CN105582944B - A kind of method of desulphurization catalyst and preparation method thereof and desulfurization of hydrocarbon oil - Google Patents
A kind of method of desulphurization catalyst and preparation method thereof and desulfurization of hydrocarbon oil Download PDFInfo
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Abstract
本发明公开了一种脱硫催化剂,还公开了一种脱硫催化剂的制备方法和由该方法得到的脱硫催化剂,以及脱硫催化剂在含硫烃油脱硫中的应用。该脱硫催化剂含有非铝氧化物、氧化硅源、第一金属氧化物、氧化铋、稀土金属氧化物和活性金属;所述脱硫催化剂的XRD谱图中存在稀土‑铋复合氧化物的特征峰。该脱硫催化剂具有更好的脱硫活性和脱硫稳定性。
The invention discloses a desulfurization catalyst, a preparation method of the desulfurization catalyst, a desulfurization catalyst obtained by the method, and an application of the desulfurization catalyst in desulfurization of sulfur-containing hydrocarbon oil. The desulfurization catalyst contains non-aluminum oxide, silicon oxide source, first metal oxide, bismuth oxide, rare earth metal oxide and active metal; there are characteristic peaks of rare earth-bismuth composite oxide in the XRD spectrum of the desulfurization catalyst. The desulfurization catalyst has better desulfurization activity and desulfurization stability.
Description
技术领域technical field
本发明涉及一种脱硫催化剂及其制备方法和烃油脱硫的方法,具体地,涉及一种脱硫催化剂,制备脱硫催化剂的方法和由该方法得到的脱硫催化剂,以及使用该脱硫催化剂进行烃油脱硫的方法。The present invention relates to a desulfurization catalyst and a preparation method thereof and a method for desulfurizing hydrocarbon oil, in particular to a desulfurization catalyst, a method for preparing a desulfurization catalyst and a desulfurization catalyst obtained by the method, and using the desulfurization catalyst for desulfurization of hydrocarbon oil Methods.
背景技术Background technique
车用燃料中的硫燃烧后产生的硫氧化物,会抑制汽车尾气转化器中的贵金属催化剂的活性并可使之发生不可逆地中毒。从而使汽车尾气中含有未燃烧的非甲烷烃和氮的氧化物及一氧化碳,而这些排放气被日光催化则容易形成光化学烟雾,引发酸雨,同时大气中的硫氧化物本身也是形成酸雨的主要原因之一。随着人们对环境保护的日益重视,环保法规也日渐严格,而降低汽油和柴油的硫含量被认为是改善空气质量的最重要措施之一。The sulfur oxides produced by the combustion of sulfur in vehicle fuels will inhibit the activity of noble metal catalysts in vehicle exhaust converters and cause irreversible poisoning. As a result, the vehicle exhaust contains unburned non-methane hydrocarbons, nitrogen oxides and carbon monoxide, and these exhaust gases are easily catalyzed by sunlight to form photochemical smog and cause acid rain. At the same time, sulfur oxides in the atmosphere are also the main cause of acid rain. one. As people pay more and more attention to environmental protection, environmental regulations are becoming stricter, and reducing the sulfur content of gasoline and diesel is considered to be one of the most important measures to improve air quality.
我国现行的汽油产品标准GB 17930-2011《车用汽油》要求到2013年12月31日,汽油中硫含量必须下降至50μg/g;并且将来汽油质量标准会更加严格。在这种情况下,催化裂化汽油必须经过深度脱硫才能符合环保的要求。my country's current gasoline product standard GB 17930-2011 "Motor Gasoline" requires that by December 31, 2013, the sulfur content in gasoline must be reduced to 50 μg/g; and the gasoline quality standard will be more stringent in the future. In this case, FCC gasoline must undergo deep desulfurization to meet the requirements of environmental protection.
目前,油品的深度脱硫方法主要有加氢精制和吸附脱硫两种方法,但在中国由于氢气来源的问题使得加氢精制的成本较高。S Zorb吸附脱硫属于临氢脱硫技术,在一定的温度和压力条件下实现硫化物的吸附脱除。由于该技术在脱除汽油中的含硫化合物具有氢耗低的特点,而且对氢气的纯度要求不高,使得该技术在脱除燃油中的含硫化合物方面具有广阔的应用前景。At present, there are mainly two methods for deep desulfurization of oil products: hydrofining and adsorption desulfurization. However, the cost of hydrofining is relatively high in China due to the source of hydrogen. S Zorb adsorption desulfurization belongs to the hydrogen desulfurization technology, which realizes the adsorption and removal of sulfide under certain temperature and pressure conditions. Since this technology has the characteristics of low hydrogen consumption in the removal of sulfur compounds in gasoline, and does not require high purity of hydrogen, this technology has broad application prospects in the removal of sulfur compounds in fuel oil.
传统上从液态中脱硫往往采用固定床的方法,但该方法的反应均匀性和再生均有明显的劣势。与固定床工艺相比流化床工艺具有更好的传热和压降等方面的优点,因此具有广阔的应用前景。流化床反应器一般采用粒状反应物,但对大多数反应而言,所用的反应物一般没有足够的耐磨性。因此,找到耐磨性能良好同时有较好脱硫性能的吸附剂有重要意义。Traditionally, fixed bed method is often used for desulfurization from liquid, but this method has obvious disadvantages in reaction uniformity and regeneration. Compared with the fixed bed process, the fluidized bed process has the advantages of better heat transfer and pressure drop, so it has broad application prospects. Fluidized bed reactors generally use granular reactants, but the reactants used are generally not sufficiently abrasive resistant for most reactions. Therefore, it is of great significance to find an adsorbent with good wear resistance and good desulfurization performance.
CN1355727A公开了一种适用于从裂化汽油和柴油机燃料中脱除硫的吸附剂组合物,由氧化锌、氧化硅、氧化铝和镍组成,其中镍以基本上还原价态存在,其存在量能从在脱硫条件下与所述含镍吸附剂组合物接触的裂化汽油或柴油机燃料流中脱除硫。该组合物通过将氧化锌、氧化硅和氧化铝形成的混合物颗粒化形成颗粒,干燥、焙烧后用镍或含镍化合物浸渍,再干燥、焙烧、还原得到。CN1355727A discloses a kind of adsorbent composition suitable for removing sulfur from cracked gasoline and diesel fuel, consisting of zinc oxide, silicon oxide, aluminum oxide and nickel, wherein nickel exists in a reduced valence state substantially, and its presence can Sulfur is removed from a cracked gasoline or diesel fuel stream contacted with the nickel-containing sorbent composition under desulfurization conditions. The composition is obtained by granulating the mixture of zinc oxide, silicon oxide and aluminum oxide to form particles, drying, calcining, impregnating with nickel or a compound containing nickel, drying, calcining and reducing.
CN1382071A公开了一种适用于从裂化汽油和柴油机燃料中脱除硫的吸附剂组合物,由氧化锌、氧化硅、氧化铝和钴组成,其中钴以基本上还原价态存在,其存在量能从在脱硫条件下与所述含钴吸附剂组合物接触的裂化汽油或柴油机燃料流中脱除硫。CN1355727A和CN1382071A中都只提到脱硫活性,对于吸附剂物化性能(比如耐磨损强度)以及稳定性都没有介绍。CN1382071A discloses a kind of adsorbent composition suitable for removing sulfur from cracked gasoline and diesel fuel, consisting of zinc oxide, silicon oxide, aluminum oxide and cobalt, wherein cobalt exists in a substantially reduced valence state, and its existing amount can Sulfur is removed from a cracked gasoline or diesel fuel stream contacted with the cobalt-containing sorbent composition under desulfurization conditions. Both CN1355727A and CN1382071A only mentioned the desulfurization activity, and did not introduce the physical and chemical properties (such as wear resistance strength) and stability of the adsorbent.
US6150300、CN1130253A和CN1258396A公开的吸附剂为:包含氧化锌、氧化硅、氧化铝、还原价态镍或钴的混合物的颗粒状吸附剂组合物。制备方法主要是采用剪切等方法将氧化硅、氧化铝及氧化锌混合并通过造粒机制备出固体颗粒,干燥焙烧后浸渍镍从而制得吸附剂。虽然这些专利介绍的吸附剂具有较好的脱硫性能,但对于其物化性能,主要是磨损强度在专利中并没有介绍。The adsorbent disclosed in US6150300, CN1130253A and CN1258396A is a granular adsorbent composition comprising a mixture of zinc oxide, silicon oxide, aluminum oxide, reduced valence nickel or cobalt. The preparation method is mainly to mix silicon oxide, aluminum oxide and zinc oxide by shearing and other methods, prepare solid particles through a granulator, and impregnate nickel after drying and roasting to obtain an adsorbent. Although the adsorbents introduced in these patents have good desulfurization performance, their physical and chemical properties, mainly wear strength, are not introduced in the patents.
CN1208124A公开了采用促进剂金属如钴和镍浸渍包含氧化锌、膨胀珍珠岩和氧化铝的吸附剂载体,然后在合适温度下还原该促进剂,制备用于脱除裂化汽油中硫化物的吸附剂。CN1208124A discloses the use of accelerator metals such as cobalt and nickel to impregnate an adsorbent carrier containing zinc oxide, expanded perlite and alumina, and then reduce the accelerator at a suitable temperature to prepare an adsorbent for removing sulfide in cracked gasoline .
CN1627988A公开了一种适合用于从裂化汽油和柴油燃料中除去元素硫和硫化合物的吸附剂组合物,所述吸附剂组合物包含:氧化锌、膨胀珍珠岩、铝酸盐和促进剂金属,其中所述促进剂金属以当使裂化汽油或柴油燃料流与其在脱硫条件下接触时将导致从裂化汽油或柴油燃料的料流中脱硫的量存在,且至少部分所述促进剂金属以0价态存在。CN1627988A discloses an adsorbent composition suitable for removing elemental sulfur and sulfur compounds from cracked gasoline and diesel fuel, said adsorbent composition comprising: zinc oxide, expanded perlite, aluminate and promoter metals, wherein the promoter metal is present in an amount that will result in desulfurization from the stream of cracked gasoline or diesel fuel when contacting the cracked gasoline or diesel fuel stream therewith under desulfurization conditions, and at least a portion of the promoter metal is at zero valence state exists.
CN1856359A公开了一种生产组合物的方法,包括:a)混合液体、含锌化合物、含二氧化硅材料、氧化铝和助催化剂,以形成其混合物;b)干燥该混合物,以形成经干燥的混合物;c)煅烧该经干燥的混合物,以形成经煅烧的混合物;d)用适当的还原剂在适当的条件下将该经煅烧的混合物还原,以生产其内具有还原价态的助催化剂内容物的组合物,以及e)回收改组合物。助催化剂含有选自镍等多种金属。CN1856359A discloses a method of producing a composition comprising: a) mixing a liquid, a zinc-containing compound, a silica-containing material, alumina and a cocatalyst to form a mixture thereof; b) drying the mixture to form a dried mixture; c) calcining the dried mixture to form a calcined mixture; d) reducing the calcined mixture with a suitable reducing agent under suitable conditions to produce a cocatalyst content having a reduced valence state therein the composition of the product, and e) the recovery composition. The cocatalyst contains various metals selected from nickel and the like.
CN1871063A公开了一种生产组合物的方法,该方法包括:a)将液体、含锌化合物、含二氧化硅材料、氧化铝混合以便形成其混合物;b)将所述混合物干燥该混合以形成第一经干燥混合物;c)将所述第一经干燥混合物煅烧以形成第一经煅烧混合物;d)将促进剂结合到所述第一经煅烧混合物之内或之上以形成经促进混合物;e)使所述经促进混合物与选自柠檬酸、酒石酸及其组合的酸接触以形成经接触混合物;f)将所述经接触混合物干燥以形成第二经干燥混合物;g)将所述第二经干燥混合物煅烧以形成第二经煅烧混合物;h)在适当的条件下采用适合的还原剂还原所述第二经煅烧混合物以生产其中含有还原价态促进剂内容物的组合物,和i)回收所述组合物。CN1871063A discloses a method of producing a composition comprising: a) mixing a liquid, a zinc-containing compound, a silica-containing material, and alumina to form a mixture thereof; b) drying the mixture to form a second a dried mixture; c) calcining said first dried mixture to form a first calcined mixture; d) incorporating a promoter into or onto said first calcined mixture to form a promoted mixture; e ) contacting the accelerated mixture with an acid selected from citric acid, tartaric acid, and combinations thereof to form a contacted mixture; f) drying the contacted mixture to form a second dried mixture; g) contacting the second calcining the dried mixture to form a second calcined mixture; h) reducing said second calcined mixture with a suitable reducing agent under appropriate conditions to produce a composition comprising reduced valence promoter content therein, and i) The composition is recovered.
