CN102064156A - Polycrystalline type light-emitting diode packaging structure for generating quasi-circular light-emitting effect - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及一种多晶式发光二极管封装结构,尤指一种用于产生类圆形发光效果的多晶式发光二极管封装结构。The invention relates to a packaging structure of a polycrystalline light emitting diode, in particular to a packaging structure of a polycrystalline light emitting diode for producing a quasi-circular light emitting effect.
背景技术Background technique
电灯的发明可以说是彻底地改变了全人类的生活方式,倘若我们的生活没有电灯,夜晚或天气状况不佳的时候,一切的工作都将要停摆;倘若受限于照明,极有可能使房屋建筑方式或人类生活方式都彻底改变,全人类都将因此而无法进步,继续停留在较落后的年代。The invention of electric light can be said to have completely changed the way of life of all human beings. If we live without electric light, all work will stop at night or when the weather is bad; The way of construction or the way of life of human beings will be completely changed, and all human beings will not be able to progress because of this, and will continue to stay in a relatively backward age.
所以,今日市面上所使用的照明设备,例如:日光灯、钨丝灯、甚至到现在较广为大众所接受的省电灯泡,皆已普遍应用于日常生活当中。然而,此类电灯大多具有光衰减快、高耗电量、容易产生高热、寿命短、易碎或不易回收等缺点。再者,传统的日光灯的演色性较差,所以产生苍白的灯光并不受欢迎,此外因为发光原理在灯管二极电子的一秒钟120次的快速流动,容易在刚开启及电流不稳定时造成闪烁,此现象通常被认为是造成国内高近视率的元凶,不过这个问题可通过改装附有“高频电子式安定器”的灯管来解决,其高频电子式安定器不但能把传统日光灯的耗电量再降20%,又因高频瞬间点灯时,输出的光波非常稳定,因此几乎无闪烁发生,并且当电源电压变动或灯管处于低温时,较不容易产生闪烁,此有助于视力的保护。然而,一般省电灯泡和省电灯管的安定器都是固定式的,如果要汰旧换新的话,就得连安定器一起丢弃,再者不管日光灯管再怎样省电,因其含有水银的涂布,废弃后依然不可避免的对环境造成严重的污染。因此,为了解决上述的问题,发光二极管灯泡或发光二极管灯管因应而生。Therefore, the lighting equipment used in the market today, such as fluorescent lamps, tungsten filament lamps, and even the energy-saving light bulbs that are widely accepted by the public, have been widely used in daily life. However, most of these lamps have disadvantages such as fast light decay, high power consumption, high heat generation, short life, fragile or difficult to recycle. Furthermore, traditional fluorescent lamps have poor color rendering, so pale light is not popular. In addition, due to the principle of light emission, the rapid flow of electrons in the diode of the lamp tube 120 times per second, it is easy to be unsteady when it is just turned on and the current is unstable. This phenomenon is generally considered to be the culprit of the high myopia rate in China, but this problem can be solved by modifying the lamp tube with a "high-frequency electronic ballast". The power consumption of traditional fluorescent lamps is further reduced by 20%, and because of the high-frequency instantaneous lighting, the output light waves are very stable, so there is almost no flicker, and when the power supply voltage changes or the lamp is at low temperature, flicker is less likely to occur. Helps protect eyesight. However, the ballasts of general energy-saving light bulbs and energy-saving lamp tubes are fixed. If you want to replace the old ones with new ones, you have to discard them together with the ballasts. Moreover, no matter how energy-saving the fluorescent tubes are, because they contain mercury After coating, it still inevitably causes serious pollution to the environment after being discarded. Therefore, in order to solve the above-mentioned problems, LED light bulbs or LED tubes have been developed accordingly.
发明内容Contents of the invention
本发明所要解决的技术问题,在于提供一种用于产生类圆形发光效果的多晶式发光二极管封装结构,其能达到电流稳定(电压稳定)及使用寿命长的目的。The technical problem to be solved by the present invention is to provide a polycrystalline light-emitting diode packaging structure for producing a quasi-circular light-emitting effect, which can achieve the purpose of stable current (stable voltage) and long service life.
