CN101312174A - Circuit assembly - Google Patents
Circuit assembly Download PDFInfo
- Publication number
- CN101312174A CN101312174A CNA2007101075804A CN200710107580A CN101312174A CN 101312174 A CN101312174 A CN 101312174A CN A2007101075804 A CNA2007101075804 A CN A2007101075804A CN 200710107580 A CN200710107580 A CN 200710107580A CN 101312174 A CN101312174 A CN 101312174A
- Authority
- CN
- China
- Prior art keywords
- layer
- metal layer
- pad
- semiconductor substrate
- metal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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Images
Classifications
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/26—Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
- H01L2224/31—Structure, shape, material or disposition of the layer connectors after the connecting process
- H01L2224/32—Structure, shape, material or disposition of the layer connectors after the connecting process of an individual layer connector
- H01L2224/321—Disposition
- H01L2224/32135—Disposition the layer connector connecting between different semiconductor or solid-state bodies, i.e. chip-to-chip
- H01L2224/32145—Disposition the layer connector connecting between different semiconductor or solid-state bodies, i.e. chip-to-chip the bodies being stacked
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- H01L2224/32—Structure, shape, material or disposition of the layer connectors after the connecting process of an individual layer connector
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- H01L2224/32225—Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
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- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
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- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
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- H01L2224/48225—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
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- H01L2224/92—Specific sequence of method steps
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- H01L2225/04—All the devices being of a type provided for in the same main group of the same subclass of class H10, e.g. assemblies of rectifier diodes the devices not having separate containers
- H01L2225/065—All the devices being of a type provided for in the same main group of the same subclass of class H10
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
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Abstract
Description
技术领域 technical field
本发明涉及一种线路组件结构,特别是关于一种可以在芯片上进行双打线制程的芯片结构。The invention relates to a circuit component structure, in particular to a chip structure capable of performing a double-wire manufacturing process on the chip.
背景技术 Background technique
近年来,随着半导体制程技术的不断成熟与发展,各种高效能的电子产品不断推陈出新,而集成电路(Integrated Circuit,IC)组件的积集度(integration)也不断提高。在集成电路组件的封装制程中,集成电路封装(IC packaging)扮演着相当重要的角色,而集成电路封装型态可大致区分为打线接合封装(Wire BondingPackage,WB)、贴带自动接合封装(Tape Automatic Bonding,TAB)与覆晶接合(FlipChip,FC)等型式,且每种封装形式均具有其特殊性与应用领域。In recent years, with the continuous maturity and development of semiconductor process technology, various high-efficiency electronic products have been continuously introduced, and the integration of integrated circuit (Integrated Circuit, IC) components has also been continuously improved. In the packaging process of integrated circuit components, integrated circuit packaging (IC packaging) plays a very important role, and the type of integrated circuit packaging can be roughly divided into wire bonding package (Wire Bonding Package, WB), tape automatic bonding package ( Tape Automatic Bonding (TAB) and flip chip bonding (FlipChip, FC) and other types, and each package has its own particularity and application fields.
然而当集成电路的尺寸更进一步的小型化时,集成电路上的金属连接结构连接至其它的电路或系统时,在电路性能方面将逐渐会变成不利的冲击,尤其是金属连接结构的寄生电容与电阻增加时,将会严重地降低芯片工作性能,比如当金属内联机的寄生电容(parasitic capacitance)与电阻增加,将意味着芯片效能的下降。其中,最值得关切的是沿着电源总线(power buses)与接地总线(ground buses)之间的压降(voltage drop),以及关键讯号路径的电阻电容延迟(RC delay)。为了降低电阻,若是使用宽金属线,将导致这些宽金属线的寄生电容升高。However, when the size of integrated circuits is further miniaturized, when the metal connection structure on the integrated circuit is connected to other circuits or systems, it will gradually become an adverse impact on circuit performance, especially the parasitic capacitance of the metal connection structure When the resistance and resistance increase, the performance of the chip will be seriously reduced. For example, when the parasitic capacitance (parasitic capacitance) and resistance of the metal interconnection increase, it will mean that the performance of the chip will decrease. Among them, the most worthy of concern are the voltage drop along the power bus (power bus) and the ground bus (ground bus) (voltage drop), and the resistor capacitor delay (RC delay) of the critical signal path. In order to reduce the resistance, if wide metal lines are used, the parasitic capacitance of these wide metal lines will increase.
有鉴于此,本发明是针对上述的问题,提出一种线路组件的制程及其结构,有效克服现有技术的困扰。In view of this, the present invention aims at the above-mentioned problems, and proposes a manufacturing process and structure of a circuit assembly, which effectively overcomes the troubles of the prior art.
发明内容 Contents of the invention
本发明的主要目的,是在提供一种线路组件,利用重配置线路(RDL)的方式,使芯片在叠设时以最大重叠面积重叠,进而使整体体积缩小。The main purpose of the present invention is to provide a circuit assembly, which utilizes reconfigurable lines (RDL) to allow chips to overlap with the largest overlapping area during stacking, thereby reducing the overall volume.
本发明的另一目的,是在提供一种线路组件,利用聚合物凸块取代现有的金属凸块,以大幅减少材料成本。Another object of the present invention is to provide a circuit assembly, which uses polymer bumps to replace existing metal bumps, so as to greatly reduce material costs.
为实现上述目的,本发明采用的技术方案包括:In order to achieve the above object, the technical scheme adopted in the present invention comprises:
一种线路组件,其特征在于,包括:一第一半导体基底,所述的第一半导体基底具有至少一第一金属接垫;一第一保护层,位于所述的第一半导体基底上,所述的第一保护层具有至少一开口暴露出所述的第一金属接垫;一第一金属层,位于所述的第一保护层上并电连接至所述的第一金属接垫,所述的第一金属层具有一第一打线接垫与一第二打线接垫;一第一打线导线,位于所述的第一打线接垫上连接至一第一外界电路;以及一第二打线导线,位于所述的第二打线接垫上连接至一第二外界电路。A circuit assembly, characterized in that it includes: a first semiconductor substrate, the first semiconductor substrate has at least one first metal pad; a first protective layer, located on the first semiconductor substrate, the The first protection layer has at least one opening exposing the first metal pad; a first metal layer is located on the first protection layer and electrically connected to the first metal pad, so The first metal layer has a first bonding pad and a second bonding pad; a first bonding wire is located on the first bonding pad and connected to a first external circuit; and a The second bonding wire is located on the second bonding pad and connected to a second external circuit.
为实现上述目的,本发明采用的技术方案包括:In order to achieve the above object, the technical scheme adopted in the present invention comprises:
一种线路组件,其特征在于,包括:一第一半导体基底,一第一保护层位于所述的第一半导体基底上,所述的第一保护层的至少一第一开口暴露出所述的第一半导体基底的一第一接垫,且一第一金属层位于所述的第一保护层上并经由所述的第一开口连接所述的第一接垫,所述的第一金属层包括数个第一打线接垫;一第二半导体基底,位于所述的第一半导体基底上并暴露出所述的第一半导体基底至少一侧边与所述的第一打线接垫,且一第二保护层位于所述的第二半导体基底上,所述的第二保护层的至少一第二开口暴露出所述的第二半导体基底的一第二接垫,且一第二金属层位于所述的第二保护层上并经由所述的第二开口连接所述的第二接垫,所述的第二金属层包括数个第二打线接垫;一第三半导体基底,位于所述的第二半导体基底上并暴露出所述的第二半导体基底至少一侧边与所述的第二打线接垫,且一第三保护层位于所述的第三半导体基底上,所述的第三保护层的至少一第三开口暴露出所述的第三半导体基底的一第三接垫,且一第三金属层位于所述的第三保护层上并经由所述的第三开口连接所述的第三接垫,所述的第三金属层包括数个第三打线接垫;一第四半导体基底,位于所述的第三半导体基底上并暴露出所述的第三半导体基底至少一侧边与所述的第三打线接垫,且一第四保护层位于所述的第四半导体基底上,所述的第四保护层的至少一第四开口暴露出所述的第四半导体基底的一第四接垫,且一第四金属层位于所述的第四保护层上并经由所述的第四开口连接所述的第四接垫,所述的第四金属层包括数个第四打线接垫;数个打线导线,位于所述的第一打线接垫、所述的第二打线接垫、所述的第三打线接垫与所述的第四打线接垫上,使所述的第一打线接垫与所述的第二打线接垫、所述的第二打线接垫与所述的第三打线接垫、所述的第三打线接垫与所述的第四打线接垫经由所述的打线导线相互连接;以及一外界电路,经由所述的打线导线连接至所述的第一打线接垫、所述的第二打线接垫、所述的第三打线接垫与所述的第四打线接垫至少其中之一上。A circuit assembly, characterized in that it comprises: a first semiconductor substrate, a first protection layer is located on the first semiconductor substrate, at least one first opening of the first protection layer exposes the A first pad of the first semiconductor substrate, and a first metal layer located on the first protection layer and connected to the first pad through the first opening, the first metal layer including a plurality of first bonding pads; a second semiconductor substrate located on the first semiconductor substrate and exposing at least one side of the first semiconductor substrate and the first bonding pads, And a second protective layer is located on the second semiconductor substrate, at least one second opening of the second protective layer exposes a second pad of the second semiconductor substrate, and a second metal layer is located on the second protective layer and connected to the second pad through the second opening, the second metal layer includes a plurality of second bonding pads; a third semiconductor substrate, Located on the second semiconductor substrate and exposing at least one side of the second semiconductor substrate and the second bonding pad, and a third protection layer is located on the third semiconductor substrate, At least one third opening of the third protection layer exposes a third pad of the third semiconductor substrate, and a third metal layer is located on the third protection layer and passes through the first Three openings are connected to the third pads, the third metal layer includes several third bonding pads; a fourth semiconductor substrate, located on the third semiconductor substrate and exposing the first At least one side of three semiconductor substrates and the third bonding pad, and a fourth protection layer is located on the fourth semiconductor substrate, at least one fourth opening of the fourth protection layer exposes the A fourth pad of the fourth semiconductor substrate, and a fourth metal layer is located on the fourth protective layer and connected to the fourth pad through the fourth opening, the fourth The metal layer includes several fourth bonding pads; several bonding wires, located at the first bonding pad, the second bonding pad, the third bonding pad and the On the fourth bonding pad, the first bonding pad and the second bonding pad, the second bonding pad and the third bonding pad, The third bonding pad and the fourth bonding pad are connected to each other through the bonding wire; and an external circuit is connected to the first bonding wire through the bonding wire On at least one of the bonding pad, the second bonding pad, the third bonding pad and the fourth bonding pad.
