CN101225148A - A kind of synthetic method of allyl polyether type high performance water reducing agent - Google Patents
A kind of synthetic method of allyl polyether type high performance water reducing agent Download PDFInfo
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Abstract
一种烯丙基聚醚型高效减水剂的合成方法属于减水剂领域。本发明以烯丙基聚氧乙烯醚单体、马来酸酐单体以及(甲基)烯丙基磺酸钠、2-丙烯酰胺-2-甲基丙磺酸、衣康酸、丙烯酸和丙烯酰胺中一种或几种的混合物,在水溶液体系中通过无机过氧化物引发一步聚合得到的烯丙基聚醚型高效减水剂,减水剂最终结构中不包含酯键,包含醚键、羧基、酰胺基、磺酸基等官能团,本产品应用于各种水泥混凝土工程。本发明简单、过程易控制、无污染;解决了烯丙基聚醚单体聚合活性较低的缺点,解决烯丙基聚醚型高性能减水剂普遍存在的低温析晶问题;实现了在低掺量下可以得到较高的分散度和较高的保留度;特别是在极低水灰比情况下,有较好的分散性能。A method for synthesizing an allyl polyether type high-efficiency water reducer belongs to the field of water reducers. The present invention uses allyl polyoxyethylene ether monomer, maleic anhydride monomer, sodium (meth) allylsulfonate, 2-acrylamide-2-methylpropanesulfonic acid, itaconic acid, acrylic acid and propylene A mixture of one or several amides, an allyl polyether type high-efficiency water reducer obtained by one-step polymerization initiated by an inorganic peroxide in an aqueous solution system. The final structure of the water reducer does not contain ester bonds, but contains ether bonds, Carboxyl, amide, sulfonic acid and other functional groups, this product is used in various cement and concrete projects. The invention is simple, the process is easy to control, and has no pollution; it solves the disadvantage of low polymerization activity of allyl polyether monomers, and solves the ubiquitous low-temperature crystallization problem of allyl polyether type high-performance water reducers; Higher dispersion and higher retention can be obtained at low dosage; especially in the case of extremely low water-cement ratio, it has better dispersion performance.
Description
技术领域technical field
本发明涉及到制备混凝土高性能减水剂的技术范畴,具体涉及到一种烯丙基聚醚型减水剂的具体合成方法。The invention relates to the technical category of preparing a high-performance water reducer for concrete, in particular to a specific synthesis method of an allyl polyether type water reducer.
背景技术Background technique
近年来,随着我国对基础设施建设投入的不断增加,国内建筑行业的发展也日新月异,对于混凝土高效减水剂的需求量也在逐年增加。面对高效减水剂国外原材量价格昂贵的现实问题,国内原材料市场已经建立并日趋成熟起来。因此我国建筑行业迫切需要适应国内市场和高性能混凝土技术,完全实现原材料国产化的高效减水剂技术以及产品。In recent years, with the continuous increase of my country's investment in infrastructure construction, the development of the domestic construction industry is also changing with each passing day, and the demand for concrete superplasticizers is also increasing year by year. Faced with the real problem of high-efficiency superplasticizer foreign raw materials being expensive, the domestic raw material market has been established and is becoming more and more mature. Therefore, my country's construction industry urgently needs high-efficiency water reducer technology and products that adapt to the domestic market and high-performance concrete technology and fully realize the localization of raw materials.
传统聚羧酸系高效减水剂大多采用进口甲氧基聚氧乙烯醚作为主要原料,采用两步法合成高效减水剂。第一步反应,生成可聚合结构单元或“建筑砌块”,第二步反应,通过缩合或加成聚合反应生成一定性能聚合物减水剂。也有少部分专利采用烯丙基聚氧乙烯醚作为单体,采用本体聚合方式合成高效减水剂。Most of the traditional polycarboxylate superplasticizers use imported methoxypolyoxyethylene ether as the main raw material, and a two-step method is used to synthesize the superplasticizer. The first step of reaction is to generate polymerizable structural units or "building blocks", and the second step of reaction is to generate a certain performance polymer water reducer through condensation or addition polymerization. There are also a small number of patents that use allyl polyoxyethylene ether as a monomer to synthesize high-efficiency water reducers by bulk polymerization.