CN101816918A公开了一种脱硫吸附剂,该吸附剂组成为稀土金属、氧化铝、氧化硅、促进剂以及选自IIB、VB和VIB的一种或几种金属氧化物的吸附剂。该吸附剂具有较好的耐磨损强度和脱硫活性。CN101816918A discloses a desulfurization adsorbent, which is composed of rare earth metals, alumina, silicon oxide, promoters and one or more metal oxides selected from IIB, VB and VIB. The adsorbent has good wear resistance and desulfurization activity.
虽然这些方法制备的吸附剂具有较好的脱硫性能,但也存在明显的缺点。上述吸附剂均采用氧化锌活性组元,氧化锌吸收硫和氧化再生的温度均比较高,在脱硫反应以及氧化再生时容易与载体中的硅、铝组分生成硅酸锌和/或铝酸锌,导致吸附剂活性降低。由此可见,需要提供一种具有更高脱硫活性和耐磨损性能的新型催化剂。Although the adsorbents prepared by these methods have good desulfurization performance, they also have obvious disadvantages. The above-mentioned adsorbents all use zinc oxide active components. The temperature of zinc oxide absorbing sulfur and oxidation regeneration is relatively high, and it is easy to form zinc silicate and/or aluminate with silicon and aluminum components in the carrier during desulfurization reaction and oxidation regeneration. Zinc, leading to a decrease in the activity of the adsorbent. It can be seen that there is a need to provide a new catalyst with higher desulfurization activity and wear resistance.
发明内容Contents of the invention
本发明的目的是为了克服现有技术的吸附剂脱硫活性低、结构不稳定和耐磨损性能差的缺陷,提供了一种脱硫催化剂及其制备方法和烃油脱硫的方法。The object of the present invention is to provide a desulfurization catalyst and its preparation method and a method for desulfurization of hydrocarbon oil in order to overcome the defects of low desulfurization activity, unstable structure and poor wear resistance of the adsorbent in the prior art.
为了实现上述目的,本发明提供一种脱硫催化剂,以该脱硫催化剂的总重量为基准,该脱硫催化剂含有:1)3-35重量%的非铝氧化物,所述非铝氧化物为二氧化钛、二氧化锆和二氧化锡中的至少一种;2)5-30重量%的氧化硅源;3)10-80重量%的第一金属氧化物,所述第一金属氧化物选自IIB、VB和VIB族元素的金属氧化物中的至少一种;4)2-20重量%的氧化铋;5)5-30重量%的活性金属,所述活性金属选自钴、镍、铁和锰中的至少一种;6)以稀土氧化物计的0.5-15重量%的稀土金属氧化物;所述脱硫催化剂的XRD谱图中存在稀土-铋复合氧化物的特征峰。In order to achieve the above object, the present invention provides a desulfurization catalyst, based on the total weight of the desulfurization catalyst, the desulfurization catalyst contains: 1) 3-35% by weight of non-aluminum oxides, the non-aluminum oxides are titanium dioxide, At least one of zirconium dioxide and tin dioxide; 2) 5-30% by weight of a silica source; 3) 10-80% by weight of a first metal oxide selected from IIB, At least one of metal oxides of group VB and VIB elements; 4) 2-20% by weight of bismuth oxide; 5) 5-30% by weight of an active metal selected from the group consisting of cobalt, nickel, iron and manganese 6) 0.5-15% by weight of rare earth metal oxides in terms of rare earth oxides; there are characteristic peaks of rare earth-bismuth composite oxides in the XRD spectrum of the desulfurization catalyst.
本发明还提供本发明提供的脱硫催化剂的制备方法,该方法包括:(1)将氧化铋的前身物、稀土金属化合物、水和酸性液体混合得到稀土-铋溶胶;(2)将非铝粘结剂、氧化硅源、第一金属氧化物、水和酸性液体混合形成浆液,并与所述稀土-铋溶胶接触得到载体混合物,将所述载体混合物进行成型、第一干燥和第一焙烧,得到载体;(3)在所述载体上引入活性金属的前体,并进行第二干燥和第二焙烧,得到催化剂前体;(4)将所述催化剂前体在氢气气氛下还原,得到脱硫催化剂。The present invention also provides a preparation method of the desulfurization catalyst provided by the present invention, the method comprising: (1) mixing a precursor of bismuth oxide, a rare earth metal compound, water and an acidic liquid to obtain a rare earth-bismuth sol; (2) mixing a non-aluminum paste A binder, a silicon oxide source, a first metal oxide, water and an acidic liquid are mixed to form a slurry, and contacted with the rare earth-bismuth sol to obtain a carrier mixture, and the carrier mixture is subjected to molding, first drying and first calcination, Obtain a carrier; (3) introduce the precursor of the active metal on the carrier, and carry out the second drying and the second roasting to obtain the catalyst precursor; (4) reduce the catalyst precursor under a hydrogen atmosphere to obtain the desulfurization catalyst.
本发明还提供了由本发明提供的制备方法得到的脱硫催化剂。The invention also provides the desulfurization catalyst obtained by the preparation method provided by the invention.
本发明还提供了一种烃油脱硫的方法,该方法包括:在氢气气氛下,将含硫烃油与本发明提供的脱硫催化剂接触,所述接触的温度为350-500℃,所述接触的压力为0.5-4MPa。The present invention also provides a method for desulfurizing hydrocarbon oil, the method comprising: contacting sulfur-containing hydrocarbon oil with the desulfurization catalyst provided by the present invention under a hydrogen atmosphere, the contacting temperature being 350-500°C, the contacting The pressure is 0.5-4MPa.
本发明提供的脱硫催化剂中含有第一金属氧化物与氧化铋混合作为硫吸收组元,氧化铋能够有效减少第一金属氧化物与载体中的硅、铝组分的作用,减少生成第一金属的硅酸盐和/或铝酸盐,从而使该脱硫催化剂能够在更低的温度下吸收硫并经反复进行反应和再生过程,仍具有更好的脱硫活性及活性稳定性。The desulfurization catalyst provided by the present invention contains the first metal oxide mixed with bismuth oxide as a sulfur absorbing component, and the bismuth oxide can effectively reduce the interaction between the first metal oxide and the silicon and aluminum components in the carrier, and reduce the formation of the first metal Silicate and/or aluminate, so that the desulfurization catalyst can absorb sulfur at a lower temperature and after repeated reaction and regeneration process, it still has better desulfurization activity and activity stability.
本发明提供的脱硫催化剂中含有稀土金属氧化物,并且与氧化铋结为稀土-铋复合氧化物可以进一步有效地加强氧化铋对第一金属氧化物与硅、铝组分相作用的减弱效果。The desulfurization catalyst provided by the present invention contains rare earth metal oxides, and combines with bismuth oxide to form a rare earth-bismuth composite oxide, which can further effectively strengthen the weakening effect of bismuth oxide on the interaction between the first metal oxide and silicon and aluminum components.
通过本发明提供的脱硫催化剂,该脱硫催化剂进行多次脱硫再生反应过程后仍可以有更好的脱硫活性,脱硫稳定性更好。而且该脱硫催化剂进行烃油脱硫反应可以有更少的生焦量,汽油收率更高。得到的产品汽油组成中异构化组分更多,含硫量更低,产品汽油的辛烷值提高,产品汽油质量更好。另外该脱硫催化剂能获得更好的耐磨损性。Through the desulfurization catalyst provided by the invention, the desulfurization catalyst can still have better desulfurization activity and better desulfurization stability after performing multiple desulfurization regeneration reaction processes. Moreover, when the desulfurization catalyst is used for hydrocarbon oil desulfurization reaction, less coke is produced and the gasoline yield is higher. The obtained product gasoline has more isomerization components and lower sulfur content, the octane number of the product gasoline is increased, and the quality of the product gasoline is better. In addition, the desulfurization catalyst can obtain better wear resistance.
本发明的其他特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the following detailed description.
附图说明Description of drawings
附图是用来提供对本发明的进一步理解,并且构成说明书的一部分,与下面的具体实施方式一起用于解释本发明,但并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the description, together with the following specific embodiments, are used to explain the present invention, but do not constitute a limitation to the present invention. In the attached picture:
图1为含有镧的脱硫催化剂A1的XRD谱图,其中2θ为26.9°、27.5°、31.0°、44.9°、45.7°和54.0°并标记“▼”的峰是镧铋复合氧化物的六方晶系的特征峰;Figure 1 is the XRD spectrum of the desulfurization catalyst A1 containing lanthanum, in which the 2θ is 26.9°, 27.5°, 31.0°, 44.9°, 45.7° and 54.0° and the peaks marked "▼" are hexagonal crystals of lanthanum-bismuth composite oxides The characteristic peak of the system;
图2为含有铈的脱硫催化剂A2的XRD谱图,其中2θ为29.5°、31.5°、45.0°、51.0°和53.8°并标记“▼”的峰是铈铋复合氧化物的四方晶系的特征峰;Figure 2 is the XRD spectrum of the desulfurization catalyst A2 containing cerium, in which the 2θ is 29.5°, 31.5°, 45.0°, 51.0° and 53.8° and the peaks marked "▼" are the characteristics of the tetragonal system of cerium-bismuth composite oxides peak;
图3为含有钕的脱硫催化剂A3的XRD谱图,其中2θ为27.9°、32.1°、46.2°和55.0°并标记“▼”的峰是钕铋复合氧化物的立方晶系的特征峰;Fig. 3 is the XRD spectrogram of the desulfurization catalyst A3 containing neodymium, wherein 2θ is 27.9°, 32.1°, 46.2° and 55.0° and the peaks marked "▼" are characteristic peaks of the cubic crystal system of neodymium-bismuth composite oxide;
图4为脱硫催化剂B2的XRD谱图,其中没有2θ为26.9°、27.5°、31.0°、44.9°、45.7°和54.0°的镧铋复合氧化物的特征峰;但存在2θ为22.1°、25.5°、31.5°、38.8°、45.0°、47.0°、48.9°、57.6°、59.5°、65.6°、65.8°和68.7°并标记“■”的峰是硅酸锌的特征峰。Figure 4 is the XRD spectrum of desulfurization catalyst B2, in which there are no characteristic peaks of lanthanum-bismuth composite oxides with 2θ of 26.9°, 27.5°, 31.0°, 44.9°, 45.7° and 54.0°; but there are 2θ of 22.1°, 25.5° °, 31.5°, 38.8°, 45.0°, 47.0°, 48.9°, 57.6°, 59.5°, 65.6°, 65.8° and 68.7° and marked with "■" are characteristic peaks of zinc silicate.
具体实施方式Detailed ways
以下对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。Specific embodiments of the present invention will be described in detail below. It should be understood that the specific embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.
为了实现上述目的,本发明提供一种脱硫催化剂,以该脱硫催化剂的总重量为基准,该脱硫催化剂含有:1)3-35重量%的非铝氧化物,所述非铝氧化物为二氧化钛、二氧化锆和二氧化锡中的至少一种;2)5-30重量%的氧化硅源;3)10-80重量%的第一金属氧化物,所述第一金属氧化物选自IIB、VB和VIB族元素的金属氧化物中的至少一种;4)2-20重量%的氧化铋;5)5-30重量%的活性金属,所述活性金属选自钴、镍、铁和锰中的至少一种;6)以稀土氧化物计的0.5-15重量%的稀土金属氧化物;所述脱硫催化剂的XRD谱图中存在稀土-铋复合氧化物的特征峰。In order to achieve the above object, the present invention provides a desulfurization catalyst, based on the total weight of the desulfurization catalyst, the desulfurization catalyst contains: 1) 3-35% by weight of non-aluminum oxides, the non-aluminum oxides are titanium dioxide, At least one of zirconium dioxide and tin dioxide; 2) 5-30% by weight of a silica source; 3) 10-80% by weight of a first metal oxide selected from IIB, At least one of metal oxides of group VB and VIB elements; 4) 2-20% by weight of bismuth oxide; 5) 5-30% by weight of an active metal selected from the group consisting of cobalt, nickel, iron and manganese 6) 0.5-15% by weight of rare earth metal oxides in terms of rare earth oxides; there are characteristic peaks of rare earth-bismuth composite oxides in the XRD spectrum of the desulfurization catalyst.
