[go: up one dir, main page]

CN102064156A - Polycrystalline type light-emitting diode packaging structure for generating quasi-circular light-emitting effect - Google Patents

Polycrystalline type light-emitting diode packaging structure for generating quasi-circular light-emitting effect Download PDF

Info

Publication number
CN102064156A
CN102064156A CN 200910180189 CN200910180189A CN102064156A CN 102064156 A CN102064156 A CN 102064156A CN 200910180189 CN200910180189 CN 200910180189 CN 200910180189 A CN200910180189 A CN 200910180189A CN 102064156 A CN102064156 A CN 102064156A
Authority
CN
China
Prior art keywords
light
emitting diode
base
conductive
conductive circuit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN 200910180189
Other languages
Chinese (zh)
Other versions
CN102064156B (en
Inventor
吴朝钦
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Paragon Semiconductor Lighting Technology Co Ltd
Original Assignee
Paragon Semiconductor Lighting Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Paragon Semiconductor Lighting Technology Co Ltd filed Critical Paragon Semiconductor Lighting Technology Co Ltd
Priority to CN 200910180189 priority Critical patent/CN102064156B/en
Publication of CN102064156A publication Critical patent/CN102064156A/en
Application granted granted Critical
Publication of CN102064156B publication Critical patent/CN102064156B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/4805Shape
    • H01L2224/4809Loop shape
    • H01L2224/48091Arched

Landscapes

  • Led Device Packages (AREA)

Abstract

A polycrystalline type light emitting diode packaging structure for generating a quasi-circular light emitting effect comprises: the substrate unit is provided with a substrate body and a plurality of conductive circuits which are separated from each other by a preset distance and are arranged on the substrate body, wherein each conductive circuit is provided with a plurality of extension parts, and the extension parts of every two conductive circuits are selectively adjacent to each other and are mutually and alternately arranged; the light-emitting unit is provided with a plurality of light-emitting diode crystal grains which are selectively and electrically arranged on the substrate unit, and the light-emitting diode crystal grains are arranged into a round shape; the packaging unit is provided with a light-transmitting packaging colloid which is formed on the upper surface of the substrate unit to cover the light-emitting diode crystal grains. The invention can achieve the purposes of stable current and long service life.

Description

用于产生类圆形发光效果的多晶式发光二极管封装结构 Polycrystalline light-emitting diode packaging structure for producing quasi-circular luminous effect

技术领域technical field

本发明涉及一种多晶式发光二极管封装结构,尤指一种用于产生类圆形发光效果的多晶式发光二极管封装结构。The invention relates to a packaging structure of a polycrystalline light emitting diode, in particular to a packaging structure of a polycrystalline light emitting diode for producing a quasi-circular light emitting effect.

背景技术Background technique

电灯的发明可以说是彻底地改变了全人类的生活方式,倘若我们的生活没有电灯,夜晚或天气状况不佳的时候,一切的工作都将要停摆;倘若受限于照明,极有可能使房屋建筑方式或人类生活方式都彻底改变,全人类都将因此而无法进步,继续停留在较落后的年代。The invention of electric light can be said to have completely changed the way of life of all human beings. If we live without electric light, all work will stop at night or when the weather is bad; The way of construction or the way of life of human beings will be completely changed, and all human beings will not be able to progress because of this, and will continue to stay in a relatively backward age.

所以,今日市面上所使用的照明设备,例如:日光灯、钨丝灯、甚至到现在较广为大众所接受的省电灯泡,皆已普遍应用于日常生活当中。然而,此类电灯大多具有光衰减快、高耗电量、容易产生高热、寿命短、易碎或不易回收等缺点。再者,传统的日光灯的演色性较差,所以产生苍白的灯光并不受欢迎,此外因为发光原理在灯管二极电子的一秒钟120次的快速流动,容易在刚开启及电流不稳定时造成闪烁,此现象通常被认为是造成国内高近视率的元凶,不过这个问题可通过改装附有“高频电子式安定器”的灯管来解决,其高频电子式安定器不但能把传统日光灯的耗电量再降20%,又因高频瞬间点灯时,输出的光波非常稳定,因此几乎无闪烁发生,并且当电源电压变动或灯管处于低温时,较不容易产生闪烁,此有助于视力的保护。然而,一般省电灯泡和省电灯管的安定器都是固定式的,如果要汰旧换新的话,就得连安定器一起丢弃,再者不管日光灯管再怎样省电,因其含有水银的涂布,废弃后依然不可避免的对环境造成严重的污染。因此,为了解决上述的问题,发光二极管灯泡或发光二极管灯管因应而生。Therefore, the lighting equipment used in the market today, such as fluorescent lamps, tungsten filament lamps, and even the energy-saving light bulbs that are widely accepted by the public, have been widely used in daily life. However, most of these lamps have disadvantages such as fast light decay, high power consumption, high heat generation, short life, fragile or difficult to recycle. Furthermore, traditional fluorescent lamps have poor color rendering, so pale light is not popular. In addition, due to the principle of light emission, the rapid flow of electrons in the diode of the lamp tube 120 times per second, it is easy to be unsteady when it is just turned on and the current is unstable. This phenomenon is generally considered to be the culprit of the high myopia rate in China, but this problem can be solved by modifying the lamp tube with a "high-frequency electronic ballast". The power consumption of traditional fluorescent lamps is further reduced by 20%, and because of the high-frequency instantaneous lighting, the output light waves are very stable, so there is almost no flicker, and when the power supply voltage changes or the lamp is at low temperature, flicker is less likely to occur. Helps protect eyesight. However, the ballasts of general energy-saving light bulbs and energy-saving lamp tubes are fixed. If you want to replace the old ones with new ones, you have to discard them together with the ballasts. Moreover, no matter how energy-saving the fluorescent tubes are, because they contain mercury After coating, it still inevitably causes serious pollution to the environment after being discarded. Therefore, in order to solve the above-mentioned problems, LED light bulbs or LED tubes have been developed accordingly.

发明内容Contents of the invention

本发明所要解决的技术问题,在于提供一种用于产生类圆形发光效果的多晶式发光二极管封装结构,其能达到电流稳定(电压稳定)及使用寿命长的目的。The technical problem to be solved by the present invention is to provide a polycrystalline light-emitting diode packaging structure for producing a quasi-circular light-emitting effect, which can achieve the purpose of stable current (stable voltage) and long service life.

为了解决上述技术问题,根据本发明的其中一种方案,提供一种用于产生类圆形发光效果的多晶式发光二极管封装结构,其包括:一基板单元、一发光单元及一封装单元。其中,该基板单元具有一基板本体、一第一导电线路、一第二导电线路及一第三导电线路,并且该第一导电线路、该第二导电线路及该第三导电线路彼此分离一预定距离且设置于该基板本体上,其中该第一导电线路具有一第一基部及多个从该第一基部延伸而出的第一上延伸部,该第二导电线路具有一第二基部、多个从该第二基部延伸而出的第二上延伸部、多个从该第二基部延伸而出且与该些第一上延伸部彼此邻近且相互交替排列的第二中延伸部、及至少一从该第二基部延伸而出的第二下延伸部,该第三导电线路具有一第三基部、多个从该第三基部延伸而出且与该些第二上延伸部彼此邻近且相互交替排列的第三上延伸部、及至少一从该第三基部延伸而出且与上述至少一第二下延伸部彼此邻近的第三下延伸部。该发光单元具有多颗选择性电性设置于该基板单元上的发光二极管晶粒。该封装单元具有一成形于该基板单元上表面以覆盖该些发光二极管晶粒的透光封装胶体。In order to solve the above technical problems, according to one solution of the present invention, a polycrystalline light emitting diode packaging structure for producing a circular light emitting effect is provided, which includes: a substrate unit, a light emitting unit and a packaging unit. Wherein, the substrate unit has a substrate body, a first conductive circuit, a second conductive circuit and a third conductive circuit, and the first conductive circuit, the second conductive circuit and the third conductive circuit are separated from each other by a predetermined distance and arranged on the substrate body, wherein the first conductive circuit has a first base and a plurality of first upper extensions extending from the first base, the second conductive circuit has a second base, multiple A second upper extension extending from the second base, a plurality of second middle extensions extending from the second base and adjacent to and alternately arranged with the first upper extensions, and at least A second lower extension extending from the second base, the third conductive circuit has a third base, a plurality of second upper extensions extending from the third base and adjacent to and mutually adjacent to the second upper extensions Alternately arranged third upper extensions and at least one third lower extension extending from the third base and adjacent to the at least one second lower extension. The light-emitting unit has a plurality of light-emitting diode crystal grains selectively and electrically arranged on the substrate unit. The encapsulation unit has a light-transmitting encapsulant formed on the upper surface of the substrate unit to cover the LED chips.