与现有技术相比较,本发明具有的有益效果是:不仅整体体积缩小,而且减少材料成本。Compared with the prior art, the invention has the beneficial effects of: not only the overall volume is reduced, but also the material cost is reduced.
附图说明 Description of drawings
图1a至图1d为本发明形成细联机结构与保护层的示意图;Fig. 1a to Fig. 1d are the schematic diagrams of the formation of fine wire structure and protective layer in the present invention;
图2a至图2p为本发明第一实施例的第1实施方式的示意图;2a to 2p are schematic diagrams of the first implementation of the first embodiment of the present invention;
图3a至图3m为本发明第一实施例的第2实施方式的示意图;3a to 3m are schematic diagrams of a second implementation of the first embodiment of the present invention;
图4a至图4c为本发明第一实施例的第3实施方式的示意图;4a to 4c are schematic diagrams of a third implementation of the first embodiment of the present invention;
图5a至图5k为本发明第二实施例的第1实施方式的示意图;5a to 5k are schematic diagrams of the first implementation of the second embodiment of the present invention;
图6a至图6j为本发明第二实施例的第2实施方式的示意图;6a to 6j are schematic diagrams of a second implementation of the second embodiment of the present invention;
图7a至图7b为本发明第二实施例的第3实施方式的示意图;7a to 7b are schematic diagrams of the third embodiment of the second embodiment of the present invention;
图8a至图8k为本发明第二实施例的第4实施方式的示意图;8a to 8k are schematic diagrams of the fourth embodiment of the second embodiment of the present invention;
图9a至图9g为本发明第二实施例的第5实施方式的示意图;9a to 9g are schematic diagrams of the fifth embodiment of the second embodiment of the present invention;
图10a至图10h为本发明第二实施例的第6实施方式的示意图。10a to 10h are schematic views of the sixth implementation of the second embodiment of the present invention.
附图标记说明:10-基底;12-组件层;14-金氧半晶体管;16-源极;18-汲极;20-闸极;22-细线路结构;24-细线路层;26-细线路介电层;28-开口;30-导电栓塞;32-接垫;34-保护层;36-开口;38-黏着阻障层;40-种子层;42-光阻层;42a-光阻层开口;44-金属层;44a-打线接垫;44b-打线接垫;46-聚合物层;46a-开口;48-半导体芯片;49-集成电路;48a-第一半导体芯片;48b-第二半导体芯片;50-黏着剂;52-第一外界电路;52a-连接接垫;54-第二外界电路;54a-连接接垫;56-导线;58-聚合物保护层;59-集成电路;60-聚合物层;60a-开口;62-黏着阻障层;64-种子层;66-光阻层;66a-光阻层开口;68-金属层;68a-打线接垫;68b-打线接垫;70-聚合物层;70a-开口;72-半导体芯片;72a-第一半导体芯片;72b-第二半导体芯片;74-黏着剂;76-第一外界电路;76a-连接接垫;78-第二外界电路;78a-连接接垫;80-聚合物保护层;82a-半导体芯片;82b-半导体芯片;82c-半导体芯片;82d-半导体芯片;84-第一外界电路板;86-第二外界电路;88a-打线接垫;88b-打线接垫;90a-打线接垫;90b-打线接垫;92a-打线接垫;92b-打线接垫;94a-打线接垫;94b-打线接垫;84a-连接接垫;86a-连接接垫;96-导线;97-聚合物保护层;112-聚合物层;112a-开口;114-聚合物凸块;116-黏着/阻障层;118-种子层;120-光阻层;120a-光阻层开口;122-金属层;124-接合接垫;126-半导体芯片;128-外界电路;129-接合金属层;130-异方性导电胶;132-锡层;134-锡金合金层;32’-接垫;120b-光阻层开口;136-打线接垫;138-外界基板;140-接合接垫;142-接合金属层;144-封装层;146-导线;147-锡球;148-聚合物块;150-聚合物层;152-聚合物凸块;154-金属层;156-金属层;158-光阻层;158a-光阻层开口;160-金属层。Description of reference numerals: 10-substrate; 12-component layer; 14-metal oxide semiconductor transistor; 16-source; 18-drain; 20-gate; 22-thin line structure; 24-thin line layer; 26- Fine line dielectric layer; 28-opening; 30-conductive plug; 32-pad; 34-protective layer; 36-opening; 38-adhesion barrier layer; 40-seed layer; 42-photoresist layer; 42a-light 44-metal layer; 44a-wire pad; 44b-wire pad; 46-polymer layer; 46a-opening; 48-semiconductor chip; 49-integrated circuit; 48a-first semiconductor chip; 48b-second semiconductor chip; 50-adhesive; 52-first external circuit; 52a-connection pad; 54-second external circuit; 54a-connection pad; 56-wire; 58-polymer protection layer; 59 -integrated circuit; 60-polymer layer; 60a-opening; 62-adhesion barrier layer; 64-seed layer; 66-photoresist layer; 66a-photoresist layer opening; 68-metal layer; 68a-bonding pad ; 68b-wire pad; 70-polymer layer; 70a-opening; 72-semiconductor chip; 72a-first semiconductor chip; 72b-second semiconductor chip; 74-adhesive; 76-first external circuit; 76a -connection pad; 78-second external circuit; 78a-connection pad; 80-polymer protective layer; 82a-semiconductor chip; 82b-semiconductor chip; 82c-semiconductor chip; 82d-semiconductor chip; 84-first external Circuit board; 86-second external circuit; 88a-wiring pad; 88b-wiring pad; 90a-wiring pad; 90b-wiring pad; 92a-wiring pad; 92b-wiring pad Pad; 94a-wiring pad; 94b-wiring pad; 84a-connecting pad; 86a-connecting pad; 96-wire; 97-polymer protective layer; 112-polymer layer; 112a-opening; 114 -polymer bump; 116-adhesion/barrier layer; 118-seed layer; 120-photoresist layer; 120a-photoresist layer opening; 122-metal layer; 124-bonding pad; 126-semiconductor chip; 128- External circuit; 129-junction metal layer; 130-anisotropic conductive adhesive; 132-tin layer; 134-tin gold alloy layer; 32'-pad; 120b-photoresist layer opening; External substrate; 140-bonding pad; 142-bonding metal layer; 144-packaging layer; 146-wire; 147-solder ball; 148-polymer block; 150-polymer layer; Metal layer; 156-metal layer; 158-photoresist layer; 158a-photoresist layer opening; 160-metal layer.
具体实施方式 Detailed ways
本发明是半导体线路组件结构及其制程,其中在此发明之中揭示数种不同类型的半导体线路组件结构及其制程,所揭示的每一种方法与结构都是建构在一半导体基底上,且在此半导体基底上更设有一细联机结构与一保护层,因此首先解说此半导体基底、细联机结构与保护层的结构与形成方法后,再进行本发明各种实施例的解说,另外在解说的前先定义“上方”一词在本发明中是表示位于某物上面并与之接触,或是表示位于某物上面但未与之接触,而“上”一字在本发明中是表示位于某物上面并与之接触。The present invention is a semiconductor circuit assembly structure and its manufacturing process, wherein several different types of semiconductor circuit assembly structures and their manufacturing processes are disclosed in this invention, each of the disclosed methods and structures is constructed on a semiconductor substrate, and A fine interconnect structure and a protective layer are further provided on the semiconductor substrate. Therefore, the structure and formation method of the semiconductor substrate, the fine interconnect structure and the protective layer are explained first, and then various embodiments of the present invention are explained. The word "above" in the present invention means to be on something and in contact with it, or to be on something but not in contact with it, and the word "upper" in the present invention means to be on something on and in contact with something.
半导体基底:Semiconductor substrate:
请参阅图1a所示,提供一基底(substrate)10,基底10通常是一硅基底(siliconsubstrate),此硅基底可以是一本质(intrinsic)硅基底、一p型硅基底或是一n型硅基底。对于高性能的芯片,则是使用硅锗(SiGe)或绝缘层上覆硅Referring to Fig. 1a, a
(Silicon-On-Insulator,SOI)基底。其中,硅锗基底包括一硅锗附生层(epitaxial layer)在硅基底的表面上,另绝缘层上覆硅基底则包括一绝缘层(较佳为氧化硅)在一硅基底上,且一硅或硅锗附生层形成在绝缘层上。(Silicon-On-Insulator, SOI) substrate. Wherein, the silicon germanium substrate includes a silicon germanium epitaxial layer (epitaxial layer) on the surface of the silicon substrate, and the silicon substrate on the insulating layer includes an insulating layer (preferably silicon oxide) on a silicon substrate, and a An epitaxial layer of silicon or silicon germanium is formed on the insulating layer.
