CN205194713U - A silicon chip for solar cell - Google Patents
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Abstract
本实用新型提供了一种用于太阳能电池的硅片,具有制绒表面,所述制绒表面具有由多个正金字塔结构构成的绒面结构,其中,所述制绒表面上所述正金字塔的分布密度为106个/cm2~108个/cm2以在所述硅片的表面上形成独立、完整且紧密排布的正金字塔结构。本实用新型的用于太阳能电池的硅片可以在室温条件下和极短时间内在硅片表面上形成独立、完整且紧密排布的正金字塔结构绒面结构,其表面反射率在10%~25%之间,与大工业生产中所采用的碱制绒获得的硅片表面的金字塔绒面结构相差不大。本实用新型所使用的用于太阳能电池的硅片能够减少生产成本,降低反应温度,缩短反应时间,增加生产产能。
The utility model provides a silicon wafer used for solar cells, which has a textured surface, and the textured surface has a textured structure composed of a plurality of positive pyramid structures, wherein the positive pyramids on the textured surface The distribution density is 10 6 to 10 8 /cm 2 to form independent, complete and closely arranged positive pyramid structures on the surface of the silicon wafer. The silicon chip used for solar cells of the utility model can form an independent, complete and closely arranged positive pyramid texture texture structure on the surface of the silicon chip at room temperature and in a very short time, and its surface reflectance is between 10% and 25% %, which is not much different from the pyramidal textured structure on the surface of silicon wafers obtained by alkali texturing used in large-scale industrial production. The silicon chip used for the solar cell used in the utility model can reduce the production cost, reduce the reaction temperature, shorten the reaction time and increase the production capacity.
Description
技术领域 technical field
本实用新型涉及太阳能电池制备技术领域,特别是涉及一种用于太阳能电池的硅片。 The utility model relates to the technical field of solar cell preparation, in particular to a silicon wafer used for solar cells.
背景技术 Background technique
随着社会的发展,世界各国对能源的需求急剧增加,而化石能源等不可再生资源日益减少,并且化石能源对环境污染严重,太阳能作为新型的绿色可再生能源有望成为未来主要能源之一。目前,晶硅太阳电池是利用太阳能的有效方式之一,并且在光伏行业居于主流地位。在光伏产业中,太阳能电池一直朝着高转换效率和和低成本的方向发展,而提高太阳能电池转换效率的一个重要环节是降低入射光的反射率,增强对入射光的吸收和利用。工业生产中,通常采用化学刻蚀方法对硅片表面进行制绒然后再沉积一层或多层减反射薄膜以减少硅片表面的反射损失。因此,硅片表面的制绒是太阳能电池生产当中不可或缺的一部分。 With the development of society, the demand for energy in all countries in the world has increased sharply, while non-renewable resources such as fossil energy are decreasing day by day, and fossil energy is seriously polluting the environment. As a new type of green renewable energy, solar energy is expected to become one of the main energy sources in the future. At present, crystalline silicon solar cells are one of the effective ways to utilize solar energy, and occupy a mainstream position in the photovoltaic industry. In the photovoltaic industry, solar cells have been developing towards high conversion efficiency and low cost. An important part of improving the conversion efficiency of solar cells is to reduce the reflectivity of incident light and enhance the absorption and utilization of incident light. In industrial production, chemical etching is usually used to texture the surface of silicon wafers and then deposit one or more layers of anti-reflection films to reduce the reflection loss on the surface of silicon wafers. Therefore, texturing the surface of silicon wafers is an integral part of solar cell production.
制绒是晶硅电池的第一道工艺,又称“表面织构化”。对于单晶硅来说其制绒工艺一般是采用碱液(为氢氧化钠(NaOH)或者氢氧化钾(KOH))、脱泡有机溶剂(可为异丙醇(IPA)或者乙醇,使用IPA效果更佳)、制绒添加剂(Additive)和去离子水等。碱性制绒的原理是利用碱溶液对单晶硅的各向异性腐蚀,碱溶液对硅片表面具有不同的腐蚀速率,如对(111)晶面腐蚀较慢,而对(100)晶面腐蚀较快,最后获得是金字塔结构的绒面。目前在大工业生产中一般采用氢氧化钠或氢氧化钾稀溶液质量百分比浓度为0.5%~3%,脱泡有机溶剂的质量百分比浓度为1%~5%,制绒添加剂的质量百分比浓度为0.1%~1%,制绒温度通常控制在75℃~85℃,反应时间在20分钟~30分钟来制备绒面。 Texturing is the first process of crystalline silicon cells, also known as "surface texturing". For monocrystalline silicon, its texturing process generally uses lye (sodium hydroxide (NaOH) or potassium hydroxide (KOH)), defoaming organic solvent (which can be isopropanol (IPA) or ethanol, using IPA better effect), texturing additive (Additive) and deionized water, etc. The principle of alkaline texturing is to use alkaline solution to anisotropically corrode single crystal silicon. Alkaline solution has different corrosion rates on the surface of silicon wafers. Corrosion is faster, and finally a pyramid-structured suede is obtained. At present, in large-scale industrial production, the mass percentage concentration of dilute sodium hydroxide or potassium hydroxide solution is generally 0.5% to 3%, the mass percentage concentration of the defoaming organic solvent is 1% to 5%, and the mass percentage concentration of the texturing additive is 0.5%. 0.1% to 1%, the texture temperature is usually controlled at 75°C to 85°C, and the reaction time is 20 minutes to 30 minutes to prepare the textured surface.
鉴于以上存在的问题,为了减少生产成本,降低反应温度,缩短反应时间,增加生产产能,亟需出现一种新的用于太阳能电池的硅片。 In view of the above problems, in order to reduce production costs, reduce reaction temperature, shorten reaction time, and increase production capacity, a new silicon wafer for solar cells is urgently needed.
实用新型内容 Utility model content
本实用新型的目的旨在提供一种用于太阳能电池的硅片,该硅片具有由多个正金字塔结构构成的制绒表面。 The purpose of this utility model is to provide a silicon wafer used for solar cells, the silicon wafer has a textured surface composed of a plurality of positive pyramid structures.
