Background
The commercial aquarium products are generally made of a plurality of pieces of glass or ceramic tiles which are spliced by adhesives, such as cultivation fish tanks, and transparent glass is generally used for satisfying the ornamental value. On one hand, the traditional adhesive is easy to corrode due to water, acid, alkali and the like, so that the defects of aging, dry cracking, deformation and the like are caused; on the other hand, with the rapid development of the scientific and technological era, the industrialization and population densification bring convenience and bring serious environmental pollution, so the concept of green and environmental protection is more and more emphasized by people, and the development of green and pollution-free binders becomes a necessary trend.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a green and environment-friendly binder which has good bonding performance and can be applied to the manufacture of seafood cultivation fish tanks.
In order to achieve the purpose, the invention provides the following technical scheme:
the preparation method of the corrosion-resistant composite binder comprises the following steps:
s1: adding isophorone diisocyanate and polyether polyol into a reaction bottle, heating to 70-80 ℃, stirring for 60min, adding 1, 4-butanediol in batches, and reacting for 3-4h under heat preservation;
s2: after the reaction is finished, cooling at room temperature, dropwise adding triethylamine to perform a neutralization reaction, continuing the reaction for 30min, and then dropwise adding deionized water to emulsify;
s3: adding an acrylate monomer and an unsaturated organic silicon monomer after emulsification is finished, swelling, heating to 80 ℃, blowing nitrogen, slowly dropwise adding sodium persulfate, reacting for 2 hours under heat preservation after dropwise adding is finished, cooling, and discharging to obtain a polyurethane-silicone-acrylic composite emulsion;
s4: adding an anti-hydrolysis agent, a defoaming agent, an antioxidant and a filler into the polyurethane-silicone-acrylic composite emulsion, uniformly stirring, and curing at the temperature of 100-110 ℃ for 2-3h to obtain the composite binder.
Further, the polyether polyol is synthesized by catalyzing Propylene Oxide (PO) by using hydroxyethyl cellulose (HEC) as a starter and double metal cyanide as a catalyst (DMC).
Further, the acrylic ester monomer is selected from one or more of methyl acrylate, butyl acrylate, glycerol methacrylate and hydroxyethyl methacrylate.
Further, the unsaturated organic silicon monomer is selected from one of vinyl trimethoxy silane, methacryloxypropyl trimethoxy silane and allyl trimethoxy silane.
Further, the molar ratio of the isophorone diisocyanate to the polyether polyol to the 1, 4-butanediol to the acrylate monomer to the unsaturated organic silicon monomer is 6:2: 2-4: 5: 5.
Further, the defoaming agent is a polysiloxane defoaming agent; the antioxidant is tea polyphenol; the corrosion resistant agent is sodium chromate; the filler is formed by mixing silicon carbide and manganese sesquioxide according to the mass ratio of 1: 1.
Further, the weight parts of the defoaming agent, the antioxidant, the corrosion resistant agent and the filler are respectively 5-10%, 2-7%, 3-8% and 12-18% of the polyurethane-silicone-acrylic composite emulsion.
A corrosion-resistant composite binder prepared by the preparation method of any one of the above.
The invention further provides application of the corrosion-resistant composite binder, and the corrosion-resistant composite binder is preferably applied to bonding of seafood cultivation glass fish tanks.
