CN106587706B - A kind of self-compaction high workability concrete polycarboxylate superplasticizer composition - Google Patents
A kind of self-compaction high workability concrete polycarboxylate superplasticizer composition Download PDFInfo
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- CN106587706B CN106587706B CN201611117472.0A CN201611117472A CN106587706B CN 106587706 B CN106587706 B CN 106587706B CN 201611117472 A CN201611117472 A CN 201611117472A CN 106587706 B CN106587706 B CN 106587706B
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- polycarboxylate superplasticizer
- mother liquor
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- 229920005646 polycarboxylate Polymers 0.000 title claims abstract description 62
- 239000008030 superplasticizer Substances 0.000 title claims abstract description 50
- 239000000203 mixture Substances 0.000 title claims abstract description 38
- 239000004567 concrete Substances 0.000 title claims abstract description 26
- 238000005056 compaction Methods 0.000 title claims abstract 8
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims abstract description 44
- 239000012452 mother liquor Substances 0.000 claims abstract description 38
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 37
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 35
- 239000004568 cement Substances 0.000 claims abstract description 23
- 239000000463 material Substances 0.000 claims abstract description 22
- 239000002994 raw material Substances 0.000 claims abstract description 19
- 239000002253 acid Substances 0.000 claims abstract description 16
- 239000004034 viscosity adjusting agent Substances 0.000 claims abstract description 14
- 239000004033 plastic Substances 0.000 claims abstract description 13
- 229920003023 plastic Polymers 0.000 claims abstract description 13
- 230000003467 diminishing effect Effects 0.000 claims abstract 5
- 230000002045 lasting effect Effects 0.000 claims abstract 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 64
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 57
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 50
- 239000000178 monomer Substances 0.000 claims description 40
- 229920000056 polyoxyethylene ether Polymers 0.000 claims description 27
- 229940051841 polyoxyethylene ether Drugs 0.000 claims description 26
- 239000007788 liquid Substances 0.000 claims description 22
- 239000003999 initiator Substances 0.000 claims description 19
- 235000011121 sodium hydroxide Nutrition 0.000 claims description 19
- 229920000570 polyether Polymers 0.000 claims description 17
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 16
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 9
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 9
- VWDWKYIASSYTQR-UHFFFAOYSA-N sodium nitrate Chemical compound [Na+].[O-][N+]([O-])=O VWDWKYIASSYTQR-UHFFFAOYSA-N 0.000 claims description 8
- -1 acrylic ester Chemical class 0.000 claims description 7
- 230000002687 intercalation Effects 0.000 claims description 7
- 238000009830 intercalation Methods 0.000 claims description 7
- 238000003756 stirring Methods 0.000 claims description 7
- 125000002091 cationic group Chemical group 0.000 claims description 6
- 238000006243 chemical reaction Methods 0.000 claims description 6
- 238000002360 preparation method Methods 0.000 claims description 6
- 150000003839 salts Chemical class 0.000 claims description 6
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical compound CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 claims description 5
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims description 5
- BWYYYTVSBPRQCN-UHFFFAOYSA-M sodium;ethenesulfonate Chemical compound [Na+].[O-]S(=O)(=O)C=C BWYYYTVSBPRQCN-UHFFFAOYSA-M 0.000 claims description 5
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 claims description 4
- 239000002202 Polyethylene glycol Substances 0.000 claims description 4
- 229920001223 polyethylene glycol Polymers 0.000 claims description 4
- 239000004317 sodium nitrate Substances 0.000 claims description 4
- 235000010344 sodium nitrate Nutrition 0.000 claims description 4
- 229910052938 sodium sulfate Inorganic materials 0.000 claims description 4
- 235000011152 sodium sulphate Nutrition 0.000 claims description 4
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 claims description 3
- QZPSOSOOLFHYRR-UHFFFAOYSA-N 3-hydroxypropyl prop-2-enoate Chemical compound OCCCOC(=O)C=C QZPSOSOOLFHYRR-UHFFFAOYSA-N 0.000 claims description 3
- DKIDEFUBRARXTE-UHFFFAOYSA-N 3-mercaptopropanoic acid Chemical compound OC(=O)CCS DKIDEFUBRARXTE-UHFFFAOYSA-N 0.000 claims description 3
- FZGFBJMPSHGTRQ-UHFFFAOYSA-M trimethyl(2-prop-2-enoyloxyethyl)azanium;chloride Chemical group [Cl-].C[N+](C)(C)CCOC(=O)C=C FZGFBJMPSHGTRQ-UHFFFAOYSA-M 0.000 claims description 3
- JHUFGBSGINLPOW-UHFFFAOYSA-N 3-chloro-4-(trifluoromethoxy)benzoyl cyanide Chemical compound FC(F)(F)OC1=CC=C(C(=O)C#N)C=C1Cl JHUFGBSGINLPOW-UHFFFAOYSA-N 0.000 claims description 2
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 claims description 2
- 229930091371 Fructose Natural products 0.000 claims description 2
- RFSUNEUAIZKAJO-ARQDHWQXSA-N Fructose Chemical compound OC[C@H]1O[C@](O)(CO)[C@@H](O)[C@@H]1O RFSUNEUAIZKAJO-ARQDHWQXSA-N 0.000 claims description 2
- 239000005715 Fructose Substances 0.000 claims description 2
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 claims description 2
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 claims description 2
- 229920001451 polypropylene glycol Polymers 0.000 claims description 2
- PHTQWCKDNZKARW-UHFFFAOYSA-N isoamylol Chemical group CC(C)CCO PHTQWCKDNZKARW-UHFFFAOYSA-N 0.000 claims 6
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 claims 3
- 150000007513 acids Chemical class 0.000 claims 3
- 239000000138 intercalating agent Substances 0.000 claims 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims 2
- 150000004680 hydrogen peroxides Chemical class 0.000 claims 2
- SPFMQWBKVUQXJV-BTVCFUMJSA-N (2r,3s,4r,5r)-2,3,4,5,6-pentahydroxyhexanal;hydrate Chemical group O.OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C=O SPFMQWBKVUQXJV-BTVCFUMJSA-N 0.000 claims 1
- 241000255964 Pieridae Species 0.000 claims 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 claims 1