本实用新型提供了一种用于太阳能电池的硅片,具有制绒表面,所述制绒表面具有由多个正金字塔结构构成的绒面结构,其中,所述制绒表面上所述正金字塔的分布密度为106个/cm2~108个/cm2以在所述硅片的表面上形成独立、完整且紧密排布的正金字塔结构。 The utility model provides a silicon wafer used for solar cells, which has a textured surface, and the textured surface has a textured structure composed of a plurality of positive pyramid structures, wherein the positive pyramids on the textured surface The distribution density is 10 6 to 10 8 /cm 2 to form independent, complete and closely arranged positive pyramid structures on the surface of the silicon wafer.
可选地,所述多个正金字塔中的每一所述正金字塔的塔底为四边形。 Optionally, the base of each of the plurality of regular pyramids is a quadrilateral.
可选地,所述四边形的边长为1μm~10μm,所述正金字塔的高度为1μm~10μm。 Optionally, the side length of the quadrilateral is 1 μm˜10 μm, and the height of the regular pyramid is 1 μm˜10 μm.
可选地,所述正金字塔的塔底为正方形。 Optionally, the bottom of the regular pyramid is a square.
可选地,所述制绒表面的平均反射率为10%~25%。 Optionally, the average reflectance of the textured surface is 10%-25%.
本实用新型的用于太阳能电池的硅片可以在室温条件下和极短时间内在硅片表面上形成独立、完整且紧密排布的正金字塔结构绒面结构,其表面反射率在10%~25%之间,与大工业生产中所采用的碱制绒获得的硅片表面的金字塔绒面结构相差不大。本实用新型所使用的用于太阳能电池的硅片能够减少生产成本,降低反应温度,缩短反应时间,增加生产产能。 The silicon chip used for solar cells of the utility model can form an independent, complete and closely arranged positive pyramid texture texture structure on the surface of the silicon chip at room temperature and in a very short time, and its surface reflectance is between 10% and 25% %, which is not much different from the pyramidal textured structure on the surface of silicon wafers obtained by alkali texturing used in large-scale industrial production. The silicon chip used for the solar cell used in the utility model can reduce the production cost, reduce the reaction temperature, shorten the reaction time and increase the production capacity.
根据下文结合附图对本实用新型具体实施例的详细描述,本领域技术人员将会更加明了本实用新型的上述以及其他目的、优点和特征。 According to the following detailed description of specific embodiments of the utility model in conjunction with the accompanying drawings, those skilled in the art will be more aware of the above and other objectives, advantages and features of the utility model.
附图说明 Description of drawings
后文将参照附图以示例性而非限制性的方式详细描述本实用新型的一些具体实施例。附图中相同的附图标记标示了相同或类似的部件或部分。本领域技术人员应该理解,这些附图未必是按比例绘制的。附图中: Hereinafter, some specific embodiments of the present utility model will be described in detail in an exemplary rather than restrictive manner with reference to the accompanying drawings. The same reference numerals in the drawings designate the same or similar parts or parts. Those skilled in the art will appreciate that the drawings are not necessarily drawn to scale. In the attached picture:
图1为本实用新型的其中一个正金字塔结构的结构简图; Fig. 1 is the structural diagram of wherein a regular pyramid structure of the present utility model;
图2为本实用新型实施例1中经刻蚀后在制绒表面获得的正金字塔结构的SEM图; Fig. 2 is the SEM figure of the positive pyramid structure obtained on the textured surface after etching in the utility model embodiment 1;
图3为本实用新型实施例2中经刻蚀后在制绒表面获得的正金字塔结构的SEM图; Fig. 3 is the SEM figure of the positive pyramid structure obtained on the textured surface after etching in the utility model embodiment 2;
图4为本实用新型实施例2中经刻蚀后在制绒截面获得的正金字塔结构的SEM图; Fig. 4 is the SEM figure of the positive pyramid structure obtained in the texture section after etching in the utility model embodiment 2;
图5为本实用新型实施例3中经刻蚀后在制绒表面获得的正金字塔结构的SEM图; Fig. 5 is the SEM figure of the positive pyramid structure obtained on the textured surface after etching in the utility model embodiment 3;
图6为本实用新型实施例3中经刻蚀后在制绒截面获得的正金字塔结构的SEM图; Fig. 6 is the SEM figure of the positive pyramid structure obtained in the texture section after etching in the utility model embodiment 3;
图7为本实用新型实施例4中经刻蚀后在制绒表面获得的正金字塔结构的SEM图; Fig. 7 is the SEM picture of the positive pyramid structure obtained on the textured surface after etching in the utility model embodiment 4;
图8为本实用新型实施例4中经刻蚀后在制绒截面获得的正金字塔结构的SEM图; Fig. 8 is the SEM figure of the positive pyramid structure obtained in the texture section after etching in the utility model embodiment 4;
图9为本实用新型实施例1,2,3,4中经刻蚀后的硅片表面反射率。 FIG. 9 shows the surface reflectance of silicon wafers etched in Examples 1, 2, 3, and 4 of the present invention.
具体实施方式 detailed description
为了解决现有技术的硅片制绒工艺复杂且反射率高的问题,本实用新型提出了一种用于硅片金字塔制绒的酸性制绒液。在本实用新型的一个实施例中,该酸性制绒液包括包括:铜离子源,用于提供浓度为0.1mmol/L~150.0mmol/L的铜离子;氟离子源,用于提供浓度为0.5mol/L~10.0mol/L的氟离子;和浓度为0.1mol/L~5.0mol/L氧化剂,能够将硅氧化为氧化硅和将铜氧化为铜离子。 In order to solve the problems of complex texturing process and high reflectivity of silicon wafers in the prior art, the utility model proposes an acidic texturing liquid for pyramid texturing of silicon wafers. In one embodiment of the present invention, the acidic texturing solution includes: a copper ion source, used to provide copper ions with a concentration of 0.1mmol/L-150.0mmol/L; a fluoride ion source, used to provide a concentration of 0.5 mol/L-10.0mol/L fluoride ion; and an oxidizing agent with a concentration of 0.1mol/L-5.0mol/L, which can oxidize silicon to silicon oxide and copper to copper ion.
