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CN101540351B - A method of etching textured surface on the surface of monocrystalline silicon solar cell - Google Patents

A method of etching textured surface on the surface of monocrystalline silicon solar cell Download PDF

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CN101540351B
CN101540351B CN2009100975975A CN200910097597A CN101540351B CN 101540351 B CN101540351 B CN 101540351B CN 2009100975975 A CN2009100975975 A CN 2009100975975A CN 200910097597 A CN200910097597 A CN 200910097597A CN 101540351 B CN101540351 B CN 101540351B
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唐九耀
孙林锋
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SHANXI JINGDU SOLAR ENERGY POWER CO Ltd
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Zhejiang University ZJU
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Abstract

本发明涉及一种在单晶硅太阳能电池表面上蚀刻绒面的方法,采用次氯酸钠溶液在单晶硅太阳能电池表面进行腐蚀和蚀刻绒面,其中腐蚀液次氯酸钠的含量为8-15wt%,制绒液中的次氯酸钠和乙醇含量为:次氯酸钠5wt%,乙醇10vl%。所得的硅片表面的绒面为颗粒大小适中,均匀分布的金字塔结构,增加了太阳光的吸收面积,降低了太阳电池表面的反射率。本发明工艺简单,不需添加其它辅助设备,可广泛用于单晶硅太阳能电池的表面处理。

Figure 200910097597

The invention relates to a method for etching the textured surface on the surface of a monocrystalline silicon solar cell, using sodium hypochlorite solution to corrode and etch the textured surface on the surface of a monocrystalline silicon solar cell, wherein the sodium hypochlorite content of the etching solution is 8-15 wt%, and the texture is produced The content of sodium hypochlorite and ethanol in the liquid is: sodium hypochlorite 5wt%, ethanol 10vl%. The suede on the surface of the obtained silicon wafer is a pyramid structure with moderate particle size and uniform distribution, which increases the absorption area of sunlight and reduces the reflectivity of the surface of the solar cell. The invention has simple process, does not need to add other auxiliary equipment, and can be widely used in the surface treatment of monocrystalline silicon solar cells.

Figure 200910097597

Description

一种在单晶硅太阳能电池表面上蚀刻绒面的方法 A method of etching textured surface on the surface of monocrystalline silicon solar cell

技术领域technical field

本发明工艺涉及一种在单晶硅太阳电池表面上蚀刻绒面的方法,它可广泛应用于单晶硅太阳电池的表面蚀刻处理,属于化学蚀刻技术领域。The process of the invention relates to a method for etching textured surfaces on the surface of monocrystalline silicon solar cells, which can be widely used in the surface etching treatment of monocrystalline silicon solar cells and belongs to the technical field of chemical etching.

背景技术Background technique

由于传统的煤、石油等化石能源储量有限,且在使用过程中严重污染环境,全球每年排放的CO2量超过500多亿吨,严重制约了世界经济的可持续发展。太阳能具有储量的“无限性”,取之不尽,用之不竭。太阳能电池作为太阳能利用的一种主要形式,目前已经成为可再生能源研究的一个热点。其中单晶硅太阳能电池的生产技术最为成熟,且转化效率最高,但由于其成本较高,价格还难以与煤电、油电等相竞争,因此,如何降低太阳能电池的生产成本,提高其能量转换效率,成为太阳能研究者的共同目标。Due to the limited reserves of traditional coal, petroleum and other fossil energy sources, and the serious pollution of the environment during use, the global annual CO 2 emission exceeds 50 billion tons, seriously restricting the sustainable development of the world economy. Solar energy has the "infinity" of reserves, inexhaustible and inexhaustible. As a main form of solar energy utilization, solar cells have become a hotspot in the research of renewable energy. Among them, the production technology of monocrystalline silicon solar cells is the most mature, and the conversion efficiency is the highest, but due to its high cost, the price is still difficult to compete with coal power, oil power, etc. Therefore, how to reduce the production cost of solar cells and increase their energy Conversion efficiency has become a common goal of solar energy researchers.

