CN101934217A - A kind of desulfurization adsorbent and its preparation method and application - Google Patents
A kind of desulfurization adsorbent and its preparation method and application Download PDFInfo
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- CN101934217A CN101934217A CN2009101485846A CN200910148584A CN101934217A CN 101934217 A CN101934217 A CN 101934217A CN 2009101485846 A CN2009101485846 A CN 2009101485846A CN 200910148584 A CN200910148584 A CN 200910148584A CN 101934217 A CN101934217 A CN 101934217A
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- 239000003463 adsorbent Substances 0.000 title claims abstract description 89
- 238000006477 desulfuration reaction Methods 0.000 title claims abstract description 20
- 238000002360 preparation method Methods 0.000 title claims description 22
- 230000023556 desulfurization Effects 0.000 title abstract description 19
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 56
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 48
- 239000000203 mixture Substances 0.000 claims abstract description 47
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims abstract description 32
- 229910052751 metal Inorganic materials 0.000 claims abstract description 32
- 239000002184 metal Substances 0.000 claims abstract description 32
- 239000003502 gasoline Substances 0.000 claims abstract description 31
- 229910052717 sulfur Inorganic materials 0.000 claims abstract description 30
- 239000011593 sulfur Substances 0.000 claims abstract description 30
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 27
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 claims abstract description 26
- 229910052814 silicon oxide Inorganic materials 0.000 claims abstract description 23
- 229910044991 metal oxide Inorganic materials 0.000 claims abstract description 17
- 150000004706 metal oxides Chemical class 0.000 claims abstract description 17
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 16
- 229910001887 tin oxide Inorganic materials 0.000 claims abstract description 12
- 229910017052 cobalt Inorganic materials 0.000 claims abstract description 8
- 239000010941 cobalt Substances 0.000 claims abstract description 8
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims abstract description 8
- 239000002283 diesel fuel Substances 0.000 claims abstract description 8
- 229910052742 iron Inorganic materials 0.000 claims abstract description 6
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims description 33
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 19
- 239000002243 precursor Substances 0.000 claims description 17
- 239000004927 clay Substances 0.000 claims description 14
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 12
- 238000001035 drying Methods 0.000 claims description 12
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 10
- 150000001875 compounds Chemical class 0.000 claims description 10
- 239000000377 silicon dioxide Substances 0.000 claims description 10
- 239000002253 acid Substances 0.000 claims description 9
- 229910052725 zinc Inorganic materials 0.000 claims description 9
- 239000011701 zinc Substances 0.000 claims description 9
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 7
- 239000011707 mineral Substances 0.000 claims description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 6
- 150000002739 metals Chemical class 0.000 claims description 6
- 239000010451 perlite Substances 0.000 claims description 6
- 235000019362 perlite Nutrition 0.000 claims description 6
- 239000003795 chemical substances by application Substances 0.000 claims description 5
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- 229910021647 smectite Inorganic materials 0.000 claims description 5
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 4
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 4
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- 239000011733 molybdenum Substances 0.000 claims description 4
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- 239000001301 oxygen Substances 0.000 claims description 4
- 229910052720 vanadium Inorganic materials 0.000 claims description 4
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 claims description 4
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims description 3
- 239000007789 gas Substances 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 229910017604 nitric acid Inorganic materials 0.000 claims description 3
- YJGJRYWNNHUESM-UHFFFAOYSA-J triacetyloxystannyl acetate Chemical compound [Sn+4].CC([O-])=O.CC([O-])=O.CC([O-])=O.CC([O-])=O YJGJRYWNNHUESM-UHFFFAOYSA-J 0.000 claims description 3
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 2
- 239000000440 bentonite Substances 0.000 claims description 2
- 229910000278 bentonite Inorganic materials 0.000 claims description 2
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 claims description 2
- 238000005336 cracking Methods 0.000 claims description 2
- 229910052748 manganese Inorganic materials 0.000 claims description 2
- 239000011572 manganese Substances 0.000 claims description 2
- 150000007522 mineralic acids Chemical class 0.000 claims description 2
- 150000007524 organic acids Chemical class 0.000 claims description 2
- 229910002027 silica gel Inorganic materials 0.000 claims description 2
- 239000000741 silica gel Substances 0.000 claims description 2
- 239000010703 silicon Substances 0.000 claims description 2
- 229910052710 silicon Inorganic materials 0.000 claims description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 claims 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims 1
- 229910002651 NO3 Inorganic materials 0.000 claims 1
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 claims 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims 1
- 239000005864 Sulphur Substances 0.000 claims 1
- 235000014121 butter Nutrition 0.000 claims 1
- 230000003647 oxidation Effects 0.000 claims 1
- 238000007254 oxidation reaction Methods 0.000 claims 1
- 235000012239 silicon dioxide Nutrition 0.000 claims 1
- 238000005245 sintering Methods 0.000 claims 1
- ALHBQZRUBQFZQV-UHFFFAOYSA-N tin;tetrahydrate Chemical compound O.O.O.O.[Sn] ALHBQZRUBQFZQV-UHFFFAOYSA-N 0.000 claims 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 abstract description 18
- 230000000694 effects Effects 0.000 abstract description 12
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 41
- 239000000126 substance Substances 0.000 description 23
- 239000011787 zinc oxide Substances 0.000 description 16
- 239000000243 solution Substances 0.000 description 13
- 238000003756 stirring Methods 0.000 description 13
- 239000002002 slurry Substances 0.000 description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 239000008367 deionised water Substances 0.000 description 8
- 229910021641 deionized water Inorganic materials 0.000 description 8
- 229930195733 hydrocarbon Natural products 0.000 description 8
- 239000010410 layer Substances 0.000 description 8
- 239000004215 Carbon black (E152) Substances 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 7
- 150000002430 hydrocarbons Chemical class 0.000 description 7
- -1 methane hydrocarbons Chemical class 0.000 description 7
- 238000001179 sorption measurement Methods 0.000 description 7
- 239000011230 binding agent Substances 0.000 description 6
- 238000001354 calcination Methods 0.000 description 6
- 239000013078 crystal Substances 0.000 description 6
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 239000012530 fluid Substances 0.000 description 5
- 239000001257 hydrogen Substances 0.000 description 5
- 229910052739 hydrogen Inorganic materials 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- 238000002441 X-ray diffraction Methods 0.000 description 4
- JJWKPURADFRFRB-UHFFFAOYSA-N carbonyl sulfide Chemical compound O=C=S JJWKPURADFRFRB-UHFFFAOYSA-N 0.000 description 4
- 150000001768 cations Chemical class 0.000 description 4
- 239000012535 impurity Substances 0.000 description 4
- QGJOPFRUJISHPQ-UHFFFAOYSA-N Carbon disulfide Chemical compound S=C=S QGJOPFRUJISHPQ-UHFFFAOYSA-N 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 3
- 230000003197 catalytic effect Effects 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
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- 239000010445 mica Substances 0.000 description 3