通过将硅片浸泡到酸性制绒液中,并通过控制溶液铜离子源、氟离子源以及氧化剂的浓度来控制刻蚀所得的形貌和深度,从而在室温和极短时间内在硅片表面形成紧密排布的正金字塔结构。该过程反应的机理为:酸性制绒液中含Cu2+的铜离子源主要起到催化作用,在酸性溶液中Cu2+的电势较低,可以从硅表面获得电子,从而导致硅由于失去电子而被形成氧化硅,同时,氧化剂也可以将硅氧化为氧化硅和将铜氧化为铜离子,氟离子源与氧化后的氧化硅反应,从而实现刻蚀。但是,如果没有氧化剂的存在,Cu2+会一直从硅得电子,反应生成铜颗粒,随着反应的进行,容易在硅片表面上形成致密的铜膜,这样就会阻碍氟离子对硅片的进一步刻蚀。本实用新型通过加入氧化剂,使得硅表面上所形成的过量铜纳米颗粒被氧化形成Cu2+,进而避免了在硅片表面形成致密铜膜阻碍刻蚀的进行,因此氧化剂的加入有效的控制金属铜纳米颗粒的析出与溶解,进而有效的控制刻蚀形貌,缩短刻蚀时间。 By immersing the silicon wafer in the acidic texturing solution, and controlling the concentration of the solution copper ion source, fluorine ion source and oxidizing agent to control the shape and depth of the etching, so that it can be formed on the surface of the silicon wafer at room temperature and in a very short time. Closely arranged positive pyramid structure. The reaction mechanism of this process is: the copper ion source containing Cu 2+ in the acidic texturing solution mainly plays a catalytic role. At the same time, the oxidant can also oxidize silicon to silicon oxide and copper to copper ions, and the fluorine ion source reacts with the oxidized silicon oxide to achieve etching. However, if there is no oxidizing agent, Cu 2+ will always get electrons from silicon and react to form copper particles. As the reaction progresses, it is easy to form a dense copper film on the surface of the silicon wafer, which will hinder the formation of fluorine ions on the silicon wafer. further etching. The utility model makes the excess copper nanoparticles formed on the silicon surface oxidized to form Cu 2+ by adding an oxidizing agent, thereby avoiding the formation of a dense copper film on the surface of a silicon chip to hinder the etching process, so the addition of an oxidizing agent can effectively control the metal The precipitation and dissolution of copper nanoparticles can effectively control the etching morphology and shorten the etching time.
本实用新型将酸性制绒液中的铜离子的浓度控制为0.1mmol/L~150.0mmol/L,氟离子的浓度控制为0.5mol/L~10.0mol/L,同时将氧化剂的浓度控制为0.1mol/L~5.0mol/L。其中,铜离子能够从硅表面得到电子,使硅氧化成二氧化硅,同时自身被还原成铜纳米颗粒,进而实现对硅片的催化刻蚀。如果铜离子浓度较低,铜纳米颗粒析出较少,无法对硅表面进行有效的刻蚀。随着铜离子浓度的增加,对硅片的刻蚀增加,表面的正金字塔形状会相应的变大,正金字塔顶端被刻蚀,顶端形成相对圆滑的结构。如果铜离子浓度进一步增大,则会出现铜纳米颗粒析出过快的问题,从而在硅片表面形成致密的薄膜,阻碍了刻蚀的进行。 The utility model controls the concentration of copper ions in the acidic texturing liquid to 0.1mmol/L-150.0mmol/L, the concentration of fluorine ions to 0.5mol/L-10.0mol/L, and at the same time controls the concentration of the oxidant to 0.1 mol/L~5.0mol/L. Among them, copper ions can obtain electrons from the surface of silicon, oxidize silicon to silicon dioxide, and at the same time be reduced to copper nanoparticles, thereby realizing catalytic etching of silicon wafers. If the concentration of copper ions is low, the precipitation of copper nanoparticles is less, and the silicon surface cannot be etched effectively. As the concentration of copper ions increases, the etching of the silicon wafer increases, and the shape of the regular pyramid on the surface will increase accordingly. The top of the regular pyramid is etched, and a relatively smooth structure is formed at the top. If the concentration of copper ions is further increased, the problem of rapid precipitation of copper nanoparticles will occur, thereby forming a dense film on the surface of the silicon wafer, which hinders the progress of etching.
氟离子在酸性制绒液中的主要作用是对硅所形成的二氧化硅进行刻蚀。若酸性制绒液中的氟离子浓度过低,对硅片不能有效的刻蚀,无法得到较好的正金字塔结构。如果酸性制绒液中的氟离子浓度过高,会导致刻蚀速度过快,对所形成的正金字塔结构进行二次刻蚀,在正金字塔表面形成纳米结构。 The main function of fluoride ions in the acidic texturing solution is to etch the silicon dioxide formed by silicon. If the fluoride ion concentration in the acidic texturing solution is too low, the silicon wafer cannot be etched effectively, and a better positive pyramid structure cannot be obtained. If the fluoride ion concentration in the acidic texturing solution is too high, the etching speed will be too fast, and the formed positive pyramid structure will be etched twice to form nanostructures on the surface of the positive pyramid.
氧化剂的作用主要是将析出的过量铜纳米离子氧化为铜离子和将硅氧化为氧化硅,如果氧化剂浓度过低,则会出现铜纳米离子析出过多,导致致密铜膜的出现,阻碍了刻蚀的进行。如果氧化剂浓度过高,反应比较快,在形成的正金字塔顶部会形成二次刻蚀,产生铜纳米离子的速度加快,从而使得刻蚀速率降低,无法得到正金字塔结构。 The function of the oxidizing agent is mainly to oxidize the excess copper nano-ions to copper ions and oxidize silicon to silicon oxide. If the concentration of the oxidizing agent is too low, there will be too much precipitation of copper nano-ions, resulting in the appearance of a dense copper film, which hinders the engraving process. erosion proceeds. If the oxidant concentration is too high and the reaction is faster, secondary etching will be formed on the top of the formed positive pyramid, and the speed of producing copper nano-ions will be accelerated, thereby reducing the etching rate and failing to obtain a positive pyramid structure.