接着请参阅图1b所示,在此基底10上形成一组件层(device layer)12,此组件层12通常包括至少一半导体组件(semiconductor device),且此组件层12是在基底10的表面内和/或是表面上。其中,半导体组件可以是一金氧半晶体管(MOStransistor)14,例如N型金氧半晶体管(NMOS transistor,n-channel MOS transistor)或P型金氧半晶体管(PMOS transistor,p-channel MOS transistor),且此金氧半晶体管14包括一源极16、一汲极18与一闸极20,而闸极20通常是一多晶硅(polysilicon)、一复晶金属硅化钨(tungsten polycide)、一硅化钨(tungsten silicide)、一硅化钛(titanium silicide)、一钴化硅(cobalt silicide)或一硅化物闸极(salicide gate)。另,半导体组件也可以是双载子晶体管(bipolar transistor)、扩散金属氧化物半导体(Diffused MOS,DMOS)、横向扩散金属氧化物半导体(Lateral Diffused MOS,LDMOS)、电荷耦合组件(Charged-Coupled Device,CCD)、互补式金属氧化物半导体(CMOS)感测组件、光敏二极管(photo-sensitive diode)、电阻组件(由于硅基底内的多晶硅层或扩散区所形成)。利用这些半导体组件可以形成各种电路,例如互补式金属氧化物半导体(CMOS)电路、N型金氧半导体电路、P型金氧半导体电路、双载子互补式金属氧化物半导体(BiC MOS)电路、互补式金属氧化物半导体传感器电路、扩散金属氧化物半导体电源电路、横向扩散金属氧化物半导体电路等。此外,组件层12也包括一或非门(NOR gate)或一与非门(NAND gate)的外,也可以是一反相器(inverter)、一且闸(AND gate)、一或门(OR gate)、一静态随机存取内存单元(SRAM cell)、一动态随机存取内存单元(DRAM cell)、一非挥发性内存单元(non-volatile memory cell)、一闪存单元(flash memory cell)、一可消除可程序只读存储器单元(EPROM cell)、一只读存储器单元(ROM cell)、一磁性随机存取内存(magnetic RAM,MRAM)单元、一感测放大器(sense amplifier)、一运放算大器(operational amplifier,Op Amp、OPA)、一加法器(adder)、一多任务器(multiplexer)、一双工器(diplexer)、一乘法器(multiplier)、一模拟/数字转换器(A/D converter)、一数字/模拟转换器(D/A converter)、一互补式金属氧化物半导体感测组件单元(CMOS sensorcell)、一光敏二极体(photo-sensitive diode)、一互补式金属氧化物半导体、一双载子互补式金氧半导体、一双载子电路(bipolar circuit)或模拟电路(analog circuit)。Then please refer to shown in FIG. 1 b, a component layer (device layer) 12 is formed on this
细联机结构:Detailed online structure:
请参阅图1c所示,在基底10与组件层12上形成一细线路结构22,此细线路结构22包括数个细线路层(fine-line conductivity layer)24、数个细线路介电层(fine-line dielectric layer)26以及数个在细线路介电层26的开口28、与开口28内的导电栓塞(fine-line via plug)30,此外在最顶部的细线路层24设置有至少一个区域,这些区域定义为接垫32。1c, a fine-
细线路层24在此实施例中是选自铝金属材质、铜金属材质,或更具体来说,可以是以溅镀方式形成的铝层、或以镶嵌方式形成的铜层。所以,细线路层24可以是:(1)所有的细线路层24均为铝层;(2)所有的细线路层24均为铜层;(3)底层的细线路层24为铝层,而顶层的细线路层24为铜层;或是(4)底层的细线路层24为铜层,而顶层的细线路层24为铝层。In this embodiment, the
此外,每一细线路层24的厚度是介于0.05微米(μm)至2微米之间,而以介于0.2微米至1微米之间的厚度为较佳,另细线路层24若为线路,则其横向设计标准(宽度)是介于20纳米(nano-meter)至15微米之间,并以介于20纳米至2微米之间为较佳。In addition, the thickness of each
首先解说细线路层24为铝层,细线路层24的铝层通常是利用物理气相沉积(Physical Vapor Deposition,PVD)的方式来形成,例如利用溅镀(sputtering)的方式来形成,接着通过沉积厚度介于0.1微米至4微米之间(较佳为介于0.3微米至2微米之间)的一光阻层对此铝层进行图案化,再来对此铝层进行一湿蚀刻(wetetching)或一干蚀刻(dry etching),较佳的方式是干式电浆(dry plasma)蚀刻(通常包含氟电浆)。另,在铝层下可选择性形成一黏着/阻障层(adhesion/barrier layer),其中此黏着/阻障层可以是钛、钛钨合金、氮化钛或者是上述材料所形成的复合层;而在铝层上也可选择性形成一抗反射层(例如氮化钛)。此外,开口28可选择性以化学气相沉积(chemical vapor deposition,CVD)钨金属的方式填满,接着再以化学机械研磨(chemical mechanical polish,CMP)的方式研磨钨金属层,以形成导电栓塞30。Firstly, explain that the
接着解说细线路层24为铜层,细线路层24的铜层通常是利用电镀与镶嵌制程(damascene process)的方式来形成,其叙述如下:(1)沉积一铜扩散阻障层(例如厚度介于0.05微米至0.25微米之间的氮氧化合物层或氮化物层);(2)利用电浆辅助化学气相沉积(plasma enhanced CVD,PECVD)、旋转涂布(spin-on coating)或高密度电浆化学气相沉积(High Density Plasma CVD,HDPCVD)的方式沉积厚度介于0.1微米至2.5微米之间的一细线路介电层26,其中此细线路介电层26是以介于0.3微米至1.5微米之间的厚度为较佳者;(3)利用沉积厚度介于0.1微米至4微米之间的一光阻层来图案化细线路介电层26,其中光阻层的厚度又以介于0.3微米至2微米之间为较佳者,接着对此光阻层进行曝光与显影,使光阻层形成数个开口和/或是数个沟渠,再来去除此光阻层;(4)利用溅镀或化学气相沉积的方式,沉积一黏着/阻障层与一种子层(seed layer)。其中,此黏着/阻障层包括钽、氮化钽、氮化钛、钛或钛钨合金,或者是由上述材料所形成的一复合层。另外,此种子层通常是一铜层,而此铜层可以是利用溅镀铜金属、化学气相沉积铜金属,或者是先以化学气相沉积一铜金属,然后再溅镀一铜金属的方式形成;(5)电镀厚度介于0.05微米至2微米之间的一铜层在此种子层上,其中又以电镀铜层厚度介于0.2微米至1微米之间的一铜层为较佳者;(6)以研磨(较佳的方式为化学机械研磨)晶圆的方式去除未在细线路介电层26的开口或沟渠内的铜层、种子层以及黏着/阻障层,直至暴露出位于黏着/阻障层下的细线路介电层26为止。在经过化学机械研磨的后,仅剩下位于开口或沟渠内的金属,而剩下的金属则用来作为金属导体(线路或是平面)或导电栓塞30(连接两相邻的细线路层24)。另外,也可利用一双镶嵌(double-damascene)制程,在一次电镀制程与一次化学机械研磨中同时形成导电栓塞30以及金属线路或金属平面。两次微影(photolithography)制程与两次电镀制程是适用在双镶嵌制程上。双镶嵌制程在上述单次镶嵌制程中的图案化一介电层的步骤(3)与沉积金属层的步骤(4)间,增加更多沉积与图案化另一介电层的制程步骤。Then explain that the
接着说明细线路介电层26,细线路介电层26是利用化学气相沉积、电浆辅助化学气相沉积、高密度电浆化学气相沉积或旋涂(spin-on)的方式形成。细线路介电层26的材质包括氧化硅(silicon oxide)、氮化硅(silicon nitride)、氮氧化硅(silicon oxynitride)、以电浆辅助化学气相沉积形成的四乙氧基硅烷(PECVDTEOS)、旋涂玻璃(SOG,硅氧化物或硅氧烷基)、氟硅玻璃(Fluorinated SilicateGlass,FSG)或一低介电常数(low-K)材质,例如黑钻石薄膜(Black Diamond,其是Applied Materials的产品,公司译名为应用材料公司)、ULKCORAL(为Novellus公司的产品)或SiLK(IBM公司)的低介电常数的介电材质。以电浆辅助化学气相沉积形成的氧化硅、以电浆辅助化学气相沉积形成的四乙氧基硅烷或以高密度电浆形成的氧化物具有介于3.5至4.5之间的介电常数K;以电浆辅助化学气相沉积形成的氟硅玻璃或以高密度电浆形成的氟硅玻璃具有介于3.0至3.5之间的介电常数值,而低介电常数介电材料则具有介于1.5至3.5之间的介电常数值。低介电常数介电材料,例如黑钻石薄膜,其是多孔性,并包括有氢、碳、硅与氧,其分子式为HwCxSiyOz。此细线路介电层26通常包括无机材料(inorganic material),用以达到厚度大于2微米。每一细线路介电层26的厚度是介于0.05微米至2微米之间。另,细线路介电层26内的开口28是利用湿蚀刻或干蚀刻的方式蚀刻图案化光阻层形成,其中较佳的蚀刻方式是干蚀刻。干蚀刻种类包括氟电浆(fluorineplasma)。Next, the fine-
保护层:The protective layer:
请参阅图1c所示,形成一保护层34在细线路结构22上,此保护层34在本发明中扮演着非常重要的角色。保护层34在集成电路产业中是一个重要的组成部分,如1990年由S.Wolf著,并由Lattice Press所发行的《Silicon Processing in theVLSI era》第2册所述,保护层34在集成电路制程中是被定义作为最终层,并沉积在晶圆的整体上表面上。保护层34是一绝缘、保护层,可以防止在组装与封装期间所造成的机械与化学伤害。除了防止机械刮痕之外,保护层34也可以防止移动离子(mobile ion),比如是钠(sodium)离子,以及过渡金属(transition metal),比如是金、铜,穿透进入至下方的集成电路组件。另外,保护层34也可以保护下方的组件与连接线路(细线路金属结构与细线路介电层)免于受到水气(moisture)的侵入。Referring to FIG. 1 c , a
保护层34通常包括一氮化硅(silicon nitride)层和/或是一氮氧化硅(siliconoxynitride)层,且其厚度是介于0.2微米至1.5微米之间,并以介于0.3微米至1.0微米之间的厚度为较佳。其它使用在保护层300的材料则有以电浆辅助化学气相沉积形成的氧化硅、电浆加强型二氧化四乙基正硅酸盐(plasma-enhanced tetraethylorthosilicate,PETEOS)的氧化物、磷硅玻璃(phosphor silicate glass,PSG)、硼磷硅玻璃(borophospho silicate glass,BPSG)、以高密度电浆(HDP)形成的氧化物。接着,叙述保护层34由复合层组成的一些范例,其底部至顶部的顺序是:(1)厚度介于0.1微米至1.0微米之间(较佳厚度则介于0.3微米至0.7微米之间)的氧化物/厚度介于0.25微米至1.2微米之间(较佳厚度则介于0.35微米至1.0微米之间)的氮化硅,这种型式的保护层34通常是覆盖在以铝形成的金属连接线路上,其中以铝形成的金属连接线路通常包括溅镀铝与蚀刻铝的制程;(2)厚度介于0.05微米至0.35微米(较佳厚度则介于0.1微米至0.2微米之间)的氮氧化合物/厚度介于0.2微米至1.2微米(较佳厚度则介于0.1微米至0.2微米之间)的氧化物/厚度介于0.2微米至1.2微米(较佳厚度则介于0.3微米至0.5微米之间)的氮化物/厚度介于0.2微米至1.2微米(较佳厚度则介于0.3微米至0.6微米之间)的氧化物,这种型式的保护层34通常是覆盖在以铜形成的金属连接线路上,其中以铜形成的金属连接线路通常包括电镀、化学机械研磨与镶嵌制程。另,上述两范例中的氧化物层可以是利用电浆辅助化学气相沉积形成的氧化硅、电浆加强型二氧化四乙基正硅酸盐(plasma-enhanced tetraethyl orthosilicate,PETEOS)的氧化物、利用高密度电浆形成的氧化物。以上的内容是适用在本发明的所有实施例中。The
请参阅图1d所示,在此保护层34形成至少一开口36,此保护层34的开口36是利用湿蚀刻或干蚀刻的方式形成,其中又以干蚀刻为较佳方式。此外,开口36的尺寸是介于0.1微米至200微米之间,并以介于1微米至100微米之间或5微米至30微米之间为较佳者,另开口36的形状可以是圆形、正方形、长方形或多边形,所以上述开口36的尺寸是指圆形的直径尺寸、正方形的边长尺寸、多边形的最长对角线尺寸或长方形的宽度尺寸,其中长方形的长度尺寸则是介于1微米至1厘米,并以介于5微米至200微米为较佳。Please refer to FIG. 1d, at least one
其中保护层34的开口36对于组件层12所设置组件不同也有不同的大小,一般而言保护层34的开口36的尺寸是介于0.1微米至100微米之间,并以介于0.3微米至30微米之间为较佳者;若是组件层12中是设置稳压器、变压器与静电放电防护电路而言,此开口36的尺寸较大,其范围是介于1微米至150微米之间,并以介于5微米至100微米之间为较佳。另外,开口36暴露出细线路层24最上层的接垫(metal pad)32,用以电连接保护层36上方(over-passivation)的线路或平面。Wherein the
以上所述的结构定义为晶圆(wafer),例如硅晶圆(silicon wafer),是使用不同世代的集成电路制程技术来制造,例如1微米、0.8微米、0.6微米、0.5微米、0.35微米、0.25微米、0.18微米、0.25微米、0.13微米、90纳米(nm)、65纳米、45纳米、35纳米、25纳米技术,而这些集成电路制程技术的世代是以金氧半晶体管14的闸极长度(gate length)或有效通道长度(channel length)来定义。The structure described above is defined as a wafer (wafer), such as a silicon wafer (silicon wafer), which is manufactured using different generations of integrated circuit process technologies, such as 1 micron, 0.8 micron, 0.6 micron, 0.5 micron, 0.35 micron, 0.25 microns, 0.18 microns, 0.25 microns, 0.13 microns, 90 nanometers (nm), 65 nanometers, 45 nanometers, 35 nanometers, and 25 nanometers technologies, and the generations of these integrated circuit process technologies are based on the gate length of the metal oxide semiconductor transistor 14 (gate length) or effective channel length (channel length) to define.