专利CN1412175中介绍了一种以烯丙基聚氧乙烯醚为单体,采用在没有溶剂存在但存在抗氧化剂的环境下酯化,后聚合的工艺合成的高效减水剂。该专利虽然使用也采用烯丙基醚作为合成单体,但仍将其进行酯化,工艺繁琐,结构复杂;Patent CN1412175 introduces a high-efficiency water reducer synthesized by using allyl polyoxyethylene ether as a monomer, esterification in the environment of no solvent but the presence of antioxidants, and post-polymerization. Although this patent also uses allyl ether as a synthetic monomer, it is still esterified, the process is cumbersome and the structure is complex;
专利CN1096774介绍,在配有搅拌和调温装置的四口烧瓶中,装入烯基醚(如:20甲代烯丙基聚乙二醇醚,通过甲基烯丙醇加成摩尔数33的环氧乙烷获得)573.0g、二链烯基醚(聚氧乙烯二烯丙基醚,通过烯丙醇加成33摩尔环氧乙烷后,再加入烯丙醇醚化制得)55.5g、马来酸酐43.9g、过氧化苯甲酰4.5g与甲苯104.8g混合物溶液,安装有冷凝器、N2气导入管、温度计后,把烧瓶的温度提高到80~90℃,同时在N2气气氛下连续搅拌7小时,反应完成后升温,在110℃约10mmHg压力下减压蒸馏除去甲苯,得到在室温下为固体的棕色共聚物。这种外加剂在有机溶剂中合成,通过使用碱液中和配制成中,稀释成40%固体含量的溶液,可以与萘系或聚羧酸系减水剂等进行复配,使混凝土坍落度保持性能极好而不会影响水泥的凝结硬化。此方法采用有机溶剂甲苯作为反应介质,反应完成必须回收甲苯,工艺复杂,对环境有污染,不易于大规模生产;The patent CN1096774 introduces that in a four-necked flask equipped with a stirring and temperature regulating device, an alkenyl ether (such as: 20 methallyl polyglycol ether, methallyl alcohol with a molar number of 33 Ethylene oxide) 573.0g, Dialkenyl ether (polyoxyethylene diallyl ether, obtained by adding 33 moles of ethylene oxide to allyl alcohol, then adding allyl alcohol to etherification) 55.5g , maleic anhydride 43.9g, benzoyl peroxide 4.5g and toluene 104.8g mixture solution, after installing condenser, N2 gas introduction pipe, thermometer, raise the temperature of the flask to 80~90 ℃, simultaneously in N2 gas atmosphere Stir continuously at 100°C for 7 hours. After the reaction is completed, the temperature is raised, and the toluene is distilled off under reduced pressure at 110° C. under a pressure of about 10 mmHg to obtain a brown copolymer that is solid at room temperature. This admixture is synthesized in an organic solvent, neutralized with lye, diluted to a solution with a solid content of 40%, and can be compounded with naphthalene-based or polycarboxylic acid-based water reducers to make concrete slump It has excellent strength retention performance without affecting the setting and hardening of cement. This method adopts the organic solvent toluene as the reaction medium, the toluene must be recovered after the reaction is completed, the process is complicated, the environment is polluted, and it is not easy to produce on a large scale;
专利USP5925184采用短链的甲氧基聚乙二醇甲基丙烯酸酯(n=4)和长链的聚乙二醇甲基丙烯酸酯(n=23)以及甲基丙烯酸等三种单体直接共聚,合成了一种坍落度保持性能较好、对硫铝酸盐膨胀剂也适用的丙烯酸系减水剂,其中一个实施例如下:在装有温度计、搅拌器、滴液漏斗、N2气导入管和回流冷凝管的玻璃反应容器中,装入500份水,搅拌下通N2除O2,在N2保护下加热至80℃,接着在4小时内滴加混合了350份长链和50份短链、100份甲基丙烯酸、150水和2.8份链转移剂3-巯基丙酸的单体水溶液,40份10%过硫酸铵溶液滴完后,在1小时内继续滴加过硫酸铵水溶液,得到重均分子量22000的聚合物水溶液。此发明采用的活性大单体是甲基丙烯酸酯,得到的减水剂是与本发明不同的聚酯类高性能减水剂。Patent USP5925184 uses short-chain methoxy polyethylene glycol methacrylate (n=4) and long-chain polyethylene glycol methacrylate (n=23) and three monomers such as methacrylic acid to directly copolymerize , synthesized a kind of acrylic water reducer with better slump retention performance and also suitable for sulphoaluminate expansion agent. Put 500 parts of water into the glass reaction vessel of tube and reflux condenser, pass N2 under stirring to remove O2, heat to 80°C under the protection of N2, then drop and mix 350 parts of long chain and 50 parts of short chain within 4 hours Chain, 100 parts of methacrylic acid, 150 parts of water and 2.8 parts of chain transfer agent 3-mercaptopropionic acid monomer aqueous solution, after 40 parts of 10% ammonium persulfate solution is dripped, continue to add dropwise ammonium persulfate aqueous solution within 1 hour, An aqueous polymer solution having a weight average molecular weight of 22,000 was obtained. The active macromonomer used in this invention is methacrylate, and the obtained water reducer is a polyester high-performance water reducer different from the present invention.