为了解决上述技术问题,根据本发明的其中一种方案,提供一种用于产生类圆形发光效果的多晶式发光二极管封装结构,其包括:一基板单元、一发光单元及一封装单元。其中,该基板单元具有一基板本体、一第一导电线路、一第二导电线路及一第三导电线路,并且该第一导电线路、该第二导电线路及该第三导电线路彼此分离一预定距离且设置于该基板本体上,其中该第一导电线路具有一第一基部及多个从该第一基部延伸而出的第一上延伸部,该第二导电线路具有一第二基部、多个从该第二基部延伸而出的第二上延伸部、多个从该第二基部延伸而出且与该些第一上延伸部彼此邻近且相互交替排列的第二中延伸部、及至少一从该第二基部延伸而出的第二下延伸部,该第三导电线路具有一第三基部、多个从该第三基部延伸而出且与该些第二上延伸部彼此邻近且相互交替排列的第三上延伸部、及至少一从该第三基部延伸而出且与上述至少一第二下延伸部彼此邻近的第三下延伸部。该发光单元具有多颗选择性电性设置于该基板单元上的发光二极管晶粒。该封装单元具有一成形于该基板单元上表面以覆盖该些发光二极管晶粒的透光封装胶体。In order to solve the above technical problems, according to one solution of the present invention, a polycrystalline light emitting diode packaging structure for producing a circular light emitting effect is provided, which includes: a substrate unit, a light emitting unit and a packaging unit. Wherein, the substrate unit has a substrate body, a first conductive circuit, a second conductive circuit and a third conductive circuit, and the first conductive circuit, the second conductive circuit and the third conductive circuit are separated from each other by a predetermined distance and arranged on the substrate body, wherein the first conductive circuit has a first base and a plurality of first upper extensions extending from the first base, the second conductive circuit has a second base, multiple A second upper extension extending from the second base, a plurality of second middle extensions extending from the second base and adjacent to and alternately arranged with the first upper extensions, and at least A second lower extension extending from the second base, the third conductive circuit has a third base, a plurality of second upper extensions extending from the third base and adjacent to and mutually adjacent to the second upper extensions Alternately arranged third upper extensions and at least one third lower extension extending from the third base and adjacent to the at least one second lower extension. The light-emitting unit has a plurality of light-emitting diode crystal grains selectively and electrically arranged on the substrate unit. The encapsulation unit has a light-transmitting encapsulant formed on the upper surface of the substrate unit to cover the LED chips.
为了解决上述技术问题,根据本发明的其中一种方案,提供一种用于产生类圆形发光效果的多晶式发光二极管封装结构,其包括:一基板单元、一发光单元及一封装单元。该基板单元具有一基板本体及多个彼此分离一预定距离且设置于该基板本体上的导电线路,其中每一个导电线路具有多个延伸部,并且每两个导电线路的该些延伸部选择性彼此邻近且相互交替排列。该发光单元具有多颗选择性电性设置于该基板单元上的发光二极管晶粒,并且该些发光二极管晶粒排列成一类圆形状。该封装单元具有一成形于该基板单元上表面以覆盖该些发光二极管晶粒的透光封装胶体。In order to solve the above technical problems, according to one solution of the present invention, a polycrystalline light emitting diode packaging structure for producing a circular light emitting effect is provided, which includes: a substrate unit, a light emitting unit and a packaging unit. The substrate unit has a substrate body and a plurality of conductive lines separated from each other by a predetermined distance and disposed on the substrate body, wherein each conductive line has a plurality of extensions, and the extensions of every two conductive lines are selectively adjacent to each other and arranged alternately. The light-emitting unit has a plurality of light-emitting diode grains selectively and electrically arranged on the substrate unit, and the light-emitting diode grains are arranged in a kind of circular shape. The encapsulation unit has a light-transmitting encapsulant formed on the upper surface of the substrate unit to cover the LED chips.
本发明的有益效果在于:The beneficial effects of the present invention are:
1、本发明的该些发光二极管晶粒以偶数串联且多数并联的方式来电性设置于该基板单元上。当然,该些发光二极管晶粒亦可以基数串联且多数并联的方式来电性设置于该基板单元上。因此,本发明具有电流稳定(电压稳定)及使用寿命长的优点。1. The light-emitting diode dies of the present invention are electrically arranged on the substrate unit in an even-numbered series-connected and mostly-parallel-connected manner. Of course, the light emitting diode chips can also be electrically disposed on the substrate unit in a base series and mostly parallel manner. Therefore, the present invention has the advantages of stable current (stable voltage) and long service life.
2、在其中一实施例中,本发明的每一颗发光二极管晶粒的正极与负极分别相对应至少两个正极焊垫及至少两个负极焊垫,因此每一颗发光二极管晶粒的正极与负极分别具有至少一个备用正极焊垫及至少一个备用负极焊垫,以用于节省打线的时间(提升打线的效率)并增加打线的合格率。2. In one of the embodiments, the anode and cathode of each light-emitting diode grain of the present invention correspond to at least two anode pads and at least two cathode pads respectively, so the anode of each light-emitting diode grain There are at least one spare positive electrode welding pad and at least one spare negative electrode welding pad respectively with the negative electrode, which are used to save the time of wire bonding (improving the efficiency of wire bonding) and increase the qualified rate of wire bonding.
