CN101058095B - Pipeline traveling expansion and contraction descaling device - Google Patents
Pipeline traveling expansion and contraction descaling device Download PDFInfo
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- 230000008602 contraction Effects 0.000 title claims abstract description 9
- 238000004140 cleaning Methods 0.000 description 3
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Abstract
本发明公开了一种可以在管道内快速行走的管道行进胀缩除垢装置,包括在管道中边行走边清理其内壁的行进机,在管道内设置两个以上的第一行进机和第二行进机,两行进机首尾间以万向节和伸缩气缸连接而成,行走时第一行进机撑开,固定在管道的内壁,伸缩气缸伸长,带动第二行进机向前运动,然后是第二行进机撑开,固定在管道的内壁,伸缩气缸缩短,带动第一行进机向前运动;如此反复地实现了行进机在管道内的行走,本发明操作简单,在管内行走快速且除垢效果好。
The invention discloses a pipeline traveling expansion and contraction descaling device which can move rapidly in the pipeline, which comprises a traveling machine which cleans the inner wall while walking in the pipeline, and more than two first traveling machines and a second traveling machine are arranged in the pipeline. Traveling machine, the head and tail of the two traveling machines are connected by universal joints and telescopic cylinders. When walking, the first traveling machine is stretched and fixed on the inner wall of the pipeline. The telescopic cylinder is extended to drive the second traveling machine to move forward, and then The second traveling machine is stretched and fixed on the inner wall of the pipeline, and the telescopic cylinder is shortened to drive the first traveling machine to move forward; thus, the traveling machine can be moved in the pipeline repeatedly. The dirt effect is good.
Description
技术领域technical field
本发明涉及可以在管道内快速行走的胀缩除垢装置,从而达到清洗管道、疏通管道的作用。The invention relates to an expansion-contraction descaling device that can move quickly in a pipeline, so as to achieve the functions of cleaning and dredging the pipeline.
背景技术Background technique
在机械、化工、城市管网等应用领域,管道除垢是一项复杂的工程,目前采用的管道除垢装置其原理有以下几种:一是采用高压气或者高压水清洗,二是设置一个带有牵引动力装置的软轴进入管道清洗,三是用前端带有钻头或者刀具的联轴进入管道导引和切割,但这些工具的缺点是:在管道内行走困难且除垢效果差。In the application fields of machinery, chemical industry, urban pipeline network, etc., pipeline descaling is a complicated project. The principle of the pipeline descaling device currently used is as follows: one is to use high-pressure air or high-pressure water to clean, and the other is to set a A flexible shaft with a traction power device enters the pipeline for cleaning, and the third is to use a coupling with a drill bit or a cutter at the front end to enter the pipeline for guidance and cutting, but the disadvantages of these tools are: it is difficult to walk in the pipeline and the descaling effect is poor.
发明内容Contents of the invention
本发明的目的是提供一种行进速度快、管壁抓力大、制造、使用方便的管道疏通清洗的胀缩除垢装置。The object of the present invention is to provide an expansion-contraction descaling device for dredging and cleaning pipes, which has fast traveling speed, large pipe wall gripping force, and is easy to manufacture and use.
本发明采用的技术方案是:包括在管道中边行走边清理其内壁的行进机,在管道内设置两个以上所述的行进机,行进机首尾间以万向节和伸缩气缸连接而成,行走时第一行进机撑开,固定在管道的内壁,伸缩气缸伸长,带动第二行进机向前运动,然后是第二行进机撑开,固定在管道的内壁,伸缩气缸缩短,带动第一行进机向前运动;如此反复地实现了两行进机在管道内的行走,所述第一行进机和第二行进机的外圈端部带有固定刷和伸缩刷,行进机筒体的内腔中部安装一个胀管芯及包在胀管芯外面的气囊,胀管芯连通气孔,气体通过气孔进入内部,气压鼓起气囊,使所有的伸缩刷向外推出,抵紧管道内壁,使第一行进机或第二行进机撑开固定在管道内,通过气动控制使第一行进机或第二行进机泄气后,该胀缩除垢装置就可在管道内运动。The technical solution adopted by the present invention is: including a traveling machine that cleans its inner wall while walking in the pipeline, and setting more than two traveling machines in the pipeline, and the front and rear of the traveling machine are connected by universal joints and telescopic cylinders, When walking, the first traveling machine is stretched and fixed on the inner wall of the pipeline. The telescopic cylinder is extended to drive the second traveling machine to move forward. Then the second traveling machine is stretched and fixed on the inner wall of the pipeline. The telescopic cylinder is shortened to drive the second One traveling machine moves forward; the walking of the two traveling machines in the pipeline is realized repeatedly in this way, the outer ring ends of the first traveling machine and the second traveling machine have fixed brushes and telescopic brushes, and the An expansion tube core and an air bag wrapped outside the expansion tube core are installed in the middle of the inner cavity. The expansion tube core is connected to the air hole, and the gas enters the interior through the air hole. The first traveling machine or the second traveling machine is stretched and fixed in the pipeline, and after the first traveling machine or the second traveling machine is deflated through pneumatic control, the expansion-contraction descaling device can move in the pipeline.