为了增加光在太阳能电池表面的吸收,绒面制作成为一个关键的步骤。利用碱性溶液在硅片表面的各向异性腐蚀原理,即在晶体硅的<100>面的腐蚀速率要远大于<110>面和<111>面的腐蚀速率,可以在硅片表面得到一种绒面结构。目前,在单晶硅太阳能电池的工业生产中,常用的制绒液主要是NaOH(KOH)与IPA(乙醇,异丙醇等)的混合溶液,也有用NaCO3作制绒液,用NaHCO3代替IPA作为缓冲液,除此之外,还有使用K2CO3,CH3COONa等作为制绒液的研究。但采用这些制绒液还存在很多问题:(1)制绒后在硅片表面得到的金字塔颗粒太大,在10μm左右;(2)IPA价格昂贵,极易挥发,且生产成本高;(3)制绒后硅片表面的反射率仍然较高;(4)碳酸类溶液虽然价格相对便宜,但极易结晶。因此,寻找一种效果更好,且价格更便宜的制绒液,成为目前许多太阳能电池研究者的一个重要课题。In order to increase light absorption on the surface of solar cells, suede production becomes a key step. Utilizing the principle of anisotropic etching of the alkaline solution on the surface of the silicon wafer, that is, the etching rate on the <100> plane of crystalline silicon is much higher than that on the <110> plane and the <111> plane, and a certain corrosion rate can be obtained on the silicon wafer surface. A suede structure. At present, in the industrial production of monocrystalline silicon solar cells, the commonly used texturing liquid is mainly a mixed solution of NaOH (KOH) and IPA (ethanol, isopropanol, etc.), and NaCO 3 is also used as texturing liquid, and NaHCO 3 Instead of IPA as the buffer, in addition, there are studies using K 2 CO 3 , CH 3 COONa, etc. as the texturing solution. But there are many problems in adopting these texturing solutions: (1) the pyramidal particles obtained on the silicon chip surface after texturing are too large, about 10 μm; (2) IPA is expensive, highly volatile, and high in production cost; (3) ) The reflectivity of the surface of the silicon wafer is still high after texturing; (4) Although the price of the carbonic acid solution is relatively cheap, it is very easy to crystallize. Therefore, looking for a better and cheaper texturing solution has become an important topic for many solar cell researchers.

发明内容Contents of the invention

本发明的目的就是提供一种在单晶硅太阳电池表面蚀刻绒面的方法,使用制绒液可以在单晶硅片表面得到均匀分步的绒面结构,且金字塔颗粒大小适中,在1-4μm之间,最重要的是在硅片表面得到了较低的反射率,增加了光的吸收。这种制绒液的制备方法简便,且工艺稳定,易于控制。The purpose of the present invention is to provide a method for etching the textured surface on the surface of a monocrystalline silicon solar cell, using the texturing liquid to obtain a uniformly divided textured surface structure on the surface of a single crystal silicon wafer, and the pyramid particle size is moderate, within 1- Between 4μm, the most important thing is to get a lower reflectivity on the surface of the silicon wafer, which increases the absorption of light. The preparation method of the texturizing liquid is simple, and the process is stable and easy to control.

本发明提供单晶硅太阳能电池表面上蚀刻绒面的方法,采用次氯酸钠溶液在单晶硅太阳能电池表面进行腐蚀表面与制绒,工艺步骤为:The invention provides a method for etching the textured surface on the surface of a monocrystalline silicon solar cell. The sodium hypochlorite solution is used to corrode the surface and make texture on the surface of a monocrystalline silicon solar cell. The process steps are:

①将硅片放入到腐蚀液中,去除表面损伤层,腐蚀液次氯酸钠含量为8-15wt%,温度控制在85±1℃,反应时间为20-30分钟;① Put the silicon wafer into the etching solution to remove the damaged layer on the surface. The content of sodium hypochlorite in the etching solution is 8-15wt%, the temperature is controlled at 85±1°C, and the reaction time is 20-30 minutes;

②将腐蚀好的硅片进行制绒,该制绒液由次氯酸钠,乙醇和去离子水组成,其中次氯酸钠含量为:5wt%,乙醇含量为:10vl%,温度控制在80±1℃,反应时间5-15分钟。② Texture the corroded silicon wafer. The texturing solution is composed of sodium hypochlorite, ethanol and deionized water, wherein the content of sodium hypochlorite is: 5wt%, the content of ethanol is: 10vl%, the temperature is controlled at 80±1°C, the reaction time 5-15 minutes.