在专利CN1847187A中公开了一种以烯丙基聚氧乙烯醚或甲氧基聚乙二醇醚为原料,采用氧化还原体系作为引发剂得到的聚合产物。在四口瓶中加入AE、去离子水、27%过氧化氢,升温到50度,同时滴加混合了马来酸酐、苯乙烯磺酸钠的水溶液和甲醛合次硫酸氢钠溶液。滴加时间控制在90分钟左右,反应温度48~52℃。滴加完毕后保温0.5h,用30%氢氧化钠中和Ph=6.5左右。该专利采用氧化还原体系作为引发,与本发明不同。Patent CN1847187A discloses a polymerization product obtained by using allyl polyoxyethylene ether or methoxypolyethylene glycol ether as a raw material and using a redox system as an initiator. Add AE, deionized water, and 27% hydrogen peroxide into the four-neck flask, raise the temperature to 50°C, and simultaneously add maleic anhydride, sodium styrene sulfonate aqueous solution and sodium formaldehyde sulfoxylate solution dropwise. The dropping time is controlled at about 90 minutes, and the reaction temperature is 48-52°C. After the dropwise addition, keep warm for 0.5h, and neutralize with 30% sodium hydroxide to about Ph=6.5. This patent uses a redox system as initiation, which is different from the present invention.
多数专利中所描述的聚羧酸系减水剂的制备均需要大单体的合成作为减水剂合成的第一步反应。通过将含聚氧乙烯链的单体与丙烯酸、马来酸等含双键的单体进行酯化或者酰化,从而形成包含不饱和双键的大单体聚合物。再将此种酯化物或酰化物作为反应原料,与包含双键的羧酸进行聚合,并在其结构中引入羧基、磺酸基等一系列有利于减水的基团,从而合成包含酯键的减水剂。在我国,此种减水剂合成方法比较流行,其中大单体的合成影响着减水剂的性能和质量。大单体的合成工艺复杂,并且很难进行精细的控制。整体聚羧酸高效减水剂技术均存在合成过程繁琐,生产周期长,成本高,部分工艺不符合环保要求,产品性能不佳等问题。The preparation of polycarboxylate water reducers described in most patents requires the synthesis of macromonomers as the first step in the synthesis of water reducers. A macromonomer polymer containing unsaturated double bonds is formed by esterifying or acylating monomers containing polyoxyethylene chains with monomers containing double bonds such as acrylic acid and maleic acid. Then use this esterified product or acylated product as the reaction raw material, polymerize with carboxylic acid containing double bond, and introduce a series of groups that are beneficial to water reduction, such as carboxyl group and sulfonic acid group, in its structure, thereby synthesizing water reducing agent. In our country, this kind of water reducer synthesis method is more popular, and the synthesis of macromonomer affects the performance and quality of water reducer. The synthesis process of macromonomers is complex and difficult to finely control. The overall polycarboxylate high-efficiency water reducer technology has problems such as cumbersome synthesis process, long production cycle, high cost, part of the process does not meet environmental protection requirements, and poor product performance.
发明内容Contents of the invention
本发明提出了一种新的烯丙基聚醚类减水剂的合成方法,此种方法的特征在于:采用不饱和烯丙基聚乙二醇单体,与马来酸酐以及(甲基)烯丙基磺酸钠、2-丙烯酰胺-2-甲基丙磺酸、衣康酸、丙烯酸和丙稀酰胺中一种或几种的混合物,在水溶液中,采用特定的一步法合成工艺,以及采用预处理马来酸酐的方式调节反应体系活性,通过过硫酸铵引发聚合得到的高分子聚合物。本合成方法得到聚醚类减水剂的结构中不包含酯键,包含醚键以及羧基、酰胺基、磺酸基等官能团;有效地解决了聚羧酸减水剂制备过程复杂,成本昂贵,生产周期长等问题。The present invention proposes a new synthetic method of allyl polyether water reducer, which is characterized in that: using unsaturated allyl polyethylene glycol monomer, and maleic anhydride and (methyl) Sodium allyl sulfonate, 2-acrylamide-2-methylpropane sulfonic acid, itaconic acid, acrylic acid and acrylamide one or more of the mixture, in aqueous solution, using a specific one-step synthesis process, And the high molecular polymer obtained by adjusting the activity of the reaction system by pretreating maleic anhydride and initiating polymerization through ammonium persulfate. The structure of the polyether water reducer obtained by the synthesis method does not contain ester bonds, but contains ether bonds and functional groups such as carboxyl groups, amido groups, and sulfonic acid groups; effectively solves the problem of complex preparation process of polycarboxylate water reducers and high cost. Long production cycle and other issues.