- 229910052618 mica group Inorganic materials 0.000 description 3
- 238000001556 precipitation Methods 0.000 description 3
- 230000008929 regeneration Effects 0.000 description 3
- 238000011069 regeneration method Methods 0.000 description 3
- 239000002689 soil Substances 0.000 description 3
- 238000001694 spray drying Methods 0.000 description 3
- FCEHBMOGCRZNNI-UHFFFAOYSA-N 1-benzothiophene Chemical compound C1=CC=C2SC=CC2=C1 FCEHBMOGCRZNNI-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 2
- YTPLMLYBLZKORZ-UHFFFAOYSA-N Thiophene Chemical compound C=1C=CSC=1 YTPLMLYBLZKORZ-UHFFFAOYSA-N 0.000 description 2
- 229910021627 Tin(IV) chloride Inorganic materials 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 238000004523 catalytic cracking Methods 0.000 description 2
- 238000004587 chromatography analysis Methods 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
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- 239000000295 fuel oil Substances 0.000 description 2
- 238000005470 impregnation Methods 0.000 description 2
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- 239000000843 powder Substances 0.000 description 2
- 239000000376 reactant Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
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- 238000012360 testing method Methods 0.000 description 2
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- 229930192474 thiophene Natural products 0.000 description 2
- 150000003577 thiophenes Chemical class 0.000 description 2
- HPGGPRDJHPYFRM-UHFFFAOYSA-J tin(iv) chloride Chemical compound Cl[Sn](Cl)(Cl)Cl HPGGPRDJHPYFRM-UHFFFAOYSA-J 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 108010083687 Ion Pumps Proteins 0.000 description 1
- 239000005909 Kieselgur Substances 0.000 description 1
- 238000003991 Rietveld refinement Methods 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 229910006404 SnO 2 Inorganic materials 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- 229910010413 TiO 2 Inorganic materials 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 150000001242 acetic acid derivatives Chemical class 0.000 description 1
- 239000003929 acidic solution Substances 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 235000011114 ammonium hydroxide Nutrition 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 238000000861 blow drying Methods 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 238000004939 coking Methods 0.000 description 1
- 229940075614 colloidal silicon dioxide Drugs 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 description 1
- 239000010459 dolomite Substances 0.000 description 1
- 229910000514 dolomite Inorganic materials 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
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- 230000002349 favourable effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000004231 fluid catalytic cracking Methods 0.000 description 1
- 238000005243 fluidization Methods 0.000 description 1
- 229910001676 gahnite Inorganic materials 0.000 description 1
- 239000000499 gel Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000003350 kerosene Substances 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Natural products C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 239000011268 mixed slurry Substances 0.000 description 1
- 150000004682 monohydrates Chemical class 0.000 description 1
- 229910052901 montmorillonite Inorganic materials 0.000 description 1
- 229910000480 nickel oxide Inorganic materials 0.000 description 1
- AOPCKOPZYFFEDA-UHFFFAOYSA-N nickel(2+);dinitrate;hexahydrate Chemical compound O.O.O.O.O.O.[Ni+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O AOPCKOPZYFFEDA-UHFFFAOYSA-N 0.000 description 1
- 150000002823 nitrates Chemical class 0.000 description 1
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 150000002898 organic sulfur compounds Chemical class 0.000 description 1
- 238000000643 oven drying Methods 0.000 description 1
- 230000033116 oxidation-reduction process Effects 0.000 description 1
- GNRSAWUEBMWBQH-UHFFFAOYSA-N oxonickel Chemical compound [Ni]=O GNRSAWUEBMWBQH-UHFFFAOYSA-N 0.000 description 1
- 230000020477 pH reduction Effects 0.000 description 1
- 235000011837 pasties Nutrition 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 239000002574 poison Substances 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 239000010970 precious metal Substances 0.000 description 1
- CCTFOFUMSKSGRK-UHFFFAOYSA-N propan-2-olate;tin(4+) Chemical compound [Sn+4].CC(C)[O-].CC(C)[O-].CC(C)[O-].CC(C)[O-] CCTFOFUMSKSGRK-UHFFFAOYSA-N 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
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- 238000011105 stabilization Methods 0.000 description 1
- XTQHKBHJIVJGKJ-UHFFFAOYSA-N sulfur monoxide Chemical class S=O XTQHKBHJIVJGKJ-UHFFFAOYSA-N 0.000 description 1
- 229910052815 sulfur oxide Inorganic materials 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
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- 239000003039 volatile agent Substances 0.000 description 1
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Abstract
一种用于从裂化汽油和柴油机燃料中脱除硫的吸附剂,以吸附剂总重为基准,包括以下组成:1)氧化硅,含量为5-35wt%,2)氧化铝,含量为1-20wt%,3)氧化锡,含量为3-30wt%,4)选自II B、VB和VIB中的至少一种金属的氧化物,含量为15-75wt%,5)至少一种选自钴、镍、铁和锰的金属促进剂,含量为5-30wt%。该吸附剂具有良好的耐磨损强度和脱硫活性。An adsorbent for removing sulfur from cracked gasoline and diesel fuel, based on the total weight of the adsorbent, comprising the following composition: 1) silicon oxide, with a content of 5-35 wt%, 2) aluminum oxide, with a content of 1 -20wt%, 3) tin oxide, the content is 3-30wt%, 4) at least one metal oxide selected from II B, VB and VIB, the content is 15-75wt%, 5) at least one selected from Metal promoters for cobalt, nickel, iron and manganese, the content is 5-30wt%. The adsorbent has good wear resistance and desulfurization activity.
Description
技术领域technical field
本发明涉及一种适用于在裂化汽油和柴油燃料中脱硫的吸附剂组合物及其制备方法和应用。The invention relates to an adsorbent composition suitable for desulfurization in cracked gasoline and diesel fuel, its preparation method and application.
背景技术Background technique
随着人们对环境保护的日益重视,环保法规也日渐严格,而降低汽油和柴油的硫含量被认为是改善空气质量的最重要措施之一,因为燃料中的硫会对汽车催化转化器的性能产生不利的影响。汽车发动机尾气中存在的硫的氧化物会抑制转化器中的贵金属催化剂并可使之发生不可逆地中毒。从低效或中毒的转化器中排出的气体含有未燃烧的非甲烷烃和氮的氧化物及一氧化碳,而这些排放气被日光催化则容易形成光化学烟雾。As people pay more and more attention to environmental protection, environmental regulations are becoming stricter, and reducing the sulfur content of gasoline and diesel is considered to be one of the most important measures to improve air quality, because sulfur in fuel will affect the performance of automotive catalytic converters produce adverse effects. Sulfur oxides present in automobile engine exhaust can inhibit and irreversibly poison precious metal catalysts in converters. Exhaust gases from inefficient or poisoned converters contain unburned non-methane hydrocarbons and oxides of nitrogen and carbon monoxide, which are catalyzed by sunlight to form photochemical smog.
在我国汽油中大多数的硫来自于热加工汽油,主要为催化裂化汽油,因此裂化汽油中硫含量的减少有助于降低这些汽油的硫含量。我国现行的汽油产品标准为GB17930-2006《车用汽油》,该标准对汽油中硫含量进一步作出限制,要求到2009年12月31日,汽油中硫含量下降至50ppm。在这种情况下,催化裂化汽油必须经过深度脱硫才能符合环保的要求。Most of the sulfur in gasoline in my country comes from thermally processed gasoline, mainly catalytic cracked gasoline, so the reduction of sulfur content in cracked gasoline will help reduce the sulfur content of these gasolines. my country's current gasoline product standard is GB17930-2006 "Automotive Gasoline", which further restricts the sulfur content in gasoline, requiring that by December 31, 2009, the sulfur content in gasoline will drop to 50ppm. In this case, FCC gasoline must undergo deep desulfurization to meet the requirements of environmental protection.
传统上从液态中脱硫往往采用固定床的方法,但该方法的反应均匀性和再生均有明显的劣势。与固定床工艺相比,流化床工艺具有更好的传热和压降等方面的优点,因此具有广阔的应用前景。流化床反应器一般采用粒状反应物,但对大多数反应而言,所用的反应物一般没有足够的耐磨性。Traditionally, fixed bed method is often used for desulfurization from liquid, but this method has obvious disadvantages in reaction uniformity and regeneration. Compared with the fixed bed process, the fluidized bed process has the advantages of better heat transfer and pressure drop, so it has broad application prospects. Fluidized bed reactors generally use granular reactants, but the reactants used are generally not sufficiently abrasive resistant for most reactions.