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical group C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 claims 1
- JWOZNFLDHJVYMI-UHFFFAOYSA-N [O].C(C)(=S)O Chemical group [O].C(C)(=S)O JWOZNFLDHJVYMI-UHFFFAOYSA-N 0.000 claims 1
- 150000001408 amides Chemical class 0.000 claims 1
- 238000013329 compounding Methods 0.000 claims 1
- 229960000673 dextrose monohydrate Drugs 0.000 claims 1
- UAUDZVJPLUQNMU-KTKRTIGZSA-N erucamide Chemical compound CCCCCCCC\C=C/CCCCCCCCCCCC(N)=O UAUDZVJPLUQNMU-KTKRTIGZSA-N 0.000 claims 1
- 230000003020 moisturizing effect Effects 0.000 claims 1
- 229960005222 phenazone Drugs 0.000 claims 1
- 238000013268 sustained release Methods 0.000 abstract 1
- 239000012730 sustained-release form Substances 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 35
- 230000014759 maintenance of location Effects 0.000 description 12
- 239000011376 self-consolidating concrete Substances 0.000 description 12
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 10
- 238000013461 design Methods 0.000 description 9
- 230000009467 reduction Effects 0.000 description 9
- CWERGRDVMFNCDR-UHFFFAOYSA-N thioglycolic acid Chemical group OC(=O)CS CWERGRDVMFNCDR-UHFFFAOYSA-N 0.000 description 8
- 230000036571 hydration Effects 0.000 description 7
- 238000006703 hydration reaction Methods 0.000 description 7
- WVYSWPBECUHBMJ-UHFFFAOYSA-N 2-methylprop-1-en-1-ol Chemical compound CC(C)=CO WVYSWPBECUHBMJ-UHFFFAOYSA-N 0.000 description 6
- 230000000740 bleeding effect Effects 0.000 description 6
- 239000012986 chain transfer agent Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- ZZZCUOFIHGPKAK-UHFFFAOYSA-N D-erythro-ascorbic acid Natural products OCC1OC(=O)C(O)=C1O ZZZCUOFIHGPKAK-UHFFFAOYSA-N 0.000 description 5
- 229930003268 Vitamin C Natural products 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 235000019154 vitamin C Nutrition 0.000 description 5
- 239000011718 vitamin C Substances 0.000 description 5
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 3
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 3
- 239000004594 Masterbatch (MB) Substances 0.000 description 3
- IGFHQQFPSIBGKE-UHFFFAOYSA-N Nonylphenol Natural products CCCCCCCCCC1=CC=C(O)C=C1 IGFHQQFPSIBGKE-UHFFFAOYSA-N 0.000 description 3
- QVDTXNVYSHVCGW-ONEGZZNKSA-N isopentenol Chemical compound CC(C)\C=C\O QVDTXNVYSHVCGW-ONEGZZNKSA-N 0.000 description 3
- SNQQPOLDUKLAAF-UHFFFAOYSA-N nonylphenol Chemical compound CCCCCCCCCC1=CC=CC=C1O SNQQPOLDUKLAAF-UHFFFAOYSA-N 0.000 description 3
- 238000001179 sorption measurement Methods 0.000 description 3
- MWRWFPQBGSZWNV-UHFFFAOYSA-N Dinitrosopentamethylenetetramine Chemical compound C1N2CN(N=O)CN1CN(N=O)C2 MWRWFPQBGSZWNV-UHFFFAOYSA-N 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 2
- 239000003518 caustics Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000001530 fumaric acid Substances 0.000 description 2
- 229960001031 glucose Drugs 0.000 description 2
- 239000003112 inhibitor Substances 0.000 description 2
- 125000005394 methallyl group Chemical group 0.000 description 2
- 238000005204 segregation Methods 0.000 description 2
- 239000002562 thickening agent Substances 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 125000003158 alcohol group Chemical group 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 239000013530 defoamer Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 150000004702 methyl esters Chemical group 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- ASUAYTHWZCLXAN-UHFFFAOYSA-N prenol Chemical group CC(C)=CCO ASUAYTHWZCLXAN-UHFFFAOYSA-N 0.000 description 1
- 239000003755 preservative agent Substances 0.000 description 1
- 230000002335 preservative effect Effects 0.000 description 1
- 238000010526 radical polymerization reaction Methods 0.000 description 1
- 230000000979 retarding effect Effects 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 239000003469 silicate cement Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- 239000013008 thixotropic agent Substances 0.000 description 1
- 230000009974 thixotropic effect Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B40/00—Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
- C04B40/0028—Aspects relating to the mixing step of the mortar preparation
- C04B40/0039—Premixtures of ingredients
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/16—Sulfur-containing compounds
- C04B24/161—Macromolecular compounds comprising sulfonate or sulfate groups
- C04B24/163—Macromolecular compounds comprising sulfonate or sulfate groups obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C04B24/165—Macromolecular compounds comprising sulfonate or sulfate groups obtained by reactions only involving carbon-to-carbon unsaturated bonds containing polyether side chains
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/24—Macromolecular compounds
- C04B24/26—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C04B24/2605—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing polyether side chains
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/38—Polymerisation using regulators, e.g. chain terminating agents, e.g. telomerisation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F283/00—Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
- C08F283/06—Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polyethers, polyoxymethylenes or polyacetals
- C08F283/065—Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polyethers, polyoxymethylenes or polyacetals on to unsaturated polyethers, polyoxymethylenes or polyacetals
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/30—Water reducers, plasticisers, air-entrainers, flow improvers
- C04B2103/302—Water reducers
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/30—Water reducers, plasticisers, air-entrainers, flow improvers
- C04B2103/308—Slump-loss preventing agents
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
- Macromonomer-Based Addition Polymer (AREA)
Abstract
Description
技术领域technical field
本发明属于水泥添加剂领域,适应于房屋,道路,桥梁,水利结构中一种微膨胀无收缩、高强度高抗渗、免振捣混凝土。具体涉及一种自密实高和易性混凝土用聚羧酸减水剂组合物。The invention belongs to the field of cement additives and is suitable for micro-expansion, non-shrinkage, high-strength, high-impermeability, vibration-free concrete in houses, roads, bridges and water conservancy structures. Specifically relates to a polycarboxylate water reducer composition for self-compacting high workability concrete.