本发明中烯丙基聚醚系超塑化剂合成采用的特定一步法合成工艺主要操作方法如下:将反应釜升高温度至40~60℃,将不饱和烯丙基聚乙二醇单体加入装有预处理过的马来酸酐水溶液的反应釜中,之后升高温度达到70~90℃将(甲基)烯丙基磺酸钠、2-丙烯酰胺-2-甲基丙磺酸、衣康酸、丙烯酸和丙稀酰胺中一种或几种的混合物水溶液滴加入反应釜中,单体滴加时间45~180分钟;The main operation method of the specific one-step synthesis process adopted in the synthesis of allyl polyether superplasticizer in the present invention is as follows: the temperature of the reaction kettle is raised to 40-60°C, and the unsaturated allyl polyethylene glycol monomer Add the pretreated maleic anhydride aqueous solution into the reaction kettle, and then raise the temperature to 70-90°C to add (meth)allyl sodium sulfonate, 2-acrylamide-2-methylpropanesulfonic acid, The aqueous solution of one or more mixtures of itaconic acid, acrylic acid and acrylamide is added dropwise into the reaction kettle, and the monomer addition time is 45-180 minutes;
或将反应釜温度升高至40~60℃,在反应釜中装入经预处理的马来酸酐水溶液,之后将(甲基)烯丙基磺酸钠、2-丙烯酰胺-2-甲基丙磺酸、衣康酸、丙烯酸和丙稀酰胺中一种或几种的混合物水溶液与不饱和烯丙基聚乙二醇单体混合,升高温度达到70~90℃,滴加混合单体,滴加时间45~180分钟;Or raise the temperature of the reactor to 40-60°C, put the pretreated aqueous solution of maleic anhydride in the reactor, and then add sodium (meth)allylsulfonate, 2-acrylamide-2-methyl Mix the aqueous solution of one or more mixtures of propanesulfonic acid, itaconic acid, acrylic acid and acrylamide with unsaturated allyl polyethylene glycol monomer, raise the temperature to 70-90°C, and add the mixed monomer dropwise , the dropping time is 45-180 minutes;
单体滴加同时将占引发剂溶液总质量70%~80%的过硫酸铵引发剂水溶液以滴加的方式投入釜中,过硫酸铵引发剂溶液滴加时间45~180分钟,滴加完毕封闭反应1~2h,加入剩余质量30%~20%的过硫酸铵引发剂溶液,恒温封闭反应30~60分钟后自然冷却,当温度降低至55℃以下时,用NaOH溶液将合成溶液调节PH=6.5±0.5,得到质量百分比浓度为38%~52%的烯丙基醚型混凝土高效减水剂;浓度可根据水量进行调节;While the monomer is being added dropwise, the ammonium persulfate initiator aqueous solution accounting for 70% to 80% of the total mass of the initiator solution is dropped into the kettle in the form of dropwise addition. The time for adding the ammonium persulfate initiator solution is 45 to 180 minutes. Block the reaction for 1 to 2 hours, add the remaining mass of 30% to 20% ammonium persulfate initiator solution, keep the temperature and block the reaction for 30 to 60 minutes, then cool naturally, when the temperature drops below 55°C, use NaOH solution to adjust the pH of the synthetic solution = 6.5±0.5, to obtain the allyl ether concrete high-efficiency water reducer with a mass percentage concentration of 38% to 52%; the concentration can be adjusted according to the water volume;
上述的马来酸酐预处理方法为:采用质量百分比浓度30~50%的氢氧化钠溶液体调节其中和度,预处理后中和度达到0.2~0.5;The above-mentioned maleic anhydride pretreatment method is: using a sodium hydroxide solution with a mass percent concentration of 30-50% to adjust the neutralization degree, and the neutralization degree after the pretreatment reaches 0.2-0.5;
其中马来酸酐与不饱和烯丙基聚乙二醇单体摩尔比为1.5~4∶1,过硫酸铵引发剂用量与不饱和烯丙基聚乙二醇单体摩尔比为0.09~0.45∶1;(甲基)烯丙基磺酸钠、2-丙烯酰胺-2-甲基丙磺酸、衣康酸、丙烯酸和丙稀酰胺一种或几种混合与不饱和烯丙基聚乙二醇单体摩尔比0.3~0.7∶1。Wherein the molar ratio of maleic anhydride to unsaturated allyl polyethylene glycol monomer is 1.5~4:1, and the molar ratio of ammonium persulfate initiator consumption to unsaturated allyl polyethylene glycol monomer is 0.09~0.45: 1; One or more of sodium (meth)allyl sulfonate, 2-acrylamide-2-methylpropanesulfonic acid, itaconic acid, acrylic acid and acrylamide mixed with unsaturated allyl polyethylene glycol The alcohol monomer molar ratio is 0.3-0.7:1.
