CN101587074B - Component analyzer for laser probe micro-area - Google Patents
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Abstract
本发明属于激光探测技术领域,具体为一种激光探针微区成分分析仪。其结构为:激光器,扩束镜和第一全反射镜依次位于同一水平光路上;第一全反射镜的反射面与水平光路的夹角为45度;工业CCD位于第一全反射镜的上方,工业CCD和第一聚焦物镜自上而下依次放置且光轴重合;三维工作台的工作台面位于第一聚焦物镜的下方;全反射镜活动安装在样品的反射光路上,光纤探头位于全反射镜的反射光路上;工业CCD通过光纤与带有显示器的计算机连接,光纤探头与光栅光谱仪、增强型CCD和计算机连接。该激光探针仪能对物质微区元素进行无损探测,能满足各种材料及尺寸的器件的快速元素成分定性分析,还可以针对样品微区的微量甚至痕量元素进行高精度的定量分析。
The invention belongs to the technical field of laser detection, in particular to a laser probe micro-area component analyzer. Its structure is: the laser, the beam expander and the first total reflection mirror are located on the same horizontal optical path in turn; the angle between the reflection surface of the first total reflection mirror and the horizontal optical path is 45 degrees; the industrial CCD is located above the first total reflection mirror , the industrial CCD and the first focusing objective lens are placed sequentially from top to bottom with the optical axes coincident; the working surface of the three-dimensional workbench is located below the first focusing objective lens; the total reflection mirror is movable on the reflection optical path of the sample, and the fiber optic probe is located The reflected optical path of the mirror; the industrial CCD is connected to the computer with a display through the optical fiber, and the optical fiber probe is connected to the grating spectrometer, the enhanced CCD and the computer. The laser probe instrument can perform non-destructive detection of elements in the micro-area of the material, and can meet the rapid qualitative analysis of elemental components of devices of various materials and sizes, and can also perform high-precision quantitative analysis of trace or even trace elements in the micro-area of the sample.
Description
技术领域technical field
本发明属于激光精密检测技术领域,具体为一种激光探针微区成分分析仪(简称激光探针仪),主要用于物质微区元素成分的定性与精确定量分析。The invention belongs to the technical field of laser precision detection, and specifically relates to a laser probe micro-area component analyzer (laser probe instrument for short), which is mainly used for qualitative and precise quantitative analysis of material micro-area element components.
背景技术Background technique
在冶金、机械、能源、化工、环保、生物制药等不同领域中,常常需要对物质成分进行定性或者精确定量分析。常用的分析仪器主要包括电子探针和扫描电镜能谱分析仪,它们能够比较准确地探测物质元素成分,特别是在高倍放大条件下准确分析物相的微区成分。但是,这两种仪器存在的不足之处是:首先,设备体积庞大,对设备放置的环境要求高,如需要恒温、恒湿等,因此无法将仪器搬到生产现场进行分析;其次,这两种分析设备都是采用电子束作为物相成分分析的手段,而要减少电子束的散射效应,必须将被分析样品放置在高真空环境下进行分析检测工作,因此样品室空间尺寸受到很大限制,特别是无法完成大尺寸试样的成分分析;再次,长期以来,电子探针分析精度一直在1%左右徘徊,扫描电镜能谱分析的精度只有1%-5%,难以满足一些微区物相精确定量分析的要求;最后,电子探针和能谱分析时,被分析物质必须导电,因此无法对不导电的陶瓷、玻璃、有机物等绝缘材料进行成分分析。In different fields such as metallurgy, machinery, energy, chemical industry, environmental protection, biopharmaceuticals, etc., qualitative or precise quantitative analysis of material components is often required. Commonly used analytical instruments mainly include electron probes and scanning electron microscope energy spectrometers, which can more accurately detect the elemental composition of substances, especially the micro-composition of the phase under high magnification conditions. However, the disadvantages of these two instruments are: firstly, the equipment is bulky and has high requirements for the environment where the equipment is placed, such as constant temperature and humidity, etc., so it is impossible to move the instrument to the production site for analysis; All kinds of analysis equipment use electron beam as the means of phase composition analysis, and to reduce the scattering effect of electron beam, the analyzed sample must be placed in a high vacuum environment for analysis and detection, so the space size of the sample chamber is greatly limited , especially the component analysis of large-scale samples cannot be completed; again, for a long time, the accuracy of electron probe analysis has been hovering around 1%, and the accuracy of scanning electron microscope energy spectrum analysis is only 1%-5%, which is difficult to meet the requirements of some micro-area objects. Requirements for accurate quantitative analysis of phases; Finally, in electronic probe and energy spectrum analysis, the analyte must be conductive, so it is impossible to analyze the composition of non-conductive ceramics, glass, organics and other insulating materials.
中国专利文献《激光诱导等离子光谱分析仪》(公告为CN2869853,公告日为2007年02月14日)公开了一种适合气体、液体和固体中微量元素分析的激光诱导等离子光谱分析仪,该仪器分为激光器、微型分析仪和上位计算机三部分。实际使用时,启动激光器发射脉冲激光束,通过聚光镜将激光束聚焦在样品台上的待测样品表面,使待测样品产生等离子体,在等离子体冷却泯灭的过程中,将等离子体束中被激发原子放射出的光谱信号聚焦到样品台侧的光纤接收端,通过光纤将元素发射光谱引导到微型光谱仪中,分光后打在CCD上,CCD将元素发射光谱转换成电信号传输到计算机进行分析,由计算机输出元素定性分析和定量分析结果。The Chinese patent document "Laser-Induced Plasma Spectroscopic Analyzer" (the announcement is CN2869853, and the announcement date is February 14, 2007) discloses a laser-induced plasma spectroscopic analyzer suitable for the analysis of trace elements in gases, liquids and solids. It is divided into three parts: laser, micro analyzer and host computer. In actual use, start the laser to emit a pulsed laser beam, focus the laser beam on the surface of the sample to be tested on the sample stage through the condenser, and make the sample to be tested generate plasma. The spectral signals emitted by the excited atoms are focused to the receiving end of the optical fiber on the side of the sample stage, and the emission spectrum of the element is guided to the micro-spectrometer through the optical fiber. , the results of qualitative analysis and quantitative analysis of elements are output by the computer.
以上技术是利用激光诱导击穿光谱仪(LIBS)进行物质元素分析的实例,它能在野外现场快速测量气体、液体和固体样品的元素含量。但是,该装置只能作为针对块体或者大量物质(包括固体、气体和液体)的成分分析设备,即其所分析的物质成分实际上是块状物质的综合平均结果,而不能分析物质微区的化学成分。此外,该专利文献没有提到所能够分析物质的分析精度和灵敏度。The above technique is an example of material element analysis using laser-induced breakdown spectroscopy (LIBS), which can quickly measure the element content of gas, liquid and solid samples in the field. However, this device can only be used as a component analysis device for bulk or a large number of substances (including solids, gases and liquids), that is, the analyzed material composition is actually the comprehensive average result of bulk substances, and cannot analyze the micro-area of substances. chemical composition. Furthermore, this patent document makes no mention of the analytical precision and sensitivity of the substances that can be analyzed.