晶圆的尺寸大小比如是5时、6时、8时、12时或18时等。基底10是使用微影制程来制作,此微影制程包含涂布(coating)、曝光(exposing)以及显影(developing)光阻。用在制作基底10的光阻,其厚度是介于0.1微米至0.4微米之间,并以五倍(5X)步进曝光机(stepper)或扫描机(scanner)曝光此光阻。其中,步进曝光机的倍数是指当光束从一光罩(通常是以石英构成)投影至晶圆上时,光罩上的图形缩小于晶圆上的比例,而五倍(5X)即是指光罩上的图案比例是晶圆上的图案比例的五倍。使用在先进世代的集成电路制程技术上的扫描机,通常是以四倍(4X)尺寸比例缩小来改善分辨率。步进曝光机或扫描机所使用的光束波长是436纳米(g-line)、365纳米(i-line)、248纳米(深紫外光,DUV)、193纳米(DUV)、157纳米(DUV)或13.5纳米(极短紫外光,EUV)。另,高索引侵润式(high-indeximmersion)微影技术也可用以完成晶圆上的细线路层24。The size of the wafer is, for example, 5 o'clock, 6 o'clock, 8 o'clock, 12 o'clock, or 18 o'clock. The
此外,晶圆是在具有等级10(class10)或更佳(例如等级1)的无尘室(clean room)中制作。等级10的无尘室允许每立方英呎的最大灰尘粒子数目是:含有大于或等于1微米的灰尘粒子不超过1颗、含有大于或等于0.5微米的灰尘粒子不超过10颗、含有大于或等于0.3微米的灰尘粒子不超过30颗、含有大于或等于0.2微米的灰尘粒子不超过75颗、含有大于或等于0.1微米的灰尘粒子不超过350颗,而等级1的无尘室则允许每立方英呎的最大灰尘粒子数目是:含有大于或等于0.5微米的灰尘粒子不超过1颗、含有大于或等于0.3微米的灰尘粒子不超过3颗、含有大于或等于0.2微米的灰尘粒子不超过7颗、含有大于或等于0.1微米的灰尘粒子不超过35颗。In addition, the wafers are fabricated in a clean room with
其中当使用铜作为细线路层24时,则需要使用一金属顶层(metal cap)(图中未示)来保护保护层34开口36所暴露出铜质的接垫32,使此接垫32免于受到氧化而侵蚀损坏,并可作为后续芯片的打线接合。此金属顶层包括一铝(aluminum)层、一金(gold)层、一钛(Ti)层、一钛钨合金层、一钽(Ta)层、一氮化钽(TaN)层或一镍(Ni)层。其中,当金属顶层是一铝层时,则在铜接垫与金属顶层之间形成有一阻障层(barrier layer),而此阻障层包括钛、钛钨合金、氮化钛、钽、氮化钽、铬(Cr)或镍。Wherein when copper is used as the
上述为本发明半导体基底10、细联机结构22与保护层34的解说,以下解说本发明数种不同类型的实施例,本发明的实施例是制造一保护层上的结构(over-passivationscheme)与制程,在本发明中保护层上的结构包括有堆栈式的封装、聚合物凸块的贴带自动接合(tape automated bonded,TAB)、COG(chip on glass)、卷带式晶粒接合(Tape Carrier Package,TCP)、COF(chip on film)的封装方式,以及利用聚合物凸块以覆晶(Flip Chip,FC)技术接合至另一外界基板上,以下分别解说各个实施例的结构与制程。The above is the explanation of the
另外以下所解说的实施例有许多部分的材质与制程相同,因此以下各实施例与实施例中的相同组件的材质与制程就不加以重复说明,例如以下的实施例中的接垫32是铝材质的接垫作为说明,但是接垫32的材质也可以是铜,差别在于当接垫32的材质包括有铜金属时,须使用一金属顶层(例如铝层)来保护层34开口36所暴露出的含有铜金属的接垫32,让含有铜金属的接垫32免于受到氧化而侵蚀损坏。而当金属顶层为一铝层时,在接垫32与铝层之间形成有一阻障层(barrierlayer),此阻障层包括钛、钛钨合金、氮化钛、钽、氮化钽、铬(Cr)或镍。底下内容是以没有金属顶层的情况进行说明,然熟习所述的技术者当可凭借下列实施例的说明,以加入金属顶层的方式据以实施。In addition, many parts of the embodiments explained below have the same materials and processes, so the materials and processes of the same components in the following embodiments will not be repeated. For example, the
第一实施例的第1实施方式:The first implementation of the first embodiment:
首先请参阅图2a所示,形成一黏着阻障层(adhesion/barrier layer)38在整个基底10上方的保护层34与接垫32上,在本发明中此基底10是指硅晶圆(siliconwafer),而此黏着阻障层38的材质可以是钛、钨、钴、镍、氮化钛、钛钨合金、钒、铬、铜、铬铜合金、钽、氮化钽、上述材质所形成的合金或是由上述材质所组成的复合层。另,黏着/阻障层38可以利用电镀(electroplating)、无电电镀(electroless plating)、化学气相沉积或物理气相沉积(例如溅镀)的方式形成,其中又以物理气相沉积为较佳的形成方式,例如金属溅镀制程。另外此黏着/阻障层38的厚度是介于0.02微米至0.8微米之间,并以介于0.05微米至0.2微米之间的厚度为较佳。First, please refer to FIG. 2a, forming an adhesion barrier layer (adhesion/barrier layer) 38 on the
请参阅图2b所示,接着形成厚度介于0.005微米至2微米之间(较佳厚度是介于0.1微米至0.7微米之间)的一种子层(seed layer)40在黏着/阻障层38上,而形成种子层40的方式比如是溅镀、蒸镀、物理气相沉积、电镀或者是无电电镀(electroless plating)的方式。此种子层40有利于后续金属线路的设置,因此种子层40的材质会随后续金属线路的材质而有所变化。例如,当种子层40上电镀形成铜材质的金属层时,种子层40的材质是以铜为佳;当种子层40上电镀形成金材质的金属层时,种子层40的材质是以金为佳;当种子层40上电镀形成钯材质的金属层时,种子层40的材质是以钯为佳;当种子层40上电镀形成铂材质的金属层时,种子层40的材质是以铂为佳;当种子层40上电镀形成铑材质的金属层时,种子层40的材质是以铑为佳;当种子层40上电镀形成钌材质的金属层时,种子层40的材质以钌为佳;当种子层40上电镀形成铼材质的金属层时,种子层40的材质是以铼为佳;当种子层40上电镀形成镍材质的金属层时,种子层40的材质是以镍为佳。Please refer to FIG. 2b, and then form a seed layer (seed layer) 40 with a thickness between 0.005 micron and 2 microns (preferably between 0.1 micron and 0.7 micron) on the adhesion/
请参阅图2c所示,形成一光阻层42在种子层40上,并通过曝光(exposure)与显影(development)制程图案化此光阻层42,以形成光阻层开口42a在光阻层42内并暴露出位于接垫32上方的种子层40,而在形成光阻层开口42a的过程中比如是以一倍(1X)的曝光机(steppers)或扫描机(scanners)进行曝光显影。Referring to FIG. 2c, a
其中此光阻层42有两种型式,其是:(1)湿膜光阻(liquid Photo resist),其是利用单一或多重的旋转涂布方式或者是印刷(printing)方式形成。此湿膜光阻的厚度是介于3微米至60微米之间,而以介于5微米至40微米之间为较佳者;以及(2)干膜光阻(dry film Photo resist),其是利用贴合方式(laminating method)形成。此干膜光阻的厚度是介于30微米至300微米之间,而以介于50微米至150微米之间为较佳。另外,光阻可以是正型(positive-type)或负型(negative-type),而在获得更好分辨率上,则以正型厚光阻(positive-type thick Photo resist)为较佳。利用一对准机(aligner)或一倍(1X)步进曝光机曝光此光阻。此一倍(1X)是指当光束从一光罩(通常是以石英或玻璃构成)投影至晶圆上时,光罩上的图形缩小于晶圆上的比例,且在光罩上的图案比例是与在晶圆上的图案比例相同。对准机或一倍步进曝光机所使用的光束波长是436纳米(g-line)、397纳米(h-line)、365纳米(i-line)、g/h line(结合g-line与h-line)或g/h/i line(结合g-line、h-line与i-line)。使用光束波长为g/h line或g/h/i line的一倍步进曝光机(或一倍对准机)可在厚光阻或厚感旋旋光性聚合物(photo senstive polymer)的曝光上,提供较大的光强度(light intensity);此外,此图案化光阻层42的开口42a的形状也可包括线圈形状、方形、圆形、多边形或不规则形状。The
请参阅图2d与图2e所示,以电镀方式形成一金属层44在开口42a内的种子层40上,金属层44比如是金、铜、银、钯、铂、铑、钌、铼或镍的单层金属层结构或是复合式金属层结构,此金属层44的厚度介于1微米至20微米,较佳的厚度可介于1.5微米至15微米之间,而复合式金属层结构的组合包括铜/镍/金、铜/金、铜/镍/钯与铜/镍/铂等组合,在此实施例中此金属层44是单层,而金属层44的材质是金。此金属层44表面上定义二个区域,此二区域分别为打线接垫44a与打线接垫44b,此打线接垫44a、44b在后续制程中可提供打线的用途,此打线接垫44a、44b从俯视透视图(图2e)观之,打线接垫44a、44b位置是不同于接垫32的位置,其中打线接垫44a或打线接垫44b下方的基底10上可以设有至少一主动组件,此主动组件包括二极管、晶体管等,主动组件已在上述组件层12中已有详尽介绍,在此就不加以重复论述,另外打线接垫44a、44b其中之一的位置可位于接垫32上方的位置,如图2f所示,打线接垫44a、44b位置可随着使用者需求不同时而有所变化。2d and 2e, a
请参阅图2g所示,去除图案化光阻层42,其中去除图案化光阻层42可使用有机溶剂方式去除,例如丙酮、醇类等,另外也可使用无机溶剂方式去除,例如硫酸与双氧水(H2SO4、H2O2)等,再者此图案化光阻层42也可用高压氧气(O2)烧化方式去除。Please refer to FIG. 2g to remove the patterned
请参阅图2h所示,去除未在金属层44下方的种子层40、黏着阻障层38,其中若种子层44的材质是金时,则可利用含有碘的蚀刻液去除,而去除黏着阻障层38的方式分为干式蚀刻与湿式蚀刻,其中干式蚀刻使用高压氩气进行溅击蚀刻,而湿式蚀刻在黏着阻障层38为钛钨合金时,则可使用双氧水进行去除。2h, the