为了制备出物化性能合适的吸附剂,特别是提高吸附剂的耐磨性能,往往需要在吸附剂中加入氧化铝粘结剂、粘土以及膨胀珍珠岩等结构组元。这些组元的加入对于吸附剂的物化性能有很大帮助,但也带来一些负面作用,那就是这些添加组分容易与吸附剂中的氧化锌生成不具备硫存储能力的铝酸锌,从而降低了吸附剂的脱硫活性。In order to prepare an adsorbent with suitable physical and chemical properties, especially to improve the wear resistance of the adsorbent, it is often necessary to add structural components such as alumina binder, clay, and expanded perlite to the adsorbent. The addition of these components is of great help to the physical and chemical properties of the adsorbent, but it also brings some negative effects, that is, these added components are easy to form zinc aluminate with no sulfur storage capacity with zinc oxide in the adsorbent, thus Reduce the desulfurization activity of the adsorbent.
专利CN 1048418,CN 1151333提供了一种含有氧化锌、二氧化硅、胶体氧化物以及促进剂的新型吸收组合物,并且提供这种吸附剂的制备方法。该方法采用压力成型的办法制备出可流化的颗粒,同时通过往胶体中加入加热时易燃的造孔剂以提高其孔体积。该方法制备出的颗粒比较大,为100-300微米,这对于流化过程不是最有利的。Patents CN 1048418 and CN 1151333 provide a novel absorbent composition containing zinc oxide, silicon dioxide, colloidal oxide and accelerator, and provide a preparation method for the adsorbent. The method adopts the method of pressure molding to prepare fluidizable particles, and at the same time, adds a flammable pore-forming agent to the colloid to increase its pore volume. The particles prepared by this method are relatively large, 100-300 microns, which is not the most favorable for the fluidization process.
专利US 6150300,CN 1130253,CN 1258396中介绍的吸附剂为:包含氧化锌、氧化硅、氧化铝、还原价态镍或钴的混合物的颗粒状吸附剂组合物;其制备方法主要是采用剪切等方法将氧化硅、氧化铝及氧化锌混合并通过造粒机制备出固体颗粒,干燥焙烧后浸渍镍从而制得吸附剂。虽然这些专利介绍的吸附剂具有较好的脱硫性能,但对于其物化性能,主要是磨损强度在专利中并没有介绍。The adsorbent introduced in the patent US 6150300, CN 1130253, and CN 1258396 is: a granular adsorbent composition comprising a mixture of zinc oxide, silicon oxide, aluminum oxide, reduced valence nickel or cobalt; its preparation method mainly adopts shearing Mix silicon oxide, aluminum oxide and zinc oxide and prepare solid particles through a granulator, dry and roast and impregnate nickel to obtain an adsorbent. Although the adsorbents introduced in these patents have good desulfurization performance, their physical and chemical properties, mainly wear strength, are not introduced in the patents.
专利CN 1208124中采用促进剂金属如钴和镍浸渍包含氧化锌、膨胀珍珠岩和氧化铝的吸附剂载体,然后在合适温度下还原促进剂,制备用于脱除裂化汽油中硫化物的吸附剂。通过调节吸附剂中氧化锌含量和粘结剂(主要是氧化铝)提高吸附剂的耐磨损性能。Patent CN 1208124 uses accelerator metals such as cobalt and nickel to impregnate the adsorbent carrier containing zinc oxide, expanded perlite and alumina, and then reduces the accelerator at a suitable temperature to prepare an adsorbent for removing sulfide in cracked gasoline . The wear resistance of the adsorbent was improved by adjusting the zinc oxide content and the binder (mainly alumina) in the adsorbent.
以上吸附剂采用的是氧化铝粘结剂,在制备过程中有铝酸锌生成,降低了吸附剂的脱硫活性。The above adsorbent adopts alumina binder, and zinc aluminate is formed during the preparation process, which reduces the desulfurization activity of the adsorbent.
发明内容Contents of the invention
本发明提供一种用于从裂化汽油和柴油机燃料中脱除硫的吸附剂,该吸附剂具有良好的耐磨损强度和脱硫活性。The present invention provides an adsorbent for removing sulfur from cracked gasoline and diesel fuel, which adsorbent has good wear resistance and desulfurization activity.
本发明还提供上述吸附剂的制备方法。The present invention also provides a preparation method of the above-mentioned adsorbent.
本发明还提供上述吸附剂的应用。The present invention also provides the use of the above-mentioned adsorbent.
本发明提供的脱硫吸附剂,以吸附剂总重为基准,包括以下组成:The desulfurization adsorbent provided by the present invention is based on the total weight of the adsorbent, and comprises the following compositions:
1)氧化硅,含量为5-35wt%,1) silicon oxide, the content is 5-35wt%,
2)氧化铝,含量为1-20wt%2) Aluminum oxide, the content is 1-20wt%
3)氧化锡,含量为3-30wt%,3) tin oxide, the content is 3-30wt%,
4)选自IIB、VB和VIB中的至少一种金属的氧化物,含量为15-75wt%,4) an oxide of at least one metal selected from IIB, VB and VIB, the content is 15-75wt%,
5)至少一种选自钴、镍、铁和锰的金属促进剂,含量为5-30wt%。5) At least one metal promoter selected from cobalt, nickel, iron and manganese, the content is 5-30wt%.
优选情况下,氧化硅的含量为6-25wt%,氧化铝的含量为2-15wt%,氧化锡的含量为5-25wt%,选自II B、VB和VIB中的至少一种金属氧化物的含量为35-65wt%,金属促进剂的含量为8-25wt%。Preferably, the content of silicon oxide is 6-25wt%, the content of aluminum oxide is 2-15wt%, the content of tin oxide is 5-25wt%, at least one metal oxide selected from II B, VB and VIB The content of the metal accelerator is 35-65wt%, and the content of the metal promoter is 8-25wt%.
更优选情况下,氧化硅的含量为8-18wt%,氧化铝的含量为3-12wt%,氧化锡的含量为8-18wt%,选自II B、VB和VIB中的至少一种金属氧化物的含量为40-58wt%,金属促进剂的含量为12-20wt%。More preferably, the content of silicon oxide is 8-18wt%, the content of aluminum oxide is 3-12wt%, the content of tin oxide is 8-18wt%, and at least one metal oxide selected from II B, VB and VIB The content of the compound is 40-58wt%, and the content of the metal accelerator is 12-20wt%.
所述选自II B、VB和VIB中的至少一种金属氧化物是具有储硫性能的金属氧化物,优选钒、锌或钼等元素的氧化物,最优选氧化锌。The at least one metal oxide selected from II B, VB and VIB is a metal oxide with sulfur storage properties, preferably oxides of elements such as vanadium, zinc or molybdenum, most preferably zinc oxide.
所述金属促进剂可以为任何能够将氧化态硫还原为硫化氢的金属。此促进剂组分至少包含选自钴、镍、铁和锰中的一种或多种金属,优选的金属促进剂中含有镍。The metal promoter can be any metal capable of reducing oxidized sulfur to hydrogen sulfide. The promoter component contains at least one or more metals selected from cobalt, nickel, iron and manganese, and the preferred metal promoter contains nickel.