优选地,以所述脱硫催化剂的总重量为基准,所述非铝氧化物的含量为5-25重量%,所述氧化硅源的含量为10-20重量%,所述第一金属氧化物的含量为25-70重量%,氧化铋的含量为2-20重量%,所述活性金属的含量为8-25重量%,所述稀土金属氧化物以稀土氧化物计的含量为0.5-10重量%。Preferably, based on the total weight of the desulfurization catalyst, the content of the non-aluminum oxide is 5-25% by weight, the content of the silicon oxide source is 10-20% by weight, and the content of the first metal oxide The content of bismuth oxide is 25-70% by weight, the content of bismuth oxide is 2-20% by weight, the content of the active metal is 8-25% by weight, and the content of the rare earth metal oxide is 0.5-10 weight%.
本发明中,所述脱硫催化剂中稀土金属氧化物和氧化铋的含量可以有利于形成稀土-铋复合氧化物结构,从而更有利于加强氧化铋对第一金属氧化物与硅、铝组分相作用的减弱效果,以提高脱硫催化剂的耐磨损性能、脱硫活性和产品汽油质量。In the present invention, the content of the rare earth metal oxide and bismuth oxide in the desulfurization catalyst can be beneficial to form a rare earth-bismuth composite oxide structure, which is more conducive to strengthening the effect of bismuth oxide on the first metal oxide and silicon and aluminum components. The weakening effect of the desulfurization catalyst can improve the wear resistance, desulfurization activity and product gasoline quality of the desulfurization catalyst.
根据本发明,所述第一金属氧化物为具有储硫性能的金属氧化物,优选地,所述第一金属氧化物为氧化锌、氧化镉、氧化钒、氧化铌、氧化钽、氧化铬、氧化钼和氧化钨中的至少一种;更优选地,所述第一金属氧化物为氧化锌、氧化钼和氧化钒中的至少一种;最优选所述第一金属氧化物为氧化锌。According to the present invention, the first metal oxide is a metal oxide with sulfur storage properties, preferably, the first metal oxide is zinc oxide, cadmium oxide, vanadium oxide, niobium oxide, tantalum oxide, chromium oxide, At least one of molybdenum oxide and tungsten oxide; more preferably, the first metal oxide is at least one of zinc oxide, molybdenum oxide and vanadium oxide; most preferably, the first metal oxide is zinc oxide.
根据本发明,所述脱硫催化剂中含有的稀土金属氧化物可以与氧化铋相结合,使得脱硫催化剂可以具有稀土-铋复合氧化物的晶体结构。优选情况下,所述稀土金属氧化物中的稀土元素选自La、Ce、Pr、Nd、Pm、Sm、Eu、Gd、Tb、Dy、Ho、Er、Tm、Yb和Lu中的至少一种;优选所述稀土金属氧化物中的稀土元素为La、Ce、Pr和Nd中的至少一种。According to the present invention, the rare earth metal oxide contained in the desulfurization catalyst may be combined with bismuth oxide, so that the desulfurization catalyst may have a crystal structure of a rare earth-bismuth composite oxide. Preferably, the rare earth element in the rare earth metal oxide is selected from at least one of La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb and Lu ; Preferably, the rare earth element in the rare earth metal oxide is at least one of La, Ce, Pr and Nd.
根据本发明,优选情况下,如图1所示,当稀土元素为镧时,所述脱硫催化剂的XRD谱图中存在2θ为26.9°、27.5°、31.0°、44.9°、45.7°和54.0°的镧铋复合氧化物的六方晶系的特征峰(JCPDS No.47-0474);不存在2θ为24.5°、27.5°、30.1°、32.6°、41.2°、43.1°、45.0°、51.9°、53.5°、55.1°和61.2°的氧化铋的立方晶系的特征峰(JCPDS No.45-1344),不存在2θ为27.0°、31.4°、44.8°和53.2°的氧化镧的立方晶系的特征峰(JCPDS No.4-0856)。According to the present invention, preferably, as shown in Figure 1, when the rare earth element is lanthanum, there are 2θ in the XRD spectrum of the desulfurization catalyst as 26.9°, 27.5°, 31.0°, 44.9°, 45.7° and 54.0° The characteristic peaks of the hexagonal system of the lanthanum-bismuth composite oxide (JCPDS No.47-0474); there is no 2θ of 24.5°, 27.5°, 30.1°, 32.6°, 41.2°, 43.1°, 45.0°, 51.9°, The characteristic peaks of the cubic crystal system of bismuth oxide at 53.5°, 55.1° and 61.2° (JCPDS No.45-1344), and the cubic crystal system of lanthanum oxide with 2θ of 27.0°, 31.4°, 44.8° and 53.2° do not exist Characteristic peaks (JCPDS No. 4-0856).
根据本发明,优选情况下,如图2所示,当稀土元素为铈时,所述脱硫催化剂的XRD谱图中存在2θ为29.5°、31.5°、45.0°、51.0°和53.8°的铈铋复合氧化物的四方晶系的特征峰(JCPDS No.1-070-2454);不存在2θ为24.5°、27.5°、30.1°、32.6°、41.2°、43.1°、45.0°、51.9°、53.5°、55.1°和61.2°的氧化铋的立方晶系的特征峰,不存在2θ为28.5°、33.1°、47.5°和56.3°的氧化铈的立方晶系的特征峰(JCPDS No.03-065-2975)。According to the present invention, preferably, as shown in Figure 2, when the rare earth element is cerium, there are cerium bismuth with 2θ of 29.5°, 31.5°, 45.0°, 51.0° and 53.8° in the XRD spectrum of the desulfurization catalyst The characteristic peaks of the tetragonal system of composite oxides (JCPDS No.1-070-2454); the absence of 2θ is 24.5°, 27.5°, 30.1°, 32.6°, 41.2°, 43.1°, 45.0°, 51.9°, 53.5 °, 55.1° and 61.2°, the characteristic peaks of the cubic crystal system of bismuth oxide do not exist, and there are no characteristic peaks of the cubic crystal system of cerium oxide with 2θ of 28.5°, 33.1°, 47.5° and 56.3° (JCPDS No.03-065 -2975).
根据本发明,优选情况下,如图3所示,当稀土元素为钕时,所述脱硫催化剂的XRD谱图中存在2θ为27.9°、32.1°、46.2°和55.0°的钕铋复合氧化物的立方晶系的特征峰(JCPDS No.53-0003);不存在2θ为24.5°、27.5°、30.1°、32.6°、41.2°、43.1°、45.0°、51.9°、53.5°、55.1°和61.2°的氧化铋的立方晶系的特征峰,不存在2θ为26.8°、29.8°、30.8°、40.5°、47.4°、53.4°、57.0°和57.6°的氧化钕的立方晶系的特征峰(JCPDS No.6-0408)。According to the present invention, preferably, as shown in Figure 3, when the rare earth element is neodymium, there are neodymium-bismuth composite oxides with 2θ of 27.9°, 32.1°, 46.2° and 55.0° in the XRD spectrum of the desulfurization catalyst The characteristic peaks of the cubic crystal system (JCPDS No.53-0003); there is no 2θ of 24.5°, 27.5°, 30.1°, 32.6°, 41.2°, 43.1°, 45.0°, 51.9°, 53.5°, 55.1° and The characteristic peak of the cubic crystal system of bismuth oxide at 61.2° does not exist the characteristic peaks of the cubic crystal system of neodymium oxide with 2θ of 26.8°, 29.8°, 30.8°, 40.5°, 47.4°, 53.4°, 57.0° and 57.6° (JCPDS No. 6-0408).
本发明中,在脱硫催化剂中形成稀土-铋复合氧化物结构,可以促进氧化铋对第一金属氧化物与硅、铝组分相作用的减弱效果,增加氧化锌的活性相,从而进一步促进脱硫催化剂的脱硫活性。也可以克服脱硫催化剂磨损强度下降,导致的使用周期缩短的问题。另外,形成的稀土-铋复合氧化物,可以提高汽油和柴油脱硫活性。使用含有稀土-铋复合氧化物的脱硫催化剂还可以提高得到的脱硫产品汽油中异构化产物含量,可以提高产品汽油的辛烷值。In the present invention, the rare earth-bismuth composite oxide structure is formed in the desulfurization catalyst, which can promote the weakening effect of bismuth oxide on the interaction between the first metal oxide and silicon and aluminum components, and increase the active phase of zinc oxide, thereby further promoting desulfurization Catalyst desulfurization activity. It can also overcome the problem of shortening the service period caused by the decrease in the wear strength of the desulfurization catalyst. In addition, the formed rare earth-bismuth composite oxide can improve the desulfurization activity of gasoline and diesel. The use of the desulfurization catalyst containing the rare earth-bismuth composite oxide can also increase the content of isomerization products in the obtained desulfurization product gasoline, and can increase the octane number of the product gasoline.
本发明中,在所述脱硫催化剂中,氧化铋可以减少脱硫催化剂在吸附与再生过程中,第一金属氧化物与载体中的硅、铝组分的作用,减少生成第一金属的硅酸盐和/或铝酸盐,从而保持第一金属氧化物的活性,提高脱硫催化剂的脱硫活性。In the present invention, in the desulfurization catalyst, bismuth oxide can reduce the interaction between the first metal oxide and the silicon and aluminum components in the carrier during the adsorption and regeneration process of the desulfurization catalyst, and reduce the formation of silicate of the first metal and/or aluminate, thereby maintaining the activity of the first metal oxide and improving the desulfurization activity of the desulfurization catalyst.
根据本发明,所述活性金属用于促进含硫烃油中的含硫化合物的吸附和裂化,为能够将氧化态的硫还原为硫化氢的金属。所述活性金属可以选自钴、镍、铁和锰中的至少一种,更优选为钴和/或镍。According to the present invention, the active metal is used to promote the adsorption and cracking of sulfur-containing compounds in sulfur-containing hydrocarbon oils, and is a metal capable of reducing sulfur in an oxidized state to hydrogen sulfide. The active metal may be selected from at least one of cobalt, nickel, iron and manganese, more preferably cobalt and/or nickel.
根据本发明,所述非铝氧化物可以为所述脱硫催化剂中各组分之间提供粘结作用,并避免所述脱硫催化剂在经历脱硫反应和再生过程时,铝粘结剂与第一金属氧化物形成尖晶石结构而使所述脱硫催化剂的性能降低的缺陷。According to the present invention, the non-aluminum oxide can provide bonding effect between the components in the desulfurization catalyst, and avoid the aluminum binder and the first metal when the desulfurization catalyst undergoes the desulfurization reaction and regeneration process. Oxide forms a spinel structure to degrade the performance of the desulfurization catalyst.
根据本发明,所述氧化硅源可以为所述脱硫催化剂中各组分之间提供粘结作用。优选情况下,所述氧化硅源可以为纯氧化硅或氧化硅含量大于45重量%的天然矿物。优选地,所述氧化硅源可以选自层柱粘土、硅藻土、膨胀珍珠岩、高岭土、硅质岩、水解氧化硅、大孔氧化硅和硅胶中的至少一种。天然矿物中还可以含有其它组分如Al2O3、K2O、CaO、MgO、Fe2O3、TiO2等。本发明中,所述氧化硅源中含有的其他组分的量仍然算作氧化硅源的量。According to the present invention, the silicon oxide source can provide bonding between the components in the desulfurization catalyst. Preferably, the silica source may be pure silica or natural minerals with a silica content greater than 45% by weight. Preferably, the silica source may be selected from at least one of layered clay, diatomaceous earth, expanded perlite, kaolin, chert, hydrolyzed silica, macroporous silica and silica gel. Natural minerals may also contain other components such as Al 2 O 3 , K 2 O, CaO, MgO, Fe 2 O 3 , TiO 2 and so on. In the present invention, the amount of other components contained in the silicon oxide source is still counted as the amount of the silicon oxide source.