一般采用金属催化化学刻蚀所制备的硅片为纳米结构,这在制备太阳能发射极的时候容易形成大量死层结构,导致其表面复合和俄歇复合增加,进而阻碍了太阳能电池转换效率的提升。而本实用新型中虽然也是采用金属催化刻蚀方法,但由于创造性地将酸性制绒液中刻蚀试剂的浓度选择并控制在上述范围内,从而获得了与工业生产采用碱制绒所得相类似的金字塔结构绒面,同时有效地抑制了纳米结构的出现。并且,大大降低了反应温度和反应时间,对于成本的降低,产能的提升是巨大的。 Generally, silicon wafers prepared by metal-catalyzed chemical etching are nanostructures, which easily form a large number of dead layer structures when preparing solar emitters, resulting in increased surface recombination and Auger recombination, which hinders the improvement of solar cell conversion efficiency. . And although also adopt metal catalyzed etching method in the utility model, because the concentration of etching reagent in the acidic texturizing liquid is creatively selected and controlled in the above-mentioned range, thereby obtained and industrial production adopts alkali texturing gained similar Pyramid structure suede, while effectively inhibiting the appearance of nanostructures. Moreover, the reaction temperature and reaction time are greatly reduced, and the reduction in cost and the increase in production capacity are huge.
为了获得更好的绒面结构,使得制绒表面的正金字塔体积大小更加均一,更好地降低硅片的反射率,进一步优选地,在酸性制绒液中,铜离子的浓度为2.0mmol/L~100.0mmol/L,氟离子的浓度为3.0mol/L~7.0mol/L,氧化剂的浓度为0.6mol/L~3.0mol/L。 In order to obtain a better textured structure, make the positive pyramid volume size of the textured surface more uniform, and reduce the reflectivity of the silicon wafer better, further preferably, in the acidic textured solution, the concentration of copper ions is 2.0mmol/ L~100.0mmol/L, the concentration of fluoride ion is 3.0mol/L~7.0mol/L, and the concentration of oxidant is 0.6mol/L~3.0mol/L.
在本实用新型的一种典型实施方式中,铜离子源选自氯化铜、硫酸铜和硝酸铜中的一种或多种。本实用新型优选上述铜离子源,但并不局限于此,只要铜离子源中能够电离出自由移动的铜离子。 In a typical embodiment of the present utility model, the copper ion source is selected from one or more of copper chloride, copper sulfate and copper nitrate. In the present invention, the above-mentioned copper ion source is preferred, but not limited thereto, as long as freely moving copper ions can be ionized in the copper ion source.
在本实用新型的一种典型实施例中,铜离子源为硝酸铜,氟离子源为氢氟酸,采用硝酸或者双氧水为氧化剂。即酸性制绒液由硝酸铜、氢氟酸和硝酸或者双氧水组成。在本实用新型的一种较佳实施例中,若采用硝酸作为氧化剂,硝酸铜的浓度为8.0mmol/L,氢氟酸的浓度为4.8mol/L,硝酸的浓度为1.2mol/L。若采用双氧水作为氧化剂,所述铜离子的浓度为60mmol/L,所述氟离子的浓度为6.5mol/L,所述双氧水的浓度为1.5mol/L。采用该较佳实施例的酸性制绒液对硅片制绒,能够获得体积大小更加均一的正金字塔结构,正金字塔表面比较光滑,正金字塔的整个体积比较完整。 In a typical embodiment of the present invention, the source of copper ions is copper nitrate, the source of fluoride ions is hydrofluoric acid, and nitric acid or hydrogen peroxide is used as the oxidizing agent. That is, the acidic texturing solution is composed of copper nitrate, hydrofluoric acid and nitric acid or hydrogen peroxide. In a preferred embodiment of the present invention, if nitric acid is used as the oxidizing agent, the concentration of copper nitrate is 8.0mmol/L, the concentration of hydrofluoric acid is 4.8mol/L, and the concentration of nitric acid is 1.2mol/L. If hydrogen peroxide is used as the oxidant, the concentration of copper ions is 60mmol/L, the concentration of fluoride ions is 6.5mol/L, and the concentration of hydrogen peroxide is 1.5mol/L. Using the acidic texturing solution of this preferred embodiment to texture the silicon wafer can obtain a regular pyramid structure with a more uniform volume and size, the surface of the regular pyramid is relatively smooth, and the entire volume of the regular pyramid is relatively complete.
根据本实用新型的另一方面,还提供了一种用于硅片金字塔制绒的酸性制绒方法,包括以下步骤:首先配制上述任一种的酸性制绒液,将酸性制绒液混合均匀,不限于搅拌,鼓泡等方法;接着,将待制绒硅片放置于酸性制绒液中,室温状态下,并刻蚀预定时间,得到表面制绒后的硅片。 According to another aspect of the present utility model, there is also provided an acidic texturing method for silicon wafer pyramid texturing, comprising the following steps: first preparing any of the above-mentioned acidic texturing liquids, mixing the acidic texturing liquids evenly , not limited to methods such as stirring, bubbling, etc.; then, placing the silicon wafer to be textured in an acidic texturing solution at room temperature, and etching for a predetermined time to obtain a textured silicon wafer.
本实用新型中所指的硅片包括单晶硅和准单晶,既可以适合于N型单晶硅,也适合于P型单晶硅。将待制绒硅片置于酸性制绒液中后,在氟离子、氧化剂及Cu纳米颗粒的共同作用下,由于Cu纳米颗粒对Si(100)和(111)面的刻蚀速率不同,能够在室温和较短的时间内在硅表面上形成与碱刻蚀相类似的各向异性刻蚀,从而简单、快速地在硅表面上获得完整的紧密排布的正金字塔结构。 The silicon chip referred to in the utility model includes single crystal silicon and quasi-single crystal, which can be suitable for both N-type single crystal silicon and P-type single crystal silicon. After the silicon wafer to be textured is placed in the acidic texturing solution, under the combined action of fluoride ions, oxidants and Cu nanoparticles, the etching rate of the Cu nanoparticles on the Si (100) and (111) surfaces is different, which can Anisotropic etching similar to alkali etching is formed on the silicon surface at room temperature and in a short period of time, so that a complete and closely arranged positive pyramid structure is simply and quickly obtained on the silicon surface.