本发明提供的吸附剂的制备方法,包括:The preparation method of adsorbent provided by the invention comprises:
(1)使二氧化锡前身物在酸性溶液中水解,形成溶胶;(1) make tin dioxide precursor hydrolyze in acidic solution, form sol;
(2)使(1)的溶胶与氧化硅源和选自IIB、VB和VIB中的一种或多种金属氧化物接触,形成载体混合物;(2) contacting the sol of (1) with a silicon oxide source and one or more metal oxides selected from IIB, VB and VIB to form a carrier mixture;
(3)使上述混合物成型,并干燥焙烧,形成载体;(3) forming the above mixture, and drying and roasting to form a carrier;
(4)在(3)的载体上引入含有至少一种选自钴、镍、铁和锰的促进剂金属的化合物组分,并干燥焙烧,得到吸附剂前体;(4) introducing a compound component containing at least one promoter metal selected from cobalt, nickel, iron and manganese on the carrier of (3), and drying and roasting to obtain the adsorbent precursor;
(5)将(4)得到的吸附剂前体在含氢气氛下还原,使促进剂金属基本上以还原态存在。(5) Reducing the adsorbent precursor obtained in (4) in a hydrogen-containing atmosphere, so that the promoter metal basically exists in a reduced state.
步骤(1)中,所述二氧化锡前身物是能够在步骤(1)中水解、在步骤(3)中焙烧后以二氧化锡的形式存在的化合物,优选四氯化锡、四异丙醇锡、醋酸锡、水合氧化锡中的一种或几种。氧化锡前身物与过量酸溶液接触,可以水解并生成粘结性胶体溶液。所述酸选自可溶于水的无机酸和/或有机酸中的一种或几种,优选为盐酸、硝酸、磷酸和醋酸中的一种或几种,其中酸的用量是使水解后溶液的pH值小于6.0,优选小于4.0,以形成溶胶。In step (1), the precursor of tin dioxide is a compound that can be hydrolyzed in step (1), roasted in step (3), and exists in the form of tin dioxide, preferably tin tetrachloride, tetraisopropyl One or more of tin alkoxide, tin acetate, and hydrated tin oxide. When the tin oxide precursor contacts with excess acid solution, it can be hydrolyzed and generate a colloidal solution with cohesive properties. The acid is selected from one or more of water-soluble inorganic acids and/or organic acids, preferably one or more of hydrochloric acid, nitric acid, phosphoric acid and acetic acid, wherein the amount of acid is such that after hydrolysis The pH of the solution is less than 6.0, preferably less than 4.0, to form a sol.
步骤(2)中,所述氧化硅源可以为纯氧化硅或氧化硅含量大于45wt%,氧化铝含量大于10wt%的天然矿物。天然矿物中还可以含有其它组分如K2O、CaO、MgO、Fe2O3、TiO2等。氧化硅源选自层柱粘土、硅藻土、膨胀珍珠岩、硅质岩、水解氧化硅、大孔氧化硅以及硅胶中的一种或几种,优选层柱粘土。所述层柱粘土是间层矿物晶体,是由两种单层矿物粘土组分规则交替排列组成,其底面间距不小于1.7nm。所述层柱粘土的实例包括但不限于累托土、云蒙石、膨润土、蒙脱土和蒙皂石等,优选累托土,它是由不可膨胀的云母层和可膨胀的蒙皂石层共用相邻的2∶1粘土层,交替有序排列而成的一种结晶矿物粘土,其特征在于该组合物的XRD图谱中在3.4°有个较强的峰。In step (2), the silicon oxide source may be pure silicon oxide or a natural mineral with a silicon oxide content greater than 45 wt % and an aluminum oxide content greater than 10 wt %. Natural minerals may also contain other components such as K 2 O, CaO, MgO, Fe 2 O 3 , TiO 2 and so on. The silica source is selected from one or more of pillar clay, diatomaceous earth, expanded perlite, siliceous rock, hydrolyzed silica, macroporous silica and silica gel, preferably pillar clay. The layered pillar clay is an interlayer mineral crystal, which is composed of two kinds of single-layer mineral clay components regularly arranged alternately, and the distance between the bottom surfaces is not less than 1.7nm. Examples of the layered clay include, but are not limited to, rectorite, dolomite, bentonite, montmorillonite, and smectite, etc., preferably rectorite, which is composed of non-expandable mica layers and expandable smectite. A crystalline mineral clay formed by alternating and orderly arrangement of adjacent 2:1 clay layers, characterized in that there is a strong peak at 3.4° in the XRD spectrum of the composition.
所述选自IIB、VB和VIB中的一种或多种金属氧化物,优选钒、锌或钼等元素的氧化物。The one or more metal oxides selected from IIB, VB and VIB are preferably oxides of elements such as vanadium, zinc or molybdenum.
所述氧化硅源与金属氧化物以及氧化锡前身物的溶胶可以任何方式接触混合。可以直接向溶胶中加入金属氧化物粉末,也可以加入预先制备好的氧化物浆液。所述氧化硅源可以在步骤(1)中与氧化锡前身物一起加入到过量酸溶液中,也可以在步骤(2)中加入到溶胶中,也可以先加入到金属氧化物浆液中。The silicon oxide source, the metal oxide and the sol of the tin oxide precursor may be contacted and mixed in any manner. The metal oxide powder can be directly added to the sol, or a pre-prepared oxide slurry can also be added. The silicon oxide source can be added to the excess acid solution together with the tin oxide precursor in step (1), or can be added to the sol in step (2), or can be added to the metal oxide slurry first.
步骤(3)中,所得到的载体混合物成型为挤出物、片、丸粒、球或微球状颗粒。例如,所述载体混合物为捏塑体或膏状混合物时,可使所述混合物成型(优选挤出成型)形成颗粒,优选直径在1.0-8.0mm,长度在2.0-5.0mm的圆柱形挤出物,然后使所得的挤出物进行干燥、焙烧。如果所得混合物为湿混合物形式,可使该混合物稠化,经过干燥后成型。更优选载体混合物为浆液形式,通过喷雾干燥形成粒度为20-200微米的微球,达到成型的目的。为了便于喷雾干燥,干燥前浆液的固含量为10-50wt%,优选为20-50wt%。In step (3), the resulting carrier mixture is shaped into extrudates, tablets, pellets, spheres or microspheroidal particles. For example, when the carrier mixture is a dough or pasty mixture, the mixture can be molded (preferably extruded) to form granules, preferably cylindrical extrusions with a diameter of 1.0-8.0 mm and a length of 2.0-5.0 mm. The extrudate obtained is then dried and calcined. If the resulting mixture is in the form of a wet mixture, the mixture can be thickened, dried and shaped. More preferably, the carrier mixture is in the form of a slurry, which is spray-dried to form microspheres with a particle size of 20-200 microns to achieve the purpose of molding. In order to facilitate spray drying, the solid content of the slurry before drying is 10-50wt%, preferably 20-50wt%.
载体混合物的干燥方法和条件为本领域技术人员所公知,例如干燥的方法可以是晾干、烘干、鼓风干燥。干燥的温度可以是室温至400℃,优选为100-350℃。The drying method and conditions of the carrier mixture are well known to those skilled in the art, for example, the drying method may be air drying, oven drying, or blow drying. The drying temperature can be from room temperature to 400°C, preferably 100-350°C.
载体混合物的焙烧条件也为本领域技术人员所公知,一般来说,焙烧温度为400-700℃,优选为450-650℃,焙烧时间至少为0.5小时,优选为0.5-100小时,更优选为0.5-10小时。The calcination conditions of the carrier mixture are also well known to those skilled in the art. Generally speaking, the calcination temperature is 400-700°C, preferably 450-650°C, and the calcination time is at least 0.5 hour, preferably 0.5-100 hour, more preferably 0.5-10 hours.