请参阅图2i所示,接着形成一聚合物层46位于保护层34与金属层44上,并通过曝光(exposure)、显影(development)制程与蚀刻制程图案化此聚合物层46,使此聚合物层46形成数个开口46a,此开口46a暴露出金属层44上的打线接垫44a、44b,接着进行加热硬化,使此聚合物层46硬化,此硬化过程的温度是介于150度(℃)至300度(℃)之间,且此聚合物层46的材质可选自聚酰亚胺(polyimide,PI)、苯基环丁烯(benzocyclobutene,BCB)、聚对二甲苯(parylene)、环氧基材料(epoxy-based material)其中之一,例如环氧树脂或是由位于瑞士的Renens的SotecMicrosystems所提供的photoepoxySU-8、弹性材料(elastomer),例如硅酮(silicone)。其中此聚合物层46是感旋旋光性材质时,可以仅利用微影制程(无须蚀刻制程)来图案化此聚合物层46。Referring to FIG. 2i, a
请参阅图2j所示,图2j的只有打线接垫44a、44b与图2i不同,图2j再次说明打线接垫44a、44b的位置可依使用者或产品设计需求而有所改变。Please refer to FIG. 2j. Only the
请参阅图2k所示,将基底10进行切割步骤,产生数个半导体芯片(chip)48。Referring to FIG. 2 k , the
至此完成半导体芯片48的制作解说,底下以集成电路49将代表图2a至图2i中保护层34下方的各种结构。也即以集成电路22包括第基底10、组件层12、金氧半晶体管14、源极16、汲极18、闸极20、细线路结构22、细线路介电层26、导电栓塞30等。So far, the fabrication of the
请参阅图2l与图2m所示,这些半导体芯片48包括一第一半导体芯片48a与一第二半导体芯片48b;其中第一半导体芯片48a与第二半导体芯片48b可能来自在相同基底10或不同基底10,或是第一半导体芯片48a与第二半导体芯片48b在结构设计可能相同或不同;再利用一黏着剂50(例如环氧树脂)将第一半导体芯片48a黏着在一第一外界电路52上,此第一外界电路52包括印刷电路板、金属基板、玻璃基板、软性基板、陶瓷基板与硅基板其中之一,在此实施例第一外界电路52是印刷电路板,此第一外界电路52具有数个连接接垫52a。2l and 2m, these
同样利用黏着剂50将第二半导体芯片48b下表面黏着叠设在第一半导体芯片48a上的聚合物层46上,其中第一半导体芯片48a至少有1%至10%的面积暴露,而第一半导体芯片48a暴露的面积包括第一半导体芯片48a的打线接垫44a与打线接垫44b。Also use the adhesive 50 to adhere and stack the lower surface of the second semiconductor chip 48b on the
请参阅图2n所示,同样利用黏着剂50将一第二外界电路54下表面黏着叠设在第二半导体芯片48b的聚合物层46上,此第二外界电路54可选自印刷电路板、金属基板、玻璃基板、软性基板、陶瓷基板与硅基板其中之一,在此实施例中此第二外界电路54是硅芯片,此第二外界电路54具有数个连接接垫54a。2n, the lower surface of a second
请参阅图2o所示,利用打线制程形成数个导线56在第一半导体芯片48a的打线接垫44a与打线接垫44b上、第二半导体芯片48b的打线接垫44a与打线接垫44b上、第一外界电路52的连接接垫52a上、第二外界电路54的连接接垫54a上,使第一半导体芯片48a的打线接垫44a与第一外界电路52的连接接垫52a相互连接,使第一半导体芯片48a的打线接垫44b与第二半导体芯片48b的打线接垫44a相互连接,使第二半导体芯片48b的打线接垫44b与第二外界电路54的连接接垫54a相互连接,其中会有少许部分的第二半导体芯片48b的打线接垫44a、部分的第二外界电路54的连接接垫54a与部分的第一外界电路52的连接接垫52a相互连接(图中未示)。Please refer to shown in Fig. 2 o, utilize the bonding process to form
请参阅图2p所示,将完成打线制程的第一半导体芯片48a、第二半导体芯片48b、第一外界电路52与第二外界电路54进行封装制程,形成一聚合物保护层58包覆在第一半导体芯片48a、第二半导体芯片48b、第一外界电路52与第二外界电路54上,此聚合物保护层58的材质比如是环氧树脂。Please refer to FIG. 2p, the
第一实施例的第2实施方式:The second embodiment of the first embodiment:
此第2实施方式的结构与制作方法与第1实施方式的结构与制作方法相当类似,因此以下各实施例与实施例中的相同组件的材质与制程就不加以重复说明,其中以集成电路59将代表图3a至图3n中保护层34下方的各种结构。也即以集成电路22包括第基底10、组件层12、金氧半晶体管14、源极16、汲极18、闸极20、细线路结构22、细线路介电层26、导电栓塞30等。The structure and manufacturing method of the second embodiment are quite similar to those of the first embodiment, so the materials and manufacturing processes of the same components in the following embodiments will not be described repeatedly. Among them, the
请参阅图3a所示,形成一聚合物层60位于保护层34上,并通过曝光(exposure)、显影(development)制程与蚀刻制程图案化此聚合物层60,使此聚合物层60形成数个开口60a,此开口60a暴露出接垫32。3a, a
请参阅图3b所示,接着形成一黏着阻障层(adhesion/barrier layer)62在整个基底10上方的聚合物层60与接垫32上;再接着形成厚度介于0.005微米至2微米之间(较佳厚度是介于0.1微米至0.7微米之间)的一种子层(seed layer)64在整个黏着/阻障层62上。Please refer to FIG. 3b, and then form an adhesion barrier layer (adhesion/barrier layer) 62 on the
请参阅图3c所示,形成一光阻层66在种子层64上,并通过曝光(exposure)与显影(development)制程图案化此光阻层66,以形成光阻层开口66a在光阻层66内并暴露出位于接垫32上方的种子层64,而在形成光阻层开口66a的过程中比如是以一倍(1X)的曝光机(steppers)或扫描机(scanners)进行曝光显影。Referring to FIG. 3c, a
请参阅图3d与图3e所示,以电镀方式形成一金属层68在开口66a内与种子层64上,金属层68比如是金、铜、银、钯、铂、铑、钌、铼或镍的单层金属层结构或是复合式金属层结构,此金属层68的厚度介于1微米至20微米,较佳的厚度可介于1.5微米至15微米之间,而复合式金属层结构的组合包括铜/镍/金、铜/金、铜/镍/钯与铜/镍/铂等组合,在此实施例中此金属层68是单层,而金属层68的材质是金。此金属层68表面上定义二个区域,此二区域分别为打线接垫68a与打线接垫68b,此打线接垫68a、68b在后续制程中可提供打线的用途,此打线接垫68a、68b从俯视透视图观之,打线接垫68a、68b位置是不同于接垫32的位置,其中打线接垫68a或打线接垫68b下方的基底10上可以设有至少一主动组件,此主动组件在上述组件层12中已有详尽介绍,在此就不加以重复论述。3d and 3e, a
请参阅图3f所示,去除图案化光阻层66与去除未在金属层68下方的种子层64、黏着阻障层62。Referring to FIG. 3 f , the patterned
请参阅图3g所示,接着形成一聚合物层70位于聚合物层60与金属层68上,并通过曝光(exposure)、显影(development)制程与蚀刻制程图案化此聚合物层70,使此聚合物层70形成数个开口70a,此开口70a暴露出金属层68上的打线接垫68a、68b,接着进行加热硬化,使此聚合物层70硬化。Referring to FIG. 3g, a
请参阅图3h所示,将基底10进行切割步骤,产生数个半导体芯片(chip)72。Referring to FIG. 3 h , the
请参阅图3i与图3j所示,这些半导体芯片72包括一第一半导体芯片72a与一第二半导体芯片72b;其中第一半导体芯片72a与第二半导体芯片72b可能来自在相同基底10或不同基底10,或是第一半导体芯片72a与第二半导体芯片72b在结构设计可能相同或不同;再利用一黏着剂74(例如环氧树脂)将第一半导体芯片72a黏着在一第一外界电路76上,此第一外界电路76具有数个连接接垫76a。3i and 3j, these
同样利用黏着剂74将第二半导体芯片72b下表面黏着叠设在第一半导体芯片72a上的聚合物层70上,其中第一半导体芯片72a至少有1%至10%的面积暴露,而第一半导体芯片72a暴露的面积包括第一半导体芯片72a的打线接垫68a与打线接垫68b。Also use the adhesive 74 to adhere and stack the lower surface of the second semiconductor chip 72b on the
请参阅图3k所示,同样利用黏着剂74将一第二外界电路78下表面黏着叠设在第二半导体芯片72b的聚合物层70上,此第二外界电路78可选自印刷电路板、金属基板、玻璃基板、软性基板、陶瓷基板与硅基板其中之一,在此实施例中此第二外界电路78是硅芯片,此第二外界电路78具有数个连接接垫78a。Please refer to FIG. 3k, the lower surface of a second
请参阅图3l所示,利用打线制程形成数个导线80在第一半导体芯片72a的打线接垫68a与打线接垫68b上、第二半导体芯片72b的打线接垫68a与打线接垫68b上、第一外界电路76的连接接垫76a上、第二外界电路78的连接接垫78a上,使第一半导体芯片72a的打线接垫68a与第一外界电路76的连接接垫76a相互连接,使第一半导体芯片72a的打线接垫68b与第二半导体芯片72b的打线接垫68a相互连接,使第二半导体芯片72b的打线接垫68b与第二外界电路78的连接接垫78a相互连接,其中会有少许部分的第二半导体芯片72b的打线接垫68a、部分的第二外界电路78的连接接垫78a与部分的第一外界电路76的连接接垫76a相互连接(图中未示)。See also shown in Fig. 3l, utilize the wire-bonding process to form
请参阅图3m所示,将完成打线制程的第一半导体芯片72a、第二半导体芯片72b、第一外界电路76与第二外界电路78进行封装制程,形成一聚合物保护层80包覆在第一半导体芯片72a、第二半导体芯片72b、第一外界电路76与第二外界电路78上,此聚合物保护层80的材质比如是环氧树脂。Please refer to FIG. 3m, the
第一实施例的第3实施方式:The third implementation mode of the first embodiment:
此第3实施方式的结构与制作方法与第2实施方式的结构与制作方法相当类似,因此以下各实施例与实施例中的相同组件的材质与制程就不加以重复说明。The structure and manufacturing method of the third embodiment are quite similar to those of the second embodiment, so the materials and manufacturing processes of the same components in the following embodiments will not be described repeatedly.
