A kind of preparation method of dual-component aqueous polyurethane adhesive agent
Technical field
The present invention relates to can be used for the preparation method of a kind of bi-component waterborne tackiness agent in fields such as automobile, wrapping material, timber, fiber, leather, specifically relate to a kind of preparation method of dual-component aqueous polyurethane adhesive agent.
Background technology
Urethane (PU) is the superpolymer that is polymerized by polyisocyanates (mainly being vulcabond) and oligomer polyol, owing to have strong polar carbamate groups, simultaneously between macromole, have hydrogen bond, thereby polyurethane material have characteristics such as high strength, wear-resisting, anti-solvent; In addition, the structure by changing polyol, molecular weight etc., the performance that can also in a big way, regulate polyurethane material.Polyurethane material has obtained in fields such as rubber, plastics and synthon using widely now.
Urethane can be divided into solvent borne polyurethane and non-solvent urethane.The organic solvent type polyurethane has that solvent is volatile, smell is big, polluted air, easy firing, can cause the defective to aspects such as the murder by poisoning of human body and danger, has limited it and has further used.In recent ten years, the cry of the public opinion of preserving the ecological environment grows with each passing day, and some developed countries have formulated fire codes and solvent rules in succession, the use of restriction solvent-based adhesive, and this just makes the exploitation of aqueous adhesive become inevitable trend.Aqueous polyurethane has that resistance to low temperature is good, snappiness is good, bonding strength is high, do not fire, nontoxic, free from environmental pollution, save advantage such as the energy, therefore become the heat subject of domestic and international research.The existing abroad quite development of aqueous polyurethane is all used to some extent in a lot of fields; But at home, the aqueous polyurethane emulsion tackiness agent is owing to be subjected to the imported raw material price limit, and theoretical still applied research all lags behind very much, and output is very little, kind is single, does not satisfy the domestic market far away to the growing demand of this high-quality environment protective type tackiness agent.Along with the production domesticization and the production-scale expansion of the raw material of producing aqueous polyurethane, the price of raw material will reduce gradually, this just make aqueous polyurethane research and be applied in the domestic huge development opportunity that has.Can predict, following tackiness agent market must be the world of pollution-free, nontoxic environment-friendly adhesive, and in the aqueous adhesive, the aqueous polyurethane of excellent performance will be come out top.Therefore carry out the theory and the applied research of environment-friendly water-based polyurethane tackiness agent, have very big economic benefit and environmental benefit.
Yet single water-based polyurethane adhesive cohesive strength is height not too, can not satisfy the needs of high strength bonding requirement, must be to its modification.The present invention adds the water-based polyurethane adhesive that a kind of solidifying agent obtains two-pack, can satisfy the needs of multiple material adhesive.
Summary of the invention
The object of the invention is to provide a kind of preparation method of dual-component aqueous polyurethane adhesive agent.
For achieving the above object, the present invention has taked following technical scheme:
The preparation method of a kind of dual-component aqueous polyurethane adhesive agent of the present invention is characterized in that, may further comprise the steps:
(1) preparation of base polyurethane prepolymer for use as: in conversion unit, add polyisocyanates and oligomer polyol, react 2~3h down at 60~80 ℃, add chainextender reaction 2~5h then, obtain base polyurethane prepolymer for use as, in this base polyurethane prepolymer for use as, add neutralizing agent and Gum Rosin, in and 10~20min, degree of neutralization is 85~100%, wherein, the ratio of polyisocyanates and oligomer polyol amount of substance is: 2.8~1.2: 1, and Gum Rosin: polyisocyanates: the mass ratio of chainextender is 2~5: 20: 3.5~5;
(2) aqueous polyurethane dispersion is synthetic: add water in the base polyurethane prepolymer for use as after the neutralization that step (1) obtains, with high speed dispersor speed dispersion and emulsion 10~30min with 2500~4500rpm/min under 35 ℃~40 ℃, obtain aqueous polyurethane dispersion, the quality of described water is 30~35% for making this aqueous polyurethane dispersion solid content;
(3) in the aqueous polyurethane dispersion that step (2) obtains, evenly drip vinyl monomer and initiator, 70~75 ℃ of reaction 3~4h are warming up to 80~90 ℃ again, reaction 1~1.5h, cooling again, discharging and filtration obtain rosin and Vinylite modified waterborne polyurethane dispersion; Described vinyl monomer: the solid ingredient of aqueous polyurethane dispersion: the mass ratio of initiator is 10~25: 100: 0.1~0.3;
(4) in Gum Rosin that step (3) obtains and Vinylite modified waterborne polyurethane dispersion, add defoamer and flow agent, mix with polyisocyanate curing agent again, obtain dual-component aqueous polyurethane adhesive agent, wherein Gum Rosin and Vinylite modified waterborne polyurethane dispersion: defoamer: flow agent: the mass ratio of polyisocyanate curing agent is 100: 0.1~1: 0.1~0.5: 1~15.