背景技术Background technique
随着建筑设计理念的不断创新,重点工程对混凝土技术和施工方法提出了更高的要求。自密实混凝土因其自填充、自流平、自密实、微膨胀等特点,增加建筑体结构设计的自由度。自密实混凝土的工作性和稳定性,是实现自密实灌注施工的关键,减水剂对自密实混凝土性能有着直接的影响。With the continuous innovation of architectural design concepts, key projects have put forward higher requirements for concrete technology and construction methods. Self-compacting concrete increases the freedom of building structure design due to its characteristics of self-filling, self-leveling, self-compacting, and micro-expansion. The workability and stability of self-compacting concrete is the key to realizing self-compacting pouring construction, and the water reducing agent has a direct impact on the performance of self-compacting concrete.
自密实混凝土外加剂除通常的减水剂外,一般会匹配增稠剂来进行保水、保塑。聚羧酸减水剂产品通过高分子自主设计原理和溶液自由基聚合技术,可得到预定分子结构的聚羧酸减水剂产品,但由于减水剂功能化指标设计偏向于单一,自密实混凝土减水剂的保水、保塑、保坍等高和易性指标难以通过单一组分解决,故该减水剂需要匹配不同功能化母液和辅助小料达到自密实混凝土功能设计。In addition to the usual water reducer, the self-compacting concrete admixture is generally matched with a thickener to retain water and plastic. Polycarboxylate superplasticizer products can obtain polycarboxylate superplasticizer products with a predetermined molecular structure through the independent design principle of polymers and solution radical polymerization technology, but because the functional index design of the superplasticizer is biased towards a single, self-compacting concrete High workability indicators such as water retention, plastic retention, and slump retention of the water reducing agent are difficult to solve by a single component, so the water reducing agent needs to be matched with different functional mother liquors and auxiliary small materials to achieve the functional design of self-compacting concrete.
CN 105330193 A公开了核电用超密实混凝土聚羧酸减水剂及其制备方法,该减水剂每100 份包括以下组分及重量份含量:分散型醚类聚羧酸减水剂50-55 份,保坍型醚类聚羧酸减水剂20-25 份,缓凝剂3-5 份,消泡剂0.01-0.05份,保水剂1-3份,减缩剂1-2份,防腐剂0.1-0.3份,水为余量;制备时,将所述的组分按重量份混合均匀即可。。CN 105330193 A discloses an ultra-dense concrete polycarboxylate water reducer for nuclear power and a preparation method thereof. The water reducer includes the following components and parts by weight per 100 parts: dispersed ether polycarboxylate water reducer 50-55 20-25 parts of slump-preserving ether polycarboxylate superplasticizer, 3-5 parts of retarder, 0.01-0.05 parts of defoamer, 1-3 parts of water-retaining agent, 1-2 parts of shrinkage reducing agent, preservative 0.1-0.3 parts, water is the balance; during preparation, the components can be uniformly mixed by weight. .
CN 105293987 A公开了一种水工自密实混凝土用聚羧酸系复配减水剂及其制备方法和应用,其中复配减水剂由如下重量百分含量的组分组成:减水组分50-80%;保坍组分5-40%;增稠组分1-10%;缓凝组分1-20%;引气组分0.1- 2%。本发明提高了自密实混凝土的和易性、流动性、抗离析及保坍性能。CN 105293987 A discloses a polycarboxylate compound water reducer for hydraulic self-compacting concrete and its preparation method and application, wherein the compound water reducer is composed of the following components in weight percentage: water reducing component 50-80%; slump-preserving component 5-40%; thickening component 1-10%; retarding component 1-20%; air-entraining component 0.1-2%. The invention improves the workability, fluidity, segregation resistance and slump retention performance of the self-compacting concrete.
CN 104829159 A公开了一种CRTS III型板自密实混凝土专用缓释可控型聚羧酸减水剂的制备方法,其由高减水型聚羧酸减水剂母液、1型缓释型聚羧酸减水剂母液、2 型缓释型聚羧酸减水剂母液、3型缓释型聚羧酸减水剂母液、缓释控制剂、缓凝剂、液相混凝土触变剂、稳泡剂、消泡剂和引气剂复配而成。本发明提供了一种自密实混凝土专用减水剂,降低了混凝土用水量敏感性、增大了体系性能稳定性,减小了触变变化,同时具有减水率高、掺量低和水泥品种适应性强等技术优势。CN 104829159 A discloses a method for preparing a slow-release controllable polycarboxylate water-reducer special for CRTS type III slab self-compacting concrete. Carboxylic acid superplasticizer mother liquor, type 2 slow-release polycarboxylate superplasticizer mother liquor, type 3 slow-release polycarboxylate superplasticizer mother liquor, slow-release control agent, retarder, liquid phase concrete thixotropic agent, stabilizer Foaming agent, defoaming agent and air-entraining agent compounded. The invention provides a special water-reducing agent for self-compacting concrete, which reduces the sensitivity of concrete water consumption, increases the stability of system performance, and reduces thixotropic changes. Strong adaptability and other technical advantages.
发明内容Contents of the invention
本发明所要解决的技术问题在于提供一种自密实高和易性混凝土用聚羧酸减水剂组合物。The technical problem to be solved by the present invention is to provide a polycarboxylate water reducer composition for self-compacting high workability concrete.