1996年以后,国外有学者提出了采用LIBS分析固体物质成分微区分析的方法,简称为MicroLIBS或laser microanalysis技术(参见K.Y.Yamamoto,D.A.Cremers,M.J.Ferris and L.E.Foster.Appl.Determination of copper inA533b steel for the assessment of radiation embrittlement using laser-inducedbreakdown spectroscopy Spectrosc.50(1996),pp.222-233.)。其实质是将LIBS装置与光学显微镜结合起来,在对块状物质的表面组织结构形貌进行观察后,蒋LIBS中的激光束聚焦后直接对准所观察区域辐照,在所选定微区产生击穿等离子体光谱,同时采用光栅光谱分析仪对激光激发的原子和离子光谱进行探测、分析,所检测出的物质成分就对应着该微区的化学成分。这种MicroLIBS首次提出了将光学显微镜和LIBS结合起来的技术路线,使得在大气环境下分析指定微区成分成为可能。After 1996, some foreign scholars proposed the method of using LIBS to analyze the micro-area analysis of solid material components, which is referred to as MicroLIBS or laser microanalysis technology (see K.Y.Yamamoto, D.A.Cremers, M.J.Ferris and L.E.Foster.Appl.Determination of copper in A533b steel for the assessment of radiation embrittlement using laser-induced breakdown spectroscopy Spectrosc. 50(1996), pp. 222-233.). Its essence is to combine the LIBS device with an optical microscope. After observing the surface structure of the bulk material, the laser beam in the LIBS is focused and irradiated directly at the observed area. A breakdown plasma spectrum is generated, and a grating spectrum analyzer is used to detect and analyze the laser-excited atomic and ion spectra, and the detected material composition corresponds to the chemical composition of the micro-area. This MicroLIBS is the first to propose a technical route that combines optical microscopy and LIBS, making it possible to analyze the composition of specified micro-regions in an atmospheric environment.
从1996年起直至现在,已经发展了各种形式的MicroLIBS。这些MicroLIBS技术虽然可以对物质的微观区域成分进行分析,但是存在以下不足:第一,MicroLIBS的结构设计中忽略了所采用激光器光束质量对分析区域最小分辨率的影响,聚焦的激光光斑直径较大,影响了其微区分析精度。例如,对比文献(J.M.Mermet a,P.Mauchien b,et al,Processing of shot-to-shotraw data to improve precision in laser-induced breakdown spectrometrymicroprobe,Spectrochimica Acta Part B 63(2008)999-)中所描述的MicroLIBS最小分析微区尺寸范围是5-10微米。这一数值甚至大于当前的电子探针和扫描电镜能谱分析的最小区域。第二,上述对比文献中,没有采取有效措施提高MicroLIBS系统的成分分析精度。目前,MicroLIBS技术所能够达到的成分分辨率最高精度为1%,该精度值与现有的电子探针分析精度相当,略高于扫描电镜的分析精度。所以,相对于发展已经非常成熟的电子探针和扫描电镜分析设备而言,MicroLIBS的应用还是受到了很大的限制。From 1996 until now, various forms of MicroLIBS have been developed. Although these MicroLIBS technologies can analyze the microscopic components of substances, they have the following deficiencies: First, the structural design of MicroLIBS ignores the influence of the laser beam quality on the minimum resolution of the analysis area, and the focused laser spot has a large diameter , affecting the precision of its micro-area analysis. For example, described in comparative literature (J.M.Mermet a, P.Mauchien b, et al, Processing of shot-to-shotraw data to improve precision in laser-induced breakdown spectrometrymicroprobe, Spectrochimica Acta Part B 63(2008)999-) MicroLIBS minimum analysis domain size range is 5-10 microns. This value is even larger than the smallest area analyzed by current electron probe and scanning electron microscopy. Second, in the comparative literature mentioned above, no effective measures have been taken to improve the component analysis accuracy of the MicroLIBS system. At present, the highest precision of composition resolution achieved by MicroLIBS technology is 1%, which is equivalent to the analysis precision of the existing electron probe and slightly higher than that of the scanning electron microscope. Therefore, compared with the well-developed electronic probe and scanning electron microscope analysis equipment, the application of MicroLIBS is still greatly restricted.
发明内容Contents of the invention
本发明的目的在于提供一种激光探针微区成分分析仪,该激光探针仪分析精度高,可分析的最小微区尺寸范围小,不需要真空环境,对所分析样品的尺寸大小和导电性无限制,分析效率高。The object of the present invention is to provide a laser probe micro-area composition analyzer, which has high analysis precision, a small range of the minimum micro-area size that can be analyzed, does not need a vacuum environment, and is sensitive to the size and conductivity of the analyzed sample. Unlimited flexibility and high analysis efficiency.
本发明提供的激光探针微区成分分析仪,其特征在于:The laser probe micro-area component analyzer provided by the invention is characterized in that:
激光器、扩束镜和第一全反射镜依次位于同一水平光路上,第一全反射镜的反射面与水平光路的夹角为45度;The laser, the beam expander and the first total reflection mirror are sequentially located on the same horizontal optical path, and the included angle between the reflection surface of the first total reflection mirror and the horizontal optical path is 45 degrees;
工业CCD位于第一全反射镜的上方,第一聚焦物镜位于第一全反射镜下方,第一聚焦物镜和工业CCD的光轴重合;The industrial CCD is located above the first total reflection mirror, the first focusing objective lens is located below the first total reflection mirror, and the optical axes of the first focusing objective lens and the industrial CCD coincide;
三维工作台的工作台面位于第一聚焦物镜的下方,用于放置样品;The worktable of the three-dimensional workbench is located under the first focusing objective lens for placing samples;
第二全反射镜活动安装在样品的反射光路上,光纤探头位于第二全反射镜的反射光路上;The second total reflection mirror is movably installed on the reflected light path of the sample, and the fiber optic probe is located on the reflected light path of the second total reflection mirror;
工业CCD通过光纤与带有显示器的计算机连接,光纤探头通过光纤依次与光栅光谱仪、增强型CCD相连,后者通过同轴电缆和计算机连接。The industrial CCD is connected to a computer with a display through an optical fiber, and the fiber optic probe is connected to a grating spectrometer and an enhanced CCD through an optical fiber in turn, and the latter is connected to a computer through a coaxial cable.
作为本发明的改进,激光器采用可调谐脉冲激光器,激光器内带有小孔光阑或者其出光口设置有小孔光阑,在激光器与扩束镜之间依次活动安装有半波片和第一、第二偏振片。这种结构的成分分析仪不仅可以进行更准确的定性分析,还可以进行高精度的定量分析。As an improvement of the present invention, the laser adopts a tunable pulse laser. The laser has a small hole diaphragm or its light outlet is provided with a small hole diaphragm. Between the laser and the beam expander, a half-wave plate and a first , the second polarizer. The composition analyzer of this structure can not only perform more accurate qualitative analysis, but also perform high-precision quantitative analysis.
作为本发明的另一种改进,各聚焦物镜的下方均安装有约束机构。该约束机构可以为薄壁圆筒形构件或由平行的两片薄壁组成,其材料优选磁性材料。As another improvement of the present invention, a constraining mechanism is installed under each focusing objective lens. The constraining mechanism can be a thin-walled cylindrical member or composed of two parallel thin-walled pieces, and its material is preferably a magnetic material.