为了得到本实用新型的正金字塔绒面结构,在本实用新型的典型实施例中,酸性制绒液的温度为20℃~30℃室温范围,刻蚀时间为1分钟~12分钟。在上述特定的温度范围内,主要是无需外界加热或者降温的室温条件下,所得到的硅片表绒面结构相差不大。对于刻蚀时间的设定,如果刻蚀时间小于1分钟,会因为刻蚀时间太短而无法形成有效的正金字塔绒面,如果刻蚀时间多于12分钟,会对已经制备好的正金字塔形成二次刻蚀,产生纳米结构。 In order to obtain the regular pyramid textured structure of the present invention, in a typical embodiment of the present invention, the temperature of the acidic texturing solution is in the room temperature range of 20° C. to 30° C., and the etching time is 1 minute to 12 minutes. Within the above specific temperature range, mainly at room temperature without external heating or cooling, the surface texture of the obtained silicon wafer is not much different. For the setting of etching time, if the etching time is less than 1 minute, it will not be able to form an effective positive pyramid texture because the etching time is too short. If the etching time is more than 12 minutes, it will damage the prepared positive pyramid. A secondary etch is formed, resulting in nanostructures.
进一步优选地,预定温度为22℃~28℃,预定时间为3分钟~10分钟。最优选地,刻蚀的预定温度为25℃,预定时间为5分钟。 Further preferably, the predetermined temperature is 22° C. to 28° C., and the predetermined time is 3 minutes to 10 minutes. Most preferably, the predetermined etching temperature is 25° C., and the predetermined time is 5 minutes.
由于切割硅片的过程中不可避免地在硅片上残留部分有机杂质,因此,在将待制绒硅片置于酸性制绒液中进行刻蚀之前,还包括对硅片进行预清洗和水洗的步骤。具体包括:先将硅片依次置于丙酮和乙醇中超声清洗,之后置于硫酸溶液和双氧水溶液的混合液中加热煮沸,一般加热煮沸后保持0.5~1小时,再置于水中超声清洗。其中,硫酸溶液的浓度为70wt.%,双氧水溶液的浓度为35wt.%。硫酸溶液与双氧水溶液的体积比为3:1。采用丙酮和乙醇超声清洗目的是出去残留在硅片上的有机杂质,采用硫酸溶液和双氧水溶液的混合液进行清洗,其目的是去除硅片表面上的金属杂质。最后采用去离子水超声清洗目的是去除预清洗残留在硅片表面上的药液。通过预清洗和水洗,对提升电池光电转换效率具有重要意义。 Since it is inevitable to leave some organic impurities on the silicon wafer during the process of cutting the silicon wafer, before placing the silicon wafer to be textured in the acidic texturing solution for etching, the silicon wafer is also pre-cleaned and washed with water. A step of. Specifically include: first place the silicon chip in acetone and ethanol for ultrasonic cleaning, then place it in a mixture of sulfuric acid solution and hydrogen peroxide solution and heat to boil. Generally, after heating and boiling, keep it for 0.5 to 1 hour, and then place it in water for ultrasonic cleaning. Wherein, the concentration of the sulfuric acid solution is 70wt.%, and the concentration of the hydrogen peroxide solution is 35wt.%. The volume ratio of sulfuric acid solution to hydrogen peroxide solution is 3:1. The purpose of ultrasonic cleaning with acetone and ethanol is to remove the organic impurities remaining on the silicon wafer, and the purpose of cleaning with a mixture of sulfuric acid solution and hydrogen peroxide solution is to remove metal impurities on the surface of the silicon wafer. Finally, the purpose of ultrasonic cleaning with deionized water is to remove the chemical solution remaining on the surface of the silicon wafer after pre-cleaning. It is of great significance to improve the photoelectric conversion efficiency of the battery through pre-cleaning and water washing.
考虑到匹配现有太阳能电池制备工艺的因素,本实用新型所提供的酸性制绒方法还包括将制绒后的硅片放入硝酸或王水中超声清洗以去除制绒表面金属覆盖物的步骤。对去除金属覆盖物后的硅片用去离子水超声清洗,之后采用高纯氮气吹干。 Considering the factors matching the existing solar cell preparation process, the acidic texturing method provided by the utility model also includes the step of ultrasonically cleaning the texturized silicon wafer in nitric acid or aqua regia to remove the metal covering on the texturized surface. The silicon wafer after removing the metal covering was ultrasonically cleaned with deionized water, and then dried with high-purity nitrogen gas.
下面结合更具体的实施例进一步说明本实用新型的有益效果: Further illustrate the beneficial effect of the utility model below in conjunction with more specific embodiment:
实施例1 Example 1
1)表面清洗步骤 1) Surface cleaning steps
取尺寸为156cm×156cm的P型硅片(电阻率为1Ω·cm~3Ω·cm),先依次放入丙酮中超声清洗5分钟,放入乙醇中超声清洗5分钟,之后置于硫酸溶液与双氧水溶液的混合液中(硫酸溶液的浓度为70wt.%,双氧水溶液的浓度为35wt.%,硫酸溶液与双氧水溶液的体积比为3:1),对硅片加热煮沸并保持0.5小时,最后用去离子水超声清洗干净。 Take a P-type silicon wafer with a size of 156cm×156cm (resistivity 1Ω·cm~3Ω·cm), put it in acetone and ultrasonically clean it for 5 minutes, put it in ethanol for 5 minutes, and then place it in sulfuric acid solution and In the mixed liquid of hydrogen peroxide solution (the concentration of sulfuric acid solution is 70wt.%, the concentration of hydrogen peroxide solution is 35wt.%, the volume ratio of sulfuric acid solution and hydrogen peroxide solution is 3:1), heat and boil the silicon chip and keep it for 0.5 hours, and finally Clean it ultrasonically with deionized water.
2)刻蚀步骤 2) Etching step
将步骤1)中预清洗和水洗干净的硅片浸入由硝酸铜、氢氟酸和硝酸组成的酸性制绒液中(其中,硝酸铜的浓度为8.0mmol/L,氢氟酸的浓度为4.8mol/L,硝酸的浓度为1.2mol/L),在室温条件下(20℃~30℃温度范围差别不大),刻蚀8分钟。 Immerse the pre-cleaned and water-washed silicon wafers in step 1) in the acidic texturing solution consisting of copper nitrate, hydrofluoric acid and nitric acid (wherein the concentration of copper nitrate is 8.0mmol/L, and the concentration of hydrofluoric acid is 4.8 mol/L, the concentration of nitric acid is 1.2 mol/L), at room temperature (the temperature range of 20° C. to 30° C. has little difference), etch for 8 minutes.