本发明操作简单,在管内行走快速且除垢效果好。The invention has the advantages of simple operation, fast walking in the pipe and good descaling effect.
附图说明Description of drawings
下面结合附图和具体实施方式对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
图1是本发明的结构简图;Fig. 1 is a schematic structural diagram of the present invention;
图2是图1中第二行进机10或第一行进机13的主视图;Fig. 2 is the front view of the second traveling machine 10 or the first traveling machine 13 in Fig. 1;
图3是图2的左视图。Fig. 3 is a left side view of Fig. 2 .
具体实施方式Detailed ways
如图1所示,在管道9中设置可在其中边行走并且边清理管道9内壁的行进机,在管道9内设置两个以上所述的行进机,第一行进机13和第二行进机10以万向节11和伸缩气缸12连接而成,行走时第一行进机13撑开,固定在管道9的内壁,伸缩气缸12伸长向前推动第二行进机10向前运动,然后是第二行进机10撑开,固定在管子的内壁,伸缩气缸12缩短,带动第一行进机13跟进,如此反复地实现了行进机在管道9内的快速行走并同时除垢。As shown in Figure 1, a traveling machine that can walk and clean the inner wall of the pipeline 9 is set in the pipeline 9, and two or more above-mentioned traveling machines are set in the pipeline 9, the first traveling machine 13 and the second traveling machine 10 is connected by a universal joint 11 and a telescopic cylinder 12. When walking, the first traveling machine 13 is stretched and fixed on the inner wall of the pipeline 9. The telescopic cylinder 12 stretches forward to push the second traveling machine 10 forward, and then The second traveling machine 10 is stretched and fixed on the inner wall of the pipe, and the telescopic cylinder 12 is shortened to drive the first traveling machine 13 to follow up, thus repeatedly realizing the fast walking of the traveling machine in the pipeline 9 and descaling simultaneously.
如图2、3所示,在第二行进机10和第一行进机13的外圈端部带有固定刷1和伸缩刷8,固定刷1起到除垢的作用,伸缩刷8主要起运动作用,行进机筒体3的内腔中部安装一个胀管芯5及包在胀管芯5外面的气囊6,胀管芯5连通气孔7,气体通过气孔7进入内部,气压鼓起气囊6,使所有的伸缩刷8向外推出,抵紧管道9内壁,这样就使第二行进机10或第一行进机13撑开固定在管道9内不能在管道9内作轴向运动,再通过气动控制使第二行进机10或第一行进机13泄气后,该胀缩除垢装置就可在管道9内运动。气囊6包在胀管芯5外面,并有端面密封件2。另有四块曲面叶片4均匀安装在行进机筒体3上,当第二行进机10和第一行进机13在管道内运动和转弯时,曲面叶片4起到保护固定刷1和伸缩刷8的不被过度弯曲而变形的作用。As shown in Figures 2 and 3, there are fixed brushes 1 and telescopic brushes 8 at the ends of the outer rings of the second traveling machine 10 and the first traveling machine 13, the fixed brush 1 plays the role of descaling, and the telescopic brush 8 mainly plays the role of In the middle of the inner cavity of the traveling machine barrel 3, an expansion tube core 5 and an air bag 6 wrapped outside the expansion tube core 5 are installed. The expansion tube core 5 communicates with the air hole 7, and the gas enters the interior through the air hole 7, and the air pressure inflates the air bag 6 , so that all the telescopic brushes 8 are pushed out and pressed against the inner wall of the pipe 9, so that the second traveling machine 10 or the first traveling machine 13 is stretched and fixed in the pipe 9 and cannot move axially in the pipe 9, and then pass After the pneumatic control makes the second traveling machine 10 or the first traveling machine 13 deflated, the expansion-contraction descaling device can move in the pipeline 9 . The air bag 6 is wrapped outside the expansion tube core 5 and has an end face seal 2 . Another four curved blades 4 are evenly installed on the barrel body 3 of the traveling machine. When the second traveling machine 10 and the first traveling machine 13 move and turn in the pipeline, the curved blades 4 protect the fixed brush 1 and the telescopic brush 8 The role of not being deformed by excessive bending.