第2实施方式的结构是由2片半导体芯片叠设在一第一外界电路板上,并由另一第二外界电路设置在上层半导体芯片上,经由数个导线使2半导体芯片、第一外界电路板与第二外界电路相互连接。第3实施方式的结构如图4a所示,图4a则是由四个半导体芯片82a、82b、82c、82d、第一外界电路板84与第二外界电路86所组成,其中形成四个半导体芯片82a、82b、82c、82d的制程与材质如同第2实施方式的制程与材质(如图3a至图3h所示),经由第2实施方式的制程所制成的半导体芯片82a具有打线接垫88a与打线接垫88b,半导体芯片82b具有打线接垫90a与打线接垫90b,半导体芯片82c具有打线接垫92a与打线接垫92b,半导体芯片82d具有打线接垫94a与打线接垫94b,而第一外界电路板84具有连接接垫84a,第二外界电路86也具有连接接垫86a。The structure of the second embodiment is that 2 semiconductor chips are stacked on a first external circuit board, and another second external circuit is arranged on the upper semiconductor chip, and the 2 semiconductor chips, the first external circuit are connected via several wires. The circuit board is connected to the second external circuit. The structure of the third embodiment is shown in Figure 4a, which is composed of four
在制程中也是先利用黏着剂将半导体芯片82a设置在第一外界电路板84,接着同样利用黏着剂再依序将半导体芯片82b叠设在半导体芯片82a上,半导体芯片82c叠设在半导体芯片82b上,半导体芯片82d叠设在半导体芯片82c上,第二外界电路86叠设在半导体芯片82d上,其中半导体芯片82a、半导体芯片82b与半导体芯片82c至少有1%至10%的面积暴露,而半导体芯片82d则至少有1%~70%的面积暴露,而半导体芯片82a、半导体芯片82b、半导体芯片82c与半导体芯片82d所暴露的表面也同时使打线接垫88a、88b、打线接垫90a、90b、打线接垫92a、92b与打线接垫94a、94b暴露。In the manufacturing process, the
请参阅图4b所示,利用打线制程形成数个导线96在半导体芯片82a的打线接垫88a与打线接垫88b上、半导体芯片82b的打线接垫90a与打线接垫90b上、半导体芯片82c的打线接垫92a与打线接垫92b上、半导体芯片82d的打线接垫94a与打线接垫94b上、第一外界电路板84的连接接垫84a与第二外界电路86的连接接垫86a上,使半导体芯片82a的打线接垫88a与第一外界电路84的连接接垫84a相互连接,使半导体芯片82a的打线接垫88b与半导体芯片82b的打线接垫90a相互连接,使半导体芯片82b的打线接垫90b与半导体芯片82c的打线接垫92a相互连接,使半导体芯片82c的打线接垫92b与半导体芯片82d的打线接垫94a相互连接,使半导体芯片82d的打线接垫94b与第二外界电路86的连接接垫86a相互连接。Please refer to FIG. 4 b , using a wire bonding process to form
其中部分第二外界电路86的连接接垫86a与第一外界电路板84的连接接垫84a相互连接,部分的半导体芯片82b的打线接垫88a、部分的半导体芯片82c的打线接垫90a与部分的半导体芯片82d的打线接垫90a与第一外界电路板84的连接接垫84a相互连接(图中未示)。Wherein part of the
请参阅图4c所示,将完成打线制程的半导体芯片82a、82b、82c、82d、第一外界电路板84与第二外界电路86进行封装制程,形成一聚合物保护层97包覆在半导体芯片82a、82b、82c、82d、第一外界电路板84与第二外界电路86上,此聚合物保护层97的材质比如是环氧树脂。Please refer to FIG. 4c, the
第二实施例的第1实施方式:The first implementation mode of the second embodiment:
此实施例的结构中基底10、组件层12、金氧半晶体管14、源极16、汲极18、闸极20、细线路结构22、细线路介电层26、导电栓塞30等以集成电路100代替,且集成电路100中的各结构与制程在上述实施已完整说明,因此实施例中的集成电路100中的各结构与制程就不加以重复说明。In the structure of this embodiment, the
请参阅图5a所示,形成一聚合物层112在整个集成电路100上的保护层34与接垫32上。Referring to FIG. 5 a , a
请参阅图5b所示,并通过曝光(exposure)、显影(development)制程与蚀刻制程图案化此聚合物层112,使此聚合物层112形成数个开口112a与数个聚合物凸块(polymer bump)114(图标中仅显示出1个),开口112a暴露出保护层34与接垫32,接着进行加热硬化,使此聚合物凸块114硬化,此硬化过程的温度是介于150度(℃)至300度(℃)之间,且此聚合物凸块114的材质可选自聚酰亚胺(polyimide,PI)、苯基环丁烯(benzocyclobutene,BCB)、聚对二甲苯(parylene)、环氧基材料(epoxy-based material)其中之一,例如环氧树脂或是由位于瑞士的Renens的SotecMicrosystems所提供的photoepoxySU-8、弹性材料(elastomer),例如硅酮(silicone)。其中此聚合物层112是感旋旋光性材质时,可以仅利用微影制程(无须蚀刻制程)来图案化此聚合物层112,且此聚合物凸块114厚度介于5微米至50微米,聚合物凸块114最大横向尺寸介于10微米至60微米。Referring to FIG. 5b, the
请参阅图5c所示,形成一黏着/阻障层(adhesion/barrier layer)116在整个集成电路100上的保护层34、接垫32与聚合物凸块114上。另,黏着/阻障层116可以利用电镀(electroplating)、无电电镀(electroless plating)、化学气相沉积或物理气相沉积(例如溅镀)的方式形成,其中又以物理气相沉积为较佳的形成方式,例如金属溅镀制程。另外此黏着阻障层116的厚度是介于0.02微米至0.8微米之间,并以介于0.05微米至0.2微米之间的厚度为较佳。Referring to FIG. 5 c , an adhesion/barrier layer (adhesion/barrier layer) 116 is formed on the
请参阅图5d所示,接着形成厚度介于0.005微米至2微米之间(较佳厚度是介于0.1微米至0.7微米之间)的一种子层(seed layer)118在黏着/阻障层116上,而形成种子层118的方式比如是溅镀、蒸镀、物理气相沉积、电镀或者是无电电镀(electroless plating)的方式。此种子层118有利于后续金属线路的设置,因此种子层118的材质会随后续金属线路的材质而有所变化。例如,当种子层118上电镀形成铜材质的金属层时,种子层118的材质是以铜为佳;当种子层118上电镀形成金材质的金属层时,种子层118的材质是以金为佳;当种子层118上电镀形成钯材质的金属层时,种子层118的材质是以钯为佳;当种子层118上电镀形成铂材质的金属层时,种子层118的材质是以铂为佳;当种子层118上电镀形成铑材质的金属层时,种子层118的材质是以铑为佳;当种子层118上电镀形成钌材质的金属层时,种子层118的材质以钌为佳;当种子层118上电镀形成铼材质的金属层时,种子层118的材质是以铼为佳;当种子层118上电镀形成镍材质的金属层时,种子层118的材质是以镍为佳。Please refer to FIG. 5d, and then form a seed layer (seed layer) 118 with a thickness between 0.005 micron and 2 microns (preferably between 0.1 micron and 0.7 micron) on the adhesion/
请参阅图5e所示,形成一光阻层120在种子层118上,并通过曝光(exposure)与显影(development)制程图案化此光阻层120,以形成数个光阻层开口120a在光阻层120内并暴露出位于接垫32与聚合物凸块114上方的种子层118上,而在形成光阻层开口120a的过程中比如是以一倍(1X)的曝光机(steppers)或扫描机(scanners)进行曝光显影。Referring to FIG. 5e, a
其中此光阻层120有两种型式,其是:(1)湿膜光阻(liquid Photo resist),其是利用单一或多重的旋转涂布方式或者是印刷(printing)方式形成。此湿膜光阻的厚度是介于3微米至60微米之间,而以介于5微米至40微米之间为较佳者;以及(2)干膜光阻(dry film Photo resist),其是利用贴合方式(laminating method)形成。此干膜光阻的厚度是介于30微米至300微米之间,而以介于50微米至150微米之间为较佳。另外,光阻可以是正型(positive-type)或负型(negative-type),而在获得更好分辨率上,则以正型厚光阻(positive-type thick Photo resist)为较佳。利用一对准机(aligner)或一倍(1X)步进曝光机曝光此光阻。此一倍(1X)是指当光束从一光罩(通常是以石英或玻璃构成)投影至晶圆上时,光罩上的图形缩小于晶圆上的比例,且在光罩上的图案比例是与在晶圆上的图案比例相同。对准机或一倍步进曝光机所使用的光束波长是436纳米(g-line)、397纳米(h-line)、365纳米(i-line)、g/h line(结合g-line与h-line)或g/h/i line(结合g-line、h-line与i-line)。使用光束波长为g/h line或g/h/i line的一倍步进曝光机(或一倍对准机)可在厚光阻或厚感旋旋光性聚合物(photo senstive polymer)的曝光上,提供较大的光强度(light intensity);此外,此图案化光阻层120的开口120a的形状也可包括线圈形状、方形、圆形、多边形或不规则形状。The
请参阅图5f所示,以电镀方式形成一金属层122在开口120a内的种子层118上,此金属层122至少包覆聚合物凸块114二表面上方的种子层118,而此金属层122比如是金、铜、银、钯、铂、铑、钌、铼或镍的单层金属层结构或是复合式金属层结构,此金属层122的厚度介于1微米至20微米,较佳的厚度可介于1.5微米至15微米之间,而复合式金属层结构的组合包括铜/镍/金、铜/金、铜/镍/钯与铜/镍/铂等组合,在此实施例中此金属层122是单层,而金属层122的材质是金,位于聚合物凸块114上的金属层122表面定义一区域为接合接垫124,此接合接垫124可用在连接外界电路。5f, a
请参阅图5g所示,去除图案化光阻层120与去除未在金属层122下方的种子层118、黏着阻障层116。Referring to FIG. 5 g , the patterned
请参阅图5h所示,将集成电路100进行切割步骤,产生数个半导体芯片(chip)126,半导体芯片126上的接合接垫124可经由贴带自动接合(tape automatedbonded,TAB)、COG(chip on glass)、卷带式晶粒接合(Tape Carrier Package,TCP)或COF(chip on film)的方式连接至一外界电路128上,此外界电路128具有至少一接合金属层129,接合接垫124连接至接合金属层129。5h, the
如图5i所示,本实施实施例以COG方式连接至外界电路128,利用异方性导电胶130将半导体芯片126上的接合接垫124接合至外界电路128的接合金属层129上。As shown in FIG. 5 i , this embodiment is connected to the
请参阅图5j所示,本实施实施例若以COF方式连接至外界电路128,则同样利用异方性导电胶130将半导体芯片126上的接合接垫124接合至外界电路128的接合金属层129上,另一种COF接合的方式,请参阅图5k所示,此方式是利用热压合的方式将半导体芯片126上的接合接垫124接合至含锡的外界电路128上,凭借热压合使接合接垫124上的金与接合金属层129上的锡层132产生锡金合金层134而穏固接合,此种凭借热压合接合的方式也可应用到贴带自动接合(tape automated bonded,TAB)与卷带式晶粒接合(Tape Carrier Package,TCP)上。Please refer to FIG. 5j. If this embodiment is connected to the
第二实施例的第2实施方式:The second implementation mode of the second embodiment:
此第2实施方式的结构与制作方法与第1实施方式的结构与制作方法相当类似,因此以下各实施例与实施例中的相同组件的材质与制程就不加以重复说明。The structure and manufacturing method of the second embodiment are quite similar to those of the first embodiment, so the materials and manufacturing processes of the same components in the following embodiments will not be described repeatedly.