本发明构建的聚羧酸减水剂分子量多区域范围,在水泥水化过程中,有不同时间段的减水剂分子锚固在水泥颗粒及水化产物表面,确保减水剂的保坍性能有不同分子结构的减水剂分子延续性补充;粘度改性剂的使用区别于一般增稠剂,粘度控制上更为自主和可控;可溶性塑性膨胀剂辅助减水剂进行保坍,并很大程度上降低混凝土浇筑静置后沉降泌水效应,并合理补偿收缩。The molecular weight of the polycarboxylate superplasticizer constructed by the present invention has a multi-regional range. During the cement hydration process, the superplasticizer molecules of different time periods are anchored on the surface of cement particles and hydration products, ensuring that the slump retention performance of the superplasticizer is excellent. Molecular continuity supplement of water reducer with different molecular structure; the use of viscosity modifier is different from general thickener, the viscosity control is more independent and controllable; soluble plastic expansion agent assists water reducer to keep slump To a certain extent, the settlement and bleeding effect of concrete pouring after standing still can be reduced, and the shrinkage can be reasonably compensated.
一种自密实高和易性混凝土用聚羧酸减水剂组合物,总质量份为100,由下述重量份的原料复配组成:A polycarboxylate superplasticizer composition for self-compacting high workability concrete, with a total mass of 100 parts, composed of the following raw materials by weight:
中酸醚比高适应性聚羧酸减水剂母液:35~50份;Medium acid ether ratio and high adaptability polycarboxylate superplasticizer mother liquor: 35~50 parts;
低酸醚比低减水高保坍型聚羧酸减水剂母液:20~35份;Mother liquor of polycarboxylate superplasticizer with low acid-ether ratio, low water reduction and high slump retention: 20~35 parts;
宽分子量分布高适应性型聚羧酸保坍剂母液:15~30份;Wide molecular weight distribution and high adaptability polycarboxylate slump inhibitor mother liquor: 15~30 parts;
水泥基胶凝材料用粘度改性剂:0.025~0.1份;Viscosity modifier for cement-based cementitious materials: 0.025~0.1 part;
可溶性徐放型水泥基胶凝材料用塑性膨胀剂:0.02~0.1份;Plastic expansion agent for soluble slow-release cement-based cementitious materials: 0.02~0.1 parts;
每种母液质量百分比均为40%,所述中酸醚比高适应性聚羧酸减水剂母液,为由下述各组分聚合而成,原料总质量为1000份,各组分包括:The mass percentage of each mother liquor is 40%. The mother liquor of medium-acid-ether-ratio high-adaptability polycarboxylate superplasticizer is polymerized from the following components. The total mass of raw materials is 1000 parts. Each component includes:
聚醚大单体:345~355;Polyether macromonomer: 345~355;
丙烯酸:40.0~45.0;Acrylic acid: 40.0~45.0;
链转移剂:1.63~2.10;Chain transfer agent: 1.63~2.10;
双氧水:3.0~5.0;Hydrogen peroxide: 3.0~5.0;
维C:0.80~0.95;Vitamin C: 0.80~0.95;
液碱:10~20;Liquid alkali: 10~20;
水:其余。Water: the rest.
所述中酸醚比高适应性聚羧酸减水剂母液,作为一种优选,所述聚醚大单体为甲基烯丙基聚氧乙烯醚、异戊烯醇聚氧乙烯醚、异丁烯醇聚氧乙烯醚的一种或几种组成;所述聚醚大单体优选为350~355;所述的丙烯酸用量优选为40.0~42.5;所述的链转移剂为巯基乙酸、巯基丙酸中一种或两种;所述的链转移剂优选为巯基乙酸,用量为1.63~1.90。所述双氧水为27.5wt%工业级双氧水。所述液碱为质量百分比30~32%的工业级NaOH溶液。The medium-acid-ether ratio high-adaptability polycarboxylate superplasticizer mother liquor, as a preference, the polyether macromonomer is methallyl polyoxyethylene ether, isopentenol polyoxyethylene ether, isobutylene One or more compositions of alcohol polyoxyethylene ether; the polyether macromonomer is preferably 350~355; the amount of acrylic acid is preferably 40.0~42.5; the chain transfer agent is mercaptoacetic acid, mercaptopropionic acid One or two of them; the chain transfer agent is preferably thioglycolic acid, and the consumption is 1.63~1.90. Described hydrogen peroxide is 27.5wt% technical grade hydrogen peroxide. The liquid caustic soda is an industrial-grade NaOH solution with a mass percentage of 30-32%.
所述低酸醚比低减水高保坍型聚羧酸减水剂母液,由下述各组分聚合而成,原料总质量为1000份,各组分包括:The low-acid-ether ratio, low water-reducing and high-slump-retaining polycarboxylate superplasticizer mother liquor is formed by polymerizing the following components. The total mass of raw materials is 1000 parts, and each component includes:
聚醚大单体:360~375;Polyether macromonomer: 360~375;
丙烯酸:22.0~35.0;Acrylic acid: 22.0~35.0;
链转移剂:1.25~1.80;Chain transfer agent: 1.25~1.80;
双氧水:2.0~3.5;Hydrogen peroxide: 2.0~3.5;
维C:0.55~0.75;Vitamin C: 0.55~0.75;
液碱:10~15;Liquid caustic soda: 10~15;
水:其余。Water: the rest.
所述低酸醚比低减水高保坍型聚羧酸减水剂母液,作为一种优选,所述聚醚大单体优选为360~365;所述的丙烯酸用量优选为28.5~35.0;所述的链转移剂为巯基乙酸,用量为1.25~1.65。The low acid-ether ratio, low water reduction and high slump retention polycarboxylate superplasticizer mother liquor, as a preference, the polyether macromonomer is preferably 360~365; the amount of acrylic acid is preferably 28.5~35.0; The chain transfer agent mentioned is thioglycolic acid, and the consumption is 1.25~1.65.