为了解决上述技术问题,根据本发明的其中一种方案,提供一种用于产生类圆形发光效果的多晶式发光二极管封装结构,其包括:一基板单元、一发光单元及一封装单元。该基板单元具有一基板本体及多个彼此分离一预定距离且设置于该基板本体上的导电线路,其中每一个导电线路具有多个延伸部,并且每两个导电线路的该些延伸部选择性彼此邻近且相互交替排列。该发光单元具有多颗选择性电性设置于该基板单元上的发光二极管晶粒,并且该些发光二极管晶粒排列成一类圆形状。该封装单元具有一成形于该基板单元上表面以覆盖该些发光二极管晶粒的透光封装胶体。In order to solve the above technical problems, according to one solution of the present invention, a polycrystalline light emitting diode packaging structure for producing a circular light emitting effect is provided, which includes: a substrate unit, a light emitting unit and a packaging unit. The substrate unit has a substrate body and a plurality of conductive lines separated from each other by a predetermined distance and disposed on the substrate body, wherein each conductive line has a plurality of extensions, and the extensions of every two conductive lines are selectively adjacent to each other and arranged alternately. The light-emitting unit has a plurality of light-emitting diode grains selectively and electrically arranged on the substrate unit, and the light-emitting diode grains are arranged in a kind of circular shape. The encapsulation unit has a light-transmitting encapsulant formed on the upper surface of the substrate unit to cover the LED chips.

本发明的有益效果在于:The beneficial effects of the present invention are:

1、本发明的该些发光二极管晶粒以偶数串联且多数并联的方式来电性设置于该基板单元上。当然,该些发光二极管晶粒亦可以基数串联且多数并联的方式来电性设置于该基板单元上。因此,本发明具有电流稳定(电压稳定)及使用寿命长的优点。1. The light-emitting diode dies of the present invention are electrically arranged on the substrate unit in an even-numbered series-connected and mostly-parallel-connected manner. Of course, the light emitting diode chips can also be electrically disposed on the substrate unit in a base series and mostly parallel manner. Therefore, the present invention has the advantages of stable current (stable voltage) and long service life.

2、在其中一实施例中,本发明的每一颗发光二极管晶粒的正极与负极分别相对应至少两个正极焊垫及至少两个负极焊垫,因此每一颗发光二极管晶粒的正极与负极分别具有至少一个备用正极焊垫及至少一个备用负极焊垫,以用于节省打线的时间(提升打线的效率)并增加打线的合格率。2. In one of the embodiments, the anode and cathode of each light-emitting diode grain of the present invention correspond to at least two anode pads and at least two cathode pads respectively, so the anode of each light-emitting diode grain There are at least one spare positive electrode welding pad and at least one spare negative electrode welding pad respectively with the negative electrode, which are used to save the time of wire bonding (improving the efficiency of wire bonding) and increase the qualified rate of wire bonding.

3、本发明通过涂布的方式以成形一可为任意形状的环绕式反光胶体(环绕式白色胶体),并且通过该环绕式反光胶体以局限一透光封装胶体(荧光胶体)的位置并且调整该透光封装胶体的表面形状,因此本发明的发光二极管封装结构能够“提高发光二极管晶粒的发光效率”及“控制发光二极管晶粒的出光角度”。3. The present invention forms a wrap-around reflective colloid (wrap-around white colloid) of any shape by means of coating, and through the wrap-around reflective colloid, the position of a light-transmitting encapsulating colloid (fluorescent colloid) is limited and adjusted The surface shape of the light-transmitting encapsulation colloid, therefore, the LED packaging structure of the present invention can "improve the luminous efficiency of the LED crystal grain" and "control the light emitting angle of the LED crystal grain".

为了能更进一步了解本发明为达成预定目的所采取的技术、手段及功效,请参阅以下有关本发明的详细说明与附图,相信本发明的目的、特征与特点,当可由此得一深入且具体的了解,然而所附附图仅提供参考与说明用,并非用来对本发明加以限制。In order to further understand the technology, means and effects that the present invention adopts to achieve the predetermined purpose, please refer to the following detailed description and accompanying drawings of the present invention. It is believed that the purpose, characteristics and characteristics of the present invention can be obtained from this For specific understanding, however, the accompanying drawings are only for reference and illustration, and are not intended to limit the present invention.

附图说明Description of drawings

图1A至图1D分别为本发明用于产生类圆形发光效果的多晶式发光二极管封装结构的第一实施例的制作流程示意图;1A to 1D are schematic diagrams of the manufacturing process of the first embodiment of the polycrystalline light-emitting diode packaging structure for producing a circular light-emitting effect according to the present invention;

图2A至图2C分别为本发明用于产生类圆形发光效果的多晶式发光二极管封装结构的第二实施例的制作流程示意图;2A to 2C are schematic diagrams of the manufacturing process of the second embodiment of the polycrystalline light emitting diode packaging structure for producing a circular light-emitting effect according to the present invention;

图3A为本发明用于产生类圆形发光效果的多晶式发光二极管封装结构的第一种基板单元的分解示意图;3A is an exploded schematic view of the first substrate unit of the polycrystalline light emitting diode packaging structure used to produce a circular light-emitting effect according to the present invention;

图3B为本发明用于产生类圆形发光效果的多晶式发光二极管封装结构的第一种基板单元的组合示意图;3B is a schematic diagram of the combination of the first substrate unit of the polycrystalline light emitting diode packaging structure used to produce a circular light-emitting effect according to the present invention;

图4A为本发明用于产生类圆形发光效果的多晶式发光二极管封装结构的第二种基板单元的组合示意图;以及图4B为本发明发光二极管晶粒与第二种基板单元配合的侧视示意图。Fig. 4A is a combined schematic diagram of the second substrate unit of the polycrystalline light-emitting diode package structure used to produce a quasi-circular light-emitting effect in the present invention; View schematic diagram.

【主要元件附图标记说明】[Description of reference signs of main components]

多晶式发光二极管封装结构  PPolycrystalline light-emitting diode packaging structure P

基板单元  1     基板本体        10Substrate unit 1 Substrate body 10

                导电线路        CConductive line C

                第一导电线路    11                                                             

                第一基部        11A                                                                 

                第一上延伸部    11T                                                                 

                第一中延伸部    11M            No. 1 Middle Extension   11M

                第一下延伸部    11B                                                                       

                第二导电线路    12                                                                           

                第二基部        12A                                                                                               

                第二上延伸部    12T                                                                                   

                第二中延伸部    12M                                                                               

                第二下延伸部    12BThe second lower extension 12B

                第三导电线路    13                                                                                  

                第三基部        13A                                                                                           

                第三上延伸部    13TThe third upper extension 13T

                第三下延伸部    13B                                                                 

                第四导电线路    14The fourth conductive line 14

                    第四基部        14AQuadribasal 14A

                    第四上延伸部    14TThe fourth upper extension 14T

                    第四中延伸部    14M                                                                 

                    第四下延伸部    14BThe fourth lower extension 14B

                    第五导电线路    15The fifth conductive line 15

                    第五基部        15A                                                                       

                    第五上延伸部    15TThe fifth upper extension 15T

                    第五下延伸部    15BThe fifth lower extension 15B

                    导电焊垫        16Conductive Pad 16

                    散热层          17                                                            

                    绝缘层          18Insulation layer 18

发光单元    2       发光二极管晶粒  20Light-emitting unit 2 LED grains 20

反光单元    3       环绕式反光胶体  30Reflective unit 3 Wrap-around reflective colloid 30

                    胶体限位空间    300Colloid space 300

                    圆弧切线        TT

                    角度            θ                                   

                    高度            HHeight H

封装单元    4       透光封装胶体    40Encapsulation unit 4 Light-transmitting encapsulant 40

蓝色光束    L1Blue Beam L1

白色光束    L2White Beam L2

具体实施方式Detailed ways

请参阅图1A至图1D所示,以下就着本发明第一实施例所举例的“用于产生类圆形发光效果的多晶式发光二极管封装结构P”的制作方法,进行细节的描述(步骤S100至S108):Please refer to FIG. 1A to FIG. 1D , the following is a detailed description of the manufacturing method of the "polycrystalline light emitting diode packaging structure P for producing a quasi-circular light emitting effect" as an example of the first embodiment of the present invention ( Steps S100 to S108):