本发明还提供本发明提供的脱硫催化剂的制备方法,该方法包括:(1)将氧化铋的前身物、稀土金属化合物、水和酸性液体混合得到稀土-铋溶胶;(2)将非铝粘结剂、氧化硅源、第一金属氧化物、水和酸性液体混合形成浆液,并与所述稀土-铋溶胶接触得到载体混合物,将所述载体混合物进行成型、第一干燥和第一焙烧,得到载体;(3)在所述载体上引入活性金属的前体,并进行第二干燥和第二焙烧,得到催化剂前体;(4)将所述催化剂前体在氢气气氛下还原,得到脱硫催化剂。The present invention also provides a preparation method of the desulfurization catalyst provided by the present invention, the method comprising: (1) mixing a precursor of bismuth oxide, a rare earth metal compound, water and an acidic liquid to obtain a rare earth-bismuth sol; (2) mixing a non-aluminum paste A binder, a silicon oxide source, a first metal oxide, water and an acidic liquid are mixed to form a slurry, and contacted with the rare earth-bismuth sol to obtain a carrier mixture, and the carrier mixture is subjected to molding, first drying and first calcination, Obtain a carrier; (3) introduce the precursor of the active metal on the carrier, and carry out the second drying and the second roasting to obtain the catalyst precursor; (4) reduce the catalyst precursor under a hydrogen atmosphere to obtain the desulfurization catalyst.
根据本发明,所述氧化铋的前身物为氧化铋或者在所述第一焙烧的条件下能够转变为氧化铋的物质。优选情况下,所述氧化铋的前身物选自四氯化铋、氧氯化铋、醋酸铋、水合氧化铋和无定形氧化铋中的至少一种。According to the present invention, the precursor of bismuth oxide is bismuth oxide or a substance that can be transformed into bismuth oxide under the conditions of the first calcination. Preferably, the precursor of bismuth oxide is selected from at least one of bismuth tetrachloride, bismuth oxychloride, bismuth acetate, hydrated bismuth oxide and amorphous bismuth oxide.
根据本发明,优选情况下,所述稀土金属化合物可以选自稀土元素的醋酸盐、碳酸盐、硝酸盐、硫酸盐、草酸盐、氯化物和氧化物中的至少一种;优选地,所述稀土金属化合物可以为稀土元素的碳酸盐、碳酸氢盐、甲酸盐和醋酸盐中的至少一种。其中,所述稀土元素如上所述,不再一一赘述。According to the present invention, preferably, the rare earth metal compound can be selected from at least one of acetates, carbonates, nitrates, sulfates, oxalates, chlorides and oxides of rare earth elements; preferably , the rare earth metal compound may be at least one of carbonates, bicarbonates, formates and acetates of rare earth elements. Wherein, the rare earth elements are as described above, and will not be repeated one by one.
本发明中,优选情况下,所述非铝粘结剂可以为二氧化锆粘结剂、二氧化钛粘结剂和二氧化锡粘结剂中的至少一种。所述非铝粘结剂可以为二氧化锆、二氧化钛或二氧化锡,或者在所述第一焙烧的条件下能够转变为二氧化锆、二氧化钛或二氧化锡的物质。具体地,所述二氧化锆粘结剂可以为四氯化锆、氧氯化锆、醋酸锆、水合氧化锆和无定形二氧化锆中的至少一种;所述二氧化锡粘结剂可以为四氯化锡、四异丙醇锡、醋酸锡、水合氧化锡和二氧化锡中的至少一种;所述二氧化钛的前身物可以为在所述第一焙烧的条件下能够转变为锐钛矿型二氧化钛的物质,所述二氧化钛粘结剂可以为四氯化钛、钛酸乙酯、钛酸异丙酯、醋酸钛、水合氧化钛和锐钛矿型二氧化钛中的至少一种。其中锐钛矿型二氧化钛经水解和第一焙烧后仍然能够生成锐钛矿型二氧化钛。In the present invention, preferably, the non-aluminum binder may be at least one of zirconia binder, titanium dioxide binder and tin dioxide binder. The non-aluminum binder may be zirconium dioxide, titanium dioxide or tin dioxide, or a substance that can be transformed into zirconium dioxide, titanium dioxide or tin dioxide under the conditions of the first firing. Specifically, the zirconia binder can be at least one of zirconium tetrachloride, zirconium oxychloride, zirconium acetate, hydrated zirconia and amorphous zirconia; the tin dioxide binder can be It is at least one of tin tetrachloride, tin tetraisopropoxide, tin acetate, hydrated tin oxide and tin dioxide; the precursor of the titanium dioxide can be transformed into anatase under the conditions of the first calcination Mineral titanium dioxide, the titanium dioxide binder can be at least one of titanium tetrachloride, ethyl titanate, isopropyl titanate, titanium acetate, hydrated titanium oxide and anatase titanium dioxide. Wherein the anatase titanium dioxide can still generate anatase titanium dioxide after hydrolysis and first roasting.
本发明中,所述活性金属的前体可以为在所述第二焙烧的条件下能够转变为活性金属的氧化物的物质。优选情况下,所述活性金属的前体可以选自金属的醋酸盐、碳酸盐、硝酸盐、硫酸盐、硫氰酸盐和氧化物中的至少一种。In the present invention, the precursor of the active metal may be a substance that can be converted into an oxide of the active metal under the conditions of the second calcination. Preferably, the precursor of the active metal can be selected from at least one of metal acetates, carbonates, nitrates, sulfates, thiocyanates and oxides.
本发明中,所述第一金属氧化物、氧化硅源和活性金属如前所述,在此不再一一赘述。In the present invention, the first metal oxide, the silicon oxide source and the active metal are as described above, and will not be repeated here.
需要说明的是,尽管上述氧化硅源中可能含有氧化铝,但本发明中氧化铝的含量不包括上述氧化硅源中所含有的氧化铝的量,氧化铝的含量仅包括由氧化铝源形成的氧化铝的量。氧化硅源中所含有的氧化铝的量仍然算作氧化硅源的量。即由本发明提供的方法制得的脱硫催化剂中各组分的含量按照投料量计算得出。脱硫催化剂中的第一金属氧化物可以与氧化硅源中的硅或铝发生作用,而本发明中加入的第二金属氧化物、稀土氧化物可以有利于减弱此作用。It should be noted that although the above-mentioned silica source may contain alumina, the content of alumina in the present invention does not include the amount of alumina contained in the above-mentioned silica source, and the content of alumina only includes amount of alumina. The amount of alumina contained in the silica source is still counted as the amount of the silica source. That is, the content of each component in the desulfurization catalyst prepared by the method provided by the invention is calculated according to the feeding amount. The first metal oxide in the desulfurization catalyst can interact with silicon or aluminum in the silicon oxide source, and the second metal oxide and rare earth oxide added in the present invention can help weaken this effect.
根据本发明,所述脱硫催化剂的制备方法的步骤(1),通过制备稀土-铋溶胶,以便通过步骤(2)形成稀土-铋复合氧化物结构。含有该结构的脱硫催化剂有利于实现本发明的目的。According to the present invention, in the step (1) of the preparation method of the desulfurization catalyst, a rare earth-bismuth sol is prepared so as to form a rare earth-bismuth composite oxide structure through the step (2). The desulfurization catalyst containing this structure is beneficial to realize the object of the present invention.
本发明中,步骤(1)中得到所述稀土-铋溶胶可以有多种方法,可以为方法一,包括以下步骤:(a)将氧化铋的前身物与酸性液体混合得到铋溶胶;(b)将所述铋溶胶与稀土金属化合物混合再与氨水溶液接触得到稀土-铋溶胶。还可以为方法二,包括以下步骤:(i)将氧化铋的前身物与酸性液体混合得到铋溶胶;(ii)将所述铋溶胶与稀土金属化合物的水溶液混合得到稀土-铋溶胶。也可以为方法三,包括:将氧化铋的前身物、稀土金属化合物和水与酸性液体混合得到稀土-铋溶胶。In the present invention, there can be multiple methods for obtaining the rare earth-bismuth sol in step (1), which can be method one, comprising the following steps: (a) mixing the precursor of bismuth oxide with an acidic liquid to obtain the bismuth sol; (b ) mixing the bismuth sol with a rare earth metal compound and then contacting with an ammonia solution to obtain a rare earth-bismuth sol. It can also be the second method, including the following steps: (i) mixing the precursor of bismuth oxide with an acidic liquid to obtain a bismuth sol; (ii) mixing the bismuth sol with an aqueous solution of a rare earth metal compound to obtain a rare earth-bismuth sol. It can also be the third method, including: mixing the precursor of bismuth oxide, the rare earth metal compound and water with the acidic liquid to obtain the rare earth-bismuth sol.
上述方法中,所述酸性液体为酸或酸的水溶液,所述酸选自可溶于水的无机酸和/或有机酸;所述酸可以为盐酸、硝酸、硫酸、磷酸、醋酸中的至少一种,所述酸性液体的用量使稀土-铋溶胶的pH值为1-5,优选为1.5-4。所述酸性液体的浓度可以为5-30重量%。所述氨水溶液的浓度可以为10-30重量%。In the above method, the acidic liquid is an acid or an aqueous solution of an acid, and the acid is selected from water-soluble inorganic acids and/or organic acids; the acid can be at least one of hydrochloric acid, nitric acid, sulfuric acid, phosphoric acid, and acetic acid One, the acidic liquid is used in an amount such that the pH of the rare earth-bismuth sol is 1-5, preferably 1.5-4. The acidic liquid may have a concentration of 5-30% by weight. The concentration of the ammonia solution may be 10-30% by weight.
本发明中,步骤(2)中形成浆液可以有多种方法,一种优选的具体实施方式包括:(A)将非铝粘结剂、水与酸性液体接触得到胶液;(B)将该胶液与氧化硅源、第一金属氧化物混合形成浆液。另一种优选的具体实施方式包括:(I)将非铝粘结剂、氧化硅源分别用水和酸性液体接触得到非铝粘结剂胶液和处理后的氧化硅源,再混合为酸化浆液;(II)将所述酸化浆液与第一金属氧化物混合形成浆液。其中所述酸性液体如上所述,所述酸性液体的用量使所述胶液或所述酸化浆液的pH值小于6,优选小于4。In the present invention, there are many ways to form the slurry in step (2), and a preferred embodiment includes: (A) contacting a non-aluminum binder, water and an acidic liquid to obtain a glue; (B) using the The glue is mixed with the silicon oxide source and the first metal oxide to form a slurry. Another preferred embodiment includes: (1) contacting the non-aluminum binder and the silicon oxide source with water and an acidic liquid respectively to obtain the non-aluminum binder glue and the treated silicon oxide source, and then mixing them into an acidified slurry ; (II) mixing the acidified slurry with the first metal oxide to form a slurry. Wherein the acidic liquid is as above, the amount of the acidic liquid is such that the pH value of the glue or the acidified slurry is less than 6, preferably less than 4.
本发明中,步骤(2)中所述成型可以将所述载体混合物成型为挤出物、片、丸粒、球或微球状颗粒。例如,所述载体混合物为捏塑体或膏状混合物时,可使所述载体混合物成型(优选挤出成型)形成颗粒,优选直径在1-8mm,长度在2-5mm的圆柱形挤出物,然后使所得的挤出物进行干燥、焙烧。如果所得载体混合物为湿混合物形式,可使该混合物稠化,经过干燥后成型。更优选载体混合物为浆液形式,通过喷雾干燥形成粒度为20-200微米的微球,达到成型的目的。为了便于喷雾干燥,干燥前所述载体混合物的固含量为10-50重量%,优选为20-50重量%。在步骤(2)中得到所述载体混合物的过程中还可以包括加入水,水的加入量没有特别的限定,只要得到的载体混合物满足上述固含量即可。In the present invention, the shaping in step (2) can shape the carrier mixture into extrudates, tablets, pellets, spheres or microspherical particles. For example, when the carrier mixture is a dough or pasty mixture, the carrier mixture can be molded (preferably extruded) to form granules, preferably cylindrical extrudates with a diameter of 1-8 mm and a length of 2-5 mm. , and then the resulting extrudates are dried and calcined. If the resulting carrier mixture is in the form of a wet mixture, the mixture can be thickened, dried and shaped. More preferably, the carrier mixture is in the form of a slurry, which is spray-dried to form microspheres with a particle size of 20-200 microns to achieve the purpose of molding. In order to facilitate spray drying, the solid content of the carrier mixture before drying is 10-50% by weight, preferably 20-50% by weight. The process of obtaining the carrier mixture in step (2) may also include adding water, and the amount of water added is not particularly limited, as long as the obtained carrier mixture meets the above-mentioned solid content.