由于现有MicroLIBS技术存在的种种缺点,本发明提供了上述技术方案,可以达到激光探针微区成分的定性或者精确定量分析的目的。具体而言,本发明具有以下技术特点:Due to various shortcomings in the existing MicroLIBS technology, the present invention provides the above-mentioned technical solution, which can achieve the purpose of qualitative or precise quantitative analysis of the components of the micro-region of the laser probe. Specifically, the present invention has the following technical characteristics:
(1)本发明中当对单质元素或者只有少量元素进行定性检测分析时,可以采用固定波长的激光器作为激发光源。当需要检测多种元素,并需要对其中的微量元素进行精确的定量分析时,一般采用波长可调谐全固态脉冲激光器(以下简称可调谐激光器)作为激发光源。采用可调谐激光器的主要目的是为了提高激光探针的成分分析精度。传统LIBS技术的分析精度不高的关键因素之一是,激光激发物质的等离子光谱时,固定激光波长条件下被分析物质中含量较多的元素等离子体光谱信号将会湮没含量较少的元素光谱信号,因此使得微量或者痕量元素的成分分析精度降低。造成这一现象的主要原因在于,目前国内外LIBS或者MicroLIBS系统中使用的激光器波长都是单一或固定的。而激光束激发物质的光谱时,物质中不同的元素受到不同波长激光束照射后,所产生的激发程度存在很大的差别。特别是当激光束的光子能量与被探测物质的本征激发所需要的能量相当时,该元素的光谱激发强度远远大于其它元素的激发强度,这样,就可以抑制其它元素的光谱信号强度,提高所设定元素的光谱信号强度。这一激发过程称为谐振激发,它对于提高物质中各个元素的分析精度,特别是对于大幅度提高对微量或者痕量元素的分析精度具有重要意义。本发明的特点之一正是利用了物质谐振激发的这一技术特点,将现有LIBS分析时通常采用的单一波长全固态激光器改成波长可调谐的全固态脉冲激光器,利用不同物质产生谐振激发时特征光谱能态的差别及其对应的光子能量差别(对应于不同波长),最大限度激发被分析物质中指定元素的特征光谱,同时将其它元素的特征光谱抑制到最小,从而提高被分析物质中含量相对较少的元素分析精度,特别是微量元素甚至痕量元素的分析精度。(1) In the present invention, when performing qualitative detection and analysis on simple elements or only a small amount of elements, a laser with a fixed wavelength can be used as the excitation light source. When multiple elements need to be detected and the trace elements in them need to be accurately quantitatively analyzed, a wavelength-tunable all-solid-state pulsed laser (hereinafter referred to as tunable laser) is generally used as the excitation light source. The main purpose of using tunable lasers is to improve the compositional analysis accuracy of laser probes. One of the key factors for the low analysis accuracy of traditional LIBS technology is that when the laser excites the plasma spectrum of the substance, the plasma spectrum signal of the element with a large content in the analyzed substance will annihilate the spectrum of the element with a small content under the condition of a fixed laser wavelength. signal, thus reducing the accuracy of compositional analysis of trace or trace elements. The main reason for this phenomenon is that the laser wavelengths used in LIBS or MicroLIBS systems at home and abroad are single or fixed. When the laser beam excites the spectrum of the material, different elements in the material are irradiated by laser beams of different wavelengths, and the degree of excitation produced is very different. Especially when the photon energy of the laser beam is equivalent to the energy required for the intrinsic excitation of the detected substance, the spectral excitation intensity of the element is much greater than that of other elements, so that the spectral signal intensity of other elements can be suppressed. Increase the spectral signal intensity of the set element. This excitation process is called resonance excitation, which is of great significance for improving the analysis accuracy of each element in the substance, especially for greatly improving the analysis accuracy of trace or trace elements. One of the characteristics of the present invention is to utilize the technical characteristics of material resonance excitation, and change the single-wavelength all-solid-state laser commonly used in the existing LIBS analysis into a wavelength-tunable all-solid-state pulsed laser, and use different substances to generate resonance excitation The difference in the energy state of the time characteristic spectrum and its corresponding photon energy difference (corresponding to different wavelengths) maximize the excitation of the characteristic spectrum of the specified element in the analyte, while suppressing the characteristic spectrum of other elements to a minimum, thereby improving the quality of the analyte. The analysis accuracy of elements with relatively small content in the medium, especially the analysis accuracy of trace elements or even trace elements.
(2)本发明中采用了两个措施确保激光束聚焦后的光斑直径达到最小状态:一是采用扩束镜,将激光束的光斑直径扩展到足够大,以便充分利用大数值孔径的聚焦系统,聚焦后获得更加细小的光斑直径;二是采用了多个放大倍率不同的聚焦物镜,适用于各种分析精度。当选择其中放大倍率最高的聚焦物镜时,可以使聚焦激光束的光斑直径更小。而现有MicroLIBS技术的最大缺点之一就是光斑直径仍然偏大(一般为5-10微米),因此无法获得更小的微区分析空间。(2) Two measures have been adopted in the present invention to ensure that the spot diameter of the laser beam after focusing reaches the minimum state: the one is to use a beam expander to expand the spot diameter of the laser beam to a large enough size so that the focusing system of large numerical aperture can be fully utilized , to obtain a smaller spot diameter after focusing; the second is to use multiple focusing objectives with different magnifications, which are suitable for various analysis precision. When the focusing objective lens with the highest magnification is selected, the spot diameter of the focused laser beam can be made smaller. One of the biggest disadvantages of the existing MicroLIBS technology is that the spot diameter is still too large (generally 5-10 microns), so it is impossible to obtain a smaller micro-area analysis space.
(3)本发明中等离子体光谱信号从同轴光轴中采集,确保了激光探针等离子体光谱的分析精度。传统的MicroLIBS技术一般从激光诱导等离子体的侧向采集光谱信号,由于需要在聚焦物镜和样品之间留一定的空间安放探测器,所以聚焦物镜的焦距不能够太短,否则无法有效探测相关信号,这也是此前MicroLIBS技术中激光束斑直径无法进一步减小的根本原因之一。本发明中,将等离子体信号从光轴中采集,并通过石英光纤将信号传输到光栅光谱仪、增强型电荷耦合检测仪(即增强型CCD),经过计算机进行相关的计算和处理后,最终在显示器终端上显示出光谱的强度特征和分布情况。由于信号同轴采集,不需要考虑留下足够空间安装侧向式光谱探测头,因此可以采用短焦距物镜使激光束斑直径更小,这样激光探针仪所能够分析的最小微区尺寸可以更小,分辨率更高。本发明中通过采取上述三个措施,可以使激光束斑的直径达到1微米左右,分析精度不仅远高于现有的MicroLIBS系统,也远高于现有的电子探针和扫描电镜能谱分析仪,使得激光探针仪在高精度微区成分分析方面更加具有竞争力。(3) In the present invention, the plasma spectrum signal is collected from the coaxial optical axis, which ensures the analysis accuracy of the laser probe plasma spectrum. Traditional MicroLIBS technology generally collects spectral signals from the side of the laser-induced plasma. Since a certain space needs to be left between the focusing objective lens and the sample to install the detector, the focal length of the focusing objective lens cannot be too short, otherwise the relevant signals cannot be effectively detected. , which is also one of the fundamental reasons why the diameter of the laser beam spot cannot be further reduced in the previous MicroLIBS technology. In the present invention, the plasma signal is collected from the optical axis, and the signal is transmitted to a grating spectrometer and an enhanced charge-coupled detector (i.e., an enhanced CCD) through a quartz optical fiber. The intensity characteristics and distribution of the spectrum are displayed on the display terminal. Since the signal is collected on the same axis, there is no need to consider leaving enough space to install the side-facing spectral probe. Therefore, a short focal length objective lens can be used to make the diameter of the laser beam spot smaller, so that the minimum micro-area size that the laser probe instrument can analyze can be larger. Smaller, higher resolution. In the present invention, by taking the above three measures, the diameter of the laser beam spot can reach about 1 micron, and the analysis accuracy is not only much higher than that of the existing MicroLIBS system, but also much higher than that of the existing electronic probe and scanning electron microscope energy spectrum analysis. The instrument makes the laser probe instrument more competitive in high-precision micro-area component analysis.