请参考图1A所示,首先,提供一基板单元1,其具有一基板本体10、多个设置于该基板本体10上表面的导电线路C、多个设置于该些导电线路C上表面的导电焊垫16、一设置于该基板本体10底部的散热层17、一设置于该基板本体10上表面并用于覆盖部分的导电线路C以露出该些导电焊垫16的绝缘层18(步骤S100)。因此,该散热层17可用于增加该基板单元1的散热效能,并且该些绝缘层18为一种可用于只让该些导电焊垫16及LED芯片置放区域裸露出来并且达到局限焊接区域的防焊层。然而,上述对于基板单元1的界定并非用以限定本发明,举凡任何型式的基板皆为本发明可应用的范畴。例如:该基板单元1可为一印刷电路板、一软基板、一铝基板、一陶瓷基板或一铜基板。Please refer to FIG. 1A, firstly, a substrate unit 1 is provided, which has a substrate body 10, a plurality of conductive circuits C arranged on the upper surface of the substrate body 10, and a plurality of conductive circuits C arranged on the upper surface of the conductive circuits C. Electric pads 16, a heat dissipation layer 17 disposed on the bottom of the substrate body 10, an insulating layer 18 disposed on the upper surface of the substrate body 10 and used to cover part of the conductive lines C to expose the conductive pads 16 (step S100) . Therefore, the heat dissipation layer 17 can be used to increase the heat dissipation performance of the substrate unit 1, and the insulating layers 18 can be used to expose only the conductive pads 16 and the LED chip placement area and to limit the welding area. Solder mask. However, the above definition of the substrate unit 1 is not intended to limit the present invention, and any type of substrate is applicable to the scope of the present invention. For example: the substrate unit 1 can be a printed circuit board, a flexible substrate, an aluminum substrate, a ceramic substrate or a copper substrate.

请参考图1B所示,将多颗发光二极管晶粒20选择性电性设置于该基板单元1的该些导电线路C上(步骤S102)。以本发明第一实施例所举的例子来说,每一个发光二极管晶粒20通过打线(wire-bonding)的方式,以电性连接于每两个导电线路C的两个导电焊垫16之间。Referring to FIG. 1B , a plurality of LED chips 20 are selectively and electrically disposed on the conductive lines C of the substrate unit 1 (step S102 ). Taking the example of the first embodiment of the present invention as an example, each light emitting diode chip 20 is electrically connected to two conductive pads 16 of every two conductive lines C through wire-bonding. between.

请参考图1C所示,首先,环绕地涂布液态胶材(图未示)于该基板单元1上表面(步骤S104),其中该液态胶材可被随意地围绕成一预定的形状(例如圆形),该液态胶材的触变指数(thixotropic index)介于4-6之间,涂布该液态胶材于该基板单元1上表面的压力介于350-450kpa之间,涂布该液态胶材于该基板单元1上表面的速度介于5-15mm/s之间,并且环绕地涂布该液态胶材于该基板单元1上表面的起始点与终止点为相同的位置;然后,再固化该液态胶材以形成一环绕式反光胶体30,并且该环绕式反光胶体30围绕该些设置于该基板单元1上的发光二极管晶粒20,以形成一位于该基板单元1上方的胶体限位空间300(步骤S106),其中该液态胶材通过烘烤的方式硬化,烘烤的温度介于120-140度之间,并且烘烤的时间介于20-40分钟之间。Please refer to FIG. 1C, first, apply liquid adhesive material (not shown) on the upper surface of the substrate unit 1 (step S104), wherein the liquid adhesive material can be arbitrarily surrounded into a predetermined shape (such as a circle) Shape), the thixotropic index of the liquid glue is between 4-6, the pressure of coating the liquid glue on the upper surface of the substrate unit 1 is between 350-450kpa, the liquid glue is coated The speed of the adhesive material on the upper surface of the substrate unit 1 is between 5-15mm/s, and the starting point and the ending point of the liquid adhesive material on the upper surface of the substrate unit 1 are coated at the same position; then, Then solidify the liquid glue to form a wrap-around reflective glue 30, and the wrap-around reflective glue 30 surrounds the LED dies 20 disposed on the substrate unit 1 to form a glue above the substrate unit 1 The limited space 300 (step S106 ), wherein the liquid adhesive material is hardened by baking, the temperature of the baking is between 120-140 degrees, and the baking time is between 20-40 minutes.

再者,该环绕式反光胶体30的上表面可为一圆弧形,该环绕式反光胶体30相对于该基板单元1上表面的圆弧切线T的角度θ介于40~50度之间,该环绕式反光胶体30的顶面相对于该基板单元1上表面的高度H介于0.3~0.7mm之间,该环绕式反光胶体30底部的宽度介于1.5~3mm之间,并且该环绕式反光胶体30的触变指数(thixotropic index)介于4-6之间。Furthermore, the upper surface of the wraparound reflective gel 30 may be in the shape of an arc, and the angle θ of the wraparound reflective glue 30 relative to the arc tangent T of the upper surface of the substrate unit 1 is between 40° and 50°. The height H of the top surface of the wrap-around reflective colloid 30 relative to the upper surface of the substrate unit 1 is between 0.3-0.7 mm, the width of the bottom of the wrap-around reflective colloid 30 is between 1.5-3 mm, and the wrap-around reflective The thixotropic index of colloid 30 is between 4-6.

请参考图1D所示,成形一透光封装胶体40于该基板单元1的上表面,以覆盖该些发光二极管晶粒20,其中该透光封装胶体40被局限在该胶体限位空间300内(步骤S108),该环绕式反光胶体30可为一混有无机添加物的白色热硬化反光胶体(不透光胶体),并且该透光封装胶体40的上表面为一凸面。Please refer to FIG. 1D , forming a light-transmitting encapsulant 40 on the upper surface of the substrate unit 1 to cover the LED dies 20 , wherein the light-transmissive encapsulant 40 is confined in the colloid-limited space 300 (Step S108 ), the wraparound reflective glue 30 can be a white thermosetting reflective glue (opaque glue) mixed with inorganic additives, and the upper surface of the transparent encapsulating glue 40 is a convex surface.

以本发明第一实施例所举的例子而言,每一个发光二极管晶粒20可为一蓝色发光二极管晶粒,并且该透光封装胶体40可为一荧光胶体,因此该些发光二极管晶粒20(该些蓝色发光二极管晶粒)所投射出来的蓝色光束L1可穿过该透光封装胶体40(该荧光胶体),以产生类似日光灯源的白色光束L2。Taking the example given in the first embodiment of the present invention, each LED die 20 can be a blue LED die, and the light-transmitting encapsulant 40 can be a fluorescent gel, so the LED dies The blue light beam L1 projected by the chips 20 (the blue LED chips) can pass through the light-transmissive encapsulant 40 (the fluorescent colloid) to generate a white light beam L2 similar to a fluorescent light source.

换言之,通过该环绕式反光胶体30的使用,以使得该透光封装胶体40被限位在该胶体限位空间300内,进而可控制“该透光封装胶体40的使用量”;再者通过控制该透光封装胶体40的使用量,以调整该透光封装胶体40的表面形状及高度,进而控制“该些发光二极管晶粒20所产生的白色光束L2的出光角度”;另外,本发明亦可通过该环绕式反光胶体30的使用,以使得该些发光二极管晶粒20所产生的白色光束L1投射到该环绕式反光胶体30的内壁而产生反射,进而可增加本发明用于产生类圆形发光效果的多晶式发光二极管封装结构P的发光效率。In other words, through the use of the surrounding reflective adhesive 30, the light-transmitting encapsulant 40 is limited in the adhesive space 300, thereby controlling the "amount of use of the light-transmissive encapsulant 40"; Control the usage amount of the light-transmitting encapsulant 40 to adjust the surface shape and height of the light-transmissive encapsulant 40, and then control "the light-emitting angle of the white light beam L2 generated by the light-emitting diode chips 20"; in addition, the present invention It is also possible to use the surrounding reflective colloid 30 so that the white light beam L1 generated by the light-emitting diode crystal grains 20 is projected onto the inner wall of the surrounding reflective colloid 30 for reflection, thereby increasing the use of the present invention to produce similar The luminous efficiency of the polycrystalline light emitting diode packaging structure P with circular luminous effect.