本发明中,所述第一金属氧化物的加入可以为氧化物粉末形式,也可以是将第一金属氧化物制备为浆液后再以浆液形式使用。In the present invention, the addition of the first metal oxide may be in the form of oxide powder, or the first metal oxide may be prepared as a slurry and then used in the form of slurry.
本发明中,所述第一干燥和第一焙烧的条件可以为本领域技术人员所公知,优选情况下,所述第一干燥的温度为80-150℃,所述第一干燥的时间为0.5-24h;所述第一焙烧的温度为300-700℃,所述第一焙烧的时间为至少0.5h。优选地,所述第一焙烧的温度为400-500℃,所述第一焙烧的时间为0.5-100h,更优选所述第一焙烧的时间为0.5-10h。In the present invention, the conditions of the first drying and the first calcination can be known to those skilled in the art. Preferably, the temperature of the first drying is 80-150° C., and the time of the first drying is 0.5 -24h; the temperature of the first calcination is 300-700°C, and the time of the first calcination is at least 0.5h. Preferably, the temperature of the first calcination is 400-500°C, the time of the first calcination is 0.5-100h, more preferably the time of the first calcination is 0.5-10h.
根据本发明,步骤(3)用于加入金属促进剂。所述金属促进剂的前体为可以在第二焙烧条件下能够转变为金属促进剂的氧化物的物质;优选情况下,所述金属促进剂的前体可以选自金属促进剂的醋酸盐、碳酸盐、硝酸盐、硫酸盐、硫氰酸盐和氧化物中的至少一种。According to the present invention, step (3) is used to add metal promoters. The precursor of the metal promoter is a material that can be converted into an oxide of the metal promoter under the second calcination condition; preferably, the precursor of the metal promoter can be selected from the acetate of the metal promoter , carbonate, nitrate, sulfate, thiocyanate and oxide at least one.
根据本发明,优选情况下,在载体上引入金属促进剂的前体的方法为浸渍或沉淀。所述浸渍可以为用金属促进剂的前体的溶液或悬浮液浸渍载体;所述沉淀可以为将金属促进剂的前体的溶液或悬浮液与载体混合,然后加入氨水将金属促进剂的前体沉淀在载体上。According to the present invention, preferably, the method of introducing the precursor of the metal promoter on the carrier is impregnation or precipitation. The impregnation may be to impregnate the carrier with a solution or suspension of the precursor of the metal accelerator; the precipitation may be to mix the solution or suspension of the precursor of the metal accelerator with the carrier, and then add ammonia to dissolve the precursor of the metal accelerator. body deposited on the carrier.
本发明中,所述第二干燥和第二焙烧的条件可以为本领域技术人员所公知,优选情况下,所述第二干燥的温度为50-300℃,所述第二干燥的时间为0.5-8h;所述第二焙烧的温度为300-700℃,所述第二焙烧的时间为0.5-4h;优选地,所述第二干燥的温度为100-250℃,所述第二干燥的时间为1-5h;所述第二焙烧的温度为400-500℃,所述第二焙烧的时间为1-3h。所述第二焙烧可以在有氧气或含氧气体存在的下进行,直至挥发性物质被除去并且活性金属被转变为金属氧化物的形式,得到催化剂前体。In the present invention, the conditions of the second drying and the second calcination can be known to those skilled in the art. Preferably, the temperature of the second drying is 50-300° C., and the time of the second drying is 0.5 -8h; the temperature of the second calcination is 300-700°C, and the time of the second calcination is 0.5-4h; preferably, the temperature of the second drying is 100-250°C, and the second drying The time is 1-5h; the temperature of the second calcination is 400-500°C, and the time of the second calcination is 1-3h. The second calcination may be performed in the presence of oxygen or an oxygen-containing gas until the volatile substances are removed and the active metal is converted to the form of metal oxide, resulting in a catalyst precursor.
根据本发明,步骤(4)中,将所述催化剂前体中的金属促进剂的氧化物转变为金属单质,可以将所述催化剂前体在含氢气气氛下进行还原,使金属促进剂基本上以还原态存在,得到本发明催化剂。所述还原的条件仅将所述催化剂前体中的金属促进剂的氧化物转变为金属单质,而所述载体中的金属氧化物不会转变。优选情况下,所述还原的温度为300-600℃,所述还原的时间为0.5-6h,所述含氢气气氛中氢气含量为10-60体积%;优选地,所述还原的温度为350-450℃,所述还原的时间为1-3h。According to the present invention, in step (4), the oxide of the metal promoter in the catalyst precursor is converted into a metal element, and the catalyst precursor can be reduced under a hydrogen-containing atmosphere, so that the metal promoter is basically In the reduced state, the catalyst of the present invention is obtained. The reducing conditions only convert the oxides of the metal promoters in the catalyst precursor into simple metals, but the metal oxides in the support will not be converted. Preferably, the reduction temperature is 300-600°C, the reduction time is 0.5-6h, and the hydrogen content in the hydrogen-containing atmosphere is 10-60% by volume; preferably, the reduction temperature is 350 -450°C, the reduction time is 1-3h.
本发明中,步骤(4)将催化剂前体还原可以在制得催化剂前体后立即进行,也可以在使用前(即用于脱硫吸附前)进行。由于活性金属容易氧化,而催化剂前体中的活性金属以氧化物形式存在,因此为便于运输,优选步骤(4)将催化剂前体还原在进行脱硫吸附前进行。所述还原为使活性金属的氧化物中的金属基本上以还原态存在,得到本发明的脱硫催化剂。In the present invention, the reduction of the catalyst precursor in step (4) can be carried out immediately after the catalyst precursor is prepared, or can be carried out before use (that is, before being used for desulfurization and adsorption). Since the active metals are easily oxidized, and the active metals in the catalyst precursor exist in the form of oxides, for the convenience of transportation, it is preferable to perform step (4) to reduce the catalyst precursor before performing desulfurization adsorption. The reduction means that the metal in the active metal oxide basically exists in a reduced state to obtain the desulfurization catalyst of the present invention.
由本发明提供的方法制得的脱硫催化剂中各组分的含量按照投料量计算得出。The content of each component in the desulfurization catalyst prepared by the method provided by the invention is calculated according to the feeding amount.
根据本发明的制备方法,所述非铝粘结剂、氧化铋的前身物、氧化硅源、第一金属氧化物以及活性金属的前体的加入量使得到的脱硫催化剂中,以该脱硫催化剂的总重量为基准,所述非铝氧化物的含量为3-25重量%,所述氧化硅源的含量为5-30重量%,所述第一金属氧化物的含量为10-80重量%,所述氧化铋的含量为2-20重量%,所述活性金属的含量为5-30重量%,所述稀土金属氧化物以稀土氧化物计的含量为0.5-15重量%。According to the preparation method of the present invention, the addition amount of the non-aluminum binder, the precursor of bismuth oxide, the silicon oxide source, the first metal oxide and the precursor of the active metal is such that in the obtained desulfurization catalyst, the desulfurization catalyst Based on the total weight of the non-aluminum oxide, the content of the non-aluminum oxide is 3-25% by weight, the content of the silicon oxide source is 5-30% by weight, and the content of the first metal oxide is 10-80% by weight The content of the bismuth oxide is 2-20% by weight, the content of the active metal is 5-30% by weight, and the content of the rare earth metal oxide is 0.5-15% by weight.
优选地,以该脱硫催化剂的总重量为基准,所述非铝氧化物的含量为5-25重量%,所述氧化硅源的含量为10-20重量%,所述第一金属氧化物的含量为25-70重量%,所述氧化铋的含量为2-20重量%,所述活性金属的含量为8-25重量%,所述稀土金属氧化物以稀土氧化物计的含量为0.5-10重量%。Preferably, based on the total weight of the desulfurization catalyst, the content of the non-aluminum oxide is 5-25% by weight, the content of the silicon oxide source is 10-20% by weight, and the content of the first metal oxide The content of the bismuth oxide is 25-70% by weight, the content of the bismuth oxide is 2-20% by weight, the content of the active metal is 8-25% by weight, and the content of the rare earth metal oxide is 0.5-25% by weight. 10% by weight.
本发明还提供了由本发明提供的制备方法得到的脱硫催化剂。该脱硫催化剂的组成如前所述,在此不再一一赘述。The invention also provides the desulfurization catalyst obtained by the preparation method provided by the invention. The composition of the desulfurization catalyst is as described above, and will not be repeated here.
本发明还提供了一种烃油脱硫的方法,该方法包括:在氢气气氛下,将含硫烃油与本发明提供的脱硫催化剂接触,所述接触的温度为350-500℃,所述接触的压力为0.5-4MPa;优选地,所述接触的温度为400-450℃,所述接触的压力为1-2MPa。在此过程中烃油中的硫被吸附到催化剂上,从而得到低硫含量的烃油。The present invention also provides a method for desulfurizing hydrocarbon oil, the method comprising: contacting sulfur-containing hydrocarbon oil with the desulfurization catalyst provided by the present invention under a hydrogen atmosphere, the contacting temperature being 350-500°C, the contacting The pressure of the contact is 0.5-4MPa; preferably, the temperature of the contact is 400-450°C, and the pressure of the contact is 1-2MPa. During this process, the sulfur in the hydrocarbon oil is adsorbed onto the catalyst, resulting in a hydrocarbon oil with low sulfur content.
本发明提供的烃油脱硫的方法优选在流化床反应器中进行,即所述接触优选在流化床反应器中进行。The method for desulfurizing hydrocarbon oil provided by the present invention is preferably carried out in a fluidized bed reactor, that is, the contacting is preferably carried out in a fluidized bed reactor.
根据本发明,所述烃油脱硫的方法还可以包括:反应后将经过反应的脱硫催化剂进行再生。再生的条件包括:在氧气气氛(氧气含量可以为10-80体积%)下进行再生;再生的温度为450-600℃,优选为480-520℃;再生的压力为常压。According to the present invention, the method for desulfurizing hydrocarbon oil may further include: regenerating the reacted desulfurization catalyst after the reaction. Regeneration conditions include: regeneration under oxygen atmosphere (oxygen content can be 10-80% by volume); regeneration temperature is 450-600°C, preferably 480-520°C; regeneration pressure is normal pressure.
本发明中,所述烃油脱硫的方法还可以包括:再生后的脱硫催化剂在重新使用前需要在含氢气气氛下还原,还原的条件包括:在氢气气氛(氢气含量可以为30-60体积%)下进行还原;还原的温度可以为350-500℃,优选400-450℃;还原的压力可以为0.2-2MPa,优选为0.2-1.5MPa。In the present invention, the method for desulfurizing hydrocarbon oil may also include: the regenerated desulfurization catalyst needs to be reduced under a hydrogen-containing atmosphere before reuse, and the reduction conditions include: in a hydrogen atmosphere (the hydrogen content can be 30-60 volume % ) for reduction; the reduction temperature may be 350-500° C., preferably 400-450° C.; the reduction pressure may be 0.2-2 MPa, preferably 0.2-1.5 MPa.
