CN105583001B - A kind of method of desulphurization catalyst and preparation method thereof and desulfurization of hydrocarbon oil - Google Patents
A kind of method of desulphurization catalyst and preparation method thereof and desulfurization of hydrocarbon oil Download PDFInfo
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Abstract
本发明公开了一种脱硫催化剂及其制备方法和烃油脱硫的方法。以该脱硫催化剂的总重量为基准,该脱硫催化剂含有:1)5‑30重量%的非铝氧化物;2)5‑35重量%的层柱粘土;3)10‑70重量%的第一金属氧化物;4)2‑20重量%的第二金属氧化物;5)5‑30重量%的金属促进剂;6)以稀土氧化物计的0.5‑10重量%的稀土金属氧化物;7)1‑20重量%的磷铝分子筛。该脱硫催化剂具有更好的脱硫活性及活性稳定性。
The invention discloses a desulfurization catalyst, a preparation method thereof and a hydrocarbon oil desulfurization method. Based on the total weight of the desulfurization catalyst, the desulfurization catalyst contains: 1) 5-30% by weight of non-aluminum oxide; 2) 5-35% by weight of layered clay; 3) 10-70% by weight of the first Metal oxide; 4) 2-20% by weight of a second metal oxide; 5) 5-30% by weight of a metal promoter; 6) 0.5-10% by weight of a rare earth metal oxide calculated as a rare earth oxide; 7 ) 1-20% by weight of aluminum phosphorus molecular sieve. The desulfurization catalyst has better desulfurization activity and activity stability.
Description
技术领域technical field
本发明涉及一种脱硫催化剂及其制备方法和烃油脱硫的方法,具体地,涉及一种脱硫催化剂,制备脱硫催化剂的方法和由该方法得到的脱硫催化剂,以及使用该脱硫催化剂进行烃油脱硫的方法。The present invention relates to a desulfurization catalyst and a preparation method thereof and a method for desulfurizing hydrocarbon oil, in particular to a desulfurization catalyst, a method for preparing a desulfurization catalyst and a desulfurization catalyst obtained by the method, and using the desulfurization catalyst for desulfurization of hydrocarbon oil Methods.
背景技术Background technique
车用燃料中的硫燃烧后产生的硫氧化物,会抑制汽车尾气转化器中的贵金属催化剂的活性并可使之发生不可逆地中毒。从而使汽车尾气中含有未燃烧的非甲烷烃和氮的氧化物及一氧化碳,而这些排放气被日光催化则容易形成光化学烟雾,引发酸雨,同时大气中的硫氧化物本身也是形成酸雨的主要原因之一。随着人们对环境保护的日益重视,环保法规也日渐严格,而降低汽油和柴油的硫含量被认为是改善空气质量的最重要措施之一。The sulfur oxides produced by the combustion of sulfur in vehicle fuels will inhibit the activity of noble metal catalysts in vehicle exhaust converters and cause irreversible poisoning. As a result, the vehicle exhaust contains unburned non-methane hydrocarbons, nitrogen oxides and carbon monoxide, and these exhaust gases are easily catalyzed by sunlight to form photochemical smog and cause acid rain. At the same time, sulfur oxides in the atmosphere are also the main cause of acid rain. one. As people pay more and more attention to environmental protection, environmental regulations are becoming stricter, and reducing the sulfur content of gasoline and diesel is considered to be one of the most important measures to improve air quality.
我国现行的汽油产品标准GB 17930-2011《车用汽油》要求到2013年12月31日,汽油中硫含量必须下降至50μg/g;并且将来汽油质量标准会更加严格。在这种情况下,催化裂化汽油必须经过深度脱硫才能符合环保的要求。my country's current gasoline product standard GB 17930-2011 "Motor Gasoline" requires that by December 31, 2013, the sulfur content in gasoline must be reduced to 50 μg/g; and the gasoline quality standard will be more stringent in the future. In this case, FCC gasoline must undergo deep desulfurization to meet the requirements of environmental protection.
目前,油品的深度脱硫方法主要有加氢精制和吸附脱硫两种方法,但在中国由于氢气来源的问题使得加氢精制的成本较高。S Zorb吸附脱硫属于临氢脱硫技术,在一定的温度和压力条件下实现硫化物的吸附脱除。由于该技术在脱除汽油中的含硫化合物具有氢耗低的特点,而且对氢气的纯度要求不高,使得该技术在脱除燃油中的含硫化合物方面具有广阔的应用前景。At present, there are mainly two methods for deep desulfurization of oil products: hydrofining and adsorption desulfurization. However, the cost of hydrofining is relatively high in China due to the source of hydrogen. S Zorb adsorption desulfurization belongs to the hydrogen desulfurization technology, which realizes the adsorption and removal of sulfide under certain temperature and pressure conditions. Since this technology has the characteristics of low hydrogen consumption in the removal of sulfur compounds in gasoline, and does not require high purity of hydrogen, this technology has broad application prospects in the removal of sulfur compounds in fuel oil.
传统上从液态中脱硫往往采用固定床的方法,但该方法的反应均匀性和再生均有明显的劣势。与固定床工艺相比流化床工艺具有更好的传热和压降等方面的优点,因此具有广阔的应用前景。流化床反应器一般采用粒状反应物,但对大多数反应而言,所用的反应物一般没有足够的耐磨性。因此,找到耐磨性能良好同时有较好脱硫性能的吸附剂有重要意义。Traditionally, fixed bed method is often used for desulfurization from liquid, but this method has obvious disadvantages in reaction uniformity and regeneration. Compared with the fixed bed process, the fluidized bed process has the advantages of better heat transfer and pressure drop, so it has broad application prospects. Fluidized bed reactors generally use granular reactants, but the reactants used are generally not sufficiently abrasive resistant for most reactions. Therefore, it is of great significance to find an adsorbent with good wear resistance and good desulfurization performance.
CN1355727A公开了一种适用于从裂化汽油和柴油机燃料中脱除硫的吸附剂组合物,由氧化锌、氧化硅、氧化铝和镍组成,其中镍以基本上还原价态存在,其存在量能从在脱硫条件下与所述含镍吸附剂组合物接触的裂化汽油或柴油机燃料流中脱除硫。该组合物通过将氧化锌、氧化硅和氧化铝形成的混合物颗粒化形成颗粒,干燥、焙烧后用镍或含镍化合物浸渍,再干燥、焙烧、还原得到。CN1355727A discloses a kind of adsorbent composition suitable for removing sulfur from cracked gasoline and diesel fuel, consisting of zinc oxide, silicon oxide, aluminum oxide and nickel, wherein nickel exists in a reduced valence state substantially, and its presence can Sulfur is removed from a cracked gasoline or diesel fuel stream contacted with the nickel-containing sorbent composition under desulfurization conditions. The composition is obtained by granulating the mixture of zinc oxide, silicon oxide and aluminum oxide to form particles, drying, calcining, impregnating with nickel or a compound containing nickel, drying, calcining and reducing.
CN1382071A公开了一种适用于从裂化汽油和柴油机燃料中脱除硫的吸附剂组合物,由氧化锌、氧化硅、氧化铝和钴组成,其中钴以基本上还原价态存在,其存在量能从在脱硫条件下与所述含钴吸附剂组合物接触的裂化汽油或柴油机燃料流中脱除硫。CN1355727A和CN1382071A中都只提到脱硫活性,对于吸附剂物化性能(比如耐磨损强度)以及稳定性都没有介绍。CN1382071A discloses a kind of adsorbent composition suitable for removing sulfur from cracked gasoline and diesel fuel, consisting of zinc oxide, silicon oxide, aluminum oxide and cobalt, wherein cobalt exists in a substantially reduced valence state, and its existing amount can Sulfur is removed from a cracked gasoline or diesel fuel stream contacted with the cobalt-containing sorbent composition under desulfurization conditions. Both CN1355727A and CN1382071A only mentioned the desulfurization activity, and did not introduce the physical and chemical properties (such as wear resistance strength) and stability of the adsorbent.
US6150300、CN1130253A和CN1258396A公开的吸附剂为:包含氧化锌、氧化硅、氧化铝、还原价态镍或钴的混合物的颗粒状吸附剂组合物。制备方法主要是采用剪切等方法将氧化硅、氧化铝及氧化锌混合并通过造粒机制备出固体颗粒,干燥焙烧后浸渍镍从而制得吸附剂。虽然这些专利介绍的吸附剂具有较好的脱硫性能,但对于其物化性能,主要是磨损强度在专利中并没有介绍。The adsorbent disclosed in US6150300, CN1130253A and CN1258396A is a granular adsorbent composition comprising a mixture of zinc oxide, silicon oxide, aluminum oxide, reduced valence nickel or cobalt. The preparation method is mainly to mix silicon oxide, aluminum oxide and zinc oxide by shearing and other methods, prepare solid particles through a granulator, and impregnate nickel after drying and roasting to obtain an adsorbent. Although the adsorbents introduced in these patents have good desulfurization performance, their physical and chemical properties, mainly wear strength, are not introduced in the patents.
CN1208124A公开了采用促进剂金属如钴和镍浸渍包含氧化锌、膨胀珍珠岩和氧化铝的吸附剂载体,然后在合适温度下还原该促进剂,制备用于脱除裂化汽油中硫化物的吸附剂。CN1208124A discloses the use of accelerator metals such as cobalt and nickel to impregnate an adsorbent carrier containing zinc oxide, expanded perlite and alumina, and then reduce the accelerator at a suitable temperature to prepare an adsorbent for removing sulfide in cracked gasoline .
CN1627988A公开了一种适合用于从裂化汽油和柴油燃料中除去元素硫和硫化合物的吸附剂组合物,所述吸附剂组合物包含:氧化锌、膨胀珍珠岩、铝酸盐和促进剂金属,其中所述促进剂金属以当使裂化汽油或柴油燃料流与其在脱硫条件下接触时将导致从裂化汽油或柴油燃料的料流中脱硫的量存在,且至少部分所述促进剂金属以0价态存在。CN1627988A discloses an adsorbent composition suitable for removing elemental sulfur and sulfur compounds from cracked gasoline and diesel fuel, said adsorbent composition comprising: zinc oxide, expanded perlite, aluminate and promoter metals, wherein the promoter metal is present in an amount that will result in desulfurization from the stream of cracked gasoline or diesel fuel when contacting the cracked gasoline or diesel fuel stream therewith under desulfurization conditions, and at least a portion of the promoter metal is at zero valence state exists.
CN1856359A公开了一种生产组合物的方法,包括:a)混合液体、含锌化合物、含二氧化硅材料、氧化铝和助催化剂,以形成其混合物;b)干燥该混合物,以形成经干燥的混合物;c)煅烧该经干燥的混合物,以形成经煅烧的混合物;d)用适当的还原剂在适当的条件下将该经煅烧的混合物还原,以生产其内具有还原价态的助催化剂内容物的组合物,以及e)回收改组合物。助催化剂含有选自镍等多种金属。CN1856359A discloses a method of producing a composition comprising: a) mixing a liquid, a zinc-containing compound, a silica-containing material, alumina and a cocatalyst to form a mixture thereof; b) drying the mixture to form a dried mixture; c) calcining the dried mixture to form a calcined mixture; d) reducing the calcined mixture with a suitable reducing agent under suitable conditions to produce a cocatalyst content having a reduced valence state therein the composition of the product, and e) the recovery composition. The cocatalyst contains various metals selected from nickel and the like.