3、本发明通过涂布的方式以成形一可为任意形状的环绕式反光胶体(环绕式白色胶体),并且通过该环绕式反光胶体以局限一透光封装胶体(荧光胶体)的位置并且调整该透光封装胶体的表面形状,因此本发明的发光二极管封装结构能够“提高发光二极管晶粒的发光效率”及“控制发光二极管晶粒的出光角度”。3. The present invention forms a wrap-around reflective colloid (wrap-around white colloid) of any shape by means of coating, and through the wrap-around reflective colloid, the position of a light-transmitting encapsulating colloid (fluorescent colloid) is limited and adjusted The surface shape of the light-transmitting encapsulation colloid, therefore, the LED packaging structure of the present invention can "improve the luminous efficiency of the LED crystal grain" and "control the light emitting angle of the LED crystal grain".
为了能更进一步了解本发明为达成预定目的所采取的技术、手段及功效,请参阅以下有关本发明的详细说明与附图,相信本发明的目的、特征与特点,当可由此得一深入且具体的了解,然而所附附图仅提供参考与说明用,并非用来对本发明加以限制。In order to further understand the technology, means and effects that the present invention adopts to achieve the predetermined purpose, please refer to the following detailed description and accompanying drawings of the present invention. It is believed that the purpose, characteristics and characteristics of the present invention can be obtained from this For specific understanding, however, the accompanying drawings are only for reference and illustration, and are not intended to limit the present invention.
附图说明Description of drawings
图1A至图1D分别为本发明用于产生类圆形发光效果的多晶式发光二极管封装结构的第一实施例的制作流程示意图;1A to 1D are schematic diagrams of the manufacturing process of the first embodiment of the polycrystalline light-emitting diode packaging structure for producing a circular light-emitting effect according to the present invention;
图2A至图2C分别为本发明用于产生类圆形发光效果的多晶式发光二极管封装结构的第二实施例的制作流程示意图;2A to 2C are schematic diagrams of the manufacturing process of the second embodiment of the polycrystalline light emitting diode packaging structure for producing a circular light-emitting effect according to the present invention;
图3A为本发明用于产生类圆形发光效果的多晶式发光二极管封装结构的第一种基板单元的分解示意图;3A is an exploded schematic view of the first substrate unit of the polycrystalline light emitting diode packaging structure used to produce a circular light-emitting effect according to the present invention;
图3B为本发明用于产生类圆形发光效果的多晶式发光二极管封装结构的第一种基板单元的组合示意图;3B is a schematic diagram of the combination of the first substrate unit of the polycrystalline light emitting diode packaging structure used to produce a circular light-emitting effect according to the present invention;