所述聚醚大单体为甲基烯丙基聚氧乙烯醚、异戊烯醇聚氧乙烯醚、异丁烯醇聚氧乙烯醚的一种或几种组成;所述聚醚大单体优选质量比为1:2的2000和2400分子量的异丁烯醇聚氧乙烯醚的组合物。所述双氧水为27.5wt%工业级双氧水。所述液碱为质量百分比30~32%的工业级NaOH溶液。The polyether macromonomer is composed of one or more of methallyl polyoxyethylene ether, isopentenol polyoxyethylene ether, and isobutylene alcohol polyoxyethylene ether; the preferred quality of the polyether macromonomer is Composition of 2000 and 2400 molecular weight isobutenol ethoxylates in a ratio of 1:2. Described hydrogen peroxide is 27.5wt% technical grade hydrogen peroxide. The liquid caustic soda is an industrial-grade NaOH solution with a mass percentage of 30-32%.
所述一种宽分子量分布高适应性型聚羧酸保坍剂母液,由下述各组分聚合而成,总质量为1000份,具体步骤如下:Described a kind of broad molecular weight distribution high adaptability polycarboxylate slump retaining agent mother liquor is formed by the polymerization of the following components, with a total mass of 1000 parts, and the specific steps are as follows:
1) 将325~335份聚醚大单体与200~250份水加入到反应釜中,持续搅拌,直至溶液无明显块状或片状物料;控制釜内温度在5~25℃,一次性投入2.0~5.0份双氧水和2.1~4.5份磺酸类小单体;1) Add 325~335 parts of polyether macromonomer and 200~250 parts of water into the reaction kettle, and continue to stir until the solution has no obvious lumps or flakes; control the temperature in the kettle at 5~25°C, and Put in 2.0~5.0 parts of hydrogen peroxide and 2.1~4.5 parts of sulfonic acid small monomers;
2) 双氧水加入10min内,依次开始滴加引发剂、小单体溶液;引发剂由5.0~10.0份有机类弱还原剂和100~120份水组成;小单体溶液由4.9~10.5份磺酸类小单体、5.0~10.0份富马酸、30.0~45.0份丙烯酸酯类单体和60~90份水组成;引发剂滴加时间比小单体溶液多0.5小时;2) Within 10 minutes of adding hydrogen peroxide, start to drop the initiator and small monomer solution in sequence; the initiator is composed of 5.0~10.0 parts of organic weak reducing agent and 100~120 parts of water; the small monomer solution is composed of 4.9~10.5 parts of sulfonic acid Small monomers, 5.0-10.0 parts of fumaric acid, 30.0-45.0 parts of acrylate monomers and 60-90 parts of water; the dripping time of the initiator is 0.5 hours longer than that of the small monomer solution;
小单体溶液滴加过程中,前1/3时间加入二分之一的小单体溶液量,中间1/3时间加入三分之一的小单体溶液量,后1/3时间加入六分之一的小单体溶液量;During the dropwise addition of the small monomer solution, add 1/2 of the small monomer solution in the first 1/3 of the time, add 1/3 of the small monomer solution in the middle 1/3 of the time, and add six One-third of the amount of small monomer solution;
3) 滴加结束后,熟化1~2h,待反应溶液温度低于30℃时,加入液碱6~10份,补水搅拌均匀后静置10~15h。3) After the dropwise addition, mature for 1~2h. When the temperature of the reaction solution is lower than 30°C, add 6~10 parts of liquid caustic soda, add water and stir evenly, and then let stand for 10~15h.
所述聚醚大单体优选3000分子量的异戊烯醇聚氧乙烯醚。The polyether macromonomer is preferably prenol polyoxyethylene ether with a molecular weight of 3000.
所述一种宽分子量分布高适应性型聚羧酸保坍剂母液,制备过程所述磺酸类小单体为乙烯基磺酸钠、烯丙基磺酸钠的一种或几种组成;所述有机类弱还原剂为一水葡萄糖、果糖的一种或两种组成;所述丙烯酸酯类单体为丙烯酸羟乙酯、丙烯酸羟丙酯、丙烯酸甲酯、丙烯酸乙酯、甲基丙烯酸甲酯的一种或几种组成;所述小单体溶液滴加时间为4.0~5.0h。The mother liquor of a wide molecular weight distribution and high adaptability type polycarboxylic acid slump-retaining agent, the sulfonic acid small monomer in the preparation process is one or more of sodium vinyl sulfonate and sodium allyl sulfonate; The organic weak reducing agent is one or both of glucose monohydrate and fructose; the acrylate monomer is hydroxyethyl acrylate, hydroxypropyl acrylate, methyl acrylate, ethyl acrylate, methacrylic acid One or several compositions of methyl esters; the dropping time of the small monomer solution is 4.0~5.0h.
所述双氧水为质量百分比为27.5%工业级双氧水;所述液碱为质量百分比30~32%的工业级NaOH溶液。The hydrogen peroxide is industrial-grade hydrogen peroxide with a mass percentage of 27.5%; the liquid caustic soda is an industrial-grade NaOH solution with a mass percentage of 30-32%.
所述的中酸醚比高适应性聚羧酸减水剂和低酸醚比低减水高保坍型聚羧酸减水剂的制备方法,过程如下:The preparation method of the medium-acid-ether ratio high-adaptability polycarboxylate water-reducer and low-acid-ether ratio low water-reducing high-slump-retaining polycarboxylate water-reducer is as follows:
将聚醚大单体置于反应容器中,持续搅拌,直至搅拌溶液无明显块状或片状物料;Put the polyether macromonomer in the reaction vessel, and keep stirring until the stirred solution has no obvious block or flake material;
将双氧水加入溶解完全的聚醚大单体溶液中后,10min内依次加入引发剂和小单体溶液,所述的引发剂为链转移剂和维C(还原剂)的水溶液混合物,所述的小单体溶液为丙烯酸的水溶液;小单体溶液滴加时间为3~4h,引发剂滞后于小单体溶液10~20min后滴加完;After hydrogen peroxide is added into the fully dissolved polyether macromonomer solution, the initiator and small monomer solution are sequentially added within 10 minutes. The initiator is an aqueous solution mixture of chain transfer agent and vitamin C (reducing agent). The small monomer solution is an aqueous solution of acrylic acid; the dropping time of the small monomer solution is 3~4h, and the initiator lags behind the small monomer solution for 10~20min before the dropwise addition is completed;
不开冷却水循环,置于反应釜中反应1~2h,然后自动降温10~15h,加入液碱,并补水,搅拌均匀即可。Do not turn on the cooling water circulation, put it in the reactor for 1~2h, then automatically cool down for 10~15h, add liquid caustic soda, replenish water, and stir evenly.