CN1871063A公开了一种生产组合物的方法,该方法包括:a)将液体、含锌化合物、含二氧化硅材料、氧化铝混合以便形成其混合物;b)将所述混合物干燥该混合以形成第一经干燥混合物;c)将所述第一经干燥混合物煅烧以形成第一经煅烧混合物;d)将促进剂结合到所述第一经煅烧混合物之内或之上以形成经促进混合物;e)使所述经促进混合物与选自柠檬酸、酒石酸及其组合的酸接触以形成经接触混合物;f)将所述经接触混合物干燥以形成第二经干燥混合物;g)将所述第二经干燥混合物煅烧以形成第二经煅烧混合物;h)在适当的条件下采用适合的还原剂还原所述第二经煅烧混合物以生产其中含有还原价态促进剂内容物的组合物,和i)回收所述组合物。CN1871063A discloses a method of producing a composition comprising: a) mixing a liquid, a zinc-containing compound, a silica-containing material, and alumina to form a mixture thereof; b) drying the mixture to form a second a dried mixture; c) calcining said first dried mixture to form a first calcined mixture; d) incorporating a promoter into or onto said first calcined mixture to form a promoted mixture; e ) contacting the accelerated mixture with an acid selected from citric acid, tartaric acid, and combinations thereof to form a contacted mixture; f) drying the contacted mixture to form a second dried mixture; g) contacting the second calcining the dried mixture to form a second calcined mixture; h) reducing said second calcined mixture with a suitable reducing agent under appropriate conditions to produce a composition comprising reduced valence promoter content therein, and i) The composition is recovered.
CN101816918A公开了一种脱硫吸附剂,该吸附剂组成为稀土金属、氧化铝、氧化硅、促进剂以及选自IIB、VB和VIB的一种或几种金属氧化物的吸附剂。该吸附剂具有较好的耐磨损强度和脱硫活性。CN101816918A discloses a desulfurization adsorbent, which is composed of rare earth metals, alumina, silicon oxide, promoters and one or more metal oxides selected from IIB, VB and VIB. The adsorbent has good wear resistance and desulfurization activity.
虽然这些方法制备的吸附剂具有较好的脱硫性能,但也存在明显的缺点。上述吸附剂均采用氧化锌活性组元,氧化锌吸收硫和氧化再生的温度均比较高,在脱硫反应以及氧化再生时容易与载体中的硅铝组分生成硅酸锌和铝酸锌,导致吸附剂活性降低。由此可见,需要提供一种具有更高脱硫活性和耐磨损性能的新型催化剂。Although the adsorbents prepared by these methods have good desulfurization performance, they also have obvious disadvantages. The above-mentioned adsorbents all use zinc oxide active components. The temperature of zinc oxide absorbing sulfur and oxidative regeneration is relatively high. During desulfurization reaction and oxidative regeneration, it is easy to form zinc silicate and zinc aluminate with the silicon-aluminum component in the carrier, resulting in The activity of the adsorbent is reduced. It can be seen that there is a need to provide a new catalyst with higher desulfurization activity and wear resistance.
发明内容Contents of the invention
本发明的目的是为了克服现有技术的吸附剂脱硫活性低、结构不稳定和耐磨损性能差的缺陷,提供了一种脱硫催化剂及其制备方法和烃油脱硫的方法。The object of the present invention is to provide a desulfurization catalyst and its preparation method and a method for desulfurization of hydrocarbon oil in order to overcome the defects of low desulfurization activity, unstable structure and poor wear resistance of the adsorbent in the prior art.
为了实现上述目的,本发明提供一种脱硫催化剂,以该脱硫催化剂的总重量为基准,该脱硫催化剂含有:1)5-30重量%的非铝氧化物,所述非铝氧化物为二氧化锆、二氧化钛或二氧化锡;2)5-35重量%的层柱粘土;3)10-70重量%的第一金属氧化物,所述第一金属氧化物选自IIB、VB和VIB族元素的金属氧化物中的至少一种;4)2-20重量%的第二金属氧化物,所述第二金属氧化物选自氧化铅、氧化锑和氧化铋中的至少一种;5)5-30重量%的金属促进剂,所述金属促进剂选自钴、镍、铁和锰中的至少一种;6)以稀土氧化物计的0.5-10重量%的稀土金属氧化物;7)1-20重量%的磷铝分子筛。In order to achieve the above object, the present invention provides a desulfurization catalyst, based on the total weight of the desulfurization catalyst, the desulfurization catalyst contains: 1) 5-30% by weight of non-aluminum oxide, the non-aluminum oxide is Zirconium, titanium dioxide or tin dioxide; 2) 5-35% by weight of layered clay; 3) 10-70% by weight of a first metal oxide selected from the group IIB, VB and VIB elements At least one of the metal oxides; 4) 2-20% by weight of the second metal oxide, the second metal oxide is selected from at least one of lead oxide, antimony oxide and bismuth oxide; 5) 5 - 30% by weight of a metal promoter selected from at least one of cobalt, nickel, iron and manganese; 6) 0.5-10% by weight of rare earth metal oxides calculated as rare earth oxides; 7) 1-20% by weight of aluminum phosphorus molecular sieve.
本发明还提供了本发明的脱硫催化剂的制备方法,该方法包括:(1)将稀土金属化合物、第一金属氧化物、第二金属氧化物的前身物和水混合得到浆液;(2)将非铝粘结剂、层状粘土、水与酸性液体混合,并与所述浆液接触形成载体浆液,再将所述载体浆液、磷铝分子筛进行成型、第一干燥和第一焙烧,得到载体;(3)向所述载体上引入金属促进剂的前体,并进行第二干燥和第二焙烧,得到催化剂前体;(4)将所述催化剂前体在含氢气气氛下还原,得到脱硫催化剂。The present invention also provides a method for preparing the desulfurization catalyst of the present invention, the method comprising: (1) mixing the rare earth metal compound, the first metal oxide, the precursor of the second metal oxide and water to obtain a slurry; (2) mixing mixing non-aluminum binder, layered clay, water and acidic liquid, and contacting the slurry to form a carrier slurry, then molding the carrier slurry and aluminum phosphorus molecular sieve, first drying and first calcining to obtain a carrier; (3) introducing the precursor of the metal promoter on the carrier, and carrying out the second drying and the second roasting to obtain the catalyst precursor; (4) reducing the catalyst precursor in an atmosphere containing hydrogen to obtain the desulfurization catalyst .
本发明还提供由本发明提供的方法制备得到的脱硫催化剂。The invention also provides the desulfurization catalyst prepared by the method provided by the invention.
本发明提供了一种烃油脱硫的方法,该方法包括:在氢气气氛下,将含硫烃油与本发明提供的脱硫催化剂接触,所述接触的温度为350-500℃,所述接触的压力为0.5-4MPa。The present invention provides a method for desulfurizing hydrocarbon oil, the method comprising: under a hydrogen atmosphere, contacting sulfur-containing hydrocarbon oil with the desulfurization catalyst provided by the present invention, the contacting temperature is 350-500°C, the contacting The pressure is 0.5-4MPa.
本发明提供的脱硫催化剂中含有第一金属氧化物与第二金属氧化物混合作为硫吸收组元,第二金属氧化物能够有效地减少第一金属氧化物与载体中的硅、铝成分的作用,减少生成第一金属的硅酸盐和/或铝酸盐,从而使该脱硫催化剂能够在更低的温度下吸收硫并经反应和再生过程的反复进行,仍具有更好的脱硫活性及活性稳定性。The desulfurization catalyst provided by the present invention contains a mixture of the first metal oxide and the second metal oxide as a sulfur absorbing component, and the second metal oxide can effectively reduce the interaction between the first metal oxide and the silicon and aluminum components in the carrier , to reduce the formation of silicates and/or aluminates of the first metal, so that the desulfurization catalyst can absorb sulfur at a lower temperature and through repeated reaction and regeneration processes, it still has better desulfurization activity and activity stability.
本发明提供的脱硫催化剂中含有的稀土氧化物,可以进一步有效地加强第二金属氧化物减弱第一金属氧化物与硅、铝成分的结合。The rare earth oxide contained in the desulfurization catalyst provided by the present invention can further effectively strengthen the second metal oxide and weaken the combination of the first metal oxide and silicon and aluminum components.
本发明的其他特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the following detailed description.
附图说明Description of drawings
图1为本发明所采用的累托土的结构示意图,其中A是不可膨胀的云母层,B是可以膨胀的蒙皂石层,C是粘土层,D是蒙皂石层中的可交换阳离子,E是云母层中的固定阳离子;累托土的底面间距(d001)为1.9-2.9nm;Fig. 1 is the structural representation of the retort soil that the present invention adopts, and wherein A is non-swellable mica layer, B is the smectite layer that can expand, C is clay layer, and D is the exchangeable cation in smectite layer , E is a fixed cation in the mica layer; the bottom surface spacing (d001) of the retort soil is 1.9-2.9nm;
该累托土的化学组成表达式为:The chemical composition expression of the retort soil is:
{(Na0.72K0.02Ca0.05)(Ca0.24Na0.07)}(Al4.00Mg0.02)[Si6.58Al1.62]O22 {(Na 0.72 K 0.02 Ca 0.05 )(Ca 0.24 Na 0.07 )}(Al 4.00 Mg 0.02 )[Si 6.58 Al 1.62 ]O 22
其中(Na0.72K0.02Ca0.05)部分表示层间固定阳离子;(Ca0.24Na0.07)部分表示层间可交换阳离子;(Al4.00Mg0.02)部分表示六配位离子;[Si6.58Al1.62]部分表示四配位离子;Among them, the (Na 0.72 K 0.02 Ca 0.05 ) part represents the interlayer fixed cation; the (Ca 0.24 Na 0.07 ) part represents the interlayer exchangeable cation; the (Al 4.00 Mg 0.02 ) part represents the hexacoordinated ion; the [Si 6.58 Al 1.62 ] part Indicates a four-coordinated ion;
图2为累托土的X光衍射图,该累托土的特征在于3.4°有个较强的峰(特征峰),跟层柱高度相关联;XRD的测试在德国Siemens公司D5005型X射线衍射仪上进行,Cu靶,Kα辐射,固体探测器,管电压40kV,管电流40mA。Fig. 2 is the X-ray diffractogram of retort soil, and this rector soil is characterized in that 3.4 ° has a stronger peak (characteristic peak), correlates with layer column height; The test of XRD is in German Siemens company D5005 type X-ray Conducted on a diffractometer, Cu target, K α radiation, solid detector, tube voltage 40kV, tube current 40mA.
具体实施方式Detailed ways
以下对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。Specific embodiments of the present invention will be described in detail below. It should be understood that the specific embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.