请参阅图6a所示,第2实施方式与第1实施方式差异点在于第2实施方式的集成电路100具有二个接垫32、32’,同样形成聚合物层112在整个集成电路100上的保护层34与接垫32、32’上。Please refer to FIG. 6a, the difference between the second embodiment and the first embodiment is that the
请参阅图6b所示,并通过曝光(exposure)、显影(development)制程与蚀刻制程图案化此聚合物层112,使此聚合物层112形成数个聚合物凸块(polymerbump)114(图标中仅显示出1个),开口112a暴露出保护层34与接垫32、32’,接着进行加热硬化,使此聚合物凸块114硬化。其中此聚合物凸块114是感旋旋光性材质时,可以仅利用微影制程(无须蚀刻制程)来图案化此聚合物凸块114,且此聚合物凸块114厚度介于5微米至50微米,聚合物凸块114最大横向尺寸介于10微米至60微米。Referring to FIG. 6 b, the
请参阅图6c所示,形成黏着阻障层(adhesion/barrier layer)116在整个集成电路100上的保护层34、接垫32、32’与聚合物凸块114上,此黏着阻障层116的厚度是介于0.02微米至0.8微米之间,并以介于0.05微米至0.2微米之间的厚度为较佳。Referring to FIG. 6c, an adhesion barrier layer (adhesion/barrier layer) 116 is formed on the
请参阅图6d所示,接着形成厚度介于0.005微米至2微米之间(较佳厚度是介于0.1微米至0.7微米之间)的种子层(seed layer)118在黏着/阻障层116上。See also shown in Figure 6d, then form a seed layer (seed layer) 118 with a thickness between 0.005 microns and 2 microns (preferably between 0.1 microns and 0.7 microns) on the adhesion/
请参阅图6e所示,形成光阻层120在种子层118上,并通过曝光(exposure)与显影(development)制程图案化此光阻层120,以形成数个光阻层开口120a、120b在光阻层120内并分别暴露出位于接垫32、32’与聚合物凸块114上方的种子层118。Referring to FIG. 6e, a
请参阅图6f所示,以电镀方式形成金属层122在开口120a、120b内的种子层118上,此金属层122至少包覆聚合物凸块114二表面上方的种子层118,而金属层122比如是金、铜、银、钯、铂、铑、钌、铼或镍的单层金属层结构或是复合式金属层结构,此金属层122的厚度介于1微米至20微米,较佳的厚度可介于1.5微米至15微米之间,而复合式金属层结构的组合包括铜/镍/金、铜/金、铜/镍/钯与铜/镍/铂等组合,在此实施例中此金属层122是单层,而金属层122的材质是金,位于金属层122表面定义二区域分别为接合接垫124与一打线接垫136,接合接垫124是位于聚合物凸块114上,而打线接垫136位于接垫32’上,此接合接垫124与打线接垫136可用在连接外界电路。6f, the
请参阅图6g所示,去除图案化光阻层120与去除未在金属层122下方的种子层118、黏着阻障层116。Referring to FIG. 6 g , the patterned
请参阅图6h与图6i所示,将集成电路100进行切割步骤,产生数个半导体芯片(chip)126,半导体芯片126上的接合接垫124可经由覆晶(Flip Chip,FC)技术接合至另一外界基板138上,此外界基板138比如是半导体芯片,此外界基板138为半导体芯片时,此外界基板138具有数个接合接垫140,在接合接垫140上具有一接合金属层142,此接合金属层142的材质包括金、铜、银、钯、铂、铑、钌、铼、锡或镍的单层金属层结构或是复合式金属层结构,此接合金属层142会随着金属层122的材质而有所改变,例如金属层122的材质为金时,接合金属层142的材质是金或含锡的金属层,接着利用覆晶(Flip Chip,FC)技术将外界基板138叠设在半导体芯片126上,其中接合的方式可采用热压合的方式,使接合金属层142与金属层122产生融合或合金(金/金接合或金-锡合金)接合,并且在外界基板138与半导体芯片126之间形成一封装层144将其包覆,此封装层144的材质是聚合物材质,比如是环氧树脂。另外打线接垫136则经由打线制程形成一导线146连接至另一外界电路(图中未示)上。6h and 6i, the
请参阅图6j所示,此外打线接垫136除了可以利用打线制程所形成的导线146连接至另一外界电路,也可以连接至外界电路的锡球147上,此锡球147的厚度是介于50微米至300微米之间,此连接方式可利用热压合的方式接合。Please refer to FIG. 6j. In addition, the
第二实施例的第3实施方式:The third implementation mode of the second embodiment:
此第3实施方式的结构与制作方法与第2实施方式与第1实施方式的结构与制作方法相当类似,因此以下各实施例与实施例中的相同组件的材质与制程就不加以重复说明。The structure and manufacturing method of the third embodiment are quite similar to those of the second embodiment and the first embodiment, so the materials and manufacturing processes of the same components in the following embodiments will not be described repeatedly.
请参阅图7a与图7b所示,第3实施方式与第2实施方式差异点仅在于打线接垫136的位置不同,第3实施方式的打线接垫136的位置从俯视透视图(图9b)观之,打线接垫136位置是不同于接垫32’的位置,其中打线接垫136下方的集成电路100内的基底10上可以设有至少一主动组件,此主动组件包括二极管、晶体管等,主动组件已在上述组件层12中已有详尽介绍,在此就不加以重复论述。7a and 7b, the only difference between the third embodiment and the second embodiment is that the position of the
第二实施例的第4实施方式:The fourth implementation mode of the second embodiment:
此第4实施方式的结构与制作方法与第3实施方式与第1实施方式的结构与制作方法相当类似,因此以下各实施例与实施例中的相同组件的材质与制程就不加以重复说明。The structure and manufacturing method of the fourth embodiment are quite similar to those of the third embodiment and the first embodiment, so the materials and manufacturing processes of the same components in the following embodiments will not be described repeatedly.