请参阅图2A至图2C所示,以下就着本发明第二实施例所举例的“用于产生类圆形发光效果的多晶式发光二极管封装结构P”的制作方法,进行细部的描述(步骤S200至S208):Please refer to FIG. 2A to FIG. 2C , the following is a detailed description of the manufacturing method of the "polycrystalline light emitting diode packaging structure P for producing a quasi-circular light emitting effect" as an example of the second embodiment of the present invention ( Steps S200 to S208):

请参考图2A所示,首先,提供一基板单元1,其具有一基板本体10、多个设置于该基板本体10上表面的导电线路C、多个设置于该些导电线路C上表面的导电焊垫16、一设置于该基板本体10底部的散热层17、一设置于该基板本体10上表面并用于覆盖部分的导电线路C以露出该些导电焊垫16的绝缘层18(步骤S200)。因此,该散热层17可用于增加该基板单元1的散热效能,并且该些绝缘层18为一种可用于只让该些导电焊垫16及LED芯片置放区域裸露出来并且达到局限焊接区域的防焊层。然而,上述对于基板单元1的界定并非用以限定本发明,举凡任何型式的基板皆为本发明可应用的范畴。例如:该基板单元1可为一印刷电路板、一软基板、一铝基板、一陶瓷基板或一铜基板。Please refer to FIG. 2A , first, a substrate unit 1 is provided, which has a substrate body 10, a plurality of conductive circuits C arranged on the upper surface of the substrate body 10, and a plurality of conductive circuits C arranged on the upper surface of the conductive circuits C. Electric pads 16, a heat dissipation layer 17 disposed on the bottom of the substrate body 10, an insulating layer 18 disposed on the upper surface of the substrate body 10 and used to cover part of the conductive lines C to expose the conductive pads 16 (step S200) . Therefore, the heat dissipation layer 17 can be used to increase the heat dissipation performance of the substrate unit 1, and the insulating layers 18 can be used to expose only the conductive pads 16 and the LED chip placement area and to limit the welding area. Solder mask. However, the above definition of the substrate unit 1 is not intended to limit the present invention, and any type of substrate is applicable to the scope of the present invention. For example: the substrate unit 1 can be a printed circuit board, a flexible substrate, an aluminum substrate, a ceramic substrate or a copper substrate.

请参考图2A所示,首先,环绕地涂布液态胶材(图未示)于该基板单元1上表面(步骤S202),其中该液态胶材可被随意地围绕成一预定的形状(例如圆形),该液态胶材的触变指数(thixotropic index)介于4-6之间,涂布该液态胶材于该基板单元1上表面的压力介于350-450kpa之间,涂布该液态胶材于该基板单元1上表面的速度介于5-15mm/s之间,并且环绕地涂布该液态胶材于该基板单元1上表面的起始点与终止点为相同的位置;然后,再固化该液态胶材以形成一环绕式反光胶体30(步骤S204),其中该液态胶材通过烘烤的方式硬化,烘烤的温度介于120-140度之间,并且烘烤的时间介于20-40分钟之间。Please refer to FIG. 2A. First, apply a liquid adhesive material (not shown) on the upper surface of the substrate unit 1 (step S202), wherein the liquid adhesive material can be randomly surrounded into a predetermined shape (such as a circle) Shape), the thixotropic index of the liquid glue is between 4-6, the pressure of coating the liquid glue on the upper surface of the substrate unit 1 is between 350-450kpa, the liquid glue is coated The speed of the adhesive material on the upper surface of the substrate unit 1 is between 5-15mm/s, and the starting point and the ending point of the liquid adhesive material on the upper surface of the substrate unit 1 are coated at the same position; then, Then solidify the liquid glue to form a wrap-around reflective glue 30 (step S204), wherein the liquid glue is hardened by baking, the temperature of baking is between 120-140 degrees, and the time of baking is between Between 20-40 minutes.

再者,该环绕式反光胶体30的上表面可为一圆弧形,该环绕式反光胶体30相对于该基板单元1上表面的圆弧切线T的角度θ介于40~50度之间,该环绕式反光胶体30的顶面相对于该基板单元1上表面的高度H介于0.3~0.7mm之间,该环绕式反光胶体30底部的宽度介于1.5~3mm之间,并且该环绕式反光胶体30的触变指数(thixotropic index)介于4-6之间。Furthermore, the upper surface of the wraparound reflective gel 30 may be in the shape of an arc, and the angle θ of the wraparound reflective glue 30 relative to the arc tangent T of the upper surface of the substrate unit 1 is between 40° and 50°. The height H of the top surface of the wrap-around reflective colloid 30 relative to the upper surface of the substrate unit 1 is between 0.3-0.7 mm, the width of the bottom of the wrap-around reflective colloid 30 is between 1.5-3 mm, and the wrap-around reflective The thixotropic index of colloid 30 is between 4-6.

请参考图2B所示,将多颗发光二极管晶粒20选择性电性设置于该基板单元1的该些导电线路C上(步骤S206)。以本发明第一实施例所举的例子来说,每一个发光二极管晶粒20通过打线(wire-bonding)的方式,以电性连接于每两个导电线路C的两个导电焊垫16之间。再者,该环绕式反光胶体30围绕该些设置于该基板单元1上的发光二极管晶粒20,以形成一位于该基板单元1上方的胶体限位空间300。Referring to FIG. 2B , a plurality of LED chips 20 are selectively and electrically disposed on the conductive lines C of the substrate unit 1 (step S206 ). Taking the example of the first embodiment of the present invention as an example, each light emitting diode chip 20 is electrically connected to two conductive pads 16 of every two conductive lines C through wire-bonding. between. Furthermore, the surrounding reflective glue 30 surrounds the LED dies 20 disposed on the substrate unit 1 to form a glue-limiting space 300 above the substrate unit 1 .

请参考图2C所示,成形一透光封装胶体40于该基板单元1的上表面,以覆盖该些发光二极管晶粒20,其中该透光封装胶体40被局限在该胶体限位空间300内(步骤S208),该环绕式反光胶体30可为一混有无机添加物的白色热硬化反光胶体(不透光胶体),并且该透光封装胶体40的上表面为一凸面。Please refer to FIG. 2C , forming a light-transmissive encapsulant 40 on the upper surface of the substrate unit 1 to cover the LED dies 20 , wherein the light-transmissive encapsulant 40 is confined in the colloid-limited space 300 (Step S208 ), the wrap-around reflective glue 30 can be a white thermosetting reflective glue (opaque glue) mixed with inorganic additives, and the upper surface of the transparent encapsulating glue 40 is a convex surface.

以本发明第一实施例所举的例子而言,每一个发光二极管晶粒20可为一蓝色发光二极管晶粒,并且该透光封装胶体40可为一荧光胶体,因此该些发光二极管晶粒20(该些蓝色发光二极管晶粒)所投射出来的蓝色光束L1可穿过该透光封装胶体40(该荧光胶体),以产生类似日光灯源的白色光束L2。Taking the example given in the first embodiment of the present invention, each LED die 20 can be a blue LED die, and the light-transmitting encapsulant 40 can be a fluorescent gel, so the LED dies The blue light beam L1 projected by the chips 20 (the blue LED chips) can pass through the light-transmissive encapsulant 40 (the fluorescent colloid) to generate a white light beam L2 similar to a fluorescent light source.

换言之,通过该环绕式反光胶体30的使用,以使得该透光封装胶体40被限位在该胶体限位空间300内,进而可控制“该透光封装胶体40的使用量”;再者通过控制该透光封装胶体40的使用量,以调整该透光封装胶体40的表面形状及高度,进而控制“该些发光二极管晶粒20所产生的白色光束L2的出光角度”;另外,本发明亦可通过该环绕式反光胶体30的使用,以使得该些发光二极管晶粒20所产生的白色光束L1投射到该环绕式反光胶体30的内壁而产生反射,进而可增加本发明用于产生类圆形发光效果的多晶式发光二极管封装结构P的发光效率。In other words, through the use of the surrounding reflective adhesive 30, the light-transmitting encapsulant 40 is limited in the adhesive space 300, thereby controlling the "amount of use of the light-transmissive encapsulant 40"; Control the usage amount of the light-transmitting encapsulant 40 to adjust the surface shape and height of the light-transmissive encapsulant 40, and then control "the light-emitting angle of the white light beam L2 generated by the light-emitting diode chips 20"; in addition, the present invention It is also possible to use the surrounding reflective colloid 30 so that the white light beam L1 generated by the light-emitting diode crystal grains 20 is projected onto the inner wall of the surrounding reflective colloid 30 for reflection, thereby increasing the use of the present invention to produce similar The luminous efficiency of the polycrystalline light emitting diode packaging structure P with circular luminous effect.