步骤(4)中,所述含有促进剂金属的化合物组分是可以在焙烧条件下转化为金属氧化物的物质。所述促进剂金属的化合物可选自金属的醋酸盐、碳酸盐、硝酸盐、硫酸盐、硫氰酸盐和氧化物,以及其中两种或两种以上的混合物等。所述促进剂金属中优选含有镍。可以采用本领域技术人员公知的浸渍或沉淀的方法在载体上引入促进剂金属。所述浸渍方法是用含促进剂金属的化合物的溶液或悬浮液浸渍经焙烧后的载体;所述沉淀方法是将含促进剂金属的化合物的溶液或悬浮液与吸附剂载体混合,然后加入氨水,将促进剂金属的化合物沉淀在载体上。In step (4), the compound component containing the promoter metal is a substance that can be converted into a metal oxide under calcination conditions. The metal promoter compound can be selected from metal acetates, carbonates, nitrates, sulfates, thiocyanates and oxides, and mixtures of two or more thereof. Nickel is preferably contained in the promoter metal. The promoter metals can be introduced on the support by impregnation or precipitation methods known to those skilled in the art. The impregnation method is to impregnate the calcined carrier with a solution or suspension of a compound containing a promoter metal; the precipitation method is to mix the solution or suspension of a compound containing a promoter metal with an adsorbent carrier, and then add ammonia water , the compound of the promoter metal is precipitated on the support.
引入促进剂的载体在约50-300℃下进行干燥,优选干燥温度为100-250℃,干燥时间约为0.5-8小时,更优选约1-5小时。干燥后,在有氧气、或含氧气体存在的条件下,在约300-800℃、更优选450-750℃的温度下进行焙烧,焙烧所需要的时间一般约0.5-4小时,优选1-3小时,直至挥发性物质被除去并且促进剂金属前身物被转化为金属氧化物,得到吸附剂前体。The carrier introduced with the accelerator is dried at about 50-300°C, preferably at a drying temperature of 100-250°C, and the drying time is about 0.5-8 hours, more preferably about 1-5 hours. After drying, in the presence of oxygen or an oxygen-containing gas, calcining is carried out at a temperature of about 300-800°C, more preferably 450-750°C. The time required for calcining is generally about 0.5-4 hours, preferably 1- 3 hours, until the volatiles were removed and the promoter metal precursor was converted to metal oxide, yielding the adsorbent precursor.
步骤(5)中,将吸附剂前体在300-600℃含氢气氛下进行还原,使促进剂金属基本上以还原态存在,得到本发明吸附剂。优选的还原温度为400-500℃,氢气含量为10-60vol%,还原时间0.5-6小时,更优选1-3小时。In step (5), the adsorbent precursor is reduced in a hydrogen-containing atmosphere at 300-600°C, so that the promoter metal basically exists in a reduced state, and the adsorbent of the present invention is obtained. The preferred reduction temperature is 400-500°C, the hydrogen content is 10-60vol%, and the reduction time is 0.5-6 hours, more preferably 1-3 hours.
本发明还提供了一种裂化汽油或柴油机燃料的脱硫方法,包括在350-500℃下,优选400-450℃下使含硫原料与本发明吸附剂充分接触,在此过程中原料中的硫被吸附到吸附剂上,从而得到低硫含量的产物。其中吸附剂经过氧化-还原这个再生过程后可以重新使用。The present invention also provides a desulfurization method for cracked gasoline or diesel engine fuel, comprising fully contacting the sulfur-containing raw material with the adsorbent of the present invention at 350-500°C, preferably 400-450°C, during which the sulfur in the raw material Adsorbed on the adsorbent to obtain a product with low sulfur content. The adsorbent can be reused after the oxidation-reduction regeneration process.
本发明所用术语“裂化汽油”意指沸程为40至210℃的烃或其任何馏分,是来自使较大的烃分子裂化成较小分子的热或催化过程的产品。适用的热裂化过程包括但不限制于焦化、热裂化和减粘裂化等及其组合。适用的催化裂化过程的例子包括但不限于流化床催化裂化和重油催化裂化等及其组合。因此,适用的催化裂化汽油包括但不限于焦化汽油、热裂化汽油、减粘裂化汽油、流化床催化裂化汽油和重油裂化汽油及其组合。在某些情况下,在本发明方法中用作含烃流体时可在脱硫之前将所述裂化汽油分馏和/或加氢处理。The term "cracked gasoline" as used herein means a hydrocarbon or any fraction thereof having a boiling range of 40 to 210°C, the product from a thermal or catalytic process of cracking larger hydrocarbon molecules into smaller molecules. Applicable thermal cracking processes include, but are not limited to, coking, thermal cracking, visbreaking, etc., and combinations thereof. Examples of suitable catalytic cracking processes include, but are not limited to, fluid catalytic cracking, heavy oil catalytic cracking, and the like, and combinations thereof. Accordingly, suitable catalytically cracked gasoline includes, but is not limited to, coker gasoline, thermally cracked gasoline, visbroken gasoline, fluid catalytically cracked gasoline, and heavy oil cracked gasoline, and combinations thereof. In some cases, the cracked gasoline may be fractionated and/or hydrotreated prior to desulfurization when used as a hydrocarbon-containing fluid in the process of the present invention.
本发明所用术语“柴油机燃料”意指沸程为170至450℃的烃混合物或其任何馏分组成的液体。此类含烃流体包括但不限于轻循环油、煤油、直馏柴油和加氢处理柴油等及其组合。The term "diesel fuel" as used herein means a liquid consisting of a hydrocarbon mixture or any fraction thereof having a boiling range of 170 to 450°C. Such hydrocarbon-containing fluids include, but are not limited to, light cycle oil, kerosene, straight-run diesel and hydrotreated diesel, and the like, and combinations thereof.
本发明所用术语“硫”代表任何形式的硫元素如含烃流体如裂化汽油或柴油机燃料中常存在的有机硫化合物。本发明含烃流体中存在的硫包括但不限于氧硫化碳(COS)、二硫化碳(CS2)、硫醇或其他噻吩类化合物等及其组合,尤其包括噻吩、苯并噻吩、烷基噻吩、烷基苯并噻吩和烷基二苯并噻吩,以及柴油机燃料中常存在的分子量更大的噻吩类化合物。The term "sulfur" as used herein denotes any form of elemental sulfur such as organic sulfur compounds commonly present in hydrocarbon-containing fluids such as cracked gasoline or diesel fuel. Sulfur present in the hydrocarbon-containing fluids of the present invention includes, but is not limited to, carbon oxysulfide (COS), carbon disulfide (CS 2 ), mercaptans or other thiophene compounds, etc., and combinations thereof, especially including thiophene, benzothiophene, alkylthiophene, Alkylbenzothiophenes and alkyldibenzothiophenes, as well as higher molecular weight thiophenes often found in diesel fuel.
本发明吸附剂具有很高的耐磨损强度以及较大的孔体积,可以适用于吸附脱硫过程;并且由于采用非铝粘结剂从而避免了部分氧化锌生成铝酸锌,从而大大提高吸附剂的活性和稳定性。The adsorbent of the present invention has high wear resistance strength and large pore volume, and can be applied to the adsorption desulfurization process; and due to the use of non-aluminum binders, it is avoided that part of the zinc oxide forms zinc aluminate, thereby greatly improving the adsorption capacity of the adsorbent. activity and stability.