(4)激光探针仪的最大特点之一就是能够对所观察到的微区组织结构进行定点成分分析。为了确保所得到的成分分析结果就是对应所观察到的微区区域的化学成分,本发明采用了同轴光学系统,即激光束的导光系统与样品光学观察系统集成到同一套光路中,两者光轴同轴,部分光学元器件共用。通过聚焦后,在样品表面形成共焦平面,对待测样品的微区表面形貌进行观察和成分分析。换句话说,将激光器产生的激光束与聚焦物镜、工业CCD的光轴重合,通过物镜、工业摄像头(CCD)对微区进行形貌观察之后,不需要光学系统的转换,直接启动激光器产生高能量脉冲激光束,使其对所观察区域激发等离子体,并通过对等离子体光谱特征的分析,就可以原位完成该区域的成分分析,确保了微观组织结构分析和成分分析过程的一致性。(4) One of the biggest features of the laser probe instrument is that it can perform fixed-point component analysis on the observed microstructure. In order to ensure that the obtained component analysis results correspond to the chemical components of the observed micro-regions, the present invention adopts a coaxial optical system, that is, the light guide system of the laser beam and the sample optical observation system are integrated into the same set of optical paths. The optical axis is coaxial, and some optical components are shared. After focusing, a confocal plane is formed on the surface of the sample to observe and analyze the micro-area surface morphology of the sample to be tested. In other words, the laser beam generated by the laser coincides with the optical axis of the focusing objective lens and industrial CCD, and after observing the morphology of the micro-area through the objective lens and industrial camera (CCD), the laser is directly activated to generate high The energy pulse laser beam excites the plasma in the observed area, and through the analysis of the plasma spectral characteristics, the composition analysis of the area can be completed in situ, ensuring the consistency of the microstructure analysis and composition analysis process.
(5)在物质成分分析过程中,常常需要分析一个面积较大微区的平均成分,或者沿着某一条直线成分的变化规律等,电子探针和扫描电镜都有这种功能,分别称为成分面扫描和成分线扫描。现有的MicroLIBS技术由于没有设运动机构,因此不具备这种功能。本发明具有激光成分分析、光学聚焦、三轴移动及计算机控制等功能,所形成的激光探针仪,可以像电子探针和扫描电镜能谱分析那样,完成被分析物质各个元素的成分线扫描和面扫描分析。换句话说,在采用显微聚集器件(包括工业CCD和聚焦物镜)对被分析物质的表面形貌进行了观察、分析之后,可以编制相应的控制程序,设定需要分析的区域(包括直线区域或者表面区域),然后直接启动激光器,产生等离子体光谱,并获得相关分析结果。同时,工作台根据分析所编程序要求,将聚焦激光束在样品表面扫描,完成对该物质的成分线扫描和面扫描分析。(5) In the process of material composition analysis, it is often necessary to analyze the average composition of a large micro-area, or the variation law of composition along a certain line, etc. Both electron probes and scanning electron microscopes have this function, which are called Component surface scan and component line scan. The existing MicroLIBS technology does not have this function because it does not have a motion mechanism. The invention has the functions of laser component analysis, optical focusing, three-axis movement and computer control, and the formed laser probe instrument can complete line scanning of the components of each element of the analyzed substance like an electronic probe and a scanning electron microscope energy spectrum analysis. and surface scan analysis. In other words, after observing and analyzing the surface topography of the analyte by using a microscopic focusing device (including industrial CCD and focusing objective lens), the corresponding control program can be programmed to set the area to be analyzed (including the linear area) or surface area), and then directly start the laser, generate the plasma spectrum, and obtain the relevant analysis results. At the same time, the workbench scans the focused laser beam on the surface of the sample according to the requirements of the analysis program to complete the line scan and surface scan analysis of the substance.
本发明的改进方案中,考虑有时需要对样品微区的微量甚至痕量元素进行更进一步精密的无损探测,本发明中利用带小孔光阑的激光器或者在激光器的出光口增加小孔光阑去除激光束中的高阶模,同时在激光光路中增加了半波片、偏振片来进一步对激光器输出的激光束进行滤波,使得激光束成为理想的高斯00模。In the improved solution of the present invention, it is considered that sometimes it is necessary to conduct more precise non-destructive detection of trace or even trace elements in the micro-area of the sample. In the present invention, a laser with a small hole diaphragm is used or a small hole diaphragm is added at the light outlet of the laser. The high-order mode in the laser beam is removed, and at the same time, a half-wave plate and a polarizer are added to the laser optical path to further filter the laser beam output by the laser, so that the laser beam becomes an ideal Gaussian 00 mode.
在本发明的改进方案中,同时考虑到当激光束的光斑直径变小后,所激发的等离子体信号范围也将变小,信号变弱。还可以采用专门设计的等离子体约束机构,约束等离子体的运动方向和扩展范围,从而延长等离子体信号的生存寿命,提高被分析元素的精度。In the improved solution of the present invention, it is also considered that when the spot diameter of the laser beam becomes smaller, the range of the excited plasma signal will also become smaller, and the signal will become weaker. A specially designed plasma confinement mechanism can also be used to restrict the movement direction and expansion range of the plasma, thereby prolonging the life of the plasma signal and improving the accuracy of the analyzed elements.
综上所述,与目前物质成分分析时广泛使用的电子探针、扫描电镜、MicroLIBS相比较,激光探针具有如下技术效果:In summary, compared with electron probes, scanning electron microscopes, and MicroLIBS, which are widely used in material composition analysis, laser probes have the following technical effects:
第一,激光探针仪对物质的激发区域最小可达1μm以下,其最小空间分辨率远优于电子探针、扫描电镜和MicroLIBS;第二,激光探针仪的绝对分析精度最高可达ppm级,这是扫描电镜和电子探针无法比拟的;第三,激光探针仪适合导电和不导电物质的高精度微区成分分析,因此,该设备可以用于包括金属、陶瓷、玻璃、塑料等几乎所有固体物质的成分分析;而电子探针、扫描电镜只能完成导电材料的成分分析;第四,激光探针仪不需要真空,物质样品尺寸不受限制,并且对环境要求低,可以搬运到大型零部件的现场进行微区成分分析;最后,激光探针仪的扩展空间大,可以发展成为系列专用成分检测仪器,满足不同目的的检测要求,特别是针对器件的无损探测。First, the minimum excitation area of the laser probe instrument can reach less than 1 μm, and its minimum spatial resolution is much better than that of electron probes, scanning electron microscopes and MicroLIBS; second, the absolute analysis accuracy of the laser probe instrument can reach up to ppm level, which is unmatched by scanning electron microscopes and electron probes; third, the laser probe instrument is suitable for high-precision micro-area composition analysis of conductive and non-conductive substances, so this equipment can be used for metals, ceramics, glass, plastics Composition analysis of almost all solid substances; while electronic probes and scanning electron microscopes can only complete the composition analysis of conductive materials; fourth, the laser probe instrument does not require vacuum, the size of material samples is not limited, and has low environmental requirements, which can Transported to the site of large parts for micro-component analysis; finally, the laser probe instrument has a large expansion space, and can be developed into a series of special component detection instruments to meet the detection requirements of different purposes, especially for non-destructive detection of devices.
激光探针仪可替代现有的电子探针和扫描电镜,它不但适合金属材料的微区成分分析,而且适合陶瓷、玻璃、塑料等非金属材料的微区成分分析,可以应用于材料科学与工程、机械制造、冶金、石油化工、生物工程、电子工程、核物理、农业和安全检测等众多领域。The laser probe instrument can replace the existing electron probe and scanning electron microscope. It is not only suitable for the micro-composition analysis of metal materials, but also suitable for the micro-composition analysis of non-metallic materials such as ceramics, glass, plastics, etc. It can be used in materials science and Engineering, machinery manufacturing, metallurgy, petrochemical industry, biological engineering, electronic engineering, nuclear physics, agriculture and safety testing and many other fields.