所述水泥基胶凝材料用粘度改性剂,为固液组合物,总质量为100份,含有下述重量份的原料:The viscosity modifier for cement-based cementitious materials is a solid-liquid composition with a total mass of 100 parts, containing the following raw materials in parts by weight:
盐类插层剂:65~75份;Salt intercalation agent: 65~75 parts;
有机物插层剂:10~20份;Organic intercalation agent: 10~20 parts;
阳离子型单体:10~20份;Cationic monomer: 10~20 parts;
烷基酚聚氧乙烯醚:5~15份。Alkylphenol polyoxyethylene ether: 5~15 parts.
所述盐类插层剂为质量比为1:1的硝酸钠和硫酸钠的混合物;所述有机类插层剂优选为分子量400~1000的聚乙二醇、聚丙二醇的一种或两种组合物;所述阳离子型单体为丙烯酰氧基乙基三甲基氯化铵、N,N-二甲基甲酰胺、N,N-二甲基乙酰胺、芥酸酰胺的一种或几种组合物;所述烷基酚聚氧乙烯醚为OP-10、NP-10型壬基酚聚氧乙烯醚的一种或两种组合物。The salt intercalation agent is a mixture of sodium nitrate and sodium sulfate with a mass ratio of 1:1; the organic intercalation agent is preferably one or both of polyethylene glycol and polypropylene glycol with a molecular weight of 400-1000 Composition; the cationic monomer is one or Several compositions; the alkylphenol polyoxyethylene ether is one or two compositions of OP-10 and NP-10 nonylphenol polyoxyethylene ethers.
所述可溶性徐放型水泥基胶凝材料用塑性膨胀剂为N,N’-二亚硝基五次甲基四胺。The plastic expansion agent for the soluble slow-release cement-based gelling material is N,N'-dinitrosopentamethylenetetramine.
本发明的有益效果是:The beneficial effects of the present invention are:
1. 中酸醚比高适应性聚羧酸减水剂的中酸醚比和高支链密度设计理念,分子尺寸变大,一定程度上辅助减水剂分子主链长度约束减水剂分子在强吸附质水化环境下的初始吸附量,减小离析泌水几率;低酸醚比低减水高保坍型聚羧酸减水剂的低酸醚比设计和高支链密度设计,该聚羧酸母液表现出初始减水率较低,后期减水率逐步放大的特征。1. Medium acid-ether ratio and high adaptability polycarboxylate superplasticizer The design concept of medium acid-ether ratio and high branched chain density, the molecular size becomes larger, to a certain extent, assists the length of the main chain of the superplasticizer molecule to constrain the superplasticizer molecules in the strong adsorption The initial adsorption capacity in a high-quality hydration environment reduces the probability of segregation and bleeding; the low acid-ether ratio design of the low-acid-ether ratio low water reduction high-slump polycarboxylate superplasticizer and high branched chain density design, the polycarboxylate mother liquor performance The initial water reduction rate is low, and the later water reduction rate is gradually enlarged.
2. 宽分子量分布高适应性型聚羧酸保坍剂主链长度差异性在合理范围内;丙烯酸酯类单体多元化设计,以不同水解时间点的酯基单体匹配,以满足不同水化环境和介质下的吸附-分散作用;高性能粘度改性剂采用阳离子单体分散早强型矿物,激发其水化,增大粘度,再辅以盐类、有机物类插层剂对层状水化产物进行填充处理,降低对减水剂分子的吸附几率,以保证拌合物的流动性。2. The difference in the main chain length of the wide molecular weight distribution and high adaptability polycarboxylate slump-retaining agent is within a reasonable range; the diversified design of acrylate monomers is matched with ester-based monomers at different hydrolysis time points to meet the needs of different water levels. Adsorption-dispersion in chemical environment and medium; high-performance viscosity modifier uses cationic monomers to disperse early-strength minerals to stimulate their hydration and increase viscosity, and then supplemented with salts and organic intercalants for layered The hydration product is filled to reduce the probability of adsorption of water reducer molecules to ensure the fluidity of the mixture.
具体实施方式Detailed ways
下面通过实例对本发明进行进一步的阐述,下述说明仅为了解释本发明,并不对内容进行限定。The present invention is further elaborated below by examples, and the following description is only for explaining the present invention, and does not limit the content.
实施例1,Example 1,
一种中酸醚比高适应性聚羧酸减水剂母料,由下述各组分聚合而成,原料总质量为1000,各组分及工艺参数如下:A medium-acid-ether ratio high-adaptability polycarboxylate superplasticizer masterbatch, which is polymerized from the following components. The total mass of raw materials is 1000. The components and process parameters are as follows:
底料:2000分子量的异丁烯醇聚氧乙烯醚:116.7,2400分子量的异丁烯醇聚氧乙烯醚:233.3,水:250;Primer: 2000 molecular weight isobutenol polyoxyethylene ether: 116.7, 2400 molecular weight isobutenol polyoxyethylene ether: 233.3, water: 250;
双氧水溶液:27.5wt%工业级双氧水:5.0,水:20;Hydrogen peroxide solution: 27.5wt% Industrial grade hydrogen peroxide: 5.0, water: 20;
双氧水加入后10min内依次加入引发剂、小单体溶液;Add the initiator and the small monomer solution sequentially within 10 minutes after adding the hydrogen peroxide;
引发剂:巯基乙酸:1.85,维C:0.88,水:120;Initiator: thioglycolic acid: 1.85, vitamin C: 0.88, water: 120;
小单体溶液:丙烯酸:42.4,水:50;Small monomer solution: acrylic acid: 42.4, water: 50;
引发剂滴加时间:3.5h;Initiator dropping time: 3.5h;
小单体溶液滴加时间3.0h;The small monomer solution dripping time is 3.0h;
保温时间:2h;Holding time: 2h;
液碱:10Liquid caustic: 10
补水:149.87。Hydration: 149.87.