附图说明Description of drawings
图1为实施例1和实施例2所采用的累托土的结构示意图,其中A是不可膨胀的云母层,B是可以膨胀的蒙皂石层,C是粘土层,D是蒙皂石层中的可交换阳离子,E是云母层中的固定阳离子。累托土的底面间距(d001)为1.9-2.9纳米。Fig. 1 is the structural representation of the retort clay adopted in embodiment 1 and
该累托土的化学组成表达式为:The chemical composition expression of the retort soil is:
{(Na0.72K0.02Ca0.05)(Ca0.24Na0.07)}(Al4.00Mg0.02)[Si6.58Al1.62]O22 {(Na 0.72 K 0.02 Ca 0.05 )(Ca 0.24 Na 0.07 )}(Al 4.00 Mg 0.02 )[Si 6.58 Al 1.62 ]O 22
其中(Na0.72K0.02Ca0.05)部分表示层间固定阳离子;(Ca0.24Na0.07)部分表示层间可交换阳离子;(Al4.00Mg0.02)部分表示六配位离子;[Si6.58Al1.62]部分表示四配位离子。Among them, the (Na 0.72 K 0.02 Ca 0.05 ) part represents the interlayer fixed cation; the (Ca 0.24 Na 0.07 ) part represents the interlayer exchangeable cation; the (Al 4.00 Mg 0.02 ) part represents the hexacoordinated ion; the [Si 6.58 Al 1.62 ] part Indicates a tetracoordinated ion.
图2为累托土的X光衍射图,该累托土的特征在于3.4°有个较强的峰(特征峰),跟层柱高度相关联。XRD的测试在德国Siemens公司D5005型X射线衍射仪上进行,Cu靶,Kα辐射,固体探测器,管电压40kV,管电流40mA。Figure 2 is the X-ray diffraction pattern of rector soil, which is characterized by a strong peak (characteristic peak) at 3.4°, which is associated with the height of the layer column. The XRD test was carried out on a D5005 X-ray diffractometer from Siemens, Germany, with a Cu target, K α radiation, a solid-state detector, a tube voltage of 40kV, and a tube current of 40mA.
图3为实施例1中吸附剂A1的XRD图谱,由图1可以看出来吸附剂A1的晶相主要有氧化锌、氧化镍、累托土以及二氧化锡组成。各组分在XRD图上的对应关系为1:累托土;2:SnO2;3:ZnO;4:NiO。Fig. 3 is the XRD spectrum of the adsorbent A1 in Example 1. It can be seen from Fig. 1 that the crystal phase of the adsorbent A1 is mainly composed of zinc oxide, nickel oxide, rector earth and tin dioxide. The corresponding relationship of each component on the XRD pattern is 1: rector earth; 2: SnO 2 ; 3: ZnO; 4: NiO.
具体实施方式Detailed ways
下面的实例将对本发明做进一步的说明,但并不因此而限定本发明。The following examples will further illustrate the present invention, but do not thereby limit the present invention.
脱硫效果以产物硫含量衡量,产物中硫含量采用离线色谱分析;吸附剂的组成采用X射线荧光(XRF)分析方法分析。The desulfurization effect is measured by the sulfur content of the product, and the sulfur content in the product is analyzed by off-line chromatography; the composition of the adsorbent is analyzed by X-ray fluorescence (XRF) analysis method.
实施例1Example 1
将3.29千克结晶四氯化锡(SnCl4.5H2O,Alfa Aesar公司,99%)缓慢加入到3.2千克酸性水中,并缓慢搅拌避免氧化锡晶体析出,此时溶液呈无色透明的胶状溶液,称为锡溶胶。Slowly add 3.29 kg of crystalline tin tetrachloride (SnCl 4 .5H 2 O, Alfa Aesar, 99%) into 3.2 kg of acidic water, and stir slowly to avoid the precipitation of tin oxide crystals. At this time, the solution is a colorless and transparent gel solution, known as tin sol.
将5.55千克氧化锌粉末(北京化工厂出品,含干基5.38千克)和10.8千克去离子水混合,搅拌30分钟后得到氧化锌浆液;往氧化锌浆液中加入2.46千克的累托土(含干基1.84千克,氧化硅含量50wt%,氧化铝含量43wt.%,其余为CaO、Fe2O3、MgO、K2O等杂质),并搅拌混合15分钟。然后加入上述锡溶胶,混合后搅拌1小时得到载体浆液。5.55 kilograms of zinc oxide powder (produced by Beijing Chemical Plant, containing 5.38 kilograms on a dry basis) and 10.8 kilograms of deionized water were mixed and stirred for 30 minutes to obtain a zinc oxide slurry; Base 1.84 kg, silicon oxide content 50wt%, aluminum oxide content 43wt .%, the rest are impurities such as CaO, Fe2O3 , MgO, K2O ), and stirred for 15 minutes. Then add the above tin sol, mix and stir for 1 hour to obtain carrier slurry.
所述载体浆液采用Niro Bowen Nozzle TowerTM型号的喷雾干燥机进行喷雾干燥,喷雾干燥压力为8.5至9.5MPa,入口温度500℃以下,出口温度约为150℃。由喷雾干燥得到的微球先在180℃下干燥1小时,然后在635℃下焙烧1小时得到吸附剂载体。The carrier slurry is spray-dried using a Niro Bowen Nozzle Tower TM type spray dryer, the spray-drying pressure is 8.5 to 9.5 MPa, the inlet temperature is below 500°C, and the outlet temperature is about 150°C. The microspheres obtained by spray drying were first dried at 180°C for 1 hour, and then calcined at 635°C for 1 hour to obtain the adsorbent carrier.
将3.24千克的吸附剂载体(干基3.0千克)用2.42千克六水合硝酸镍(宜兴徐驰化工厂)、1.2千克去离子水溶液浸渍,得到的混合物经过180℃干燥4小时后,在空气气氛635℃焙烧1小时即可制得吸附剂前体。吸附剂前体在425℃的氢气气氛中还原2小时即可得到吸附剂,该吸附剂记为吸附剂A1。3.24 kg of adsorbent carrier (3.0 kg on a dry basis) was impregnated with 2.42 kg of nickel nitrate hexahydrate (Yixing Xuchi Chemical Factory) and 1.2 kg of deionized aqueous solution. The adsorbent precursor can be prepared by roasting at ℃ for 1 hour. The adsorbent can be obtained by reducing the adsorbent precursor in a hydrogen atmosphere at 425° C. for 2 hours, and this adsorbent is designated as adsorbent A1.
吸附剂A1的主要化学组成为:氧化锌含量为53.8wt%,二氧化锡的含量为14.0wt%,氧化铝含量为7.9wt%,氧化硅含量为9.2wt%,镍(以金属镍计算)为13.8wt%。The main chemical composition of adsorbent A1 is: the content of zinc oxide is 53.8wt%, the content of tin dioxide is 14.0wt%, the content of aluminum oxide is 7.9wt%, the content of silicon oxide is 9.2wt%, nickel (calculated as metallic nickel) It is 13.8wt%.
实施例2Example 2
将2.54千克醋酸锡(Aldrich公司,分析纯,99%)在搅拌的情况下缓慢加入到3.2千克5%的盐酸(化学纯,北京化工厂出品)溶液中并搅拌1小时,此时溶液呈淡黄色透明的胶状溶液,称为锡溶胶。2.54 kg of tin acetate (Aldrich company, analytically pure, 99%) was slowly added to 3.2 kg of 5% hydrochloric acid (chemically pure, produced by Beijing Chemical Plant) solution under stirring and stirred for 1 hour. Yellow transparent colloidal solution, called tin sol.
将4.88千克氧化锌粉末(北京化工厂出品,含干基4.73千克)和3.50千克的累托土(含干基2.62千克,氧化硅含量50wt%,氧化铝含量43wt.%,其余为CaO、Fe2O3、MgO、K2O等杂质)加入到10.8千克的去离子水中,并搅拌混合30分钟。然后加入上述水解后的锡溶胶,混合后搅拌1小时得到载体浆液。4.88 kilograms of zinc oxide powder (produced by Beijing Chemical Plant, containing 4.73 kilograms on a dry basis) and 3.50 kilograms of retort earth (containing 2.62 kilograms on a dry basis, with a silicon oxide content of 50wt%, an aluminum oxide content of 43wt.%, and the rest being CaO, Fe 2 O 3 , MgO, K 2 O and other impurities) were added into 10.8 kg of deionized water, and stirred for 30 minutes. Then add the above-mentioned hydrolyzed tin sol, mix and stir for 1 hour to obtain carrier slurry.