图4A为本发明用于产生类圆形发光效果的多晶式发光二极管封装结构的第二种基板单元的组合示意图;以及图4B为本发明发光二极管晶粒与第二种基板单元配合的侧视示意图。Fig. 4A is a combined schematic diagram of the second substrate unit of the polycrystalline light-emitting diode package structure used to produce a quasi-circular light-emitting effect in the present invention; View schematic diagram.
【主要元件附图标记说明】[Description of reference signs of main components]
多晶式发光二极管封装结构 PPolycrystalline light-emitting diode packaging structure P
基板单元 1 基板本体 10
导电线路 CConductive line C
第一导电线路 11
第一基部 11A
第一上延伸部 11T
第一中延伸部 11M No. 1 Middle Extension 11M
第一下延伸部 11B
第二导电线路 12
第二基部 12A
第二上延伸部 12T
第二中延伸部 12M
第二下延伸部 12BThe second
第三导电线路 13
第三基部 13A
第三上延伸部 13TThe third
第三下延伸部 13B
第四导电线路 14The fourth
第四基部 14AQuadribasal 14A
第四上延伸部 14TThe fourth
第四中延伸部 14M
第四下延伸部 14BThe fourth
第五导电线路 15The fifth
第五基部 15A
第五上延伸部 15TThe fifth
第五下延伸部 15BThe fifth
导电焊垫 16
散热层 17
绝缘层 18
发光单元 2 发光二极管晶粒 20Light-
反光单元 3 环绕式反光胶体 30
胶体限位空间 300
圆弧切线 TT
角度 θ
高度 HHeight H
封装单元 4 透光封装胶体 40
蓝色光束 L1Blue Beam L1
白色光束 L2White Beam L2
具体实施方式Detailed ways
请参阅图1A至图1D所示,以下就着本发明第一实施例所举例的“用于产生类圆形发光效果的多晶式发光二极管封装结构P”的制作方法,进行细节的描述(步骤S100至S108):Please refer to FIG. 1A to FIG. 1D , the following is a detailed description of the manufacturing method of the "polycrystalline light emitting diode packaging structure P for producing a quasi-circular light emitting effect" as an example of the first embodiment of the present invention ( Steps S100 to S108):
请参考图1A所示,首先,提供一基板单元1,其具有一基板本体10、多个设置于该基板本体10上表面的导电线路C、多个设置于该些导电线路C上表面的导电焊垫16、一设置于该基板本体10底部的散热层17、一设置于该基板本体10上表面并用于覆盖部分的导电线路C以露出该些导电焊垫16的绝缘层18(步骤S100)。因此,该散热层17可用于增加该基板单元1的散热效能,并且该些绝缘层18为一种可用于只让该些导电焊垫16及LED芯片置放区域裸露出来并且达到局限焊接区域的防焊层。然而,上述对于基板单元1的界定并非用以限定本发明,举凡任何型式的基板皆为本发明可应用的范畴。例如:该基板单元1可为一印刷电路板、一软基板、一铝基板、一陶瓷基板或一铜基板。Please refer to FIG. 1A, firstly, a
请参考图1B所示,将多颗发光二极管晶粒20选择性电性设置于该基板单元1的该些导电线路C上(步骤S102)。以本发明第一实施例所举的例子来说,每一个发光二极管晶粒20通过打线(wire-bonding)的方式,以电性连接于每两个导电线路C的两个导电焊垫16之间。Referring to FIG. 1B , a plurality of
请参考图1C所示,首先,环绕地涂布液态胶材(图未示)于该基板单元1上表面(步骤S104),其中该液态胶材可被随意地围绕成一预定的形状(例如圆形),该液态胶材的触变指数(thixotropic index)介于4-6之间,涂布该液态胶材于该基板单元1上表面的压力介于350-450kpa之间,涂布该液态胶材于该基板单元1上表面的速度介于5-15mm/s之间,并且环绕地涂布该液态胶材于该基板单元1上表面的起始点与终止点为相同的位置;然后,再固化该液态胶材以形成一环绕式反光胶体30,并且该环绕式反光胶体30围绕该些设置于该基板单元1上的发光二极管晶粒20,以形成一位于该基板单元1上方的胶体限位空间300(步骤S106),其中该液态胶材通过烘烤的方式硬化,烘烤的温度介于120-140度之间,并且烘烤的时间介于20-40分钟之间。Please refer to FIG. 1C, first, apply liquid adhesive material (not shown) on the upper surface of the substrate unit 1 (step S104), wherein the liquid adhesive material can be arbitrarily surrounded into a predetermined shape (such as a circle) Shape), the thixotropic index of the liquid glue is between 4-6, the pressure of coating the liquid glue on the upper surface of the