本发明提供一种脱硫催化剂,以该脱硫催化剂的总重量为基准,该脱硫催化剂含有:1)5-30重量%的非铝氧化物,所述非铝氧化物为二氧化锆、二氧化钛或二氧化锡;2)5-35重量%的层柱粘土;3)10-70重量%的第一金属氧化物,所述第一金属氧化物选自IIB、VB和VIB族元素的金属氧化物中的至少一种;4)2-20重量%的第二金属氧化物,所述第二金属氧化物选自氧化铅、氧化锑和氧化铋中的至少一种;5)5-30重量%的金属促进剂,所述金属促进剂选自钴、镍、铁和锰中的至少一种;6)以稀土氧化物计的0.5-10重量%的稀土金属氧化物;7)1-20重量%的磷铝分子筛。The present invention provides a desulfurization catalyst, based on the total weight of the desulfurization catalyst, the desulfurization catalyst contains: 1) 5-30% by weight of non-aluminum oxide, the non-aluminum oxide is zirconium dioxide, titanium dioxide or Tin oxide; 2) 5-35% by weight of layered clay; 3) 10-70% by weight of a first metal oxide selected from metal oxides of group IIB, VB and VIB elements 4) 2-20% by weight of a second metal oxide selected from at least one of lead oxide, antimony oxide and bismuth oxide; 5) 5-30% by weight of Metal promoter, the metal promoter is selected from at least one of cobalt, nickel, iron and manganese; 6) 0.5-10% by weight of rare earth metal oxides in terms of rare earth oxides; 7) 1-20% by weight aluminum phosphorus molecular sieve.
优选地,以该脱硫催化剂的总重量为基准,所述非铝氧化物的含量为5-25重量%,所述层柱粘土的含量为5-25重量%,所述第一金属氧化物的含量为35-54重量%,所述第二金属氧化物的含量为5-15重量%,所述金属促进剂的含量为10-20重量%,所述稀土金属氧化物以稀土氧化物计的含量为1-5重量%,所述磷铝分子筛的含量为2-10重量%。Preferably, based on the total weight of the desulfurization catalyst, the content of the non-aluminum oxide is 5-25% by weight, the content of the layer clay is 5-25% by weight, and the content of the first metal oxide content of 35-54% by weight, the content of the second metal oxide is 5-15% by weight, the content of the metal promoter is 10-20% by weight, and the rare earth metal oxide is calculated as rare earth oxide The content is 1-5% by weight, and the content of the aluminum phosphorus molecular sieve is 2-10% by weight.
根据本发明,所述第一金属氧化物为具有储硫性能的金属氧化物,优选地,所述第一金属氧化物为氧化锌、氧化镉、氧化钒、氧化铌、氧化钽、氧化铬、氧化钼和氧化钨中的至少一种;更优选地,所述第一金属氧化物为氧化锌、氧化钼和氧化钒中的至少一种;最优选所述第一金属氧化物为氧化锌。According to the present invention, the first metal oxide is a metal oxide with sulfur storage properties, preferably, the first metal oxide is zinc oxide, cadmium oxide, vanadium oxide, niobium oxide, tantalum oxide, chromium oxide, At least one of molybdenum oxide and tungsten oxide; more preferably, the first metal oxide is at least one of zinc oxide, molybdenum oxide and vanadium oxide; most preferably, the first metal oxide is zinc oxide.
根据本发明,所述第二金属氧化物可以抑制所述第一金属氧化物在反复经历高温下的脱硫反应和再生反应时,与所述脱硫催化剂中含有的硅、铝成分发生作用,不形成第一金属氧化物的硅酸盐和/或铝酸盐,减少所述第一金属氧化物的损失。According to the present invention, the second metal oxide can prevent the first metal oxide from interacting with the silicon and aluminum components contained in the desulfurization catalyst when it undergoes repeated desulfurization reactions and regeneration reactions at high temperatures, and does not form Silicate and/or aluminate of the first metal oxide to reduce loss of said first metal oxide.
根据本发明,优选情况下,所述层柱粘土与所述非铝氧化物的重量之比为0.4-2.0:1,优选为0.6-1.5:1。加入层柱粘土组分以及层柱粘土与非铝氧化物的使用用量在此数值范围内,可以提高催化剂的磨损强度,调节物化性能,如堆密度、孔体积。According to the present invention, preferably, the weight ratio of the pillar clay to the non-aluminum oxide is 0.4-2.0:1, preferably 0.6-1.5:1. Adding the layered clay component and using the amount of layered clay and non-aluminum oxide within this numerical range can improve the wear strength of the catalyst and adjust the physical and chemical properties, such as bulk density and pore volume.
根据本发明,所述非铝氧化物可以为所述脱硫催化剂中各组分之间提供粘结作用,并避免所述脱硫催化剂在经历脱硫反应和再生过程时,铝粘结剂与第一金属氧化物形成尖晶石结构而使所述脱硫催化剂的性能降低的缺陷。According to the present invention, the non-aluminum oxide can provide bonding effect between the components in the desulfurization catalyst, and avoid the aluminum binder and the first metal when the desulfurization catalyst undergoes the desulfurization reaction and regeneration process. Oxide forms a spinel structure to degrade the performance of the desulfurization catalyst.
根据本发明,所述层柱粘土的特征标志是间层矿物晶体是由两种单层矿物粘土组分规则交替排列组成,其底面间距不小于1.7nm,其XRD图谱中在3.4°有个较强的峰。优选情况下,所述层柱粘土为累托土、云蒙石、膨润土、蒙脱土和蒙皂石中的至少一种,但不限于此;优选地,所述层柱粘土为累托土。累托土属于规则间层矿物结构的层状粘土,是由不可膨胀的云母层和可膨胀的蒙皂石层共用相邻的2:1粘土层,具体交替有序排列而成的一种结晶矿物粘土,结构示意图如图1所示,其XRD图谱如图2所示在2θ=3.4°处有个较强的峰。According to the present invention, the characteristic mark of the layered clay is that the interlayer mineral crystals are composed of two kinds of single-layer mineral clay components regularly arranged alternately, and the distance between the bottom surfaces is not less than 1.7nm, and there is a relatively large gap at 3.4° in the XRD spectrum. strong peak. Preferably, the layer pillar clay is at least one of rectorite, dolomite, bentonite, montmorillonite and montmorillonite, but not limited thereto; preferably, the layer pillar clay is rectorite . Retort soil belongs to the layered clay with regular interlayer mineral structure. It is a kind of crystal formed by the non-swellable mica layer and the expandable smectite layer sharing the adjacent 2:1 clay layer, which are arranged alternately and orderly. Mineral clay, the structure diagram is shown in Figure 1, and its XRD pattern is shown in Figure 2, and there is a strong peak at 2θ=3.4°.
本发明中,所述脱硫催化剂中还可以含有除层柱粘土以外的氧化硅源,例如氧化硅源可以为氧化硅或氧化硅含量大于45重量%的天然矿石。优选地,所述氧化硅源可以为硅藻土、膨胀珍珠岩、硅质岩、水解氧化硅、大孔氧化硅和硅胶中的至少一种。以该脱硫催化剂的总重量为基准,所述氧化硅源的含量可以为0-30重量%,优选为0-20重量%。In the present invention, the desulfurization catalyst may also contain a silicon oxide source other than layered clay, for example, the silicon oxide source may be silicon oxide or a natural ore with a silicon oxide content greater than 45% by weight. Preferably, the silica source may be at least one of diatomaceous earth, expanded perlite, silicalite, hydrolyzed silica, macroporous silica and silica gel. Based on the total weight of the desulfurization catalyst, the content of the silicon oxide source may be 0-30% by weight, preferably 0-20% by weight.
根据本发明,所述金属促进剂可以为任何能够将氧化态硫还原为硫化氢的金属,优选地,所述金属促进剂为镍。According to the present invention, the metal accelerator can be any metal capable of reducing oxidized sulfur to hydrogen sulfide, preferably, the metal accelerator is nickel.
根据本发明,所述稀土金属氧化物可以与第二金属氧化物之间的相互作用,增强第二金属氧化物对提高催化剂磨损强度的效果,同时可以稳定耐热无机氧化物的骨架,进一步减弱第一金属氧化物与硅、铝成分之间的相互作用,提高脱硫的活性和稳定性。优选地,所述稀土金属氧化物为镧、铈和钕的氧化物中的至少一种。According to the present invention, the rare earth metal oxide can interact with the second metal oxide, enhance the effect of the second metal oxide on improving the wear strength of the catalyst, and at the same time stabilize the skeleton of the heat-resistant inorganic oxide, further weakening the The interaction between the first metal oxide and silicon and aluminum components improves the desulfurization activity and stability. Preferably, the rare earth metal oxide is at least one of oxides of lanthanum, cerium and neodymium.
本发明中,所述磷铝分子筛是近体硅铝磷酸盐,是将硅引入磷酸铝骨架中得到的,其骨架由PO4 +、AlO4 -及SiO2四面体组成。这类分子筛包括13种三维微孔骨架结构,其孔大小为孔体积为0.18-0.48cm3/g。优选情况下,所述磷铝分子筛为SAPO-5、SAPO-11、SAPO-31、SAPO-34和SAPO-20分子筛中的至少一种,它们的孔大小分别为(12元环)、(10元环)、(10元环)、(8元环)和(6元环);孔体积分别为0.31、0.18、0.42、0.42和0.40cm3/g。优选地,所述磷铝分子筛为SAPO-11、SAPO-31和SAPO-34中的至少一种。所述SAPO分子筛的SiO2:Al2O3的摩尔比为0.02-3.0:1;优选地,所述SAPO分子筛的SiO2:Al2O3的摩尔比为0.2-2.0:1。In the present invention, the aluminum phosphorous molecular sieve is a close-body silicoaluminophosphate obtained by introducing silicon into the aluminum phosphate framework, and the framework is composed of PO 4 + , AlO 4 − and SiO 2 tetrahedra. This type of molecular sieve includes 13 three-dimensional microporous framework structures, and its pore size is The pore volume is 0.18-0.48 cm 3 /g. Preferably, the aluminum phosphorus molecular sieve is at least one of SAPO-5, SAPO-11, SAPO-31, SAPO-34 and SAPO-20 molecular sieves, and their pore sizes are respectively (12-membered ring), (10-membered ring), (10-membered ring), (8-membered ring) and (6-membered ring); pore volumes were 0.31, 0.18, 0.42, 0.42 and 0.40 cm 3 /g, respectively. Preferably, the aluminum phosphorus molecular sieve is at least one of SAPO-11, SAPO-31 and SAPO-34. The molar ratio of SiO 2 :Al 2 O 3 of the SAPO molecular sieve is 0.02-3.0:1; preferably, the molar ratio of SiO 2 :Al 2 O 3 of the SAPO molecular sieve is 0.2-2.0:1.
本发明中,加入磷铝分子筛可以有促进烃类芳构化通过增加芳烃的含量提高汽油产品辛烷值的作用或效果。In the present invention, the addition of phosphorus-aluminum molecular sieve can promote the aromatization of hydrocarbons and increase the octane number of gasoline products by increasing the content of aromatics.
本发明还提供本发明的脱硫催化剂的制备方法,该方法包括:(1)将稀土金属化合物、第一金属氧化物、第二金属氧化物的前身物和水混合得到浆液;(2)将非铝粘结剂、层柱粘土、水与酸性液体混合,并与所述浆液、磷铝分子筛接触形成载体浆液,再将所述载体浆液进行成型、第一干燥和第一焙烧,得到载体;(3)向所述载体上引入金属促进剂的前体,并进行第二干燥和第二焙烧,得到催化剂前体;(4)将所述催化剂前体在含氢气气氛下还原,得到脱硫催化剂。The present invention also provides a method for preparing the desulfurization catalyst of the present invention, the method comprising: (1) mixing the rare earth metal compound, the first metal oxide, the precursor of the second metal oxide and water to obtain a slurry; (2) mixing the non- Aluminum binder, layered clay, water and acidic liquid are mixed, and contacted with the slurry and aluminum phosphorus molecular sieve to form a carrier slurry, and then the carrier slurry is formed, first dried and first calcined to obtain a carrier; ( 3) introducing a metal promoter precursor onto the carrier, and performing second drying and second calcination to obtain a catalyst precursor; (4) reducing the catalyst precursor in an atmosphere containing hydrogen to obtain a desulfurization catalyst.