3)后处理阶段 3) Post-processing stage
将步骤2)中制绒后的硅片取出,用浓度为69wt.%的硝酸超声清洗以去除表面覆盖的金属,然后再用去离子水超声清洗,用高纯氮气吹干,即可获得具有正金字塔结构的硅衬底。其所获得的具有正金字塔表面结构的扫描电子显微镜(SEM)图,参见图2。可以看出,采用本实用新型的酸性制绒方法得到的正金字塔结构独立、完整、紧密排布,尺寸为1μm~10μm。 Take out the textured silicon wafer in step 2), ultrasonically clean it with nitric acid with a concentration of 69wt.% to remove the metal covered on the surface, then ultrasonically clean it with deionized water, and dry it with high-purity nitrogen to obtain a A silicon substrate with a pyramidal structure. The scanning electron microscope (SEM) image obtained by it has a regular pyramid surface structure, see FIG. 2 . It can be seen that the positive pyramid structure obtained by the acid texturing method of the present invention is independent, complete and tightly arranged, with a size of 1 μm to 10 μm.
实施例2 Example 2
1)表面清洗步骤 1) Surface cleaning steps
取尺寸为156cm×156cm的P型硅片(电阻率为1Ω·cm~3Ω·cm),先依次放入丙酮中超声清洗5分钟,放入乙醇中超声清洗5分钟,之后置于硫酸溶液与双氧水溶液的混合液中(硫酸溶液的浓度为70wt.%,双氧水溶液的浓度为35wt.%,硫酸溶液与双氧水溶液的体积比为3:1),对硅片加热煮沸并保持0.5小时,最后用去离子水超声清洗干净。 Take a P-type silicon wafer with a size of 156cm×156cm (resistivity 1Ω·cm~3Ω·cm), put it in acetone and ultrasonically clean it for 5 minutes, put it in ethanol for 5 minutes, and then place it in sulfuric acid solution and In the mixed liquid of hydrogen peroxide solution (the concentration of sulfuric acid solution is 70wt.%, the concentration of hydrogen peroxide solution is 35wt.%, the volume ratio of sulfuric acid solution and hydrogen peroxide solution is 3:1), heat and boil the silicon chip and keep it for 0.5 hours, and finally Clean it ultrasonically with deionized water.
2)刻蚀步骤 2) Etching step
将步骤1)中预清洗和水洗干净的硅片浸入由硝酸铜、氢氟酸和硝酸组成的酸性制绒液中(其中,硝酸铜的浓度为10mmol/L,氢氟酸的浓度为4.8mol/L,硝酸的浓度为1.2mol/L),在室温条件下(20℃~30℃温度范围差别不大),刻蚀5分钟。 Immerse the pre-cleaned and water-washed silicon wafers in step 1) in an acidic texturing solution consisting of copper nitrate, hydrofluoric acid and nitric acid (wherein the concentration of copper nitrate is 10mmol/L, and the concentration of hydrofluoric acid is 4.8mol /L, the concentration of nitric acid is 1.2mol/L), at room temperature (the temperature range of 20°C to 30°C has little difference), etch for 5 minutes.
3)后处理阶段 3) Post-processing stage
将步骤2)中制绒后的硅片取出,用浓度为69wt.%的硝酸超声清洗以去除表面覆盖的金属,然后再用去离子水超声清洗,用高纯氮气吹干,即可获得具有正金字塔结构的硅衬底。 Take out the textured silicon wafer in step 2), ultrasonically clean it with nitric acid with a concentration of 69wt.% to remove the metal covered on the surface, then ultrasonically clean it with deionized water, and dry it with high-purity nitrogen to obtain a A silicon substrate with a pyramidal structure.
对比于实施例1,其硝酸铜的浓度和刻蚀时间不同,由于实施例2的硝酸铜浓度增加,铜的催化能力增大,使得反应比较快,因此在更短时间内就可以形成正金字塔绒面结构。由于硝酸铜浓度增加,在形成正金字塔的同时会对正金字塔顶部形成二次刻蚀(铜纳米颗粒会优先沉积在尖端和扭折处,使得反应的进行)。表面SEM图,如图3所示,其截面SEM图,如图4所示。可以看出,采用本实用新型的酸性制绒方法得到的正金字塔结构独立、紧密排布,尺寸为1μm~10μm。可以看出,正金字塔的高度在1μm~5μm。 Compared with Example 1, the concentration of copper nitrate and the etching time are different. Since the concentration of copper nitrate in Example 2 increases, the catalytic ability of copper increases, making the reaction faster, so a positive pyramid can be formed in a shorter time. Suede construction. Due to the increased concentration of copper nitrate, secondary etching will be formed on the top of the pyramid when the pyramid is formed (copper nanoparticles will be preferentially deposited at the tip and the kink, so that the reaction can proceed). The SEM image of the surface is shown in Figure 3, and the SEM image of its cross-section is shown in Figure 4. It can be seen that the positive pyramid structures obtained by the acidic texturing method of the present invention are independent and closely arranged, with a size of 1 μm to 10 μm. It can be seen that the height of the regular pyramid is between 1 μm and 5 μm.
实施例3 Example 3
1)表面清洗步骤 1) Surface cleaning steps
取尺寸为156cm×156cm的P型硅片(电阻率为1Ω·cm~3Ω·cm),先依次放入丙酮中超声清洗5分钟,放入乙醇中超声清洗5分钟,之后置于硫溶液与双氧水溶液的混合液中(硫酸溶液的浓度为70wt.%,双氧水溶液的浓度为35wt.%,硫酸溶液与双氧水溶液的体积比为3:1),对硅片加热煮沸并保持0.5小时,最后用去离子水超声清洗干净。 Take a P-type silicon wafer with a size of 156cm×156cm (resistivity 1Ω·cm~3Ω·cm), put it in acetone and ultrasonically clean it for 5 minutes, put it in ethanol for 5 minutes, and then place it in sulfur solution and In the mixed liquid of hydrogen peroxide solution (the concentration of sulfuric acid solution is 70wt.%, the concentration of hydrogen peroxide solution is 35wt.%, the volume ratio of sulfuric acid solution and hydrogen peroxide solution is 3:1), heat and boil the silicon chip and keep it for 0.5 hours, and finally Clean it ultrasonically with deionized water.
