the second electrode potential and is higher than the first electrode potential.
5. the nitrogen dioxide gas concentration measuring method based on carbon nano-tube film ionization type nitrogen dioxide sensor according to claim 4, it is characterized in that: the described nitrogen dioxide gas concentration measured database of setting up, that experimental calibration data and interpolated data are formed database, with each sensor output ion flow valuve and interpolated data thereof as the input sample, with nitrogen dioxide gas concentration, temperature and humidity calibration value and interpolated data thereof as the desired output sample.
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