参照实施例1的方法进行载体的喷雾干燥成型并引入活性组分镍,得到吸附剂A2。吸附剂A2的主要化学组成为:氧化锌含量为47.3wt%,二氧化锡的含量为10.7wt%,氧化铝含量为11.3wt%,氧化硅含量为13.1wt%,镍(以金属镍计算)为15.8wt%。Referring to the method of Example 1, the carrier was spray-dried and molded and the active component nickel was introduced to obtain the adsorbent A2. The main chemical composition of adsorbent A2 is: zinc oxide content is 47.3wt%, the content of tin dioxide is 10.7wt%, aluminum oxide content is 11.3wt%, silicon oxide content is 13.1wt%, nickel (calculated as metal nickel) It is 15.8wt%.
实施例3Example 3
将3.32千克四异丙醇锡(Aldrich公司,分析纯,99%)在搅拌的情况下缓慢加入到3.2千克5%的盐酸(化学纯,北京化工厂出品)溶液中并搅拌1小时,此时溶液呈淡黄色透明的胶状溶液,称为锡溶胶。3.32 kilograms of tin tetraisopropoxide (Aldrich company, analytically pure, 99%) were slowly added to 3.2 kilograms of 5% hydrochloric acid (chemically pure, produced by Beijing Chemical Plant) solution under stirring and stirred for 1 hour, at this time The solution is light yellow transparent colloidal solution, called tin sol.
将5.55千克氧化锌粉末(北京化工厂出品,含干基5.38千克)和1.89千克的膨胀珍珠岩(含干基1.84千克,氧化硅含量72wt%,氧化铝含量19wt.%,其余为CaO、Fe2O3、MgO等杂质)加入到10.8千克的去离子水中,并搅拌混合30分钟。然后加入上述水解后的锡溶胶,混合后搅拌1小时得到载体浆液。5.55 kg of zinc oxide powder (produced by Beijing Chemical Plant, containing 5.38 kg on a dry basis) and 1.89 kg of expanded perlite (containing 1.84 kg on a dry basis, with a silicon oxide content of 72wt%, an alumina content of 19wt.%, and the rest being CaO, Fe 2 O 3 , MgO and other impurities) were added into 10.8 kg of deionized water, and stirred for 30 minutes. Then add the above-mentioned hydrolyzed tin sol, mix and stir for 1 hour to obtain carrier slurry.
参照实施例1的方法进行载体的喷雾干燥成型并引入活性组分镍,得到吸附剂A3。吸附剂A3的主要化学组成为:氧化锌含量为53.8wt%,二氧化锡的含量为14.0wt%,氧化铝含量为3.5wt%,氧化硅含量为13.2wt%,镍(以金属镍计算)为13.8wt%。Referring to the method of Example 1, the carrier was spray-dried and molded and the active component nickel was introduced to obtain the adsorbent A3. The main chemical composition of adsorbent A3 is: zinc oxide content is 53.8wt%, the content of tin dioxide is 14.0wt%, aluminum oxide content is 3.5wt%, silicon oxide content is 13.2wt%, nickel (calculated as metallic nickel) It is 13.8wt%.
对比例1Comparative example 1
本对比例采用氧化铝作为粘结剂。In this comparative example, aluminum oxide was used as the binder.
将5.55千克氧化锌粉末(北京化工厂出品,含干基5.38千克)和10.8千克去离子水混合,搅拌30分钟后得到氧化锌浆液。5.55 kg of zinc oxide powder (produced by Beijing Chemical Plant, containing 5.38 kg on a dry basis) and 10.8 kg of deionized water were mixed and stirred for 30 minutes to obtain a zinc oxide slurry.
取氧化铝1.91千克(山东铝厂出品,含干基1.4千克)和2.46千克的累托土(含干基1.84千克)在搅拌下混合,然后加入去离子水4.0千克混合均匀后,加入400毫升30%的盐酸(化学纯,北京化工厂出品)搅拌酸化1小时后升温至80℃老化2小时。再加入上述氧化锌浆液混合后搅拌1小时得到载体浆液。Take 1.91 kg of alumina (produced by Shandong Aluminum Works, containing 1.4 kg on a dry basis) and 2.46 kg of retort earth (including 1.84 kg on a dry basis) and mix them under stirring, then add 4.0 kg of deionized water and mix well, then add 400
参照实施例1的方法进行载体的喷雾干燥成型并引入活性组分镍,得到吸附剂B1。吸附剂B1的主要化学组成为:氧化锌含量为53.8wt%,氧化铝含量为21.9wt%,氧化硅含量为9.2wt%,镍(以金属镍计算)为13.8wt%。Referring to the method of Example 1, the carrier was spray-dried and molded and the active component nickel was introduced to obtain the adsorbent B1. The main chemical composition of the adsorbent B1 is as follows: zinc oxide content is 53.8wt%, aluminum oxide content is 21.9wt%, silicon oxide content is 9.2wt%, nickel (calculated as metal nickel) is 13.8wt%.
对比例2Comparative example 2
本对比例采用氧化铝作为粘结剂。In this comparative example, aluminum oxide was used as the binder.
将4.88千克氧化锌粉末(北京化工厂出品,含干基4.73千克)和3.50千克的累托土(含干基2.62千克)加入到11.8千克的去离子水中,并搅拌混合30分钟得到混合浆液。4.88 kg of zinc oxide powder (produced by Beijing Chemical Plant, containing 4.73 kg on a dry basis) and 3.50 kg of retort earth (containing 2.62 kg on a dry basis) were added to 11.8 kg of deionized water, and stirred and mixed for 30 minutes to obtain a mixed slurry.
取一水合氧化铝1.46千克(SB分粉,含干基1.07千克)加入到3.6千克去离子水中,并搅拌10分钟;然后加入350毫升30%的硝酸(化学纯,北京化工厂出品)搅拌酸化1小时。再加入上述氧化锌和累托土浆液,混合后搅拌1小时得到载体浆液。Take 1.46 kg of alumina monohydrate (SB powder, containing 1.07 kg on a dry basis) and add it to 3.6 kg of deionized water, and stir for 10 minutes; then add 350 ml of 30% nitric acid (chemically pure, produced by Beijing Chemical Factory) and stir to acidify 1 hour. Then add the zinc oxide and retort earth slurry, mix and stir for 1 hour to obtain carrier slurry.
参照实施例1的方法进行载体的喷雾干燥成型并引入活性组分镍,得到吸附剂B2。吸附剂B2的主要化学组成为:氧化锌含量为47.3wt%,氧化铝含量为22.0wt%,氧化硅含量为13.1wt%,镍(以金属镍计算)为15.8wt%。Referring to the method of Example 1, the carrier was spray-dried and molded and the active component nickel was introduced to obtain the adsorbent B2. The main chemical composition of the adsorbent B2 is: zinc oxide content 47.3wt%, aluminum oxide content 22.0wt%, silicon oxide content 13.1wt%, nickel (calculated as metal nickel) 15.8wt%.