2)刻蚀步骤 2) Etching step
将步骤1)中预清洗和水洗干净的硅片浸入由硝酸铜、氢氟酸和硝酸组成的酸性制绒液中(其中,硝酸铜的浓度为10mmol/L,氢氟酸的浓度为4.8mol/L,硝酸的浓度为1.8mol/L),在室温条件下(20℃~30℃温度范围差别不大),刻蚀5分钟。 Immerse the pre-cleaned and water-washed silicon wafers in step 1) in an acidic texturing solution consisting of copper nitrate, hydrofluoric acid and nitric acid (wherein the concentration of copper nitrate is 10mmol/L, and the concentration of hydrofluoric acid is 4.8mol /L, the concentration of nitric acid is 1.8mol/L), at room temperature (the temperature range of 20°C to 30°C has little difference), etch for 5 minutes.
3)后处理阶段 3) Post-processing stage
将步骤2)中制绒后的硅片取出,用浓度为69wt.%的硝酸超声清洗以去除表面覆盖的金属,然后再用去离子水超声清洗,用高纯氮气吹干,即可获得具有正金字塔结构的硅衬底。 Take out the textured silicon wafer in step 2), ultrasonically clean it with nitric acid with a concentration of 69wt.% to remove the metal covered on the surface, then ultrasonically clean it with deionized water, and dry it with high-purity nitrogen to obtain a A silicon substrate with a pyramidal structure.
对比于实施例1,实施例3的硝酸和硝酸铜的浓度不同,以及刻蚀时间不同。由于实施例3的硝酸和硝酸铜浓度增加,使得反应比较快,因此在更短时间内就可以形成绒面结构。由于硝酸铜和硝酸的浓度较高,在形成正金字塔的同时会对正金字塔顶部形成二次刻蚀(铜纳米颗粒会优先沉积在尖端和扭折处,使得反应的进行),同时由于硝酸浓度的增加会对沉积的金属铜纳米颗粒氧化成铜离子的能力增加,阻碍铜颗粒的进一步沉积。其表面SEM图,如图5所示,其截面SEM图,如图6所示。可以看出,采用本实用新型的酸性制绒方法得到的正金字塔结构独立、紧密排布,尺寸为1μm~10μm。可以看出,正金字塔的高度也在1μm~10μm。 Compared with Example 1, Example 3 has different concentrations of nitric acid and copper nitrate, and different etching times. Because the concentration of nitric acid and copper nitrate in Example 3 increases, the reaction is faster, so the suede structure can be formed in a shorter time. Due to the high concentration of copper nitrate and nitric acid, a secondary etching will be formed on the top of the pyramid when forming the pyramid (copper nanoparticles will be preferentially deposited at the tip and kink, so that the reaction can proceed), and due to the concentration of nitric acid The increase of will increase the ability of the deposited metal copper nanoparticles to oxidize into copper ions, hindering the further deposition of copper particles. Its surface SEM image is shown in FIG. 5 , and its cross-sectional SEM image is shown in FIG. 6 . It can be seen that the positive pyramid structures obtained by the acidic texturing method of the present invention are independent and closely arranged, with a size of 1 μm to 10 μm. It can be seen that the height of the regular pyramid is also 1 μm to 10 μm.
实施例4 Example 4
1)表面清洗步骤 1) Surface cleaning steps
取尺寸为156cm×156cm的P型硅片(电阻率为1Ω·cm~3Ω·cm),先依次放入丙酮中超声清洗5分钟,放入乙醇中超声清洗5分钟,之后置于硫溶液与双氧水溶液的混合液中(硫酸溶液的浓度为70wt.%,双氧水溶液的浓度为35wt.%,硫酸溶液与双氧水溶液的体积比为3:1),对硅片加热煮沸并保持0.5小时,最后用去离子水超声清洗干净。 Take a P-type silicon wafer with a size of 156cm×156cm (resistivity 1Ω·cm~3Ω·cm), put it in acetone and ultrasonically clean it for 5 minutes, put it in ethanol for 5 minutes, and then place it in sulfur solution and In the mixed liquid of hydrogen peroxide solution (the concentration of sulfuric acid solution is 70wt.%, the concentration of hydrogen peroxide solution is 35wt.%, the volume ratio of sulfuric acid solution and hydrogen peroxide solution is 3:1), heat and boil the silicon chip and keep it for 0.5 hours, and finally Clean it ultrasonically with deionized water.
2)刻蚀步骤 2) Etching step
将步骤1)中预清洗和水洗干净的硅片浸入由硝酸铜、氢氟酸和双氧水组成的酸性制绒液中(其中,硝酸铜的浓度为60mmol/L,氢氟酸的浓度为4.8mol/L,双氧水的浓度为1.5mol/L),在室温条件下(20℃~30℃温度范围差别不大),刻蚀5分钟。 Immerse the pre-cleaned and water-washed silicon wafers in step 1) in the acidic texturing solution consisting of copper nitrate, hydrofluoric acid and hydrogen peroxide (wherein the concentration of copper nitrate is 60mmol/L, and the concentration of hydrofluoric acid is 4.8mol /L, the concentration of hydrogen peroxide is 1.5mol/L), at room temperature (the temperature range from 20°C to 30°C has little difference), etch for 5 minutes.
3)后处理阶段 3) Post-processing stage
将步骤2)中制绒后的硅片取出,用浓度为69wt.%的硝酸超声清洗以去除表面覆盖的金属,然后再用去离子水超声清洗,用高纯氮气吹干,即可获得具有正金字塔结构的硅衬底。 Take out the textured silicon wafer in step 2), ultrasonically clean it with nitric acid with a concentration of 69wt.% to remove the metal covered on the surface, then ultrasonically clean it with deionized water, and dry it with high-purity nitrogen to obtain a A silicon substrate with a pyramidal structure.