本发明中,优选情况下,所述非铝粘结剂可以为二氧化锆粘结剂、二氧化钛粘结剂和二氧化锡粘结剂中的至少一种。所述非铝粘结剂可以为二氧化锆、二氧化钛或二氧化锡,或者在所述第一焙烧的条件下能够转变为二氧化锆、二氧化钛或二氧化锡的物质。具体地,所述二氧化锆粘结剂可以为四氯化锆、氧氯化锆、醋酸锆、水合氧化锆和无定形二氧化锆中的至少一种;所述二氧化锡粘结剂可以为四氯化锡、四异丙醇锡、醋酸锡、水合氧化锡和二氧化锡中的至少一种;所述二氧化钛的前身物可以为在所述第一焙烧的条件下能够转变为锐钛矿型二氧化钛的物质,所述二氧化钛粘结剂可以为四氯化钛、钛酸乙酯、钛酸异丙酯、醋酸钛、水合氧化钛和锐钛矿型二氧化钛中的至少一种。其中锐钛矿型二氧化钛经水解和第一焙烧后仍然能够生成锐钛矿型二氧化钛。In the present invention, preferably, the non-aluminum binder may be at least one of zirconia binder, titanium dioxide binder and tin dioxide binder. The non-aluminum binder may be zirconium dioxide, titanium dioxide or tin dioxide, or a substance that can be transformed into zirconium dioxide, titanium dioxide or tin dioxide under the conditions of the first firing. Specifically, the zirconia binder can be at least one of zirconium tetrachloride, zirconium oxychloride, zirconium acetate, hydrated zirconia and amorphous zirconia; the tin dioxide binder can be It is at least one of tin tetrachloride, tin tetraisopropoxide, tin acetate, hydrated tin oxide and tin dioxide; the precursor of the titanium dioxide can be transformed into anatase under the conditions of the first calcination Mineral titanium dioxide, the titanium dioxide binder can be at least one of titanium tetrachloride, ethyl titanate, isopropyl titanate, titanium acetate, hydrated titanium oxide and anatase titanium dioxide. Wherein the anatase titanium dioxide can still generate anatase titanium dioxide after hydrolysis and first roasting.
本发明中,所述第二金属氧化物的前身物为所述第二金属氧化物或者在所述第一焙烧的条件下能够转变为所述第二金属氧化物的物质。优选情况下,所述第二金属氧化物的前身物为氧化铅、氧化锑和氧化铋中的至少一种;或者金属铅、锑和铋的碳酸盐、硝酸盐、氯化物和氢氧化物中的至少一种。In the present invention, the precursor of the second metal oxide is the second metal oxide or a substance that can be transformed into the second metal oxide under the conditions of the first calcination. Preferably, the precursor of the second metal oxide is at least one of lead oxide, antimony oxide and bismuth oxide; or carbonates, nitrates, chlorides and hydroxides of metal lead, antimony and bismuth at least one of the
本发明中,所述金属促进剂的前体可以为在所述第二焙烧的条件能够下转变为金属促进剂的氧化物的物质。优选情况下,所述金属促进剂的前体可以为金属促进剂的醋酸盐、碳酸盐、硝酸盐、硫酸盐、硫氰酸盐和氧化物中的至少一种。In the present invention, the precursor of the metal promoter may be a substance that can be transformed into an oxide of the metal promoter under the conditions of the second calcination. Preferably, the precursor of the metal promoter may be at least one of acetate, carbonate, nitrate, sulfate, thiocyanate and oxide of the metal promoter.
本发明中,优选情况下,所述稀土金属化合物可以为稀土金属的碳酸盐、碳酸氢盐、硝酸盐、氯化物、甲酸盐和醋酸盐中的至少一种;优选地,所述稀土金属化合物可以为稀土金属的碳酸盐、碳酸氢盐、甲酸盐和醋酸盐中的至少一种。其中,所述稀土金属优选为镧、铈和钕中的至少一种。In the present invention, preferably, the rare earth metal compound can be at least one of carbonate, bicarbonate, nitrate, chloride, formate and acetate of the rare earth metal; preferably, the The rare earth metal compound may be at least one of carbonate, bicarbonate, formate, and acetate of the rare earth metal. Wherein, the rare earth metal is preferably at least one of lanthanum, cerium and neodymium.
本发明中,所述第一金属氧化物、层柱粘土、金属促进剂和磷铝分子筛如前所述,在此不再一一赘述。In the present invention, the first metal oxide, layered clay, metal promoter and aluminum-phosphorus molecular sieve are as described above, and will not be repeated here.
本发明中,虽然所述层柱粘土中也含有氧化硅和氧化铝,但不在得到的脱硫催化剂中单独表示,仍然算作层柱粘土的量。即由本发明提供的方法制得的脱硫催化剂中各组分的含量按照投料量计算得出。脱硫催化剂中的第一金属氧化物可以与层柱粘土中的硅或铝发生作用,而本发明中加入的第二金属氧化物、稀土氧化物可以有利于减弱此作用。In the present invention, although the layered clay also contains silicon oxide and aluminum oxide, they are not represented separately in the obtained desulfurization catalyst, but are still counted as the amount of layered clay. That is, the content of each component in the desulfurization catalyst prepared by the method provided by the invention is calculated according to the feeding amount. The first metal oxide in the desulfurization catalyst can interact with the silicon or aluminum in the layered clay, and the second metal oxide and rare earth oxide added in the present invention can help weaken this effect.
本发明提供的脱硫催化剂的制备方法的步骤(1)和(2)用于制备载体。The steps (1) and (2) of the preparation method of the desulfurization catalyst provided by the present invention are used to prepare the carrier.
本发明的步骤(1)中,所述第一金属氧化物的加入可以为氧化物粉末形式,也可以是将第一金属氧化物制备为浆液后再以浆液形式使用。In step (1) of the present invention, the addition of the first metal oxide may be in the form of oxide powder, or the first metal oxide may be prepared as a slurry and then used in the form of slurry.
本发明中,加入所述第二金属氧化物的前身物,可以直接加入氧化铅、氧化锑和氧化铋中的至少一种的粉末,或者加入在所述第一焙烧的条件下能够转变为所述第二金属氧化物的物质,如金属铅、锑和铋的碳酸盐、硝酸盐、氯化物和氢氧化物中的一种;也可以将氧化铅、氧化锑和氧化铋中的至少一种制备为浆液后再以浆液形式使用。In the present invention, adding the precursor of the second metal oxide may directly add powder of at least one of lead oxide, antimony oxide and bismuth oxide, or add the powder that can be transformed into the The substance of the second metal oxide, such as one of the carbonates, nitrates, chlorides and hydroxides of metal lead, antimony and bismuth; it is also possible to use at least one of lead oxide, antimony oxide and bismuth oxide The species is prepared as a slurry and then used in the form of a slurry.
本发明中,步骤(1)中所述浆液的固含量可以为15-30重量%。In the present invention, the solid content of the slurry in step (1) may be 15-30% by weight.
本发明的步骤(2)中,所述层柱粘土与所述非铝粘结剂的加入量,使得得到的脱硫催化剂中,所述层柱粘土与所述非铝氧化物的重量之比为0.4-2.0:1,优选为0.6-1.5:1。由此可以提供所述脱硫催化剂更好的各组分间的粘结性。In the step (2) of the present invention, the addition amount of the layered clay and the non-aluminum binder makes the weight ratio of the layered clay to the non-aluminum oxide in the obtained desulfurization catalyst be 0.4-2.0:1, preferably 0.6-1.5:1. This can provide better cohesiveness between components of the desulfurization catalyst.
本发明的步骤(2)中,所述混合可以为:将非铝粘结剂和层柱粘土分别用水和酸性液体进行酸化处理,再将各自得到的非铝粘结剂的溶胶和层柱粘土的混合物混合为酸化浆液。优选地,所述酸化浆液的pH值为1-5,优选为1.5-4;所述酸化浆液的固含量为15-30重量%。In the step (2) of the present invention, the mixing may be as follows: the non-aluminum binder and the layered clay are acidified with water and an acidic liquid respectively, and then the sol of the non-aluminum binder and the layered clay obtained respectively The mixture is mixed into an acidified slurry. Preferably, the pH value of the acidified slurry is 1-5, preferably 1.5-4; the solid content of the acidified slurry is 15-30% by weight.
本发明中,所述酸性液体为酸或酸的水溶液,所述酸可以选自可溶于水的无机酸和/或有机酸,例如可以为盐酸、硝酸、磷酸和醋酸中的至少一种。In the present invention, the acidic liquid is an acid or an aqueous solution of an acid, and the acid can be selected from water-soluble inorganic acids and/or organic acids, such as at least one of hydrochloric acid, nitric acid, phosphoric acid and acetic acid.
本发明中,步骤(2)中所述成型可以将所述浆液成型为挤出物、片、丸粒、球或微球状颗粒。例如,所述浆液为捏塑体或膏状混合物时,可使所述混合物成型(优选挤出成型)形成颗粒,优选直径在1.0-8.0mm,长度在2.0-5.0mm的圆柱形挤出物,然后使所得的挤出物进行干燥、焙烧。如果所得混合物为湿混合物形式,可使该混合物稠化,经过干燥后成型。更优选浆液为浆液形式,通过喷雾干燥形成粒度为20-200微米的微球,达到成型的目的。为了便于喷雾干燥,干燥前所述载体浆液的固含量为10-50重量%,优选为20-50重量%。在步骤(2)中得到所述载体浆液的过程中还可以包括加入水,水的加入量没有特别的限定,只要得到的载体浆液满足上述载体浆液的固含量即可。In the present invention, the shaping in step (2) can shape the slurry into extrudates, tablets, pellets, spheres or microspherical particles. For example, when the slurry is a dough or pasty mixture, the mixture can be shaped (preferably extruded) to form granules, preferably cylindrical extrudates with a diameter of 1.0-8.0 mm and a length of 2.0-5.0 mm , and then the resulting extrudates are dried and calcined. If the resulting mixture is in the form of a wet mixture, the mixture can be thickened, dried and shaped. More preferably, the slurry is in the form of a slurry, and microspheres with a particle size of 20-200 microns are formed by spray drying to achieve the purpose of molding. In order to facilitate spray drying, the solid content of the carrier slurry before drying is 10-50% by weight, preferably 20-50% by weight. The process of obtaining the carrier slurry in step (2) may also include adding water, and the amount of water added is not particularly limited, as long as the obtained carrier slurry satisfies the solid content of the above-mentioned carrier slurry.
本发明中,所述第一干燥和第一焙烧的条件可以为本领域技术人员所公知,优选情况下,所述第一干燥的温度为80-150℃,所述第一干燥的时间为0.5-24h;所述第一焙烧的温度为300-700℃,所述第一焙烧的时间为至少0.5h。优选地,所述第一焙烧的温度为400-500℃,所述第一焙烧的时间为0.5-100h,更优选所述第一焙烧的时间为0.5-10h。In the present invention, the conditions of the first drying and the first calcination can be known to those skilled in the art. Preferably, the temperature of the first drying is 80-150° C., and the time of the first drying is 0.5 -24h; the temperature of the first calcination is 300-700°C, and the time of the first calcination is at least 0.5h. Preferably, the temperature of the first calcination is 400-500°C, the time of the first calcination is 0.5-100h, more preferably the time of the first calcination is 0.5-10h.