附图说明Description of drawings
图1为本发明激光探针微区成分分析仪的第一种具体实施方式的结构示意图;Fig. 1 is the structural representation of the first specific embodiment of the laser probe micro-area component analyzer of the present invention;
图2为图1中区域A的放大示意图;Figure 2 is an enlarged schematic view of area A in Figure 1;
图3为本发明激光探针微区成分分析仪的第一种改进型的具体实施方式的结构示意图;Fig. 3 is the structure schematic diagram of the first kind of improved embodiment of the laser probe micro-area composition analyzer of the present invention;
图4为本发明激光探针微区成分分析仪的第二种改进型的具体实施方式的结构示意图;Fig. 4 is the structural representation of the second improved specific embodiment of the laser probe micro-area component analyzer of the present invention;
图5为本发明激光探针微区成分分析仪的第三种改进型的具体实施方式的结构示意图。Fig. 5 is a schematic structural view of a third improved embodiment of the laser probe micro-area component analyzer of the present invention.
具体实施方式Detailed ways
下面通过借助实施例更加详细地说明本发明,但以下实施例仅是说明性的,本发明的保护范围并不受这些实施例的限制。The present invention is described in more detail below by means of examples, but the following examples are only illustrative, and the protection scope of the present invention is not limited by these examples.
如图1所示,本发明激光探针微区成分分析仪包括成分分析系统(LIBS系统)、样品光学观察系统、三维工作台、激光探针一体化控制系统。图2为图1中A处进行放大的示意图。As shown in Figure 1, the laser probe micro-area component analyzer of the present invention includes a component analysis system (LIBS system), a sample optical observation system, a three-dimensional workbench, and a laser probe integrated control system. FIG. 2 is an enlarged schematic diagram of point A in FIG. 1 .
成分分析系统包括激光器1,激光束整形导光组件,以及光谱采集分析组件。The component analysis system includes a laser 1, a laser beam shaping light guide component, and a spectrum acquisition and analysis component.
激光器1通常采用可调谐激光器,其波长范围在215nm-2550nm范围内连续可调;在定性地检测一些特定元素的情况下,可以采用固定波长的激光器。激光器1选用带有小孔光阑的激光器,也可以通过在出光口加小孔光阑实现选模。Laser 1 usually adopts a tunable laser, and its wavelength range is continuously adjustable within the range of 215nm-2550nm; in the case of qualitative detection of some specific elements, a fixed wavelength laser can be used. The laser 1 is a laser with a small hole diaphragm, or the mode selection can be realized by adding a small hole diaphragm at the light outlet.
激光束整形导光组件包括依次位于同一光路上的扩束镜5,第一全反射镜7和第一聚焦物镜19。第一全反射镜7的反射面与水平光路的夹角为45度。The laser beam shaping light guide assembly includes a beam expander mirror 5 , a first total reflection mirror 7 and a first focusing objective lens 19 sequentially located on the same optical path. The included angle between the reflection surface of the first total reflection mirror 7 and the horizontal optical path is 45 degrees.
激光器1、扩束镜5都通过螺钉连接直接固定在基板13的上面,第一全反射镜7安装在第一旋转电磁铁16上,且第一旋转电磁铁16与显微观察组件的固定支架11相连,其中显微观察组件的固定支架11固定安装在基板13上。The laser 1 and the beam expander 5 are directly fixed on the
显微观察组件的固定支架11的下面安装有移动支架12。移动支架12的下面安装有镜头架转盘17,镜头架转盘17上可以安装多个镜头支架,在每个镜头支架上均安装一个聚集物镜。本实例安装有三个镜头支架,镜头支架内部分别安装有第一聚焦物镜19和作为备用的第二、第三聚焦物镜18、20,它们分别为不同放大倍率的物镜,通过旋转镜头架转盘17可以进行自由选择。在图1中,以选用第一聚焦物镜19为例进行说明。A movable support 12 is installed below the fixed
光谱采集分析组件包括约束机构21、第二全反射镜9、光纤探头8、石英光纤25、光栅光谱仪27、增强型CCD28、第二显示器30组成。The spectrum acquisition and analysis component includes a
在第一聚焦物镜19和第二、第三聚焦物镜18、20的下方安装有光信号约束机构21。约束机构21的形状可以是薄壁形圆筒状结构,也可以是平行的两片薄壁构件组成。在仅对样品进行定性分析时,也可以省略约束机构21。An optical
第二全反射镜9位于第一全反射镜7和第一聚焦物镜19之间,且安装在第二旋转电磁铁36上,第二旋转电磁铁36安装在移动支架12上,第二全反射镜9与激光束6的垂直光路成45度角安装,它将等离子体22的光学信号水平反射。The second total reflection mirror 9 is located between the first total reflection mirror 7 and the first focusing objective lens 19, and is installed on the second
光纤探头8位于第二全反射镜9的反射光路上,且固定安装在移动支架12的侧面,用于采集等离子体22的光学信号,后者通过约束机构21经由第二全反射镜9反射后进入光纤探头8,再通过石英光纤25传输到光栅光谱仪27和增强型CCD28,之后通过上位机29进行数据处理,最后在第二显示器30上显示出所采集到的特征光谱结果。The optical fiber probe 8 is located on the reflection optical path of the second total reflection mirror 9, and is fixedly installed on the side of the mobile support 12 for collecting the optical signal of the
样品光学观察系统包括工业CCD10、光纤26、第一显示器32。The sample optical observation system includes an industrial CCD10, an
工业CCD10位于第一全反射镜7的上方,并通过光纤26与下位机31相连,第一显示器32与下位机31相连。The
聚焦物镜19摄取被分析样品23表面形貌图像,通过工业CCD10放大以后,再通过光纤26传输给下位机31,并在第一显示器32上显示出来。The focusing objective lens 19 picks up the image of the surface topography of the analyzed
三维工作台包括显微观察组件移动支架12、二维数控机床24、丝杆、导轨14、电机15和控制器34。The three-dimensional workbench includes a moving bracket 12 of a microscopic observation component, a two-dimensional numerical
显微观察组件移动支架12位于显微观察组件固定支架11的下方,与安装在基板13侧面的丝杆、导轨14相连。The moving support 12 of the microscopic observation assembly is located under the fixed
二维数控机床24为标准的平面工作台,它安放在大理石或者花岗岩基台35上,并通过螺钉固定与之固定。控制器34用于控制平面工作台在x-y方向的运动,同时与电机15相连,通过控制电机15使丝杆、导轨14带动移动支架12上下运动,以便调节显微观察组件与被分析试样表面的距离。换句话说,二维数控机床24(即x-y轴)与安装在显微观察系统的移动支架12上的电机15、丝杆和导轨14(即z轴)一起,构成x-y-z三轴运动系统。在控制器34的驱动下,通过编制相应的控制软件,就可以完成复杂形状样品的表面微区成分分析;The two-dimensional numerical
激光探针一体化控制系统是整台激光探针成分分析仪的核心,包括下位机31和上位机29。The laser probe integrated control system is the core of the entire laser probe composition analyzer, including the lower computer 31 and the
下位机31与二维数控机床24相连,同时与控制器34相连,主要功能是给控制器34输入控制指令,控制二维数控机床24的平面运动与电机15、丝杆14的高度方向运动,构成三维运动,可对被分析样品23表面微区进行扫描分析。The lower computer 31 is connected with the two-dimensional numerical
上位机29中安装的控制系统软件可以通过同步信号线控制与上位机29相连的激光器电源控制模块33、光栅光谱仪27的控制模块、增强型CCD28的控制模块、数控机床的驱动模块等相连,经过专门编制的控制软件,完成激光探针仪的各种复杂的分析测试功能。The control system software installed in the
作为一个典型的定性分析的实例,该激光器1一般采用固定波长为532nm的激光器,且其激光脉宽<10ns;单脉冲脉冲能量10-50mJ,脉冲重复频率10Hz。As a typical example of qualitative analysis, the laser 1 generally adopts a laser with a fixed wavelength of 532 nm, and its laser pulse width is less than 10 ns; the pulse energy of a single pulse is 10-50 mJ, and the pulse repetition frequency is 10 Hz.