本发明的关键在于:以烯丙基聚乙二醇为单体原料,通过预处理马来酸酐的方式调节反应体系的活性,采用一步合成方法。其中,“一步合成法”的概念是指:采用由环氧乙烷开环反应直接得到产品作为基础大单体,直接进行聚合反应。采用本方法得到的产品,送中国计量院经由美国wyatt公司生产的DAWN EOS型多角度激光光散射仪测定,得到重均分子量为4000~100000,数均分子量为3000~80000。The key of the invention lies in: using allyl polyethylene glycol as a monomer raw material, adjusting the activity of the reaction system by pretreating maleic anhydride, and adopting a one-step synthesis method. Among them, the concept of "one-step synthesis method" refers to: using the product directly obtained from the ring-opening reaction of ethylene oxide as the basic macromonomer to directly carry out the polymerization reaction. The product obtained by this method is sent to China Metrology Institute for measurement by a DAWN EOS type multi-angle laser light scattering instrument produced by U.S. wyatt company, and the weight average molecular weight obtained is 4000~100000, and the number average molecular weight is 3000~80000.
该减水剂的由通式(a)表示的不饱和烯丙基聚乙二醇作为主要反应单体,与马来酸酐,以及甲基)烯丙基磺酸钠、2-丙烯酰胺-2-甲基丙磺酸、衣康酸、丙烯酸和丙稀酰胺中一种或几种的混合物,在水溶液中,采用特定的一步法合成工艺,通无机过氧化物引发聚合得到的高分子聚合物。该减水剂支链结构中不包含酯键,包含醚键以及羧基、酰胺基、磺酸基等官能团。The unsaturated allyl polyethylene glycol represented by the general formula (a) of the water reducing agent is used as the main reactive monomer, and maleic anhydride, and sodium meth)allyl sulfonate, 2-acrylamide-2 - A mixture of one or more of methylpropanesulfonic acid, itaconic acid, acrylic acid and acrylamide, in an aqueous solution, using a specific one-step synthesis process, a high molecular polymer obtained by polymerization initiated by an inorganic peroxide . The branched structure of the water reducer does not contain ester bonds, but contains ether bonds and functional groups such as carboxyl, amide, and sulfonic acid groups.
H2C=CH-CH2O-CH2-CH2nOH (a)H 2 C=CH-CH 2 O-CH 2 -CH 2 n OH (a)
n=18、23、45n=18, 23, 45
本发明的效果:Effect of the present invention:
1.合成采用方法采用一步法。原材料选用烯丙基聚乙二醇,结构中包含不饱和双键,合成工艺免除了传统工艺中的酯化步骤,避免高温反应。采用水溶液聚合方式,操作简便,有利于工业化生产实施。1. The synthesis adopts a one-step method. The raw material is allyl polyethylene glycol, and the structure contains unsaturated double bonds. The synthesis process avoids the esterification step in the traditional process and avoids high temperature reaction. The aqueous solution polymerization method is adopted, and the operation is simple and convenient, which is beneficial to the implementation of industrial production.
2.合成方法中采用预处理方法提高反应体系的活性。不饱和烯丙基聚乙二醇单体(a)活性特殊,不易与其它单体共聚合。通过将马来酸酐进行预处理的方法,提高反应体系聚合活性,实现一步聚合制备高效减水剂的方法。得到减水剂产品状态稳定,低温下存放不结晶,且低温储存后性能不受影响。2. In the synthetic method, a pretreatment method is adopted to improve the activity of the reaction system. The unsaturated allyl polyethylene glycol monomer (a) has special activity and is difficult to copolymerize with other monomers. By pretreating maleic anhydride, the polymerization activity of the reaction system is improved, and the method for preparing a high-efficiency water reducer by one-step polymerization is realized. The state of the obtained water reducer product is stable, it does not crystallize when stored at low temperature, and its performance is not affected after low temperature storage.
3.本合成方法属于清洁生产工艺。反应原料均无污染,反应过程不需要氮气保护,避免充氮气排出空气的复杂操作,反映全程安全、环保、清洁。3. The synthesis method belongs to clean production process. The reaction raw materials are non-polluting, and the reaction process does not require nitrogen protection, avoiding the complicated operation of filling nitrogen and discharging air, reflecting the safety, environmental protection and cleanliness of the whole process.
4.本合成方法得到聚醚类减水剂的结构中不包含酯键,包含醚键以及羧基、酰胺基、磺酸基等能够提供较高分散效果和保留效果的官能团,。4. The structure of the polyether water reducer obtained by this synthesis method does not contain ester bonds, but contains ether bonds and functional groups such as carboxyl, amide, and sulfonic acid groups that can provide higher dispersion and retention effects.
5.采用本方法合成的减水剂性能优异,折固掺量0.25%,W/C=0.29,水泥净浆2小时损失较小,且适应于不同厂家水泥。在极低水灰比W/C=0.20~0.23情况下,与其它国产减水剂相同掺量时,净浆仍可保持较高的分散性能;应用于混凝土领域,有较好的工作性能。5. The water reducing agent synthesized by this method has excellent performance, the reduced solid content is 0.25%, the W/C=0.29, the loss of the cement paste after 2 hours is small, and it is suitable for different manufacturers of cement. In the case of extremely low water-cement ratio W/C=0.20~0.23, when the same dosage as other domestic water reducers, the clean slurry can still maintain a high dispersion performance; it has better working performance when used in the field of concrete.