再者,该环绕式反光胶体30的上表面可为一圆弧形,该环绕式反光胶体30相对于该基板单元1上表面的圆弧切线T的角度θ介于40~50度之间,该环绕式反光胶体30的顶面相对于该基板单元1上表面的高度H介于0.3~0.7mm之间,该环绕式反光胶体30底部的宽度介于1.5~3mm之间,并且该环绕式反光胶体30的触变指数(thixotropic index)介于4-6之间。Furthermore, the upper surface of the wraparound
请参考图1D所示,成形一透光封装胶体40于该基板单元1的上表面,以覆盖该些发光二极管晶粒20,其中该透光封装胶体40被局限在该胶体限位空间300内(步骤S108),该环绕式反光胶体30可为一混有无机添加物的白色热硬化反光胶体(不透光胶体),并且该透光封装胶体40的上表面为一凸面。Please refer to FIG. 1D , forming a light-transmitting
以本发明第一实施例所举的例子而言,每一个发光二极管晶粒20可为一蓝色发光二极管晶粒,并且该透光封装胶体40可为一荧光胶体,因此该些发光二极管晶粒20(该些蓝色发光二极管晶粒)所投射出来的蓝色光束L1可穿过该透光封装胶体40(该荧光胶体),以产生类似日光灯源的白色光束L2。Taking the example given in the first embodiment of the present invention, each LED die 20 can be a blue LED die, and the light-transmitting
换言之,通过该环绕式反光胶体30的使用,以使得该透光封装胶体40被限位在该胶体限位空间300内,进而可控制“该透光封装胶体40的使用量”;再者通过控制该透光封装胶体40的使用量,以调整该透光封装胶体40的表面形状及高度,进而控制“该些发光二极管晶粒20所产生的白色光束L2的出光角度”;另外,本发明亦可通过该环绕式反光胶体30的使用,以使得该些发光二极管晶粒20所产生的白色光束L1投射到该环绕式反光胶体30的内壁而产生反射,进而可增加本发明用于产生类圆形发光效果的多晶式发光二极管封装结构P的发光效率。In other words, through the use of the surrounding
请参阅图2A至图2C所示,以下就着本发明第二实施例所举例的“用于产生类圆形发光效果的多晶式发光二极管封装结构P”的制作方法,进行细部的描述(步骤S200至S208):Please refer to FIG. 2A to FIG. 2C , the following is a detailed description of the manufacturing method of the "polycrystalline light emitting diode packaging structure P for producing a quasi-circular light emitting effect" as an example of the second embodiment of the present invention ( Steps S200 to S208):
请参考图2A所示,首先,提供一基板单元1,其具有一基板本体10、多个设置于该基板本体10上表面的导电线路C、多个设置于该些导电线路C上表面的导电焊垫16、一设置于该基板本体10底部的散热层17、一设置于该基板本体10上表面并用于覆盖部分的导电线路C以露出该些导电焊垫16的绝缘层18(步骤S200)。因此,该散热层17可用于增加该基板单元1的散热效能,并且该些绝缘层18为一种可用于只让该些导电焊垫16及LED芯片置放区域裸露出来并且达到局限焊接区域的防焊层。然而,上述对于基板单元1的界定并非用以限定本发明,举凡任何型式的基板皆为本发明可应用的范畴。例如:该基板单元1可为一印刷电路板、一软基板、一铝基板、一陶瓷基板或一铜基板。Please refer to FIG. 2A , first, a
请参考图2A所示,首先,环绕地涂布液态胶材(图未示)于该基板单元1上表面(步骤S202),其中该液态胶材可被随意地围绕成一预定的形状(例如圆形),该液态胶材的触变指数(thixotropic index)介于4-6之间,涂布该液态胶材于该基板单元1上表面的压力介于350-450kpa之间,涂布该液态胶材于该基板单元1上表面的速度介于5-15mm/s之间,并且环绕地涂布该液态胶材于该基板单元1上表面的起始点与终止点为相同的位置;然后,再固化该液态胶材以形成一环绕式反光胶体30(步骤S204),其中该液态胶材通过烘烤的方式硬化,烘烤的温度介于120-140度之间,并且烘烤的时间介于20-40分钟之间。Please refer to FIG. 2A. First, apply a liquid adhesive material (not shown) on the upper surface of the substrate unit 1 (step S202), wherein the liquid adhesive material can be randomly surrounded into a predetermined shape (such as a circle) Shape), the thixotropic index of the liquid glue is between 4-6, the pressure of coating the liquid glue on the upper surface of the