③最后将制绒后的硅片用去离子水清洗,干燥,得到单晶硅太阳电池表面均匀的绒面结构,金字塔颗粒大小适中,在1-4μm之间。③ Finally, the textured silicon wafer is washed with deionized water and dried to obtain a uniform textured structure on the surface of the monocrystalline silicon solar cell, and the pyramid particle size is moderate, between 1-4 μm.

本发明的腐蚀液次氯酸钠的最佳含量为15wt%。The optimal content of sodium hypochlorite in the corrosive solution of the present invention is 15 wt%.

本发明腐蚀好硅片进行制绒的最佳反应时间为15分钟。The optimum reaction time for corroding silicon wafers for texturing in the present invention is 15 minutes.

本发明采用独特的化学试剂对制绒液的各组分进行了合理的配置。次氯酸钠中所含的活性氯具有很强的氧化性,在提高反应速率,缩短工时的同时,又可以除去残留在硅片表面的有机污染物与金属杂质离子。运用本发明的腐蚀液和制绒液蚀刻得到的硅片表面绒面金字塔大小适中(均在4μm以下),分布均匀,且覆盖率较好,增加了太阳光的吸收面积,降低了太阳电池表面的反射率。通过分光光度计进行的反射率测量表明,使用本发明的腐蚀液和制绒液后的硅片表面的反射率在可见光及红外的大部分波段都比用常规方法得到的硅片表面低,故用该方法可以制得较高质量的单晶硅太阳能电池绒面。The invention uses unique chemical reagents to rationally configure the components of the texturing liquid. The active chlorine contained in sodium hypochlorite has a strong oxidizing property. While increasing the reaction rate and shortening the working hours, it can also remove the organic pollutants and metal impurity ions remaining on the surface of the silicon wafer. The textured pyramids on the surface of silicon wafers obtained by using the etching solution and texturing solution of the present invention are moderate in size (all below 4 μm), evenly distributed, and have good coverage, which increases the absorption area of sunlight and reduces the surface area of solar cells. reflectivity. The reflectance measurement carried out by spectrophotometer shows that the reflectivity of the silicon chip surface after using the corrosion solution of the present invention and the texturing solution is all lower than the silicon chip surface obtained by conventional methods in most of the wave bands of visible light and infrared. The method can be used to prepare high-quality monocrystalline silicon solar cell texture.

本发明技术方案的突出特点主要表现在:The salient features of the technical solution of the present invention are mainly manifested in:

①本发明运用了一种新颖的化学试剂次氯酸钠作为制绒液,乙醇作为缓冲液,保证了绒面金字塔颗粒的大小都能在一个理想的范围内(1-4μm),且排列紧密,覆盖率高。1. the present invention has utilized a kind of novel chemical reagent sodium hypochlorite as the suede-making liquid, and ethanol is used as the buffer solution, has guaranteed that the size of the suede pyramid particle can all be in an ideal range (1-4 μ m), and arranges tightly, coverage rate high.

②使用该制绒液可以在太阳能电池表面生成均匀分布的金字塔结构,增加了对太阳光的吸收面积,从而减少太阳光的反射损失。②Using the texturing liquid can generate a uniformly distributed pyramid structure on the surface of the solar cell, increasing the absorption area of sunlight, thereby reducing the reflection loss of sunlight.

③用该制绒液在硅片表面制得的绒面反射率比用常规方法在硅片表面制得的绒面反射率低。③ The reflectance of the textured surface prepared on the silicon wafer surface by this texturing solution is lower than that of the textured surface prepared on the silicon wafer surface by conventional methods.