具体实施方式Detailed ways
以下实施例中所提到的“份”均指摩尔份数:"Parts" mentioned in the following examples all refer to mole fractions:
实施例1Example 1
向装有搅拌、冷凝、出水回流的反应容器中加入16份水,温度在40℃时,加入1.5份马来酸酐,加入0.3份质量百分比浓度为50%的氢氧化钠溶液,对马来酸酐进行预中和处理。将0.25份丙烯酸,0.05份2-丙烯酰胺-2-甲基丙磺酸,1份烯丙基聚乙二醇醚(n=18)顺序溶入25份水中,充分搅拌均匀,形成淡黄色透明单体混合溶液。将0.063份过硫酸铵溶于35份水中,温度升高至70℃,分别滴加单体混合溶液和引发剂水溶液。单体混合溶液45分钟滴加完毕,引发剂水溶液60分钟滴加完毕。保持70℃封闭反应1小时。将0.027份过硫酸铵溶入15份水中,搅拌均匀后加入釜中,恒温封闭反应1小时。自然冷却至50℃,加入浓度30%的NaOH调节溶液pH=6.0。制得聚羧酸减水剂产品1,棕黄色透明液体,浓度38%。Add 16 parts of water to the reaction vessel equipped with stirring, condensation, and effluent reflux. When the temperature is at 40°C, add 1.5 parts of maleic anhydride, and add 0.3 parts of sodium hydroxide solution with a mass percentage concentration of 50%. Perform pre-neutralization. Dissolve 0.25 parts of acrylic acid, 0.05 parts of 2-acrylamide-2-methylpropanesulfonic acid, and 1 part of allyl polyethylene glycol ether (n=18) into 25 parts of water in sequence, and stir well to form a light yellow transparent Monomer mixed solution. Dissolve 0.063 parts of ammonium persulfate in 35 parts of water, raise the temperature to 70°C, and add the monomer mixed solution and initiator aqueous solution dropwise, respectively. The monomer mixed solution was added dropwise in 45 minutes, and the initiator aqueous solution was added dropwise in 60 minutes. Keep the blocking reaction at 70°C for 1 hour. Dissolve 0.027 parts of ammonium persulfate into 15 parts of water, stir evenly, add to the kettle, and seal the reaction at constant temperature for 1 hour. Cool naturally to 50° C., and add NaOH with a concentration of 30% to adjust the pH of the solution to 6.0. The obtained polycarboxylate superplasticizer product 1 is a brownish-yellow transparent liquid with a concentration of 38%.
实施例2Example 2
向装有搅拌、冷凝、出水回流的反应容器中加入13.4份水中,温度在45℃加入2份马来酸酐,加入1份质量百分比浓度为30%氢氧化钠溶液,对马来酸酐进行预中和处理。加入1份烯丙基聚乙二醇醚(n=23)。将0.15份丙烯酸、0.15份丙烯酰胺、0.05份(甲基)烯丙基磺酸钠溶入22.3份水中,搅拌均匀得到透明溶液。将0.147份过硫酸铵溶于46.7份水中,温度升高至80℃,分别滴加单体溶液和引发剂水溶液。单体混合溶液90分钟滴加完毕,引发剂水溶液90分钟滴加完毕。保持80℃封闭反应2小时。将0.063份过硫酸铵溶入20份水中,搅拌均匀后加入釜中,恒温封闭反应1小时。自然冷却至50℃,加入30%NaOH调节溶液pH=6.5。制得聚羧酸减水剂产品2,棕黄色透明液体,浓度40%。Add 13.4 parts of water to the reaction vessel equipped with stirring, condensation, and effluent reflux, add 2 parts of maleic anhydride at a temperature of 45°C, add 1 part of sodium hydroxide solution with a mass percentage concentration of 30%, and pre-neutralize the maleic anhydride. and processing. 1 part of allyl polyglycol ether (n=23) was added. Dissolve 0.15 parts of acrylic acid, 0.15 parts of acrylamide, and 0.05 parts of sodium (meth)allyl sulfonate into 22.3 parts of water, and stir evenly to obtain a transparent solution. Dissolve 0.147 parts of ammonium persulfate in 46.7 parts of water, raise the temperature to 80°C, and add the monomer solution and the aqueous initiator solution dropwise, respectively. The monomer mixed solution was added dropwise in 90 minutes, and the initiator aqueous solution was added dropwise in 90 minutes. Keep at 80°C to block the reaction for 2 hours. Dissolve 0.063 parts of ammonium persulfate into 20 parts of water, stir evenly, add to the kettle, and keep the reaction at constant temperature for 1 hour. Naturally cool to 50°C, add 30% NaOH to adjust the pH of the solution to 6.5. The obtained polycarboxylate superplasticizer product 2 is a brownish-yellow transparent liquid with a concentration of 40%.