请参阅图8a所示,同样形成聚合物层112在整个集成电路100上的保护层34与接垫32与接垫32’上。Referring to FIG. 8a, the
请参阅图8b所示,并通过曝光(exposure)、显影(development)制程与蚀刻制程图案化此聚合物层112,使此聚合物层112形成数个开口112a与数个聚合物块(polymer island)142,开口112a暴露出保护层34、接垫32与接垫32’,接着进行加热硬化,使聚合物块148硬化,此硬化过程的温度是介于150度(℃)至300度(℃)之间,且此聚合物块148的材质可选自聚酰亚胺(polyimide,PI)、苯基环丁烯(benzocyclobutene,BCB)、聚对二甲苯(parylene)、环氧基材料(epoxy-based material)其中之一,例如环氧树脂或是由位于瑞士的Renens的Sotec Microsystems所提供的photoepoxySU-8、弹性材料(elastomer),例如硅酮(silicone)。其中此聚合物层112为感旋旋光性材质时,可以仅利用微影制程(无须蚀刻制程)来图案化此聚合物层112,且此聚合物块148厚度介于5微米至50微米。Please refer to FIG. 8 b, and pattern the
请参阅图8c与图8d所示,接着形成另一聚合物层150在聚合物块148与开口112a内,此聚合物层150的材质与聚合物层112相同,并通过曝光(exposure)、显影(development)制程与蚀刻制程图案化此聚合物层150形成数个聚合物凸块(polymer bump)152(图标中仅显示出1个),其中此聚合物层150为感旋旋光性材质时,可以仅利用微影制程(无须蚀刻制程)来图案化此聚合物层150,且此聚合物凸块厚度介于5微米至50微米,聚合物凸块152最大横向尺寸介于10微米至60微米。8c and 8d, another
请参阅图8e所示,形成黏着阻障层(adhesion/barrier layer)116在整个集成电路100上的接垫32、接垫32’、聚合物凸块152与聚合物块148上。Referring to FIG. 8e , an adhesion/
请参阅图8f所示,接着形成厚度介于0.005微米至2微米之间(较佳厚度是介于0.1微米至0.7微米之间)的种子层(seed layer)118在黏着/阻障层116上。See also shown in Figure 8f, then form a seed layer (seed layer) 118 with a thickness between 0.005 microns and 2 microns (preferably between 0.1 microns and 0.7 microns) on the adhesion/
请参阅图8g所示,形成光阻层120在种子层118上,并通过曝光(exposure)与显影(development)制程图案化此光阻层120,以形成数个光阻层开口120a在光阻层120内并暴露出位于接垫32、接垫32’、聚合物凸块152与聚合物块148上方的种子层118,而在形成光阻层开口120a的过程中比如是以一倍(1X)的曝光机(steppers)或扫描机(scanners)进行曝光显影。Referring to FIG. 8g, a
请参阅图8h所示,以电镀方式形成金属层122在开口120a内的种子层118上,此金属层122至少包覆聚合物凸块152二表面上方的种子层118,而金属层122比如是金、铜、银、钯、铂、铑、钌、铼或镍的单层金属层结构或是复合式金属层结构,此金属层122的厚度介于1微米至20微米,较佳的厚度可介于1.5微米至15微米之间,而复合式金属层结构的组合包括铜/镍/金、铜/金、铜/镍/钯与铜/镍/铂等组合,在此实施例中此金属层122是单层,而金属层122的材质是金,位于聚合物凸块152上的金属层122表面定义一区域为接合接垫124,此接合接垫124可用在连接外界电路,而位于聚合物块148上的金属层122表面定义一区域为打线接垫136,此打线接垫136经由打线制程在连接外界电路,其中位于打线接垫136下的聚合物块148在打线制程时可缓冲打线所产生的应力,对于厚度较薄的基底10有足够的缓冲效应,可以防止集成电路100的基底10、组件层12的主动组件在打线制程时损坏,此外此实施例由上视透视图观之打线接垫148与接垫32’的位置不同,但是打线接垫136也可以位于接垫32’上方,在此就不加重覆论述。Please refer to FIG. 8h, the
请参阅图8i所示,去除图案化光阻层120与去除未在金属层122下方的种子层118、黏着阻障层116。Referring to FIG. 8 i , the patterned
请参阅图8j所示,将集成电路100进行切割步骤,产生数个半导体芯片(chip)126。Referring to FIG. 8 j , the
请参阅图8k所示,此图8k与上述图6i相似,是将半导体芯片126经由覆晶(Flip Chip,FC)技术接合至另一外界基板138上,其中接合的说明如上述第6i图说明一样,所以在此就不加以重复论述。Please refer to FIG. 8k. This FIG. 8k is similar to the above-mentioned FIG. 6i. It is to bond the
第二实施例的第5实施方式:The fifth implementation mode of the second embodiment:
第5实施方式的结构与制作方法与第4实施方式的结构与制作方法相当类似,此第4实施方式的结构为第1实施方式的变化,因此以下各实施例与实施例中的相同组件的材质与制程就不加以重复说明。The structure and production method of the fifth embodiment are quite similar to the structure and production method of the fourth embodiment, and the structure of the fourth embodiment is a change of the first embodiment, so the following examples and the same components in the examples Materials and processes will not be described repeatedly.
请参阅图9a所示,第5实施方式与第4实施方式差异在于曝光(exposure)、显影(development)制程与蚀刻制程图案化此聚合物层112与加热硬化的步骤,在第5实施方式在此二步骤是同时形成聚合物块148与聚合物凸块114,也就聚合物块148与聚合物凸块114的厚度相同,且此聚合物块148与聚合物凸块114厚度介于5微米至50微米之间。Please refer to FIG. 9a, the difference between the fifth embodiment and the fourth embodiment lies in the steps of exposure (exposure), development (development) process and etching process to pattern the
请参阅图9b所示,依序形成黏着阻障层(adhesion/barrier layer)116与厚度介于0.005微米至2微米之间(较佳厚度是介于0.1微米至0.7微米之间)的种子层(seedlayer)118在整个集成电路100上的接垫32、接垫32’、聚合物凸块114与聚合物块148上。Please refer to FIG. 9 b , sequentially form an adhesion barrier layer (adhesion/barrier layer) 116 and a seed layer with a thickness between 0.005 microns and 2 microns (preferably between 0.1 microns and 0.7 microns). The (seed layer) 118 is on the
请参阅图9c所示,形成光阻层120在种子层118上,并通过曝光(exposure)与显影(development)制程图案化此光阻层120,以形成数个光阻层开口120a在光阻层120内并暴露出位于接垫32、接垫32’、聚合物凸块114与聚合物块148上方的种子层118,而在形成光阻层开口120a的过程中比如是以一倍(1X)的曝光机(steppers)或扫描机(scanners)进行曝光显影。Referring to FIG. 9c, a
请参阅图9d所示,以电镀方式形成金属层122在开口120a内的种子层118上,此金属层122至少包覆聚合物凸块114二表面上方的种子层118,金属层122比如是金、铜、银、钯、铂、铑、钌、铼或镍的单层金属层结构或是复合式金属层结构,此金属层122的厚度介于1微米至20微米,较佳的厚度可介于1.5微米至15微米之间,而复合式金属层结构的组合包括铜/镍/金、铜/金、铜/镍/钯与铜/镍/铂等组合,在此实施例中此金属层122是单层,而金属层122的材质是金,位于聚合物凸块114上的金属层122表面定义一区域为接合接垫124,此接合接垫124可用在连接外界电路,而位于聚合物块148上的金属层122表面定义一区域为打线接垫136,此打线接垫136经由打线制程在连接外界电路,其中位于打线接垫136下的聚合物块148在打线制程时可缓冲打线所产生的应力,对于厚度较薄的基底10有足够的缓冲效应,可以防止集成电路100的基底10、组件层12的主动组件在打线制程时损坏,此外此实施例由上视透视图观之打线接垫136与接垫32’的位置不同,但是打线接垫136也可以位于接垫32’上方,在此就不加重复论述。Referring to FIG. 9d, a
请参阅图9e所示,去除图案化光阻层120与去除未在金属层122下方的种子层118、黏着阻障层116。Referring to FIG. 9 e , the patterned
请参阅图9f所示,将集成电路100进行切割步骤,产生数个半导体芯片(chip)126。Referring to FIG. 9 f , the
请参阅图9g所示,此图9g与上述图6i相似,是将半导体芯片126经由覆晶(Flip Chip,FC)技术接合至另一外界基板138上,其中接合的说明如上述第6i图说明一样,所以在此就不加以重复论述。Please refer to FIG. 9g. This FIG. 9g is similar to the above-mentioned FIG. 6i. The
第二实施例的第6实施方式:The sixth embodiment of the second embodiment:
第6实施方式的结构与制作方法与第1实施方式的结构与制作方法相当类似,此第6实施方式的结构为第1实施方式的变化,因此以下各实施例与实施例中的相同组件的材质与制程就不加以重复说明。The structure and production method of the sixth embodiment are quite similar to the structure and production method of the first embodiment, and the structure of the sixth embodiment is a change of the first embodiment, so the following examples and the same components in the examples Materials and processes will not be described repeatedly.
此实施例是接续第1实施方式的图5e制程,在完成图5e后,请参阅图10a所示,以电镀方式形成一金属层154在开口120a内的种子层118上,金属层154比如是铜,此金属层154的厚度介于1微米至20微米,较佳的厚度可介于1.5微米至15微米之间。This embodiment is a continuation of the process in Figure 5e of the first embodiment. After completing Figure 5e, please refer to Figure 10a to form a
请参阅图10b所示,接着再电镀一金属层156在金属层148上,此金属层156的材质比如是镍,此金属层156的厚度介于0.1微米至20微米,较佳的厚度可介于1微米至15微米之间。Please refer to FIG. 10b, and then electroplate a
请参阅图10c所示,形成另一光阻层158在光阻层120、金属层156上,并通过曝光(exposure)与显影(development)制程图案化此光阻层158,以形成数个光阻层开口158a在光阻层158内并暴露出位于聚合物凸块114上方的金属层156,而在形成光阻层开口158a的过程中比如是以一倍(1X)的曝光机(steppers)或扫描机(scanners)进行曝光显影。10c, another
形成光阻层158的另一种方式也可以先将原有的光阻层120先去除,再形成光阻层158在种子层40与金属层156上,并通过曝光(exposure)与显影(development)制程图案化此光阻层158,以形成光阻层开口158a在光阻层158内并暴露出位于聚合物凸块114上方的金属层156,如图10d所示。Another way to form the
接续图10e所示,再电镀一金属层160在光阻层开口158a内的金属层156上,此金属层160的材质比如是含锡金属、锡铅合金、锡银合金、锡银铜合金层、无铅焊料等,此金属层160的厚度是介于1微米至300微米,较佳的厚度可介于5微米至200微米之间。Continuing as shown in FIG. 10e, a
请参阅图10f所示,去除图案化光阻层158、光阻层120,以及去除未在金属层156下方的种子层118、黏着阻障层116。Referring to FIG. 10f, the patterned
请参阅图10g所示,进行再加热制程,使金属层160到达熔点而内聚成球形。Referring to FIG. 10g, a reheating process is performed to make the
请参阅图10h所示,将基底10进行切割步骤,产生数个半导体芯片(chip)126,半导体芯片126上的金属层160可接合至另一外界基板上。Referring to FIG. 10h, the
以上说明对本发明而言只是说明性的,而非限制性的,本领域普通技术人员理解,在不脱离权利要求所限定的精神和范围的情况下,可作出许多修改、变化或等效,但都将落入本发明的权利要求可限定的范围之内。The above description is only illustrative of the present invention, rather than restrictive. Those of ordinary skill in the art understand that many modifications, changes or equivalents can be made without departing from the spirit and scope defined in the claims, but All will fall within the scope defined by the claims of the present invention.
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CN109920798A (en) * | 2019-02-01 | 2019-06-21 | 云谷(固安)科技有限公司 | Array substrate and preparation method thereof and display panel |
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CN1253939C (en) * | 2002-02-10 | 2006-04-26 | 台湾积体电路制造股份有限公司 | Jointing washer structure on semiconductor substrate |
US6667189B1 (en) * | 2002-09-13 | 2003-12-23 | Institute Of Microelectronics | High performance silicon condenser microphone with perforated single crystal silicon backplate |
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CN109920798A (en) * | 2019-02-01 | 2019-06-21 | 云谷(固安)科技有限公司 | Array substrate and preparation method thereof and display panel |
CN109920798B (en) * | 2019-02-01 | 2021-04-09 | 云谷(固安)科技有限公司 | Array substrate, manufacturing method thereof and display panel |
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