一种低酸醚比低减水高保坍型聚羧酸减水剂母料,该减水剂由下述各组分聚合而成,原料总质量为1000,各组分及工艺参数如下:A masterbatch of polycarboxylate superplasticizer with low acid-ether ratio, low water reduction and high slump retention. The superplasticizer is polymerized from the following components. The total mass of raw materials is 1000. The components and process parameters are as follows:
底料:2000分子量的异丁烯醇聚氧乙烯醚:123,2400分子量的异丁烯醇聚氧乙烯醚:246,水:250;Primer: 2000 molecular weight isobutenol polyoxyethylene ether: 123, 2400 molecular weight isobutenol polyoxyethylene ether: 246, water: 250;
双氧水溶液:27.5wt%工业级双氧水:3.3,水:12;Hydrogen peroxide solution: 27.5wt% Industrial grade hydrogen peroxide: 3.3, water: 12;
双氧水加入后10min内依次加入引发剂、小单体溶液;Add the initiator and the small monomer solution sequentially within 10 minutes after adding the hydrogen peroxide;
引发剂:巯基丙酸:1.55,维C:0.58,水:120;Initiator: mercaptopropionic acid: 1.55, vitamin C: 0.58, water: 120;
小单体溶液:丙烯酸:28.7,水:50;Small monomer solution: acrylic acid: 28.7, water: 50;
引发剂滴加时间:2.2h;Initiator dropping time: 2.2h;
小单体溶液滴加时间1.8h;The small monomer solution dripping time is 1.8h;
保温时间:2h;Holding time: 2h;
液碱:10;Liquid caustic: 10;
补水:155.77。Hydration: 155.77.
一种宽分子量分布高适应性型聚羧酸保坍剂母液,该减水剂由下述各组分聚合而成,原料总质量为1000,各组分及工艺参数如下:A mother liquid of polycarboxylate slump-retaining agent with wide molecular weight distribution and high adaptability. The water reducer is polymerized from the following components. The total mass of raw materials is 1000. The components and process parameters are as follows:
底料:3000分子量的异戊烯醇聚氧乙烯醚:327,水:235;Primer: 3000 molecular weight isopentenol polyoxyethylene ether: 327, water: 235;
双氧水溶液:27.5wt%工业级双氧水:4.2,水:10;Hydrogen peroxide solution: 27.5wt% Industrial grade hydrogen peroxide: 4.2, water: 10;
乙烯基磺酸钠:3.0;Sodium vinyl sulfonate: 3.0;
双氧水溶液和乙烯基磺酸钠一次性加入后,10min内依次加入引发剂、小单体溶液;After adding hydrogen peroxide solution and sodium vinyl sulfonate at one time, add initiator and small monomer solution sequentially within 10 minutes;
引发剂:一水葡萄糖:8.6,水:110;Initiator: glucose monohydrate: 8.6, water: 110;
小单体溶液:乙烯基磺酸钠:7.0,富马酸:10.0,丙烯酸羟乙酯:15.7,丙烯酸羟丙酯:15.5,甲基丙烯酸甲酯:8.2,水:70;Small monomer solution: sodium vinyl sulfonate: 7.0, fumaric acid: 10.0, hydroxyethyl acrylate: 15.7, hydroxypropyl acrylate: 15.5, methyl methacrylate: 8.2, water: 70;
引发剂滴加时间:5.0h;Initiator dropping time: 5.0h;
小单体溶液滴加时间4.5h;The small monomer solution dripping time is 4.5h;
前1/3时间段加入二分之一的小单体溶液量,中1/3时间加入三分之一的小单体溶液量,后1/3时间段加入六分之一的小单体溶液量;Add 1/2 of the small monomer solution in the first 1/3 of the time period, add 1/3 of the small monomer solution in the middle 1/3 of the time period, and add 1/6 of the small monomer solution in the last 1/3 of the time period solution volume;
引发剂溶液匀速滴加;The initiator solution is added dropwise at a constant speed;
保温时间:2.0h;Holding time: 2.0h;
待反应溶液温度低于30度时,缓慢加入液碱8,补水167.8;When the temperature of the reaction solution is lower than 30 degrees, slowly add liquid caustic soda 8, replenish water 167.8;
搅拌均匀后静置12h,即得成品。After stirring evenly, let it stand for 12 hours to obtain the finished product.
一种水泥基胶凝材料用粘度改性剂,所述粘度改性剂为固液组合物,固液组合物总质量为100份,所述固液组合物含有下述重量份的原料:A viscosity modifier for cement-based cementitious materials, the viscosity modifier is a solid-liquid composition, the total mass of the solid-liquid composition is 100 parts, and the solid-liquid composition contains the following raw materials in parts by weight:
盐类插层剂选用硝酸钠和硫酸钠,具体用量为:The salt intercalation agent is sodium nitrate and sodium sulfate, and the specific dosage is:
硝酸钠:32.5份,硫酸钠:32.5份;Sodium nitrate: 32.5 parts, sodium sulfate: 32.5 parts;
有机类插层剂选用分子量400的聚乙二醇,具体用量为:The organic intercalation agent uses polyethylene glycol with a molecular weight of 400, and the specific dosage is:
分子量400聚乙二醇:10份;Molecular weight 400 polyethylene glycol: 10 parts;
阳离子型单体选用丙烯酰氧基乙基三甲基氯化铵,具体用量为:The cationic monomer is acryloyloxyethyltrimethylammonium chloride, and the specific dosage is:
丙烯酰氧基乙基三甲基氯化铵:12份;Acryloyloxyethyltrimethylammonium chloride: 12 parts;
烷基酚聚氧乙烯醚选用OP-10型壬基酚聚氧乙烯醚,具体用量为:Alkylphenol polyoxyethylene ether is selected from OP-10 type nonylphenol polyoxyethylene ether, and the specific dosage is:
OP-10型壬基酚聚氧乙烯醚:13份。OP-10 type nonylphenol polyoxyethylene ether: 13 parts.