本发明中,所述烃油包括裂化汽油和柴油机燃料,其中“裂化汽油”意指沸程为40至210℃的烃或其任何馏分,是来自使较大的烃分子裂化成较小分子的热或催化过程的产品。适用的热裂化过程包括但不限制于焦化、热裂化和减粘裂化等及其组合。适用的催化裂化过程的例子包括但不限于流化床催化裂化和重油催化裂化等及其组合。因此,适用的催化裂化汽油包括但不限于焦化汽油、热裂化汽油、减粘裂化汽油、流化床催化裂化汽油和重油裂化汽油及其组合。在某些情况下,在本发明方法中用作含烃流体时可在脱硫之前将所述裂化汽油分馏和/或加氢处理。所述“柴油机燃料”意指沸程为170℃至450℃的烃混合物或其任何馏分组成的液体。此类含烃流体包括但不限于轻循环油、煤油、直馏柴油、催化裂化柴油和加氢处理柴油等及其组合。In the present invention, the hydrocarbon oil includes cracked gasoline and diesel fuel, wherein "cracked gasoline" means hydrocarbons with a boiling range of 40 to 210°C or any fraction thereof, which are derived from the cracking of larger hydrocarbon molecules into smaller molecules Product of thermal or catalytic processes. Applicable thermal cracking processes include, but are not limited to, coking, thermal cracking, visbreaking, etc., and combinations thereof. Examples of suitable catalytic cracking processes include, but are not limited to, fluid catalytic cracking, heavy oil catalytic cracking, and the like, and combinations thereof. Accordingly, suitable catalytically cracked gasoline includes, but is not limited to, coker gasoline, thermally cracked gasoline, visbroken gasoline, fluid catalytically cracked gasoline, and heavy oil cracked gasoline, and combinations thereof. In some cases, the cracked gasoline may be fractionated and/or hydrotreated prior to desulfurization when used as a hydrocarbon-containing fluid in the process of the present invention. The term "diesel fuel" means a liquid composed of a hydrocarbon mixture or any fraction thereof with a boiling range of 170°C to 450°C. Such hydrocarbon-containing fluids include, but are not limited to, light cycle oil, kerosene, straight-run diesel, catalytically cracked diesel, hydrotreated diesel, and the like, and combinations thereof.
本发明中,所用术语“硫”代表任何形式的硫元素如含烃流体如裂化汽油或柴油机燃料中常存在的有机硫化合物。本发明含烃流体中存在的硫包括但不限于氧硫化碳(COS)、二硫化碳(CS2)、硫醇或其他噻吩类化合物等及其组合,尤其包括噻吩、苯并噻吩、烷基噻吩、烷基苯并噻吩和烷基二苯并噻吩,以及柴油机燃料中常存在的分子量更大的噻吩类化合物。In the present invention, the term "sulfur" is used to represent any form of elemental sulfur such as organic sulfur compounds commonly present in hydrocarbon-containing fluids such as cracked gasoline or diesel fuel. Sulfur present in the hydrocarbon-containing fluids of the present invention includes, but is not limited to, carbon oxysulfide (COS), carbon disulfide (CS 2 ), mercaptans or other thiophene compounds, etc., and combinations thereof, especially including thiophene, benzothiophene, alkylthiophene, Alkylbenzothiophenes and alkyldibenzothiophenes, as well as higher molecular weight thiophenes often found in diesel fuel.
以下通过实施例对本发明作进一步说明。The present invention will be further described below through embodiment.
在以下实施例和对比例中,脱硫催化剂的组成按照投料计算得出。In the following examples and comparative examples, the composition of the desulfurization catalyst is calculated according to the feed.
多晶X射线衍射(XRD)采用X射线衍射仪(Siemens公司D5005型)进行脱硫催化剂的结构测定,Cu靶,Kα辐射,固体探测器,管电压40kV,管电流40mA。Polycrystalline X-ray Diffraction (XRD) The X-ray diffractometer (Siemens D5005 type) was used to determine the structure of the desulfurization catalyst, Cu target, Kα radiation, solid detector, tube voltage 40kV, tube current 40mA.
实施例1Example 1
本实施例用于说明本发明的脱硫催化剂的制备方法。This example is used to illustrate the preparation method of the desulfurization catalyst of the present invention.
(1)制备稀土-铋溶胶。将1.45kg的氧化铋(北京化工厂,分析纯)加入到3.5kg的5重量%的硝酸(北京化工厂,化学纯)溶液中并搅拌1h,得到无色透明的铋溶胶。将430g的碳酸镧(国药化学试剂公司,氧化镧含量45重量%)溶于0.2kg的去离子水溶液中后与铋溶胶混合得到镧铋溶胶。(1) Preparation of rare earth-bismuth sol. 1.45 kg of bismuth oxide (Beijing Chemical Plant, analytically pure) was added to 3.5 kg of 5% by weight nitric acid (Beijing Chemical Plant, chemically pure) solution and stirred for 1 h to obtain a colorless and transparent bismuth sol. 430 g of lanthanum carbonate (Sinopharm Chemical Reagent Company, lanthanum oxide content 45% by weight) was dissolved in 0.2 kg of deionized aqueous solution and mixed with bismuth sol to obtain lanthanum bismuth sol.
(2)制备载体。将2.84kg的四氯化锆(北京化工厂,分析纯)缓慢加入到3.1kg的浓度5重量%的硝酸溶液中使pH=2.0,并缓慢搅拌避免氧化锆晶体析出,得到无色透明的锆溶胶;(2) Prepare the carrier. 2.84kg of zirconium tetrachloride (Beijing Chemical Plant, analytically pure) is slowly added to 3.1kg of a concentration of 5% by weight nitric acid solution to make pH=2.0, and slowly stirred to avoid the precipitation of zirconia crystals to obtain colorless and transparent zirconium Sol;
将2.40kg的高岭土(催化剂齐鲁分公司,含干基2.0kg)和5.0kg的中性水(pH值为6-8)混合,加入200g的浓硝酸搅拌使pH=1.8,并升温至60℃以上酸化1小时。待温度降低到40℃以下时,在搅拌下加入3.14kg的氧化锌(国药化学试剂公司,分析纯)后,再加入上述锆溶胶形成浆液,再加入上述镧铋溶胶混合并搅拌1小时后得到载体混合物。Mix 2.40kg of kaolin (Catalyst Qilu Branch, containing 2.0kg on a dry basis) and 5.0kg of neutral water (pH value is 6-8), add 200g of concentrated nitric acid and stir to make pH = 1.8, and heat up to 60°C The above was acidified for 1 hour. When the temperature drops below 40°C, add 3.14 kg of zinc oxide (Sinopharm Chemical Reagent Company, analytically pure) under stirring, then add the above-mentioned zirconium sol to form a slurry, then add the above-mentioned lanthanum-bismuth sol and mix and stir for 1 hour to obtain carrier mixture.
将该载体混合物采用Niro Bowen Nozzle TowerTM型号的喷雾干燥机进行喷雾干燥,喷雾干燥压力为8.5-9.5MPa,入口温度500℃以下,出口温度约为150℃。由喷雾干燥得到的微球先在150℃下干燥1h,然后在650℃下焙烧0.5h得到载体。The carrier mixture is spray-dried using a Niro Bowen Nozzle Tower TM type spray dryer, the spray-drying pressure is 8.5-9.5 MPa, the inlet temperature is below 500°C, and the outlet temperature is about 150°C. The microspheres obtained by spray drying were first dried at 150°C for 1 h, and then calcined at 650°C for 0.5 h to obtain the carrier.
(3)引入活性金属。将8.2kg的载体用8.91kg六水合硝酸镍(北京化学试剂公司,纯度大于98.5重量%)和0.8kg去离子水的水溶液浸渍,得到的混合物经过250℃干燥5h后,在空气气氛450℃焙烧1h即可制得催化剂前体。(3) Introducing active metals. The carrier of 8.2kg was impregnated with an aqueous solution of 8.91kg nickel nitrate hexahydrate (Beijing Chemical Reagent Company, purity greater than 98.5% by weight) and 0.8kg deionized water, and the resulting mixture was dried at 250°C for 5h, and then calcined at 450°C in an air atmosphere The catalyst precursor can be prepared in 1 h.
(4)还原。将催化剂前体在400℃的氢气气氛中还原3h即可得到脱硫催化剂A1。(4) Restore. The desulfurization catalyst A1 can be obtained by reducing the catalyst precursor in a hydrogen atmosphere at 400° C. for 3 hours.
A1的化学组成为:二氧化锆含量为15.0重量%,氧化锌含量为31.0重量%,高岭土含量为20.0重量%,氧化铋含量为14.0重量%,氧化镧含量为2.0重量%,镍含量为18.0重量%。The chemical composition of A1 is: zirconium dioxide content 15.0 wt%, zinc oxide content 31.0 wt%, kaolin content 20.0 wt%, bismuth oxide content 14.0 wt%, lanthanum oxide content 2.0 wt%, nickel content 18.0 weight%.
A1进行多晶X射线衍射(XRD)表征,谱图见图1。谱图中在2θ为26.9°、27.5°、31.0°、44.9°、45.7°和54.0°处存在镧铋复合氧化物的六方晶系的特征峰,在2θ为24.5°、27.5°、30.1°、32.6°、41.2°、43.1°、45.0°、51.9°、53.5°、55.1°和61.2°处不存在氧化铋的立方晶系的特征峰,以及在2θ为27.0°、31.4°、44.8°和53.2°处不存在氧化镧的立方晶系的特征峰。说明脱硫催化剂A1中氧化铋和氧化镧形成了镧铋复合氧化物结构。A1 was characterized by polycrystalline X-ray diffraction (XRD), and the spectrum is shown in Figure 1. In the spectrogram, there are characteristic peaks of the hexagonal system of lanthanum-bismuth composite oxides at 2θ of 26.9°, 27.5°, 31.0°, 44.9°, 45.7° and 54.0°, and at 2θ of 24.5°, 27.5°, 30.1°, There are no characteristic peaks of the cubic system of bismuth oxide at 32.6°, 41.2°, 43.1°, 45.0°, 51.9°, 53.5°, 55.1° and 61.2°, and at 2θ of 27.0°, 31.4°, 44.8° and 53.2 There is no characteristic peak of the cubic system of lanthanum oxide at °. It shows that bismuth oxide and lanthanum oxide in desulfurization catalyst A1 form a lanthanum-bismuth composite oxide structure.
实施例2Example 2
本实施例用于说明本发明的脱硫催化剂的制备方法。This example is used to illustrate the preparation method of the desulfurization catalyst of the present invention.
(1)制备稀土-铋溶胶。将0.9kg的氧化铋加入到2.0kg的15重量%的盐酸溶液中并搅拌酸化1h,形成无色透明的铋溶胶。将300g的氧化铈(国药化学试剂公司,分析纯)加入铋溶胶中,搅拌混合均匀后滴加25重量%氨水溶液直至成铈铋溶胶。(1) Preparation of rare earth-bismuth sol. 0.9 kg of bismuth oxide was added to 2.0 kg of 15% by weight hydrochloric acid solution and stirred for 1 hour to form a colorless and transparent bismuth sol. Add 300 g of cerium oxide (Sinopharm Chemical Reagent Company, analytically pure) into the bismuth sol, stir and mix evenly, then add 25% by weight ammonia solution dropwise until the cerium bismuth sol is formed.
(2)制备载体。将4.04kg的四氯化钛(北京化工厂,分析纯)缓慢加入到3.1kg的浓度5重量%的硝酸溶液中使pH=1.0,并缓慢搅拌避免氧化钛晶体析出,得到无色透明的钛溶胶;(2) Prepare the carrier. 4.04kg of titanium tetrachloride (Beijing Chemical Plant, analytically pure) is slowly added to 3.1kg of a concentration of 5% by weight nitric acid solution to make pH=1.0, and slowly stirred to avoid the precipitation of titanium oxide crystals to obtain colorless and transparent titanium Sol;
将1.63kg的膨胀珍珠岩(催化剂南京分公司,含干基1.6kg)和2.5kg的去离子水混合,搅拌下加入4.05kg的氧化锌粉末后,再加入上述钛溶胶形成浆液,再加入上述铈铋溶胶混合并搅拌1小时后得到载体混合物。Mix 1.63kg of expanded perlite (catalyst Nanjing branch, containing 1.6kg on a dry basis) with 2.5kg of deionized water, add 4.05kg of zinc oxide powder under stirring, then add the above titanium sol to form a slurry, and then add the above The cerium bismuth sol was mixed and stirred for 1 hour to obtain the support mixture.
参照实施例1的方法进行载体混合物的喷雾干燥成型和焙烧得到载体。Referring to the method of Example 1, the carrier mixture was spray-dried and calcined to obtain the carrier.
(3)引入活性金属。将8.5kg的载体用7.43kg的六水合硝酸镍(北京化学试剂公司,纯度大于98.5重量%)和1.0kg去离子水的水溶液浸渍,然后参照实施例1步骤(3)中干燥和焙烧的方法制得催化剂前体。(3) Introducing active metals. The carrier of 8.5kg is impregnated with the aqueous solution of nickel nitrate hexahydrate of 7.43kg (Beijing Chemical Reagent Company, purity is greater than 98.5% by weight) and 1.0kg deionized water, then with reference to the method of drying and roasting in the embodiment 1 step (3) A catalyst precursor is prepared.