④次氯酸钠作为工业漂白剂的主要成分,其生产工艺已相当成熟,价格也非常便宜。④ Sodium hypochlorite is the main component of industrial bleach, its production process is quite mature, and its price is very cheap.

附图说明:Description of drawings:

图1:用本发明的硅片表面的绒面结构扫描电镜照片(10000×)。Fig. 1: use the scanning electron micrograph (10000 *) of the suede structure on the silicon chip surface of the present invention.

图2:用常规方法NaOH+乙醇的混合液的硅片表面的绒面结构扫描电镜照片(2500×)。Fig. 2: Scanning electron micrograph (2500×) of the suede structure on the silicon wafer surface of the mixed solution of NaOH+ethanol by conventional method.

图3:用本发明硅片表面的绒面结构反射率与用常规方法所得的硅表面绒面结构反射率比较。Fig. 3: Comparison of the reflectance of the textured structure on the surface of the silicon wafer of the present invention and the reflectance of the textured structure on the silicon surface obtained by conventional methods.

具体实施方式:Detailed ways:

下面结合附图对本发明技术方案作进一步的说明:Below in conjunction with accompanying drawing, technical solution of the present invention is described further:

实施例1Example 1

用常规方法将电阻率为1Ωcm的P型<100>晶面直拉单晶硅片清洗干净,然后将硅片放入温度为85±1℃的浓度为10wt%的次氯酸钠(NaClO)溶液中腐蚀25分钟,以去除硅表面损伤层。然后将腐蚀后的硅片放入80±1℃的制绒液(次氯酸钠5wt%,乙醇10vl%)中,反应5-10分钟,硅片取出后用去离子水清洗,并干燥。Clean the P-type <100> crystal plane Czochralski single crystal silicon wafer with a resistivity of 1Ωcm by conventional methods, and then put the silicon wafer into a sodium hypochlorite (NaClO) solution with a temperature of 85±1°C and a concentration of 10wt% for etching 25 minutes to remove the silicon surface damage layer. Then put the corroded silicon chip into 80±1°C texturing solution (sodium hypochlorite 5wt%, ethanol 10vl%), react for 5-10 minutes, take out the silicon chip, clean it with deionized water, and dry it.

实施例2Example 2

按照实施例1的方法将硅片放入到腐蚀液中,去除表面损伤层,所述腐蚀液的配比为次氯酸钠15wt%,温度控制在85±1℃,反应时间为30分钟。将腐蚀好的硅片进行制绒,即放入到由次氯酸钠5wt%,乙醇10vl%,去离子水组成的制绒液中。反应时间15分钟,温度控制在80±1℃。最后将硅片用去离子水清洗,干燥。如图1所示,在扫描电镜下可以看到,硅片表面形成了致密的金字塔结构,金字塔颗粒大小约为1~4μm,且分布均匀,覆盖率高。According to the method of Example 1, the silicon wafer was put into the etching solution to remove the damaged surface layer. The proportion of the etching solution was 15 wt% sodium hypochlorite, the temperature was controlled at 85±1° C., and the reaction time was 30 minutes. The corroded silicon chip is put into the texturing solution composed of 5wt% sodium hypochlorite, 10vl% ethanol and deionized water. The reaction time is 15 minutes, and the temperature is controlled at 80±1°C. Finally, the wafers were rinsed with deionized water and dried. As shown in Figure 1, under the scanning electron microscope, it can be seen that a dense pyramid structure is formed on the surface of the silicon wafer. The size of the pyramid particles is about 1-4 μm, and the distribution is uniform and the coverage is high.