根据本发明,步骤(3)用于加入金属促进剂。所述金属促进剂的前体为可以在第二焙烧条件下能够转变为金属促进剂的氧化物的物质;优选情况下,所述金属促进剂的前体可以选自金属促进剂的醋酸盐、碳酸盐、硝酸盐、硫酸盐、硫氰酸盐和氧化物中的至少一种。According to the present invention, step (3) is used to add metal promoters. The precursor of the metal promoter is a material that can be converted into an oxide of the metal promoter under the second calcination condition; preferably, the precursor of the metal promoter can be selected from the acetate of the metal promoter , carbonate, nitrate, sulfate, thiocyanate and oxide at least one.
根据本发明,优选情况下,在载体上引入金属促进剂的前体的方法为浸渍或沉淀。所述浸渍可以为用金属促进剂的前体的溶液或悬浮液浸渍载体;所述沉淀可以为将金属促进剂的前体的溶液或悬浮液与载体混合,然后加入氨水将金属促进剂的前体沉淀在载体上。According to the present invention, preferably, the method of introducing the precursor of the metal promoter on the carrier is impregnation or precipitation. The impregnation may be to impregnate the carrier with a solution or suspension of the precursor of the metal accelerator; the precipitation may be to mix the solution or suspension of the precursor of the metal accelerator with the carrier, and then add ammonia to dissolve the precursor of the metal accelerator. body deposited on the carrier.
本发明中,所述第二干燥和第二焙烧的条件可以为本领域技术人员所公知,优选情况下,所述第二干燥的温度为50-300℃,所述第二干燥的时间为0.5-8h;所述第二焙烧的温度为300-700℃,所述第二焙烧的时间为0.5-4h;优选地,所述第二干燥的温度为100-250℃,所述第二干燥的时间为1-5h;所述第二焙烧的温度为400-500℃,所述第二焙烧的时间为1-3h。所述第二焙烧可以在有氧气或含氧气体存在的下进行,直至挥发性物质被除去并且金属促进剂被转变为金属氧化物的形式,得到催化剂前体。In the present invention, the conditions of the second drying and the second calcination can be known to those skilled in the art. Preferably, the temperature of the second drying is 50-300° C., and the time of the second drying is 0.5 -8h; the temperature of the second calcination is 300-700°C, and the time of the second calcination is 0.5-4h; preferably, the temperature of the second drying is 100-250°C, and the second drying The time is 1-5h; the temperature of the second calcination is 400-500°C, and the time of the second calcination is 1-3h. The second calcination may be carried out in the presence of oxygen or an oxygen-containing gas until the volatile substances are removed and the metal promoter is converted to the form of metal oxide, resulting in a catalyst precursor.
根据本发明,步骤(4)中,将所述催化剂前体中的金属促进剂的氧化物转变为金属单质,可以将所述催化剂前体在含氢气气氛下进行还原,使金属促进剂基本上以还原态存在,得到本发明催化剂。所述还原的条件仅将所述催化剂前体中的金属促进剂的氧化物转变为金属单质,而所述载体中的金属氧化物不会转变。优选情况下,所述还原的温度为300-600℃,所述还原的时间为0.5-6h,所述含氢气气氛中氢气含量为10-60体积%;优选地,所述还原的温度为350-450℃,所述还原的时间为1-3h。According to the present invention, in step (4), the oxide of the metal promoter in the catalyst precursor is converted into a metal element, and the catalyst precursor can be reduced under a hydrogen-containing atmosphere, so that the metal promoter is basically In the reduced state, the catalyst of the present invention is obtained. The reducing conditions only convert the oxides of the metal promoters in the catalyst precursor into simple metals, but the metal oxides in the support will not be converted. Preferably, the reduction temperature is 300-600°C, the reduction time is 0.5-6h, and the hydrogen content in the hydrogen-containing atmosphere is 10-60% by volume; preferably, the reduction temperature is 350 -450°C, the reduction time is 1-3h.
本发明中,步骤(4)将催化剂前体还原可以在制得催化剂前体后立即进行,也可以在使用前(即用于脱硫吸附前)进行。由于金属促进剂容易氧化,而催化剂前体中的金属促进剂以氧化物形式存在,因此为便于运输,优选步骤(4)将催化剂前体还原在进行脱硫吸附前进行。所述还原为使金属促进剂的氧化物中的金属基本上以还原态存在,得到本发明的脱硫催化剂。In the present invention, the reduction of the catalyst precursor in step (4) can be carried out immediately after the catalyst precursor is prepared, or can be carried out before use (that is, before being used for desulfurization and adsorption). Since the metal promoter is easy to oxidize, and the metal promoter in the catalyst precursor exists in the form of oxide, so for the convenience of transportation, it is preferable to carry out the reduction of the catalyst precursor in step (4) before the desulfurization adsorption. The reduction is to make the metal in the oxide of the metal promoter basically exist in a reduced state, so as to obtain the desulfurization catalyst of the present invention.
根据本发明提供的制备方法,所述非铝粘结剂、层柱粘土、第一金属氧化物、第二金属氧化物的前身物、稀土金属化合物、磷铝分子筛以及金属促进剂的前体的加入量,使得得到的脱硫催化剂中,以该脱硫催化剂的总重量为基准,含有5-30重量%的非铝氧化物、5-35重量%的层柱粘土、10-70重量%的第一金属氧化物、2-20重量%的第二金属氧化物、5-30重量%的金属促进剂、以稀土氧化物计的0.5-10重量%的稀土金属氧化物和1-20重量%的磷铝分子筛。According to the preparation method provided by the present invention, the precursor of the non-aluminum binder, layered clay, first metal oxide, second metal oxide, rare earth metal compound, aluminum phosphorus molecular sieve and metal accelerator The addition amount is such that in the obtained desulfurization catalyst, based on the total weight of the desulfurization catalyst, it contains 5-30% by weight of non-aluminum oxides, 5-35% by weight of layered clay, and 10-70% by weight of the first Metal oxide, 2-20% by weight of a second metal oxide, 5-30% by weight of a metal promoter, 0.5-10% by weight of rare earth metal oxide and 1-20% by weight of phosphorus in terms of rare earth oxide Aluminum Molecular Sieve.
优选地,以该脱硫催化剂的总重量为基准,所述非铝氧化物的含量为5-25重量%,所述层柱粘土的含量为5-25重量%,所述第一金属氧化物的含量为35-54重量%,所述第二金属氧化物的含量为5-15重量%,所述金属促进剂的含量为10-20重量%,所述稀土金属氧化物以稀土氧化物计的含量为1-5重量%,所述磷铝分子筛的含量为2-10重量%。Preferably, based on the total weight of the desulfurization catalyst, the content of the non-aluminum oxide is 5-25% by weight, the content of the layer clay is 5-25% by weight, and the content of the first metal oxide content of 35-54% by weight, the content of the second metal oxide is 5-15% by weight, the content of the metal promoter is 10-20% by weight, and the rare earth metal oxide is calculated as rare earth oxide The content is 1-5% by weight, and the content of the aluminum phosphorus molecular sieve is 2-10% by weight.
本发明中,步骤(2)中所述混合还可以加入氧化硅源,所述氧化硅源如上所述,在此不再一一赘述。所述氧化硅源的加入量使得得到的脱硫催化剂中,以该脱硫催化剂的总重量为基准,含有0-30重量%的氧化硅源,优选地,0-20重量%的氧化硅源。In the present invention, a silicon oxide source may also be added to the mixing in step (2). The silicon oxide source is as described above and will not be repeated here. The added amount of the silicon oxide source is such that the obtained desulfurization catalyst contains 0-30% by weight of the silicon oxide source, preferably 0-20% by weight, based on the total weight of the desulfurization catalyst.
本发明还提供由本发明提供的方法制备得到的脱硫催化剂。该脱硫催化剂的组成如前所述,在此不再一一赘述。The invention also provides the desulfurization catalyst prepared by the method provided by the invention. The composition of the desulfurization catalyst is as described above, and will not be repeated here.
本发明提供了一种烃油脱硫的方法,该方法包括:在氢气气氛下,将含硫烃油与本发明提供的脱硫催化剂接触,所述接触的温度为350-500℃,所述接触的压力为0.5-4MPa;优选地,所述接触的温度为400-450℃,所述接触的压力为1.0-2.0MPa。在此过程中烃油中的硫被吸附到催化剂上,从而得到低硫含量的烃油。The present invention provides a method for desulfurizing hydrocarbon oil, the method comprising: under a hydrogen atmosphere, contacting sulfur-containing hydrocarbon oil with the desulfurization catalyst provided by the present invention, the contacting temperature is 350-500°C, the contacting The pressure is 0.5-4MPa; preferably, the contacting temperature is 400-450°C, and the contacting pressure is 1.0-2.0MPa. During this process, the sulfur in the hydrocarbon oil is adsorbed onto the catalyst, resulting in a hydrocarbon oil with low sulfur content.
本发明提供的烃油脱硫的方法优选在流化床反应器中进行,即所述接触优选在流化床反应器中进行。The method for desulfurizing hydrocarbon oil provided by the present invention is preferably carried out in a fluidized bed reactor, that is, the contacting is preferably carried out in a fluidized bed reactor.
本发明中,反应后的催化剂可以经再生后重新使用。所述再生在氧气气氛下进行,再生的条件包括:再生的压力为常压,再生的温度为400-700℃,优选为500-600℃。In the present invention, the reacted catalyst can be reused after being regenerated. The regeneration is carried out under an oxygen atmosphere, and the regeneration conditions include: the regeneration pressure is normal pressure, and the regeneration temperature is 400-700°C, preferably 500-600°C.
本发明中,再生后的催化剂在重新进行烃油脱硫前,还需要在含氢气气氛下还原,再生后的催化剂的还原条件包括:温度为350-500℃,优选为400-450℃;压力为0.2-2MPa,优选为0.2-1.5MPa。In the present invention, the regenerated catalyst needs to be reduced in a hydrogen-containing atmosphere before re-desulfurizing the hydrocarbon oil. The reduction conditions of the regenerated catalyst include: a temperature of 350-500°C, preferably 400-450°C; a pressure of 0.2-2MPa, preferably 0.2-1.5MPa.
本发明所用术语“裂化汽油”意指沸程为40至210℃的烃或其任何馏分,是来自使较大的烃分子裂化成较小分子的热或催化过程的产品。适用的热裂化过程包括但不限制于焦化、热裂化和减粘裂化等及其组合。适用的催化裂化过程的例子包括但不限于流化床催化裂化和重油催化裂化等及其组合。因此,适用的催化裂化汽油包括但不限于焦化汽油、热裂化汽油、减粘裂化汽油、流化床催化裂化汽油和重油裂化汽油及其组合。在某些情况下,在本发明方法中用作含烃流体时可在脱硫之前将所述裂化汽油分馏和/或加氢处理。The term "cracked gasoline" as used herein means a hydrocarbon or any fraction thereof having a boiling range of 40 to 210°C, the product from a thermal or catalytic process of cracking larger hydrocarbon molecules into smaller molecules. Applicable thermal cracking processes include, but are not limited to, coking, thermal cracking, visbreaking, etc., and combinations thereof. Examples of suitable catalytic cracking processes include, but are not limited to, fluid catalytic cracking, heavy oil catalytic cracking, and the like, and combinations thereof. Accordingly, suitable catalytically cracked gasoline includes, but is not limited to, coker gasoline, thermally cracked gasoline, visbroken gasoline, fluid catalytically cracked gasoline, and heavy oil cracked gasoline, and combinations thereof. In some cases, the cracked gasoline may be fractionated and/or hydrotreated prior to desulfurization when used as a hydrocarbon-containing fluid in the process of the present invention.