(4)还原。参照实施例1步骤(4)的方法还原得到脱硫催化剂A2。(4) Restore. The desulfurization catalyst A2 was obtained by reducing with reference to the method of step (4) of Example 1.
A2的化学组成为:氧化锌含量为40.0重量%,氧化铋含量为9.0重量%,二氧化钛含量为17.0重量%,膨胀珍珠岩含量为16.0重量%,氧化铈3.0重量%,镍15.0重量%。The chemical composition of A2 is: 40.0% by weight of zinc oxide, 9.0% by weight of bismuth oxide, 17.0% by weight of titanium dioxide, 16.0% by weight of expanded perlite, 3.0% by weight of cerium oxide, and 15.0% by weight of nickel.
A2进行多晶X射线衍射(XRD)表征,谱图见图2。谱图中在2θ为29.5°、31.5°、45.0°、51.0°和53.8°处存在铈铋复合氧化物的四方晶系的特征峰,在2θ为24.5°、27.5°、30.1°、32.6°、41.2°、43.1°、45.0°、51.9°、53.5°、55.1°和61.2°处不存在氧化铋的立方晶系的特征峰,以及在2θ为28.5°、33.1°、47.5°和56.3°处不存在氧化铈的立方晶体的特征峰。说明脱硫催化剂A2中氧化铋和氧化铈形成了铈铋复合氧化物的结构。A2 was characterized by polycrystalline X-ray diffraction (XRD), and the spectrum is shown in FIG. 2 . In the spectrogram, there are characteristic peaks of the tetragonal system of cerium-bismuth composite oxides at 2θ of 29.5°, 31.5°, 45.0°, 51.0° and 53.8°, and at 2θ of 24.5°, 27.5°, 30.1°, 32.6°, There are no characteristic peaks of the cubic crystal system of bismuth oxide at 41.2°, 43.1°, 45.0°, 51.9°, 53.5°, 55.1° and 61.2°, and no peaks at 2θ of 28.5°, 33.1°, 47.5° and 56.3° There are peaks characteristic of cubic crystals of cerium oxide. It shows that bismuth oxide and cerium oxide in desulfurization catalyst A2 form the structure of cerium-bismuth composite oxide.
实施例3Example 3
本实施例用于说明本发明的脱硫催化剂的制备方法。This example is used to illustrate the preparation method of the desulfurization catalyst of the present invention.
(1)制备稀土-铋溶胶。将0.6kg的氧化铋和0.651kg的六水合硝酸钕(国药化学试剂公司,含量大于99.0重量%)加入到2.7kg的15重量%的稀硝酸中并搅拌酸化1h,得到透明的钕铋溶胶;(1) Preparation of rare earth-bismuth sol. 0.6 kg of bismuth oxide and 0.651 kg of neodymium nitrate hexahydrate (Sinopharm Chemical Reagent Company, content greater than 99.0% by weight) were added to 2.7 kg of 15% by weight of dilute nitric acid and stirred for 1 hour to obtain a transparent neodymium bismuth sol;
(2)制备载体。将4.19kg的结晶四氯化锡(SnCl4·5H2O,Alfa Aesar公司,99重量%)缓慢加入到5.5kg的浓度3重量%的盐酸溶液中使pH=1.5,并缓慢搅拌避免氧化锡晶体析出,得到无色透明的锡溶胶;(2) Prepare the carrier. 4.19 kg of crystalline tin tetrachloride (SnCl 4 5H 2 O, Alfa Aesar, 99% by weight) was slowly added to 5.5 kg of a 3% by weight hydrochloric acid solution to make pH = 1.5, and stirred slowly to avoid tin oxide Crystals were precipitated to obtain a colorless and transparent tin sol;
将1.24kg的硅藻土(催化剂南京分公司,含干基1.20kg,)加入3.0kg的去离子水混合均匀后,加入75ml的30重量%的盐酸(北京化工厂,化学纯)搅拌使pH=2.0,酸化1h后升温至80℃老化2h,得到处理后的硅藻土;再加入上述锡溶胶形成浆液。将4.86kg的氧化锌粉末加入,再加入上述钕铋溶胶混合并搅拌1小时后得到载体混合物。After adding 1.24kg of diatomite (catalyst Nanjing branch, containing 1.20kg on a dry basis) into 3.0kg of deionized water and mixing evenly, add 75ml of 30% by weight hydrochloric acid (Beijing Chemical Plant, chemically pure) and stir to make the pH = 2.0, after acidification for 1 hour, the temperature was raised to 80° C. for aging for 2 hours to obtain the treated diatomite; then the above tin sol was added to form a slurry. 4.86 kg of zinc oxide powder was added, and the above-mentioned neodymium bismuth sol was added, mixed and stirred for 1 hour to obtain a carrier mixture.
参照实施例1的方法进行载体混合物的喷雾干燥成型和焙烧得到载体。Referring to the method of Example 1, the carrier mixture was spray-dried and calcined to obtain the carrier.
(3)引入活性金属。将8.8kg的载体用5.94kg的六水合硝酸镍(国药化学试剂公司,分析纯))和0.8kg去离子水的水溶液浸渍,然后参照实施例1步骤(3)中干燥和焙烧的方法制得催化剂前体。(3) Introducing active metals. The carrier of 8.8kg is impregnated with the aqueous solution of nickel nitrate hexahydrate (Sinopharm Chemical Reagent Company, analytically pure)) and 0.8kg deionized water of 5.94kg, then referring to the method of drying and roasting in the embodiment 1 step (3) to make catalyst precursor.
(4)还原。参照实施例1步骤(4)的方法还原得到脱硫催化剂A3。(4) Restore. The desulfurization catalyst A3 was obtained by reducing with reference to the method of step (4) of Example 1.
A3的化学组成为:氧化锌含量为48.0重量%,氧化铋含量为6.0重量%,硅藻土含量为12.0重量%,二氧化锡含量为18.0重量%,氧化钕含量为4.0重量%,镍12.0重量%。The chemical composition of A3 is: 48.0% by weight of zinc oxide, 6.0% by weight of bismuth oxide, 12.0% by weight of diatomaceous earth, 18.0% by weight of tin dioxide, 4.0% by weight of neodymium oxide, 12.0% by weight of nickel weight%.
A3进行多晶X射线衍射(XRD)表征,谱图见图3。谱图中在2θ为27.9°、32.1°、46.2°和55.0°处存在钕铋复合氧化物的立方晶系的特征峰,在2θ为24.5°、27.5°、30.1°、32.6°、41.2°、43.1°、45.0°、51.9°、53.5°、55.1°和61.2°处不存在氧化铋的立方晶系的特征峰,以及在2θ为26.8°、29.8°、30.8°、40.5°、47.4°、53.4°、57.0°和57.6°处不存在氧化钕的立方晶系的特征峰。说明脱硫催化剂A3中氧化铋和氧化钕形成了钕铋复合氧化物的结构。A3 was characterized by polycrystalline X-ray diffraction (XRD), and the spectrum is shown in FIG. 3 . In the spectrum, there are characteristic peaks of the cubic system of neodymium-bismuth composite oxide at 2θ of 27.9°, 32.1°, 46.2° and 55.0°, and at 2θ of 24.5°, 27.5°, 30.1°, 32.6°, 41.2°, There are no characteristic peaks of the cubic system of bismuth oxide at 43.1°, 45.0°, 51.9°, 53.5°, 55.1° and 61.2°, and at 2θ of 26.8°, 29.8°, 30.8°, 40.5°, 47.4°, 53.4 °, 57.0° and 57.6° do not have the characteristic peaks of the cubic system of neodymium oxide. It shows that bismuth oxide and neodymium oxide in desulfurization catalyst A3 form the structure of neodymium bismuth composite oxide.
对比例1Comparative example 1
将2.84kg的四氯化锆缓慢加入到3.1kg的浓度5重量%的硝酸溶液中使pH=2.0,并缓慢搅拌避免氧化锆晶体析出,得到无色透明的锆溶胶;Slowly add 2.84kg of zirconium tetrachloride to 3.1kg of nitric acid solution with a concentration of 5% by weight to make pH=2.0, and slowly stir to avoid the precipitation of zirconia crystals, and obtain a colorless and transparent zirconium sol;
将2.40kg的高岭土(催化剂齐鲁分公司,含干基2.0kg)和5.0kg的去离子水混合,加入200g的浓硝酸搅拌使pH=1.8,并升温至60℃以上酸化1小时。待温度降低到40℃以下时,在搅拌下加入4.56kg的氧化锌(国药化学试剂公司,分析纯)后,再加入上述锆溶胶形成浆液,再加入430g的碳酸镧溶于0.2kg的去离子水形成的溶液混合并搅拌1小时后得到载体混合物。Mix 2.40kg of kaolin (Catalyst Qilu Branch, containing 2.0kg on a dry basis) and 5.0kg of deionized water, add 200g of concentrated nitric acid and stir to make the pH = 1.8, and raise the temperature to above 60°C to acidify for 1 hour. When the temperature drops below 40°C, add 4.56kg of zinc oxide (Sinopharm Chemical Reagent Company, analytically pure) under stirring, then add the above zirconium sol to form a slurry, then add 430g of lanthanum carbonate dissolved in 0.2kg of deionized The aqueous solutions were mixed and stirred for 1 hour to obtain a carrier mixture.
参照实施例1的方法进行载体混合物的喷雾干燥成型并浸渍引入活性金属镍,还原后得到脱硫催化剂B1。Referring to the method of Example 1, the carrier mixture was spray-dried and molded and impregnated to introduce active metal nickel, and the desulfurization catalyst B1 was obtained after reduction.
B1的化学组成为:二氧化锆含量为15.0重量%,氧化锌含量为45.0重量%,高岭土含量为20.0重量%,氧化镧含量为2.0重量%,镍含量为18.0重量%。The chemical composition of B1 is: zirconium dioxide content 15.0 wt%, zinc oxide content 45.0 wt%, kaolin content 20.0 wt%, lanthanum oxide content 2.0 wt%, nickel content 18.0 wt%.
对比例2Comparative example 2
将2.84kg的四氯化锆缓慢加入到3.1kg的浓度5重量%的硝酸溶液中使pH=2.0,并缓慢搅拌避免氧化锆晶体析出,得到无色透明的锆溶胶;Slowly add 2.84kg of zirconium tetrachloride to 3.1kg of nitric acid solution with a concentration of 5% by weight to make pH = 2.0, and slowly stir to avoid the precipitation of zirconia crystals to obtain a colorless and transparent zirconium sol;
将2.40kg的高岭土(催化剂齐鲁分公司,含干基2.0kg)和5.0kg的去离子水混合,加入200g的浓硝酸搅拌使pH=1.8,并升温至60℃以上酸化1小时。待温度降低到40℃以下时,在搅拌下加入3.14kg的氧化锌(国药化学试剂公司,分析纯)后,再加入上述锆溶胶形成浆液,再加入430g的碳酸镧溶于0.2kg的去离子水形成的溶液和1.45kg的氧化铋混合并搅拌1小时后得到载体混合物。Mix 2.40kg of kaolin (Catalyst Qilu Branch, containing 2.0kg on a dry basis) and 5.0kg of deionized water, add 200g of concentrated nitric acid and stir to make the pH = 1.8, and raise the temperature to above 60°C to acidify for 1 hour. When the temperature drops below 40°C, add 3.14kg of zinc oxide (Sinopharm Chemical Reagent Company, analytically pure) under stirring, then add the above zirconium sol to form a slurry, then add 430g of lanthanum carbonate dissolved in 0.2kg of deionized A solution formed of water and 1.45 kg of bismuth oxide were mixed and stirred for 1 hour to obtain a carrier mixture.
参照实施例1的方法进行载体混合物的喷雾干燥成型并浸渍引入活性组金属镍,还原后得到脱硫催化剂B2。Referring to the method of Example 1, the carrier mixture was spray-dried and molded and impregnated to introduce the active group metal nickel, and the desulfurization catalyst B2 was obtained after reduction.