再者,该环绕式反光胶体30的上表面可为一圆弧形,该环绕式反光胶体30相对于该基板单元1上表面的圆弧切线T的角度θ介于40~50度之间,该环绕式反光胶体30的顶面相对于该基板单元1上表面的高度H介于0.3~0.7mm之间,该环绕式反光胶体30底部的宽度介于1.5~3mm之间,并且该环绕式反光胶体30的触变指数(thixotropic index)介于4-6之间。Furthermore, the upper surface of the wraparound
请参考图2B所示,将多颗发光二极管晶粒20选择性电性设置于该基板单元1的该些导电线路C上(步骤S206)。以本发明第一实施例所举的例子来说,每一个发光二极管晶粒20通过打线(wire-bonding)的方式,以电性连接于每两个导电线路C的两个导电焊垫16之间。再者,该环绕式反光胶体30围绕该些设置于该基板单元1上的发光二极管晶粒20,以形成一位于该基板单元1上方的胶体限位空间300。Referring to FIG. 2B , a plurality of
请参考图2C所示,成形一透光封装胶体40于该基板单元1的上表面,以覆盖该些发光二极管晶粒20,其中该透光封装胶体40被局限在该胶体限位空间300内(步骤S208),该环绕式反光胶体30可为一混有无机添加物的白色热硬化反光胶体(不透光胶体),并且该透光封装胶体40的上表面为一凸面。Please refer to FIG. 2C , forming a light-
以本发明第一实施例所举的例子而言,每一个发光二极管晶粒20可为一蓝色发光二极管晶粒,并且该透光封装胶体40可为一荧光胶体,因此该些发光二极管晶粒20(该些蓝色发光二极管晶粒)所投射出来的蓝色光束L1可穿过该透光封装胶体40(该荧光胶体),以产生类似日光灯源的白色光束L2。Taking the example given in the first embodiment of the present invention, each LED die 20 can be a blue LED die, and the light-transmitting
换言之,通过该环绕式反光胶体30的使用,以使得该透光封装胶体40被限位在该胶体限位空间300内,进而可控制“该透光封装胶体40的使用量”;再者通过控制该透光封装胶体40的使用量,以调整该透光封装胶体40的表面形状及高度,进而控制“该些发光二极管晶粒20所产生的白色光束L2的出光角度”;另外,本发明亦可通过该环绕式反光胶体30的使用,以使得该些发光二极管晶粒20所产生的白色光束L1投射到该环绕式反光胶体30的内壁而产生反射,进而可增加本发明用于产生类圆形发光效果的多晶式发光二极管封装结构P的发光效率。In other words, through the use of the surrounding
因此,通过上述的制作方法,请参阅图1D及图2C可知,本发明提供一种用于产生类圆形发光效果的多晶式发光二极管封装结构P,其包括:一基板单元1、一发光单元2、反光单元3及一封装单元4。Therefore, through the above manufacturing method, please refer to FIG. 1D and FIG. 2C, it can be seen that the present invention provides a polycrystalline light emitting diode packaging structure P for producing a quasi-circular light emitting effect, which includes: a
其中,该基板单元1(请配合图3A及图3B所示)具有一基板本体10、一第一导电线路11、一第二导电线路12、一第三导电线路13、一第四导电线路14及一第五导电线路15,并且该第一导电线路11、该第二导电线路12及该第三导电线路13、该第四导电线路14及该第五导电线路15彼此分离一预定距离且设置于该基板本体10上。Wherein, the substrate unit 1 (please refer to FIG. 3A and FIG. 3B) has a
再者,该第一导电线路11具有一第一基部11A、至少一从该第一基部延11A伸而出的第一中延伸部11M、及至少一从该中延伸部11M向下延伸而出且远离该第一基部11A的第一下延伸部11B。此外,该些第一上延伸部11T及上述至少一中延伸部11M皆从该第一基部11A而朝同一方向延伸出去,并且上述至少一下延伸部11B从上述至少一中延伸部11M的转弯处向下延伸且弯曲。Moreover, the first
另外,该第二导电线路12具有一第二基部12A、多个从该第二基部12A延伸而出的第二上延伸部12T、多个从该第二基部12A延伸而出且与该些第一上延伸部11T彼此邻近且相互交替排列的第二中延伸部12M、及至少一从该第二基部12A延伸而出的第二下延伸部12B。此外,该些第二上延伸部12T、该些第二中延伸部12M及上述至少一第二下延伸部12B皆从该第二基部12A而朝同一方向延伸出去。In addition, the second
此外,该第三导电线路13具有一第三基部13A、多个从该第三基部13A延伸而出且与该些第二上延伸部12T彼此邻近且相互交替排列的第三上延伸部13T、及至少一从该第三基部13A延伸而出且与上述至少一第二下延伸部12B彼此邻近的第三下延伸部13B。另外,该些第三上延伸部13T从该第三基部13A的内侧延伸而出,并且上述至少一第三下延伸部13B从该第三基部13A的一末端延伸而出。In addition, the third
再者,该第四导电线路14具有一第四基部14A、至少一从该第四基部14A延伸而出且与上述至少一第一中延伸部11M彼此邻近的第四上延伸部14T、多个从该第四基部14A延伸而出的第四中延伸部14M、及至少一从该第四基部14A延伸而出的第四下延伸部14B。此外,上述至少一第四上延伸部14T、该些第四中延伸部14M及上述至少一第四下延伸部14B皆从该第四基部14A而朝同一方向延伸出去。Moreover, the fourth