扩束镜5将激光器1所输出的激光束6直径扩大,以降低激光束6的发散角,充分利用聚焦物镜19的数值孔径,聚焦后获得光斑直径更小的激光束斑,从而提高激光探针仪的最小空间分辨精度。The beam expander 5 expands the diameter of the laser beam 6 output by the laser 1 to reduce the divergence angle of the laser beam 6, fully utilizes the numerical aperture of the focusing objective lens 19, and obtains a laser beam spot with a smaller spot diameter after focusing, thereby improving laser detection. The minimum spatial resolution accuracy of the needle instrument.
所述第一、第二全反射镜7、9均为活动安装。第一全反射镜7主要用于将激光束水平光路反射向下为垂直光路,而第二全反射镜9主要用于反射等离子体22的光信号进入光纤探头8。The first and second total reflection mirrors 7 and 9 are all movable installations. The first total reflection mirror 7 is mainly used to reflect the horizontal optical path of the laser beam downward to a vertical optical path, and the second total reflection mirror 9 is mainly used to reflect the optical signal of the
所述聚焦物镜19的功能有三个:一是直接观察样品表面光学形貌;二是作为导光系统的一部分,将激光束斑6聚焦后直接照射到被分析样品23的表面;三是采集激光束6激发的等离子体22的信号并沿激光束光路反向传输到光纤探头8,以便进行光谱分析。The focusing objective lens 19 has three functions: one is to directly observe the optical topography of the sample surface; the other is to serve as a part of the light guide system to directly irradiate the laser beam spot 6 onto the surface of the analyzed
约束机构21是确保激光探针成分分析精度的关键机构。约束机构21所使用的材料可以是磁性或非磁性材料,采用磁性材料可以进一步延长等离子体22的寿命。约束机构21既不妨碍激光束6的正常输出,也不阻挡激光诱导的等离子体22的光信号进入导光系统。同时,由于约束机构21是空间较小的薄壁结构,又非常靠近样品23表面,因此能够有效限制等离子体22的运动方向和速率,延长其生存寿命,提高激光探针仪的分析精度。The constraining
所述基板13可以优选大理石或花岗岩等材料,以确保其硬度和平整度,并具有很好的减震、抗震性能。The
所述丝杆、导轨14与电机15相连,可以在电机15的驱动下上下移动,根据需要调节聚焦物镜19到本分析样品23之间的距离,使得激光束6的焦点总是落在被分析样品23的表面。Described screw mandrel, guide rail 14 are connected with motor 15, can move up and down under the drive of motor 15, adjust the distance between focusing objective lens 19 and this
所述CCD10的主要作用:和聚焦物镜19一起,构成样品的高倍观察系统,用于样品表面形貌的观察分析。通过改变聚焦物镜19和工业CCD10之间的距离,可以改变第一显示器32上被观察样品的表面形貌放大倍率。The main functions of the
所述工业CCD10、第一全反射镜7、第二全反射镜9和薄壁状等离子体约束机构21的中心位置应该处于同一轴线上。激光束6经过第一全反射镜7反射后的光学系统与观察部分的光学系统的光路完全共用。The central positions of the
所述光栅光谱仪27主要将等离子体光分解为各种元素的光谱线,所述增强型CCD28主要将光谱线的信号进行放大。The grating spectrometer 27 mainly decomposes the plasma light into spectral lines of various elements, and the enhanced CCD 28 mainly amplifies the signals of the spectral lines.
激光探针仪微区成分分析过程如下。The laser probe instrument micro-area component analysis process is as follows.
首先是初步分析,触发第一、二旋转电磁铁16、36的开关使第一、二全反射镜7、9都处于偏离激光束6的光路状态,当被分析样品23置于二维数控机床24上后,调整二维数控机床24在水平(x-y轴方向)的位置、显微观察组件移动支架12(z轴方向)上聚焦物镜19的高度,并适当调整聚焦物镜19和工业CCD10之间的间距,使得样品表面处于观察系统的焦点上,就可以在第一显示器32上观察和分析样品材料23的表面微观形貌和结构。将三维工作台和LIBS系统中激光束的光路进行精确匹配后对准并锁定所需要分析样品的微区。First is the preliminary analysis, triggering the switches of the first and second
当被分析样品23的特征微区对准并锁定后,触发第一旋转电磁铁16的开关使第一全反射镜7位于激光束6的光路中并与之成45度角,开启激光器1,使之发出波长为532nm的脉冲激光束6。脉冲激光束6通过扩束镜5扩束后在第一全反射镜7的反射面发生全反射,然后经过聚焦物镜19聚焦到样品23上进行烧蚀,产生等离子体22,等离子体22在约束机构21内膨胀扩散、逐渐冷却并释放出各种元素的光谱,由于等离子体22的产生存在一定的延时,所以当激光束6发射后瞬间,通过触发第二旋转电磁铁36使第二全反射镜9回到样品23的反射光路中,各种元素的等离子体释放出的光谱通过聚焦物镜19后在第二全反射镜9的反射面进行全反射,进入到光纤探头8,然后耦合到光纤25的接收端,通过光纤25将光子光谱输入到光栅光谱仪27,并通过增强型CCD28进行光谱信号放大处理,再将相关信息传输给上位机29,并由上位机29通过第二显示器30将各种波长的光谱显示出来,通过比对其光谱的波长来定性分析样品的各种组成元素,这样就完成了样品微区成分的定性分析。After the characteristic micro-regions of the analyzed
在初步定性分析的基础上,如需对其中某些特定的微量甚至痕量元素进行进一步精确定量分析,则可以采用精密定量分析方法,具体实施时,采用如图3所示的改进型具体实施方式的结构。图3主要是在图1的基础上作了如下改进,首先激光器1选用波长可调谐激光器,其波长调谐范围为215nm-2550nm连续可调,激光脉宽<10ns;单脉冲脉冲能量10-50mJ,脉冲重复频率10Hz。在激光探测过程中,逐渐调谐激光束的波长,完成多次扫描并记录相关的光谱信号;其次是在激光器1的谐振腔内或者激光器的输出光路上安装小孔光阑,本实例中采用在激光器1的谐振腔内安装小孔光阑,最后是在激光束的光路中增加了半波片2、第一、二偏振片3和4。On the basis of the preliminary qualitative analysis, if further precise quantitative analysis of some specific trace or even trace elements is required, a precise quantitative analysis method can be used. For specific implementation, the improved specific implementation as shown in Figure 3 is adopted. way of structure. Figure 3 mainly makes the following improvements on the basis of Figure 1. First, the laser 1 uses a wavelength-tunable laser, whose wavelength tuning range is 215nm-2550nm continuously adjustable, laser pulse width <10ns; single pulse pulse energy 10-50mJ, Pulse repetition frequency 10Hz. During the laser detection process, the wavelength of the laser beam is gradually tuned, multiple scans are completed and the relevant spectral signals are recorded; secondly, a small hole diaphragm is installed in the resonant cavity of the laser 1 or on the output optical path of the laser. In this example, the A pinhole diaphragm is installed in the cavity of the laser 1, and finally a half-wave plate 2, the first and second polarizers 3 and 4 are added in the optical path of the laser beam.