本发明所用术语“柴油机燃料”意指沸程为170至450℃的烃混合物或其任何馏分组成的液体。此类含烃流体包括但不限于轻循环油、煤油、直馏柴油和加氢处理柴油等及其组合。The term "diesel fuel" as used herein means a liquid consisting of a hydrocarbon mixture or any fraction thereof having a boiling range of 170 to 450°C. Such hydrocarbon-containing fluids include, but are not limited to, light cycle oil, kerosene, straight-run diesel and hydrotreated diesel, and the like, and combinations thereof.
本发明所用术语“硫”代表任何形式的硫元素如含烃流体如裂化汽油或柴油机燃料中常存在的有机硫化合物。本发明含烃流体中存在的硫包括但不限于氧硫化碳(COS)、二硫化碳(CS2)、硫醇或其他噻吩类化合物等及其组合,尤其包括噻吩、苯并噻吩、烷基噻吩、烷基苯并噻吩和烷基二苯并噻吩,以及柴油机燃料中常存在的分子量更大的噻吩类化合物。The term "sulfur" as used herein denotes any form of elemental sulfur such as organic sulfur compounds commonly present in hydrocarbon-containing fluids such as cracked gasoline or diesel fuel. Sulfur present in the hydrocarbon-containing fluids of the present invention includes, but is not limited to, carbon oxysulfide (COS), carbon disulfide (CS 2 ), mercaptans or other thiophene compounds, etc., and combinations thereof, especially including thiophene, benzothiophene, alkylthiophene, Alkylbenzothiophenes and alkyldibenzothiophenes, as well as higher molecular weight thiophenes often found in diesel fuel.
本发明提供的脱硫催化剂具有良好的耐磨损强度和脱硫活性,可大大延长使用寿命,适用于吸附脱硫过程。The desulfurization catalyst provided by the invention has good wear resistance strength and desulfurization activity, can greatly prolong the service life, and is suitable for the process of adsorption desulfurization.
以下将通过实施例对本发明进行详细描述。The present invention will be described in detail below by way of examples.
在以下实施例和对比例中,脱硫催化剂的组成按照投料计算得出。In the following examples and comparative examples, the composition of the desulfurization catalyst is calculated according to the feed.
实施例1Example 1
本实施例用于说明本发明的制备脱硫催化剂的方法。This example is used to illustrate the method for preparing a desulfurization catalyst of the present invention.
(1)制备载体。将4.05kg的氧化锌粉末(北京化工厂,含干基4.0kg)、0.50kg的氧化铅粉末(国药化学试剂公司,分析纯)和0.455kg的六水硝酸镧(国药化学试剂公司,分析纯)在8.5kg的水中混合搅拌均匀,得到含有氧化锌、氧化铅和硝酸镧的浆液;(1) Prepare the carrier. With 4.05kg of zinc oxide powder (Beijing Chemical Plant, containing dry basis 4.0kg), 0.50kg of lead oxide powder (Sinopharm Chemical Reagent Company, analytically pure) and 0.455kg of lanthanum nitrate hexahydrate (Sinopharm Chemical Reagent Company, analytically pure) ) mixed and stirred evenly in 8.5kg of water to obtain a slurry containing zinc oxide, lead oxide and lanthanum nitrate;
将2.28kg的四氯化锆(北京化工厂,分析纯)缓慢加入到3.1kg的浓度5重量%的硝酸溶液中使pH=2.0,并缓慢搅拌避免氧化锆晶体析出,得到无色透明的锆溶胶;2.28kg of zirconium tetrachloride (Beijing Chemical Plant, analytically pure) is slowly added to 3.1kg of 5% by weight nitric acid solution to make pH=2.0, and slowly stirred to avoid the precipitation of zirconia crystals to obtain colorless and transparent zirconium Sol;
将2.00kg的累托土(齐鲁石化催化剂厂,含干基1.60kg)加入去离子水1.6kg混合均匀后,加入100ml的30重量%的盐酸(北京化工厂,化学纯)搅拌使pH=2.0,酸化1h后升温至80℃老化2h,得到含累托土的混合物;再加入上述浆液、锆溶胶和0.8kg的SAPO-34分子筛(上海申昙环保新材料有限公司,含干基0.7kg,SiO2:Al2O3的摩尔比=0.25:1)混合,搅拌30分钟后得到载体浆液。Add 1.6 kg of deionized water to 2.00 kg of rector earth (Qilu Petrochemical Catalyst Factory, containing 1.60 kg on a dry basis) and mix evenly, then add 100 ml of 30% by weight hydrochloric acid (Beijing Chemical Plant, chemically pure) and stir to make pH=2.0 After acidifying for 1 h, the temperature was raised to 80° C. and aged for 2 h to obtain a mixture containing rectorite; then add the above slurry, zirconium sol and 0.8 kg of SAPO-34 molecular sieve (Shanghai Shentan Environmental Protection New Material Co., Ltd., containing 0.7 kg on a dry basis, The molar ratio of SiO 2 :Al 2 O 3 =0.25:1) was mixed and stirred for 30 minutes to obtain a carrier slurry.
所述载体浆液采用Niro Bowen Nozzle TowerTM型号的喷雾干燥机进行喷雾干燥,喷雾干燥压力为8.5至9.5MPa,入口温度500℃以下,出口温度约为150℃。由喷雾干燥得到的微球先在150℃下干燥1h,然后在480℃下焙烧1h得到载体。The carrier slurry is spray-dried using a Niro Bowen Nozzle Tower TM type spray dryer, the spray-drying pressure is 8.5 to 9.5 MPa, the inlet temperature is below 500°C, and the outlet temperature is about 150°C. The microspheres obtained by spray drying were first dried at 150°C for 1 h, and then calcined at 480°C for 1 h to obtain the carrier.
(2)引入金属促进剂。将8.2kg的载体用8.91kg的六水合硝酸镍和1.10kg的去离子水形成的水溶液分两次浸渍,得到的混合物经过150℃干燥4h后接着在480℃焙烧1h,得到催化剂前体;(2) Introducing a metal accelerator. The 8.2kg carrier was impregnated twice with an aqueous solution formed of 8.91kg nickel nitrate hexahydrate and 1.10kg deionized water, and the resulting mixture was dried at 150°C for 4h and then calcined at 480°C for 1h to obtain a catalyst precursor;
(3)还原。将催化剂前体在氢气气氛中425℃下还原2h,得到脱硫催化剂A1。(3) Reduction. The catalyst precursor was reduced in a hydrogen atmosphere at 425° C. for 2 hours to obtain desulfurization catalyst A1.
A1的化学组成为:氧化锌含量为40.0重量%,氧化铅含量为5.0重量%,二氧化锆含量为12.0重量%,累托土含量为16.0重量%,镍含量为18.0重量%,SAPO-34分子筛含量为7.0重量%,氧化镧含量为2.0重量%。The chemical composition of A1 is: zinc oxide content 40.0 wt%, lead oxide content 5.0 wt%, zirconium dioxide content 12.0 wt%, rector earth content 16.0 wt%, nickel content 18.0 wt%, SAPO-34 The molecular sieve content is 7.0% by weight, and the lanthanum oxide content is 2.0% by weight.
实施例2Example 2
本实施例用于说明本发明的制备脱硫催化剂的方法。This example is used to illustrate the method for preparing a desulfurization catalyst of the present invention.
将3.84kg的氧化锌粉末(北京化工厂,含干基3.8kg)、0.90kg的氧化铋粉末(国药化学试剂公司,分析纯)和0.794kg的六水硝酸铈(国药化学试剂公司,分析纯)在15kg的去离子水中混合搅拌均匀,得到含有氧化锌、氧化铅和硝酸铈的浆液;With 3.84kg of zinc oxide powder (Beijing Chemical Plant, containing dry basis 3.8kg), 0.90kg of bismuth oxide powder (Sinopharm Chemical Reagent Company, analytically pure) and 0.794kg of cerium nitrate hexahydrate (Sinopharm Chemical Reagent Company, analytically pure ) was mixed and stirred evenly in 15kg of deionized water to obtain a slurry containing zinc oxide, lead oxide and cerium nitrate;
将4.36kg的四氯化钛(北京化工厂,分析纯)缓慢加入到5.76kg的浓度5重量%的硝酸溶液中使pH=1.8,并缓慢搅拌避免氧化钛晶体析出,得到淡黄色透明的钛溶胶;4.36 kg of titanium tetrachloride (Beijing Chemical Plant, analytically pure) is slowly added to 5.76 kg of 5% by weight nitric acid solution to make pH=1.8, and slowly stirred to avoid the precipitation of titanium oxide crystals to obtain light yellow transparent titanium Sol;
将1.85kg的累托土(齐鲁石化催化剂厂,含干基1.50kg),加入去离子水2.5kg混合均匀后,加入75ml的30重量%的盐酸(北京化工厂,化学纯)搅拌使pH=3.0,搅拌酸化1h后升温至80℃老化2h,得到含累托土的混合物;再加入上述浆液、钛胶液和0.43kg的SAPO-11分子筛(上海申昙环保新材料有限公司,含干基0.30kg,SiO2:Al2O3的摩尔比=1:1)一起混合搅拌1h得到载体浆液。With the retort earth of 1.85kg (Qilu Petrochemical Catalyst Factory, containing 1.50kg on a dry basis), after adding 2.5kg of deionized water and mixing uniformly, add 30% by weight of hydrochloric acid (Beijing Chemical Plant, chemically pure) of 75ml and stir to make pH = 3.0, stir and acidify for 1 hour, then heat up to 80°C and age for 2 hours to obtain a mixture containing rectorite; then add the above slurry, titanium colloid and 0.43 kg of SAPO-11 molecular sieve (Shanghai Shentan Environmental Protection New Material Co., Ltd., containing dry basis 0.30kg, the molar ratio of SiO 2 :Al 2 O 3 =1:1) were mixed and stirred for 1 h to obtain carrier slurry.
参照实施例1的方法进行载体浆液的喷雾干燥成型并引入活性组分镍,还原后得到脱硫催化剂A2。Referring to the method of Example 1, the carrier slurry was spray-dried and shaped, and the active component nickel was introduced, and the desulfurization catalyst A2 was obtained after reduction.
A2的化学组成为:氧化锌含量为38.0重量%,氧化铋含量为9.0重量%,二氧化钛含量为18.0重量%,累托土含量为15.0重量%,镍含量为14.0重量%,SAPO-11分子筛含量为3.0重量%,氧化铈含量为3.0重量%。The chemical composition of A2 is: zinc oxide content 38.0 wt%, bismuth oxide content 9.0 wt%, titanium dioxide content 18.0 wt%, rector earth content 15.0 wt%, nickel content 14.0 wt%, SAPO-11 molecular sieve content is 3.0% by weight, and the cerium oxide content is 3.0% by weight.