可溶性徐放型水泥基胶凝材料用塑性膨胀剂为N,N’-二亚硝基五次甲基四胺。The plastic expansion agent for soluble slow-release cement-based cementitious materials is N,N'-dinitrosopentamethylenetetramine.
实施例2Example 2
一种自密实混凝土用聚羧酸减水剂组合物,由下述原料复配而成,总质量份为100,含有下述重量份的原料:A polycarboxylate superplasticizer composition for self-compacting concrete, compounded from the following raw materials, with a total mass part of 100, containing the following raw materials in parts by weight:
中酸醚比高适应性聚羧酸减水剂母液:35份;Mother liquor of polycarboxylate superplasticizer with medium acid-ether ratio and high adaptability: 35 parts;
低酸醚比低减水高保坍型聚羧酸减水剂母液:35份;Mother liquor of polycarboxylate superplasticizer with low acid-ether ratio, low water reduction and high slump retention: 35 parts;
宽分子量分布高适应性型聚羧酸保坍剂母液:29.92份;Broad molecular weight distribution and high adaptability polycarboxylate slump retaining agent mother liquor: 29.92 parts;
水泥基胶凝材料用高性能粘度改性剂:0.03份;High-performance viscosity modifier for cement-based cementitious materials: 0.03 parts;
可溶性徐放型水泥基胶凝材料用塑性膨胀剂:0.05份。Plastic expansion agent for soluble slow-release cement-based cementitious materials: 0.05 parts.
实施例3Example 3
一种自密实高和易性混凝土用聚羧酸减水剂组合物,由下述原料复配而成,总质量份为100,含有下述重量份的原料:A polycarboxylate superplasticizer composition for self-compacting high workability concrete, compounded from the following raw materials, with a total mass of 100, containing the following raw materials by weight:
中酸醚比高适应性聚羧酸减水剂母液:49.9份;Medium acid ether ratio high adaptability polycarboxylate superplasticizer mother liquor: 49.9 parts;
低酸醚比低减水高保坍型聚羧酸减水剂母液:30份;Mother liquor of polycarboxylate superplasticizer with low acid-ether ratio, low water reduction and high slump retention: 30 parts;
宽分子量分布高适应性型聚羧酸保坍剂母液:20份;Broad molecular weight distribution and high adaptability polycarboxylate slump retention agent mother liquor: 20 parts;
水泥基胶凝材料用高性能粘度改性剂:0.08份;High-performance viscosity modifier for cement-based cementitious materials: 0.08 parts;
可溶性徐放型水泥基胶凝材料用塑性膨胀剂:0.02份。Plastic expansion agent for soluble slow-release cement-based cementitious materials: 0.02 parts.
实施例4Example 4
一种自密实高和易性混凝土用聚羧酸减水剂组合物,由下述原料复配而成,总质量份为100,所述母料含有下述重量份的原料:A polycarboxylate superplasticizer composition for self-compacting high workability concrete, compounded from the following raw materials, the total mass parts are 100, and the masterbatch contains the following raw materials by weight:
中酸醚比高适应性聚羧酸减水剂母液:42.5份;Medium acid ether ratio high adaptability polycarboxylate superplasticizer mother liquor: 42.5 parts;
低酸醚比低减水高保坍型聚羧酸减水剂母液:27.5份;Mother liquor of polycarboxylate superplasticizer with low acid-ether ratio, low water reduction and high slump retention: 27.5 parts;
宽分子量分布高适应性型聚羧酸保坍剂母液:29.85份;Broad molecular weight distribution and high adaptability polycarboxylate slump inhibitor mother liquor: 29.85 parts;
水泥基胶凝材料用高性能粘度改性剂:0.06份;High-performance viscosity modifier for cement-based cementitious materials: 0.06 parts;
可溶性徐放型水泥基胶凝材料用塑性膨胀剂:0.09份。Plastic expansion agent for soluble slow-release cement-based cementitious materials: 0.09 parts.
将实施例2,3,4的自密实高和易性混凝土用聚羧酸减水剂母液与普通聚羧酸减水剂母液配制成10%浓度减水剂,分别测试同等掺量不同类型减水剂作用下的混凝土初始坍落度/扩展度和经时坍落度/扩展度、泌水率、强度等指标。实验所用水泥为华新42.5普硅水泥,参考GB/8076-2008《混凝土外加剂》测试标准。The polycarboxylate water reducer mother liquor for self-compacting high workability concrete of Examples 2, 3, and 4 was prepared into a 10% concentration water reducer with the common polycarboxylate water reducer mother liquor, and different types of water reducers with the same amount were tested. Concrete initial slump/expansion degree and time-lapse slump/expansion degree, bleeding rate, strength and other indicators under the action of water agent. The cement used in the experiment is Huaxin 42.5 ordinary silicate cement, referring to the test standard of GB/8076-2008 "Concrete Admixtures".
根据流动性数据、泌水率、强度等指标,可观察到自密实高和易性混凝土用聚羧酸减水剂的流动性趋于高流动性和高流动性的保持度,且保水性和粘聚性好,泌水率低,该高和易性状态确保该自密实混凝土浇筑后,不易离析沉降分层,故该自密实高和易性混凝土用聚羧酸减水剂对混凝土强度均质性的发展有保证作用,28d强度优于普通减水剂的。According to fluidity data, bleeding rate, strength and other indicators, it can be observed that the fluidity of polycarboxylate superplasticizers for self-compacting high workability concrete tends to high fluidity and high fluidity retention, and water retention and Good cohesion and low bleeding rate. This high workability state ensures that the self-compacting concrete is not easy to segregate, settle and stratify after pouring. Therefore, the self-compacting high workability concrete uses polycarboxylate superplasticizer to improve the concrete strength. Qualitative development has a guaranteed effect, and the 28d strength is better than that of ordinary water reducers.
不同减水剂对混凝土性能影响Effect of different water reducing agents on concrete performance
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