实施例3Example 3
向装有搅拌、冷凝、出水回流的反应容器中加入8.9份水,温度在50℃时,加入3.5份马来酸酐,加入浓度1.2份质量百分比浓度为50%的氢氧化钠溶液,对马来酸酐进行预中和处理。将0.5份丙烯酸,0.05份2-丙烯酰胺-2-甲基丙磺酸,1份烯丙基聚乙二醇醚(n=45)顺序溶入15.6份水中,充分搅拌均匀,形成淡黄色透明单体混合溶液。将0.13份过硫酸铵溶于31.2份水中,温度升高至85℃,分别滴加单体混合溶液和引发剂水溶液。单体混合溶液150分钟滴加完毕,引发剂水溶液180分钟滴加完毕。保持85℃封闭反应1小时。将0.06份过硫酸铵溶入13.4份水中,搅拌均匀后加入釜中,恒温封闭反应1小时。自然冷却至55℃,加入30%NaOH调节溶液pH=6.5。制得聚羧酸减水剂产品3,棕黄色半透明液体,浓度48%Add 8.9 parts of water to the reaction vessel equipped with stirring, condensation, and effluent reflux. When the temperature is at 50°C, add 3.5 parts of maleic anhydride, and add 1.2 parts of sodium hydroxide solution with a mass percentage concentration of 50%. Anhydrides are pre-neutralized. Dissolve 0.5 parts of acrylic acid, 0.05 parts of 2-acrylamide-2-methylpropanesulfonic acid, and 1 part of allyl polyglycol ether (n=45) into 15.6 parts of water in sequence, and stir well to form a light yellow transparent Monomer mixed solution. Dissolve 0.13 parts of ammonium persulfate in 31.2 parts of water, raise the temperature to 85°C, and add the monomer mixed solution and initiator aqueous solution dropwise, respectively. The monomer mixed solution was added dropwise in 150 minutes, and the initiator aqueous solution was added dropwise in 180 minutes. Keep the blocking reaction at 85°C for 1 hour. Dissolve 0.06 parts of ammonium persulfate into 13.4 parts of water, stir evenly, add to the kettle, and keep the reaction at constant temperature for 1 hour. Cool naturally to 55°C, add 30% NaOH to adjust the pH of the solution to 6.5. Prepared polycarboxylate superplasticizer product 3, brownish-yellow translucent liquid, concentration 48%
实施例4Example 4
向装有搅拌、冷凝、出水回流的反应容器中加入8.9份水,温度在50℃时,加入3.5份马来酸酐,加入1.2份质量百分比浓度50%的氢氧化钠溶液,对马来酸酐进行预中和处理。加入1份烯丙基聚乙二醇醚(n=45)。将0.5份丙烯酸,0.05份2-丙烯酰胺-2-甲基丙磺酸顺序溶入15.6份水中,充分搅拌均匀,形成淡黄色透明单体混合溶液。将0.13份过硫酸铵溶于31.2份水中,温度升高至85℃,分别滴加单体混合溶液和引发剂水溶液。单体混合溶液150分钟滴加完毕,引发剂水溶液180分钟滴加完毕。保持85℃封闭反应1小时。将0.06份过硫酸铵溶入13.4份水中,搅拌均匀后加入釜中,恒温封闭反应1小时。自然冷却至55℃,加入30%NaOH调节溶液pH=7.0。制得聚羧酸减水剂产品4,棕黄色半透明液体浓度48%Add 8.9 parts of water to the reaction vessel equipped with stirring, condensation, and effluent reflux. When the temperature is at 50°C, add 3.5 parts of maleic anhydride, add 1.2 parts of sodium hydroxide solution with a concentration of 50% by mass percentage, and perform the reaction on maleic anhydride. Pre-neutralization. 1 part of allyl polyglycol ether (n=45) was added. Dissolve 0.5 parts of acrylic acid and 0.05 parts of 2-acrylamide-2-methylpropanesulfonic acid into 15.6 parts of water in sequence, and stir well to form a light yellow transparent monomer mixed solution. Dissolve 0.13 parts of ammonium persulfate in 31.2 parts of water, raise the temperature to 85°C, and add the monomer mixed solution and initiator aqueous solution dropwise, respectively. The monomer mixed solution was added dropwise in 150 minutes, and the initiator aqueous solution was added dropwise in 180 minutes. Keep the blocking reaction at 85°C for 1 hour. Dissolve 0.06 parts of ammonium persulfate into 13.4 parts of water, stir evenly, add to the kettle, and keep the reaction at constant temperature for 1 hour. Cool naturally to 55°C, add 30% NaOH to adjust the pH of the solution to 7.0. Prepared polycarboxylate superplasticizer product 4, brownish yellow translucent liquid concentration 48%
实施例5Example 5