实施例3Example 3
本实施例用于说明本发明的制备脱硫催化剂的方法。This example is used to illustrate the method for preparing a desulfurization catalyst of the present invention.
将4.76kg的氧化锌粉末(北京化工厂,含干基4.7kg)、0.9kg的硝酸锑(国药化学试剂公司,分析纯)和0.4kg的氧化钕(国药化学试剂公司,分析纯)在7.1kg的去离子水中混合,搅拌30分钟后得到含有氧化锌、氧化铅和氧化钕的浆液;The zinc oxide powder of 4.76kg (Beijing chemical plant, containing dry base 4.7kg), the antimony nitrate of 0.9kg (Sinopharm Chemical Reagent Company, analytically pure) and the neodymium oxide of 0.4kg (Sinopharm Chemical Reagent Company, analytically pure) in 7.1 kg of deionized water, and stirred for 30 minutes to obtain a slurry containing zinc oxide, lead oxide and neodymium oxide;
将3.73kg的结晶四氯化锡(SnCl4·5H2O,Alfa Aesar公司,99重量%)缓慢加入到5.0kg的浓度3重量%的盐酸溶液中使pH=1.5,并缓慢搅拌避免氧化锡晶体析出,得到无色透明的锡溶胶;3.73 kg of crystalline tin tetrachloride (SnCl 4 5H 2 O, Alfa Aesar, 99% by weight) was slowly added to 5.0 kg of a 3% by weight hydrochloric acid solution to make pH = 1.5, and stirred slowly to avoid tin oxide Crystals were precipitated to obtain a colorless and transparent tin sol;
将1.25kg的累托土(齐鲁石化催化剂厂,含干基1.00kg)加入去离子水1.2kg混合均匀后,加入100ml的30重量%的盐酸(北京化工厂,化学纯)搅拌使pH=1.5,酸化1h后升温至80℃老化2h,得到含累托土的混合物;再加入上述浆液、锡溶胶和0.6kg的SAPO-5分子筛(上海申昙环保新材料有限公司,含干基0.5kg,SiO2:Al2O3的摩尔比=0.5:1)一起混合搅拌1h得到载体浆液。Add 1.25 kg of rector earth (Qilu Petrochemical Catalyst Factory, containing 1.00 kg on a dry basis) into 1.2 kg of deionized water and mix evenly, then add 100 ml of 30% by weight hydrochloric acid (Beijing Chemical Plant, chemically pure) and stir to make pH=1.5 , after acidifying for 1 h, the temperature was raised to 80° C. and aged for 2 h to obtain a mixture containing rectorite; then add the above slurry, tin sol and 0.6 kg of SAPO-5 molecular sieve (Shanghai Shentan Environmental Protection New Material Co., Ltd., containing 0.5 kg on a dry basis, Molar ratio of SiO 2 :Al 2 O 3 =0.5:1) and mixed together for 1 h to obtain carrier slurry.
参照实施例1的方法进行载体浆液的喷雾干燥成型并引入活性组分镍,还原后得到脱硫催化剂A3。Referring to the method of Example 1, the carrier slurry was spray-dried and shaped, and the active component nickel was introduced, and the desulfurization catalyst A3 was obtained after reduction.
A3的化学组成为:氧化锌含量为47.0重量%,氧化锑含量为6.0重量%,二氧化锡含量为16.0重量%,累托土含量为10.0重量%,镍含量为12.0重量%,SAPO-5分子筛含量为5.0重量%,氧化钕为4.0重量%。The chemical composition of A3 is: zinc oxide content is 47.0 wt%, antimony oxide content is 6.0 wt%, tin dioxide content is 16.0 wt%, rector earth content is 10.0 wt%, nickel content is 12.0 wt%, SAPO-5 The content of molecular sieve is 5.0% by weight, and that of neodymium oxide is 4.0% by weight.
对比例1Comparative example 1
将4.05kg的氧化锌粉末(北京化工厂出品,含干基4.0kg)、0.455kg的硝酸镧和6.9kg的去离子水混合,搅拌30分钟后得到氧化锌和硝酸镧的浆液;4.05kg of zinc oxide powder (produced by Beijing Chemical Plant, containing 4.0kg on a dry basis), 0.455kg of lanthanum nitrate and 6.9kg of deionized water were mixed, and after stirring for 30 minutes, a slurry of zinc oxide and lanthanum nitrate was obtained;
将3.23kg的四氯化锆(北京化工厂,分析纯)缓慢加入到4.4kg的浓度5重量%的硝酸溶液中使pH=2.0,并缓慢搅拌避免氧化锆晶体析出,得到无色透明的锆溶胶;3.23kg of zirconium tetrachloride (Beijing Chemical Plant, analytically pure) is slowly added to 4.4kg of 5% by weight nitric acid solution to make pH = 2.0, and slowly stirred to avoid the precipitation of zirconia crystals to obtain colorless and transparent zirconium Sol;
将2.00kg的累托土(齐鲁石化催化剂厂,含干基1.60kg)加入去离子水1.6kg混合均匀后,加入100ml的30重量%的盐酸(北京化工厂,化学纯)搅拌使pH=2.0,酸化1h后升温至80℃老化2h,得到含累托土的混合物;再加入上述浆液、锆溶胶和1.0kg的SAPO-34分子筛(上海申昙环保新材料有限公司,含干基0.7kg,SiO2:Al2O3的摩尔比=0.4:1)混合,搅拌30分钟后得到载体浆液。Add 1.6 kg of deionized water to 2.00 kg of rector earth (Qilu Petrochemical Catalyst Factory, containing 1.60 kg on a dry basis) and mix evenly, then add 100 ml of 30% by weight hydrochloric acid (Beijing Chemical Plant, chemically pure) and stir to make pH=2.0 After acidifying for 1 h, the temperature was raised to 80° C. and aged for 2 h to obtain a mixture containing rectorite; then add the above slurry, zirconium sol and 1.0 kg of SAPO-34 molecular sieve (Shanghai Shentan Environmental Protection New Material Co., Ltd., containing 0.7 kg on a dry basis, The molar ratio of SiO 2 :Al 2 O 3 =0.4:1) was mixed and stirred for 30 minutes to obtain a carrier slurry.
参照实施例1的方法进行混合物的喷雾干燥成型并引入活性组分镍,还原后得到脱硫催化剂B1。Referring to the method of Example 1, the mixture was spray-dried and shaped, and the active component nickel was introduced, and the desulfurization catalyst B1 was obtained after reduction.
B1的化学组成为:氧化锌含量为40.0重量%,二氧化锆含量为17.0重量%,累托土含量为16.0重量%,镍含量为18.0重量%,SAPO-34分子筛含量为7.0重量%,氧化镧含量为2.0重量%。The chemical composition of B1 is: zinc oxide content is 40.0% by weight, zirconium dioxide content is 17.0% by weight, rector earth content is 16.0% by weight, nickel content is 18.0% by weight, SAPO-34 molecular sieve content is 7.0% by weight, oxide The lanthanum content was 2.0% by weight.
对比例2Comparative example 2
将4.05kg的氧化锌粉末(北京化工厂出品,含干基4.0kg)、0.50kg的氧化铅粉末和7.8kg的去离子水混合搅拌均匀,得到氧化锌和氧化铅的浆液;4.05kg of zinc oxide powder (produced by Beijing Chemical Plant, containing 4.0kg on a dry basis), 0.50kg of lead oxide powder and 7.8kg of deionized water were mixed and stirred evenly to obtain a slurry of zinc oxide and lead oxide;
将2.66kg的四氯化锆(北京化工厂,分析纯)缓慢加入到3.6kg的浓度5重量%的硝酸溶液中使pH=2.0,并缓慢搅拌避免氧化锆晶体析出,得到无色透明的锆溶胶;2.66kg of zirconium tetrachloride (Beijing Chemical Plant, analytically pure) is slowly added to 3.6kg of 5% by weight nitric acid solution to make pH = 2.0, and slowly stirred to avoid the precipitation of zirconia crystals to obtain colorless and transparent zirconium Sol;
将2.00kg的累托土(齐鲁石化催化剂厂,含干基1.60kg)加入去离子水1.6kg混合均匀后,加入100ml的30重量%的盐酸(化学纯,北京化工厂出品)搅拌使pH=2.0,酸化1h后升温至80℃老化2h,得到含累托土的混合物;再加入上述浆液、锆溶胶和1.0kg的SAPO-34分子筛(催化剂南京分公司,含干基0.7kg,SiO2:Al2O3的摩尔比=0.4:1)混合,搅拌30分钟后得到载体浆液。2.00kg of retort earth (Qilu Petrochemical Catalyst Factory, containing 1.60kg on a dry basis) was added to deionized water 1.6kg and mixed uniformly, then added 30% by weight hydrochloric acid (chemically pure, produced by Beijing Chemical Plant) of 100ml and stirred to make pH = 2.0, heat up to 80°C and age for 2 hours after acidifying for 1 hour to obtain a mixture containing rectorite; then add the above slurry, zirconium sol and 1.0 kg of SAPO-34 molecular sieve (catalyst Nanjing Branch, containing 0.7 kg on a dry basis, SiO 2 : The molar ratio of Al 2 O 3 =0.4:1) mixed and stirred for 30 minutes to obtain a carrier slurry.
参照实施例1的方法进行载体浆液的喷雾干燥成型并引入活性组分镍,还原后得到脱硫催化剂B2。Referring to the method of Example 1, the carrier slurry was spray-dried and formed, and the active component nickel was introduced, and the desulfurization catalyst B2 was obtained after reduction.
B2的化学组成为:氧化锌含量为40.0重量%,氧化铅含量为5.0重量%,二氧化锆含量为14.0重量%,累托土含量为16.0重量%,镍含量为18.0重量%,SAPO-34分子筛含量为7.0重量%。The chemical composition of B2 is: zinc oxide content 40.0 wt%, lead oxide content 5.0 wt%, zirconium dioxide content 14.0 wt%, rector earth content 16.0 wt%, nickel content 18.0 wt%, SAPO-34 The molecular sieve content was 7.0% by weight.
对比例3Comparative example 3
将4.05kg的氧化锌粉末(北京化工厂出品,含干基4.0kg)、0.50kg的氧化铅粉末(国药化学试剂公司,分析纯)和0.455kg的硝酸镧(国药集团化学试剂有限公司,纯度大于99.0重量%)在8.5kg的水中混合搅拌均匀,得到含有氧化锌、氧化铅和硝酸镧的浆液;4.05kg of zinc oxide powder (produced by Beijing Chemical Plant, containing 4.0kg on a dry basis), 0.50kg of lead oxide powder (Sinopharm Chemical Reagent Company, analytically pure) and 0.455kg of lanthanum nitrate (Sinopharm Chemical Reagent Co., Ltd., purity greater than 99.0% by weight) in 8.5 kg of water, mixed and stirred uniformly to obtain a slurry containing zinc oxide, lead oxide and lanthanum nitrate;
将3.61kg的四氯化锆(北京化工厂,分析纯)缓慢加入到4.9kg的浓度5重量%的硝酸溶液中使pH=2.0,并缓慢搅拌避免氧化锆晶体析出,得到无色透明的锆溶胶;3.61kg of zirconium tetrachloride (Beijing Chemical Plant, analytically pure) is slowly added to 4.9kg of 5% by weight nitric acid solution to make pH=2.0, and slowly stirred to avoid the precipitation of zirconia crystals to obtain colorless and transparent zirconium Sol;
将2.00kg的累托土(齐鲁石化催化剂厂,含干基1.60kg)加入去离子水1.6kg混合均匀后,加入100ml的30重量%的盐酸(化学纯,北京化工厂出品)搅拌使pH=2.0,酸化1h后升温至80℃老化2h,得到含累托土的混合物;再加入上述浆液和锆溶胶混合,搅拌30分钟后得到载体浆液。2.00kg of retort earth (Qilu Petrochemical Catalyst Factory, containing 1.60kg on a dry basis) was added to deionized water 1.6kg and mixed uniformly, then added 30% by weight hydrochloric acid (chemically pure, produced by Beijing Chemical Plant) of 100ml and stirred to make pH = 2.0, after acidifying for 1 hour, heat up to 80°C and age for 2 hours to obtain a mixture containing retort earth; then add the above slurry and zirconium sol to mix, and stir for 30 minutes to obtain a carrier slurry.