Compared with the prior art, the invention has the beneficial effects that: cellulose is a polysaccharide which is most widely distributed and contained in nature, and has a molecular structure containing a large amount of active hydrogen and excellent chemical properties. According to the scheme, hydroxyethyl cellulose is selected as an initiator to prepare polyether polyol, and then the polyether polyol and isocyanate are used to prepare polyurethane, so that the polyurethane has certain waterproof and anti-aging properties, and the preparation process is environment-friendly and pollution-free. The acrylate monomer and the unsaturated organic silicon form composite emulsion with polyurethane in a free radical polymerization mode, the emulsion has higher stability, and then the emulsion and various additives are prepared into composite binder, and the organic combination of the various additives and the composite emulsion has obvious synergistic effect, can improve the acid resistance, alkali resistance and water resistance of the material, has good mechanical property and aging resistance, and can meet the bonding requirement of the glass fish tank for seafood cultivation.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In addition, the technical features involved in the different embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
Example 1:
s1: adding 1mol of isophorone diisocyanate and 0.33mol of polyether polyol into a reaction bottle, heating to 70-80 ℃, stirring for 60min, adding 0.4mol of 1, 4-butanediol in batches, and reacting for 3-4h under heat preservation;
s2: after the reaction is finished, cooling at room temperature, dropwise adding triethylamine to perform a neutralization reaction, continuing the reaction for 30min, and then dropwise adding deionized water to emulsify;
s3: after emulsification, adding 0.4mol of methyl acrylate, 0.4mol of hydroxyethyl methacrylate and 0.083mol of vinyltrimethoxysilane, swelling, heating to 80 ℃, blowing nitrogen, slowly dropwise adding sodium persulfate, keeping the temperature for reaction for 2 hours after dropwise addition is finished, cooling, and discharging to obtain the polyurethane-silicone-acrylic composite emulsion;
s4: taking 10g of the polyurethane-silicone-acrylic composite emulsion, adding 0.5g of defoaming agent, 0.2g of antioxidant, 0.3g of corrosion resistant agent and 1.2g of filler into the polyurethane-silicone-acrylic composite emulsion, uniformly stirring, and curing at the temperature of 100 ℃ and 110 ℃ for 2-3h to obtain the composite binder.
Example 2:
s1: adding 1mol of isophorone diisocyanate and 0.33mol of polyether polyol into a reaction bottle, heating to 70-80 ℃, stirring for 60min, adding 0.4mol of 1, 4-butanediol in batches, and reacting for 3-4h under heat preservation;
s2: after the reaction is finished, cooling at room temperature, dropwise adding triethylamine to perform a neutralization reaction, continuing the reaction for 30min, and then dropwise adding deionized water to emulsify;
s3: after emulsification, adding 0.3mol of butyl acrylate, 0.52mol of glycerol methacrylate and 0.8mol of methacryloxypropyl trimethoxysilane, swelling, heating to 80 ℃, blowing nitrogen, slowly dropwise adding sodium persulfate, after dropwise addition, carrying out heat preservation reaction for 2 hours, cooling, and discharging to obtain the polyurethane-silicone-acrylic composite emulsion;
s4: taking 10g of the polyurethane-silicone-acrylic composite emulsion, adding 0.6g of defoaming agent, 0.3g of antioxidant, 0.4g of corrosion resistant agent and 1.3g of filler into the polyurethane-silicone-acrylic composite emulsion, uniformly stirring, and curing at the temperature of 100 ℃ and 110 ℃ for 2-3h to obtain the composite binder.
Example 3:
s1: adding 1mol of isophorone diisocyanate and 0.33mol of polyether polyol into a reaction bottle, heating to 70-80 ℃, stirring for 60min, adding 0.4mol of 1, 4-butanediol in batches, and reacting for 3-4h under heat preservation;
s2: after the reaction is finished, cooling at room temperature, dropwise adding triethylamine to perform a neutralization reaction, continuing the reaction for 30min, and then dropwise adding deionized water to emulsify;
s3: after emulsification, adding 0.2mol of methyl acrylate, 0.2mol of butyl acrylate, 0.41mol of glycerol methacrylate and 0.82mol of allyltrimethoxysilane, swelling, heating to 80 ℃, blowing nitrogen, slowly dropwise adding sodium persulfate, after dropwise adding, carrying out heat preservation reaction for 2 hours, cooling, and discharging to obtain the polyurethane-silicone-acrylic composite emulsion;
s4: taking 10g of the polyurethane-silicone-acrylic composite emulsion, adding 0.6g of defoaming agent, 0.5g of antioxidant, 0.8g of corrosion resistant agent and 1.6g of filler into the polyurethane-silicone-acrylic composite emulsion, uniformly stirring, and curing at the temperature of 100 ℃ and 110 ℃ for 2-3h to obtain the composite binder.