The polyisocyanates of described step (1) be tolylene diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, ditan-4,4 '-vulcabond, poly methylene poly phenyl poly isocyanate or xylylene diisocyanate.
The oligomer polyol of described step (1) comprises polyester polyol or polyether glycol.
The oligomer polyol of described step (1) also comprises polybutadiene diol, described polyester polyol comprises polyethylene glycol adipate glycol, poly-hexanodioic acid glycol ether esterdiol, poly-hexanodioic acid-1,4-butanediol ester glycol, glycol ether esterdiol, polycarbonate diol or polycaprolactone glycol; Described polyether glycol comprises polyoxypropyleneglycol, polyoxytrimethylene triol, polytetrahydrofuran diol or tetrahydrofuran (THF)-propylene oxide copolymerization glycol.
The wetting ability chainextender of described step (1) is dihydroxymethyl acetate, dimethylol propionic acid or dimethylolpropionic acid.
The Gum Rosin of described step (1) is ester gum, pentalyn or rosin MALEIC ANHYDRIDE ester.
The neutralizing agent of described step (1) is triethylamine or trolamine.
The vinyl monomer of described step (3) is methyl methacrylate, butyl acrylate, Hydroxyethyl acrylate, Propylene glycol monoacrylate or ethyl propenoate.
The initiator of described step (3) is Potassium Persulphate, ammonium persulphate, Diisopropyl azodicarboxylate or benzoyl peroxide.
The flow agent of described step (4) is an acetylenediol class flow agent, comprises that model is the flow agent of SAN1 or SAN2; Defoamer is the silicone oil defoamer, comprises that model is the defoamer of ATF-1 or ATF-2; Polyisocyanate curing agent comprises that model is the polyisocyanate curing agent of PUDS80, PUDS81 or PUDS82.
With respect to prior art, the present invention has following advantage:
(1) Gum Rosin and vinyl monomer are introduced in the modification of polyurethane adhesive simultaneously, improved the initial bonding strength of water-based polyurethane adhesive, reduced the cost of synthetic tackiness agent, made the polyurethane adhesive of synthetic modification have the performance of Gum Rosin, acrylate and urethane.
(2) whole process using self-emulsification carries out letex polymerization and need not add emulsifying agent in emulsion polymerization process, has eliminated the influence of low molecule emulsifying agent to glued membrane;
(3) add solidifying agent, obtain dual-component aqueous polyurethane adhesive agent.
(4) the two-pack modified waterborne polyurethane tackiness agent of the present invention's preparation, its performance is suitable with the performance of external similar water-based polyurethane adhesive, and cost is more much lower than external sample.
Embodiment
For better understanding the present invention, the present invention is done detailed description further below in conjunction with embodiment.The scope of protection of present invention is not limited to the scope that embodiment represents.
Embodiment 1
With 100g TDI, 246g molecular weight be 1000 polyoxypropyleneglycol at 60 ℃ of reaction 2h, add the 17.5g dimethylol propionic acid then, reaction 2h gets base polyurethane prepolymer for use as; In this performed polymer, add the 11.2g triethylamine, add the 10g pentalyn then, in and the time be 10min, the neutral base polyurethane prepolymer for use as.Be cooled to 35 ℃ then, under the 2500r/min rotating speed, add 870g water, disperse 10min, obtain aqueous polyurethane dispersion.Evenly drip 38g methyl methacrylate and 0.38g Potassium Persulphate in this aqueous polyurethane dispersion, 70 ℃ of reaction 3h were warming up to 80 ℃ of insulation reaction 1 hour again, reduced to room temperature, and discharging is also filtered, and promptly obtains aqueous polyurethane dispersion.