图3中选用的波长可调谐激光器1可以改变输出的激光束6的波长,以便在精确的定量探测中选用与被分析元素相匹配的波长,达到最大限度激发被分析元素的等离子体,即大大的增强对应元素的光子光谱信号。采用小孔光阑、半波片2、偏振片3和4可以使输出的激光束模式接近理想的高斯00模,且能更好的对激光束进行滤波。The wavelength tunable laser 1 selected in Fig. 3 can change the wavelength of the output laser beam 6, so that the wavelength matching the element to be analyzed can be selected in accurate quantitative detection, so as to maximize the excitation of the plasma of the element to be analyzed, that is, greatly The enhancement corresponds to the photon spectral signal of the element. Using the pinhole diaphragm, half-wave plate 2, polarizer 3 and 4 can make the output laser beam mode close to the ideal Gaussian 00 mode, and can better filter the laser beam.
通过采用图3所示的改进型激光探针结构可以大大的增强其对微量甚至痕量元素的探测精度,微区特征元素的精密定量分析具体操作步骤如下:By adopting the improved laser probe structure shown in Figure 3, the detection accuracy of trace or even trace elements can be greatly enhanced. The specific operation steps for precise quantitative analysis of micro-area characteristic elements are as follows:
首先插入相应的波长的半波片2、偏振片3和4。启动第二旋转电磁铁36的开关使第二全反射镜9偏离激光束6的光路。激光器1选用对应微量、痕量元素的波长,这样可以最大限度的激发出对应微量、痕量元素的波长,抑制其他元素对该元素波长的影响,增强对应微量、痕量元素的光谱信号,进而提高其探测精度。然后开启激光器1发出经过小孔光阑选模的激光束6,激光束6接近高斯00模,激光束6由半波片2,第一、第二偏振片3、4过滤后,光束模式变得更加理想,经过扩束镜5,光斑的直径被放大数倍,此时第二全反射镜9处于偏离激光束6光轴的位置,对激光束6的传输过程无影响。因此,激光束6直接在第一全反射镜7处发生反射,然后通过聚焦物镜19聚焦后直接轰击在被分析样品23的微区进行烧蚀,产生等离子体22。在激光束出光口的约束结构21能将所产生等离子体22的运动区间控制在可探测范围内,同时降低其运动速度,延长其在探测区域的停留时间,从而显著提高微量元素和痕量元素的检测精度。First insert half-wave plate 2, polarizers 3 and 4 corresponding to the wavelength. Activating the switch of the second
在激光束6发射后瞬间,通过触发第二旋转电磁铁36使第二全反射镜9的中心回到光路中,等离子体22的光信号在通过聚焦物镜19、在第二全反射镜9反射后进入光纤探头8,然后耦合到光纤25的接收端,通过光纤25将光子光谱输入到光栅光谱仪27,并通过增强型CCD28进行光谱信号放大处理,再将相关信息传输给上位机29,并由上位机29通过第二显示器30将对应特征元素光谱的定量分析结果显示出来。Instantly after the laser beam 6 is launched, the center of the second total reflection mirror 9 is returned to the optical path by triggering the second
上位机29可以采用台式计算机或者笔记本电脑通过USB接口或者网线与增强型CCD28的信号采集处理电路进行连接,计算机的软件具有自动扫描、寻找原子光谱峰值、定性识别和定量转化计算等功能。The
使用本发明提供的高精度激光探针微区成分分析仪的操作分析分为初步定性分析与精确定量分析,具体的初步定性分析操作步骤如下:The operation analysis using the high-precision laser probe micro-area component analyzer provided by the present invention is divided into preliminary qualitative analysis and precise quantitative analysis. The specific preliminary qualitative analysis operation steps are as follows:
1.设置第一、第二旋转电磁铁16、36的控制开关使第一、第二全反射镜7、9处于偏离激光束6的光路状态。且抽出半波片2、偏振片3和4。1. Set the control switches of the first and second
2.将被分析样品23固定在二维数控机床24上,通过工业CCD10、聚焦物镜19观察待测样品23的表面,调整二维数控机床24和显微观察系统的移动支架12中聚焦物镜19的高度,对样品的待分析微区进行精确定位并锁定;2. Fix the
3、触发第一旋转电磁铁16的开关,使第一全反射镜7移动到激光束6的光路中。3. Trigger the switch of the first
4、开启激光器1发射波长为532nm的短脉冲、高能量的激光束6;激光束6通过扩束镜5扩束,在第一全反射镜7处反射后通过聚焦物镜19聚焦到被分析样品23表面对样品微区进行烧蚀产生等离子体。4. Turn on the laser 1 to emit a short-pulse, high-energy laser beam 6 with a wavelength of 532nm; the laser beam 6 is expanded by the beam expander 5, reflected at the first total reflection mirror 7, and then focused to the sample to be analyzed by the focusing objective lens 19 The surface of 23 ablates the micro-region of the sample to generate plasma.
5.短脉冲高能量激光将样品微区快速加热到很高温度,使微区烧蚀并激发出等离子体22,激光束6发射完瞬间,接通第二旋转电磁铁36的触发开关,使得第二全反射镜9位于样品23的反射回路中,等离子体22受到约束机构21的约束,膨胀扩散受到限制,并逐渐冷却、释放出与所含元素对应特征波长光谱,等离子体22的光谱在第二全反射镜9处发生全反射后进入光纤探头8,光纤探头8将采集到的光谱信号通过石英光纤25传输至光栅光谱仪27。5. The short-pulse high-energy laser rapidly heats the micro-area of the sample to a very high temperature, so that the micro-area is ablated and the
6.光栅光谱仪27对激光激发的原子和离子光谱进行探测、分析,将所检测出的光谱信号通过增强型CCD28进行放大处理并转化为电信号传输到上位机29,进行判断分析。6. The grating spectrometer 27 detects and analyzes the atomic and ion spectra excited by the laser, amplifies the detected spectral signals through the enhanced CCD 28 and converts them into electrical signals and transmits them to the
7.由上位机29将采集到的光谱波长与光谱数据库中元素的光谱波长进行对比分析,分析并确定微区元素的成分,并通过第二显示器30显示出来。达到微区元素定性分析的目的。7. The
定性分析后,当需要对样品所含特定微量、痕量元素进一步精确分析时,采用定量分析操作。具体定量分析操作步骤如下:After the qualitative analysis, when it is necessary to further accurately analyze the specific trace and trace elements contained in the sample, the quantitative analysis operation is used. The specific quantitative analysis operation steps are as follows:
8、针对所选元素,通过设置激光器1采用对应微量、痕量元素的激光束波长。插入相应微量、痕量元素波长的半波片2、偏振片3和4。8. For the selected element, set the laser 1 to adopt the laser beam wavelength corresponding to the micro and trace elements. Insert the half-wave plate 2, polarizer 3 and 4 corresponding to the wavelength of trace and trace elements.