因此,通过上述的制作方法,请参阅图1D及图2C可知,本发明提供一种用于产生类圆形发光效果的多晶式发光二极管封装结构P,其包括:一基板单元1、一发光单元2、反光单元3及一封装单元4。Therefore, through the above manufacturing method, please refer to FIG. 1D and FIG. 2C, it can be seen that the present invention provides a polycrystalline light emitting diode packaging structure P for producing a quasi-circular light emitting effect, which includes: a substrate unit 1, a light emitting diode A unit 2 , a reflective unit 3 and a packaging unit 4 .

其中,该基板单元1(请配合图3A及图3B所示)具有一基板本体10、一第一导电线路11、一第二导电线路12、一第三导电线路13、一第四导电线路14及一第五导电线路15,并且该第一导电线路11、该第二导电线路12及该第三导电线路13、该第四导电线路14及该第五导电线路15彼此分离一预定距离且设置于该基板本体10上。Wherein, the substrate unit 1 (please refer to FIG. 3A and FIG. 3B) has a substrate body 10, a first conductive circuit 11, a second conductive circuit 12, a third conductive circuit 13, and a fourth conductive circuit 14 and a fifth conductive circuit 15, and the first conductive circuit 11, the second conductive circuit 12 and the third conductive circuit 13, the fourth conductive circuit 14 and the fifth conductive circuit 15 are separated from each other by a predetermined distance and set on the substrate body 10 .

再者,该第一导电线路11具有一第一基部11A、至少一从该第一基部延11A伸而出的第一中延伸部11M、及至少一从该中延伸部11M向下延伸而出且远离该第一基部11A的第一下延伸部11B。此外,该些第一上延伸部11T及上述至少一中延伸部11M皆从该第一基部11A而朝同一方向延伸出去,并且上述至少一下延伸部11B从上述至少一中延伸部11M的转弯处向下延伸且弯曲。Moreover, the first conductive circuit 11 has a first base portion 11A, at least one first middle extension portion 11M extending from the first base portion 11A, and at least one first middle extension portion 11M extending downward from the middle extension portion 11M. And away from the first lower extending portion 11B of the first base portion 11A. In addition, the first upper extensions 11T and the at least one middle extension 11M both extend from the first base 11A in the same direction, and the at least one lower extension 11B passes from the turning point of the at least one middle extension 11M. Extend downward and bend.

另外,该第二导电线路12具有一第二基部12A、多个从该第二基部12A延伸而出的第二上延伸部12T、多个从该第二基部12A延伸而出且与该些第一上延伸部11T彼此邻近且相互交替排列的第二中延伸部12M、及至少一从该第二基部12A延伸而出的第二下延伸部12B。此外,该些第二上延伸部12T、该些第二中延伸部12M及上述至少一第二下延伸部12B皆从该第二基部12A而朝同一方向延伸出去。In addition, the second conductive circuit 12 has a second base 12A, a plurality of second upper extensions 12T extending from the second base 12A, a plurality of second upper extensions 12T extending from the second base 12A and connecting with the first The upper extensions 11T are adjacent to each other and the second middle extensions 12M are arranged alternately, and at least one second lower extension 12B extends from the second base 12A. In addition, the second upper extensions 12T, the second middle extensions 12M, and the at least one second lower extension 12B all extend from the second base 12A toward the same direction.

此外,该第三导电线路13具有一第三基部13A、多个从该第三基部13A延伸而出且与该些第二上延伸部12T彼此邻近且相互交替排列的第三上延伸部13T、及至少一从该第三基部13A延伸而出且与上述至少一第二下延伸部12B彼此邻近的第三下延伸部13B。另外,该些第三上延伸部13T从该第三基部13A的内侧延伸而出,并且上述至少一第三下延伸部13B从该第三基部13A的一末端延伸而出。In addition, the third conductive circuit 13 has a third base 13A, a plurality of third upper extensions 13T extending from the third base 13A and adjacent to the second upper extensions 12T and arranged alternately. And at least one third lower extension portion 13B extending from the third base portion 13A and adjacent to the at least one second lower extension portion 12B. In addition, the third upper extensions 13T extend from the inner side of the third base 13A, and the at least one third lower extension 13B extends from an end of the third base 13A.

再者,该第四导电线路14具有一第四基部14A、至少一从该第四基部14A延伸而出且与上述至少一第一中延伸部11M彼此邻近的第四上延伸部14T、多个从该第四基部14A延伸而出的第四中延伸部14M、及至少一从该第四基部14A延伸而出的第四下延伸部14B。此外,上述至少一第四上延伸部14T、该些第四中延伸部14M及上述至少一第四下延伸部14B皆从该第四基部14A而朝同一方向延伸出去。Moreover, the fourth conductive circuit 14 has a fourth base portion 14A, at least one fourth upper extension portion 14T extending from the fourth base portion 14A and adjacent to the at least one first middle extension portion 11M, a plurality of A fourth middle extension 14M extending from the fourth base 14A, and at least one fourth lower extension 14B extending from the fourth base 14A. In addition, the at least one fourth upper extension 14T, the fourth middle extensions 14M and the at least one fourth lower extension 14B all extend from the fourth base 14A toward the same direction.

另外,该第五导电线路15具有一第五基部15A、多个从该第五基部15A延伸而出且与该些第四中延伸部14M彼此邻近且相互交替排列的第五上延伸部15T、及至少一从该第五基部15A延伸而出且与上述至少一第四下延伸部14B彼此邻近的第五下延伸部15B。此外,该些第五上延伸部15T与上述至少一第五下延伸部15B皆从该第五基部15A的内侧延伸而出,并且上述至少一第一下延伸部11B的末端邻近且设置于上述至少一第四下延伸部14B与上述至少一第五下延伸部15B之间。In addition, the fifth conductive circuit 15 has a fifth base 15A, a plurality of fifth upper extensions 15T extending from the fifth base 15A and adjacent to the fourth middle extensions 14M and arranged alternately. And at least one fifth lower extending portion 15B extending from the fifth base portion 15A and adjacent to the at least one fourth lower extending portion 14B. In addition, the fifth upper extensions 15T and the at least one fifth lower extension 15B both extend from the inner side of the fifth base 15A, and the end of the at least one first lower extension 11B is adjacent to and disposed on the above-mentioned Between at least one fourth lower extension portion 14B and the at least one fifth lower extension portion 15B.

再者,如图3B所示,该些导电焊垫16可选择性地设置于该第一导电线路11、该第二导电线路12、该第三导电线路13、该第四导电线路14及该第五导电线路15上。换言之,该基板单元1具有一基板本体10及多个彼此分离一预定距离且设置于该基板本体10上的导电线路C(如同上述的五个导电线路),其中每一个导电线路C具有多个延伸部(如同上述的多个延伸部),并且每两个导电线路C的该些延伸部选择性彼此邻近且相互交替排列。Moreover, as shown in FIG. 3B, the conductive pads 16 can be selectively disposed on the first conductive circuit 11, the second conductive circuit 12, the third conductive circuit 13, the fourth conductive circuit 14 and the on the fifth conductive line 15 . In other words, the substrate unit 1 has a substrate body 10 and a plurality of conductive lines C (like the above five conductive lines) separated from each other by a predetermined distance and disposed on the substrate body 10, wherein each conductive line C has a plurality of extensions (like the plurality of extensions described above), and the extensions of every two conductive lines C are selectively adjacent to each other and arranged alternately.

另外,该发光单元2具有多颗选择性电性设置于该基板单元1上的发光二极管晶粒20(图3B只显示最上面的数个发光二极管晶粒20通过打线的方式而选择性地电性连接于其中两个导电焊垫16之间),并且该些发光二极管晶粒20排列成一类圆形状。再者,每一颗发光二极管晶粒20具有一正极及一负极(举例来说,该正极及该负极皆设置于每一颗发光二极管晶粒20的上表面),并且每一颗发光二极管晶粒20的正极相对应至少两个导电焊垫16,每一颗发光二极管晶粒20的负极相对应至少两个导电焊垫16。In addition, the light-emitting unit 2 has a plurality of LED chips 20 selectively electrically disposed on the substrate unit 1 (FIG. electrically connected between two conductive pads 16 ), and the LED dies 20 are arranged in a circular shape. Moreover, each LED chip 20 has a positive electrode and a negative electrode (for example, the positive electrode and the negative electrode are both arranged on the upper surface of each LED chip 20 ), and each LED chip The anode of the chip 20 corresponds to at least two conductive pads 16 , and the negative electrode of each LED chip 20 corresponds to at least two conductive pads 16 .