Comparative example 1:
s1: adding 1mol of isophorone diisocyanate and 0.33mol of polyether polyol into a reaction bottle, heating to 70-80 ℃, stirring for 60min, adding 0.4mol of 1, 4-butanediol in batches, and reacting for 3-4h under heat preservation;
s2: after the reaction is finished, cooling at room temperature, dropwise adding triethylamine to perform a neutralization reaction, continuing the reaction for 30min, and then dropwise adding deionized water to emulsify;
s3: taking 5g of emulsified polyurethane emulsion, adding 0.5g of silicone-acrylic emulsion, adding 0.6g of defoaming agent, 0.3g of antioxidant, 0.4g of corrosion resistant agent and 1.3g of filler, uniformly stirring, and curing at the temperature of 100-110 ℃ for 2-3h to obtain the composite binder.
Comparative example 2:
s1: adding 1mol of isophorone diisocyanate and 0.33mol of polycarbonate diol with the molecular weight of 1000g/mol into a reaction bottle, heating to 70-80 ℃, stirring for 60min, adding 0.4mol of 1, 4-butanediol in batches, and reacting for 3-4h under heat preservation;
s2: after the reaction is finished, cooling at room temperature, dropwise adding triethylamine to perform a neutralization reaction, continuing the reaction for 30min, and then dropwise adding deionized water to emulsify;
s3: taking 5g of emulsified polyurethane emulsion, adding 0.5g of silicone-acrylic emulsion, adding 0.6g of defoaming agent, 0.3g of antioxidant, 0.4g of corrosion resistant agent and 1.3g of filler, uniformly stirring, and curing at the temperature of 100-110 ℃ for 2-3h to obtain the composite binder.
The preparation processes of the polyether polyols in examples 1-3 and comparative examples 1-2 are as follows: placing 5g of HEC and DMC in a small steel cylinder at room temperature, vacuum-drying the HEC and DMC for 2h at 60 ℃, cooling, filling nitrogen and exhausting air, injecting 18g of PO into the steel cylinder, reacting for 2h at 120 ℃, and removing unreacted monomers in vacuum after the reaction is finished to obtain polyether polyol.
The defoaming agent is polysiloxane defoaming agent; the antioxidant is tea polyphenol; the corrosion resistant agent is sodium chromate; the filler is formed by mixing silicon carbide and manganese sesquioxide according to the mass ratio of 1: 1.
The (composite) emulsions of examples 1 to 3 were subjected to the performance test, and the results are shown in Table 1.
TABLE 1
|
Appearance of the emulsion
|
Emulsion stability
|
viscosity/Pa.s
|
Example 1
|
Transparent blue-emitting light
|
Good taste
|
223.5
|
Example 2
|
Transparent blue-emitting light
|
Good taste
|
230.1
|
Example 3
|
Transparent blue-emitting light
|
Good taste
|
261.3
|
Comparative example 1
|
Milky white
|
Is poor
|
153.3
|
Comparative example 2
|
Milky white
|
Difference (D)
|
105.5 |
The results of various performance tests on the binder with reference to JC/T547-2005 are shown in Table 2.
TABLE 2
As can be seen from the data in tables 1 and 2, examples 1 to 3 all exhibited excellent emulsion stability, and the composite binder prepared using the polyurethane-silicone-acrylic composite emulsion had excellent tensile adhesive strength, water resistance, and acid and alkali resistance. Comparative example 1 is that the stability of the mixture of the commercially available silicone-acrylic emulsion added directly after the polyurethane is emulsified and the polyurethane is poor, so that the performance in all aspects is reduced; in comparative example 2, the polyether polyol is replaced by the common polycarbonate diol on the basis of comparative example 1, and all performances of the polyurethane adhesive prepared by the polyether polyol are weakened.
While embodiments of the invention have been disclosed above, it is not limited to the applications listed in the description and the embodiments, which are fully applicable in all kinds of fields of application of the invention, and further modifications may readily be effected by those skilled in the art, so that the invention is not limited to the specific details without departing from the general concept defined by the claims and the scope of equivalents.