With adding 1g flow agent SAN2,0.5g defoamer ATF-2 in the above-mentioned aqueous polyurethane dispersion that makes of 100g, mix with 1g solidifying agent PUDS80 again, stir, promptly obtain two-pack modified waterborne polyurethane tackiness agent.
These product performance relatively see Table 1 with external certain company's product performance.
Table 1
Performance index |
External certain company's product |
The product of present embodiment |
Solid content, % |
35 |
35 |
Rotary viscosity (not thickening) mPa.s |
45 |
46 |
The glued membrane tensile strength, MPa |
12 |
12.3 |
180 ° of stripping strengths (glued board-leatheroid) N.mm
-1 |
4.2 |
4.3 |
Shearing resistance (aluminium-aluminium) MPa |
8.5 |
8.4 |
As shown in table 1, the present invention introduces rosin and vinyl monomer in the water-based polyurethane adhesive modification simultaneously, adds solidifying agent simultaneously, obtains dual-component aqueous polyurethane adhesive agent.The product of present embodiment preparation is rotary viscosity, glued membrane tensile strength, 180 ° of stripping strengths of tackiness agent when thickening not, and shearing resistance and external product are basic identical, but this product adopts domestic starting material mostly, can satisfy the demand of multiple interior trim of automobile and structure glue, and total cost is more much lower than external like product, preparation technology simple, be easy to promotion and application.
Embodiment 2
The polyhutadiene esterdiol of 100g HDI, 403g adds 25g dihydroxymethyl acetate then at 70 ℃ of reaction 2h, and reaction 2h gets base polyurethane prepolymer for use as; In this performed polymer, add the 27.3g triethylamine, add the 25g ester gum then, in and the time be 20min, the neutral base polyurethane prepolymer for use as.Be cooled to 40 ℃ then, under the 4500r/min rotating speed, add 1400g water-dispersion 30min, get aqueous polyurethane dispersion.Evenly drip 150g ethyl propenoate and 0.9g Potassium Persulphate in this aqueous polyurethane dispersion, 75 ℃ of reaction 3h are warming up to 85 ℃ of insulation reaction 1.2h again, reduce to room temperature, and discharging is also filtered, and promptly obtains aqueous polyurethane dispersion.
To add 0.1g flow agent SAN1 in the above-mentioned aqueous polyurethane dispersion that makes of 100g, 0.1g defoamer ATF-1 mixes with 5g solidifying agent PUDS81 again, stirs, and promptly obtains two-pack modified waterborne polyurethane tackiness agent.
These product performance relatively see Table 2 with external certain company's product performance.
Table 2
Performance index |
External certain company's product |
The product of present embodiment |
Solid content, % |
35 |
37 |
Rotary viscosity (not thickening) mPa.s |
45 |
46 |
The glued membrane tensile strength, MPa |
12 |
13.8 |
180 ° of stripping strengths (glued board-leatheroid): N.mm
-1 |
4.2 |
5.0 |
Shearing resistance (aluminium-aluminium) MPa |
8.5 |
9.6 |
As shown in table 2, the present invention introduces rosin and vinyl monomer in the water-based polyurethane adhesive modification simultaneously, adds solidifying agent simultaneously, obtains dual-component aqueous polyurethane adhesive agent.The product of present embodiment preparation is rotary viscosity, glued membrane tensile strength, 180 ° of stripping strengths of tackiness agent when thickening not, and shearing resistance and external product are basic identical, but this product adopts domestic starting material mostly, can satisfy the demand of automotive trim and structure glue, and total cost is more much lower than external like product, preparation technology simple, be easy to promotion and application.