B2的化学组成为:二氧化锆含量为15.0重量%,氧化锌含量为31.0重量%,高岭土含量为20.0重量%,氧化铋含量为14.0重量%,氧化镧含量为2.0重量%,镍含量为18.0重量%。The chemical composition of B2 is: zirconium dioxide content of 15.0 wt%, zinc oxide content of 31.0 wt%, kaolin content of 20.0 wt%, bismuth oxide content of 14.0 wt%, lanthanum oxide content of 2.0 wt%, nickel content of 18.0 weight%.
对比例3Comparative example 3
将1.45kg的氧化铋(北京化工厂,分析纯)加入到3.5kg的5重量%的硝酸(化学纯,北京化工厂出品)溶液中并搅拌1h,得到无色透明的铋溶胶;1.45 kg of bismuth oxide (Beijing Chemical Plant, analytically pure) was added to 3.5 kg of 5% by weight nitric acid (chemically pure, produced by Beijing Chemical Plant) solution and stirred for 1 hour to obtain a colorless and transparent bismuth sol;
将2.84kg的四氯化锆(北京化工厂,分析纯)缓慢加入到3.1kg的浓度5重量%的硝酸溶液中使pH=2.0,并缓慢搅拌避免氧化锆晶体析出,得到无色透明的锆溶胶;2.84kg of zirconium tetrachloride (Beijing Chemical Plant, analytically pure) is slowly added to 3.1kg of a concentration of 5% by weight nitric acid solution to make pH=2.0, and slowly stirred to avoid the precipitation of zirconia crystals to obtain colorless and transparent zirconium Sol;
将2.40kg的高岭土(催化剂齐鲁分公司,含干基2.0kg)和5.0kg的去离子水混合,加入200g的浓硝酸搅拌使pH=1.8,并升温至60℃以上酸化1小时。待温度降低到40℃以下时,在搅拌下加入3.34kg的氧化锌(国药化学试剂公司,分析纯)后,再加入上述锆溶胶形成浆液,再加入上述铋溶胶混合并搅拌1小时后得到载体混合物。Mix 2.40kg of kaolin (Catalyst Qilu Branch, containing 2.0kg on a dry basis) and 5.0kg of deionized water, add 200g of concentrated nitric acid and stir to make the pH = 1.8, and raise the temperature to above 60°C to acidify for 1 hour. When the temperature drops below 40°C, add 3.34 kg of zinc oxide (Sinopharm Chemical Reagent Company, analytically pure) under stirring, then add the above-mentioned zirconium sol to form a slurry, then add the above-mentioned bismuth sol and mix and stir for 1 hour to obtain the carrier mixture.
参照实施例1的方法进行载体混合物的喷雾干燥成型并浸渍引入活性金属镍,还原后得到脱硫催化剂B3。Referring to the method of Example 1, the carrier mixture was spray-dried and molded and impregnated to introduce active metal nickel, and the desulfurization catalyst B3 was obtained after reduction.
B3的化学组成为:二氧化锆含量为15.0重量%,氧化锌含量为33.0重量%,高岭土含量为20.0重量%,氧化铋含量为14.0重量%,镍含量为18.0重量%。The chemical composition of B3 is: 15.0% by weight of zirconium dioxide, 33.0% by weight of zinc oxide, 20.0% by weight of kaolin, 14.0% by weight of bismuth oxide and 18.0% by weight of nickel.
实施例4Example 4
耐磨损强度评价。对脱硫催化剂A1-A3和B1-B3进行耐磨损强度测试。采用直管磨损法,方法参考《石油化工分析方法(RIPP)实验方法》中RIPP29-90,结果见表1。测试得到的数值越小,表明耐磨损强度越高。表1中磨损指数对应的是在一定条件下磨损时细粉生成的百分数。Abrasion Strength Evaluation. The abrasion resistance strength test was carried out on the desulfurization catalysts A1-A3 and B1-B3. The straight pipe wear method is adopted, and the method refers to RIPP29-90 in the "Petrochemical Analysis Method (RIPP) Experimental Method", and the results are shown in Table 1. The smaller the value obtained in the test, the higher the wear resistance. The wear index in Table 1 corresponds to the percentage of fine powder generated when worn under certain conditions.
为了能够更好代表吸附剂在工业应用过程中的活性,对硫化处理后吸附剂也进行强度分析,具体处理方法是:称取合适质量的吸附剂放置于流化床中,通入硫化氢(50体积%)和氮气(50体积%)的混合气,并加热至400℃硫化处理1h。结果见表1。In order to better represent the activity of the adsorbent in the process of industrial application, the strength analysis of the adsorbent after sulfidation treatment is also carried out. The specific treatment method is: weigh an appropriate mass of adsorbent and place it in a fluidized bed, and feed hydrogen sulfide ( 50% by volume) and nitrogen (50% by volume), and heated to 400°C for sulfidation treatment for 1h. The results are shown in Table 1.
实施例5Example 5
脱硫性能评价。对脱硫催化剂A1-A3和B1-B3采用固定床微反实验装置进行脱硫评价实验,将16克的脱硫催化剂装填在内径为30mm、长为1m的固定床反应器中。原料烃油为硫浓度960ppm的催化裂化汽油,反应压力为1.38MPa,氢气流量为6.3L/h,汽油流量为80mL/h,反应温度为380℃,原料烃油的重量空速为4h-1,进行含硫烃油的脱硫反应。以产品汽油中硫含量衡量脱硫活性。产品汽油中硫含量通过离线色谱分析方法,采用安捷仑公司的GC6890-SCD仪器进行测定。为了准确表征出脱硫催化剂在工业实际运行中的活性,脱硫评价实验完成后的催化剂在480℃的空气气氛下进行再生处理。将脱硫催化剂进行脱硫评价实验,再生6个循环后其活性基本稳定下来,以催化剂第6次循环稳定后的产品汽油中的硫含量代表催化剂的活性,稳定后产品汽油中硫含量如表1所示。Evaluation of desulfurization performance. Desulfurization evaluation experiments were carried out on desulfurization catalysts A1-A3 and B1-B3 using a fixed-bed micro-reactor experimental device. 16 grams of desulfurization catalysts were loaded into a fixed-bed reactor with an inner diameter of 30 mm and a length of 1 m. The raw material hydrocarbon oil is FCC gasoline with a sulfur concentration of 960ppm, the reaction pressure is 1.38MPa, the hydrogen flow rate is 6.3L/h, the gasoline flow rate is 80mL/h, the reaction temperature is 380°C, and the weight space velocity of the raw material hydrocarbon oil is 4h -1 , to carry out the desulfurization reaction of sulfur-containing hydrocarbon oil. The desulfurization activity is measured by the sulfur content in the product gasoline. The sulfur content in the product gasoline was determined by off-line chromatographic analysis method using Agilent's GC6890-SCD instrument. In order to accurately characterize the activity of the desulfurization catalyst in actual industrial operation, the catalyst after the completion of the desulfurization evaluation experiment was regenerated in an air atmosphere at 480 °C. The desulfurization catalyst was subjected to a desulfurization evaluation experiment, and its activity was basically stabilized after 6 cycles of regeneration. The catalyst activity was represented by the sulfur content in the product gasoline after the 6th cycle of the catalyst was stabilized. The sulfur content in the product gasoline after stabilization was shown in Table 1. Show.
同时对产品汽油进行称重计算其收率。At the same time, the product gasoline is weighed to calculate its yield.
分别采用GB/T 503-1995和GB/T 5487-1995测出反应前和第六次循环稳定后汽油的马达法辛烷值(MON)和研究法辛烷值(RON),结果见表1。Using GB/T 503-1995 and GB/T 5487-1995 to measure the motor octane number (MON) and research octane number (RON) of gasoline before the reaction and after the sixth cycle of stabilization, the results are shown in Table 1 .
实施例6Example 6
硅酸锌含量测定。将实施例5中第六次循环后的脱硫催化剂A1-A3和B1-B3的晶相组成进行分析,测定其中的硅酸锌含量。Determination of zinc silicate content. The crystal phase composition of the desulfurization catalysts A1-A3 and B1-B3 after the sixth cycle in Example 5 was analyzed to determine the zinc silicate content therein.
晶相分析采用X-射线衍射和相位滤波(R.V.Siriwardane,J.A.Poston,G.Evans,Jr.Ind.Eng.Chem.Res.33(1994)2810-2818)、经修正的Rietveld模型(RIQAS rietveldAnalysis,操作手册,Material Data,Inc.,Berkley,CA(1999)),分析不同样品,并采用拟合的方法计算出样品的晶相组成。使用装配有长细聚焦铜X-射线源的Philips XRG3100发生器(40kV、30mA驱动)、Philips 3020数字测角仪、Philips 3710MPD控制计算机和KevexPSI Peltier冷却硅探测器进行所有的X-射线衍射测量。采用Kevex 4601离子泵控制器、Kevex4608Peltier电源、Kevex4621检测器偏压、Kevex4561A脉冲处理器和Kevex4911-A单通道分析器操作Kevex检测器。使用Philips APD 4.1c版软件获得衍射图案。使用MaterialData,Inc.Riqas 3.1c版软件(Outokumpu HSC Chemistry for Windows:用户手册,Outokumpo Resarch Oy,Pori,芬兰(1999))进行所有的Rietveld计算。不同脱硫催化剂的硅酸锌含量如表1所示。Crystal phase analysis using X-ray diffraction and phase filtering (R.V.Siriwardane, J.A.Poston, G.Evans, Jr.Ind.Eng.Chem.Res.33 (1994) 2810-2818), the modified Rietveld model (RIQAS rietveldAnalysis, Operation Manual, Material Data, Inc., Berkley, CA (1999)), analyze different samples, and use the fitting method to calculate the crystal phase composition of the samples. All X-ray diffraction measurements were performed using a Philips XRG3100 generator (40 kV, 30 mA drive) equipped with a long fine focus copper X-ray source, a Philips 3020 digital goniometer, a Philips 3710 MPD control computer and a KevexPSI Peltier cooled silicon detector. The Kevex detector was operated with a Kevex 4601 ion pump controller, Kevex4608 Peltier power supply, Kevex4621 detector bias, Kevex4561A pulse processor and Kevex4911-A single channel analyzer. Diffraction patterns were acquired using Philips APD version 4.1c software. All Rietveld calculations were performed using MaterialData, Inc. Riqas version 3.1c software (Outokumpu HSC Chemistry for Windows: User Manual, Outokumpo Research Oy, Pori, Finland (1999)). The zinc silicate contents of different desulfurization catalysts are shown in Table 1.
其中,将B2进行多晶X射线衍射(XRD)表征,谱图见图4。在2θ为22.1°、25.5°、31.5°、38.8°、45.0°、47.0°、48.9°、57.6°、59.5°、65.6°、65.8°和68.7°处出现了硅酸锌的特征峰,但不存在镧铋复合氧化物的特征峰,说明脱硫催化剂B2中没有形成镧铋复合氧化物结构,但形成了硅酸锌成分。Among them, B2 was characterized by polycrystalline X-ray diffraction (XRD), and the spectrum is shown in FIG. 4 . The characteristic peaks of zinc silicate appeared at 2θ of 22.1°, 25.5°, 31.5°, 38.8°, 45.0°, 47.0°, 48.9°, 57.6°, 59.5°, 65.6°, 65.8° and 68.7°, but not The presence of the characteristic peaks of the lanthanum-bismuth composite oxide indicates that the lanthanum-bismuth composite oxide structure was not formed in the desulfurization catalyst B2, but the zinc silicate component was formed.
表1Table 1
注:Note:
1、原料汽油的硫含量为960ppm,RON为93.7,MON为83.6。1. The sulfur content of raw gasoline is 960ppm, RON is 93.7, and MON is 83.6.
2、△MON表示产品MON的增加值;2. △MON represents the added value of product MON;
3、△RON表示产品RON的增加值;3. △RON represents the added value of the product RON;
4、△(RON+MON)/2为产品抗爆指数与原料抗爆指数之差。4. △(RON+MON)/2 is the difference between the antiknock index of the product and the antiknock index of the raw material.
从表1的结果数据可以看出,本发明提供的脱硫催化剂具有更好的脱硫活性和活性稳定性。脱硫催化剂具有更好的耐磨损强度,从而使脱硫催化剂有更长的使用寿命。It can be seen from the result data in Table 1 that the desulfurization catalyst provided by the present invention has better desulfurization activity and activity stability. The desulfurization catalyst has better wear resistance strength, so that the desulfurization catalyst has a longer service life.
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