此外,该些发光二极管晶粒20排列成多排彼此平行的发光二极管晶粒组,该些发光二极管晶粒组彼此分离相同的距离,每一组发光二极管晶粒组的该些发光二极管晶粒20彼此分离相同的距离,并且该些发光二极管晶粒20彼此交错地设置于该基板单元1上。由图3B可知,该些发光二极管晶粒20以偶数串联且多数并联的方式来电性设置于该基板单元1上。当然,该些发光二极管晶粒20亦可以基数串联且多数并联的方式来电性设置于该基板单元1上。In addition, the LED grains 20 are arranged in multiple rows of LED grain groups parallel to each other, and the LED grain groups are separated from each other by the same distance, and the LED grains of each group of LED grain groups are 20 are separated from each other by the same distance, and the LED dies 20 are alternately arranged on the substrate unit 1 . It can be seen from FIG. 3B that the light emitting diode dies 20 are electrically disposed on the substrate unit 1 in a manner of even numbers being connected in series and most being connected in parallel. Of course, the light emitting diode chips 20 can also be electrically disposed on the substrate unit 1 in a base series and a majority parallel connection.

另外,该反光单元3具有一通过涂布的方式而环绕地成形于该基板单元1上表面的环绕式反光胶体30,其中该环绕式反光胶体30围绕该些设置于该基板单元1上的发光二极管晶粒20,以形成一位于该基板单元1上方的胶体限位空间300。In addition, the reflective unit 3 has a surrounding reflective glue 30 formed on the upper surface of the substrate unit 1 by coating, wherein the surrounding reflective glue 30 surrounds the light-emitting elements arranged on the substrate unit 1 The diode die 20 is used to form a colloid-limited space 300 above the substrate unit 1 .

此外,该封装单元4具有一成形于该基板单元1上表面以覆盖该些发光二极管晶粒20的透光封装胶体40,其中该透光封装胶体40被局限在该胶体限位空间300内。In addition, the encapsulation unit 4 has a transparent encapsulant 40 formed on the upper surface of the substrate unit 1 to cover the LED dies 20 , wherein the transparent encapsulant 40 is confined in the encapsulation space 300 .

当然,本发明亦可省略该反光单元3的使用,亦即本发明可将该透光封装胶体40直接成形于该基板单元1上表面以覆盖该些发光二极管晶粒20。Of course, the present invention can also omit the use of the reflective unit 3 , that is, the present invention can directly form the light-transmitting encapsulant 40 on the upper surface of the substrate unit 1 to cover the LED chips 20 .

请参阅图4A及图4B所示,本发明更进一步包括:一具有具有多条导线W的导线单元及一具有多个导电体B的导电单元,其中每一颗发光二极管晶粒20的两电极(20a、20b)分别设置于每一颗发光二极管晶粒20的上表面及下表面,并且每一颗发光二极管晶粒20的两电极(20a、20b)分别通过每一条导线W及每一个导电体B而分别电性连接于其中两个导电焊垫16。Please refer to FIG. 4A and FIG. 4B, the present invention further includes: a wire unit with multiple wires W and a conductive unit with multiple conductors B, wherein the two electrodes of each light emitting diode chip 20 (20a, 20b) are respectively arranged on the upper surface and the lower surface of each LED crystal grain 20, and the two electrodes (20a, 20b) of each LED crystal grain 20 pass through each wire W and each conduction electrode respectively. The body B is electrically connected to two of the conductive pads 16 respectively.

综上所述,本发明用于产生类圆形发光效果的多晶式发光二极管封装结构具有下列的优点:To sum up, the polycrystalline light-emitting diode packaging structure used to produce a circular light-emitting effect according to the present invention has the following advantages:

1、本发明的该些发光二极管晶粒以偶数串联且多数并联的方式来电性设置于该基板单元上。当然,该些发光二极管晶粒亦可以基数串联且多数并联的方式来电性设置于该基板单元上。因此,本发明具有电流稳定(电压稳定)及使用寿命长的优点。1. The light-emitting diode dies of the present invention are electrically arranged on the substrate unit in an even-numbered series-connected and mostly-parallel-connected manner. Of course, the light emitting diode chips can also be electrically disposed on the substrate unit in a base series and mostly parallel manner. Therefore, the present invention has the advantages of stable current (stable voltage) and long service life.

2、在其中一实施例中,本发明的每一颗发光二极管晶粒的正极与负极分别相对应至少两个正极焊垫及至少两个负极焊垫,因此每一颗发光二极管晶粒的正极与负极分别具有至少一个备用正极焊垫及至少一个备用负极焊垫,以用于节省打线的时间(提升打线的效率)并增加打线的合格率。因为每一颗发光二极管晶粒的正极与负极分别具有至少一个备用正极焊垫及至少一个备用负极焊垫,所以当该导线的一末端打在(焊接在)其中一个正极焊垫或负极焊垫上而失败时(造成浮焊,亦即该导线与“该正极焊垫或该负极焊垫”之间没有产生电性连接),制造者不需清除位于打线失败的正极焊垫表面的焊渣(或负极焊垫表面的焊渣),该导线的一末端即可打在另外一个正极焊垫(或另外一个负极焊垫)上,以节省打线的时间(提升打线的效率)并增加打线的合格率。2. In one of the embodiments, the anode and cathode of each light-emitting diode grain of the present invention correspond to at least two anode pads and at least two cathode pads respectively, so the anode of each light-emitting diode grain There are at least one spare positive electrode welding pad and at least one spare negative electrode welding pad respectively with the negative electrode, which are used to save the time of wire bonding (improving the efficiency of wire bonding) and increase the qualified rate of wire bonding. Because the positive pole and the negative pole of each light-emitting diode grain have at least one spare positive pole welding pad and at least one spare negative pole welding pad respectively, so when one end of the wire is hit (welded) on one of the positive pole welding pads or the negative pole welding pad And when it fails (causing floating soldering, that is, there is no electrical connection between the wire and "the positive pad or the negative pad"), the manufacturer does not need to remove the welding slag on the surface of the positive pad that failed to wire. (or the welding slag on the surface of the negative electrode pad), one end of the wire can be hit on another positive electrode pad (or another negative electrode pad) to save the time of wire bonding (improve the efficiency of wire bonding) and increase The passing rate of the line.

3、本发明通过涂布的方式以成形一可为任意形状的环绕式反光胶体(环绕式白色胶体),并且通过该环绕式反光胶体以局限一透光封装胶体(荧光胶体)的位置并且调整该透光封装胶体的表面形状,因此本发明的发光二极管封装结构能够“提高发光二极管晶粒的发光效率”及“控制发光二极管晶粒的出光角度”。换言之,通过该环绕式反光胶体的使用,以使得该透光封装胶体被限位在该胶体限位空间内,进而可控制“该透光封装胶体的使用量及位置”;再者通过控制该透光封装胶体的使用量及位置,以调整该透光封装胶体的表面形状及高度,进而控制“该些发光二极管晶粒所产生的白色光束的出光角度”;另外,本发明亦可通过该环绕式反光胶体的使用,以使得该些发光二极管晶粒所产生的光束投射到该环绕式反光胶体的内壁而产生反射,进而可增加“本发明发光二极管封装结构的发光效率”。3. The present invention forms a wrap-around reflective colloid (wrap-around white colloid) of any shape by means of coating, and through the wrap-around reflective colloid, the position of a light-transmitting encapsulating colloid (fluorescent colloid) is limited and adjusted The surface shape of the light-transmitting encapsulation colloid, therefore, the LED packaging structure of the present invention can "improve the luminous efficiency of the LED crystal grain" and "control the light emitting angle of the LED crystal grain". In other words, through the use of the surround-type reflective colloid, the light-transmitting packaging colloid is limited in the colloid-limiting space, and then the "use amount and position of the light-transmitting packaging colloid" can be controlled; furthermore, by controlling the The amount and position of the light-transmitting encapsulating colloid are used to adjust the surface shape and height of the light-transmitting encapsulating colloid, thereby controlling "the light-emitting angle of the white light beams generated by the light-emitting diode crystal grains"; in addition, the present invention can also use the The use of the surrounding reflective colloid enables the light beams generated by the LED crystal grains to project onto the inner wall of the surrounding reflective colloid for reflection, thereby increasing the "luminous efficiency of the LED packaging structure of the present invention".