Embodiment 3
The polyethylene glycol adipate glycol of 100g IPDI, 353g adds the 20g dimethylolpropionic acid then at 80 ℃ of reaction 3h, and reaction 5h gets base polyurethane prepolymer for use as; In this performed polymer, add the 18.7g trolamine, add the 15g pentalyn then, in and the time be 20min, the neutral base polyurethane prepolymer for use as.Be cooled to 40 ℃ then, under the 4500r/min rotating speed, add 941g water, disperse 30min, get aqueous polyurethane dispersion.Evenly drip 100g Propylene glycol monoacrylate and 0.5g Potassium Persulphate in this aqueous polyurethane dispersion, 75 ℃ of reaction 4h are warming up to 90 ℃ of insulation reaction 1.5h again, reduce to room temperature, and discharging is also filtered, and promptly obtains aqueous polyurethane dispersion.
With adding 0.5g flow agent SAN1,0.25g defoamer ATF-2 in the above-mentioned aqueous polyurethane dispersion that makes of 100g, mix with 10g solidifying agent PUDS82 again, stir, promptly obtain two-pack modified waterborne polyurethane tackiness agent.
These product performance relatively see Table 3 with external certain company's product performance.
Table 3
Performance index |
External certain company's product |
The product of present embodiment |
Solid content, % |
35 |
38 |
Rotary viscosity (not thickening) mPa.s |
45 |
48 |
The glued membrane tensile strength, MPa |
12 |
14.2 |
180 ° of stripping strengths (glued board-leatheroid): N.mm
-1 |
4.2 |
5.2 |
Shearing resistance (aluminium-aluminium) MPa |
8.5 |
10.1 |
As shown in table 3, the present invention introduces rosin and vinyl monomer in the water-based polyurethane adhesive modification simultaneously, adds solidifying agent simultaneously, obtains dual-component aqueous polyurethane adhesive agent.The product of present embodiment preparation is rotary viscosity, glued membrane tensile strength, 180 ° of stripping strengths of tackiness agent when thickening not, and shearing resistance and external product are basic identical, but this product adopts domestic starting material mostly, can satisfy the demand of the multiple interior trim structure glue of automobile, and total cost is more much lower than external like product, preparation technology simple, be easy to promotion and application.
Embodiment 4
The polybutadiene diol of 100g XDI, 415g adds the 22g dimethylol propionic acid then at 72 ℃ of reaction 2.5h, and reaction 2.5h gets base polyurethane prepolymer for use as; In this performed polymer, add the 21.7g trolamine, add 20g rosin MALEIC ANHYDRIDE ester then, in and the time be 16min, the neutral base polyurethane prepolymer for use as.Be cooled to 33 ℃ then, under the 3900r/min rotating speed, add 1232g water, disperse 23min, get art based polyurethane dispersion.Evenly drip 116g ethyl propenoate and 0.7g Potassium Persulphate in this aqueous polyurethane dispersion, 73 ℃ of reaction 2.5h are warming up to 81 ℃ of insulation reaction 1.1h again, reduce to room temperature, and discharging is also filtered, and promptly obtains aqueous polyurethane dispersion.
With adding 0.7g flow agent SAN2,0.4g defoamer ATF-1 in the above-mentioned aqueous polyurethane dispersion that makes of 100g, mix with 6.3g solidifying agent PUDS80 again, stir, promptly obtain two-pack modified waterborne polyurethane tackiness agent.
These product performance relatively see Table 4 with external certain company's product performance.
Table 4
Performance index |
External certain company's product |
The product of present embodiment |
Solid content, % |
35 |
34 |
Rotary viscosity (not thickening) mPa.s |
45 |
43 |
The glued membrane tensile strength, MPa |
12 |
11.3 |
180 ° of stripping strengths (glued board-leatheroid): N.mm
-1 |
4.2 |
3.9 |
Shearing resistance (aluminium-aluminium) MPa |
8.5 |
8.0 |
As shown in table 4, the present invention introduces rosin and vinyl monomer in the water-based polyurethane adhesive modification simultaneously, adds solidifying agent simultaneously, obtains dual-component aqueous polyurethane adhesive agent.The product of present embodiment preparation is rotary viscosity, glued membrane tensile strength, 180 ° of stripping strengths of tackiness agent when thickening not, and shearing resistance and external product are basic identical, but this product adopts domestic starting material mostly, can satisfy the demand of automotive trim and structure glue, and total cost is more much lower than external like product, preparation technology simple, be easy to promotion and application.