对比于实施例1,实施例2和实施例3,实施例4的硝酸铜浓度不同以及采氧化剂为双氧水,同时刻蚀时间也不同。由于双氧水和硝酸的氧化还原势不同,因此在具体试验中对于酸性制绒液的浓度进行了响应的调整。实施例4的硝酸铜浓度增加,使得反应比较快,因此在更短时间内就可以形成绒面结构。其表面SEM图,如图7所示,其截面SEM图,如图8所示。可以看出,采用本实用新型的酸性制绒方法得到的正金字塔结构独立、紧密排布,尺寸为1μm~10μm。可以看出,正金字塔的高度也在1μm~10μm。 Compared with Example 1, Example 2 and Example 3, the concentration of copper nitrate in Example 4 is different and the oxidizing agent is hydrogen peroxide, and the etching time is also different. Due to the different redox potentials of hydrogen peroxide and nitric acid, the concentration of the acidic texturing solution was adjusted accordingly in specific experiments. The concentration of copper nitrate in Example 4 increases, so that the reaction is faster, so the suede structure can be formed in a shorter time. Its surface SEM image is shown in FIG. 7 , and its cross-sectional SEM image is shown in FIG. 8 . It can be seen that the positive pyramid structures obtained by the acid texturing method of the present invention are independent and closely arranged, with a size of 1 μm to 10 μm. It can be seen that the height of the regular pyramid is also 1 μm to 10 μm.
本实用新型采用VarianCary5000全反射积分球对上述样品的表面反射率进行测试。如图9所示。其平均反射率在10%~16%之间。 The utility model adopts a VarianCary5000 total reflection integrating sphere to test the surface reflectance of the above-mentioned samples. As shown in Figure 9. Its average reflectance is between 10% and 16%.
将实施例1-4制绒后的单晶硅片采用常规方法制备成太阳能电池片,包括依次进行扩散制结、去磷硅玻璃、刻蚀去边、镀减反射膜、制备电极、特性测试。其中扩散后的硅片方阻为80Ω/sq,沉积的氮化硅减反射膜为80nm。采用halm测试仪测定太阳能电池片的Uoc、Jsc、FF、Eff,具体性能见表1。 The monocrystalline silicon wafers after texturing in Examples 1-4 were prepared into solar cells by conventional methods, including sequentially performing diffusion junction, phosphorus-silicate glass removal, etching and edge removal, anti-reflection coating coating, electrode preparation, and characteristic testing. . The square resistance of the diffused silicon wafer is 80Ω/sq, and the deposited silicon nitride antireflection film is 80nm. The Uoc, Jsc, FF , and Eff of the solar cells were measured with a halm tester, and the specific properties are shown in Table 1.
表1 Table 1
从表1中可以看出,实施例1-4中采用本实用新型的技术方案,通过控制酸性制绒液中铜离子盐溶液、含氟离子及硝酸或者双氧水的浓度、刻蚀温度和时间,较好地控制了刻蚀的形貌和深度,因此能够在室温状态下和较短时间内对制绒表面进行刻蚀,从而获得独立、完整且紧密排布的正金字塔结构绒面,与常规碱制绒金字塔结构的反射率相比拟,大大的降低了制绒工艺时间和制绒温度,对于成本的降低和产能的提升是巨大的。 As can be seen from Table 1, adopt the technical scheme of the present invention among the embodiment 1-4, by controlling the concentration, etching temperature and time of copper ion salt solution, fluorine-containing ion and nitric acid or hydrogen peroxide in the acidic texturing liquid, The shape and depth of the etching are well controlled, so the textured surface can be etched at room temperature and in a short period of time, so as to obtain an independent, complete and closely arranged positive pyramid structure texture, which is different from conventional Compared with the reflectivity of alkali textured pyramid structure, the time and temperature of texturing process are greatly reduced, which is huge for the reduction of cost and the improvement of production capacity.
因此,本实用新型的酸性制绒液和制绒方法工艺简单,成本低廉,操作方便,应用条件广泛,只需一步在室温条件下,极短时间内就能在硅片上获得正金字塔结构。 Therefore, the acidic texturing liquid and the texturing method of the present invention have the advantages of simple process, low cost, convenient operation and wide application conditions, and can obtain positive pyramid structures on silicon wafers in a very short period of time in one step at room temperature.
至此,本领域技术人员应认识到,虽然本文已详尽示出和描述了本实用新型的多个示例性实施例,但是,在不脱离本实用新型精神和范围的情况下,仍可根据本发实用新型明公开的内容直接确定或推导出符合本实用新型原理的许多其他变型或修改。因此,本实用新型的范围应被理解和认定为覆盖了所有这些其他变型或修改。 So far, those skilled in the art should recognize that, although a number of exemplary embodiments of the present invention have been illustrated and described in detail herein, they can still be used according to the present invention without departing from the spirit and scope of the present invention. The disclosed content of the utility model directly determines or deduces many other variations or modifications that conform to the principle of the utility model. Therefore, the scope of the present invention should be understood and deemed to cover all such other variations or modifications.
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CN107946386A (en) * | 2017-12-01 | 2018-04-20 | 浙江晶科能源有限公司 | A kind of suede surface preparation method of black silicon battery |
AU2022246372B1 (en) * | 2022-09-08 | 2023-09-21 | Jinko Solar Co., Ltd. | Photovoltaic cell and photovoltaic module |
US12191411B2 (en) | 2022-06-21 | 2025-01-07 | Zhejiang Jinko Solar Co., Ltd. | Semiconductor substrate, solar cell, and photovoltaic module |
US12191408B2 (en) | 2022-09-08 | 2025-01-07 | Zhejiang Jinko Solar Co., Ltd. | Solar cell and photovoltaic module |
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CN107946386A (en) * | 2017-12-01 | 2018-04-20 | 浙江晶科能源有限公司 | A kind of suede surface preparation method of black silicon battery |
US12191411B2 (en) | 2022-06-21 | 2025-01-07 | Zhejiang Jinko Solar Co., Ltd. | Semiconductor substrate, solar cell, and photovoltaic module |
AU2022246372B1 (en) * | 2022-09-08 | 2023-09-21 | Jinko Solar Co., Ltd. | Photovoltaic cell and photovoltaic module |
US11923468B1 (en) | 2022-09-08 | 2024-03-05 | Zhejiang Jinko Solar Co., Ltd. | Photovoltaic cell and photovoltaic module |
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