实施例3(比较例)Embodiment 3 (comparative example)

此方案使用常规腐蚀液,其组分为:氢氧化钠,乙醇和去离子水,各自所占百分比为NaOH2wt%,CH3COOH 10vl%。用常规方法将电阻率为1Ωcm的P型<100>晶面直拉单晶硅片清洗干净,再放入温度为85±1℃、浓度为15wt%的氢氧化钠(NaOH)溶液中腐蚀10分钟以去除表面损伤层。然后将腐蚀后的硅片放入配制好的腐蚀液中,在80±1℃温度下制绒15分钟,制绒后的硅片取出后经去离子水清洗,并干燥。如图2所示,在扫描电镜下可以看到,硅片表面形成的金字塔结构,形状比较大。This scheme uses a conventional corrosion solution, its components are: sodium hydroxide, ethanol and deionized water, the respective percentages are NaOH2wt%, CH3COOH 10vl%. Clean the P-type <100> crystal plane Czochralski silicon wafer with a resistivity of 1Ωcm by conventional methods, and then put it into a sodium hydroxide (NaOH) solution with a temperature of 85±1°C and a concentration of 15wt% for 10 minutes to remove the surface damage layer. Then put the corroded silicon chip into the prepared etching solution, texture it at 80±1°C for 15 minutes, take out the textured silicon chip, wash it with deionized water, and dry it. As shown in Figure 2, it can be seen under the scanning electron microscope that the pyramid structure formed on the surface of the silicon wafer is relatively large in shape.

本发明制绒试剂的主要技术性能指标见表1。The main technical performance indicators of the texturing reagent of the present invention are shown in Table 1.

表1Table 1

  检测项目 Test items   实施例1Example 1   实施例1Example 1   实施例2Example 2   实施例3比较例Embodiment 3 Comparative example   金字塔底边长Pyramid base length   0.8-1.5μm0.8-1.5μm   1.2-2.5μm1.2-2.5μm   2.0-4.0μm2.0-4.0μm   8-10μm8-10μm   金字塔分布Pyramid distribution   不均匀,杂乱uneven, messy   不均匀,杂乱uneven, messy   均匀,整齐uniform, tidy   均匀,规则uniform, regular   时间 time   5分钟 5 minutes   10分钟 10 minutes   15分钟 15 minutes   15分钟 15 minutes

Claims (3)

1. the method for an etching matte on the monocrystaline silicon solar cell surface is characterized in that adopting the liquor natrii hypochloritis to corrode and making herbs into wool on the monocrystaline silicon solar cell surface, and processing step is:
1. silicon chip is put in the corrosive liquid, removed surface damage layer, the content of clorox is 8-15wt% in the corrosive liquid, and temperature is controlled at 85 ± 1 ℃, and the reaction time is 20-30 minute;
2. will corrode good silicon chip and carry out making herbs into wool, Woolen-making liquid is made up of clorox, ethanol and deionized water, and wherein clorox content is: 5wt%, and ethanol content is: 10vl%, temperature is controlled at 80 ± 1 ℃, reaction time 5-15 minute;
3. last with the silicon chip washed with de-ionized water after the making herbs into wool, drying obtains single crystal silicon solar cell surface suede structure uniformly, and matte pyramid granular size is moderate, and matte pyramid bottom side length is between 1-4 μ m.
2. according to claim 1 on the monocrystaline silicon solar cell surface method of etching matte, the content that it is characterized in that clorox in the corrosive liquid is 15wt%.
3. according to claim 1 on the monocrystaline silicon solar cell surface method of etching matte, the reaction time that it is characterized in that the silicon chip after the corrosion is carried out making herbs into wool is 15 minutes.
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CN102623562A (en) * 2012-03-30 2012-08-01 江苏辉伦太阳能科技有限公司 Method for preparing black silicon material by using low-concentration alkali solution
CN102912451B (en) * 2012-11-21 2016-01-20 贵州威顿晶磷电子材料股份有限公司 A kind of fine-hair maring using monocrystalline silicon slice additive
CN105113010A (en) * 2015-08-21 2015-12-02 合肥中南光电有限公司 Environmentally-friendly monocrystalline silicon wafer texturing liquor and preparation method thereof
CN112885928B (en) * 2021-03-30 2022-11-15 东南大学 A method of rapidly forming an octagonal pyramid structure on a silicon wafer
CN114016131A (en) * 2021-11-02 2022-02-08 东海县太阳光新能源有限公司 A kind of single crystal silicon material and its use in preparing special-shaped parts

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