管道胀缩除垢装置的机械部分是由两个以上的行进机和一个以上的伸缩气缸12以及多个万向节11组成的,快速爬行靠伸缩气缸12实现,而行进机的伸缩刷8的撑开与收缩,是靠气压鼓起行进机内部的气囊6,带动伸缩刷8实现伸缩的,气体从孔7进入到胀管芯5的内部,通过胀管芯5周围的孔鼓起气囊6,气囊6鼓起从而推动伸缩刷8撑开,其收缩只要放掉气囊6内的气体即可。The mechanical part of the pipeline expansion and contraction descaling device is composed of more than two traveling machines, more than one telescopic cylinder 12 and multiple universal joints 11. The fast crawling is realized by the telescopic cylinder 12, and the telescopic brush 8 of the traveling machine Stretching and shrinking are based on air pressure to inflate the air bag 6 inside the traveling machine, and drive the telescopic brush 8 to realize expansion and contraction. The gas enters the interior of the expansion tube core 5 from the hole 7, and the air bag 6 is inflated through the holes around the expansion tube core 5. , the air bag 6 bulges to push the telescopic brush 8 to stretch out, and its contraction only needs to bleed off the gas in the air bag 6 to get final product.
整个胀缩除垢装置由2个以上的行进机组成,2个行进机之间通过万向节11与伸缩气缸12连接,首先是右面第一行进机13撑开,固定在管道9的内壁,伸缩气缸12伸长,带动左面的第二行进机10向前运动,然后是左面的第二行进机10撑开,固定在管道9的内壁,伸缩气缸12缩短,带动右面第一行进机13向左运动;如此反复,就实现了管道9内的快速行走。而两行进机的伸缩刷8的撑开与收缩,是靠气压鼓起两行进机内部的气囊6,带动伸缩刷8实现伸缩的。The entire expansion and contraction descaling device is composed of more than 2 traveling machines, and the two traveling machines are connected to the telescopic cylinder 12 through the universal joint 11. First, the first traveling machine 13 on the right is stretched and fixed on the inner wall of the pipeline 9. The telescopic cylinder 12 is extended, driving the second traveling machine 10 on the left to move forward, and then the second traveling machine 10 on the left is stretched and fixed on the inner wall of the pipeline 9, and the telescopic cylinder 12 is shortened, driving the first traveling machine 13 on the right. Left movement; So repeatedly, has just realized the fast walking in the pipeline 9. And the expansion and contraction of the telescopic brushes 8 of the two advancing machines are to rouse the air bags 6 inside the two advancing machines by air pressure, and drive the telescopic brushes 8 to realize telescopic expansion.
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CN108825930B (en) * | 2018-07-02 | 2020-07-14 | 江西省诚乡给水工程有限公司 | Protective cover for clearing silt of hydraulic engineering pipeline |
CN109176274A (en) * | 2018-08-28 | 2019-01-11 | 周志富 | A kind of circle steel pipeline device for dedusting inner wall |
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CN111691539B (en) * | 2020-05-13 | 2021-06-15 | 姚啸啸 | Inflatable underground sewage pipeline cleaning machine |
CN112756344A (en) * | 2020-12-29 | 2021-05-07 | 常德市鼎城区联友机械有限公司 | Cleaning device for hydraulic oil cylinder |
CN115889360A (en) * | 2023-02-27 | 2023-04-04 | 中国电建集团山东电力建设第一工程有限公司 | Industrial-field pipeline cleaning robot and method |
CN116274034B (en) * | 2023-05-12 | 2023-08-04 | 山西阳煤千军汽车部件有限责任公司 | Cylinder cover cleaning device with overturning function |
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