对比例3Comparative example 3
取氧化铝1.91千克(山东铝厂出品,含干基1.4千克)和离子水4.0千克混合均匀后,加入360毫升30%的盐酸(化学纯,北京化工厂出品)搅拌酸化1小时后升温至80℃老化2小时后降到室温。Get 1.91 kg of alumina (produced by Shandong Aluminum Plant, containing 1.4 kg on a dry basis) and 4.0 kg of ionized water, mix evenly, add 360 ml of 30% hydrochloric acid (chemically pure, produced by Beijing Chemical Plant) and stir for acidification for 1 hour, then heat up to 80 After aging at ℃ for 2 hours, it was cooled to room temperature.
将5.55千克氧化锌粉末(北京化工厂出品,含干基5.38千克)和1.89千克的膨胀珍珠岩(含干基1.84千克,氧化硅含量72wt%,氧化铝含量19wt.%,其余为GaO、Fe2O3、MgO等杂质)加入到10.8千克的去离子水中,并搅拌混合30分钟。然后加入上述氧化铝溶胶,混合后搅拌1小时得到载体浆液。5.55 kilograms of zinc oxide powder (produced by Beijing Chemical Plant, containing 5.38 kilograms on a dry basis) and 1.89 kilograms of expanded perlite (containing 1.84 kilograms on a dry basis, with a silicon oxide content of 72wt%, an aluminum oxide content of 19wt.%, and the rest being GaO, Fe 2 O 3 , MgO and other impurities) were added into 10.8 kg of deionized water, and stirred for 30 minutes. Then add the above-mentioned alumina sol, mix and stir for 1 hour to obtain a carrier slurry.
参照实施例1的方法进行载体的喷雾干燥成型并引入活性组分镍,得到吸附剂B3。吸附剂B3的主要化学组成为:氧化锌含量为53.8wt%,氧化铝含量为17.5wt%,氧化硅含量为13.2wt%,镍(以金属镍计算)为13.8wt%。Referring to the method of Example 1, the carrier was spray-dried and molded and the active component nickel was introduced to obtain the adsorbent B3. The main chemical composition of the adsorbent B3 is: zinc oxide content is 53.8wt%, aluminum oxide content is 17.5wt%, silicon oxide content is 13.2wt%, nickel (calculated as metal nickel) is 13.8wt%.
实施例4Example 4
对采用不同方法制备出的吸附剂考察耐磨损强度以及脱硫性能两项指标。吸附剂的强度采用直管磨损法进行评价,其评价方法参考《石油化工分析方法(RIPP)实验方法》中RIPP 29-90的方法,数值越小,表明耐磨损强度越高。不同吸附剂磨损评价结果如表1所示。Two indicators of wear resistance strength and desulfurization performance were investigated for the adsorbents prepared by different methods. The strength of the adsorbent is evaluated by the straight tube wear method. The evaluation method refers to the method of RIPP 29-90 in the "Petrochemical Analysis Method (RIPP) Experimental Method". The smaller the value, the higher the wear resistance. The wear evaluation results of different adsorbents are shown in Table 1.
为了考察吸附剂的性能,A1-A3、B1-B3的晶相组成进行分析。晶相分析采用X-射线衍射和相位滤波(R.V.Siriwardane,J.A.Poston,G.Evans,Jr.Ind.Eng.Chem.Res.33(1994)2810-2818)、经修正的Rietveld模型(RIQAS rietveld Analysis,操作手册,Material Data,Inc.,Berkley,CA(1999)),分析不同样品,并采用拟合的方法计算出样品的晶相组成。使用装配有以40kV、30mA驱动的长细聚焦铜X-射线源的Philips XRG3100发生器;Philips3020数字测角仪和Philips3710 MPD控制计算机;和Kevex PSI Peltier冷却硅探测器进行所有的X-射线衍射测量。采用Kevex 4601离子泵控制器、Kevex4608 Peltier电源、Kevex4621检测器偏压、Kevex4561A脉冲处理器和Kevex4911-A单通道分析器操作Kevex检测器。使用Philips APD 4.1c版软件获得衍射图案。使用Material Data,Inc.Riqas 3.1c版软件(Outokumpu HSCChemistry for Windows:用户手册,Outokumpo Resarch Oy,Pori,芬兰(1999))进行所有的rietveld计算。不同吸附剂的铝酸锌含量如表1所示。In order to investigate the performance of the adsorbent, the crystal phase composition of A1-A3 and B1-B3 was analyzed. Crystal phase analysis using X-ray diffraction and phase filtering (R.V.Siriwardane, J.A.Poston, G.Evans, Jr.Ind.Eng.Chem.Res.33 (1994) 2810-2818), the modified Rietveld model (RIQAS rietveld Analysis , Operation Manual, Material Data, Inc., Berkley, CA (1999)), analyze different samples, and use the fitting method to calculate the crystal phase composition of the samples. All X-ray diffraction measurements were performed using a Philips XRG3100 generator equipped with a long fine-focus copper X-ray source driven at 40kV, 30mA; a Philips 3020 digital goniometer and a Philips 3710 MPD control computer; and a Kevex PSI Peltier cooled silicon detector . The Kevex detector was operated with a Kevex 4601 ion pump controller, Kevex4608 Peltier power supply, Kevex4621 detector bias, Kevex4561A pulse processor and Kevex4911-A single channel analyzer. Diffraction patterns were acquired using Philips APD version 4.1c software. All rietveld calculations were performed using Material Data, Inc. Riqas version 3.1c software (Outokumpu HSCChemistry for Windows: User Manual, Outokumpo Research Oy, Pori, Finland (1999)). The zinc aluminate contents of different adsorbents are shown in Table 1.
同时采用以下方法对这些吸附剂的脱硫性能进行评价。脱硫效果以产物硫含量衡量,产物中硫含量采用离线色谱分析。吸附剂脱硫性能采用固定床微反实验装置进行评价,吸附反应原料采用硫浓度为1080ppm的催化裂化汽油。吸附测试过程采用氢气气氛,反应温度为410℃,吸附反应重量空速为4h-1,为了准确表征出吸附剂在工业实际运行中的活性,反应完成后吸附剂进行再生处理,再生处理是在550℃的空气气氛下进行的。吸附剂进行反应再生6个循环后其活性基本稳定下来,以吸附剂稳定后产品汽油中的硫含量代表吸附剂的活性,稳定后产品汽油中硫含量如表2所示。同时对反应后的吸附剂进行硫含量分析,结果见表2。At the same time, the following methods were used to evaluate the desulfurization performance of these adsorbents. The desulfurization effect is measured by the sulfur content of the product, and the sulfur content in the product is analyzed by off-line chromatography. The desulfurization performance of the adsorbent was evaluated using a fixed-bed micro-reactor experimental device, and the raw material for the adsorption reaction was FCC gasoline with a sulfur concentration of 1080ppm. The adsorption test process adopts a hydrogen atmosphere, the reaction temperature is 410°C, and the weight space velocity of the adsorption reaction is 4h -1 . In order to accurately characterize the activity of the adsorbent in the actual industrial operation, the adsorbent is regenerated after the reaction is completed. Carried out in an air atmosphere at 550°C. The activity of the adsorbent is basically stabilized after 6 cycles of reaction and regeneration. The sulfur content in the product gasoline after the adsorption is stabilized represents the activity of the adsorbent. The sulfur content in the product gasoline after stabilization is shown in Table 2. At the same time, the sulfur content of the reacted adsorbent was analyzed, and the results are shown in Table 2.
表1不同吸附剂的磨损强度和铝酸锌含量Table 1 Abrasion strength and zinc aluminate content of different adsorbents
表2不同吸附剂的吸附脱硫性能Table 2 Adsorption and desulfurization performance of different adsorbents
注:原料汽油的硫含量为1080ppm,RON为93.1,MON为82.7。Note: The sulfur content of raw gasoline is 1080ppm, RON is 93.1, and MON is 82.7.
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