另外,该第五导电线路15具有一第五基部15A、多个从该第五基部15A延伸而出且与该些第四中延伸部14M彼此邻近且相互交替排列的第五上延伸部15T、及至少一从该第五基部15A延伸而出且与上述至少一第四下延伸部14B彼此邻近的第五下延伸部15B。此外,该些第五上延伸部15T与上述至少一第五下延伸部15B皆从该第五基部15A的内侧延伸而出,并且上述至少一第一下延伸部11B的末端邻近且设置于上述至少一第四下延伸部14B与上述至少一第五下延伸部15B之间。In addition, the fifth
再者,如图3B所示,该些导电焊垫16可选择性地设置于该第一导电线路11、该第二导电线路12、该第三导电线路13、该第四导电线路14及该第五导电线路15上。换言之,该基板单元1具有一基板本体10及多个彼此分离一预定距离且设置于该基板本体10上的导电线路C(如同上述的五个导电线路),其中每一个导电线路C具有多个延伸部(如同上述的多个延伸部),并且每两个导电线路C的该些延伸部选择性彼此邻近且相互交替排列。Moreover, as shown in FIG. 3B, the
另外,该发光单元2具有多颗选择性电性设置于该基板单元1上的发光二极管晶粒20(图3B只显示最上面的数个发光二极管晶粒20通过打线的方式而选择性地电性连接于其中两个导电焊垫16之间),并且该些发光二极管晶粒20排列成一类圆形状。再者,每一颗发光二极管晶粒20具有一正极及一负极(举例来说,该正极及该负极皆设置于每一颗发光二极管晶粒20的上表面),并且每一颗发光二极管晶粒20的正极相对应至少两个导电焊垫16,每一颗发光二极管晶粒20的负极相对应至少两个导电焊垫16。In addition, the light-emitting
此外,该些发光二极管晶粒20排列成多排彼此平行的发光二极管晶粒组,该些发光二极管晶粒组彼此分离相同的距离,每一组发光二极管晶粒组的该些发光二极管晶粒20彼此分离相同的距离,并且该些发光二极管晶粒20彼此交错地设置于该基板单元1上。由图3B可知,该些发光二极管晶粒20以偶数串联且多数并联的方式来电性设置于该基板单元1上。当然,该些发光二极管晶粒20亦可以基数串联且多数并联的方式来电性设置于该基板单元1上。In addition, the
另外,该反光单元3具有一通过涂布的方式而环绕地成形于该基板单元1上表面的环绕式反光胶体30,其中该环绕式反光胶体30围绕该些设置于该基板单元1上的发光二极管晶粒20,以形成一位于该基板单元1上方的胶体限位空间300。In addition, the
此外,该封装单元4具有一成形于该基板单元1上表面以覆盖该些发光二极管晶粒20的透光封装胶体40,其中该透光封装胶体40被局限在该胶体限位空间300内。In addition, the
当然,本发明亦可省略该反光单元3的使用,亦即本发明可将该透光封装胶体40直接成形于该基板单元1上表面以覆盖该些发光二极管晶粒20。Of course, the present invention can also omit the use of the
请参阅图4A及图4B所示,本发明更进一步包括:一具有具有多条导线W的导线单元及一具有多个导电体B的导电单元,其中每一颗发光二极管晶粒20的两电极(20a、20b)分别设置于每一颗发光二极管晶粒20的上表面及下表面,并且每一颗发光二极管晶粒20的两电极(20a、20b)分别通过每一条导线W及每一个导电体B而分别电性连接于其中两个导电焊垫16。Please refer to FIG. 4A and FIG. 4B, the present invention further includes: a wire unit with multiple wires W and a conductive unit with multiple conductors B, wherein the two electrodes of each light emitting diode chip 20 (20a, 20b) are respectively arranged on the upper surface and the lower surface of each
综上所述,本发明用于产生类圆形发光效果的多晶式发光二极管封装结构具有下列的优点:To sum up, the polycrystalline light-emitting diode packaging structure used to produce a circular light-emitting effect according to the present invention has the following advantages:
1、本发明的该些发光二极管晶粒以偶数串联且多数并联的方式来电性设置于该基板单元上。当然,该些发光二极管晶粒亦可以基数串联且多数并联的方式来电性设置于该基板单元上。因此,本发明具有电流稳定(电压稳定)及使用寿命长的优点。1. The light-emitting diode dies of the present invention are electrically arranged on the substrate unit in an even-numbered series-connected and mostly-parallel-connected manner. Of course, the light emitting diode chips can also be electrically disposed on the substrate unit in a base series and mostly parallel manner. Therefore, the present invention has the advantages of stable current (stable voltage) and long service life.