但是,本发明的所有范围应以权利要求为准,凡符合于本发明权利要求的精神与其类似变化的实施例,皆应包含于本发明的范畴中,任何本领域技术人员可轻易思及的变化或修改皆可涵盖在本发明权利要求的范围内。However, the entire scope of the present invention should be based on the claims, and all embodiments that conform to the spirit of the claims of the present invention and similar changes thereof should be included in the scope of the present invention, and any person skilled in the art can easily think of Changes or modifications are all within the scope of the claims of the present invention.

Claims (10)

1.一种用于产生类圆形发光效果的多晶式发光二极管封装结构,其特征在于,包括:1. A polycrystalline light-emitting diode packaging structure for producing a quasi-circular luminous effect, characterized in that it comprises: 一基板单元,其具有一基板本体、一第一导电线路、一第二导电线路及一第三导电线路,并且该第一导电线路、该第二导电线路及该第三导电线路彼此分离一预定距离且设置于该基板本体上,其中该第一导电线路具有一第一基部及多个从该第一基部延伸而出的第一上延伸部,该第二导电线路具有一第二基部、多个从该第二基部延伸而出的第二上延伸部、多个从该第二基部延伸而出且与该些第一上延伸部彼此邻近且相互交替排列的第二中延伸部、及至少一从该第二基部延伸而出的第二下延伸部,该第三导电线路具有一第三基部、多个从该第三基部延伸而出且与该些第二上延伸部彼此邻近且相互交替排列的第三上延伸部、及至少一从该第三基部延伸而出且与上述至少一第二下延伸部彼此邻近的第三下延伸部;A substrate unit, which has a substrate body, a first conductive circuit, a second conductive circuit and a third conductive circuit, and the first conductive circuit, the second conductive circuit and the third conductive circuit are separated from each other by a predetermined distance and arranged on the substrate body, wherein the first conductive circuit has a first base and a plurality of first upper extensions extending from the first base, the second conductive circuit has a second base, multiple A second upper extension extending from the second base, a plurality of second middle extensions extending from the second base and adjacent to and alternately arranged with the first upper extensions, and at least A second lower extension extending from the second base, the third conductive circuit has a third base, a plurality of second upper extensions extending from the third base and adjacent to and mutually adjacent to the second upper extensions alternately arranged third upper extensions, and at least one third lower extension extending from the third base and adjacent to the at least one second lower extension; 一发光单元,其具有多颗选择性电性设置于该基板单元上的发光二极管晶粒;以及A light-emitting unit, which has a plurality of light-emitting diode crystals selectively electrically disposed on the substrate unit; and 一封装单元,其具有一成形于该基板单元上表面以覆盖该些发光二极管晶粒的透光封装胶体。An encapsulation unit has a light-transmitting encapsulation compound formed on the upper surface of the substrate unit to cover the LED chips. 2.如权利要求1所述的用于产生类圆形发光效果的多晶式发光二极管封装结构,其特征在于:该基板单元具有一第四导电线路及一第五导电线路,该第四导电线路及该第五导电线路彼此分离一预定距离且设置于该基板本体上,该第一导电线路具有至少一从该第一基部延伸而出的第一中延伸部及至少一从该中延伸部向下延伸而出且远离该第一基部的第一下延伸部;该第四导电线路具有一第四基部、至少一从该第四基部延伸而出且与上述至少一第一中延伸部彼此邻近的第四上延伸部、多个从该第四基部延伸而出的第四中延伸部、及至少一从该第四基部延伸而出的第四下延伸部;该第五导电线路具有一第五基部、多个从该第五基部延伸而出且与该些第四中延伸部彼此邻近且相互交替排列的第五上延伸部、及至少一从该第五基部延伸而出且与上述至少一第四下延伸部彼此邻近的第五下延伸部,并且上述至少一第一下延伸部的末端邻近且设置于上述至少一第四下延伸部与上述至少一第五下延伸部之间。2. The polycrystalline light-emitting diode packaging structure for producing a circular light emitting effect as claimed in claim 1, wherein the substrate unit has a fourth conductive circuit and a fifth conductive circuit, and the fourth conductive circuit The line and the fifth conductive line are separated from each other by a predetermined distance and disposed on the substrate body, the first conductive line has at least one first middle extending portion extending from the first base portion and at least one middle extending portion a first lower extending portion extending downward and away from the first base portion; the fourth conductive circuit has a fourth base portion, at least one extending from the fourth base portion and mutually with the at least one first middle extending portion Adjacent fourth upper extensions, a plurality of fourth middle extensions extending from the fourth base, and at least one fourth lower extension extending from the fourth base; the fifth conductive circuit has a The fifth base, a plurality of fifth upper extensions extending from the fifth base and adjacent to and alternately arranged with the fourth middle extensions, and at least one extending from the fifth base and connected to the above-mentioned The at least one fourth lower extension is adjacent to the fifth lower extension, and the end of the at least one first lower extension is adjacent to and disposed between the at least one fourth lower extension and the at least one fifth lower extension . 3.如权利要求2所述的用于产生类圆形发光效果的多晶式发光二极管封装结构,其特征在于:该基板单元具有多个导电焊垫,该些导电焊垫选择性地设置于该第一导电线路、该第二导电线路、该第三导电线路、该第四导电线路及该第五导电线路上,每一颗发光二极管晶粒具有一正极及一负极,并且每一颗发光二极管晶粒的正极相对应至少两个导电焊垫,每一颗发光二极管晶粒的负极相对应至少两个导电焊垫。3. The polycrystalline light-emitting diode packaging structure for producing a quasi-circular light emitting effect as claimed in claim 2, wherein the substrate unit has a plurality of conductive pads, and these conductive pads are selectively arranged on On the first conductive circuit, the second conductive circuit, the third conductive circuit, the fourth conductive circuit and the fifth conductive circuit, each light-emitting diode crystal grain has a positive electrode and a negative electrode, and each LED emits light The anode of the diode crystal grain corresponds to at least two conductive pads, and the negative pole of each LED grain corresponds to at least two conductive pads. 4.如权利要求3所述的用于产生类圆形发光效果的多晶式发光二极管封装结构,其特征在于,更进一步包括:一导线单元,其具有多条导线,其中每一颗发光二极管晶粒的正极与负极分别通过两条导线而分别电性连接于其中两个导电焊垫。4. The polycrystalline light-emitting diode packaging structure for producing a quasi-circular light-emitting effect as claimed in claim 3, further comprising: a wire unit having a plurality of wires, wherein each light-emitting diode The positive pole and the negative pole of the die are respectively electrically connected to two conductive pads through two wires. 5.如权利要求3所述的用于产生类圆形发光效果的多晶式发光二极管封装结构,其特征在于,更进一步包括:一具有具有多条导线的导线单元及一具有多个导电体的导电单元,其中每一颗发光二极管晶粒的两电极分别通过每一条导线及每一个导电体而分别电性连接于其中两个导电焊垫。5. The polycrystalline light-emitting diode packaging structure for producing a quasi-circular luminous effect as claimed in claim 3, further comprising: a wire unit with a plurality of wires and a wire unit with a plurality of conductors The conductive unit, wherein the two electrodes of each light-emitting diode chip are respectively electrically connected to two conductive pads through each wire and each conductor. 6.如权利要求5所述的用于产生类圆形发光效果的多晶式发光二极管封装结构,其特征在于:每一颗发光二极管晶粒的两电极分别设置于每一颗发光二极管晶粒的上表面及下表面。6. The polycrystalline light-emitting diode packaging structure for producing a quasi-circular light-emitting effect as claimed in claim 5, wherein the two electrodes of each light-emitting diode grain are respectively arranged on each light-emitting diode grain upper and lower surfaces. 7.如权利要求1所述的用于产生类圆形发光效果的多晶式发光二极管封装结构,其特征在于:该些发光二极管晶粒排列成一类圆形状,该些发光二极管晶粒排列成多排彼此平行的发光二极管晶粒组,该些发光二极管晶粒组彼此分离相同的距离,每一组发光二极管晶粒组的该些发光二极管晶粒彼此分离相同的距离,并且该些发光二极管晶粒彼此交错地设置于该基板单元上。7. The polycrystalline light-emitting diode packaging structure for producing a circular light-emitting effect as claimed in claim 1, wherein the light-emitting diode crystal grains are arranged in a circular shape, and the light-emitting diode crystal grains are arranged in a circular shape. Multiple rows of light-emitting diode grain groups parallel to each other, the light-emitting diode grain groups are separated from each other by the same distance, the light-emitting diode grains of each group of light-emitting diode grain groups are separated from each other by the same distance, and the light-emitting diode The crystal grains are alternately arranged on the substrate unit. 8.如权利要求1所述的用于产生类圆形发光效果的多晶式发光二极管封装结构,其特征在于,更进一步包括:一反光单元,其具有一通过涂布的方式而环绕地成形于该基板单元上表面的环绕式反光胶体,其中该环绕式反光胶体围绕该些设置于该基板单元上的发光二极管晶粒,以形成一位于该基板单元上方的胶体限位空间,并且该透光封装胶体被局限在该胶体限位空间内。8. The polycrystalline light-emitting diode packaging structure for producing a circular light-emitting effect as claimed in claim 1, further comprising: a light-reflecting unit, which has a surrounding shape formed by coating The surrounding reflective glue on the upper surface of the substrate unit, wherein the surrounding reflective glue surrounds the light-emitting diode crystal grains arranged on the substrate unit to form a glue-limited space above the substrate unit, and the transparent The optical encapsulation colloid is confined in the colloid limiting space. 9.如权利要求8所述的用于产生类圆形发光效果的多晶式发光二极管封装结构,其特征在于:该环绕式反光胶体的上表面为一圆弧形,该环绕式反光胶体相对于该基板本体上表面的圆弧切线的角度介于40~50度之间,该环绕式反光胶体的顶面相对于该基板本体上表面的高度介于0.3~0.7mm之间,该环绕式反光胶体底部的宽度介于1.5~3mm之间,该环绕式反光胶体的触变指数介于4-6之间,并且该环绕式反光胶体为一混有无机添加物的白色热硬化反光胶体。9. The polycrystalline light-emitting diode packaging structure for producing a quasi-circular luminous effect as claimed in claim 8, wherein the upper surface of the surrounding reflective colloid is in the shape of an arc, and the surrounding reflective colloid is opposite to The angle of the arc tangent on the upper surface of the substrate body is between 40 and 50 degrees, the height of the top surface of the wrap-around reflective colloid relative to the upper surface of the substrate body is between 0.3 and 0.7mm, and the wrap-around reflective The width of the bottom of the colloid is between 1.5mm and 3mm, the thixotropic index of the wrap-around reflective colloid is between 4-6, and the wrap-around reflective colloid is a white thermosetting reflective colloid mixed with inorganic additives. 10.一种用于产生类圆形发光效果的多晶式发光二极管封装结构,其特征在于,包括:10. A polycrystalline light-emitting diode packaging structure for producing a quasi-circular light emitting effect, characterized in that it comprises: 一基板单元,其具有一基板本体及多个彼此分离一预定距离且设置于该基板本体上的导电线路,其中每一个导电线路具有多个延伸部,并且每两个导电线路的该些延伸部选择性彼此邻近且相互交替排列;A substrate unit, which has a substrate body and a plurality of conductive lines separated from each other by a predetermined distance and arranged on the substrate body, wherein each conductive line has a plurality of extensions, and the extensions of every two conductive lines Selectively adjacent to each other and alternately arranged with each other; 一发光单元,其具有多颗选择性电性设置于该基板单元上的发光二极管晶粒;以及A light-emitting unit, which has a plurality of light-emitting diode crystals selectively electrically disposed on the substrate unit; and 一封装单元,其具有一成形于该基板单元上表面以覆盖该些发光二极管晶粒的透光封装胶体。An encapsulation unit has a light-transmitting encapsulation compound formed on the upper surface of the substrate unit to cover the LED chips.
CN 200910180189 2009-11-16 2009-11-16 Multi-chip light-emitting diode packaging structure for producing circular lighting effects Expired - Fee Related CN102064156B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200910180189 CN102064156B (en) 2009-11-16 2009-11-16 Multi-chip light-emitting diode packaging structure for producing circular lighting effects