参照实施例1的方法进行载体浆液的喷雾干燥成型并引入活性组分镍,还原后得到脱硫催化剂B3。Referring to the method of Example 1, the carrier slurry was spray-dried and formed, and the active component nickel was introduced, and the desulfurization catalyst B3 was obtained after reduction.
B3的化学组成为:氧化锌含量为40.0重量%,氧化铅含量为5.0重量%,二氧化锆含量为19.0重量%,累托土含量为16.0重量%,镍含量为18.0重量%,氧化镧含量为2.0重量%。The chemical composition of B3 is: zinc oxide content 40.0 wt%, lead oxide content 5.0 wt%, zirconium dioxide content 19.0 wt%, rector earth content 16.0 wt%, nickel content 18.0 wt%, lanthanum oxide content 2.0% by weight.
实施例4Example 4
耐磨损强度评价。对脱硫催化剂A1-A3和B1-B3进行耐磨损强度测试。采用直管磨损法,方法参考《石油化工分析方法(RIPP)实验方法》中RIPP29-90,结果见表1。测试得到的数值越小,表明耐磨损强度越高。表1中磨损指数对应的是在一定条件下磨损时细粉生成的百分数。Abrasion Strength Evaluation. The abrasion resistance strength test was carried out on the desulfurization catalysts A1-A3 and B1-B3. The straight pipe wear method is adopted, and the method refers to RIPP29-90 in the "Petrochemical Analysis Method (RIPP) Experimental Method", and the results are shown in Table 1. The smaller the value obtained in the test, the higher the wear resistance. The wear index in Table 1 corresponds to the percentage of fine powder generated when worn under certain conditions.
为了能够更好代表吸附剂在工业应用过程中的活性,对硫化处理后吸附剂也进行强度分析,具体处理方法是:称取合适质量的吸附剂放置于流化床中,通入硫化氢(50体积%)和氮气(50体积%)的混合气,并加热至400℃硫化处理1h。结果见表1。In order to better represent the activity of the adsorbent in the process of industrial application, the strength analysis of the adsorbent after sulfidation treatment is also carried out. The specific treatment method is: weigh an appropriate mass of adsorbent and place it in a fluidized bed, and feed hydrogen sulfide ( 50% by volume) and nitrogen (50% by volume), and heated to 400°C for sulfidation treatment for 1h. The results are shown in Table 1.
实施例5Example 5
脱硫性能评价。对脱硫催化剂A1-A3和B1-B3采用固定床微反实验装置进行脱硫评价实验,将16克的脱硫催化剂装填在内径为30mm、长为1m的固定床反应器中。原料烃油为硫浓度960ppm的催化裂化汽油,反应压力为1.38MPa,氢气流量为6.3L/h,汽油流量为80mL/h,反应温度为380℃,原料烃油的重量空速为4h-1,进行含硫烃油的脱硫反应。以产品汽油中硫含量衡量脱硫活性。产品汽油中硫含量通过离线色谱分析方法,采用安捷仑公司的GC6890-SCD仪器进行测定。为了准确表征出脱硫催化剂在工业实际运行中的活性,脱硫评价实验完成后的催化剂在480℃的空气气氛下进行再生处理。将脱硫催化剂进行脱硫评价实验,再生6个循环后其活性基本稳定下来,以催化剂第6次循环稳定后的产品汽油中的硫含量代表催化剂的活性,稳定后产品汽油中硫含量如表1所示。Evaluation of desulfurization performance. Desulfurization evaluation experiments were carried out on desulfurization catalysts A1-A3 and B1-B3 using a fixed-bed micro-reactor experimental device. 16 grams of desulfurization catalysts were loaded into a fixed-bed reactor with an inner diameter of 30 mm and a length of 1 m. The raw material hydrocarbon oil is FCC gasoline with a sulfur concentration of 960ppm, the reaction pressure is 1.38MPa, the hydrogen flow rate is 6.3L/h, the gasoline flow rate is 80mL/h, the reaction temperature is 380°C, and the weight space velocity of the raw material hydrocarbon oil is 4h -1 , to carry out the desulfurization reaction of sulfur-containing hydrocarbon oil. The desulfurization activity is measured by the sulfur content in the product gasoline. The sulfur content in the product gasoline was determined by off-line chromatographic analysis method using Agilent's GC6890-SCD instrument. In order to accurately characterize the activity of the desulfurization catalyst in actual industrial operation, the catalyst after the completion of the desulfurization evaluation experiment was regenerated in an air atmosphere at 480 °C. The desulfurization catalyst was subjected to a desulfurization evaluation experiment, and its activity was basically stabilized after 6 cycles of regeneration. The catalyst activity was represented by the sulfur content in the product gasoline after the 6th cycle of the catalyst was stabilized. The sulfur content in the product gasoline after stabilization was shown in Table 1. Show.
同时对产品汽油进行称重计算其收率。At the same time, the product gasoline is weighed to calculate its yield.
分别采用GB/T 503-1995和GB/T 5487-1995测出反应前和第六次循环稳定后汽油的马达法辛烷值(MON)和研究法辛烷值(RON),结果见表1。Using GB/T 503-1995 and GB/T 5487-1995 to measure the motor octane number (MON) and research octane number (RON) of gasoline before the reaction and after the sixth cycle of stabilization, the results are shown in Table 1 .
实施例6Example 6
硅酸锌含量测定。将实施例5中第六次循环后的脱硫催化剂A1-A3和B1-B3的晶相组成进行分析,测定其中的硅酸锌含量。Determination of zinc silicate content. The crystal phase composition of the desulfurization catalysts A1-A3 and B1-B3 after the sixth cycle in Example 5 was analyzed to determine the zinc silicate content therein.
晶相分析采用X-射线衍射和相位滤波(R.V.Siriwardane,J.A.Poston,G.Evans,Jr.Ind.Eng.Chem.Res.33(1994)2810-2818)、经修正的Rietveld模型(RIQAS rietveldAnalysis,操作手册,Material Data,Inc.,Berkley,CA(1999)),分析不同样品,并采用拟合的方法计算出样品的晶相组成。使用装配有长细聚焦铜X-射线源的Philips XRG3100发生器(40kV、30mA驱动)、Philips 3020数字测角仪、Philips 3710MPD控制计算机和KevexPSI Peltier冷却硅探测器进行所有的X-射线衍射测量。采用Kevex 4601离子泵控制器、Kevex4608Peltier电源、Kevex4621检测器偏压、Kevex4561A脉冲处理器和Kevex4911-A单通道分析器操作Kevex检测器。使用Philips APD 4.1c版软件获得衍射图案。使用MaterialData,Inc.Riqas 3.1c版软件(Outokumpu HSC Chemistry for Windows:用户手册,Outokumpo Resarch Oy,Pori,芬兰(1999))进行所有的Rietveld计算。不同脱硫催化剂的硅酸锌含量如表1所示。Crystal phase analysis using X-ray diffraction and phase filtering (R.V.Siriwardane, J.A.Poston, G.Evans, Jr.Ind.Eng.Chem.Res.33 (1994) 2810-2818), the modified Rietveld model (RIQAS rietveldAnalysis, Operation Manual, Material Data, Inc., Berkley, CA (1999)), analyze different samples, and use the fitting method to calculate the crystal phase composition of the samples. All X-ray diffraction measurements were performed using a Philips XRG3100 generator (40 kV, 30 mA drive) equipped with a long fine focus copper X-ray source, a Philips 3020 digital goniometer, a Philips 3710 MPD control computer and a KevexPSI Peltier cooled silicon detector. The Kevex detector was operated with a Kevex 4601 ion pump controller, Kevex4608 Peltier power supply, Kevex4621 detector bias, Kevex4561A pulse processor and Kevex4911-A single channel analyzer. Diffraction patterns were acquired using Philips APD version 4.1c software. All Rietveld calculations were performed using MaterialData, Inc. Riqas version 3.1c software (Outokumpu HSC Chemistry for Windows: User Manual, Outokumpo Research Oy, Pori, Finland (1999)). The zinc silicate contents of different desulfurization catalysts are shown in Table 1.
表1Table 1
注:Note:
1、原料汽油的硫含量为960ppm,RON为93.7,MON为83.6。1. The sulfur content of raw gasoline is 960ppm, RON is 93.7, and MON is 83.6.
2、△MON表示产品MON的增加值;2. △MON represents the added value of product MON;
3、△RON表示产品RON的增加值;3. △RON represents the added value of the product RON;
4、△(RON+MON)/2为产品抗爆指数与原料抗爆指数之差。4. △(RON+MON)/2 is the difference between the antiknock index of the product and the antiknock index of the raw material.
从表1的结果数据可以看出,本发明提供的脱硫催化剂中含有第二金属氧化物、稀土氧化物、层柱粘土和分子筛,可以具有更好的脱硫活性和活性稳定性,具有更好的耐磨损强度,脱硫催化剂有更长的使用寿命,且得到的汽油产品的辛烷值提高。As can be seen from the result data in Table 1, the desulfurization catalyst provided by the present invention contains second metal oxide, rare earth oxide, layered clay and molecular sieve, which can have better desulfurization activity and activity stability, and have better Attrition strength, longer service life of the desulfurization catalyst, and higher octane rating of the resulting gasoline product.
对比例1得到的B1中不含有氧化铅(第二金属氧化物),对比例2得到的B2中不含有稀土氧化物,因此在反复进行脱硫反应和再生过程中,含有的氧化锌(第一金属氧化物)组分与脱硫催化剂中存在的硅成分的相作用不能被有效地减弱,评价结果中在B1和B2中形成了硅酸锌,影响脱硫催化剂的活性与稳定性。The B1 obtained in Comparative Example 1 does not contain lead oxide (the second metal oxide), and the B2 obtained in Comparative Example 2 does not contain rare earth oxides. Therefore, in the repeated desulfurization reaction and regeneration process, the contained zinc oxide (the first metal oxide) The interaction between the metal oxide) component and the silicon component present in the desulfurization catalyst cannot be effectively weakened. In the evaluation results, zinc silicate is formed in B1 and B2, which affects the activity and stability of the desulfurization catalyst.
对比例3得到的B3中不含有分子筛,B3评价结果中汽油产品的辛烷值降低。The B3 obtained in Comparative Example 3 does not contain molecular sieves, and the octane number of gasoline products in the evaluation results of B3 decreases.
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