向装有搅拌、冷凝、出水回流的反应容器中加入22.3份水,温度在60℃加入4份马来酸酐,加入2份质量百分比浓度为50%氢氧化钠溶液,对马来酸酐进行预中和处理。加入1份M2000烯丙基聚乙二醇醚(n=45)。将0.5份丙烯酸、0.15份衣康酸、0.05份2-丙烯酰胺-2-甲基丙磺酸顺序溶入42.3份水中,充分搅拌均匀,形成无色透明单体混合溶液。将0.315份引发剂溶于46份水中,温度升高至90℃,分别低价单体混合溶液和引发剂水溶液。单体混合溶液180分钟滴加完毕,引发剂水溶液180分钟滴加完毕。保持90℃封闭反应1小时。将0.135份引发剂溶入20份水中,搅拌均匀后加入釜中,恒温封闭反应0.5小时。自然冷却至54℃,加入30%NaOH调节溶液pH=7.0。制得聚羧酸减水剂产品5,棕黄色混浊液体,浓度52%。Add 22.3 parts of water to the reaction vessel equipped with stirring, condensation, and effluent reflux, add 4 parts of maleic anhydride at a temperature of 60°C, add 2 parts of 50% sodium hydroxide solution by mass percentage, and pre-neutralize the maleic anhydride. and processing. Add 1 part of M2000 allyl polyglycol ether (n=45). Dissolve 0.5 parts of acrylic acid, 0.15 parts of itaconic acid, and 0.05 parts of 2-acrylamide-2-methylpropanesulfonic acid into 42.3 parts of water in sequence, and stir well to form a colorless and transparent monomer mixed solution. Dissolve 0.315 parts of initiator in 46 parts of water, raise the temperature to 90°C, and separate the low-valent monomer mixed solution and the aqueous initiator solution. The monomer mixed solution was added dropwise in 180 minutes, and the initiator aqueous solution was added dropwise in 180 minutes. Keep the blocking reaction at 90°C for 1 hour. Dissolve 0.135 parts of initiator into 20 parts of water, stir evenly, add into the kettle, and keep the reaction at constant temperature for 0.5 hours. Naturally cool to 54°C, add 30% NaOH to adjust the pH of the solution to 7.0. The obtained polycarboxylate superplasticizer product 5 is a brownish-yellow turbid liquid with a concentration of 52%.
实施效果Implementation Effect
1.净浆流动度1. Fluidity of pulp
为比较减水剂对不同水泥的塑化作用效果,试验测定了同掺量下如下几种减水剂对不同水泥品种的净浆流动度。试验按GB/T8077-2000《混凝土外加剂匀质性试验方法》进行,W/C=0.29,掺量为折固掺量。试验结果见表1:In order to compare the plasticizing effects of water reducing agents on different cements, the fluidity of the following water reducing agents on different cement varieties under the same dosage was tested. The test is carried out according to GB/T8077-2000 "Test Method for Homogeneity of Concrete Admixtures", W/C=0.29, and the dosage is the reduced-solid dosage. The test results are shown in Table 1:
表1不同水泥净浆流动性能结果Table 1 Flow performance results of different cement pastes
2.低水灰比净将流动度2. Low water-cement ratio net fluidity
本产品性能最大特点在于在极低水灰比W/C=0.20~0.23情况下,与其它国产减水剂相同掺量时,净浆仍可保持较高的分散性能。试验按GB/T8077-2000《混凝土外加剂匀质性试验方法》进行,选用不同系列、不同产地减水剂PC-1、PC-2作为对比样品,相同折固掺量下测得净浆,试验结果见表2:The most important feature of this product is that it can still maintain a high dispersibility when it is mixed with other domestic superplasticizers at the very low water-cement ratio W/C=0.20~0.23. The test was carried out in accordance with GB/T8077-2000 "Concrete Admixture Homogeneity Test Method", and different series and different origins of water reducing agents PC-1 and PC-2 were selected as comparison samples. The test results are shown in Table 2:
表2低水泥比水泥净浆流动性能结果Table 2 Flow performance results of low cement ratio cement slurry
3.砂浆减水率3. Mortar water reducing rate
采用琉璃河42.5水泥450g、标准砂1袋,空白用水量220g,砂浆减水率实验结果如表3所示:Using 450g of Liulihe 42.5 cement, 1 bag of standard sand, and 220g of blank water, the experimental results of the water-reducing rate of the mortar are shown in Table 3:
表3水泥砂浆减水率实验结果Table 3 Experimental results of water-reducing rate of cement mortar
4、混凝土数据:4. Concrete data:
将本产品在-15℃环境下放置10小时,样品外观没有变化,底部没有晶体析出,且性能良好。以下为本产品混凝土数据:The product was placed at -15°C for 10 hours, the appearance of the sample did not change, no crystals precipitated at the bottom, and the performance was good. The following is the concrete data of this product:
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