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 200910180189 CN102064156B (en) 2009-11-16 2009-11-16 Multi-chip light-emitting diode packaging structure for producing circular lighting effects

Publications (2)

Publication Number Publication Date
CN102064156A true CN102064156A (en) 2011-05-18
CN102064156B CN102064156B (en) 2012-12-05

Family

ID=43999368

Family Applications (1)

Application Number Title Priority Date Filing Date
CN 200910180189 Expired - Fee Related CN102064156B (en) 2009-11-16 2009-11-16 Multi-chip light-emitting diode packaging structure for producing circular lighting effects

Country Status (1)

Country Link
CN (1) CN102064156B (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103000852A (en) * 2011-09-14 2013-03-27 原瑞电池科技股份有限公司 Reworkable flexible package battery cell and circuit board structure and manufacturing method thereof
CN103182597A (en) * 2011-12-30 2013-07-03 原瑞电池科技股份有限公司 Welding structure and welding method for lithium battery and circuit board
CN103899966A (en) * 2012-06-01 2014-07-02 明基电通有限公司 Light-emitting device

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100506735B1 (en) * 2003-06-26 2005-08-08 삼성전기주식회사 Multi color light emitting diodes package

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103000852A (en) * 2011-09-14 2013-03-27 原瑞电池科技股份有限公司 Reworkable flexible package battery cell and circuit board structure and manufacturing method thereof
CN103182597A (en) * 2011-12-30 2013-07-03 原瑞电池科技股份有限公司 Welding structure and welding method for lithium battery and circuit board
CN103899966A (en) * 2012-06-01 2014-07-02 明基电通有限公司 Light-emitting device
CN103899966B (en) * 2012-06-01 2016-03-02 明基电通有限公司 Light-emitting device

Also Published As

Publication number Publication date
CN102064156B (en) 2012-12-05

Similar Documents

Publication Publication Date Title
CN207716114U (en) Led filament
CN206918682U (en) LED filament component and its filament shaping tool
TWI426594B (en) Light-mixing light-emitting diode package structure capable of improving color rendering
TWI408794B (en) Mixed light polycrystalline package structure
TW201101548A (en) LED package structure with a plurality of standby pads for increasing wire-bonding yield and method for manufacturing the same
CN102644904A (en) Mixed light polycrystalline packaging structure
CN101963288A (en) Light-emitting structure capable of improving luminous efficiency and controlling light-emitting angle and manufacturing method thereof
CN102024804A (en) Mixed light-emitting diode packaging structure capable of improving color rendering and brightness
JP2011086901A (en) Multichip light-emitting diode package structure for generating light-emitting effect having shape similar to circular shape
CN102064156B (en) Multi-chip light-emitting diode packaging structure for producing circular lighting effects
CN105428498B (en) High Density Integration COB white light sources and preparation method thereof
CN102157509B (en) Mixed light-emitting diode packaging structure capable of improving color rendering
CN202049955U (en) Polycrystalline package structure for increasing the amount of current using a constant voltage power supply
CN102468293A (en) Polycrystal packaging structure directly electrically connected with alternating current power supply
CN201490227U (en) Light emitting diode packaging structure
CN102082141A (en) Polycrystalline light-emitting diode packaging structure for producing quasi-circular luminous effect
CN208253260U (en) A shape-variable continuous spot COB light strip
CN101996984B (en) Light-emitting diode packaging structure and manufacturing method of shaped filling convex lens
CN101996985B (en) Light-emitting diode packaging structure capable of positioning thermally conductive adhesive material and manufacturing method thereof
CN201490226U (en) Light emitting diode packaging structure
CN201663161U (en) Light emitting diode packaging structure
CN201555066U (en) Luminous module capable of being spliced randomly to generate area light source with preset shape
CN102044534A (en) Encapsulation structure of light-emitting diode with increased heat dissipation and luminous effect and manufacturing method thereof
CN102466148A (en) Polycrystalline package structure using constant voltage power supply
CN107146837A (en) A double-sided side-emission LED light source unit and its manufacturing method

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20121205

Termination date: 20171116

CF01 Termination of patent right due to non-payment of annual fee