2、在其中一实施例中,本发明的每一颗发光二极管晶粒的正极与负极分别相对应至少两个正极焊垫及至少两个负极焊垫,因此每一颗发光二极管晶粒的正极与负极分别具有至少一个备用正极焊垫及至少一个备用负极焊垫,以用于节省打线的时间(提升打线的效率)并增加打线的合格率。因为每一颗发光二极管晶粒的正极与负极分别具有至少一个备用正极焊垫及至少一个备用负极焊垫,所以当该导线的一末端打在(焊接在)其中一个正极焊垫或负极焊垫上而失败时(造成浮焊,亦即该导线与“该正极焊垫或该负极焊垫”之间没有产生电性连接),制造者不需清除位于打线失败的正极焊垫表面的焊渣(或负极焊垫表面的焊渣),该导线的一末端即可打在另外一个正极焊垫(或另外一个负极焊垫)上,以节省打线的时间(提升打线的效率)并增加打线的合格率。2. In one of the embodiments, the anode and cathode of each light-emitting diode grain of the present invention correspond to at least two anode pads and at least two cathode pads respectively, so the anode of each light-emitting diode grain There are at least one spare positive electrode welding pad and at least one spare negative electrode welding pad respectively with the negative electrode, which are used to save the time of wire bonding (improving the efficiency of wire bonding) and increase the qualified rate of wire bonding. Because the positive pole and the negative pole of each light-emitting diode grain have at least one spare positive pole welding pad and at least one spare negative pole welding pad respectively, so when one end of the wire is hit (welded) on one of the positive pole welding pads or the negative pole welding pad And when it fails (causing floating soldering, that is, there is no electrical connection between the wire and "the positive pad or the negative pad"), the manufacturer does not need to remove the welding slag on the surface of the positive pad that failed to wire. (or the welding slag on the surface of the negative electrode pad), one end of the wire can be hit on another positive electrode pad (or another negative electrode pad) to save the time of wire bonding (improve the efficiency of wire bonding) and increase The passing rate of the line.
3、本发明通过涂布的方式以成形一可为任意形状的环绕式反光胶体(环绕式白色胶体),并且通过该环绕式反光胶体以局限一透光封装胶体(荧光胶体)的位置并且调整该透光封装胶体的表面形状,因此本发明的发光二极管封装结构能够“提高发光二极管晶粒的发光效率”及“控制发光二极管晶粒的出光角度”。换言之,通过该环绕式反光胶体的使用,以使得该透光封装胶体被限位在该胶体限位空间内,进而可控制“该透光封装胶体的使用量及位置”;再者通过控制该透光封装胶体的使用量及位置,以调整该透光封装胶体的表面形状及高度,进而控制“该些发光二极管晶粒所产生的白色光束的出光角度”;另外,本发明亦可通过该环绕式反光胶体的使用,以使得该些发光二极管晶粒所产生的光束投射到该环绕式反光胶体的内壁而产生反射,进而可增加“本发明发光二极管封装结构的发光效率”。3. The present invention forms a wrap-around reflective colloid (wrap-around white colloid) of any shape by means of coating, and through the wrap-around reflective colloid, the position of a light-transmitting encapsulating colloid (fluorescent colloid) is limited and adjusted The surface shape of the light-transmitting encapsulation colloid, therefore, the LED packaging structure of the present invention can "improve the luminous efficiency of the LED crystal grain" and "control the light emitting angle of the LED crystal grain". In other words, through the use of the surround-type reflective colloid, the light-transmitting packaging colloid is limited in the colloid-limiting space, and then the "use amount and position of the light-transmitting packaging colloid" can be controlled; furthermore, by controlling the The amount and position of the light-transmitting encapsulating colloid are used to adjust the surface shape and height of the light-transmitting encapsulating colloid, thereby controlling "the light-emitting angle of the white light beams generated by the light-emitting diode crystal grains"; in addition, the present invention can also use the The use of the surrounding reflective colloid enables the light beams generated by the LED crystal grains to project onto the inner wall of the surrounding reflective colloid for reflection, thereby increasing the "luminous efficiency of the LED packaging structure of the present invention".
但是,本发明的所有范围应以权利要求为准,凡符合于本发明权利要求的精神与其类似变化的实施例,皆应包含于本发明的范畴中,任何本领域技术人员可轻易思及的变化或修改皆可涵盖在本发明权利要求的范围内。However, the entire scope of the present invention should be based on the claims, and all embodiments that conform to the spirit of the claims of the present invention and similar changes thereof should be included in the scope of the present invention, and any person skilled in the art can easily think of Changes or modifications are all within the scope of the claims of the present invention.
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CN103182597A (en) * | 2011-12-30 | 2013-07-03 | 原瑞电池科技股份有限公司 | Welding structure and welding method for lithium battery and circuit board |
CN103899966A (en) * | 2012-06-01 | 2014-07-02 | 明基电通有限公司 | Light-emitting device |
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CN103000852A (en) * | 2011-09-14 | 2013-03-27 | 原瑞电池科技股份有限公司 | Reworkable flexible package battery cell and circuit board structure and manufacturing method thereof |
CN103182597A (en) * | 2011-12-30 | 2013-07-03 | 原瑞电池科技股份有限公司 | Welding structure and welding method for lithium battery and circuit board |
CN103899966A (en) * | 2012-06-01 | 2014-07-02 | 明基电通有限公司 | Light-emitting device |
CN103899966B (en) * | 2012-06-01 | 2016-03-02 | 明基电通有限公司 | Light-emitting device |
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