9、触发第二旋转电磁铁36的开关使第二全反镜9偏离激光束光路。9. Trigger the switch of the second
10、启动激光器1发射激光脉冲,激光束6通过半波片2、偏振片3和4滤波后,在扩束镜5处进行扩束,然后在全反射镜7的反射面进行全反射并通过聚焦物镜19在样品23上聚焦。在被分析样品23表面对样品微区进行烧蚀。10. Start the laser 1 to emit laser pulses. After the laser beam 6 is filtered by the half-wave plate 2, the polarizer 3 and 4, the beam is expanded at the beam expander 5, and then it is totally reflected on the reflection surface of the total reflection mirror 7 and passes through the The focusing objective 19 is focused on the
11.对应波长的激光束6能与对应元素产生调谐激发,使微量、痕量元素得到最大限度的激发。样品微区将被快速加热到很高温度,并激发出等离子体22。11. The laser beam 6 of the corresponding wavelength can generate tuned excitation with the corresponding element, so that trace and trace elements can be excited to the maximum. The sample domain will be rapidly heated to a very high temperature, and the
12、激光束6发射完瞬间,接通第二旋转电磁铁36的触发开关,使得第二全反射镜9位于样品23的反射回路中,等离子体22受到约束机构21的约束,膨胀扩散受到限制,并逐渐冷却、释放出与所含元素对应特征波长光谱,等离子体22的光谱在第二全反射镜9处发生全反射后进入光纤探头8,光纤探头8将采集到的光谱信号通过石英光纤25传输至光栅光谱仪27。12. At the moment when the laser beam 6 is emitted, turn on the trigger switch of the second
13、光栅光谱仪27对激光激发的原子和离子光谱进行探测、分析,将所检测出的光谱信号通过增强型CCD28进行放大处理并转化为电信号传输到上位机29,进行判断分析。13. The grating spectrometer 27 detects and analyzes the laser-excited atomic and ion spectra, amplifies the detected spectral signals through the enhanced CCD 28 and converts them into electrical signals and transmits them to the
14.由上位机29将采集到的光谱通过计算机软件定量计算出其含量,并将其显示出来。14. Quantitatively calculate the content of the collected spectrum by the
通过上述步骤,就完成了激光探针成分分析仪的一次定点成分的定性分析与一次特定微量、痕量元素的定量分析,当需要继续对其他微量、痕量元素做进一步分析时,通过调整激光器1的波长与待测元素的波长进行匹配,同时插入与波长匹配的半波片和偏振片,再进行精密定量分析。当需要对其他特征微区进行探测时,通过x、y、z三轴联动控制,可使激光探针仪沿着试样表面轮廓移动,完成对样品不同部位的微区成分分析。Through the above steps, a qualitative analysis of fixed-point components and a quantitative analysis of specific trace and trace elements of the laser probe composition analyzer are completed. When it is necessary to continue to further analyze other trace and trace elements, adjust the laser The wavelength of 1 is matched with the wavelength of the element to be measured, and a half-wave plate and polarizer matching the wavelength are inserted at the same time, and then precise quantitative analysis is performed. When it is necessary to detect other characteristic micro-regions, the laser probe device can be moved along the surface contour of the sample through the linkage control of the x, y, and z axes to complete the composition analysis of the micro-regions in different parts of the sample.
表面的化学成分进行线扫描和面扫描分析时,首先应该根据试样的表面形貌、所需要定性或者定量分析的微区面积和路径编制程序,在编制程序时应该注意可调谐激光的激光波长、激光器功率、输出方式、脉冲重复频率与二维数控机床移动速度的匹配。激光器输出高功率脉冲激光束和工作台的移动、光谱分析过程协调进行,完成样品表面的线扫描、面扫描成分分析。When performing line-scan and surface-scan analysis on the chemical composition of the surface, the program should first be programmed according to the surface morphology of the sample, the area and path of the micro-area required for qualitative or quantitative analysis, and the laser wavelength of the tunable laser should be paid attention to when programming , laser power, output mode, pulse repetition frequency and the matching of the moving speed of the two-dimensional CNC machine tool. The high-power pulsed laser beam output by the laser is coordinated with the movement of the worktable and the spectral analysis process to complete the line-scanning and surface-scanning component analysis of the sample surface.
本发明还可以采用如图4所示的实施方式,例如可以将第二旋转电磁铁36、第二全反射镜9移至第一全反射镜7与工业CCD10的之间,且第二全反射镜9的反射面和第一全反射镜7的反射面成90度角安装,并固定于显微聚焦系统固定支架上。光钎探头8水平安装在显微聚焦系统固定支架上,与第二全反射镜9反射光路的光轴相同。也可以采用如图5所示的实施方式,将旋转电磁铁36、第二全反射镜9移至扩束镜5和第一全反射镜7之间,且第一全反射镜7与第二全反射镜9平行安装,光纤探头8至于第二全反射镜9的上方。还可以采用如图5所示的实施方式,将旋转电磁铁36、第二全反射镜9移至扩束镜5和第一全反射镜7之间,且第一全反射镜7与第二全反射镜9平行安装,光纤探头8至于第二全反射镜9的上方。The present invention can also adopt the embodiment shown in Figure 4, for example can move the second
对于形状复杂的样品,还可以在二维数控机床上增加一个可以转动的小型工作台,它可以以平行于x轴的A轴或者平行于y轴的B轴作为转动轴转动,并与x-y-z三个轴的运动联动,成为五轴联动系统,因此可使得激光束的入射方向始终垂至于样品的被分析面,确保所采集等离子体光电信号的强度和分析精度。For samples with complex shapes, a small rotatable worktable can also be added to the two-dimensional CNC machine tool. It can rotate with the A axis parallel to the x axis or the B axis parallel to the y axis as the rotation axis, and with x-y-z three The movement linkage of three axes becomes a five-axis linkage system, so the incident direction of the laser beam can always be perpendicular to the analyzed surface of the sample, ensuring the intensity and analysis accuracy of the collected plasma photoelectric signal.
三维工作台也可以直接采用三维数控机床。此外,本发明中的所述上位机和下位机可以进行合并,即由一台计算机就可以完成上位机和下位机的所有功能,例如当需要对物质微区表面进行观察时,通过计算机的显示器进行显示;当需要对物质进行分析时,可以通过切换显示器上的界面来进行显示元素的光谱,或者通过分屏显示的方法在显示器上同时显示样品的观察图像和元素光谱图。The three-dimensional workbench can also directly adopt the three-dimensional numerical control machine tool. In addition, the upper computer and the lower computer in the present invention can be combined, that is, all the functions of the upper computer and the lower computer can be completed by one computer, for example, when it is necessary to observe the surface of the micro-region of the material, through the display of the computer Display; when it is necessary to analyze the substance, the spectrum of the element can be displayed by switching the interface on the display, or the observation image of the sample and the spectrum of the element can be displayed on the display at the same time through the method of split-screen display.
依据本发明所制造的激光探针仪对物质成分的分析精度最高可以达到ppm级别,最小空间分辨率可以达到1微米,使该设备成为高检测精度、大尺度范围、无需真空、物相分析准确的多功能激光探针成分分析仪。The laser probe instrument manufactured according to the present invention can reach the highest ppm level of analysis accuracy of material components, and the minimum spatial resolution can reach 1 micron, making the device a high detection accuracy, large-scale range, no need for vacuum, and accurate phase analysis Multifunctional Laser Probe Composition Analyzer.
本发明激光探针微区成分分析仪具有对物质微区进行精密探测功能,其对物质微区的定位对准度高,能对物相的表面形貌、显微结构特征进行微区成分的精确定量分析,满足大型金属零部件、陶瓷零部件、高分子材料零部件的化学成分和物相分析要求。The laser probe micro-area component analyzer of the present invention has the function of precise detection of material micro-areas, and has a high positioning and alignment degree for material micro-areas, and can perform micro-area composition analysis on the surface morphology and microstructural characteristics of the object phase. Accurate quantitative analysis meets the chemical composition and phase analysis requirements of large metal parts, ceramic parts, and polymer material parts.
本发明也可以直接采用如图3、图4或图5所示结构的分析仪进行定性分析。The present invention can also directly adopt the analyzer with the structure shown in Fig. 3, Fig. 4 or Fig. 5 for qualitative analysis.
以上所述为本发明的较佳实施例而已,但本发明不应该局限于该实施例和附图所公开的内容。所以凡是不脱离本发明所公开的精神下完成的等效或修改,都落入本发明保护的范围。The above description is only a preferred embodiment of the present invention, but the present invention should not be limited to the content disclosed in this embodiment and the accompanying drawings. Therefore, all equivalents or modifications that do not deviate from the spirit disclosed in the present invention fall within the protection scope of the present invention.
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